IntelligentSensorsandInstruments Ch9
IntelligentSensorsandInstruments Ch9
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9.1 Introduction
In measurement and monitoring, there always has been a need to employ devices with the classical
requirements, such as the communication capabilities, data processing, fault analysis, configuration
guidance, performance tracking and enhancement, calibrations, drift monitoring, convenient access to
devices, network management, and security. Most modern intelligent sensors and instruments address
to these requirements as will be explained in this chapter. Emphasis will be given to intelligent sensors
since they represent the state of art of this technology.
Intelligent and smart sensors are devices in a single chip equipped with the necessary digital electron-
ics capable of delivering communications, data processing, and self-health-monitoring features with
minimal cost and power overhead on the overall system. Successful integration of these device and
their protocols to measurement systems enables a smooth and seamless networking capabilities as well
as many additional features. They are capable of interfacing with other devices using agreed protocols
such as the IEEE 1451 standards.
Intelligent instruments are computerized devices distinguished from nonintelligent ones by the
inclusion of microcontrollers and microprocessor to fulfill the signal processing, communications, data
handling, self-calibrations, and decision-making functions. Some examples that intelligent instruments
can perform are the correction of the instrument output for biases that are caused by environmental
variations (e.g., temperature, humidity) and ability to produce linear outputs and highly nonlinear vari-
ables and sensors.
9-1
External network
TIM IEEE 1451 NCAP NCAP to external
used by smart
module PHY module network interface
transducer clients
PHY: Physical
Interface for Data
Interconnection
6. 1451.5-2007 IEEE Standard for a Smart Transducer Interface for Sensors and Actuators—Wireless
Communication Protocols and TEDS Formats
7. 1451.7-2010 IEEE Standard for a Smart Transducer Interface for Sensors and Actuators—
Transducers to Radio Frequency Identification (RFID) Systems Communication Protocols and
TEDS Formats
IEEE 1451.1 is termed NCAP information model concerned with the software architecture that moves
the intelligence to device level. The 1451.1 uses the benefits of object-oriented technology to create flex-
ible, natural software modules that allow designers to think at the level of real-world systems, not at
the level of programming languages. In this way, flexibility can be achieved so that that system can be
assembled, reassembled, or modified quickly.
IEEE 1451.2 concerns with the transducers and Microprocessor Communication Protocols and
TEDS. It defines the transducer data and electronic interface of digital information direct from the
sensors, thus creating a modular architecture to allow embedding of the module to any field networks
automatically and transparently.
AQ1 Before installing intelligent sensors with Virtual TEDS technology, one can configure traditional
analog sensors by using binary files. These files can be used to store the information on identification,
configuration, and calibration for an individual sensor.
language is standardized, which is independent of the network and data link layer communication pro-
tocols (e.g., TCP/IP with ZigBee, TCP/IP with 802.11). PnP capability of intelligent sensors has found
numerous applications [2,3].
A network becomes dynamic when all the elements in the network have PnP capability and a node
is PnP node when it becomes operational and networked immediately after it is turned on and physi-
cally connected to a network. Thus, PnP capability plays a very important role in managing a dynamic
network. For capability, a node has to
• Announce its presence to other nodes in the network
• Configure itself to the default settings during a start-up
• Acknowledge to clients/servers in the network of its availability to report sensor readings or to
perform actuator functions
The IEEE 1451.4 standard reduces the time and challenges associated with sensor configuration. The
standard establishes a universally accepted method of giving sensors PnP capability, similar to the PnP
capability of a USB mouse and personal computers. IEEE 1451.4 defines a mechanism for adding self-
describing behavior to sensors with an analog signal interface.
In sensor networks, achievement of PnP provides the following advantages:
• Reduced configuration time by eliminating manual data entry
• Better sensor tracking by storing data sheets electronically
• Improved accuracy by providing detailed calibration information
• Simplified asset management by eliminating paper data sheets
• Reliable sensor location by identifying individual sensors electronically
Memory
Communications
Process Interface
Sensors ADC Microprocessor
variables Radio
Intelligence
algorithms
Power supply
Example 9.1
Intelligent microsurgical instruments [4,5]: They are designed as handheld instruments to be
used particularly in microsurgery. Positioning error is inherent in a normal human such as AQ3
tremor and jerk, which limit the accuracy of the hand motion of the surgeon. Intelligent instru-
ments sense their own motion and distinguish between desired and undesired motions using
advanced filtering techniques. They can actively compensate for undesired motions by equal but
opposite deflections of their own tips.
Example 9.2
Intelligent temperature transducers [6–8]: A typical intelligent temperature transducer is capable of
measuring and controlling temperature. They can use fieldbus protocols to read measured values,
set alarm limits, adjust the probes, and read firmware version. For this, appropriate ports are used
to set alarm limits, time delays, e-mail addresses, probe description, refresh of www pages, select
type of www pages, and set storing interval to history and automatic IP address assignment from
a server. In case of alarm creation, warning e-mail message is sent to addresses defined by the user.
Another example of an intelligent temperature transducer is the Ethernet interface-capable
temperature sensor. A typical device can sense display and communicate temperature, baro-
metric pressure, relative humidity, dew point temperature, absolute humidity, specific humidity,
mixing ratio, and specific enthalpy. Its communication modes are as follows:
• Modbus protocol enables to read measured values, set alarm limits, adjust the probe, and
read firmware version.
• www pages: User-selectable design of www pages enabling to display curves of measure-
ment history. User can design the look of www pages and select values to display.
• E-mail: In case of alarm creation, warning e-mail message is sent to addresses defined by
the user.
Example 9.3
Intelligent flowmeters [9–13]: There a many intelligent flowmeters commercially available. They
are based on different principles for different applications. Some of the intelligent flowmeters
are coriolis mass flowmeters, electromagnetic flowmeters, ultrasonic flowmeters, variable area,
vortex flowmeters, water flowmeters, oil flowmeters, metal rotameters, steam flowmeters, gas
flowmeters, air flowmeters, mass flowmeters, and so on.
As an example, a typical intelligent vortex flowmeter contains four-piece piezoelectric sen-
sors, two of which are used to detect the flow of fluid and the other two for detecting vibration
signal of pipe. It can provide temperature and pressure compensation. The meter parameters
and meter range can be changed by manual buttons. It provides 4–20 mA current signal out-
put/pulse signal and communicates with HART communication protocol, PROFIBUS and AQ4
Foundation Fieldbus. Liquid crystal displays can exhibit the instantaneous flow and accumu-
lated flow of measured medium simultaneously.
Another example is the intelligent electromagnetic flowmeter used for high-viscosity uni-
form medium such as detecting paper pulp, mud, cement slurry, and mortar. It has compensa-
tion capability for fluid density, viscosity, temperature, and pressure change. It has double flow
direction measurement and double direction quantum accumulating function.
Example 9.4
Intelligent pressure transmitters [14,15]: A typical intelligent pressure transmitter has onboard
diagnostics, time-tracking functions, install date, calibration date, time in service, stress moni-
toring, point value, body temperature meter, as well as general reading functions. All diagnos-
tics automatically run when the transmitter is powered and the information can be fed directly
AQ5 into the plant’s digital control system (DCS) and asset management. The information remains
in the transmitter for use in troubleshooting, in which it can measure absolute pressure, differ-
ential pressure, gage pressure, flange mount, and temperature.
Many other intelligent instruments have similar structure, software support, and function-
alities. In some cases, intelligent instruments use artificial intelligence to learn from the past
operations and external data.
References
1. IEEE Standard for a Smart Transducer Interface for Sensors and Actuators—Network Capable
Application Processor (NCAP) Information Model, IEEE 1451.1 Standard, The Institute of Electrical
and Electronics Engineers, Inc., New York.
2. Wall, R.W. and Huska, A., Design platform for plug-and-play IEEE 1451 traffic signal, 31st
Annual Conference of the IEEE Industrial Electronics Society, Montreal, Quebec, Canada,
pp. 6–10, 2005.
3. Patra, J.C., Kot, A.C., and Panda, G., An intelligent pressure sensor using neural networks, IEEE
Transactions on Instrumentation and Measurement, 49(4), 829–835, 2000.
4. Ang, W.T., Khosla, P.K., and Riviere, C.N., An intelligent hand-held microsurgical instrument for
improved accuracy, Proceedings of the 23rd Annual International Conference of the IEEE Engineering
in Medicine and Biology Society, Istanbul, Turkey, Vol. 4, pp. 3450–3453, 2001.
5. Hunter, I.W., Lafontaine, S.R., Brenan, C.J.H., and Jones, L.A., Medical robots and micro machines,
Proceedings of the 6th International Symposium on Micro Machine and Human Science (MHS’95),
Nagoya, Japan, pp. 25–30, 1995.
AQ6 6. Jingwei, Y. et al., The portable temperature and humidity monitor based on intelligent sensor,
1st International Conference on Information Science and Engineering (ICISE 2009), pp. 5245–
5247, 2009.
7. Xu, J., You, B., and Li, Q., Implementation of an IEEE 1451 smart quartz tuning fork tempera-
ture transducer for real-time distributed measurement and control system, 6th World Congress on
Intelligent Control and Automation, Dalian, China, pp. 6, 2006.
8. Zhaochun, L., Yuzhu, C., and Jin, H., Design of smart temperature sensor based on IEEE1451.2 stan-
dard, International Forum on Information Technology and Applications (IFITA), Chengdu, China,
pp. 312–314, 2009.
9. Yi, Y. and Huifeng, W., An improved intelligent calibration method for vortex flowmeter, American
Control Conference, New York, pp. 2927–2931, 2007.
10. Yong-hui, H., Intelligent turbine flowmeter based on CAN bus, Instrument Techniques and Sensor,
12, 69–70, 2007.
11. Liao, J. and Liu, Y., Distributed flowmeter data acquisition system based on WirelessHART net-
works, International Conference on Apperceiving Computing and Intelligence Analysis (ICACIA
2009), Chengdu, China, pp. 383–386, 2009.
12. Yuhui, W., A new-type high-speed data sampling circuit based on FPGA and its application in
flowmeter, 2nd International Asia Conference on Informatics in Control, Automation and Robotics,
Wuhan, China, Vol. 2, pp. 454–457, 2010.
13. Marshall, R., Facts at your fingertips: Flowmeter selection, Chemical Engineering, 113(12), 23, 2006.
14. Hao, J., Li, Q., and Yang, L., Intelligent pressure transmitter based on HART protocol, Instrument
Techniques and Sensor, 2, 16–22, 2007.
15. Li, Y.-L., Design of tyre pressure intelligence monitoring system based on wireless transmission
technology, Instrument Techniques and Sensor, 11, 40–47, 2007.
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Author Queries
[AQ1] Please check if edit to sentence starting “Before installing intelligent …” is okay.
[AQ2] Please provide the expansion of the acronym “UDP,” if appropriate.
[AQ3] Please check if edit to sentence starting “Positioning error is …” is okay.
[AQ4] Please provide the expansion of the acronym “HART,” if appropriate.
[AQ5] Please check if edit to sentence starting “The information remains …” is okay.
[AQ6] Please provide conference location for Ref. [6].
[AQ7] Please provide further details for Case et al. 1990.
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