Contents Piping

1.0 Introduction ........................................................................................................................................... 2

2.0 Points of attention ................................................................................................................................. 2
3.0 Piping .................................................................................................................................................... 3
3.1 Installation of piping in plant .............................................................................................................. 3
3.2 Installation of piping in trench or bridge ............................................................................................ 3
4.0 Fittings................................................................................................................................................... 3
4.1 Installation of fitting with 1 end .......................................................................................................... 3
4.2 Installation of fitting with 2 ends ........................................................................................................ 3
4.3 Installation of fitting with 3 ends ........................................................................................................ 3
5.0 Welds .................................................................................................................................................... 3
5.1 Butt weld ............................................................................................................................................ 3
5.2 Fillet weld........................................................................................................................................... 4
5.3 Mitre weld .......................................................................................................................................... 4
5.4 Branch weld ....................................................................................................................................... 4
5.5 Reinforcing ring ................................................................................................................................. 5
5.6 Olet weld ............................................................................................................................................ 5
5.7 Cutting off pipe in the case of changes ............................................................................................. 5
5.8 Complete glued assembly, include fitting .......................................................................................... 5
5.9 Complete rubber tendon connection, include fitting .......................................................................... 6
5.10 Complete laminated assembly, include fitting.................................................................................. 6
5.11 Complete mirror weld, inclusive fitting ............................................................................................. 6
5.12 Complete electric welded socket joint, inclusive fitting .................................................................... 6
6.0 Flanged connections, bending of pipes, threaded connections ............................................................ 6
6.1 Flanged connection (PN 10 - 16; 150#) ............................................................................................. 6
6.2 Flanged connection (PN 25 - 40; 300#) ............................................................................................. 6
6.3 Flanged connection (PN 64 - 160; 600 - 900#) ................................................................................. 6
6.4 Flanged connection (PN 250 - 320; 1500 - 2500#) ........................................................................... 6
6.5 Spectacle blind, blind flange, spades ................................................................................................ 6
6.6 Bending of pipes ................................................................................................................................ 7
6.7 Cutting thread .................................................................................................................................... 7
6.8 Threaded connection ......................................................................................................................... 7
7.0 Valves ................................................................................................................................................... 7
7.1 Install valve (PN 10 - 16; 150#) ......................................................................................................... 7
7.2 Install wafer (PN 25 - 40; 300#) ......................................................................................................... 7
7.3 Install valve (PN 64 - 160, 600 - 900#) .............................................................................................. 7
7.4 Install valve (PN 250 - 320; 1500 - 2500#) ........................................................................................ 7
7.5 Install valve with drive........................................................................................................................ 7
7.6 Install wafer-type valve ...................................................................................................................... 8
8.0 Pressure and leak tests ......................................................................................................................... 8
8.1 Pressure testing, hydrostatic / pneumatic .......................................................................................... 8
9.0 Miscellaneous ....................................................................................................................................... 8
9.1 Installation of pipe clamps and supports ........................................................................................... 8
10.0 Dismounting ........................................................................................................................................ 8
10.1 Dismounting piping .......................................................................................................................... 8
10.2 Dismounting flanged connections .................................................................................................... 9
10.3 Dismounting threaded connections ................................................................................................. 9
10.4 Dismounting of valves...................................................................................................................... 9
10.5 Dismounting pipe clamps and supports ........................................................................................... 9
11.0 General allowances ............................................................................................................................. 9
12.0 Material factors .................................................................................................................................... 9
13.0 Calculation example .......................................................................................................................... 13
14.0 Labour Norms.................................................................................................................................... 15

DACE Labour Norms V2 / Piping 1

1.0 Introduction

This section includes Labour Norms and material factors for the prefabrication and assembly of piping systems.
For the general description of these Labour Norms we refer to the “DACE Labour Norms / general description”.

2.0 Points of attention

The measuring system is intended for the settlement and the assessment of the progress of the piping installation.

To allow assessment of the installation steps, they have been divided into measured items (item 3.1 'fitting pipes in
plant’ thru item 9.1 'mounting supports’).

The tables show the measured items of the main dimensions used in the measuring system.

The valuation unit used for the measuring system is the

"LABOUR NORM"

The table specifies a Labour Norm for the different nominal bores and wall thicknesses at each measured item.
Please note that the unit of quantity ‘1’, as follows per 1 m, per 1 piece, per 1 kg etc. is always applicable to this
Labour Norm.

Using Labour Norms, the values of these measured items will become dimensionless and bear a fixed relation to
each other.

In fixing the number of linear metres, allowance is made for the measurements from pipe centre to pipe centre or to
flange front.
Remarks regarding the use of the measuring system:
 The price of separate measured items (which corresponds with a unit rate) is calculated by multiplying
the relevant Labour Norms from the table by the labour rate
 The price of installation of a complete pipeline or a complete piping system is calculated by multiplying
the relevant sum of Labour Norms by the labour rate
 The measuring table only specifies the major dimensions; during settlement all intermediate values
can be calculated or, if necessary, determined for valuation through interpolation
 The influence of various materials on the installation to be carried out is reflected in what is known as
the material multiplication factors; they are only used for measured items 5.1 thru 5.6. (see enclosure
to the measuring table)
 The table shows the Labour Norms, which depend on the nominal bore on the wall thickness, only
once per action
 In case the Labour Norm is influenced by parameters other than 'wall thickness', ‘pressure rating’ and
'nominal bore', the Labour Norm relate to typical values. Intermediate values are calculated for the
settlement or, if necessary, for the valuation through interpolation
 The measuring system is valid for the classification of items shown in the table. A further subdivision
where, for example, a distinction is made between prefabrication and installation at site, is not made. It
is possible that certain activities have to be carried out under special conditions. In this case
correction factors can be applied, as specified in the general description
 The in this paragraph specified Labour Norms are based on activities in the plant / field. For the
Labour Norms for prefabrication the listed Labour Norms must be multiplied with an efficiency factor.
This efficiency factor is dependant upon the circumstances as in the prefabrication shop
 In determining the Labour Norms, the nominal bore is decisive

The definitions of items of the measuring list are dealt with in paragraph 12.0. This is done for clarity sake and to
define the contents of different items used.

DACE Labour Norms V2 / Piping 2

3.0 Piping

3.1 Installation of piping in plant

Transportation, cutting to length, rigging and aligning. Settlement will be based on the quantities measured
pipe.

Compensation: Labour Norm per linear metre of pipe.

3.2 Installation of piping in trench or bridge

For construction see paragraph 3.1.

Compensation: Labour Norm per linear metre of pipe.

4.0 Fittings

Only for parts with circumferentially welded connection on each end not suitable for such parts as weldolets,
nipolets, reinforced branches, half couplings etc.

4.1 Installation of fitting with 1 end

Performing measurements, checking connecting ends for roundness and angular accuracy, finish
machining (including cutting to size), improve weld edges, cleaning.
Fittings with 1 end are: flanges, lap joints, caps etc.

Compensation: Labour Norm each.

4.2 Installation of fitting with 2 ends

For construction see paragraph 4.1.

Fittings with 2 ends are: elbows, reducers, mitre bends, adaptors.

Adaptors: If transition pieces (adaptors) are inserted directly into the tube, they are considered for
settlement in the measuring system as if entirely prefabricated adaptors were used (making fittings to suit,
welded joints of connections). For adaptors the largest nominal bore will be applicable.

Mitre bends: only bends which are supplied as prefabricated part, i.e., those included in the parts list as
complete built-in component, are considered to be fittings.

Compensation: Labour Norm each.

4.3 Installation of fitting with 3 ends

For construction see paragraph 4.1.

Fittings with 3 ends are understood to include: T and Y pieces

Compensation: Labour Norm each.

5.0 Welds

5.1 Butt weld

Performing measurements, laying and supporting pipe, marking off cut, cutting off, preparing weld edge,
removing any remaining paint, if necessary, cleaning, aligning, supporting, tack welding, checking, welding.

Compensation: Labour Norm each.

DACE Labour Norms V2 / Piping 3

 5.2 Fillet weld
Performing measurements, positioning and supporting the pipe, marking off cut, cutting off, de-burring,
removing remaining paint, if necessary, cleaning, joining, aligning, supporting, if necessary, tack welding,
welding.

These operations are performed on parts having a slip-on or socket end (socket weld flanges, socket
sleeves) type of connection.

For settlement purposes, the outside pipe diameter and following wall thicknesses are adhered to:

Up to DN < 80 and < 3":

PN <160 bar or < 3000 lbs : s = 2.4 mm for DN 6 / ⅛ “

PN <160 bar or < 3000 lbs : s = 3.0 mm for DN 8 / ¼“
PN <160 bar or < 3000 lbs : s = 4.0 mm for DN 10 / ⅜ “
PN <160 bar or < 3000 lbs : s = 3.9 mm for DN 15 / ½“
PN <160 bar or < 3000 lbs : s = 3.9 mm for DN 20 / ¾“ thru DN 50 / 2”
PN <160 bar or < 3000 lbs : s = 3.1 mm for DN 65 / 2½“

PN <320 bar or < 6000 lbs : s = 2.4 mm for DN 6 / ⅛ “

PN <320 bar or < 6000 lbs : s = 3.0 mm for DN 8 / ¼“
PN <320 bar or < 6000 lbs : s = 4.3 mm for DN 10 / ⅜ “
PN <320 bar or < 6000 lbs : s = 6.3 mm for DN 15 / ½“
PN <320 bar or < 6000 lbs : s = 6.0 mm for DN 20 / ¾“
PN <320 bar or < 6000 lbs : s = 6.4 mm for DN 25 / 1“ and DN 32 / 1¼“
PN <320 bar or < 6000 lbs : s = 6.3 mm for DN 40 / 1½“ and DN 50 / 2“
PN <320 bar or < 6000 lbs : s = 7.0 mm for DN 65 / 2½“

For diameters > DN 80 and > 3":

CrNiTi steel PN < 100 bar and < 600 lbs or s = 10S
PN > 100 bar and > 600 lbs or s = STD

All other PN < 100 bar and < 600 lbs or s = STD
materials PN > 100 bar and > 600 lbs or s = XS

For slip on flanges to ANSI B16.5 and lap-joint collars to DIN 2655 and 2656, 2 fillet welds are
compensated for.

Compensation: Labour Norm each.

5.3 Mitre weld

For construction see paragraph 5.1.

Compensation: Labour Norm each

5.4 Branch weld

Measuring main pipe, marking off, cutting out hole for nozzle, removing remaining paint, if necessary,
making nozzle to suit, tack welding, aligning, welding.

When T nozzles or non-reinforced branches are welded, the calculation relates to the outside diameter and
wall thickness of the nozzle.

If reinforced branches are involved, the outside diameter and the largest nozzle wall thickness specified in
the material take off are adhered to.

DACE Labour Norms V2 / Piping 4

 This item also includes inclined (other than 90º) nozzles which are compensated as per measured item 5.4
multiplied with a factor of 1.4.

Compensation: Labour Norm each.

5.5 Reinforcing ring

Manufacturing reinforcing rings out of pipe material according to drawing. Bevelling, drilling vent hole,
making to suit, tack welding, welding, sealing the vent hole with compound.

The time norm for item 5.5 are calculated from the outside diameter of the nozzle and the wall thickness of
the reinforcement ring.

This measured item also includes inclined (other than 90º) nozzles which are compensated as per
measured item 5.4 multiplied with a factor of 1.4.

For the complete branch, measured item 5.4 is compensated for additionally.

Compensation: Labour Norm each.

5.6 Olet weld

Measuring main pipe, marking off, cutting out hole for nozzle, bevelling, removing remaining paint, if
necessary, placing olets, tack welding, aligning, welding.

For the calculation of the welded joint, the outside diameter and the wall thickness of the continuous pipe
are adhered to.

With nipolets, sockolets and thredolets up to DN < 80 and < 3", respectively, instead of the dimension of
the connection the following uniform wall thicknesses are adhered to for the nozzle weld:

PN < 3000 lbs : s = 2.4 mm for DN 6 / ⅛ “

PN < 3000 lbs : s = 3.0 mm for DN 8 / ¼“
PN < 3000 lbs : s = 4.3 mm for DN 10 / ⅜ “
PN < 3000 lbs : s = 4.3 mm for DN 15 / ½“ thru DN 50 / 2”
PN < 3000 lbs : s = 5.2 mm for DN 65 / 2½“

PN < 6000 lbs : s = 2.4 mm for DN 6 / ⅛ “

PN < 6000 lbs : s = 3.0 mm for DN 8 / ¼“
PN < 6000 lbs : s = 4.3 mm for DN 10 / ⅜ “
PN < 6000 lbs : s = 6.0 mm for DN 15 / ½“ thru DN 50 / 2”
PN < 6000 lbs : s = 7.0 mm for DN 65 / 2½“

From DN > 80 and > 3", respectively, the wall thicknesses listed at measured item 3.2 are applicable.

Compensation: Labour Norm each.

5.7 Cutting off pipe in the case of changes

Performing measurements, marking off, removing remaining paint, cutting off, grinding off any remaining
surface irregularities in welded joints, preparing the cut surfaces of pipe fittings, flanges, valves to be
welded etc. for re-use in terms of angular accuracy.

Compensation: Labour Norm each.

Remarks: This measured item is compensated only once per cut performed.
This measured item is only compensated for if the parts are intended to be re-used.

5.8 Complete glued assembly, include fitting

All activities and handlings as required for making a glued assembly.

Compensation: Labour Norm each.

DACE Labour Norms V2 / Piping 5

 5.9 Complete rubber tendon connection, include fitting
All activities and handlings as required for making a complete rubber tendon connection.

Compensation: Labour Norm each.

5.10 Complete laminated assembly, include fitting

All activities and handlings as required for making a complete laminated assembly.

Compensation: Labour Norm each.

5.11 Complete mirror weld, inclusive fitting

All equipment / material as well as all activities and handlings as required for making a complete mirror
weld.

Compensation: Labour Norm each.

5.12 Complete electric welded socket joint, inclusive fitting

All equipment / material as well as all activities and handlings as required for making a complete electric
welded socket joint.

Compensation: Labour Norm each.

6.0 Flanged connections, bending of pipes, threaded connections

6.1 Flanged connection (PN 10 - 16; 150#)

Cleaning mating faces, preparing gaskets, placing flanges, lubricating the bolts, bolting together, and
tightening. Metallic packings are treated the same way as normal gaskets.

Compensation: Labour Norm each.

6.2 Flanged connection (PN 25 - 40; 300#)

For construction see paragraph 6.1.

Compensation: Labour Norm each.

6.3 Flanged connection (PN 64 - 160; 600 - 900#)

For construction see paragraph 6.1.

Compensation: Labour Norm each.

6.4 Flanged connection (PN 250 - 320; 1500 - 2500#)

For construction see paragraph 6.1.

Compensation: Labour Norm each.

6.5 Spectacle blind, blind flange, spades

Additionally fitting of all kinds of intermediate rings and discs, blind flanges, perforated sheets, drip rings,
measuring orifices and the like.

The value shown in the table is an allowance on the flanged connection.

Compensation: Labour Norm per part.

DACE Labour Norms V2 / Piping 6

 6.6 Bending of pipes
Pipes up to DN <= 50 and <= 2", respectively.
Measuring pipe and bending it according to the relevant instructions including ovality correction.
This factor applies to a bending angle of <= 135 degrees. If the bending angle is > 135 degrees, measured
item 6.6 is compensated for twice.

Compensation: Labour Norm each.

6.7 Cutting thread

Performing measurements, positioning and supporting tube, marking off cut, cutting off, thread cutting, de-
burring.

Compensation: Labour Norm each.

6.8 Threaded connection

Cleaning screw thread, preparing it according to the relevant instructions, turning it in and tightening.

This item is also used for screwed connection at detachable screwed joints.

Remark: The number of points is calculated on the basis of the nominal bore of the pipe
(and not on the basis of the inside diameter of the screw thread section).

Compensation: Labour Norm each.

7.0 Valves

7.1 Install valve (PN 10 - 16; 150#)

Checking and blowing through valve, safety valve, non-return valve, filter screen, position indicator,
position controller, float chamber etc., removing any impurities, and positioning, aligning, supporting,
securing hand wheel, toggle etc.

In calculating the compensation for safety valves, allowance is made for the nominal bore on inlet side.

The costs of making joints (weld, flange, screw thread etc.) are compensated for separately.

For position controllers, position indicators, float chamber etc., the number of time norms (nominal
connection dimension of reservoir and pipe) is compensated for three times.

Compensation: Labour Norm each.

7.2 Install wafer (PN 25 - 40; 300#)

For construction see paragraph 7.1.

Compensation: Labour Norm each.

7.3 Install valve (PN 64 - 160, 600 - 900#)

For construction see paragraph 7.1.

Compensation: Labour Norm each.

7.4 Install valve (PN 250 - 320; 1500 - 2500#)

For construction see paragraph 7.1.

Compensation: Labour Norm each.

7.5 Install valve with drive

A valve with “drive” refers to a pneumatically or electrically operated valve, as well as to a chain-operated
valve.

DACE Labour Norms V2 / Piping 7

 Measured item 7.5 is compensated for as a supplement to measured items 7.1 thru 7.4.

Compensation: Labour Norm each.

7.6 Install wafer-type valve

For construction see paragraph 7.1.

Compensation: Labour Norm each.

Remarks: Only 1 (one) flanged connection, as referred to under measured items 6.1 to 6.4, is
compensated for. Characteristic of these valves is that they have no flanges constructed to the
body for example butterfly valves and wafer type control valves.

8.0 Pressure and leak tests

8.1 Pressure testing, hydrostatic / pneumatic

Pressure and tightness tests, using water, water mixtures, air or inert gas, and steam, if necessary.
Provisional connections for filling and draining purposes, system filling and bleeding, and pressurising
according to the relevant instructions.

All welded and soldered joints, flanged and threaded connections made by the contractor are subject to a
tightness test.
Spraying on or brush-applying a foaming agent during pressure tests with gas according to specification, at
different pressures.

Performing acceptance test according to the relevant instructions, emptying the system, releasing the
locking devices at the spring hangers and spiral springs, removing the provisional connections.

The cost of placing and pulling spades is compensated for separately, as referred to under measured item
6.5, the relevant value is multiplied by a factor of 1.7.

The cost of dismounting and re-assembling the valves after completion of the tests is compensated for as
referred to under measured items 7.1 thru 7.6, the relevant value is multiplied by a factor of 1.7.

The cost of dismounting and re-assembling flanged connections is compensated for as referred to under
measured items 6.1 thru 6.4, the relevant value is multiplied by a factor of 1.7.

Compensation: per linear metre of pipe, as specified under measured item 3.1.

9.0 Miscellaneous

9.1 Installation of pipe clamps and supports

Installation of standard supporting elements supplied by client or by the contractor at separate settlement
prices, fitting the required absorption material or shims etc., and screwing down or fixing by welding
(removing provisional supports).

Compensation: 0.3 x Labour Norm per complete support plus 0.032 x Labour Norm per kilo.

10.0 Dismounting

10.1 Dismounting piping

Dismounting, making all re-usable parts ready for re-use, transporting the re-usable parts to the place
indicated at client’s site and unloading them.

Dumping all useless parts in a container made available by client at the site.

The overall length of dismounted pipe is settled, including the length of the fittings and flanges.

DACE Labour Norms V2 / Piping 8

 Compensation: 0.7 x the Labour Norm referred to at measured items 3.1 and 3.2.

10.2 Dismounting flanged connections

Dismounting flanged connections, including brush cleaning of bolts and threaded ends.

Compensation: 0.7 x the Labour Norm of measured items 6.1 thru 6.4.

10.3 Dismounting threaded connections

Dismounting connections, transporting the dismounted material to the place indicated and unloading it.

Compensation: 0.7 x the Labour Norm of measured item 6.8.

10.4 Dismounting of valves

Valves specified at measured items 7.1 thru 7.6 are meant.

Dismounting comprises the following steps:

Dismounting, removing loose deposits by means of flushing and / or blowing through, marking and
transporting the valves to the place indicated, including unloading.

Compensation: 0.7 x the Labour Norm of the relevant measured items 7.1 thru 7.6.

10.5 Dismounting pipe clamps and supports

Dismounting, labelling, making all re-usable parts ready for re-use and storing these parts. Discharging all
useless parts to an on-site container made available by client.
Compensation: 0.7 x the Labour Norm referred to at measured item 9.1.

11.0 General allowances

For general allowances see “DACE Labour Norms / General Description”.

12.0 Material factors

The factors listed below are only valid for welding activities as mentioned under item 3.1 till 3.6 from the Labour
Norms.

Factors DIN-standard WS-Nr. ASTM-standard

1.0 St 35 1.0308 A53

St 35.8 1.0305 A106, Gr.A, A234, Gr.WPA

St 37-2 1.0112 A53 Gr.A

RSt 37-2 1.0038 A135

RRoSt 37-2 1.0174 A283 Gr.B,C (Killed)

A285 Gr.B (Killed)

St 42-2 1.0132 A53 Gr.B

RSt 42-2 1.0042 A135 Gr.B, A181 Gr.Class 60

St 45 1.0408 A53

St 45.8 1.0405 A106 Gr.B, A234 Gr.WPB

C 21 1.0432 A105

DACE Labour Norms V2 / Piping 9

 Factors DIN-standard WS-Nr. ASTM-standard

C 22 1.0402 A181, A234

C 22.8 1.0460 A105, A181 Gr.II

H II 1.0425 A671, Gr.CA55, CB60, CB65

15 M03 1.5415 A182 Gr.F1, A234 Gr.WPI

A335 Gr.P1, A691 GrCM65

TTSt E29 1.0488 A333 Gr.6, A334 Gr.6,

A420 Gr.WPL6

TTSt 35 1.0356 A333 Gr.1, A334 Gr.1

TTSt 35V 1.0356 A350 Gr.LF1

TTSt 41V 1.0437 A350 Gr.LF2

TTSt E41 1.0437 A350 Gr.LF2

TTSt E36 1.0566 A671 Gr.CD70, A691 Gr.CMSH70

Factors DIN-standard WS-Nr. ASTM-standard

1.2 10 Ni 14 1.5637 A333 Gr.3, A334 Gr.3,

A350 Gr.LF3, A420 Gr.WPL3
14 Ni 6 1.5622 A333 Gr.9, A334 Gr.9
A403 Gr.TP316H

Factors DIN-standard WS-Nr. ASTM-standard

1.3 X2 CrNi 19 11 1.4306 A182 Gr.F304L, A269 Gr.TP304L,
(X2 CrNi 18 9) A312 Gr.TP304L, A403 Gr.WP304L
X2 CrNiMo 17 13 2 1.4404 A269 Gr.TP316L, A312 Gr.TP316L
(X2 CrNiMo 18 10)

X2 CrNiMo 18 14 3 1.4435 AISI Gr.316L

(X2 CrNiMo 18 12)

X3 CrNiMo 17 13 1.4910 AISI Gr.316N

X5 CrNi 18 10 1.4301 A182 Gr.F304, A269 Gr.TP304,

(X5 CrNi 18 9) A312 Gr.TP304, A358 Gr.304
A403 Gr.WP304,WP304H

X5 CrNiMo 17 12 2 1.4401 A182 Gr.F316, A269 Gr.TP316

(X5 CrNiMo 18 10) A312 Gr. TP316, A358 Gr.316

X5 NiCrMoCuNb 20 18 1.4505

X6 CrNiNb 18 10 1.4550 A182 Gr.F347, 4269 Gr.TP347,

(X10 CrNiNb 18 9) A358 Gr.347, A358 Gr.348,
A403 Gr.WP347, A403 Gr.WP348

DACE Labour Norms V2 / Piping 10

 Factors DIN-standard WS-Nr. ASTM-standard
X6 CrNiTi 18 10 1.4541 A182 Gr.F321, A269 Gr.TP32,
(X10 CrNiTi 18 9) A312 Gr.TP321, A358 Gr.321,
A403 Gr.WP321, WP321H

X6 CrNiMoTi 17 12 2 1.4571 A312 Gr.TP316H,A403 Gr.WP316

(X10 CrNiMoTi 18 10)

X10 CrNiTi 18 10 1.6903 AISI Gr.321

Factors DIN-standard WS-. ASTM-standard

1.4 13 CrMo 44 1.7335 A182 Gr.F12, A234 Gr.WP11,
A335 Gr.P2, P11, P12
A691 Gr.1CR
CUNI 10 FE 2.0872 B466 - C70600
CUNI 30 FE 2.0882 SB111 - C71500, B466 - C71500

Factors DIN-standard WS-. ASTM-standard

1.6 X8 Ni 9 1.5662 A333 Gr.8, A334 Gr.8,

A420 Gr.WPL8

Factors DIN-standard WS-. ASTM-standard

1.8 10 CrMo 11 1.7276 A182 Gr.F5A

10 CrMo 9 10 1.7380 A182 Gr.F22, A234 Gr.WP22,

A335 Gr.P21, P22

12 CrMo 19 5 1.7362 A182 Gr.F5, A234 Gr.WP5,

A335 Gr.P5b, A335 Gr.P5d
15 NiCuMoNb 5 1.6368

17 CrMoV 10 1.7766

20 CrMoV 13 5 1.7779

X2CrNiMoN 22 5 1.4462 A789

X8 CrNiNb 16 13 1.4961

X8 CrNiMoNb 16 16 1.4981

X8 CrNiMoVNb 1613 1.4988

X12 CrMo 9 1 1.7386 A182 Gr.F9, A213 Gr.T9

ALMG 3 3.3535 Alloy 5052-0

ALMG 4.5 Mn 3.4547 Alloy 5083-0
ALMG 5 3.3555

Factors DIN-standard WS-. ASTM-standard

DACE Labour Norms V2 / Piping 11

 2.0 X10 NiCrA1Ti 32 20 1.4876 Incoloy 800

NiCr 21 Mo 2.4858 Incoloy 825

NiCr 22 Mo 9 Nb 2.4856 Inconel 625

Factors DIN-standard WS-. ASTM-standard

2.3 14 MoV 6 3 1.7715

X20 CrMoV 12 1 1.4922

DACE Labour Norms V2 / Piping 12

13.0 Calculation example

Calculation Example

DACE Labour Norms V2 / Piping 13

 Tubelure B kolom B
Example 2000 900 750 750

DEFINE SCOPE OF WORK

Installation : For piping installation work under special conditions, correction factors
can be applied. For correction factors see General Description.

Rates and cost as used are indicative !

Activities to be performed :
Nom. Diam
1"/25 2"/50 3"/80
1,1 Installation of pipe in plant (ISBL) 400 2000 800
500 750
500 500
750
900
1000
600
700
Total [mm] 400 6950 2050
Total [m] 0,4 7,0 2,1
1,2 Install pipe on sleepers/in rack (OSBL)
2,1 Fitting with 1 end Flange 1 7 1
Elbow 3 2
2,2 Fitting with 2 ends
Reducer 1
2,3 Fitting with 3 ends Tee 3
3,1 Butt weld 2 20 6
of which : prefab welds 2 17 5
field welds 3 1
3,2 Fillet weld
3,3 Mittre weld
3,4 Branch weld
3,5 Reinforcing ring
3,6 Olet weld 1
3,7 Cutting pipe in case of changes
4,1 150# , PN 10-16
4,2 Flanged- 300# , PN 25-40 1 7 1
4,3 connections 600#- 900# , PN 64-160
4,4 1500#- 2500# , PN 250-320
4,5 Spectacle blind, blind flange, spades
4,6 Bending of pipes
4,7 Cutting thread
4,8 Threaded connection
5,1 150# , PN 10-16
5,2 300# , PN 25-40 2
Installation
5,3 600#- 900# , PN 64-160
of valve
5,4 1500#- 2500# , PN 250-320
5,5 Incl. drive
5,6 Installation of wafer-type valve
6,1 Pressure testing : hydrostatic/pneumatic [mm] 500 9000 2700

DACE Labour Norms V2 / Piping 14

14.0 Labour Norms
Correction Factors Correction Factors Correction Factors

Labour Norms

Labour Norms

Labour Norms
Number
of units

Number
of units

Number
of units
Subtotal Subtotal Subtotal
CALCULATION LABOUR NORMS

C1 : Material

C1 : Material

C1 : Material
labour norms labour norms labour norms

C3 : ………

C4 : ………

C3 : ………

C4 : ………

C3 : ………

C4 : ………
C2 : Height

C2 : Height

C2 : Height
Total

Total

Total
tion

tion

tion
cation

cation

cation
Prefabri-

Installa-

Prefabri-

Installa-

Prefabri-

Installa-
Size DIN 1" / 25 2" / 50 3" / 80
Outside diameter in mm 33,4 60,3 88,9
Thickness in mm 2,8 2,8 3,1
Schedule 10S 10S 10S
A C1 C2 C3 C4 D E F1 F2 A C1 C2 C3 C4 D E F1 F2 A C1 C2 C3 C4 D E F1 F2
F1 =AxC1xE F1 =AxC1xE F1 =AxC1xE
D=C1xC2xC3xC4 F2 =AxDxE D=C1xC2xC3xC4 F2 =AxDxE D=C1xC2xC3xC4 F2 =AxDxE
1,1 Installation of pipe in plant (ISBL) 0,26 1,00 1,10 1,00 1,00 1,10 0,4 0,10 0,11 0,31 1,00 1,10 1,00 1,00 1,10 7,0 2,17 2,39 0,37 1,00 1,10 1,00 1,00 1,10 2,1 0,78 0,85
1,2 Install pipe on sleepers/in rack (OSBL) 0,22 1,00 1,00 1,00 1,00 1,00 0,26 1,00 1,00 1,00 1,00 1,00 0,31 1,00 1,00 1,00 1,00 1,00
2,1 Fitting with 1 end 0,22 1,00 1,10 1,00 1,00 1,10 1 0,22 0,24 0,36 1,00 1,10 1,00 1,00 1,10 7 2,52 2,77 0,54 1,00 1,10 1,00 1,00 1,10 1 0,54 0,59
2,2 Fitting with 2 ends 0,31 1,00 1,00 1,00 1,00 1,00 0,52 1,00 1,10 1,00 1,00 1,10 3 1,56 1,72 0,77 1,00 1,10 1,00 1,00 1,10 3 2,31 2,54
2,3 Fitting with 3 ends 0,40 1,00 1,00 1,00 1,00 1,00 0,67 1,00 1,10 1,00 1,00 1,10 3 2,01 2,21 1,00 1,00 1,00 1,00 1,00 1,00
3,1 Butt weld Prefabrication 0,55 1,30 1,00 1,00 1,00 1,30 2 1,43 0,81 1,30 1,00 1,00 1,00 1,30 17 17,90 1,09 1,30 1,00 1,00 1,00 1,30 5 7,09
Field 0,55 1,30 1,10 1,00 1,00 1,43 0,81 1,30 1,10 1,00 1,00 1,43 3 3,47 1,09 1,30 1,10 1,00 1,00 1,43 1 1,56
3,2 Fillet weld 0,33 1,00 1,00 1,00 1,00 1,00 0,48 1,00 1,00 1,00 1,00 1,00 0,65 1,00 1,00 1,00 1,00 1,00
3,3 Mittre weld 0,72 1,00 1,00 1,00 1,00 1,00 1,05 1,00 1,00 1,00 1,00 1,00 1,41 1,00 1,00 1,00 1,00 1,00
3,4 Branch weld 0,88 1,00 1,00 1,00 1,00 1,00 1,29 1,00 1,00 1,00 1,00 1,00 1,74 1,00 1,00 1,00 1,00 1,00
3,5 Reinforcing ring 0,98 1,00 1,00 1,00 1,00 1,00 1,44 1,00 1,00 1,00 1,00 1,00 1,94 1,00 1,00 1,00 1,00 1,00
3,6 Olet weld 1,09 1,30 1,00 1,00 1,00 1,30 1 1,42 1,59 1,30 1,00 1,00 1,00 1,30 2,19 1,30 1,00 1,00 1,00 1,30
3,7 Cutting pipe in case of changes 0,08 1,00 1,00 1,00 1,00 1,00 0,12 1,00 1,00 1,00 1,00 1,00 0,16 1,00 1,00 1,00 1,00 1,00
4,1 150# , PN 10-16 0,50 1,00 1,00 1,00 1,00 1,00 0,61 1,00 1,00 1,00 1,00 1,00 0,76 1,00 1,00 1,00 1,00 1,00
4,2 Flange- 300# , PN 25-40 0,56 1,00 1,10 1,00 1,00 1,10 1 0,62 0,68 1,00 1,10 1,00 1,00 1,10 7 5,24 0,86 1,00 1,10 1,00 1,00 1,10 1 0,95
4,3 connection 600#- 900# , PN 64-160 0,62 1,00 1,00 1,00 1,00 1,00 0,76 1,00 1,00 1,00 1,00 1,00 0,95 1,00 1,00 1,00 1,00 1,00
4,4 1500#- 2500# , PN 250-320 0,70 1,00 1,00 1,00 1,00 1,00 0,85 1,00 1,00 1,00 1,00 1,00 1,07 1,00 1,00 1,00 1,00 1,00
4,5 Spectacle blind, blind flange, spades 0,10 1,00 1,00 1,00 1,00 1,00 0,12 1,00 1,00 1,00 1,00 1,00 0,15 1,00 1,00 1,00 1,00 1,00
4,6 Bending of pipes 0,21 1,00 1,00 1,00 1,00 1,00 0,36 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
4,7 Cutting thread 0,12 1,00 1,00 1,00 1,00 1,00 0,20 1,00 1,00 1,00 1,00 1,00 0,34 1,00 1,00 1,00 1,00 1,00
4,8 Threaded connection 0,10 1,00 1,00 1,00 1,00 1,00 0,17 1,00 1,00 1,00 1,00 1,00 0,29 1,00 1,00 1,00 1,00 1,00
5,1 150# , PN 10-16 0,31 1,00 1,00 1,00 1,00 1,00 0,63 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
5,2 300# , PN 25-40 0,35 1,00 1,10 1,00 1,00 1,10 0,70 1,00 1,10 1,00 1,00 1,10 2 1,54 1,13 1,00 1,10 1,00 1,00 1,10
Installation
5,3 600#- 900# , PN 64-160 0,39 1,00 1,00 1,00 1,00 1,00 0,78 1,00 1,00 1,00 1,00 1,00 1,25 1,00 1,00 1,00 1,00 1,00
of valve
5,4 1500#- 2500# , PN 250-320 0,44 1,00 1,00 1,00 1,00 1,00 0,88 1,00 1,00 1,00 1,00 1,00 1,40 1,00 1,00 1,00 1,00 1,00
5,5 Incl. drive 0,13 1,00 1,00 1,00 1,00 1,00 0,25 1,00 1,00 1,00 1,00 1,00 0,40 1,00 1,00 1,00 1,00 1,00
5,6 Installation of wafer-type valve 0,06 1,00 1,00 1,00 1,00 1,00 0,13 1,00 1,00 1,00 1,00 1,00 0,20 1,00 1,00 1,00 1,00 1,00
6,1 Press. testing : hydrostatic/pneumatic 0,04 1,00 1,10 1,00 1,00 1,10 0,5 0,02 0,06 1,00 1,10 1,00 1,00 1,10 9,0 0,59 0,08 1,00 1,10 1,00 1,00 1,10 2,7 0,24
Total labour norms 3,17 0,99 26,16 19,93 10,72 6,73

PART 3: COST CALCULATION

3.1 TOTAL LABOUR NORMS Prefabrication Installation 3.2 RATES EURO/LABOUR NORM 3.3 COST LABOUR NORMS EURO/LABOUR NORM EURO

Pipe spool : nom. diameter 25 3,17 0,99 RATES (INDICATIVE ) COST (INDICATIVE)
50 26,16 19,93 Rate prefabrication 50,00 Prefab part 40,05 x 50,00 = 2.003
80 10,72 6,73 Rate field 70,00 Field part 27,65 x 70,00 = 1.936
Total labour norms 40,05 27,65 Total 3.939

DACE Labour Norms V2 / Piping 15