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Gv250 Parts Efi Edition

This document contains parts lists and diagrams for various engine components of an 8EN01 engine, including the cylinder head, cylinders, oil cooler, crankcase, crankcase cover, crankshaft, and starter clutch. It lists over 30 individual parts for each component area with corresponding part numbers, names, and quantities.

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rossco.heppell
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© © All Rights Reserved
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0% found this document useful (0 votes)
44 views54 pages

Gv250 Parts Efi Edition

This document contains parts lists and diagrams for various engine components of an 8EN01 engine, including the cylinder head, cylinders, oil cooler, crankcase, crankcase cover, crankshaft, and starter clutch. It lists over 30 individual parts for each component area with corresponding part numbers, names, and quantities.

Uploaded by

rossco.heppell
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SN

BK

RN
FIG 1-1. CYLINDER HEAD/(FRONT)
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 11110HJ8691PCH HEAD ASS'Y, cylinder 1


2 11171HG5102121 COVER ,cylinder head 1
3 11173HG5100 GASKET,cylinder head cover NO.1 1
4 09103H08306 BOLT, cylinder head L=130 4
5 09103H08306 GASKET, cylinder head bolt 4
6 09168-08021 C-RING, camshaft 4
7 09206-08001 PIN, camshaft housing knock 8
8 01517-06128 BOLT, oil galley 4
9 09168H06009 GASKET,oil galley bolt 2
10 09103-06013 BOLT, camshaft housing 8
11 09482-00456 PLUG,spark CR8E 1
12 09109H07018 BOLT, cylinder head cover 4
13 09161H11008 WASHER , cylinder head cover 4
14 12782-35C00 GUIDE , camchain NO.2 1
15 11178-17E00 GASKET, cylinder head cover NO.2 1
16 01421-06258 BOLT,cylinder head stud(M6) 3
FIG 1-2. CYLINDER HEAD/(REAR)
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 11110HJ8691PCH HEAD ASS'Y, cylinder 1


2 11171HG5102121 COVER ,cylinder head 1
3 11173HG5100 GASKET,cylinder head cover NO.1 1
4 09103H08306 BOLT, cylinder head L=130 4
5 09168-08021 GASKET, cylinder head bolt 4
6 09390-35001 C-RING, camshaft 4
7 09206-08001 PIN, camshaft housing knock 8
8 01517-06128 BOLT, oil galley 4
9 09168H06009 GASKET,oil galley bolt 2
10 09103-06013 BOLT, camshaft hou ing 8
11 09482-00456 PLUG,spark C 8E 1
12 09109H07018 BOLT, cylinder head cover 4
13 09161H11008 WASHER , cylinder head cover 4
14 12782-35C00 GUIDE , camchain NO.2 1
15 11178-17E00 GASKET, cylinder head cover NO.2 1
16 01421-06258 BOLT,cylinder head tud(M6) 3
FIG 2. CYLINDER/FRONT,REAR
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 11220HJR8651PCY CYLINDER COMP , rear 1


2 11141HJ8210 GASKET, cylinder head 1
3 11241HG5103 GASKET, cylinder 1
4 04213-11169 PIN, cylinder head knock 2
5 11210HR8651PCY CYLINDER COMP , front 1
6 11141HJ8210 GASKET, cylinder head 1
7 11241HG5103 GASKET, cylinder 1
8 04213-11149 KNOCK PIN, cylinder 2
9 04213-11149 KNOCK PIN, cylinder 2
10 04213-11169 PIN, cylinder head knock 2
11 11251HG5100121 FIN, cylinder (FRONT) 1
12 07110-05168 BOLT, cylinder fin (FRONT) 2
13 11251HG5100121 FIN, cylinder (REAR ) 1
14 07110-05168 BOLT, cylinder fin (REAR ) 2
15 08316-16068 NUT,cylinder head(116) 6
16 01421-06258 BOLT,cylinder s tud 4
FIG 3. OIL COOLER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 16810HJ8201 GRILLE COMP , oil cooler NO.1 1


2 16600HJ8200121 COOLER ASS'Y, oil 1
3 16460HJ8200 HOSE COMP , oil cooler NO.1 1
4 16470HJ8200 HOSE COMP , oil cooler NO.2 1
5 09360H12007 BOLT, oil cooler hose union NO.2 2
6 09360H10034 BOLT, oil cooler hose union NO.1 2
7 09116-06143 BOLT, oil cooler 2
8 09320-10015 CUSHION, oil cooler 2
9 09180-06030 SPACER , oil cooler 2
10 09161-10009 GASKET, oil cooler NO.1 4
11 09168-14011 GASKET, oil cooler NO.2 4
12 11280HG5101 PIPE COMP , oil front 1
13 11290HG5101 PIPE COMP , oil rear 1
14 09360H10034 UNION BOLT, oil pipe upper 2
15 09161-10009 GASKE T, oil pipe upper 4
16 15331HG5101 UNION BOLT, oil pipe lower 1
17 09161-10009 GASKET, oil pipe lower 3
FIG 4. CRANK CASE
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 11320HJ8203121 CRANKCASE COMP , L 1


2 11310HJ8202121 CRANKCASE COMP , R 1
3 09364-12001 UNION, breather hose 1
4 09103H10022 BOLT, frame & engine l=110 3
5 08319-31106 NUT, frame & engine 3
6 04211-13189 PIN, crankcase knock 2
7 11319-05200 PLATE , oil gallery plug 1
8 01107-06106 BOLT, oil gallery plug plate 1
9 01547-06558 BOLT, crankcase 6
10 01547-06808 BOLT, crankcase 5
11 02112-06908 SCREW,crankcase 1
12 09401H14401 CLIP ,breather oil return 1
13 16831HN9101 HOSE ,breather oil return 1
FIG 5. CRANK CASE COVER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 11341SJ8200HPA COVER COMP, clutch 1


2 11351HJ82020BF COVER , magneto 1
3 11482HG5102 GASKET, clutch cover (NA) 1
4 11483HG5102 GASKET, magneto cover 1
5 09247-14026 PLUG, oil check 1
6 09168H14003 GASKET, oil check plug 1
7 09259-2000903P PLUG, eng oil filler 1
8 09280-17003 O-RING, eng oil filler plug 1
9 04213-13189 PIN, clutch cover knock 2
10 04213-09129 PIN,magneto cover knock 1
11 01547-06308 BOLT, magneto cover 7
12 01547-06708 BOLT, magneto cover 2
13 09403H09304 CLAMP, clutch cable 1
14 09259-2601503P PLUG, crankshaft hole 1
15 09280-22008 O-R ING, crankshaft hole plug 1
16 01547-06258 BOLT, clutch cover 6
17 01547-06358 BOLT, clutch cover 2
18 01547-06608 BOLT, clutch cover 1
19 01547-06758 BOLT, clutch cover 1
20 09247H12102 PLUG, TDC 1
21 09168H12003 GASKET, T.D.C plug 1
22 11360HJ8200HPA COVER COMP, engine sprocket 1
23 01547-06308 BOLT, engine sprocket cover 2
24 01547-06708 BOLT, engine sprocket cover 1
FIG 6. CRANK SHAFT
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 12200HJ8200HPA CRANK SHAFT ASS`Y 1


2 12161HJ8201 ROD, connecting 1
3 09263H30002 BEARING, crank pin 2
4 12211HJ8202HPA PIN, crank 1
5 12221HJ8203CSA CRANK SHAFT, R 1
6 12221HJ8203CSA CRANK SHAFT, L 1
7 09262H35002 BEARING, crank shaft, R 1
8 09262H35002 BEARING, crank shaft, L 1
9 21111HJ8201 GEAR, primary drive 1
10 21112HJ8200 GEAR, primary drive NO.2 1
11 09421H05001 KEY, primary drive gear 1
12 21114-35C00 SPRING,primary drive gear 3
13 09166H16021 WASHER, primary drive gear thrust 1
14 09140-16019 NUT,primary drive gear 1
15 09282-12001 SEAL, crank shaft oil rh 1
16 12111-16E00 PISTON,rear 1
17 12151-30B00 PIN, piston 1
18 09381-15001 CIRCLIP, piston pin 2
19 12140-16E00 RINGSET, piston 2
20 12141-16E00 RING, piston 1st 1
21 12142-16E00 RING, piston 2nd 1
22 12144-16E00 RING, piston oil 1
23 12161HJ8200 ROD, connecting 1
24 12111-16E00 PISTON,front 1
25 12151-30B00 PIN, piston 1
26 09381-15001 CIRCLIP, piston pin 2
27 12141-16E00 RING, piston 1st 1
28 12142-16E00 RING, piston 2nd 1
29 12144-16E00 RING, piston oil 1
30 09166H16032 WASHER,primary drive gear lock 1
31 09160H30001 WASHER 3
32 11342HG5100 JET 1
33 11343HG5100 RETAINER 1
34 02112-06108 SCREW 2
FIG 7. STARTER CLUTCH
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 12611HJ8200 GEAR , starter idle 1


2 12612HG5100 SHAFT,starter idle gear 1
3 09180-13006 SPACE , starter idle gear 1
4 12620HJ8204 GEAR COMP , starter clutch 1
5 09304H25002 BUSH, starter clutch gear 1
6 09106H08026 BOLT, starter clutch 3
7 12622HJ8201 GEAR , starter clutch 1
8 12621HJ8200 RACE , starter clutch gear inner 1
9 12614HS5000 CLUTCH, starter one way 1
FIG 8. CAMSHAFT REAR / FRONT
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 12711HR8600888 CAMSHAFT, intake 2


2 09262-17019 BEARING, camshaft 8
3 12741H16E00 SPROCKET, camshaft front 2
4 12747-44B00 WASHER , sprocket 4
5 09261-05005 PIN, sprocket 4
6 09111-06032 BOLT, sprocket 8
7 12721HJ8200888 CAMSHAFT, exhaust 2
8 12911HJ8200 VALVE , intake 4
9 12912HJ8200 VALVE , exhaust 4
10 12921HJ8200 SPRING, valve 8
11 12931HJ8200 RETAINER , valve spring 8
12 12932HJ8200 COTTER , valve 16
13 12892-05C00(#120~220) S HIM, tappet 8
14 12881HJ8200 TAPPET 8
15 09289H04002 SEAT, valve stem oil 8
16 12933HJ8200 SEAT, valve spring 8
17 12742HJ8200 SPROCKET, camshaft rear 2
FIG 9. CAM CHAIN
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 12760-16E00 CHAIN COMP , camshaft drive 2


2 12771-16E00 GUIDE , camchain NO.1 2
3 12811HJ8200 TENSIONER , camchain 2
4 08211-06181 WASHER , camchain tensioner bolt 2
5 12812H35C00 BOLT, camchain tensioner 2
6 12837HP7600 GASKET, tensioner adjuster 2
7 12830H88600 ADJUSTER ASS`Y, tensioner 2
8 07110-06208 BOLT, tensioner adjuster 4
9 12838HP7600 O-RING, adjuster 2
10 12839HN9120 SCREW, tensioner adjuster 2
FIG 10. THROTTLE BODY
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

0 13400H88601 BODY ASS'Y, throttle 1


1 13410H88600 BODY COMP , throttle 2
2 13110H88600 PIPE COMP , intake front 1
3 13120H88600 PIPE COMP , intake rear 1
4 15710H88601 INJECTOR 2
5 37920H88600 SENSOR , intake air pressure 2
6 13129HR8600 INSULATOR , carburetor 2
7 09280H34000 O-RING, intake pipe 4
8 09128-06006 SCREW, intake pipe 4
9 15160H88400 BRACKET COMP , fuel hose joint 1
10 15911HP9300 JOINT, fuel hose 1
11 09169H06078 WASHER , fuel hose joint 1
12 01517-06125 BOLT, joint 2
13 15870H88401 HOSE ASS'Y, fuel injector joint No1. 1
14 15880H88401 HOSE ASS'Y, fuel injector joint No2. 1
15 13580H88600 SENSOR , therottle position(TPS) 1
FIG 10-1. 2ND AIR & ISC
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 18500H89800 VALVE ASS'Y, 2nd air 1


2 18610HJ8290 PIPE COMP , 2nd air front 1
3 18610HM8130 PIPE COMP , 2nd air rear 1
4 18615HN9101 GASKET, 2nd air pipe 2
5 18631H88400 HOSE , 2nd air pipe front 1
6 18641H88400 HOSE , 2nd air pipe rear 1
7 18651H88400 HOSE , 2nd air cleaner 1
8 09401H16401 CLAMP , 2nd air pipe hose 2
9 09401H16401 CLAMP , 2nd air cleaner hose 1
10 09128-06005 BOLT, 2nd air pipe 4
11 09401H15401 CLAMP , 2nd air pipe 2
12 09401H18401 CLAMP , 2nd air cleaner 1
13 37940HR8410 SOLENOID, idle speed control 1
14 18731HR8400 HOSE , isc No.1 1
15 18741HR8400 HOSE , isc No.2 1
16 09401H11403 CLAMP , isc hose 2
17 18581HR8600 HOSE , isc air cleaner 1
18 09401H10401 CLAMP , isc air cleaner hose 1
19 09401-10401 CLIP , isc hose 2
20 13790HR8400 BRACKET COMP , isc 1
21 01547-06208 BPLT, isc 2
22 09401H13401 CLAMP , isc 1
FIG 11. AIR CLEANER & CHAMBER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 13700HR8400 CLEANER ASS'Y, air


2 13720HG5101 CASE COMP , air cleaner
3 13740HG5102 CAP COMP , air cleaner
4 13780HR8400 FILTER COMP , air cleaner
5 13750HG5100 TRAP COMP ,frame
6 13831HG5101 TUBE , connecting
7 09402H74217 CLAMP , connecting tube
8 13881HR8400 TUBE OUTLET
9 13800H88400 CHAMBER ASS`Y, air cleaner
10 02142-05305 SCREW, air cleaner cap
11 09401-14301 CLIP , oil drajn plug
12 13895HF4500 PLUG,oil drain
13 09402-56208 CLAMP ,outlet tube carb
14 09136-06017 SCREW,air cleaner
15 37930H89300 SENSOR , intake air temperature(IATS)
16 44613HE7100 CUSHION, air cleaner
FIG 12. MUFFLER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 14305H88400 MUFFLER , ASS'Y 1


2 14310H88400 BODY COMP , MUFFLER 1
3 14790HR5200 COVER , MUFFLER REAR 1
4 14410HR5200 BRACKET, MUFFLER SUPPORT NO.1 1
5 14711HR5200 COVER , EXHAUST JOINT 1
6 14730HR8400 COVER , EXHAUST REAR PIPE 1
7 14160HR8401 PIPE COMP , EXHAUST REAR 1
8 14150HS8400 PIPE COMP , EXHAUST FRONT 1
9 14721HR5200 COVER COMP , EXHAUST FRONT PIPE 1
10 14314HR5200 GASKET, MUFFLER BODY 1
11 01517-08468 BOLT, MUFFLER SUPPORT BRACKET BODY 2
12 09160-08002 WASHER , MUFFLER SUPPORT BRACKET BODY 2
13 09320H12059 CUSHION, MUFFLER SUPPORT 2
14 41160HN9100 SPACER COMP , MUFFLER SUPPORT 2
15 09106H06001 BOLT, MUFFLER REAR COVER 4
16 08321-31068 WASHER , MUFFLER REAR COVER 4
17 08322-21068 WASHER , MUFFLER REAR COVER 4
18 14470HG5101 CONNECTOR COMP , EXHAUST PIPE 1
19 14773HG5101 GASKET, CONNECTOR EXHAUST PIPE 1
20 09119H06001 BOLT, EXHAUST COVER 7
21 14776HR5200 CLAMP , EXHAUST FRONT PIPE 1
22 09106H06001 BOLT, MUFFLER BODY GASKET 4
23 01137-08358 BOLT, CONNECTOR EXHAUST PIPE 1
24 01421-08258 STUD BOLT, EXHAUST PIPE 4
25 14181-46E00 GASKET, EXHAUST PIPE 2
26 09143H08001 NUT, EXHAUST PIPE 4
27 09106H06031 BOLT, EXHAUST FRONT PIPE COVER CLAMP 1
28 37950H89300 SENSOR , oxygen 1
FIG 13. OIL PUMP
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 16400HG5102 PUMP ASSY, oil 1


2 16331HG5102 GEAR , oil pump driven 1
3 09261-02001 PIN, oil pump driven gear 1
4 08332-11069 CIRCLIP , oil pump driven gear 1
5 02112-06258 SCREW, oil pump 3
6 16520-05202 STRAINER COMP , engine oil 1
7 02112-95126 SCREW, engine oil strainer 2
8 16523-05200 CAP , oil strainer 1
9 09280-60005 O-RING, strainer cap 1
10 01547-06208 BOLT, oil strainer cap 3
11 09247H14019 PLUG, oil drain 1
12 09168H14003 GASKET, drain plug 1
13 16510-05240HAS FILTER COMP , engine oil 1
14 09280-13004 O-RING, oil filter 1
15 16512HG51000BF CAP , oil filter 1
16 09280-54001 O-RING, oil filter cap 1
17 09440-18002 SPRING, oil filter cap 1
18 01421-06128 BOLT, oil filter cap stud 2
19 08313-11068 NUT, oil filter cap 3
20 01421-06658 BOLT, oil filter cap stud 1
21 16419HG5100 BUSH,oil pump 1
22 09206-08001 PIN, oil pump knock 2
23 08331-31109 CIRCLE LIP 2
24 08211-10181 WASHER 2
25 09180H10022 SPACER 1
26 16451HG5101 SHAFT,oil pump idle gear 1
27 16431HG5104 GEAR ,oil pump idle 1
FIG 14. CLUTCH ASS'Y
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

0 21200HJ8200HPA GEAR ASS'Y,primary driven


1 21210HJ8201 GEAR COMP , primary driven 1
2 02142-06108 STOPPER , clutch release camshaft oil 1
3 21411HJ8203 HUB, clutch sleeve 1
4 09140-16014 NUT, clutch sleeve hub 1
5 09169-16003 WASHER , clutch sleeve hub 1
6 09167H18001 THRUST WASHER , clutch sleeve hub 1
7 21441HJ8201 PLATE , clutch drive 6
8 21451HJ8201 PLATE , clutch driven 5
9 21462HJ8201 DIS K, clutch pressure 1
10 09440H16003 SPRING, clutch 5
11 09116H05001 BOLT, clutch spring 5
12 23111HJ8202 ROD, clutch push 1
13 23121-38201 PIECE , clutch push 1
14 23122HG5100 CAM SHAFT, clutch release 1
15 08211-10201 THRUST WASHER , clutch release camshaft 1
16 09160-15015 THRUST WASHER , clutch release 1
17 09263H15001 THRUST BEARING, clutch release 1
18 09282-10007 OIL SEAL, clutch release camshaft(10x20x6) 1
19 09134-06010 SCREW, clutch release adjuster 1
20 08310-22068 NUT, clutch release adjust 1
21 23271HJ8250 ARM, clutch release 1
22 01107-06168 BOLT, clutch release arm 1
FIG 15. TRANSMISSION
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

0 24130HJ8200HPA DRIVE SHAFT ASS'Y 1


1 24130HJ8201 SHAFT COMP , drive 1
2 24121HJ8202 SHAFT, counter 1
3 24125-38201 BUSH, counter shaft 1
4 24221HJ8201 GEAR , 2nd drive 1
5 24230HJ8200 GEAR COMP , 3rd drive 1
6 24251HJ8202 GEAR , 5th drive 1
7 09380H20001 CIRCLIP , 5th drive gear 1
8 08110-62050 BEARING,counter shaft R (#6205) 1
9 09263H17001 BEARING,counter shaft L 1
10 24741HG5100 RETAINER , counter shaft bearing 1
11 02122-06128 SCREW, counter shaft bearing rtng 1
12 09140-16017 NUT, engine sprocket 1
13 24311HJ8200 GEAR , 1st driven 1
14 08211-17261 THRUST WASHER , 1st driven gear L 1
15 09263H17008 BEARING,1st driven gear 1
16 24320HJ8200 GEAR COMP , 2nd driven 1
17 09380H20001 CIRCLIP , 4th driven gear 2
18 24331HJ8200 GEAR , 3rd driven 1
19 09167H18002 THRUST WASHER , 4th driven gear 2
20 24341HJ8200 GEAR , 4th driven 1
21 24351HJ8202 GEAR , 5th driven 1
22 09160H20011 WASHER , oil sealing 1
23 09263H17007 BEARING, drive shaft R 1
24 09262H22016 BEARING, drive shaft L 1
25 24741HG5100 RETAINER , drive shaft bearing 1
26 02122-06128 SCREW, drive shaft bearing retainer 1
27 09283-27010 OIL SEAL, drive shaft 1
28 24751HG5102 RETAINER , drive shaft oil seal 1
29 01107-06106 BOLT, drive shaft oil seal retainer 2
30 27510HJ8200 SPROCKET COMP, engine 14T(#520) 1
31 27531HJ8201 SPACER ,engine sprocket 1
32 09280-19005 O-RING, engine sprocket 1
33 09167-20006 LOCK WASHER , engine sprocket 1
34 27600HJ8220 CHAIN ASS'Y, drive(#520) 1
35 27620H93B00 .JOINT, chain 1
FIG 15. TRANSMISSION
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

36 08211-22281 WASHER , 5th drive gear thrust 1


37 08211-17301 WASHER , drive shaft thrust 1
38 08211-17301 WASHER , counter shaft thrust 1
39 09380H20001 CILCLIP , 2nd driven gear 1
40 08211-22281 WASHER , 2nd driven gear 1
FIG 16. GEAR SHIFTING
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 25211HJ8200 FORK, gear shift No.1 1


2 25231HJ8200 FORK, gear shift No.3 1
3 25411-05201 SHAFT, gear shift fork No.1 1
4 25421-35403 SHAFT, gear shift fork No.2 1
5 25310HJ8200 CAM COMP , gear shift 1
6 08211-25401 WASHER , gear shift cam 1
7 25322-31301 GEAR , gear shift cam driven 1
8 25323-34201 PAWL, gear shift No.1 1
9 25324-34201 PAWL, gear shift No.2 1
10 09261-05003 PIN, gear shift pawl click 2
11 09440-04003 SPRING, gear shift pawl return 2
12 25331-30000 LIFTER , gear shift pawl 1
13 02122-06128 SCREW, gear shift pawl 2
14 25341HG5100 GUIDE , gear shift cam 1
15 02122-06128 SCREW, gear shift pawl lifter 2
16 25350HG5100 STOPPER COMP , gear shift cam 1
17 09111-06019 BOLT, gear shift cam stopper 1
18 08211-06141 WASHER , gear shift cam stopper 1
19 09440H11020 SPRING, gear shift cam stopper 1
20 09443H08044 SPRING, gear shift cam stopper arm 1
21 09223-04001 HOOK, gear shift shaft spring 1
22 25351-30010 STOPPER , gear shift cam neutral 1
23 25381-45400 PLATE , gear shift cam stopper 1
24 04221-04069 PIN, gear shift cam stopper plate 1
25 09247-14026 PLUG, gear shift cam stopper 1
26 09168H14003 WASHER , gear shift cam stopper plug 1
27 25510HG5101 SHAFT COMP , gear shift 1
28 09180-12068 SPACER , gear shift shaft 1
29 09444-26013 SPRING, gear shift shaft return 1
30 25671-01000 STOPPER , gear shift arm 1
31 09285-12002 OIL SEAL,gear shift shaft 1
32 25520-32C00 ARM COMP , gear shift link 1
33 01107-06208 BOLT, gear shift link arm 1
34 08310-11068 NUT, gear shift link rod R 1
35 25525HG5102 ROD, gear shift link 1
36 09140-06011 NUT, gear shift link rod L 1
FIG 16. GEAR SHIFTING
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

37 37720HR8400 SENSOR ASS'Y, gear position 1


38 09280-26003 O-RING, gear shift switch 1
39 02112-95208 BOLT, gear position sensor 2
40 09209-05011 CONTACT, gear shift switch 1
41 09440-04010 SPRING, gear shift switch contact 1
42 25221HJ8200 FORK, gear shift No.2 1
FIG 17. STARTING MOTOR
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 31100HG5100 MOTOR ASSY, starting 1


2 31310-11D00 .ARMATURE ASSY, starter 1
3 31100-05320 .YOKE ASSY, starter 1
4 31150-42A01 .HOUSING ASSY, starter 1
5 31175HG5100 .FRAME ASSY, commutator 1
6 31281-32C10 .BOLT, through 2
7 31156-38300 .O-RING 2
8 09280-24003 .O-RING 1
9 31264-35C10 .O-RING 2
10 31153-49210 .SEAL, oil 1
11 31361-32C00 .PLATE , lock 1
12 31361-38300 .WASHER , plate lock 1
13 31361-10200 .RING, shaft snap 1
14 31132-32C10 .BRUSH S UB-ASSY, starter 2
15 31131-32C20 .BRUSH, starter 2
16 31114-32C10 .SCREW 2
17 31135-32C10 .SPRING, compression coil 4
18 01547-06308 BOLT, starting motor 2
FIG 18. MAGNETO ASS'Y
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 32100H88400 MAGNETO ASS'Y 1


2 32101HR8400 STATOR ASS'Y 1
3 32102H88400 ROTOR , fly wheel 1
4 02142-05128 SCREW, pick-up coil 2
5 02112-05258 SCREW, magneto stator 3
6 08316-26128 NUT, magneto fly wheel 1
7 08341-31049 KEY, magneto 1
FIG 19. BATTERY
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 33610HP8800 BATTERY ASS'Y 1


2 41541HG5105 HOLDER , battery 1
3 41542HG5103 BAND, battery holder 1
4 33652-29100 CUSHION, battery holder band 1
5 46416HE6100 CUSHION, battery holder no.1 2
6 33652-01A10 CUSHION, battery holder no.2 5
7 02142-06166 BOLT, battery holder 2
8 09128-06039 BOLT, battery holder band 2
9 33860HG5100 LEADWIRE , battery minus 1
10 38740HG5100 RELAY ASS'Y. 12V 20A 3
FIG 20. ELECTRICAL
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 31800HG5100 RELAY ASS'Y, starting motor 1


2 08316-26066 NUT, starter motor relay terminal 2
3 33840HL8200 LEAD WIRE, battery plus 1
4 33850H93B01 LEAD WIRE, starter motor 1
5 32800HN9101 RECTIFIER regulator ass'y 1
6 09128-06035 BOLT, rectifier 2
7 33410HP9310 COIL ASS'Y, ignition front 1
8 09128H06052 BOLT, ignition coil 4
9 33541-23E01 SEAL, spark plug 2
10 33510-05C01 CAP, spark plug 2
11 33542-24D00 SEAL, high tention cord 2
12 32900H88400 ENGINE CONTROL UNIT 1
13 33430HP9310 COIL ASS'Y, ignition rear 1
14 09180-06072 SPACER, ignition coil 4
FIG 21. SPEEDOMETER ASS'Y
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 34100HR84A0 SPEEDOMETER ASS'Y 1


2 34950HG5100 BRACKET 1
3 34150H93B00 LOWER CASE, speedometer 1
4 34106H93B00 LOWER CASE, tachometer 1
5 34110HJ8200 SPEEDOMETER 1
6 34120HR84A0 TACHOMETER 1
7 34910HG5103 CABLE ASS'Y, speedometer 1
8 34117HR84A0 WIRING ASS`Y, speedometer 1
9 09116-06010 BOLT, speedometer bracket 2
10 09471-12128 BULB(12V 1.7W) T10 2
11 09471-12077 BULB(12V 1.7W) T6.5 4
12 39110HG5100 INDICATOR LAMP UPPER 1
13 39120HG5100 INDICATOR LAMP LOWER 1
14 34136HG5100 COVER, fuel meter 1
15 34135HG5100 LENS, fuel meter 1
16 34320HG5100 LAMP, housing LH 1
17 34310HG5100 LAMP, housing RH 1
18 34350HG5100 PACKING, fuel meter 1
FIG 22. HEAD LAMP
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 HEAD LAMP ASS'Y


35100HM8162 HEAD LAMP ASS'Y 1
2 35111HM8100 RIM, headlamp 1
3 35173HM8100 DUST COVER 1
4 09471H12104 BULB, head lamp(12v 60/55w) 1
5 09148-05039 NUT, head lamp(M5) 3
FIG 23. FRONT TURNSIGNAL LAMP
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 35601HS8400 LAMP ASS'Y, Ft turnsignal R 1


2 35602HS8400 LAMP ASS'Y, Ft turnsignal L 1
3 35614HS8400 REFLECTOR 2
4 09471-12003 BULB(12V, 10W) 2
5 02142-05246 SCREW, turnignal lamp 2
6 35609H93B00 VINYL WASHER 2
FIG 24. REAR TURNSIGNAL LAMP
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 35603HS8400 LAMP ASS'Y, Rr turnsignal R 1


2 35604HS8400 LAMP ASS'Y, Rr turnsignal L 1
3 35614HS8400 REFLECTOR 2
4 03211-04358 BULB(12V, 10W) 2
5 02142-05246 SCREW, turnsignal lamp 2
6 35609H93B00 VINYL WASHER 2
7 38612H11200 BAND, turnsignal 1
8 39610HR9700 RELAY ASS'Y, turnsignal 1
FIG 25. WIRING HARNESS
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 36610H88451 HARNESS, wiring 1


2 38500HG5100 HORN ASS'Y 1
3 38510H93B00 LOCK ASSY, steering 1
4 01517-06166 BOLT, steering lock 2
5 36618-30610 TUBE, magneto lead wire 1
6 09407-14403 CLAMP, wiring harness 3
7 09407-20406 CLAMP, wiring harness 2
8 09407-22402 CLAMP, wiring harness 2
9 09443-06012 SPRING 1
10 09407-14408 CLAMP, wiring harness 3
11 37740H93B00 SWITCH ASS'Y, brake lamp 1
12 02112-36128 SCREW, horn 1
13 36670HJ8200 LEAD WIRE, rear compi 1
14 37890HP8810 SENSOR ASS'Y, tip over 1
15 17760H88600 LEAD WIRE, sensor parts 1
16 02142-06165 SCREW, tip over sensor 1
17 36740HN9100 BOX ASS'Y, fuse(30A) 1
18 36740-35C00 BOX ASS'Y, fuse(15A) 1
FIG 26. REAR COMBINATION
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 35710HJ8251 LAMP ASS`Y, rear combi 1


2 35720HJ8200 REFLECTOR, housing 1
3 35718HJ8200 RUBBER, housing 1
4 35716HJ8200 BRACKET, reflector 1
5 35712HJ8250 LENS, tail & stop 1
6 35927HJ8200 BRACKET, license 1
7 03211-04126 SCREW, license(M4x12) 2
8 03211-04206 SCREW, lens(M4x20) 2
9 35609H93B00 VINYL WASHER 2
10 35760HJ8200 SOCKET ASS'Y 1
11 09471-12210 BULB, license lamp(12V 5W) 1
12 09471-12046 BULB, tail & stop(12V 21/5W) 1
13 35970-17301 REFLEX REFLECTOR ASS'Y, rear 1
14 08316-26055 NUT, rear reflex reflector 1
15 35722HJ8200 SPONGE, tail & stop 1
FIG 27. FRAME
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 41100H88400PAM FRAME COMP 1


2 09320-08018 CUSHION, frame & side cover r/l 2
3 09320H06002 CUSHION, frame & side cover r/l 2
4 08319-31106 NUT, frame & engine 3
5 09103H10022 BOLT, frame & engine L=110 3
FIG 28. CENTER STAND
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 42100HG5103 STAND COMP, center 1


2 09103H10022 BOLT, center stand 1
3 42191-35C00 SPACER, center stand 1
4 09443-17015 SPRING, center stand 1
5 09321-10001 CUSHION, muffler & center stand 1
6 42310HJ8250PLA STAND, prop 1
7 09443-15047 SPRING, prop stand outer 1
8 09100-10031 BOLT, prop stand 1
9 08310-22106 NUT, prop stand 1
10 08316-26106 NUT, center stand 1
11 08321-31106 LOCK WASHER, center stand 1
12 37840HJ8250 SWITCH, side stand 1
13 01517-06205 BOLT, Side Stand Switch 2
FIG 29. REAR BRAKE
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 43110HD6301PLA PEDAL COMP, brake 1


2 43510HG5102PLA BRACKET COMP, front footrest R 1
3 43120H93B00 ARM COMP, brake rod 1
4 43212-04A00 WASHER, brake pedal 1
5 43213-29B00 SPRING, brake pedal 1
6 01527-10258 BOLT, front footrest bracket 2
7 09128-06005 BOLT, brake adjuster 1
8 08332-11106 E-RING, front footrest 1
9 01517-06206 BOLT, brake pedal 1
10 09448H16001 SPRING, front footrest bar 1
11 43501H93B11 FOOTREST ASS`Y, front R 1
12 43571H93B02 BAR, front footrest R 1
13 07110-06128 BOLT, front footrest bar 2
14 58500HG5102 CABLE ASS`Y, rear brake 1
15 09200-06010 PIN, rear brake cable 1
16 04111-20206 COTTER PIN, rear brake cable 1
17 58515H93B00 DUST SEAL-2, rear brake cable 1
18 09440-09004 SPRING, rear brake adjuster 1
19 09209H11006 PIN, rear brake cable rod lever 1
20 09150-06001 NUT, rear brake cable adjuster 1
21 08310-11066 NUT, brake pedal adjuster 1
22 43533-35C00 HOLDER, rear brake cable 1
23 08322-21068 WASHER 1
24 08332-21068 WASHER 1
25 43550H93B00 RUBBER COMP, front footrest 1
FIG 30. FOOTREST
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 43600H93B00 FOOTREST ASSY, pillion R 1


2 43612-05351 RUBBER, pillion footrest 2
3 43610-05350 BAR COMP, pillion footrest R 1
4 09200-06010 PIN, pillion footrest 2
5 04111-20206 COTTER PIN, pillion footrest 2
6 43631-05350 WASHER, pillion footrest rubber 2
7 43700H93B00 FOOTREST ASSY, pillion L 1
8 43620-05350 BAR COMP, pillion footrest L 1
9 43502H93B11 FOOTREST ASSY, front L 1
10 07110-06128 .BOLT, front footrest bar(M6x12) 2
11 43550H93B00 .RUBBER COMP, front footrest 1
12 43581H93B02 .BAR, front footrest L 1
13 08332-11106 E-RING, front footrest 1
14 09200H12001 PIN, front footrest bar 2
15 09448H16001 SPRING, front footrest bar 1
16 43560HG5101PLA BRACKET, front footrest L 1
17 25609HG5101 LEVER ASSY, gear shift cam 1
18 25610HG5101 LEVER COMP, gear shift cam 1
19 09160-12011 WASHER, gear shift lever 2
20 08331-31128 CIRCLIP, gear shift lever 1
21 01527-10258 BOLT,front footrest bracket 2
FIG 31. FUEL TANK
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 44110H88400CBK TANK COMP, fuel (BLACK) 1


1 44110HRW1000RN TANK COMP, fuel (BLACK+RED) 1
1 44110HRW1000SN TANK COMP, fuel (BLACK+SILVER) 1
2 15810H88400 HOSE COMP , fuel comp 1
3 34810H88400 GAUGE ASS`Y, fuel sender 1
4 09329-10007 CUSHION, fuel tank inner front 1
5 44213HG5100 CUSHION, fuel tank inner body 1
6 09329-10007 CUSHION, fuel tank inner front 1
7 44214HR8400 CUSHION, fuel tank inner body NO.1 1
8 44348-28070 O-RING 1
9 09352H70103650 HOSE , fuel tank drain l=650 1
10 44215HG5100 CUSHION, fuel tank inner body NO.2 2
11 09116H06084 BOLT, fuel tank R R cushion 2
12 09128-06035 BOLT, fuel sender 2
13 09168-06010 GASKET, fuel sender 2
14 44200H35C30 CAP ASS`Y, fuel tank filler 1
15 09106-05017 BOLT, fuel tank filler 4
16 09180H06003 SPACER , fuel tank R R cushion 2
17 09320-10022 CUSHION, fuel tank R R NO.2 2
18 44542-38300 CUSHION, fuel tank R R NO.1 1
19 15100H88400 PUMP AS S 'Y, fuel pump module 1
20 68100HG5100 PLATE , fuel pump module 1
21 09125H06016 SCREW, fuel pump module 10
22 68319H05350PL LABEL,CAUTION (ENGLISH) 1
22 LABEL,CAUTION (GERMANY) 1
22 LABEL,CAUTION (SPAIN) 1
22 LABEL,CAUTION (FRENCH) 1
FIG 32. SEAT
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 SEAT SET, front 1


1 45110HG5102L08 SEAT SET, front- BLACK+RED 1
1 45110HG5102L09 SEAT SET, front -BLACK, BLACK+SILVER 1
2 SEAT SET, rear 1
2 45200HJ8202L08 SEAT SET, rear- BLACK+RED 1
2 45200HJ8202L09 SEAT SET, rear -BLACK, BLACK+SILVER 1
3 45291HJ8201 BRACKET, seat rear 1
4 08316-26068 NUT, seat rear bracket 2
5 09321H08007 CUSHION 3
6 45192HG5100 CUSHION 4
7 01517-06166 BOLT, seat striker 2
8 45220H93B00 LOCK ASS`Y, seat striker 1
9 95700-93B30 LOCK ASS`Y, seat 1
10 09106-06030 BOLT, seat lock 2
11 45280HG5101 CABLE COMP, seat lock 1
12 08332-11056 E-RING, seat lock cable 1
13 01517-06256 BOLT,rear seat brkt & tail cover 1
14 45233HG5100 BRKT, seat rear hook 1
15 08316-26066 NUT, seat rear hook 2
16 09321-100B2 CUSHION 2
17 45231HG5100 REINF, rr seat support 1
18 09119-06065 BOLT, rear seat brkt 2
FIG 33. TAIL COVER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 45511HJ8210CBK COVER,seat tail (BLACK) 1


1 45511HJW100CRN COVER,seat tail (BLACK+RED) 1
1 45511HJW100CSN COVER, seat tail 1
2 45520HJ8201 BRACE COMP, seat tail cover 1
3 46230HG5100PLA PLATE COMP, pillion rider L 1
4 46220HG5100PLA PLATE COMP, pillion rider R 1
5 45232HG5100 BRACKET, seat tail & seat 1
6 09320-11008 CUSHION, seat tail cover side 4
7 94434H29E00 CUSHION, seat tail cover brace 4
8 09320H12060 GROMMET, seat tail cover 3
9 09320-09016 CUSHION, seat tail cover upper 7
10 09180-06114 SPACER, seat tail cover upper 7
11 01517-08606 BOLT, pillion rider plate 4
12 08313-11087 NUT, pillion rider plate 4
13 09136H06114 SCREW, seat tail cover upper 4
14 33652-38A10 CUSHION, tail cover 4
15 01517-06256 BOLT, seat tail rear cover 3
16 09169-06032 WASHER, tail rear cover upper 1
FIG 34. SIDE COVER(2009)
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 47111H88400CBK COVER, side R (COMMOM) 1


2 47211H88400CBK COVER, side L (COMMON) 1
3 47411H88400 COVER, air clnr element RH 2
4 47421H88400 DECO, fuel tank lower & bracket LH 2
5 09136-06022 SCREW, air cleaner element cover RH(M6*20) 2
6 09180-06084 SPACER, air cleaner element cover RH 2
7 09320-09016 CUSHION, air cleaner element cover RH 2
8 09136-06022 SCREW, tank low deco LH & bracket(M6*20) 2
9 09180-06084 SPACER, fuel tank low deco LH 1
10 09320-09016 CUSHION, fuel tank low deco LH 1
11 47450H8840003P BRACKET COMP, air clnr elem cover RH 1
12 47460HG510903P BRACKET COMP, air lower deco LH & fra 1
13 01517-08166 BOLT, air cleaner element cover bracket(M8*16) 2
14 01517-08166 BOLT, tank lower deco bracket(M8*16) 2
15 09404-08403 CLAMP, deco brkt & igntiton coil 1
16 47426H88400 GRILL,DECO COVER L 1
17 47427H88400 GRILL,DECO COVER R 1
18 03241-05105 Screw, adj cable brkt 2
19 09160-05016 CUSHION. 2
20 68174H88400 STICKER AIR CLEANER R 2
21 68176H88400 STICKER AIR CLEANER -L 2
FIG 35. FRONT FORK
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

0 FORK ASS'Y,front 1
1 51410HJ8203 BRACKET COMP, under 1
2 51420HJ8200 .CASE, bottom R 1
3 51415HG5100 PIPE, FORK R 1
4 51520HJ8200 .CASE, bottom L 1
5 51415HG5100 PIPE, FORK L 1
6 51351HG5100 BOLT, front fork upper 2
7 51402HG5100 .GUIDE,spring 2
8 91356HG5100 .O-RING 2
9 51643HG5801 DUST SEAL, steering upper 1
10 51631-28001 NUT, steering stem 1
11 09265H28001 BEARING, steering upper(28*52*16) 1
12 51610HG5100 .SPACER, front fork inner 2
13 09265H28001 BEARING, steering lower(28*52*16) 1
14 07110-08258 BOLT, bracket comp(M8*25) 2
15 07110-08358 BOLT, front fork clamp R (M8*25) 1
16 07110-08256 BOLT, fork clip (M8*25) 1
17 90544H93B00 .WASHER,spacer 2
18 51410HG5100 .SPRING, cushion 2
19 51210H88400 DAMPER ASS'Y, R 1
20 51220H88400 DAMPER ASS'Y, L 1
21 51881HJ8200 COVER,front fork upper,R 1
22 51881HJ8200 COVER,front fork upper,L 1
23 51886HJ8200 CUSHION,front fork cover No.2 2
24 51885HJ8200 CUSHION,front fork cover No.1 2
25 51882H88400PLA COVER COMP,front fork lower RH 1
26 51883H88400PLA COVER COMP,front fork lower LH 1
27 09128-06004 BOLT,front fork cover lower (M6*10) 6
28 51240-G5100 OIL SEAL, FORK 1
29 51241H88400 GUARD, Front fork lower cover 2
FIG 36. STEEERING HEAD
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 51311HG510803P BRACKET, front fork upper 1


2 56221HG510503P HOLDER, handle lower 2
3 56211HG510503P HOLDER, handle upper 2
4 51760HG5102 GUIDE, under bracket & cable 1
5 09403-14404 CLAMP, bracket hose No.2 1
6 02142-06126 SCREW, upper cable guide No.1 2
7 09100H10071 BOLT, handle holder lower 2
8 09159H22002 NUT, str upper 1
9 09160H22032 WASHER, str upper 1
10 07110-08306 BOLT, handle holder upper 4
11 5622HG5100 CAP, handle holder up bolt 4
12 08319-31108 NUT, handle holder lower 2
13 09136-06022 SCREW, under bracket cover 2
14 09169H06011 WASHER, turnsignal lamp & cover 2
15 02142-05125 SCREW, turnsignal lamp & cover 2
16 51710HJ8201 COVER, turn signal tube 1
17 51720HJ8201PLA TUBE COMP, turn signal 1
18 07110-08258 BOLT, brkt upper 2
FIG 37. FRONT FENDER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 53111HJ8202CBK FENDER, front (BLACK) 1


1 53111HJW100CRN FENDER, front (BLACK+RED) 1
1 53111HJW100CSN FENDER, front (BLACK+SILVER) 1
2 53211HJ8201 BRACE, front fender 1
3 51811HG5150 HOUSING, head lamp 1
4 09103H06013 BOLT, headlamp housing & bracket 2
5 09320H09017 CUSHION, headlamp housing & brkt 4
6 09180H06034 SPACER, headlamp housing & brkt 2
7 08313-11066 NUT, headlamp housing & bracket 2
8 09160-06060 WASHER, headlamp housing & brkt 2
9 02112-95208 SCREW, housing & headlamp 2
10 09169-05008 WASHER, housing & headlamp 2
11 09404-06405 CLAMP, headlamp housing 2
12 03241-05106 SCREW, headlamp housing clamp 2
13 51820HJ8201 BRACKET COMP, headlamp housing 1
14 08319-31106 NUT, housing brkt & under bracket 1
15 07110-08256 BOLT, front fender 4
16 09169-08034 WASHER, front fender 4
FIG 38. FRONT WHEEL
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

0 54140HG5100HPA WHEEL ASSY,front


1 54141HG5104 WHEEL, front (J16xMT2.50) 1
2 59211HG5101 DISC, front brake 1
3 54600HG5102 BOX ASS`Y, speedometer gear 1
4 08124-63027 BEARING, front hub (R/L) 2
5 55101HJ8200 TIRE SET, front (110/90-16 59s) 1
6 54731HG5100 SPACER, front hub bearing 1
7 54711HG5101 AXLEL, front 1
8 54750HG5100 SPACER COMP, front axlel L 1
9 59421-03A01 BOLT, front brake disc 6
10 55220-41D10 VALVE ASS'Y, wheel rim 1
FIG 39. HANDLE BAR
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 56110H88401WED HANDLE BAR COMP 1


2 58200HG5101 CABLE ASS`Y CLUTCH 1
3 58300HR8401 CABLE ASS`Y, throttle 1
4 56500HG5150 MIRROR ASS`Y, rear view R 1
5 56600HG5150 MIRROR ASS`Y, rear view L 1
6 09200-06004 PIN, clutch cable 1
7 04111-20158 COTTER PIN, clutch 1
* 56501HG5150 MIRROR SET(RH + LH) 1
FIG 40. HANDLE SWITCH
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 37200HR8450 SWITCH ASSY, handle R 1


2 57110HG5102 GRIP COMP, throttle 1
3 57113H93B00 COVER, throttle grip 1
4 56271H93B01 BALANCER 2
5 07110-08258 BOLT, handle balancer 2
6 37400HR8400 SWITCH ASSY, handle L 1
7 57210HG5100 GRIP COMP, L 1
8 09407-20406 CLAMP, handle switch lead wire 1
9 57460H93B00 SWITCH ASSY, stop 1
10 57421HJ8200 LEVER, brake 1
11 57431H18622 BOLT, brake lever pivot 1
12 08319-21068 NUT, brake lever pivot 1
13 57500HG5160 LEVER ASSY, clutch 1
14 57620HN9101 CLUTCH LEVER 1
15 57511HG5160 HOLDER, clutch lever 1
16 57431H18623 BOLT, brake lever pivot 1
17 08319-21068 NUT, brake lever pivot 1
18 57531HN9100 BOLT, clutch lever pivot 1
19 57442H93B00 LOCK NUT 1
20 57441H93B00 ADJUSTER, wire 1
21 57661HN9100 COVER, clutch lever 1
FIG 41. CALIPER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

0 59300HG5112 CALIPER ASS`Y, L 1


1 09103H08254 BOLT, caliper 2
2 01514-06106 BOLT, speedometer cable guide 1
3 51418HF4501 GUIDE, speedometer cable 1
4 59301HP9500 .PAD COMP,caliper(8.4t)
FIG 42. MASTER CYLINDER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 59600HG5102 CYLINDER ASSY, front master 1


2 59661H93B00 .BODY 1
3 59686H93B00 .DIAPHRAGM 1
4 59669H93B00 .CAP, reservoir 1
5 59691H93B00 .SCREW, reservoir 1
6 59671H93B00 .HOLDER 1
7 59693-45100 .BOLT SET 1
8 59621-36500 .SPRING, return 1
9 59611-36500 .PISTON 1
10 59665-36500 .CIRCLIP 1
11 59666-54100 .BOOT COMP 1
FIG 43. FRONT BRAKE HOSE
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 59711H49002 BOOT, brake hose 1


2 09360-10039 BOLT, brake hose 2
3 09161-10005 WASHER, brake hose 4
4 59480H88400 HOSE, front brake 1
5 59266HJ8200 CLAMP, brake hose No.1 1
FIG 44. SWINGING ARM
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 61100HJ8204PAM SWINGING ARM ASS`Y, rear 1


2 61251HG5100 SPACER, swing. arm. pivot. bearing 2
3 61211HG5101 SHAFT, rear swinging arm. pivot 1
4 61410HJ8200 ADTUSTER COMP, chain 2
5 61421-01D00 PLATE, chain adjuster guide 2
6 08319-31088 NUT, chain adjuster 2
7 61262-45002 COVER, rear swinging arm pivot 2
8 08211-14341 THRUST WASHER, swinging arm pivot 2
9 09263-22017 BEARING, rear swinging arm pivot 2
10 08319-31128 NUT, rear swinging arm pivot 1
11 02142-06166 SCREW, chain touch defense buffer 2
12 09169H06011 WASHER, chain touch defense buffer 2
13 61273HJ8200 BUFFER, chain touch deffnse 1
FIG 45. REAR SHOCK ABSORBER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 61311HG5103 CASE, chain 1


2 01104-06128 BOLT, chain. case 2
3 09169-06010 WASHER, chain case 2
4 62100HJ8200 REAR SHOCK ABSORBER ASS`Y 2
5 09160-10001 WASHER, rear shock absorber upper 2
6 08313-11107 NUT, rear shock absorber upper 2
7 08322-21128 WASHER, rr shock absorber inner upper 2
8 62311-05350 BOLT, rear shock absorber lower 2
9 08316-16128 NUT, rear shock absorber lower 2
FIG 46. TAIL REAR COVER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 45541HJ8201 COVER TAIL,rear 1


2 45530HJ8202PLA BRACKET COMP, tail rear cover 1
3 35927H44430 BRACKET, license plate 1
4 01107-06166 BOLT, tail rear cover rear 2
5 02142-06126 SCREW, license plate bracket 2
6 02142-05125 SCREW, turnsignal lamp 2
7 08316-16066 NUT, tail rear cover rear 2
8 09148-06020 NUT, tail rear cover 1
9 09321-06023 CUSHION, license plate 1
FIG 47. REAR WHEEL
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 64150HJ8200HPA WHEEL COMP, rear (J15xMT3.00) 1


2 08113-63057 BEARING, rear sprocket mounting drum 1
3 64731HJ8200 SPACER,rear wheel bearing(L=85.2) 1
4 64200HJ8200 PANEL COMP, rear brake anchor 1
5 64400SJ8200 SHOE COMP,rear brake 2
6 08123-63037 BEARING, rear wheel L 1
7 64441HJ8202 CAM COMP, rear brake 1
8 09280-15001 O-RING,rear brake cam 1
9 09448-33006 SPRING, rear brake panel 1
10 09160H15001 WASHER, rear brake cam dust seal 1
11 64451-13200 LEVER, rear brake cam 1
12 01517-06356 BOLT, rear brake cam lever 1
13 08316-16066 NUT, rear brake cam lever 1
14 55220-41D10 VALVE ASS'Y, wheel rim 1
15 65101HJ8200 TIRE SET, rear (150/80-15 M/C 70S) 1
16 64651HJ8201 SHOCK ABSORBER, rear wheel 1
17 64611HJ8203 DRUM,rear sprocket mounting 1
18 64511HJ8205 SPROCKET,rear(520-46T) 1
19 09105-10006 BOLT,rear sprocket 6
20 09169-10013 WASHER, rear sprocket 3
21 08310-11108 NUT, rear sprocket 6
22 64733HJ8200 RETAINER, rear sprocket drum 1
23 64751HJ8200 SPACER,rear axle L 1
24 09285-33001 OIL SEAL,RR sprocket mounting drum 1
25 64711HJ8201 AXLE, rear 1
26 64712HJ8201 WASHER, chain adjuster R 1
27 64741HJ8201 SPACER,rear axle R 1
28 64712HJ8201 WASHER, chain adjuster L 1
29 55420HJ8204 SPRING,rear brake shoe 1
30 08123-63037 BEARING,rear wheel R 1
31 09159H16002 NUT,rear axle 1
FIG 48. FRAME HEAD COVER(2009)
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 47511H88400CBK COVER, frame head R 1


2 47521H88400CBK COVER, frame head L 1
3 02142-05125 SCREW, frame head cover R/L 4
4 09169-05009 WASHER, frame head cover R/L 4
5 47512H88400 GRILL, frame head cover R 1
6 47522H88400 GRILL, frame head cover L 1
7 03241-05125 SCREW, frame head cover grill 2
FIG 49. FRAME COVER
REF. PARTS NAME Q`TY
NO. 8EN01 (PCS)

1 47121HG5101 COVER, side lower R 1


2 47221HG5101 COVER, side lower L 1
3 48242HE6100 BOLT, side lower cover upper 2
4 09180-06011 SPACER, side lower cover lower 2
5 09320-09016 CUSHION, side lower cover 4
6 47125HG5100 CAP, rear swingingarm pivot 2
7 47131HG5101 COVER, side lower rear RH 1
8 47231HG5101 COVER, side lower rear LH 1
9 02142-05308 SCREW, side lower cover rear R/L 4
10 08322-21058 WASHER, side lower cover rear R/L 4
11 09136-06022 SCREW, side lower cover lower 2

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