Manufacturing Processes and Metals 8. Is the permanent elongation of a The answer is.

B
Test 8 component under a static load maintained
1. Is primarily an alloy of nickel and copper. for a period of time. 15. The capability of an alloy to be
A. Monel A. Endurance limit or fatigue limit hardened by heat treatment is called:
B. Zemak-5 B. Creep A. Retained austenite
C. Babbit23-49 C. Rupture or creep rupture B. Mechanical properties
D. Hastelloy B D. Stress relaxation C. Tempering
The answer is: A The answer is: B D. Hardenability
The answer is: D
2. The atoms are arrange in a regular 9. An important factor in fracture is the
geometric array known as: presence of 16. This is a precipitation-hardening
A. Molecular structure A. Granular treatment for a special group of high-
B. Lattice B. Brittle fracture strength iron-base alloys.
C. Unit cell C. Defects A. Artificial aging
D. Crystal structure D. Catastrophic failure B. Natural aging
The answer is: B The answer is: C C. Cryogenic treatment
D. Maraging
3. A single crystal is: 10. A quantity that describes the resistance The answer is: D
A. Anistropic of a material to fracture or crack growth.
B. Twinning A. Gray cast iron 17. Is a term applied to the annealing of
C. Slip system B. Weldability ferrous alloys generally low-and medium-
D. Ductile C. Fracture toughness carbon steels.
The answer is: A D. Manufacturing defects A. Full annealing
The answer is: C B. Normalizing
4. At elevated temperatures, and in C. Process annealing
materials whose properties depend on the 11. Invar itself typically has a composition D. Stress-relief annealing
deformation rate, plastic deformation also of 64% iron and The answer is: A
takes place by means of A. 32% nickel
A. Grain boundaries B. 34% nickel 18. Hot forgings and hot steel-mill products
B. Grain-boundary sliding C. 36% nickel may have as a result, they may not respond
C. Polycrystals D. 38% nickel a successfully to heat treatment.
D. Nucleation The answer is: C A. Continuous furnaces
The answer is: B B. Salt-bath furnace
12. Is exhibited in the corrosion resistance C. Fluidized beds
5. The ratio of working temperature and of aluminium, titanium, and stainless steels. D. Decarburized skin
melting temperature is known as: A. Tool and die materials The answer is: D
A. Warm-working B. Oxidation
B. Homologous temperature C. Passivation 19. Limestone combines with the impurities
C. Doping D. Viscosity and form a:
D. Dissemination The answer is: B A. Flux
The answer is: B B. To flow as fluid
13. Is stable only at very high temperatures C. Fuel for plant operations
6. The ratio of stress to strain in the elastic and is of no practical significance in D. Battle
region is called: engineering. The answer is: D
A. Modulus of elasticity A. Alpha ferrite
B. Poisson's ratio B. Curie temperature 20. Steel may also be melted in induction
C. Ductility C. Hypoeutictoid furnace from which the air has been
D. Toughness D. Delta ferrite removed. Because the process removes
The answer is: A The answer is: D gaseous impurities from the molten metal,
vacuum melting produces high-quality
7. The ratio of the shear stress to the shear 14. The graphite in this structure is in the steels.
strain in the elastic range is: form of short, thick, and interconnected A. Vacuum furnace
A. Shear strain or modulus of rigidity flakes having undulating surfaces and round B. Continuous casting
B. Bend or flexure test extremities. C. Ingots
C. Modulus of rupture A Pearlitic malleable iron D. Soaking pits
D. Hardness B. Compacted-Graphite Iron The answer is: A
The answer is: A C. Nodular cast iron
D. White Cast Iron
21. Improve toughness, hardenability, wear components, rockets, and nuclear power
and corrosion resistance, and high plants, in food handling and equipment, in A. Alkyds
temperature strength; it increases the coins, and in marine applications. B. Aminos
depth of hardness penetration resulting A. Nickel C. Epoxies
from heat treatment, by promoting B. Superalloys D. PhenolicsThe answer is: C
carburization. C. Nickel alloys 35. A group of crystalline minerals
A. Chromium D. Monel consisting of aluminum silicates plus
B. Cobalt The answer is: C potassium, calcium, or sodium.
C. Copper A Corundum or emery
D. Lead 28. Are important in high-temperature B. Flint
The answer is: A applications. C. Feldspar
A. Nichrome D. Alumina
22. The latest numbering system for all B. Sulfide and Oxide ores The answer is: C
metals has been developed cooperatively b C. Supperalloys
several organizations it is know as the: D. Monel K-500 36. The most common form of silica is:
A Unified Numbering System (UNS) The answer is: C A. Diamond
B. AISI B. Quartz
C. ASTM 29. The main source of molybdenum is the: C. Silicates
D. SAE A. Molybdenum D. High speed steel
The answer is: A B. Titanium and Zirconium The answer is: B
C. Mineral molybdenite
23. They are non-magnetic and have D. Niobium 37. Poisson's ratio of glass is from
excellent corrosion resistance, but they are The answer is: C A. 0.16 to 0.28
susceptible to stress corrosion cracking. B. 0.16 to 0.30
A Austenitic stainless steels 30. An alloy of antimony and tin C. 0.16 to 0.32
B. Ferritic stainless steel A. Unalloyed Berylium D. 0.16 to 0.34
C. Martensitic stainless steels B. Zirconium The answer is: A
D. Precipitation-hardening stainless steels. C. Lead
The answer is: A D. Zinc 38. Is a function of the volume of a casting
The answer is: C and its surface area.
24. They are commonly used for forming A. Solidification time
and machining of metals. 31. Is soft and ductile, and it has good B. Shrinkage
A. Tool and die steels corrosion resistance at any temperature. C. Microporosity
B. High-speed steels (HSS) A. Cassiterite D. Pickling
C. Molybdenum (M-series) and Tungsten (T- B. Pewter The answer is: A
séries) C. Gold, silver and platinum
D. M-series D. Gold 39. Fibers has elstic modulus of:
The answer is: A The answer is: D A 35 Gpa to 600 Gpa
B. 35 Gpa to 700 Gpa
25. Good strength and resistance to 32. Only carbon and hydrogen atoms are C. 35 Gpa to 800 Gpa
corrosion at elevated temperatures; can be involved. D. 35 Gpa to 900 Gpa
iron, cobalt, and nickel base. A Ethylene The answer is: C
A. Superalloys B. Acetylene
B. Titanium C. Polyethylene 40. Are another important development in
C. Refractory materials D. Polymers engineering materials because of their
D. Precious metals The answer is: C resistance to high temperatures and
corrosive environments.
The answer is: A26. Can also be used as a 33. Plastics that do not burn: A. Ant
solid lubricant in hot-metalforming A. Plasticizers B. Epoxies
operations. B. Fillers C. Reinforced plastics
A. Pure copper C. Fluorocarbons D. Ceramic matrix
B. Lead D. Lubricants The answer is: D
c. Tin The answer is: C
D. Oil 41. Use to describe the ease with which a
The answer is: A 34. Have excellent mechanical and metal can be cast to obtain a part with
electrical properties, and good dimensional good quality.
27. Are used in high-temperature stability, strong adhesive properties and A. Aspiration
applications, such as jet engine good resistance to heat and chemicals. B. Choke
C. Castability C. Honeycomb structure
D. spiral mold A. Tube swaging D. C-frame
The answer is: C B. Parting line The answer is: D
C. Draft angles
42. Clay is also known as: D. Forgeability 55. An important development is the use of
A. Silica sand The answer is: C performed and sintered alloy powder
B. Collapsibility compacts, which are subsequently cold or
C. Mulling machine 49. Coaxial billets are extruded together, hot forged to the desired final shapes.
D. Bentonite provided that the strength and ductility of A. Pressureless compaction
The answer is: D the two metals are compatible. B. Sintering
A. Coaxing extrusion of cladding C. Coining and sizing
43. Are a popular type of mounted pattern B. Square dies D. Impact forging
in which two-piece patterns are C. Hot extrusion The answer is: D
constructed by securing each half of one or D. Glass
more split patterns to the opposite side The answer is: A 56. Shallow dish-shaped or highly
ofthe single plate. embossed glass parts can be made by:
50. Die cutting is a shearing process that A. Blowing
A. Parting agent consists of the following operations: B. Pressing
B. Split patterns A Perforating C. Spinning
C. One-piece pattern B. parting D. Sagging
D. Match-plate patterns C. notching and lancing The answer is: D
The answer is: D D. All of these
The answer is: D 57. Is a measure how thick the chip has
44. Defined as the difference between the become compared to the depth of cut.
initial and final thickness. 51. Consisting of two or more pieces of flat A. Chips
A. Draft sheet metal butt-welded together, these B. Cutting-off
B. Back tension. are becoming increasingly important C. Slab-milling
C. Front tension particularly to the automotive industry. D. Chip compression ratio.
D. Steckel rolling A. Subpress dies The answer is: D
The answer is: A B. Tailor-Welded blanks
C. Compound dies 58. Is the term used to describe the
45. Temper rolling is also known as: D. Progressive dies breaking away of a small piece from th
A. Wire rods The answer is: B cutting edge of the tool, a phenomenon
B. Cold rolling similar to breaking the tip of a sharp pencil.
C. Pack rolling 52. In this procces plates are bent using a A Flank wear
D. Skin pass set roll.By adjusting the distance between B. Crater wear
The answer is: D the three rolls,various curvatures can be C. Chipping
obtained D. Mechanical shock and Thermal fatigue
46. The diameter and thickness of tubes A. Bending The answer is: C
and pipes can be reduced by B. Anisotropy
A. Mannesmann process C. Roll bending 59. Ceramics are sintered at about:
B. Tube rolling D. Bending in a 4-slide machine
C. Pilger mill The answer is: C A. 1600°F
D. Osprey process B. 1700 F
The answer is: B 53. Is a pressworking process in which C. 1800°F
raised lettering or other designs are D. 1900°F
47. Essentially is a closed-die forging impressed in sheet material. The answer is: C
process typically used in minting coins, A. Drawbeads 60. Has higher wear resistance than
medallions, and jewelry. B. Ironing tungsten carbide but is not as tough.
A. Blocking C. Redrawing A. Tungsten carbide B. Titanium carbide
B. Flashless D. Embossing C. Carbide
C. Coining The answer is: D D. Diamond
D. Sizing
The answer is: C 54. Has been widely used for ease of tool The answer is: B
and workpiece accessibility. 61. If the tool is fed at 90° to the axis of
48. Are necessary in almost all forging dies, A. Laser-assisted forming rotation, using a tool that is wider than the
in order to facilitate the removal of the part B. Electrohydraulic forming width of the cut, the is called:
from the die. operation
 D. Circular cutters B. Belt grinding
A. Turning The answer is: C C. Wire brushing process
B. Facing D. Honey
C. Form tools 68. Is similar to shaping with multiple teeth The answer is: C
D. Boring and is used to machine internal and
The answer is: B external surfaces, such as holes of circular, 75. Also called photoetching, is a
square, or irregular section. modification of chemical milling.
62. Supports all major components of the A. Planning A. Chemical machining
lathe. B. Shaping B. Chemical milling
C. Slotters or Vertical shapers C. Chemical blanking
A. Lathes D. Broaching D. Photochemical blanking
B. Engine lathe . The answer is: D The answer is: D
C. Engine lathe
D. Bed 69. Is very commonly used, particularly in 76. Involves the generation and
The answer is: D large cross section. manipulation of structures with
A. Cold sawing characteristic lengths less than 1 um,
63. Actuated pneumatically of hydraulically, B. Band saws A. Plasma-arc cutting
are used in automated equipment for high C. Friction sawing B. Abrasive water-jet machining
production rates, including loading of parts D. Filling C. Abrasive-jet machining
using industrial robots. The answer is: A D. Nanofabrication
A. Three-jaw chuck The answer is. D
B. Four-jaw chuck 70. Is a function of the dimensions and
C. Power chucks geometry of the structural components and 77. Has the advantages of being relatively
D. Collet chuck the elastic modulus of the materials. simple and versatile and of requiring a
The answer is: C A. Granite-epoxy composite smaller variety of qelectrodes.
B. Stiffness A. SMAW process
64. Are also available for cutting straight or C. Resin bonding 8. Submerged arc welding
tapered screw threads D. Force vibration C. Metal Inert Gas (MIG) welding
.A. Screw thread The answer is: B D. Spray transfer
B. Tapered threads The answer is: A
C. Tapping 71. The most flexible bond used in abrasive
D. Solid threading dies wheels. 78. Is used for a wide variety of metals and
The answer is: D A. Reinforced wheels applications, particularly aluminum,
B. Rubber magnesium, titanium, and other refractory
65. Is done to provide a smooth bearing are C. Grinding materials.
on an otherwise rough surface at the D. Exothermic reactions A. Electroslag Welding
opening of a hole andnormal to its axis. The answer is: B B. Tungsten electrode
C. TIG welding
A. Counterboring 72. These process erode away very thin D. GTAW process
C. Spot facing layers of the metal bond, exposing new The answer is: D
B. Countersinking diamond cutting edges.
D. Reaming A. Diamond-point tool 79. Is widely used for fabricating sheet
The answer is: C B. Star-shaped steel disks metal parts.
C. Electrical discharge and Electrochemical A. Friction Stir welding
66. Are for tapping blind holes to their full D. Crush dressing B. Resistance welding
depth. The answer is: C C. Resistance spot welding
A. Finishing reamers D. Spot welding
B. Tap 73. Tapered pieces are centerless ground The answer is: D
C. Tapered taps by:
D. Bottoming taps A. Infeed grinding 80. Develop after the weld metal has
The answer is: D B. End-feed grinding solidified.
C. Universal tool and cutter grinders A. Hot cracks
67. Produces curved profile, uses cutters D. Tool-post grinders B. Cold cracks
that have specially shaped teeth; such The answer is: B C. Lamellar tears
cutters are also used for cutting gear teeth. D. Residual stresses
A. End milling 74. The workpiece is held against a circular The answer is: B
B. Straddle milling wire brush that rotates at high speed.
C. Form milling A. Sandpaper and emery cloth
81. Is carried out in a furnace where, with B. Yeild strengt A. 46XX
proper control of temperature and time, C. Yield point B. 48XX
the filler metal diffus into the faying D. Elastic limit C: 50XX
surfaces of the components to be joined. The answer is: B D. 51XX
A. Diffusion brazing The answer is: D
B. Braze welding. 88. Is one in which a specimen, supported
C. Soldering at both ends as a simple beam, is broken by 95. Ordinarily heat treated to hardness
D. Capillary action the impact of a falling pendulum. between 375 and 500 Brinell, for use as
The answer is: A A. Anisotropy springs, wear resisting parts.
B. Brittleness A. High-carbon Alloy Steels
82. Adhesive such as sodium silicate and C. Charpy test B. High Alloy Steels
magnesium oxychloride. D. Cold shortness C. Aluminum
A. Inorganic adhesive The answer is: C D. Boron
B. Synthetic organic adhesives The answer is: A
C. Chemically reactive 89.ATLANTIC OCEAN Casablan
D. Pressure sensitive Manufacturing Processes and Metals 89 96. Increases hardenability marked in small
The answer is: A Non-killed steel is amounts and improves hardness and
A. Killed steel strength at hightemperature.
83. Are random irregularities, such as B. Rimmed steel A. Titanium
scratches, cracks: holes, depressions, C. Machinability B. Tungsten
seams, tears, or inclusions. D. Malleability C. Vanadium
A. Flaws The answer is: B D. Austenetic manganese
B. Lay The answer is: B
C. Roughness 90. It is measured by the modulus of
D. Waiveness elasticity in the elastic range 97. Is the capacity of steel to through-
The answer is: A A. Solution Heat Treatment. harden when cooled from above its
B. Stiffness transformation range
84. The abrasive wear resistance of pure C. Strain Hardening A Case hardening
metals and ceramics is directly proportional D. Temper B. Hardenability
to their: The answer is: B C. Carburizing
A. Abrasive wear D. Pack and gas carburizing192
B. Hardness 91. Is a reheating of hardened or The answer is: B
C. Corrosive wear normalized steel to a temperature below
D. Fatigue wear the transformation range, followed by any 98. Is the result of a metal being stressed at
The answer is: B desired rate of cooling. some point into its plastic range, usually
ordinary temperature.
85. This process is used on various flat, A. Spheroidizing A. Carbonitriding
cylindrical or conical surfaces. B. Stress Relieving B. Induction Hardening
A. Roller bushing C. Tempering C. Flame Hardening
B. Ballizing D. Transformation range D. Work Hardening
C. Explosive hardening The answer is: C The answer is: D
D. Cladding
The answer is: A 92. Plain Carbon steels 99. However, many steel castings with
A. 10XX carbon are used in the as-cast condition
86. Is used in copper-plating aluminum wire B. 11XX A. less than 0.10
and phenolic boards for printed circuits, C. X13XX B. less than 0.20
chrome plating of hardware. D. T13XX C. less than 0.30
A. Chemical vapour deposition The answer is: A D. less than 0.40
B. lon implant The answer is: B
C. Diffusion coating 93. Chromium Vanadium steel
D. Electroplating A. 6XXX 100. Condenser and other heat-exchanger
The answer is: D B. 7XXX tubes and plates
C. 8XXX A. Admiralty metal
87. The stress at which a low or medium D. 9XXX B. Aluminum Bronze
carbon steel undergoes a marked The answer is: A C. Berylium Copper
elongation without an increase inload is D. Cartridge Brass
called the: 94. Medium-chromium
A.Ultimate stress The answer is: A