Sample: Aero Vodochody L-29 Delfin Approved Aircraft Inspection Program For: 591378
Sample: Aero Vodochody L-29 Delfin Approved Aircraft Inspection Program For: 591378
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AERO VODOCHODY L-29 DELFIN
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APPROVED AIRCRAFT INSPECTION PROGRAM
For: 591378
Thomas W. Lindee
3296 Honeywood Lane
Minnetonka, MN 55305
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RECORD OF REVISIONS
CHAPTER:
1.) GENERAL
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CONTENTS ……………………………………….…..…………………... 1.0.1
SECTION 1,
INTRODUCTION ………………….………………….....………..... 1.1.1
PAGE NUMBERS …………………….………………….…….…... 1.1.1
METHOD OF REVISION …………..………….….…………......... 1.1.1
SECTION 2,
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AIRCRAFT RECORDS …………………………………………..... 1.2.1
LOGBOOK ENTRIES …………………………………………..….. 1.2.1
INTRODUCTION
The L-29 Delfín is a military jet trainer aircraft that became the standard jet trainer for the air
forces of Warsaw Pact nations in the 1960s. It was manufactured by Aero of Vodochody
Czechoslovakia. The prototype XL-29 first flew on 5 April 1959, powered by a Rolls Royce
Viper engine. The second prototype was powered by the Czech-designed M701 engine, which
was used in all subsequent aircraft. Some 3600 aircraft were produced between 1963-1974.
This specific aircraft was imported to the US and certified in the Experimental Exhibition
category October 21, 1999. It is powered with a M701 engine and has safely operated in the
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US since being certified.
The development of this program is an ongoing cooperative effort between owners, mechanics
and operators experienced in the operation and maintenance of this aircraft along with
guidance from the FAA. This particular program is tailored specifically for L29, 591378 utilizing
the knowledge and experience obtained from over two decades of this cooperative effort and
the owner’s input.
PAGE NUMBERS
Pages in this Inspection Program are assigned a two or three part page number. The first
number always specifies the chapter number. The last number always indicates the page
number. If a chapter is broken down into sections, the middle number will be a section
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number. The following are examples:
METHOD OF REVISION
Submit revisions of this program to the Minneapolis FSDO office for approval. Once approved
by the FSDO, insert the revision into the approved aircraft inspection program. Record
revisions on the: Record of Revisions page, which lists the revision number, date and initials of
the person making the insertion.
AIRCRAFT RECORDS
CFR 49 part 91.417 provides recordkeeping requirements for civil aircraft operators. It is
impetrative that clear and concise aircraft maintenance records kept and maintained. Aircraft
records provide continuity of maintenance and inspections and are useful for planning the
future (as well as show completion of past) maintenance, and inspections.
LOGBOOK ENTRIES
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Logbook entries are required upon completion of the Condition or Detailed Engine inspections
outlined in this program. The actual logbook entry format is located in the FAA issued aircraft
operating limitations.
A. Completed inspection and the aircraft is determined to be in a condition for safe operation:
“I certify that this aircraft has been inspected on [insert date] in accordance with the scope and
detail of the FAA-Approved Inspection Program for this aircraft dated _____________ for serial
number __________________, and found to be in a condition for safe operation.
Aircraft Total Time: __________________ Inspection Type: _________________________
Signature __________________ A&P Certificate #: ___________________ Date: _______
“I certify that this aircraft has been inspected on [insert date] in accordance with scope and
detail of the FAA-Approved Inspection Program for this aircraft dated ___________for serial
number ___________, and found NOT TO BE IN A CONDITION FOR SAFE OPERATION.
Aircraft Total Time: __________________ Inspection Type: _________________________
Signature __________________ A&P Certificate #: ___________________ Date: _______
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INSPECTIONS
This program includes the following inspections to be complied with at specified intervals:
CONDITION INSPECTION
The condition inspection is due every 100 hours time in service or 12 calendar months,
whichever occurs first. It must be performed by an appropriately rated certificated mechanic
and signed off in accordance with the aircraft's operating limitation.
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DETAILED ENGINE INSPECTION
The Detailed Engine Inspection is due every 100 hours time in service or as directed in this
program when discrepancies are found. The inspection is a comprehensive inspection that
includes the compressor and hot section. It must be performed by an appropriately rated
certificated mechanic and signed off in accordance with the aircraft's operating limitation.
ADDITIONAL INSPECTIONS
Altimeter System(s), Altitude Reporting & Transponder Test & Inspections. Required
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tests and inspections will be accomplished in accordance with 14 CFR §§ 91.411 and 91.413
as required and shall not exceed 24 calendar months between inspections.
Hydrostatic Test. The high pressure bottles will be hydrostatically tested as set forth in 49
CFR §180.209 as amended, Applicable Military Specifications, Foreign Specifications or the
Aircraft Manufacturer's Specifications as applicable. The results of these tests will be entered
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in the aircraft log. The bottles used in the fire suppression system are maintained on condition.
These additional inspections may be completed in conjunction with other inspections or
performed independently.
HYDRAULIC FLUID..................................MIL-PRF-5606H
AEROSHELL 41
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ROYCO 756
PHILLIPS 66 X/C 5606H
NOTE: Control hinges, control rod end bearings, and bellcranks are
packed with grease (Lubriplate 630, Aeroshell #22, or similar grease) at
assembly. During inspections it is generally not necessary to disassemble
each control rod end to grease. Use of LPS-2 will displace moisture and
maintain a film of lubrication.
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LIFE-LIMITED COMPONENTS
The following table lists the life-limited components for the L29 and shall be removed from
service as indicated upon reaching the life-limit. The components removed from service may
be overhauled and returned to service starting the hours or landings at zero.
Notes:
1) The (-XX) behind a part number indicates the series of the part and is only significant regarding
the number of landings for the main undercarriage leg.
2) Derived from a document received from the aircraft manufacturer, Aero Vodechody LTD. to the
FAA, dated April 29, 1996.
3) IAW AC43.209A item 4e(2) the yearly (no change to hourly) requirement was replaced with
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inspections, detailed in this program. This will provide an equivalent level of safety for these
items.
4) IAW AC43.209A item 4e(2) Since the aircraft is not flown in the original use as a military
aircraft it is recognized that certain components may have extended life-limits beyond the times
listed above. The undercarriage life-limits may be extended in the following manner:
Undercarriage attach points and mounting holes will be dye penetrate checked for cracks and
corrosion, upon reaching their life-limits, and if found to be in good condition will be extended
until the next Condition Inspection. These components may remain in service as long as they are
inspected at each subsequent Condition Inspection, as described above, and found to be in good
condition. This will provide an equivalent level of safety for these items.
5) Reference: Technical Description Aircraft Engine M701c-500 page 8.
CORROSION CONTROL: The current edition of AC 43-4B, Corrosion Control for Aircraft, may
be used for additional guidance pertaining to corrosion control in aircraft.
EXHAUST TRAIL AREAS: Visually inspect paint in areas of the exhaust trails for damage.
Visually inspect under fairings, around rivet heads, and in skin crevices, for corrosion in areas
of engine exhaust trail.
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BATTERY COMPARTMENTS AND BATTERY VENT OPENINGS: Inspect battery
compartment for electrolyte spillage, corrosion, and condition of protective paint. Inspect the
area around battery vents for corrosion.
WHEEL WELLS AND LANDING GEAR: Inspect wheel well area and landing gear
components for damage to exterior finish coating and corrosion. Particular attention should be
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given to exposed surfaces of struts, oleos, arms, links, and attaching hardware; axle interiors,
exposed position indicator switches and other electrical equipment; crevices between stiffeners
,ribs, and lower skin surfaces; magnesium wheels ,particularly around bolt heads, lugs, and
wheel web areas; and exposed rigid tubing at “B” nuts and ferrules under clamps, and tubing
identification tapes.
c. Inspect lap joints for bulging of skin surface, which may indicate the presence of
corrosion between the faying surfaces. Skin cracks and/or dished or missing fasteners.
f. Inspect thick alloy skin surfaces for pitting, intergranular corrosion, and exfoliation of
the metal. Look for white or gray deposits around countersunk fastener heads and raised
areas or bumps under the paint film. g. Inspect composite skins for corrosion of
attachment fasteners.
FLEXIBLE HOSE ASSEMBLIES: Inspect hose assemblies for chafing, weather checking,
hardening, discoloration, evidence of fungus, torn weather protective coatings or sleeves, and
corrosion of fittings. Replace any defective, damaged, twisted, or bulging hoses.
SECURITY
The owner or operator will provide that the aircraft is secured from theft by storing the aircraft
in a hanger environment.
When the aircraft can not be stored in a hangar or is being exhibited the aircraft will be
disabled by disconnecting the battery or other similar measure.
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3.) A determination is made by a certificated pilot who is rated to act as pilot in command
of an L-29, or by a person who is certificated and appropriately rated to perform
maintenance on the aircraft, that the inoperative instrument or equipment does not
constitute a hazard to the aircraft.
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This aircraft with inoperative instruments or equipment as provided for above is considered to
be in a properly altered condition acceptable to the FAA Administrator.
The Maintenance Discrepancy form and the Summary of Items Deferred form (SID) shall be
kept with the aircraft until the maintenance discrepancy is corrected and cleared. These forms
are considered part of the aircraft maintenance records and shall be kept in accordance with
14 CFR § 91.417.
Items that are permanently deactivated and remain installed on the aircraft (Jettison systems
etc.) shall be documented in the aircraft logbook and are also required to be entered in SID.
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This section lists the basic flight information as required in AC43-209A and is not
intended as acceptable data for flight. If a discrepancy is found between this program
and the manufactures data use the manufacturer’s data.
BASIC DIMENSIONS:
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WEIGHTS & CENTER OF GRAVITY:
• Max Takeoff Weight: 7828lbs.
• Max Landing Weight: 7243lbs.
• Center of gravity range: 20.5% - 25.5% MAC.
• Basic Empty Weight: Approximately 5100lbs. (depending on equipment installed).
• Typical takeoff weight & CG: 7200lbs. 23.5% MAC (two pilots & full internal fuel).
LOAD FACTOR
• +8g to -4g with no external stores and
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• +7.5g to -3.5g with external stores.
TAKEOFF PERFORMANCE:
• 1318’ @ S.L. to 4620’ @ 8,000’ depending on weight and D.A.
Assumptions; Flaps 15º, N1 100% at brakes release, paved level dry surface runway.
LANDING PERFORMANCE:
• 1731’ @ S.L. to 2743’ @ 8,000’ depending on weight and D.A.
Assumptions; Flaps 30º, speed brakes extended, idle thrust, maximum braking, paved level
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dry surface runway.
MAXIMUM RANGE:
• 350nm depending on factors such as weight, altitude, ATC and weather.
ENGINE:
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• Motorlet M701C-500
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EJECTION SEATS: Both ejection seats on this aircraft have been disabled by removing the
pyrotechnic charges. In addition the seats shall be placarded showing that the ejection
portion of the ejection seats are inoperative.
CANOPY JETTISON: The canopy jettison system was part of the ejection seat system and
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was retained as a safety measure. Rotating the handle, on the right side of the seat,
forward, with electrical power applied to the aircraft, will energized the canopy rams.
Caution should be exercised to:
• to remain clear of the canopy ram cylinders and
• pin the handles on the ejection seats when the aircraft is not flying or
• remove the connectors on the two canopy ram valves, located behind the front
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seat, when the front seat is removed.
RADIOATIVE COMPONENTS: The transmitter of the ice accretions system on the right
side of the nose has been removed. The high energy ignition box may contain low–level
radioisotopes and shall not be handled without protective clothing.
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HYDRAULIC PRESSURE: Prior to starting any work or inspections, ensure that the
hydraulic pressure is at zero and all emergency extension valves are closed (clockwise).
Before applying hydraulic pressure to any system, ensure the area around the landing gear,
flaps and speed brakes are clear.
DEFLATE TIRES: An explosion hazard exists if the wheel or wheel bolts are damaged and
the axel nut is loosened. Before loosing any axel nut, ensure the tire is deflated.
Section 2 (red) Center Section & Both Wings: From the aft pressure bulkhead
to the engine firewall, excluding the landing gear & gear doors.
Section 3 (green) Aft Fuselage & Empennage: The point at which the aft fuselage
mates to the center section aft to include the entire empennage.
THIS SECTION IS COMPLETE WHEN ALL ITEMS IN THIS SECTION HAVE BEEN
SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 4 SECTION 2.
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*** REMOVE WING STRAPS, TURTLE BACK, OPEN ALL ACCESS PANELS AND
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DOORS. THEN PERFORM THE FOLLOWING STEPS. ***
THIS SECTION IS COMPLETE WHEN ALL ITEMS IN THIS SECTION HAVE BEEN
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SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 4 SECTION 3.
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*** REMOVE ALL FAIRINGS AND ACCESS PANELS ON THE VERTICAL AND
HORIZONTAL STABILIZER. THEN PERFORM THE FOLLOWING STEPS. ***
*** WASH LANDING GEAR AND GEAR WELLS DOWN BEFORE INSPECTION ***
THIS SECTION IS COMPLETE WHEN ALL ITEMS IN THIS SECTION HAVE BEEN
SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 4 SECTION 5.
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THIS SECTION IS COMPLETE WHEN ALL ITEMS IN THIS SECTION HAVE BEEN
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SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 4 SECTION 6.
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The Operational Checks are broken down into three categories. Checks that require no
external power (Green), checks that require only external electrical power (Yellow) and
checks that require both external electrical and hydraulic power (Gold). When possible
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items are listed, starting in the front cockpit, aft left then proceeding clockwise to conclude at
aft right. Only the items not checked in previous sections or engine runs will be listed in this
section.
YELLOW
GREEN
AIR START ______
OXYGEN SYSTEM ______
FIRE EXT. ______
CABIN DUMP VALVE ______
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PITOT HEAT ______
PITOT STATIC SEL. ______
LIGHTS ______
BRAKES & RUDDER ADJ. ______
GYRO INST. ______
RAM AIR VENT ______
TEMP. CONTROL ______
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CANOPY JETTISON ______
GOLD
FLAPS ______
LANDING GEAR ______
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THIS SECTION IS CONSIDERED COMPLETE WHEN ALL OPERATIONAL CHECKS IN
THIS SECTION HAVE BEEN SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER
4 SECTION 7.
REAR COCKPIT
Oxygen Regulator………………………………………………………………………….. 100%
Lever should be 90° to the direction of flight.
Oxygen Valve…………………………………………………..…………………... Closed (CW)
FIRE EXTINGUISHING
Fire Bottle Connectors (Two)…………………………………………..………… Disconnect
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Connect a voltmeter between each connector and ground.
Engine Bus Switch……………………………………………………………………………. On
Fire Extinguisher Button……………………………………………………… Push and Hold
Approximately 28 VDC should be read on one connector.
Fire Extinguisher Button………………………………………………………………. Release
Voltage should drop to zero. Repeat above two steps in rear cockpit.
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Engine Bus Switch………………………………………..…………………………………... Off
Battery Switch……………………………………………….………………………………… Off
External Power ……………………………………………………………..………. Disconnect
Battery………………………………………………………….………………………… Connect
Fire Extinguisher Switch In Nose Compartment………………………………………… On
Fire Extinguisher Button……………………………………………………… Push and Hold
Approximately 28 VDC should be read on the other connector.
Fire Extinguisher Button…………………………………………………….………… Release
Voltage should drop to zero. Repeat above two steps in rear cockpit.
March 1, 2020 Copyright © 2006 - 2020 by L29 Support, Inc. 4.6.9
APPROVED AIRCRAFT INSPECTION PROGRAM CONDITION L-29
***CAUTION***
REMAIN CLEAR OF THE CANOPY JETTISON RAMS AT ALL TIMES.
Front Canopy Jettison Lever Safety Pin ……………………………………………. Remove
Note: Some aircraft have an additional safety switch that prevents canopy jettison if the
canopy is removed. If installed the switch would be adjacent to the aft left canopy rail. When
testing the jettison system this switch must be held in for a valid test.
Front Canopy Jettison Lever …………………………………………………… Full Forward
The two canopy rams should deploy with authority.
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Leave the front canopy jettison lever forward and proceed to the rear cockpit.
Rear Canopy ……………………………………………………………………………... Remove
***CAUTION***
REMAIN CLEAR OF THE CANOPY JETTISON RAMS AT ALL TIMES.
Rear Canopy Jettison Lever Safety Pin ……………………………………………... Remove
Rear Canopy Jettison Lever ……………………………………………………… Full Forward
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The two canopy rams should NOT deploy. The canopy jettison is blocked by the front
canopy jettison lever in the full forward position.
Rear Canopy Jettison Lever ………………………………………………….. Full Aft/Stowed
Return to the front cockpit and stow the front canopy jettison lever, full aft.
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Rear Canopy Jettison Lever ……………………………………………………… Full Forward
The two canopy rams should deploy with authority.
Leave the rear canopy jettison lever forward and proceed back to the front cockpit.
Front Canopy Jettison Lever …………………………………………………… Full Forward
The two canopy rams should NOT re-deploy. The canopy jettison is blocked by the rear
canopy jettison lever in the full forward position.
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Aircraft Electrical Power ………………………………………………………………. Remove
This completes the test and the system must be returned to normal.
Front Canopy Jettison Lever ……………………………………………….… Full Aft/Stowed
Front Canopy Jettison Lever Safety Pin ……………………………………………….. Install
Front Canopy Locking Lever ……………………………………………............ Full Aft/Open
Rear Canopy Jettison Lever ……………………………………………….…. Full Aft/Stowed
Rear Canopy Jettison Lever Safety Pin …………………………………………….. Installed
Lubricate the canopy jettison rams with light grease and push them back into the cylinders.
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Battery ...................................................................................................................... Connect
REAR COCKPIT
Isolation Valve Switch…………………………….……………………………………………. Off
Fire Extinguisher…………………………………………………….……………… Safety Wired
THIS ENGINE RUN IS CONSIDERED COMPLETE WHEN ALL ITEMS IN THIS SECTION
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HAVE BEEN SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 4 SECTION 8.
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CHECK ENGINE COMPARTMENT FOR ANOMALIES THEN INSTALL AFT BELLY PAN.
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THIS ENGINE RUN IS CONSIDERED COMPLETE WHEN ALL ITEMS IN THIS SECTION
HAVE BEEN SUCCESSFULLY COMPLETED.
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MAKE LOGBOOK ENTRIES IN ACCORDANCE WITH THE OPERATING LIMITATIONS
ISSUED BY THE FAA INDICATING THAT A “CONDITION INSPECTION” HAS BEEN
COMPELTED.
Dimensions and tolerances required for this inspection may be found in L-29 Aircraft Book
V Instruction for Aircraft Operations and Maintenance pages 52 and 53.
1.) Perform the Detailed Engine Inspection as specified in Chapter 5 Section 1 at the
same time as the Engine Inspection found in Chapter 4 Section 5.
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2.) Do not perform the steps and procedures found in Chapter 5 Sections 2 – 4, as
these are covered in Chapter 4 Sections 7 – 9.
3.) At the completion of the Detailed Inspection include in the logbook entry that a
Detailed Engine Inspection has also been completed.
THIS SECTION IS COMPLETE WHEN ALL ITEMS IN THIS SECTION HAVE BEEN
SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 5 SECTION 2.
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The electrical part of the start sequence is controlled automatically by the starting control box
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as follows:
0sec. – Starter current applied half power (200A)
3sec. – Ignition on
5sec. – Starter current applied full power (400A)
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15sec. – Ignition off
17sec. – Starter off
Duration of a complete start cycle is 17 + 1.5 seconds.
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Battery ...................................................................................................................... Connect
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REAR COCKPIT
Isolation Valve Switch…………………………….……………………………………………. Off
Fire Extinguisher…………………………………………………….……………… Safety Wired
SHUTDOWN CHECK
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Electrical Equipment………………………………………………………………….………... Off
Secondary Bus Switch…………………………………………………………………………. Off
Throttle Idle……………….…………………………………………….... 35 - 39% (30sec. Min.)
Fuel Shutoff Lever………………………………………………………………………………. Off
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Timer……………………………………………………………………………………………. Start
Rundown Time 50 Seconds Minimum.
Engine Switch…………………………………………………………………………………… Off
Battery Switch…………………………………………………………………………………… Off
GEN Switch………………………………………………………………………………………. Off
Emergency Brake..………………………………………………………………………….….. Off
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Battery………………………………………...………………………………………... Disconnect
THIS ENGINE RUN IS CONSIDERED COMPLETE WHEN ALL ITEMS IN THIS SECTION
HAVE BEEN SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 5 SECTION 3.
THIS SECTION IS COMPLETE WHEN ALL ITEMS IN THIS SECTION HAVE BEEN
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SUCCESSFULLY COMPLETED. PROCEED TO CHAPTER 5 SECTION 4.
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CHECK ENGINE COMPARTMENT FOR ANOMALIES THEN INSTALL AFT BELLY PAN.
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THIS ENGINE RUN IS CONSIDERED COMPLETE WHEN ALL ITEMS IN THIS SECTION
HAVE BEEN SUCCESSFULLY COMPLETED.
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MAKE LOGBOOK ENTRIES IN ACCORDANCE WITH THE OPERATING LIMITATIONS
ISSUED BY THE FAA INDICATING THAT A
“DETAILED ENGINE INSPECTION”
HAS BEEN COMPELTED.