SumpMaster

Operation Manual
Single or Duplex
Fixed speed pump
Level Control systems

Please pass these instructions on to the operator of this equipment.

Safety Warning

SAFETY WARNING – This control system contains dangerous voltages and should not be
opened or connected by un-authorised personnel.

INTRODUCTION
SumpMaster Pump Controller
The SumpMaster pump control system is a fully integrated pump controller for single or multiple pumps of any type
required to operate via level.
Standard “F” model SumpMaster controllers are designed to operate with float switches, but can also be used with
probes.
“A” and “A+” models use special inbuilt air pump to provide pneumatic level sensing and control.
The unique electronic - hydraulic control allows each pump to operate at the maximum performance level.
Easy access menu items and in-built pump and system protection allows simple adjustment for any pump application.
SumpMaster also offers a complement of telemetry outputs for simple integration into central monitoring or control
applications.
The SumpMaster Pump Control system
is part of the Davey Pump Control range.

Version History

This manual covers the software applications for Version No. 29.11.00 or later.
Please contact Davey Water Products to obtain any verification of the currency of this manual for your application.

Davey Water Products Pty Ltd AUSTRALIA NEW ZEALAND

Member of the GUD Group
ABN 18 066 327 517 Customer Service Centre Customer Service Centre
6 Lakeview Drive, 7 Rockridge Avenue,
Scoresby, Australia 3179 Penrose, Auckland 1061
Ph: 1300 367 866 Ph: 0800 654 333
Fax: 1300 369 119 Fax: 09 527 7654
Website: davey.com.au Website: daveynz.co.nz

2
CONTENTS

INTRODUCTION................................................................................................................................................2
READING SUGGESTIONS FOR MINIMAL SET UP......................................................................................... 3
QUICKSTART - ACCESSING OPERATOR CONTROLS................................................................................. 4
QUICKSTART -OPERATOR CONTROLS.........................................................................................................4
QUICKSTART – COMMISSIONING MODE...................................................................................................... 5
QUICKSTART - MOVING AROUND & EDITING MENU ITEMS....................................................................... 7
QUICKSTART - PUMP CONTROLLER BASIC FUNCTIONS.......................................................................... 9
QUICKSTART - ROTATION CHECK...............................................................................................................10
CANCELLING AUDIBLE BEEPER.................................................................................................................10
QUICKSTART - KEY SETTINGS..................................................................................................................... 11
SYSTEM OPERATION.....................................................................................................................................12
MENUS.............................................................................................................................................................13
FAULT HISTORY.................................................................................................................................18
PUMP DATA LOG................................................................................................................................19
ACCESS CODE...................................................................................................................................21
SETTINGS...........................................................................................................................................21
TIMING................................................................................................................................................24
CONFIGURE.......................................................................................................................................27
JOCKEY PUMP (JP)...........................................................................................................................31
OUTPUTS............................................................................................................................................32
INPUTS................................................................................................................................................34
FLOAT SWITCH CONNECTIONS...................................................................................................................39
WIRING DIAGRAMS........................................................................................................................................41
SPECIFICATIONS............................................................................................................................................43
TROUBLESHOOTING.....................................................................................................................................44
INSTALLATION NOTES..................................................................................................................................45
SITE RECORD.................................................................................................................................................46
INDEX..............................................................................................................................................................49

Reading suggestions for minimal set up.

Operators-
Moving around & editing menu items (1 page)
Pump controller basic functions (1 page)
System operation (1 page)
Settings (3 pages)
Timing (3 pages)
Installers needing a quick check list-
Float Switch Connection (2 pages)
Pump controller basic functions (1 page)
Rotation Check (1 page)
Key Settings (1 page)
Panel layout (1 page)
Wiring diagrams (2 pages)
Installation notes (1 page)

3
Quickstart - Accessing operator controls

Single phase control panel.

Motor circuit breaker –
Non-adjustable.

To open the clear cover

and access the operator
controls, use the triangular
key provided – turn
clockwise to open.

Quickstart - Operator controls

Lift cover to
Pump motor circuit access controls.
breakers. When in the OFF
position a small padlock
can be inserted through the
rocker switch to safely lock
out the desired pump.

Pump motor full load

current setting dial.
(Not shown, only present
on 3 phase control panels.
Positioned next to the motor
circuit breakers)

SumpMaster control
power circuit breaker.

SumpMaster pump
controller module.

Mains power isolator switch.

4
Quickstart - Commissioning Mode

To make it quicker and easier to initially set up the SumpMaster a “Commissioning Mode” has been included
which will guide you through the each of the available options as you select different modes and settings. In
most cases this will have already been completed prior to the system being dispatched. Commissioning mode
can be re-done but any setting previously entered will be changed back to default values.

1. To enter the Commissioning Mode, press and hold down the UP and DOWN
Commissioning Mode
keys and then turn on the power to the controller.
When Commissioning Mode is displayed release the both keys.

Number Of Pumps 2. The display should now show “Number of Pumps” flashing on the top line.
2
Use the UP and DOWN keys to adjust the setting, the options are 1 or 2 pumps.
Press the ENTER “ * ” key when finished.

Operating Mode 3. The display should now show “Operating Mode” flashing on the top line.
Multi Level Use the UP and DOWN keys to adjust the setting.
“Level” mode options are - Single Level, Multi Level, Air Pump 1 Level,
Air Pump Multi-Lvl.

FOR FLOAT CONTROLLED SYSTEMS

Single Level – This mode requires the system to be fitted with a level transducer or float/level switches which
starts at one level and stops at another for all pumps.
Multi Level – This mode requires the system to be fitted with a level transducer or float/level switches which
will allow individual start and stop levels for all pumps.

Press the ENTER “ * ” key when finished.

Control Mode 4. The display should now show “Control Mode” flashing on the top line.
Tank Emptying Use the UP and DOWN keys to adjust the setting, the options are
Tank Emptying and Tank Filling.

If taking water from a tank or pit and pumping it elsewhere then select Tank Emptying.
If transferring water into a tank or pit then select Tank Filling.

Press the ENTER “ * ” key when finished.

Sensing Input Floats 5. The display should now show “Sensing Input” flashing on the top line.
Use the UP and DOWN keys to adjust the setting, the options are Analogue,
Reverse Analogue and Floats.

5
FOR FLOAT CONTROLLED SYSTEMS - Con’t
Floats – This mode requires the system to be fitted a number of floats placed at different levels. The system
can be operated from only one float but that will not allow operation of any alarm or backup modes.
Analogue – This mode requires the system to be fitted with a level transducer where the output of the
transducer increases as the water level rises.
Reverse Analogue – This mode requires the system to be fitted with a level transducer where the output of
the transducer decreases as the water level rises.

Press the ENTER “ * ” key when finished. If “Sensing Input” is set to “Floats” go to the END.

Transducer Type 6. If operating mode was set to one of the “Level” modes and the sensing Input was
0-3 Meter set “Analogue” the display should now show “Transducer Type” flashing on the
top line.
Use the UP and DOWN keys to adjust the setting, the options are Custom,
0-3 Meter, 0-5 Meter and 0-10 Meter.

Custom – This mode requires calibration of the sensor to be completed manually. See sections on Transducer
Zero and Adjust Level.
0-3 Meter – This pre-calibrates the controller to operate on a sensor with a full scale output of 3 meters.
Further scaling or adjustment can then be carried out if required. See sections on Transducer Zero and Adjust
Level.
0-5 Meter – This pre-calibrates the controller to operate on a sensor with a full scale output of 5 meters.
Further scaling or adjustment can then be carried out if required. See sections on Transducer Zero and Adjust
Level.
0-10 Meter – This pre-calibrates the controller to operate on a sensor with a full scale output of 10 meters.
Further scaling or adjustment can then be carried out if required. See sections on Transducer Zero and Adjust
Level.

Press the ENTER “ * ” key when finished

END
Commissioning Complete – These are the basic setting completed, there are other settings that may need to
be adjusted, read items as indicated at the bottom of the Contents page.

If a mistake is made during the commissioning sequence the power can be turned off and the sequence
restarted.

NOTE
For the majority of installations using float switch control you can now skip to page 38 for the physical
installation details including wiring and float switch setting.

If, on the other hand, you are an experienced tradesperson who has experience with and need to set
the controller for other than normal float switch operation, or if you need to access the operation or fault
histories, please read on from here.

6
Quickstart - Moving Around & Editing Menu Items

Access Code To move between the Main Menu screens press the UP or DOWN key.
SETTINGS
Press * For Menu

SETTINGS
Press * For Menu Lo Level Shut Down
150

Lo Level Shut Down

135

Access Code
Access a
To access Code
sub menu press the ENTER “ * ” key. Access to SETTINGS
the sub menus is controlled by an Access Code which SETTINGS
can be Press * For Menu
Press * For Menu
entered
Lo Levelprior to accessing the sub menu or if it has not been
Shut Down
Lo Level Shut Down
entered it150
will pop up allowing it to be entered prior to 150
SETTINGS
accessing any of the sub Press
SETTINGS menu.* For
If the Access Code is not
Menu
Press * For Menu Lo Level Shut Down
entered correctly the system will
Access Codedisable entry intoLothe Sub
Level Shut Down 150
150
menus and the use of any pump select or enable keys. SETTINGS
Lo Level Shut Down Press * For Menu
149 Lo Lev
To scroll through the sub menu select the UP or DOWN keys Lo Level Shut Down
SETTINGS 135
Press * For Menu Lo Level Shut Down
150
When the menu to be edited is displayed is press the ENTER Key once, the top line
LoofLevel
the Shut
display
Downwill then flash, this is to indicate that the data can now be edited. Lo Level S
Lo Level Shut Down Lo Level Shut Down
150 Lo Level Shut Down 13
150 150
150

Lo Level Shut Down

Lo Level Shut Down
Lo Level Shut Down 149
149 Lo Level Shut Down
150
150
Now press the UP or DOWN key until the desired value is reached.

Lo Level Shut Down

149

Lo Level Shut Down Press the ENTER Key again to save the value selected.
135

To move out of a submenu press the up or down key to scroll to the top or bottom of the submenu and the
display will return to the main menu area.

7
MENUS

8
Quickstart - Pump Controller basic functions
The interface for SumpMaster Control Panel allows access for the operator to edit values
throughout the menus.

Two line LCD

Display

Pump RUN Indicator

(One for each pump)

ON/OFF Indicator
(One for each pump)

Pump ON/OFF/Manual Switch (Mode)

(One for each pump)

To edit values and settings within menus

Press the ENTER (*) key when the desired menu is displayed. The top line will flash if the menu can be edited
(some menus may be locked and unavailable). Use the UP and DOWN buttons to change the selection, then
press ENTER (*) again to confirm the change.

Each pump is controlled by an individual “P” button. By default a valid Access Code is required to enable,
or manually run a pump. Pumps can however be stopped and disabled without an Access Code.
(Default is 21).

To enable a pump for operation

Press the “P” button and the associated mode indicator will light up. The selected pump is now available for
operation in Automatic mode.

To disable a pump in Automatic Mode

Press the “P” button until the Pump ON/OFF indicator light turns off.

To operate a pump on Manual

Press and hold the “P” switch for 3 seconds to start a pump in “Manual”.

The Pump MODE light will be flashing and the RUN indicator will be on. To turn a manual pump off, press and
release the “P” switch.
The RUN light turns off when the pump is disabled. To return it to Automatic press the “P” button again until the
Mode indicator turns on.

MANUAL MODE PROTECTION

Pump protection settings apply to all pumps including those in manual mode.
The individual pump protection features can be adjusted or disabled but the SumpMaster controller will
maintain pump protection when required and will not allow pumps to run in manual mode.

Optional alarm/fault light and buzzer

If an alarm strobe light and buzzer are fitted an output will be set to Any Fault.
To reset the fault and turn off the alarm and buzzer the Enter key must be pressed.

NB: By default all pumps will be off when system is powered up for the first time.

To edit menu data

Press the ENTER key to edit data in the required menu, the top line will flash if the current menu is an editable
screen. Use the UP and DOWN buttons to change the selection, then press ENTER again to confirm the
change.

9
Quickstart - Rotation Check
The following procedures are the minimum
required to start and operate the SumpMaster. If
you are concerned regarding the commissioning
of the unit please read the complete manual or call
your closest Davey Water Products dealer.
The following test confirms the operational
directions of all pumps in both Manual and
Automatic Modes

This is a most important procedure and should be completed prior to any other commissioning
procedure. Only Qualified Personnel should be allowed to complete this procedure as there is
High Voltage wiring within the panel.

1. Switch OFF all motor circuit breakers.

2. Turn ON power to SumpMaster controller.

3. Make sure all Pump Mode indicators are OFF, If not press “P1” and/or
“P2” keys to turn pump off all pumps (All pumps should now be off)

4. Adjust Overloads to to suit motor ratings. Switch ON all circuit breakers.

5. Press “P1” to turn on Pump 1. The Running indicator should light up.
(If the message “Key Pad Locked” appears, The Access Code menu will then appear,
increment the Access Code using the UP key until it is 21
and then press Enter. Now Press “P1” again)
Check Rotation against the pump manufacturers direction arrow.
After checking turn Pump1 to OFF by pressing “P1” again.

6. Press “P2” to turn on Pump 2 (If fitted). The Running indicator should light up
Check Rotation against the pump manufacturers direction arrow.
After checking turn Pump1 to OFF by pressing “P2” again.

7. If any of the other pumps have the wrong direction of rotation change two of the wires
on the wiring connected to the motor in question. This should only be done
by qualified personnel.
• Re-check direction

8. Rotation check complete.

******IMPORTANT******
Failure to follow this procedure will VOID WARRANTY
And possibly cause failure of the pump.

Cancelling audible beeper.

If during commissioning you wish to cancel the BEEP heard on key strokes go to the
“Flow-Rate” display and press *

10
Quickstart - Key Settings

1. Press the Up Key until the Message Access Code is displayed.

2. Press the “Enter Key” once, the display should start to flash, now press the UP Key until the number 21
appears in the lower part of the screen, now press the Enter Key” again, the display should stop flashing.
The correct Access code is now set. (The same sequence of key presses is used to adjust all settings on
the SumpMaster)
3. If the system is displaying Level then press the “DOWN Key” until CONFIGURE screen is displayed.
4. Press the “Enter Key” to access the CONFIGURE Sub Menu.
5. The first menu is the OPERATING MODE and should now be displayed. If it was in Level mode, the
LEVEL will be displayed on the bottom line. There are two options for Level, Single and Multi.
6. Press the “Enter Key” to change the OPERATING MODE, the top line should now be flashing. Press the
up or down key until the desired operating mode is displayed (Multi or Single Level), then press the “Enter
Key” again.
7. Press the “DOWN Key” until the CONTROL MODE screen is displayed. Change to suit the application,
Tank Filling if pumping into a tank and Tank Emptying if pumping out of a tank.
8. Press the “DOWN Key” until the SENSING INPUT screen is displayed. If floats or switches are used
change this setting to “Switched”, If a level transducer is being used it should be set to “Analogue”
9. If the SENSING INPUT is set to Analogue jump to the next step. If floats are being used then the input
that each float is connected to has to be assigned to the appropriate function – Pump Start/Stop. Read
the section on INPUTS to establish how this is done.
10. Then press the “UP Key” until the CONFIGURE is exited . Keep pressing the “UP Key” until the
SETTINGS menu appears.
11. Press the “Enter Key” to access the SETTINGS Sub Menu.
12. Press the “DOWN Key” Until the Cut In Level screen is reached.
13. Adjust the Cut In Level by pressing the “Enter Key” once, the display should then start to flash, now press
the “UP or DOWN Key” to alter the Cut In Level.
14. Press the “Up or DOWN Key” Until the Cut Out Level screen is reached.
15. Adjust the Cut Out Level by pressing the “Enter Key” once, the display should then start to flash, now
press the “UP or DOWN Key” to alter the Cut Out Level.
16. After the adjustments have been made, press the “DOWN Key” until the sub menu is exited and the
“SETTINGS” main screen appears.

CALIBRATING LEVEL TRANSDUCER

For a full explanation go to the section marked - CALIBRATION OF ANALOGUE SENSORS.
1. Press the “DOWN Key” until you reach the Main Menu Marked “CONFIGURE”
2. Enter the submenu by pressing the “Enter Key”
3. Press the “DOWN Key” until the “Zero Level” screen is displayed. (At this point the level transducer need
to be removed from the tank)
4. Adjust the value in the bottom screen until the reading is “0” – Use the same key sequence as previously
to adjust zero. (If “Value too Low” appears, increase the Zero offset value slowly until a zero value is
obtained by pressing the key).
5. Press the “DOWN key” until you reach “ADJUST LEVEL”. (At this point the level transducer needs to be
inserted into the tank to a known depth).
6. Adjust the value in the “Adjust Level” screen until the transducer depth is the same as the screen level.
7. The System is now Calibrated. Press the DOWN key until the main system level screen (Status Screen)
returns.

11
System Operation

The operating constraints for the system are detailed below.

Tank Empty Mode – Single Level

When the system level rises to the system cut In point

the controller will start a cut in delay timer and if the
level is still above the cut in point when the cut in timer
expires then a pump is started. If the level then drops
below the cut in point no further pumps are started.
When the level falls below the cut out level the cut out
timer is started, if the cut out timer expires and the level
is still lower than the cut out point then the pump will
be turned off, unless the pump minimum run time has
not been achieved and then it will remain on until the
minimum run timer expires. Should the level rise above
the cut in point and a pump is started but this pump is
unable to reduce the level below the cut in level before
cut in timer elapses again, then a second pump will start
(if fitted and available). After the level falls below the cut
out point the first pumps cut out timer will start and when
it expires it will turn off the pump if the minimum pump
run time has been achieved, the same will then occur
for the second pump.

Tank Empty Mode – Multi Level

When the system level rises to system cut In 1 point

the controller will start a cut in delay timer and if the
level is still above cut in 1 point when the cut in timer
expires then a pump is started. If the level does not
reach cut in 2 point no further pumps are started.
When the level falls below cut out 1 level the cut out
timer is started, if the cut out timer expires and the
level is still lower than cut out 1 point then the pump
will be turned off, unless the pump minimum run
time has not been achieved and then it will remain
on until the minimum run timer expires. Should the
level rise above cut in 1 point and a pump is started
but this pump is unable to meet demand causing
the level to rise above cut in 2 level, then cut in 2
timer is started and when cut in 2 timer elapses a
second pump will start (If fitted and available). After
the level falls below cut out 1 point the first pumps
cut out timer will start, when it expires it will turn off
the pump if the minimum pump run time has been
achieved, the same will then occur for the second
pump.

Tank Filling – The same sequences occur for tank filling

12
menus

The SumpMaster controller has numerous adjustment menus to allow the system to be tuned to suit each
application. These are listed below and explained throughout this manual. A detailed explanation of each menu
function starts on page 18.
Menus throughout this manual show the complete range of options available. If a menu is not needed because
the option is disabled then these screens will not appear. For example if only 1 pump is implemented, then
screens with options for pump 2 will be hidden.

Main Menu Units Range

Current
System Level number 0 - 9999 reading
Flow Rate /Min number 0 - 9999 Calculated flow

NOTE- To MUTE the buzzer press the * screen when Flow Rate is displayed

Main Menu Sub Menu Units Fault Messages Initial record

FAULTS
Fault 1 display None Logged None
Lo Level Shutdown, Logged
Fault 2 display Hi Level Shutdown, None
No Flow Shutdown, Logged
# Pump 1 - 2
Fault 3 display Shutdown None
# Pump 1 - 2 No Flow Logged
Fault 4 display Power Off None
Power Glitch Logged
Fault 5 display Auto Reboot None
Logged

# Only displayed if "Number of pumps" is set to 2

Main Menu Sub Menu Units Range Initial value

PUMP DATA LOG

Hours Run 1 hours 0 - 65535 0
Note 1 Hours Run 2 hours 0 - 65535 0
Pump Starts 1 number 0 - 65535 0
Note 1 Pump Starts 2 number 0 - 65535 0
Pump Starts Last Hr number 0 - 65535 0
Note 2 Analogue Input 1 % 0.00 - 100.00 Current reading
Note 2 Analogue Output 1 % 0.00 - 100.00 Current reading
Digital Input State number 1 to 8 X for Active Current reading
Digital Output State number 1 to 2 X for Active Current reading
Curr & Max Retry number 0 to 21 Current reading
Temperature number 0 to 100C Current reading

Note 1 - Only visible if "Number of pumps" is set to 2

Note 2 - "Analogue Input"& "Output" is only visible if the "Sensing Input" in CONFIGURE menu is set to "Analogue"

13
Main Menu Units Range Initial setting

Access Code number 0 - 250 21

Main Menu Sub Menu Units Range Initial setting

SETTINGS
Note 1 LoLevel Shutdown seconds 0 - 9999 150
Note 2 LoLevel Alarm seconds 0 - 9999 150
Note 3 Low Limit display OFF
Cut In Level unitless 0 - 9999 200
Cut Out Level unitless 0 - 9999 450
Note 4 HiLevel Shutdown seconds 0 - 9999 650
Note 5 HiLevel Alarm seconds 0 - 9999 650
Note 6 High Limit display OFF
Note 7 Alt Cut In 2 unitless 0 - 9999 250
Note 7 Alt Cut Out 2 unitless 0 - 9999 500
Note 7 Alt Cut In 3 unitless 0 - 9999 300
Note 7 Alt Cut Out 3 unitless 0 - 9999 600
Note 8 Trip Point Low unitless 0 - 9999 300
Note 8 Trip Point High unitless 0 - 9999 400

General Note - No settings are displayed if system if programmed to operate in switched mode

Note 1 - LoPress Shutdown is displayed when "Low Limit Action" in CONFIGURE menu is set to "Shutdown"
Note 2 -LoPress Alarm is displayed when "Low Limit Action" in CONFIGURE menu is set to "Alarm"
Note 3 - Low Limit "OFF" is displayed when "Low Limit Action" in CONFIGURE menu is set to "OFF"

Note 4 -HiPress Shutdown is displayed when "HighLimit Action" in CONFIGURE menu is set to "Shutdown"
Note 5 -HiPress Alarm is displayed when "HighLimit Action" in CONFIGURE menu is set to "Alarm"
Note 6 -High Limit "OFF" is displayed when "High Limit Action" in CONFIGURE menu is set to "OFF"

Note 7 - Alternate Settings are displayed when input is programmed accordingly and only available in "Single Level" mode.

Note 8 - "Trip Point Low" & "High" are displayed when a "Digital Output" is set to "Trip Point"
Also the trip point function is not available if the "Sensing Input" is set to "Switched" mode in CONFIGURE menu.

14
Main Menu Sub Menu Units Range Initial setting

TIMING
Lo Level Delay seconds ^ OFF, 0 - 250 120
High Level Delay seconds ^^ OFF, 0 - 250 4
In Delay Timer seconds 0 - 999 4
Out Delay Timer seconds 0 - 999 1
Restart Delay seconds 0 - 999 0
No Flow Timer seconds 0 - 250 0
Input Delay Timer seconds 0 - 999 120
Note 1 Level Trip Low Delay seconds 0 - 999 0
Note 1 Level Trip High Delay seconds 0 - 999 0
Note 2 Min Pump Runtime seconds 0 - 240 60
Note 3 Max Pump Starts per Hour 0 - 240 60
Start Time 1 Hr:Min OFF, 00:00 - 23:59 OFF
Stop Time 1 Hr:Min OFF, 00:00 - 23:59 OFF
Start Time 2 Hr:Min OFF, 00:00 - 23:59 OFF
Stop Time 2 Hr:Min OFF, 00:00 - 23:59 OFF
Start Time 3 Hr:Min OFF, 00:00 - 23:59 OFF
Stop Time 3 Hr:Min OFF, 00:00 - 23:59 OFF
Start Time 4 Hr:Min OFF, 00:00 - 23:59 OFF
Stop Time 4 Hr:Min OFF, 00:00 - 23:59 OFF

^ OFF is displayed in the "Lo Press Delay" screen when "Low Limit Action" in CONFIGURE menu is set to "OFF"
^^ OFF is displayed in the "Hi Press Delay" screen when "HighLimit Action" CONFIGURE menu is set to "OFF"
Note 1 - Level Trip delays are only visible if an OUTPUT is set to "Level Trip"
Note 2 - "Min Pump Runtime" Is displayed when "ExcessStart Prot" in CONFIGURE menu is set to "Minimum Run Time"
Note 3 - "Max Pump Starts" Is displayed when "ExcessStart Prot" in CONFIGURE menu is set to "Max Starts PerHr"

Main Menu Sub Menu Units Range or Options Initial setting

CONFIGURE
Set Time/Date Hr:Min Year Month Day
Note 1 Transducer Zero unitless Set to 0 at Zero Level
Note 1 Adjust Pressure unitless Set to equal current level
Note 1 Averaging number 0 - 50 5
Note 1 Scale An Output number 1000
Pump Flow Rate per Min 1-9999 /Min 5
Auto Rotation selection Full, Pump 1, ^ Pump 2, Full
Every 24 Hours, Low
Hours.
Note 2 High Level Restarts selection 0 - 250 0
Note 3 Low Level Restarts selection 0 - 250 0
Sensing Input selection Analogue, Switched Analogue
ExcessStart Prot selection Minimum Run Time, Minimum Run Time
Max Starts PerHr
Low Limit Action selection OFF, Alarm, Shutdown, OFF
Pump Start
HighLimit Action selection OFF, Alarm, Shutdown, OFF
Pump Start
User Access Code number 0 - 250 21
Modbus BaudRate number 2400 - 230400 9600
Modbus Address number 1 - 128 1

^ Pumps 2 is only visible if "Number of pumps" is set to 2

Note 1 - "Transducer Zero", "Adjust Pressure"," Averaging" & "Scale An Output" are hidden when in "Switched" mode
Note 2 - "High Level Restart" will be displayed if the "Control Mode" is set to "Tank Filling"
Note 3 - "Low Level Restart" will be displayed if the "Control Mode" is set to "Tank Emptying"

15
Main Menu Sub Menu Units Range OR Option Defaults

JOCKEY
PUMP
Jockey Pump selection ----Off----, ===On=== ----Off----
Note 1 JP Cut In Press 0 - 9999 250
Note 1 JP Cut Out Press 0 - 9999 400
Note 1 JP Run On Time seconds 0 - 999 2
Note 1 JP In Delay Time seconds 0 - 999 0

Note 1 - JP Screens are only visible if "Jockey Pump" is set to " ===ON==="
AND "Sensing Input" in CONFIGURE menu is set to "Analogue"

Main Menu Sub Menu Units Options Defaults

OUTPUTS
Digital Output 1 selection Shutdown Fault, Shutdown Fault
Digital Output 2 selection Lo Level Fault, Any Pump Shutdown
Hi Level Fault,
^ Pump 1 - 2 Run,
^^ Pump 1 - 2 Fault,
System Paused,
Low Alarm, High Alarm,
Any Alarm,
Any Pump Shutdown,
Any Pump Running,
# Trip Point
Alternate Trip,
Aux Output 1,
Aux Output 2,
Any Fault

Note 1 Analogue Output selection System Press System Level

^ Pump Run 2 is only visible if "Number of pumps" is set to 2

^^ Pump Fault 2 is only visible if "Number of pumps" is set to 2
# Trip point function is not available if the "Sensing Input" is set to "Switched" mode in CONFIGURE menu.
Note 1 - "Analogue output" is only visible if the "Sensing Input" in CONFIGURE menu is set to "Analogue"

16
Main Menu Sub Menu Units Options Initial Setting

INPUTS
Program Input 1 selection Any of the following options Cut In 1
Program Input 2 selection can be selected on any input Cut Out 1
Program Input 3 selection and used multiple times. Cut In 2
Program Input 4 selection Cut Out 2
Program Input 5 selection Not Used Low Limit
Program Input 6 selection ^ Alt 2 Settings High Limit
Note 1 Program Input 7 selection ^ Alt 3 Settings P1 Prot(Pause)
Note 1 Program Input 8 selection ^^ Cut In, P2 Prot(Pause)
^^ Cut Out,
# Cut In 1,
# Cut In 2,
# Cut Out 1,
# Cut Out 2,
Low Limit,
High Limit,
System Pause,
< P1-2 Prot(Pause)
< Pump 1 - 2 Stop,
< Pump 1 - 2 Manual Run,
Fire Mode,
Cycle Pumps,
Reset,
No Flow,
Aux 1, Aux 2,
< Pump1-2 Fault(Stop)
Low Lvl Pause

^ Alternate 2&3 level options are only available and visible if the "Operating Mode" in CONFIGURE is set to
"Single Level" mode AND if the "Sensing Input" in CONFIGURE menu is set to "Analogue" mode.

^^ "Cut In" and "Cut Out" options are only available and visible if the "Operating Mode" in CONFIGURE is set to
"Single Level" mode. (They will operate in both Analogue & Switched modes)

# "Cut In 1-2" and "Cut Out 1-2" multi level options are only available and visible if the "Operating Mode" in
CONFIGURE is set to "Multi Level" mode AND if the "Sensing Input" in CONFIGURE menu is set to "Switched" mode

< Pump 2 option is only visible if "Number of pumps" is set to 2.

Note 1 - Input function locked to pump protection.

17
SYSTEM status

System Level
System Level number 0 - 9999

The System Level is the direct measurement of the level in the system. It is System Level
read from the level transducer and is displayed on the Level Screen on the
XXXX
front of the panel.
This is the default display screen; it will display appropriate messages
describing current conditions. These include in order of priority: Emergency
Stop, Hi Press Shutdown, Lo Press Shutdown, No Flow Shutdown, Fault, Lo
Flow Detected, and Pause Activated.
If the system is to be configured to run with floats or level switches this screen Switched Mode
will show switched mode, pumps on standby or pumps running. Pump/s on StdBy
After 25 minutes from the last key press the SumpMaster will revert to this
screen automatically.

Flow Rate
Flow Rate /Min number 0 - 9999

The SumpMaster can operate on a calculated flow rate

The Calculated flow rate uses information that is input into the Pump Flowrate
Flow Rate / Min
screen to provide an estimation of the flow rate at any time. This calculation
XXXXX*
automatically compensates for the number of pumps operating - it is useful
in determining the system capacity. This is a calculated flow and must be
treated as such. (ie: an estimate only) The time base for this flow is in flow per
MINUTES and is not adjustable.

FAULT HISTORY

FAULTS
Fault 1 display None Logged
Lo Level Shutdown,
Fault 2 display Hi Level Shutdown,
No Flow Shutdown,
Fault 3 display # Pump 1 - 2 Protection
# Pump 1 - 2 Fault
Fault 4 display Power Off
Power Glitch
Fault 5 display Auto Reboot

When a system fault is registered a “NEW FAULT” message will appear on

the main screen. It will also be logged in the FAULT HISTORY menu. There
is space for up to 5 faults to be logged which scroll down as new faults are
received.

In the event of a new fault, which has been automatically reset, the default
screen will display the message “New Fault”. Go to the FAULT HISTORY to **NEW FAULT**
view this fault. Faults that are active will remain live on the screen until the
ENTER Key is pressed to clear the fault.

18
Faults will appear in the Fault sub menu in the following format with the most
Last Fault (No.1)
recent fault being Fault 1.
Lo Press Shutdown
Note: The FAULT HISTORY menu is clear when the system is first powered up.
Fault 2
“Pump 1 - 2 Shutdown” signifies that the corresponding “Pump protect 1-2” input No Flow Shutdown
has been activated for the period of the input delay time.

“Auto Reboot” denotes that the SumpMaster has automatically restarted due
to an internal reset, whereas “Power Failure” records that the SumpMaster has
recovered from a power supply disconnection. A very short disconnection of
power will record a “Power Glitch” message, typically around 0.1seconds.

The FAULT HISTORY menu is always visible regardless of whether the Access
Code is correct.
To reset the complete FAULT HISTORY, press the ENTER key then DOWN and
then ENTER again when at Fault 1. Individual Faults can be reset by completing
the same action while displaying the Fault screen required to be reset.

PUMP DATA LOG

Main Menu Sub Menu Units Range

PUMP DATA LOG

Hours Run 1 hours 0 - 65535
Note 1 Hours Run 2 hours 0 - 65535
Pump Starts 1 number 0 - 65535
Note 1 Pump Starts 2 number 0 - 65535
Pump Starts Last Hr number 0 - 65535
Note 2 Analogue Input 1 % 0.00 - 100.00
Note 2 Analogue Output 1 % 0.00 - 100.00
Digital Input State number 1 to 8 X for Active
Digital Output State number 1 to 2 X for Active
Curr & Max Retry number 0 to 21
Temperature number 0 to 100C

Hours Run Pump 1-2

Each pump has an hour run meter to record the actual run time for each pump.
Hours Run Pump 1
The hour log will accumulate all of the operation time for each pump in both
AUTOMATIC and MANUAL modes. XXXXX
To reset the time press ENTER then DOWN and then ENTER again.

Pump 1-2 Starts

The SumpMaster registers the number of starts that each pump accumulates to
assist in the tuning of the system. This number can assist in the selection of the Pump Starts 1
Cut In and Cut Out Levels and the run time settings. The starts do not increment XXXXX
when selected in MANUAL as this is considered to be an override function.
To reset press ENTER then DOWN and then ENTER again.

19
Starts Last Hour

This registers the numbers of starts that the TOTAL SYSTEM had over the
Starts Last Hour
past hour. This is the accumulation of all of the Starts for all of the pumps and
XXXXX
is designed to assist in trouble shooting. The new number is accumulated over
a 10-min period and is updated at 10-minute intervals. To get a true hourly
reading the system must have been running for at least 1 hour. After the first
hour the last 6 previous 10-minute readings are added together to get the
Starts last hour reading.
To reset press ENTER then DOWN and then ENTER again.

Analogue Input

This screen displays the actual Analogue Input reading in percentage.

It shows the actual possible full scale reading and is not zeroed or scaled to Analogue Input 1
Level. XXX.XX%
It is used to determine input functionality. It will not be displayed if operating in
switched mode.

Analogue Output

This screen displays the actual Analogue Output reading in percentage. This Analogue Output 1
output mimics the Analogue 1 Input and can be re-scaled in the configuration XXX.XX%
settings.
It will not be displayed if operating in switched mode.

Digital Input State

This screen displays the state of the Digital inputs

Digital Input State
X = energised
- = de-energised X--X----X
See INPUTS for configurable options for this item.

Digital Output State

This screen displays the state of the Digital outputs Digital Output State
X = energised
X---
- = de-energised
See OUTPUTS for configurable options for this item.

Curr & Max Retry

The number under “Curr” is the current number of times the main processor Curr & Max Retry
has not been able to communicate with the analogue system. If it is not at XXX XXX
Zero it indicates that the analogue system has been subject to noise and may
have had to restart itself. If this number continues to increment up to 20, then
resets to 0, and continues incrementing again it indicates a possible major
malfunction with the analogue system

The number under “Max Retry” is the maximum number of times the main
processor has not been able to communicate with the analogue circuitry. If it is
at 20 there may have been a major disruption in the analogue system and was
unable to restart its self and the main processor has more than likely forced it
to restart.
20
Temperature
Temperature
Displayed is the current temperature in degrees C, read via the temperature
sensor on the circuit board. XXX degrees C

Access Code
Main Menu Units Range

Access Code number 0 - 250

Press ENTER to edit the Access Code at this location. If correct this will then Access Code
allow access to the “Sub Menus”. Once the Access Code is input it will remain XXX
active for 25 minutes after the last key press. Standard security will then
resume and access into the submenus will require re-entering of the Access
Code.

The system will then automatically lock the use of the keys which control the *KEY PAD LOCKED*
ON/OFF and AUTOMATIC and MANUAL Functions. This is designed to protect Enter Access Code
the system from tampering.

If a message KEPAD LOCKED appears on the screen enter the ACCESS

CODE to allow access.

SETTINGS
Main Menu Sub Menu Units Range

SETTINGS
LoLevel Shutdown seconds 0 - 9999
LoLevel Alarm seconds 0 - 9999
Low Limit display OFF
Cut In Level unitless 0 - 9999
Cut Out Level unitless 0 - 9999
HiLevel Shutdown seconds 0 - 9999
HiLevel Alarm seconds 0 - 9999
High Limit display OFF
Alt Cut In 2 unitless 0 - 9999
Alt Cut Out 2 unitless 0 - 9999
Alt Cut In 3 unitless 0 - 9999
Alt Cut Out 3 unitless 0 - 9999
Trip Point Low unitless 0 - 9999
Trip Point High unitless 0 - 9999

Low Level Shutdown

Low Level Alarm
Low Limit

This is the alarm Level point for low Level. If any pump is running and the system falls below this Level and
remains there for the period of the “LoLevel Delay” time the system will act according to the setting in the “Low
Limit Action” Sub menu.
 If Low Limit Action is set to OFF, then no action is taken.
 If Low Limit Action is set to Alarm, then an alarm is only logged.
 If Low Limit Action is set to Shutdown, then a shutdown is initiated.

For alarm and shutdown actions, an output relay can be set to the appropriate mode to turn it on.

21
An alarm message will show on the main screen showing that there is a low
Level shutdown fault. The fault will also be recorded in the FAULT HISTORY
sub menu. To clear the fault and restart the system press the ENTER key.

Note: All pumps will be shutdown including manual pumps.

If Low Limit Action is set to OFF the Low Limit and the Low Pressure Delay
screens will then display ------OFF---- and can be not edited.

Cut In Level
The Cut In Level is the Level at which the system will restart or the next pump Cut In Level
will start. This Level must be higher than the Low Level Shutdown. If the
XXXX
system is
re-starting, then the restart timer must have timed out before the first pump will
start.
If there is a pump already running, then the Cut In timer must have timed out
before the next pump will start. Pumps may also be prevented from starting if
the Max starts per hour setting has been exceeded. A message will appear on
the status screen letting you know that it has occurred. PUMP/S REACHED
(This option is set in- Configuration -> Excess Run Protection) MAX Starts Per Hr

Cut Out Level

The Cut Out Level is the Level at which the system will start to turn off pumps. Cut Out Level
This Level must be higher than the Cut InLevel. The Cut Out timer must have XXXX
timed out before the next pump will be turned off.
Pumps may also be prevented from stopping if the Minimum run time for all
pumps that are currently running, have not yet timed out. Min Run Time ON
(This option is set in- Configuration -> Excess Run Protection) Pump Stop X Secs

High Level Shutdown

This is the alarm Level point for High Level. If any pump is running and the High Press Shutdown
system rises above this Level and remains there for the period of the “HiLevel XXXX
Delay” time the system will act according to the setting in the “High Limit
Action” Sub menu.
 If High Limit Action is set to OFF, then no action is taken.
 If High Limit Action is set to Alarm, then an alarm is only logged.
 If High Limit Action is set to Shutdown, then a shutdown is
initiated.
For alarm and shutdown actions, an output relay can be set to the appropriate
mode to turn it on.
If the High Limit Action is set to “Shutdown” then another option becomes
available to automatically restart the system after a High Level shutdown. This
is called “High Press Restarts” and is located in the Configuration menu. It can
be set at any value between 0 and 250 to suit the application.

Note: All pumps will be shutdown including manual pumps. If High Limit Action
is set to OFF then the High Limit and the High Press Delay screens will then
display ------OFF---- and cannot be altered.

22
Alt Cut In 2 / Alt Cut Out 2
In cases where the Cut In and Cut Out settings need to be changed via Alt Cut In 2
a remote control signal, activating the Alternate 2 settings will force the
XXXX
SumpMaster to operate on “Alt Cut In 2” & “Alt Cut Out 2” setting.
• Primary settings (Cut In - Cut Out)
• 2nd Settings (Alt Cut In 2 - Alt Cut Out 2) Alt Cut Out 2
XXXX
• 3rd Settings (Alt Cut In 3 - Alt Cut Out 3)
In order to run the alternate settings program one of the inputs to Alt Setting 2
and activate the relevant input.
Alternate Cut Ins and Cut Out options are not available in Switched mode or
Multi level operation. See Inputs for detailed description.

Alt Cut In 3 / Alt Cut Out 3

Alt Cut In 3
In cases where the Cut In and Cut Out settings need to be changed via
a remote control signal, activating the Alternate 3 settings will force the XXXX
SumpMaster to operate on “Alt Cut In 3” & “Alt Cut Out 3” setting.
Alt Cut Out 3
• Primary settings (Cut In - Cut Out)
XXXX
• 2nd Settings (Alt Cut In 2 - Alt Cut Out 2)
• 3rd Settings (Alt Cut In 3 - Alt Cut Out 3)
In order to run the alternate settings program one of the inputs to Alt Setting 3
and activate the relevant input.
See Inputs for detailed description
NOTE: These settings will also limit the adjustment of the High Level and Low
Level settings. If Alt Cut In & Alt Cut Out 2 or 3 are not used, adjust these
settings to be close to the “standard” CUT OUT, this should prevent them from
limiting adjustment to the High Level and Low Level settings.

Trip Point Low

SumpMaster has the ability to energise an output relay based on specific Triple Point Low
system Level points. This can be useful for monitoring other functions through XXXX
out the system that are not directly affected by the SumpMaster control. Trip
Point High also has to be set, see below. See Output Relays section for more
information on how to set this feature.
Note: The “Trip Point Low” and “Trip Point High” screens will only
appear if an output is set to “Trip Point” within the OUTPUTS menu.

23
Trip Point High

The Trip Point High is the mating pair to the Trip Point low. If a single trip point Triple Point High
is required set the High and Low trip points to the same value.
XXXX
Note: The settings of Trip Point High must be greater or equal to Trip Point
Low. The system constrains settings outside this range.

Note: The “Trip Point Low” and “Trip Point High” screens will only appear if an
output is set to “Trip Point” within the OUTPUTS menu.

TIMING
Main Menu Sub Menu Units Range

TIMING
Lo Level Delay seconds ^ OFF, 0 - 250
High Level Delay seconds ^^ OFF, 0 - 250
In Delay Timer seconds 0 - 999
Out Delay Timer seconds 0 - 999
Restart Delay seconds 0 - 999
No Flow Timer seconds 0 - 250
Input Delay Timer seconds 0 - 999
Level Trip Low Delay seconds 0 - 999
Level Trip High Delay seconds 0 - 999
Min Pump Runtime seconds 0 - 240
Max Pump Starts per Hour 0 - 240
Start Time 1 Hr:Min OFF, 00:00 - 23:59
Stop Time 1 Hr:Min OFF, 00:00 - 23:59
Start Time 2 Hr:Min OFF, 00:00 - 23:59
Stop Time 2 Hr:Min OFF, 00:00 - 23:59
Start Time 3 Hr:Min OFF, 00:00 - 23:59
Stop Time 3 Hr:Min OFF, 00:00 - 23:59
Start Time 4 Hr:Min OFF, 00:00 - 23:59
Stop Time 4 Hr:Min OFF, 00:00 - 23:59

Low Level Shutdown Delay

Set this time to delay a Low Level Shutdown. It must time out before the Lo Level Delay
system will shut down in Low Level mode. The range for this is “0-250 sec”. XXXX
If the Low Level shutdown needs to be turned OFF it can be done by
accessing the “Low Limit Action” sub menu in the Configuration menu. If Low
Limit Action is set to OFF the Low Limit and the Low Press Delay screens will
then display ------OFF---- and can not then be altered. If OFF is selected then
the system will ignore any low-Level shutdown commands. Be sure that you
fully understand the repercussions of this setting as the Shutdown settings are
designed to protect both the pump and the system from damage.
The Low & High Level delay timers are independent of each other and can be
set to suit individual needs.

24
High Level Shutdown Delay Hi Level Delay
Set this time to delay the High Level Shutdown. It must time out before the XXX Seconds
system will shut down in High Level mode. The range for this is “0-250 sec”.
If the High Level shutdown needs to be turned OFF it can be done by
accessing the “High Limit Action” sub menu in the Configuration menu. If High
Limit Action is set to OFF the High Limit and the High Press
Delay screens will then display ------OFF---- and can not be altered. If OFF
is selected then the system will ignore any high-Level shutdown commands.
Be sure that you fully understand the repercussions of this setting as the
Shutdown settings are designed to protect both the pump and the system from
damage.

In Delay Timer
The IN DELAY TIMER is used to delay the starting of additional pumps. When In Delay Timer
the system Level drops below the Cut In Level the system starts the first pump
XXX Seconds
according to the “restart” timer. Any additional pumps required will be started
if the Level remains below the Cut IN Level after the In Delay Timer has timed
out. The In delay timer is used to start every pump apart from the first pump
after a restart.
This timer is designed to assist in the reduction of Short Cycling and allowing
the system to stabilise before additional pumps are started.

Out Delay Timer

When the pumps are called to turn off the delay for this is governed by the Out Delay Timer
OUT DELAYTIMER. It delays the shutting down of additional pumps when the XXX Seconds
system Level is above the Cut In and pumps are attempting to shut down. Take
care in setting this timer as the increase in Level due to this delay can cause
Level spikes.

Restart Delay
When the system Level drops below the Cut In Level the first auto pump to Restart Delay Timer
start will be delayed by the RESTART DELAY XXX Seconds

No Flow Timer
If a flow switch is fiited and connected to a programmable input which is
programmed to “No Flow” and pumps are running there should be flow No Flow Prot Delay
detected by the Flow Switch. If there is No flow the flow switch input is closed XXX Seconds
this timer delays a no flowshutdown by the given amount.

Input Delay Timer

The SumpMaster has the capacity to accept input signals for various I/P Delay Timer
processes. This timer sets the delay for reaction to those inputs. The specific XXX Seconds
inputs that are controlled by this timer are outlined in the “Programmable Input
Options”

25
Level Trip Low Delay
This setting delays the activation of the relevant Output relay if programmed for Pres Trip Lo Dely
Level Trip. XXX Seconds
Level Trip High Delay
This setting delays the deactivation of the relevant Output relay if programmed
for Level Trip. Pres Trip Hi Dely
Note: The screens “Level Trip Low Delay” and “Level Trip High Delay” are only XXX Seconds
visible if at least one output is set to “Trip point” in the OUTPUTS menu.

Min Pump Runtime

This setting is used to prevent switchgear and pumps from failing due to Min Pump Runtime
excessive cycling. Each pump is prevented from stopping until its own XXX Seconds
Minimum run timer expires.
A message will appear on the status screen letting you know that it has Min Run Time ON
occurred. Pump Stop X Secs
This method of protection should only be used if the reticulation system can
withstand maximum pump head.

Maximum Pump Starts

This setting is used to prevent switchgear and pumps from failing due to
excessive cycling. Each pump is prevented from starting if the Max starts per
Max Pump Starts
hour setting has been exceeded. XXX Per Hr
A message will appear on the status screen letting you know that it has
occurred.
PUMP/S REachED Max
starts Per hr
Note: The “Min Pump Runtime” and “Max Pumps Starts” screens are visible
according to the setting of “ExcessRun Prot’n” sub menu in the “Configuration”
Menu.

Integrated Start/Stop Function

This SumpMaster has four adjustable start and stop times Start Time 1
Starts Time 1-4 HH:MM
Start Time 1-4 determines when the system will be active.

Stop Time 1-4

Stop Time 1-4 determines when the system will be inactive. Stop Time 1
The display will show how long before the system will again restart. HH:MM
Note- The start and stop times can be set to overlap each other which is
intentional for future development, Be mindful that overlapping times can SCHEDULE PAUSE
unintentionally set the controller to start or stop when it was not intended.
xHrs, xMin Left
Correct multi start/stop time operation would be-
Start 1 06:00
Stop 1 13:00
Start 2 17:00
Stop 2 02:00
This setting would turn off the system from 1pm to 5pm and 2am to 6am.
Setting times to overlap each other such as shown below cause Incorrect multi
start/stop time operation.
Start 1 06:00
Stop 1 02:00
Start 2 17:00
Stop 2 13:00
This setting would never turn off the system.
26
CONFIGURE

Main Menu Sub Menu Units Range or Options

CONFIGURE
Set Time/Date Hr:Min Year Month Day
Transducer Zero unitless Set to 0 at Zero Level
Adjust Level unitless Set to equal current level
Averaging number 0 - 50
Scale An Output number
Pump Flow Rate per Min 1-9999 /Min
Pump Rotation selection Auto, Pump 1, ^ Pump 2,
Every 24 Hours, Lowest Hours.
High Level Restarts selection 0 - 250
Low Level Restarts selection 0 - 250
Sensing Input selection Analogue, Switched
ExcessStart Prot selection Minimum Run Time,
Max Starts PerHr
Low Limit Action selection OFF, Alarm, Shutdown, Pump Start
HighLimit Action selection OFF, Alarm, Shutdown, Pump Start
User Access Code number 0 - 250
Modbus BaudRate number 2400 - 230400
Modbus Address number 1 - 128

Set Time/Date
The time and date are required for correct operation on the independent Set Time / date
Start and Stop times and Fault History recording. 08:51 2011 Oct

Transducer Zero
The Transducer Zero adjusts the zero offset in the Level sensor. Remove Transducer Zero
all Level in the system and then trim the display by pressing ENTER and
XXXXX KPa
then the UP or DOWN keys to set the reading to “0”. There are buffers in the
system so the transition to the new reading may take some time to settle,
wait at least 5 seconds before accepting the adjustment.
If SumpMaster senses that the adjusted zero input is lower than can be accepted, a message will come up
on the screen stating “VALUE TOO LOW”. If this message appears, increase the setting slowly by pressing
ENTER and then UP, press ENTER again to confirm. Exit out of the menu to store the value.

Note: This screen will not be displayed if the SumpMaster is running in switched mode.

27
Adjust Level
The calibration of the analogue sensor is achieved by adjusting the Level
reading on this screen to match a reading from a Level gauge. Adjust Level
XXXXX
Once the system Level has stabilised, press the ENTER key and then either
UP or DOWN keys to match the reading on this screen to suit a Level gauge
reading. Once the readings are matched the system Level is calibrated. Press
ENTER again and then exit out of the menu to store the data.
There are buffers in the system so the transition to the new reading may take
some time to settle, wait for 5 seconds before accepting the adjustment.
Note: This screen will not be displayed if the SumpMaster is running in
switched mode

Averaging
To allow the system Level to be displayed without significant Level bouncing,
the SumpMaster averages the readings taken.
Averaging
To damp the Level Reading insert a high number.
XX
Note: The “Transducer Zero”, “Adjust Level” and “ Averaging” screens are not
visible if the “Sensing Input” sub menu in the “Configuration” Menu is set to
Switched.
Note: This screen will not be displayed if the SumpMaster is running in
switched mode

Scale An Output
This allows the analogue input to be re-scaled and sent to other devices.
1000 = 1:1 2000 = 2:1 (Output twice the input value)
Scale An Output
Pump Flow Rate
XXXX
This figure is the flow rate of the pump at a nominated Level. It is read from a
manufacturers pump curve and input as a flow rate / minute. Any units can be
used for this figure however the time units are fixed at MINUTES.
Pump Flow Rate
Each time the operating range of the controller is changed this figure must be XXXX / Min
modified to maintain a more accurate figure.

Pump-Rotation
This menu allows SumpMaster to call on one pump to be the lead pump or Pump Rotation
to allow for a new pump to be the lead pump after each time all of the pumps Auto
have shutdown.
Note: The lead pump is the name given to the first auto pump to start (if
available). The options are Auto, Pump 1, Pump 2, Every 24 Hours and Lowest
Hours. If a pump number is selected then that pump will always be the lead
pump. If Auto is selected then the lead pump will cycle after system shutdowns
or PAUSE events.
If set to “Every 24 Hours”, once every 24 hours the system will shutdown all
auto pumps (including jockey) and force a cycle of the lead pump. Selecting
“Lowest Hours” will start the next available pump with the lowest hours
according to the individual Hours Run meters as seen in PUMP DATA LOG.
The aim of the setting is to get an even wear through all of your pumps.
Note: A forced rotation can be activated by setting one of the programmable
inputs to “Cycle Pumps” and closing the relevant input terminals- see
Programmable Inputs.

28
Low Level Restarts / High Level Restarts
If the Control Mode is set to Tank Emptying then this display will show LoLevel Low Level Restarts
Restarts, if set to Tank Filling then this display will show HiLevel Restarts. XXX
This setting allows the operator to set the number of times that the system can
shutdown and then automatically restart after a Low or High Level Shutdown.
The range is from 0-250. Select 0 to make the system shut down immediately
after the Low/High Level delay timer trips. This is the safest setting and the
default for the system. After each automatic restart the fault is logged in
FAULT HISTORY and the message “New Fault” appears on the main screen.
The restart number is based on a 1 hour time period. i.e. if the Restarts number
is 5 then the system will allow 5 restarts in the 1 hour time frame starting from
the time of the first LoLevel/HiLevel Fault.

Sensing Input
The SumpMaster can accommodate a variety of inputs. It is divided in to two
categories.
Sensing Input
Analogue
• Analogu e- These are signals which change proportionally over time.
Most sensors and transducer have an analogue output. Analogue is
also divided in to two categories.
o S
 tandard Analogue- This is where a Level rise will cause a
rise in the output of the transducer.
o R
 everse Analogue- This is where a Level rise will cause a fall
in the output of the transducer. (These are very rare in Level
control applications)
• S
 witched- These are signals which change instantaneously. Typical
switched products are:
o Floats, Level switches and toggle switches.

Excess Run Protection

There are two options to prevent excessive pump cycling or starting. Excess run Prot’n
• M
 in Run Time If this setting is used then each pump is prevented from Min Run Time
stopping until it’s own Minimum Run Timer times out. This method of
protection should only be used if the reticulation system can withstand Min Run Time ON
maximum pump head. A message will appear on the status screen letting Pump Stop X Secs
you know that it has occurred.
• M
 ax Starts PerHr If this setting is used then each pump from starting if PUMP/S Reached
the Max starts per hour setting has been exceeded. The down side of this Max Stop X Secs
is that if all pumps have exceeded the number of starts per hour then the
reticulation Level will fall to zero. A message will appear on the status screen
letting you know that it has.

29
Low Limit Action
The Low limit action allows the user to select an appropriate action in the event Low Limit Action
of a sustained low level condition. There are four possible settings: OFF
• O
 FF This setting completely turns OFF Low Level. Be aware that if set to
OFF there would be no Low Level protection for the system.
• Alarm This setting turns OFF Low Level protection but will generate an
alarm which can be used for telemetry . Be aware that if set to Alarm there
would be no Low Level protection for the system
• Shutdown This setting turns ON Low Level protection and also generates
a fault alarm which can be used for telemetry. Typically used in Tank Empty
mode to shut down the pump/s should the Cut Out Float/s fail to activate.
This is the safest action for Tank Empty mode.
• Pump Start This setting turns ON all available pumps and will generate an
alarm which can be used for telemetry. Typically used in Tank Fill mode to
prevent overflow should the Cut In Float/s fail to activate.

High Limit Action

The High limit action allows the user to select an appropriate action in the High Limit Action
event of a sustained high level condition. There are four possible settings: OFF
• O
 FF This setting completely turns OFF High Level. Be aware that if set to
OFF there would be no High Level protection for the system.
• Alarm This setting turns OFF High Level protection but will generate an
alarm which can be used for telemetry. Be aware that if set to Alarm there
would be no High Level protection for the system
• Shutdown This setting turns ON High Level protection and also generates a
fault alarm which can be used for telemetry. Typically used in Tank Fill mode
to shut down the pump/s should the Cut Out Float/s fail to activate. This is
the safest action for Tank Fill mode.
• Pump Start This setting turns ON all available pumps and will generate an
alarm which can be used for telemetry. Typically used in Tank Empty mode to
prevent overflow should the Cut In Float/s fail to activate

User Access Code

The access code is used to limit access to the settings menus. Access Code
XXX
The user access code has the range “off, 0 – 250”. Off will disable the access
code and allow unlimited access. Once a number is selected then access to
the settings screens or any other editable screen will require the inputting of
this number to progress. To edit press enter and then up or down keys to edit
the new number. Press enter again and exit the menu to store the changes.

30
JOCKEY PUMP (JP)

Main Menu Sub Menu Units Range OR Option

JOCKEY PUMP
Jockey Pump selection ----Off----, ===On===
Note 1 JP Cut In Press 0 - 9999
Note 1 JP Cut Out Press 0 - 9999
Note 1 JP Run On Time seconds 0 - 999
Note 1 JP In Delay Time seconds 0 - 999

The Jockey pump is typically a smaller auxiliary pump that is outside the flow Jockey Pump
range of the main pumps. The jockey pump will turn on when there are no main -----------OFF---------
pumps on and the Level is below Jockey Cut In Level.
To enable the jockey pump and allow viewing of the rest of the jockey pumps Jockey Pump
screens change to Jockey Pump ON.
-----------ON---------

JP Cut In Level
The JP Cut In Level is the Level below which the pump defined as Jockey JP Cut in Press
pump will restart. XXXX

JP Cut Out Level

The Set Point is the Level that the Jockey Pump will be turned off. JP Cut Out Press
XXXX
JP Run On Time
The Jockey pump can be forced to run on after the main system has started by
JP Run On Time
the time detailed in this screen.
XXXX

JP Restart Delay
When the Level drops below the JP Cut In Level and remains there the Jockey JP Restart Delay
pump will start after this period. If the level continues to fall and the main pump
XXXX Seconds
is started the Jockey Pump turn off again after the JP run on time has expired.

NOTE: If the jockey pump is turned “on”, pump 1 will automatically be

assigned as the jockey pump.

31
OUTPUTS
Main Menu Sub Menu Units Options

OUTPUTS
Digital Output 1 selection Shutdown Fault,
Digital Output 2 selection Lo Level Fault,
Hi Level Fault,
^ Pump 1 - 2 Run,
^^ Pump 1 - 2 Fault,
System Paused,
Low Alarm, High Alarm,
Any Alarm,
Any Pump Shutdown,
Any Pump Running,
# Trip Point
Alternate Trip,
Aux Output 1,
Aux Output 2,
Any Fault

Analogue Output selection System Press

SumpMaster has two programmable outputs that can be used to communicate with external sources such
as Telemetry or Building Management Systems (BMS). As each system requires different combinations of
information all output relays are configurable in software. All outputs are Voltage Free – Change Over contact
outputs and capable of 5 amps 240 VAC.

You can view which outputs are currently activated within the PUMP DATA LOG menu, under Digital Output
State. The status of the analogue outputs is also available within this menu.

Digital Output Options

No. Delay Option

1 As per delay timer Shutdown Fault,
2 As per delay timer Lo Press Fault,
3 As per delay timer Hi Press Fault,
4 Instantaneously Pump 1 Run,
5 Instantaneously Pump 2 Run,
6 As per delay timer Pump 1 Fault,
7 As per delay timer Pump 2 Fault,
8 Instantaneously System Paused,
9 As per delay timer Low Alarm,
10 As per delay timer High Alarm,
11 As per delay timer Any Alarm,
12 As per delay timer Any Pump Shutdown,
13 Instantaneously Any Pump Running,
14 As per delay timer Trip Point
15 Instantaneously Alternate Trip,
16 Instantaneously Aux Output 1
17 Instantaneously Aux Output 2
18 Instantaneously Any Fault

32
• Shutdown Fault
This output is used to indicate that there has been an event that has shut down the system. This can be a High
or Low-Level Shutdown, No Flow Shutdown.
• Low Level Fault
A shutdown based on a Low Level Shutdown.
• High Level Fault
A shutdown based on a High Level Shutdown.
• Pump 1-2 Run
Pump 1-6 running.
• Pump 1-2 Shutdown
Pump 1-6 shutdown on individual pump protection.
• System Paused
The “system pause” input is activated
• Low Alarm
If a Low Level circumstance has occurred then the output will turn on.
• High Alarm
If a High Level circumstance has occurred then the output will turn on.
• Any Alarm
If there are any Fault Re-starts active or general faults/alarms that do not cause a system shutdown, this
output will activate.
• Any Pump Shutdown
If any pump is shutdown this will then will activate the relay.
• Any Pump Running
Any pump running will activate the relay.
• Trip Point
When the system Level reaches the nominated Trip Point Low and High, this relay will energise or de-
energise. See Level Trip in SETTINGS.
• Alternate Trip
Each time the system shuts down the energised state of the relay will change. E.g. If the relay on one cycle is
closed during operation then the next cycle this relay will be open.
The relay will change on the following: - Low Level Shutdown, High Level Shutdown, No Flow Shutdown and
Pause.
• Aux Outputs 1 - 2
Any output can be set to be an auxiliary output. Setting an output to become an auxiliary output allows the
SumpMaster to use an input to turn on a Digital Output. To do this the input has to be set up to be an Auxiliary
input. There are three auxiliary functions available.
Aux Input 1 operates Aux Output 1
Aux Input 2 operates Aux Output 2
• Any Alarm
If there are any Faults active that has caused a system or pump shutdown then this output will activate.
Alarm/Fault light and buzzer
If an alarm strobe light and buzzer are fitted an output will be set as Any Fault. To reset the fault and turn off
the alarm and buzzer the Enter key must be pressed.
* RELAY RATINGS
The relays are rated at 5 amp 250VAC. Consideration of inrush current, inductive loads and cycling must be
taken into account when applying current to these relays.

33
INPUTS

Main Menu Sub Menu Units Options

INPUTS
Program Input 1 selection Any of the following options
Program Input 2 selection can be selected on any
input and used multiple
Program Input 3 selection times
Program Input 4 selection
Program Input 5 selection Not Used
Program Input 6 selection ^ Alt 2 Settings
Note 1 Program Input 7 selection ^ Alt 3 Settings
Note 1 Program Input 8 selection ^^ Cut In,
^^ Cut Out,
# Cut In 1,
# Cut In 2,
# Cut Out 1,
# Cut Out 2,
Low Limit,
High Limit,
System Pause,
< P1-2 Prot(Pause)
< Pump 1 - 2 Stop,
< Pump 1 - 2 Manual Run,
Fire Mode,
Cycle Pumps,
Reset,
No Flow,
Aux 1, Aux 2,
< Pump1-2 Fault(Stop)
LoLevel Pause

There are 8 inputs with the SumpMaster that control the external sensing functions.
They all require VOLTAGE FREE contacts and as such should NOT HAVE ANY VOLTAGE APPLIED.

• A
 ll inputs operate on a CLOSED CONTACT for registration. This contact needs to be made between the
input common and the relevant input. There are three terminals for the input Common to allow for multiple
connections.

You can view which inputs are activated by the LED’s on the front of the unit and also within the PUMP DATA
LOG menu under the “Digital Input State” screens. See PUMP DATA LOG for more information.

34
PROGRAMMABLE INPUT OPTIONS

Not Used
When this is selected the input will not respond to any activation. Program Input X
Alt 2 Setting
Any input can be selected for any of the above options and multiple inputs can
have the same option.

Alt Setting 2 & 3

If an input is programmed as a means of selecting the Alternate Setting, then Program Input X
closing of the contact to either of these inputs will activate an alternate cut in Low Limit
and cut out. If two inputs are activated at the same time, then Alternate Setting
3 will be the selected option.

Low Limit
An input can be programmed to function as a switched low limit even when the Program Input X
system is operating in Analogue mode. Closing of the contact on this input will High Limit
start the action programmed for the low limit as set in the Configuration menu.

High Limit
An input can be programmed to function as a switched high limit even when
the system is operating in Analogue mode. Closing of the contact on this input Program Input X
will start the action programmed for the high limit as set in the Configuration System Pause
menu.

System Pause
An external switch/float/sensor can be used to PAUSE the system. When the
system receives a PAUSE command on the input the system operation will be PAUSED ACTIVATED
paused. The system turns off all running pumps and a message will be shown
on the main screen.
The Pause message will displayed when the input is active and if operating in
analogue mode the current level will be displayed on the bottom line.
After the PAUSE input has been deactivated the system will restart under
normal operations. If the Auto-rotation is selected to FULL the lead pump will
rotate.

Pump 1-2 Prot(Pause)

SumpMaster has inputs for each pump to allow for individual pump protection. Program Input X
In the event of a pump going into a fault condition the input for that pump Pump X Protection
should close. This will pause the pump after the time set by the Input Delay
Timer.
Note: The pump will become available again when the Input contact is opened.
This protection is ideal for the following pump protection sensors:
• Temperature probes
• Thermal Overloads
• Moisture sensor for oil bath pump seals
• Any individual pump protection device.

35
Pump 1-2 Stop
Activation of this input will instantly stop the operation of the relevant pump. Program Input X
This can be used as an Off Override switch in the system or if the remote
Pump X Stop
control of a pump is required.
Note: This input will override the relevant “Pump 1-6 Manual Run” input if both
are active.

Pump 1-2 Manual Run

Activation of this input will instantly start the relevant pump. All automatic
control of the pump is ceased at this stage.
This action can cause an alarm or shutdown condition. (See Manual operation)

Fire Mode
The FIRE MODE allows the system to ignore all shutdown protection features
so the pump will continue running under all conditions.
The system will still operate as per normal turning on pumps when below the
Cut In setting and Turning off pumps when above the Cut Out setting. The
following protection features are disabled:
• High Level Shutdown
• Low Level Shutdown
• System Pause
• No Flow
• Pump 1-2 Pump Protection
• Pump 1-2 Stop
• Pump 1-2 Pump Fault

The operational consequences for activating Fire Mode are substantial so be

sure to understand the repercussions of activating this Input.
It should only be used if the risk of the pump stopping is greater that letting it
run to destruction.
Hardware items such as circuit breakers, Thermal Overloads and any other
switchgear protection are not effected by this mode and will continue to provide
switchgear protection.

Cycle pumps
Activation of this input will shutdown and then cycle the pumps to the next Program Input X
available pump as the lead pump. If pump 1 started first on the last start-up, Cycle Pumps
the toggling of this input will switch the lead pump to pump 2 instantly on
receipt of this signal.

Reset
The reset input allows remote resetting of SumpMaster after a shutdown fault. Program Input X
If SumpMaster has shutdown due to a fault - for any reason - closing the reset
Reset
contact will reset all current faults and restart the system.

36
No Flow
An input can be set up to monitor a flow switch. If the system detects that Program Input X
there is a No Flow signal from an external flow switch and there are pumps No Flow
running, then the SumpMaster will display the message “Low Flow Detected”.
If this input remains on for the period of the No flow delay timer, then the
Low Flow Detected
SumpMaster will shut down all pumps. This is optional and requires a flow
switch to be connected into the input programmed for No Flow and will only XXXXX
operate if there is at least 1 pump selected to AUTO.
Once the No Flow Delay Timer has expired then the screen message changes No Flow Shutdown
to “No Flow Shutdown” XXXXX

Aux Inputs 1- 3
Any input can be set to be an auxiliary input. Setting an input to become an Program Input X
auxiliary input allows the SumpMaster to use this input to turn on a Digital Aux Input X
Output. To do this the output has to be set up to be an Auxiliary output. There
are three auxiliary functions available.
Aux Input 1 operates Aux Output 1
Aux Input 2 operates Aux Output 2
Aux Input 3 operates Aux Output 3

Pump 1-2 Fault(Stop)

SumpMaster has inputs for each pump to allow for individual pump fault Program Input X
detection. In the event of an individual pump input activating such as losing Pump X Fault
prime or flow for some reason. This will shut down the pump after the time set
by the Pump Fault Delay Timer. The pump will be permanently disabled until
reset by the operator or remotely via the reset input.
This protection is ideal for the following pump protection sensors.
• Temperature probes
• Individual Loss of prime Level switches
• Any individual pump protection device.

LoLevel Pause
An input can be programmed to inhibit the controller from operating should Program Input X
the level in the tank or reservoir fall to a point that may cause damage to the
LoLevel Pause
pumps or cause loss of prime. Typically this will be via a float but could be via
an electronic level monitoring system with programmed set point.
LoLevel Pause
The LoLevel Pause message will displayed when the input is active and if XXXXX
operating in analogue mode the current level will be displayed on the bottom
line.
NOTE- External contacts must be VOLTAGE FREE - any applied voltage
can cause damage to the system.

37
PANEL LAYOUT

Optional Alarm Light

Control Power Circuit

Breaker

Davey SM Pump
Pump Motor Controller module
Protection Circuit
Breakers

Isolator Switch

Air Pump
- Used onimmersion
tube level systems

Transducer
- Used onimmersion
tube level systems

Pump Motor
Contactors

240VAC to 24VDC
Power Supply

Connection
Terminals

Relay 2 Connections
Relay 2 Connections

Inputs 1-6

Inputs
Commons (6) Transducer Connections
(6)
GND-Com for 24V
F - Unused
P - Analogue Input
24V - Transducer Supply

38
float switch connections
Davey Water Products can supply float switches for SumpMaster Level panel.
They are not supplied as standard and need to be ordered separately.
P/No: FS750-10 includes 10 metre lead and counter weight.

operation

• Black and Blue closed contact when float is vertical down

• Black and Brown closed contact when float is vertical up

TANK EMPTYING TANK FILLING

Dual Pump Dual Pump
4 Float Operation (Multi Level) 4 Float Operation (Multi Level)
Low or High floats can be removed if Low or High floats can be removed
not essential. if not essential.

39
TANK EMPTYING TANK FILLING
Dual Pump Dual Pump
3 Float Operation (Single Level) 3 Float Operation (Single Level)
Low or High floats can be removed Low or High floats can be removed
if not essential. if not essential.

The above two configurations are also applicable for single pump operation.

40
Wiring diagrams

41
Wiring diagrams

!
42
SPECIFICATIONS

Item Description
Power supply Control - 24 VDC- 20mA min 120mA max
External transducer power supply 24 VDC- 50mA max. Auto reset fuse protected
EMC/ EMI filtering Designed to minimise conducted and radiated emissions.
Standard Transducer N/A
Time based functions ±5% of real time
Output Relays 5 amp 250VAC changeover software configurable
Switched inputs Voltage free - internal supply 24VDC - read threshold - 2mA
Operating temperature 0 to 50 degC
Enclosure IP55
Contactors Rated voltage - 690Vac
Coil – 240VAC
6
cycles mech. - 10x 10
6
elec. - 2 x 10
cycles/hr - 3600
auxiliary contacts - 1 x NO
Standard - IEC947
Motor circuit breakers Standard - IEC947 – Start current 10x FLC
Wiring Standard - AS3000
Input supply Voltage - 3 phase 230 - 440V
Input supply tolerance - 3 phase -20% + 10%
Input frequency range 48 to 62 Hz
Enclosure size 320W x 360H x 140D (mm)
Dimensions including light, 360W x 410H x 140D (mm)
buzzer & isolator.

REMOVING FRONT COVER

Removing the front cover is necessary if the test mode is to be
accessed.

Place a small screw driver in the slot on the left hand side of
the front cover and lever up the cover.

The display, switches and LED indicators will then be

exposed. The switch to the left hand side of the display is the
test mode switch. To enter the test mode this switch must be
pressed when powering up the system.
When the system shows “Test Mode”, release the button.

Activating one of the inputs will display an “X” for the

applicable input.

Pressing and holding “P1” will activate Pump 1 output and then Relay 1 in a continuous sequence. .

43
troubleshooting

PROBLEM CAUSE SOLUTION

Can’t enable 1. Screen Stated – “KEY PAD 1. Input Access Code- typically 21
pumps LOCKED”
2. One of the Inputs is set to Pump 2. Check Input LED’s for activation.
STOP.
3. Check Input Menu for Pump Stop setting.
Pump/s won’t start • Pump not enabled.(Turned 4. Press pump mode switch for at least 1
OFF) second.
5. Reset circuit breaker.
• Motor circuit breaker tripped or
off 6. Reset Circuit breaker
• Control circuit breaker tripped or 7. De-power and re-power the system.
off 8. Allow the system Level to drop
• Level above Cut In Level 9. De-activate Pause Input
• System Pause Active 10. Replace float/s
• Float/s defective – possible
water ingress
Pump won’t turn off • Manual selected for that pump 1. Press pump mode switch once to turn OFF.
(Running LED flashing)
• Pump Manual Run input active 2. De-activate Manual Run input
• Cut Out set too high 3. Adjust Cut Out Level
No display screen • Control circuit breaker tripped 4. Reset Circuit breaker
• High voltage or current has 5. Turn off power, wait 20 seconds and re-apply
tripped the surge protection fuse power.
No Level or wrong • Incorrect Sensing Input selected 6. Change Sensing Input to suit sensor that is
Level displayed being used
• Calibration incorrect for sensor 7. Calibrate sensor (Refer to calibration section)
Pumps cycling • IN delay too low 8. Extend IN Delay timer
excessively • Pause Input activating 9. Check Pause input
• Voltage being applied to the 10. Make sure that the Inputs are Voltage Free
Inputs.
• Cut In & Cut Out are incorrect. 11. Adjust Cut In lower and/or Cut Out higher
Pump shutting • Pump Protection or Fault input is 12. Determine cause of fault, reset fault.
down on Pump active.
Protection • Fault in protection sensor 13. Replace or adjust sensor
Controller powers • Voltage being applied to the 14. Make sure that the Inputs are Voltage Free
on and off Inputs.
continuously • Excessive current being drawn 15. Check external sensor current 100mA max.
from the external Level sensor
System Displays • System needs to be initialised. 16. Press the “Up and Down” Keys whilst
won’t initialise powering up the system to initialise the
program.
Loading Data
message cycles
continuously
System Level not • Transducer not connected • Check transducer connections. Refer to
displaying properly. Analogue Input section.

• Transducer type is incorrect. • Change from Float Inputs to Analogue.

• Analogue circuits not functional • Ensure that a 4-2-mA transducer is
connected correctly to the P analogue input
Pumps do not • Outputs or Inputs possibly • Use the “Test mode” function to visually test
seem to operate defective. the Inputs and Outputs without the use of a
meter.

44
Installation notes

General Installation information can be obtained from Davey Water Products regarding the site-specific
requirements however there are some “GOLDEN RULES” in site installation that should be followed.

Site Installation

• Standard SumpMaster requires a NEUTRAL

• Select the site most shaded and out of direct sunlight.
• NEVER allow direct exposure to the sun on to the display, it will cause permanent damage.
• Ensure there is sufficient air flow around the control panel to keep it cool.
• The earth connection needs to be close and not laid parallel with High Voltage cables

Inputs

• Use shielded wire for all analogue inputs

• Connect the shield to EARTH at the controller end.
• Never apply voltage to the Inputs.
• Never run wires for the inputs with motor or supply cables.
• Take care in running inputs for long distances. (15Mtr max)
• The inputs use a 24VDC signal as the carrier voltage- use compliant sensors.

Outputs

• 5 amp maximum switching load

• Check the programming on each output before trying to troubleshoot

Start-up

• CHECK ROTATION
• Calibrate transducer
• Input Level settings

45
Site Record

Main Menu Sub Menu Date

/ / / / / /
Set Point & Actual Level
Flow Rate /Min
FAULT HISTORY Fault 1
Fault 2
Fault 3
Fault 4
Fault 5

PUMP DATA LOG Flow Total

Hours Run 1
Hours Run 2
Pump Starts 1
Pump Starts 2
Pump Starts Last Hr
Curr & max retry
Temperature
Access Code 21

SETTINGS LoLevel
Cut In Level
Cut Out Level
HiLevel
Alt Cut In 2
Alt Cut Out 2
Alt Cut In 3
Alt Cut Out 3
Trip Point Low
Trip Point High

TIMING LoLevel Delay

HiLevel Delay
IN Delay Timer
OUT Delay Timer
Restart Delay
No Flow Timer
Input Delay Timer
Press Trip Low Delay
Press Trip High Delay
Min Pump Runtime
Max Pump Start
Start Time 1
Stop Time 1
Start Time 2
Stop Time 2
Start Time 3
Stop Time 3
Start Time 4
Stop Time 4

46
 CONFIGURE Operating Mode
Transducer Zero
Adjust Level
Averaging
Scale An Output
Pump Flow Rate
Auto Rotation
Hi Press Restart
Sensing Input
Cycle Protection
Low Limit Action
High Limit Action
User Access Code
Modbus BaudRate
Modbus Address

JOCKEY PUMP Jockey Pump

JP Cut In Press
JP Cut Out Press
JP Run On Time
JP In Delay Time

OUTPUTS Digital Output 1

Digital Output 2

INPUTS Program Input 1

Program Input 2
Program Input 3
Program Input 4
Program Input 5
Program Input 6
Program Input 7
Program Input 8

Commissioned by……………………………………………..Date……………………

Agent……………………………………………
Commissioned by……………………………………………..Date……………………
Contact details…………………………………

Panel Serial Number …………………………………………….

Agent……………………………………………

Contact details…………………………………

Panel Serial Number …………………………………………….

47
NOTES

48
INDEX
Access Code............. 7, 21, 30 High Alarm........................... 33 Optional alarm strobe light.... 4
Adjust level.......................... 28 High Level........................... 22 Out Delay............................ 25
Alarm Light & buzzer....... 9, 34 High Limit............................ 35 Outputs Menu...................... 17
Alarm reset...................... 9, 34 High Limit Action.................. 30 Outputs Menu Explained..... 32
Alt Cut In 2..................... 23, 46 Hours Run........................... 19 Pause.................................. 35
Alt Cut Out 2.................. 23, 46 How to change data.......... 7, 9 Power supply....................... 43
Alternate Settings................ 35 In delay timer....................... 25 Programmable Input Options.35
Alternate Trip....................... 33 Inductive loads.................... 34 Programmable outputs........ 32
Analogue Input.................... 20 Input Delay Timer.......... 25, 35 Protection............................ 37
Analogue Output................. 20 Inputs Menu......................... 17 Pump Data Log Explained... 19
Any Alarm............................ 33 Inputs Menu Explained........ 34 Pump Manual Run............... 36
Any Pump Running............. 33 Inrush current...................... 34 Pump starts......................... 19
Any Pump Shutdown........... 33 Installation notes................. 45 Pump Stop Input.................. 36
Auto-Rotation...................... 29 Jockey Pump Menu............. 17 Quickstart.......... 4, 7, 9, 10, 11
Aux Inputs........................... 37 Jockey Pump Menu Explained. Relay ratings....................... 34
Auxilary Outputs.................. 33 31 Relays................................. 34
Averaging............................ 28 JP Cut In.............................. 31 Removing front cover.......... 43
Buzzer................................... 4 JP Cut Out........................... 31 Reset................................... 36
Buzzer reset.................... 9, 34 JP Restart Delay.................. 31 Resetting faults.... 9, 18, 19, 34
Calibrate.............................. 11 JP Run On Time.................. 31 Restart................................. 35
Calibration........................... 28 Keypad Locked.................... 21 Restart delay....................... 25
Commissioning Mode............ 5 Keys.................................. 7, 9 Restart timer........................ 25
Configuration Menu............. 17 Layout Menus...................... 13 Rotation................... 10, 29, 46
Configure Menu Explained.. 27 Lead pump.......................... 29 Scale Analogue Output........ 28
Contactors........................... 43 Level transducer.................. 18 Sensing Input...................... 29
Cut In............................. 19, 25 Level Trip....................... 23, 24 Setting Menu....................... 13
Cut In Level................... 11, 22 Level Trip delay................... 25 Settings Menu Explained..... 21
Cut Out................................ 19 Level Trip High Delay.......... 26 Shielded wire....................... 45
Cut Out Level................ 11, 22 Level Trip Low Delay........... 26 Shutdown.... 21, 22, 24, 25, 29
Cycle Pumps....................... 36 List of Menus....................... 13 Site record........................... 46
Cycling................................. 34 Loss of prime....................... 37 Starts................................... 29
Digital inputs........................ 20 Low Alarm...................... 21, 33 Starts last hour.................... 20
Digital Output State............. 32 Low level............................. 21 Strobe light............................ 4
Digital outputs...................... 20 Low Limit....................... 21, 35 System Cut In...................... 12
Disable a pump..................... 9 Low Limit Action.................. 30 System Cut In Delay............ 12
Editing keys....................... 7, 9 Manual................................. 19 System Cut Out................... 12
Editing menu items................ 7 Manual mode......................... 9 System Cut Out Delay......... 12
Electrical Specifications....... 43 Manual pump operation......... 9 System Paused................... 33
EMC filtering........................ 43 Max starts per hour............. 30 Temperature...... 21, 35, 37, 43
Enable a pump...................... 9 Maximum Start per Hour..... 26 Test mode............................ 43
Excess Run Protection........ 22 Menu Structure.................... 13 Testing Pump 1.................... 43
Excess Run Protection........ 26 Menus Explained................. 13 Testing Pump 2.................... 43
Excess Run Protection........ 30 Minimum Pump Runtime..... 26 Testing Relay 1.................... 43
Fault History........................ 18 Minimum Run Time............. 12 Testing Relay 2.................... 43
Fault Restarts...................... 29 Moving through menus.......... 7 Timing Menu........................ 13
Faults................................... 19 Navigating menus.................. 7 Timing Menu Explained....... 24
FIRE MODE......................... 36 New fault............................. 18 Transducer Zero.................. 28
First pump........................... 25 No Flow............................... 37 Trip Point........... 23, 24, 33, 46
Float Switch Connection...... 39 No flow timer....................... 25 Trouble shooting.................. 44
Flow..................................... 18 Opening clear cover.............. 4 User Access Code............... 30
Flow rate........................ 18, 29 Operating Graph.................. 12 Version.................................. 2
Front cover............................ 4 Optional alarm buzzer........... 4 Zero Level........................... 11

49
Davey® Repair or Replacement Guarantee
In the unlikely event in Australia or New Zealand that this Davey product develops any malfunction
within one year of the date of original purchase due to faulty materials or manufacture, Davey will at
our option repair or replace it for you free of charge, subject to the conditions below.

Should you experience any difficulties with your Davey product, we suggest in the first instance that
you contact the Davey Dealer from which you purchased the Davey product. Alternatively you can
phone our Customer Service line on 1300 367 866 in Australia, or 0800 654 333 in New Zealand, or
send a written letter to Davey at the address listed below. On receipt of your claim, Davey will seek to
resolve your difficulties or, if the product is faulty or defective, advise you on how to have your Davey
product repaired, obtain a replacement or a refund.

Your Davey One Year Guarantee naturally does not cover normal wear or tear, replacement of product
consumables (i.e. mechanical seals, bearings or capacitors), loss or damage resulting from misuse
or negligent handling, improper use for which the product was not designed or advertised, failure to
properly follow the provided installation and operating instructions, failure to carry out maintenance,
corrosive or abrasive water or other liquid, lightning or high voltage spikes, or unauthorized persons
attempting repairs. Where applicable, your Davey product must only be connected to the voltage
shown on the nameplate.

Your Davey One Year Guarantee does not cover freight or any other costs incurred in making a claim.
Please retain your receipt as proof of purchase; you MUST provide evidence of the date of original
purchase when claiming under the Davey One Year Guarantee.

Davey shall not be liable for any loss of profits or any consequential, indirect or special loss, damage or
injury of any kind whatsoever arising directly or indirectly from Davey products. This limitation does not
apply to any liability of Davey for failure to comply with a consumer guarantee applicable to your Davey
product under the Australian or New Zealand legislation and does not affect any rights or remedies that
may be available to you under the Australian or New Zealand Consumer Legislation.

In Australia, you are entitled to a replacement or refund for a major failure and for compensation for
any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Should your Davey product require repair or service after the guarantee period; contact your nearest
Davey Dealer or phone the Davey Customer Service Centre on the number listed below.

For a complete list of Davey Dealers visit our website (davey.com.au) or call:

AUSTRALIA NEW ZEALAND

Customer Service Centre Customer Service Centre
6 Lakeview Drive, 7 Rockridge Avenue,
Scoresby, Australia 3179 Penrose, Auckland 1061
Ph: 1300 367 839 Ph: 0800 654 333
Davey Water Products Pty Ltd
Fax: 1300 369 119 Fax: 09 527 7654
Member of the GUD Group
ABN 18 066 327 517
Website: davey.com.au Website: daveynz.co.nz

® Davey is a registered trademark of Davey Water Products Pty Ltd.

© Davey Water Products Pty Ltd 2012. P/N 402003-2

* Installation and operating instructions are included with the product when purchased new.
They may also be found at davey.com.au