Bar Bending Schedule BBS E BOOK Fqo2ev
Bar Bending Schedule BBS E BOOK Fqo2ev
❑ Introduction:
Welcome to the comprehensive guide on Bar Bending Schedule (BBS) – an indispensable
aspect of modern construction practices. This eBook is designed to unravel the
intricacies of BBS, a fundamental process that bridges architectural designs with
structural reality. Whether you're a budding engineer, a seasoned construction
professional, or simply curious about the inner workings of building projects, this eBook
will provide valuable insights into the world of reinforcement detailing and scheduling.
Let’s Start !!
2. Understanding BBS: Gain a clear grasp of what Bar Bending Schedule entails, its
significance, and how it influences the overall construction process.
4. Creating BBS: Learn the step-by-step process of creating a meticulous BBS, from
interpreting structural drawings to employing industry-standard practices.
5. BBS Formats: Discover various formats and templates used for organizing BBS data,
enabling seamless communication between project stakeholders.
❑ Conclusion:
As you conclude your journey through this eBook, you'll emerge equipped with a deep
understanding of Bar Bending Schedule. Whether you're tasked with generating BBS
documents, overseeing construction projects, or simply seeking to expand your
knowledge, the insights gained from this eBook will undoubtedly serve you well. Let this
eBook be your guiding light as you navigate the intricate realm of Bar Bending Schedule.
Note: To Understand Detailed Building Estimation, Enroll in Estimation & Costing eBook.
Content Index
Introduction to
BBS
01
Introducing Bar Bending Schedule
The first step in bar bending is the structural drawing reading which further includes:
❖ Location and Marking: Identifying the specific locations where bars are to be
placed and marking them accordingly.
❖ Type of Bar: Specifying the type or grade of reinforcement bar to be used for
different structural elements.
❖ Cutting Length: Calculating the length to which each bar needs to be cut before
bending and placing it.
❖ Number of Bars: Mentioning the quantity of bars required for each particular
section of the structure.
❖ Bending Details: Providing precise instructions on how the bars should be bent
to achieve the desired shape.
03
Advantages of Bar Bending Schedule
❖ Accuracy: The schedule ensures precise cutting lengths and bending details for
each reinforcement bar, reducing errors and wastage of materials.
❖ Quality Control: With a scheduled approach, the quality of bar bending work
improves, leading to a stronger and more durable structure.
❖ Coordination: The schedule acts as a clear guideline for all involved parties,
facilitating better coordination between engineers, contractors, and laborers.
❖ Safety: Accurate bar bending reduces the chances of accidents and mishaps
during construction.
04
Uses of Bar Bending Schedule in Construction Project
❖ Initial Planning: During the initial planning stage, a preliminary BBS is not typically
prepared. Instead, rough estimates of reinforcement quantities may be made based
on high-level structural layouts. The BBS is not fully calculated at this stage, as it is
more of a cost estimation exercise rather than a detailed engineering analysis. No
specific drawing is associated with the BBS at this point.
❖ Detailed Design: In this stage, the BBS is calculated based on detailed structural
drawings, such as the reinforcement layout plans, sections, and elevations. These
drawings provide specific information about the structural elements' size, shape,
and positioning. Engineers use this information to calculate the exact quantities,
types, sizes, cutting lengths, and bending details of reinforcement bars required for
each structural element.
❖ Procurement: The BBS calculated during the detailed design stage is used for
procurement. The list of required reinforcement bars, along with their specifications,
is used to order the materials from suppliers. The procurement team uses this
information to ensure the right materials are purchased and delivered to the
construction site.
❖ Quality Assurance and Inspections: Inspectors may refer to the BBS during quality
assurance and inspections to ensure that the reinforcement bars are installed as per
the design and construction specifications. They cross-check the actual work on-site
against the details provided in the BBS.
❖ Flexibility: The use of steel reinforcement allows for flexibility in design, enabling
construction of structures with various shapes, sizes, and spans.
❖ Crack Control: Steel bars help control and minimize cracks that may occur in
concrete due to temperature changes, shrinkage, or loading.
❖ Load-Bearing Capacity: The addition of steel bars significantly increases the load-
bearing capacity of the RCC elements, allowing for the construction of taller and
larger structures.
❖ Mild Steel (Grade I): This is the most basic and commonly used grade of steel
reinforcement, suitable for general construction purposes. It has a yield strength
of 250 N/mm².
❖ Medium Tensile Steel (Grade II): This grade offers higher strength than mild
steel, with a yield strength of 415 N/mm². It is used for structures that require
increased load-bearing capacity.
❖ High Strength Deformed Bars (HYSD) (Grade III and IV): These bars have higher
yield strength (500 N/mm² and 550 N/mm², respectively) due to the presence of
carbon, manganese, and other alloys. They are used in heavy and critical
structures like bridges and high-rise buildings.
❖ TMT Bars (Thermo-Mechanically Treated) (Fe 415, Fe 500, Fe 550, Fe 600): TMT
bars are manufactured with a special process that imparts superior strength and
ductility. They are categorized based on their minimum yield strength, with Fe
415 having a yield strength of 415 N/mm², Fe 500 having 500 N/mm², Fe 550
having 550 N/mm², and Fe 600 having 600 N/mm². TMT bars are widely used in
modern construction due to their excellent properties and cost-effectiveness.
Each grade of steel reinforcement has its distinct advantages, and the selection of
the appropriate grade depends on the structural requirements and design
considerations of the specific construction project.
07
Different Diameter of Steel Reinforcement
In the construction industry, there are various standard diameters of bars used for
reinforcement purposes. The most commonly used diameters of bars are:
❖ 6 mm
❖ 8 mm
❖ 10 mm
❖ 12 mm
❖ 16 mm
❖ 20 mm
❖ 25 mm
❖ 32 mm
❖ 40 mm
❖ 50 mm
These diameters represent the cross-sectional size of the bars and are available in
different lengths, typically ranging from 6 meters to 12 meters or more but generally
12 meters is used, depending on the supplier and project requirements. The
selection of the appropriate bar diameter is based on the structural design, the load-
carrying capacity required, and the specific construction needs. Larger diameter bars
are generally used in heavy and critical structures, while smaller diameter bars are
used in lighter and less critical elements.
6 8 10 12 16 20 25
08
Unit Weight of Steel Reinforcement
❖ = D2
1 / 0.00616225
❖ = (D2/162)
1m
Unit weight of different diameter of Bar.
Clear Cover:
❖ Clear cover refers to the distance between the outer surface of the concrete and
the nearest surface of the reinforcement bar.
❖ Clear cover also helps in maintaining the fire resistance of the concrete element.
❖ It is specified in building codes and standards to ensure the durability and safety
of the structure.
Effective Cover:
❖ Effective cover refers to the distance between the center of the reinforcement
bar and the nearest outer surface of the concrete.
❖ It takes into account the bar diameter and the concrete cover to determine the
actual distance from the bar center to the concrete surface.
EC
CC
The values of clear cover used in different structural members can vary depending
on factors like environmental conditions, structural design requirements, and
building codes. Here are some general guidelines for clear cover values typically
used in different structural elements:
2. Columns:
11
Value of Clear Cover
4. Walls:
5. Retaining Walls:
6. Staircases:
❑ Please note that these values are approximate and may differ based on specific
project requirements and local building codes. Designers and engineers should
always refer to the applicable building standards and consult with structural
consultants to determine the appropriate clear cover values for each project.
Additionally, seismic considerations and fire resistance requirements may also
influence the selection of clear cover values for specific structural elements.
12
Standard Codes Used in Bar Bending Schedule
Here are the names of some standard codes commonly used in Bar Bending
Schedule (BBS) in :
India:
❖ IS 2502: Code of Practice for Bending and Fixing of Bars for Concrete
Reinforcement (BBS-related guidelines).
❖ IS 1786: Specification for High Strength Deformed Steel Bars and Wires for
Concrete Reinforcement (specifies the properties and grades of reinforcement
bars).
United States:
Saudi Arabia:
❖ SASO 42: Saudi Building Code (provides guidelines for structural design and
reinforcement detailing in Saudi Arabia).
These standard codes play a crucial role in ensuring consistency, safety, and quality
in the construction industry. They provide essential guidelines and specifications for
the design, detailing, and construction of reinforced concrete structures, including
the preparation of Bar Bending Schedules. Engineers, architects, and construction
professionals refer to these codes to ensure that their designs and construction
practices adhere to recognized industry standards.
13
Bend Deduction
Bend Deduction refers to the length deducted from the total length of a
reinforcement bar due to bending, so that the resulting bar length after bending
corresponds to the required design length.
It is essential to account for bend deduction
accurately in the BBS to ensure the reinforcement bars fit perfectly within the
structural elements without affecting their strength and performance.
Why Bend Deduction is Done:
Bend Deduction is done to account for the elongation of the reinforcement bar
during bending. When a bar is bent to form hooks, bends, or other shapes, its
length increases due to bending radii and curvatures. To maintain the required
design length, the bend deduction compensates for this elongation.
Types of Bend Deduction:
The values of bend deduction vary depending on the specific bending angles,
bending radii, and bar diameters used in the construction project.
They can be obtained from relevant design codes, industry standards, or bending
machines' manufacturer's recommendations.
For example, 45-degree: 1D, 90-degree: 2D, 135-degree: 3D and 180-degree: 4D.
1D 2D
3D 4D
14
Topic
Symbols
&
Representation
15
Symbols & Representation in BBS
In a Bar Bending Schedule (BBS), various symbols and representations are used to
communicate essential information about the reinforcement bars and their
arrangement in a clear and concise manner. These symbols help to identify different
types of bars, bending details, and other relevant data. Here are some common
symbols and representations used in BBS:
❖ Straight Bar: A straight line represents a straight bar without any bends.
❖ Bent Bar: A zigzag line or series of angles represent bent bars with specific
bending details.
❖ The diameter of the bar is mentioned alongside the bar shape symbol, e.g., 12Φ
(12mm diameter bar).
❖ The spacing between parallel bars is indicated, e.g., @150 c/c (150mm center-to-
center spacing).
The BBS contains a header with details like project name, drawing number, scale,
date, and other project-specific information.
A clear title describes the purpose of the BBS and the specific structural element it
covers.
16
Symbols & Representation in BBS
Dimensional Units:
Img.1. Img.2.
Img.3. Img.4.
17
Topic
Drawing
Reading
18
Drawing Reading
❖ Footing Drawing:
➢ Footing & Reinforcement Details
➢ Footing Plan
➢ Footing
Section
19
Drawing Reading
❖ Column Drawing:
➢ Column & Reinforcement Details
➢ Column Layout
Plan
➢ Column
Section
20
❖ Beam Drawing:
21
Topic
Development Length
&
Lap Length
22
Development/Anchorage Length
❖ The value of development length depends on various factors, such as the type of
bar, concrete strength, cover depth, and environmental conditions.
❖ Development length is specified in relevant design codes, such as ACI 318 (USA),
BS 8110 (UK), IS 456 (India), and AS 3600 (Australia).
It is usually expressed in terms of the bar diameter (d) or as a multiple of the bar
diameter (typically 40 times the bar diameter for straight bars in tension and 50
times the bar diameter for bent or hooked bars).
23
Development/Anchorage Length
❖ Here are some useful details related to development length taken from Indian
standard 456:200.
Img.1. Img.2.
Img.3.
Img.4.
24
Lap Length
Lap Length:
❖ Similar to development length, the lap length value depends on factors such as
the bar diameter, concrete strength, cover depth, and design codes.
❖ The lap length is specified in design codes, such as ACI 318 (USA), BS 8110 (UK),
IS 456 (India), and AS 3600 (Australia).
❑ Please note that the specific values for development length and lap length can
vary depending on the structural design requirements and the code used in a
particular country. Engineers and designers should refer to the relevant design
codes for accurate and appropriate values of development length and lap length
in their projects.
26
Topic
Cutting Length
Formula in
BBS
27
Cutting Length Formula
Shape
❖ Cutting Length
L CL = L
Shape
❖ L
Cutting Length
CL = a + L + a – Bend Deduction
a a Bend Deduction : 2 x 2D (90 )
❖
Shape Cutting Length
L
CL = a + L – Bend Deduction
a Bend Deduction : 1 x 2D (90 )
❖ Shape
28
Cutting Length Formula
❖ Shape
❖ Shape
Crank Length
Y
Y = √ H2 + H2
Y = √ 2H2 ❑ Note: This formula is for curtail/crank bar
in slab/beam. As you can see in diagram
the actual value of crank part is ‘1.42H’,
Y = √2 H but in the time of calculation we calculate
it as standard value of ‘0.42H’, because it
Y = 1.42 H is easier to calculate this way.
H = 125 – (2x20) – 8 = 77 mm
❖ Formula to calculate value of ‘H’ when bar is placed just above bottom bar
H = 125 – (2x20) – 8 – 8 = 69 mm
30
Topic
IS Codes
Used in
BBS
31
IS Code Reference for Footing
32
IS Code Reference for Footing
33
IS Code Reference for Column
34
IS Code Reference for Column
35
IS Code Reference for Beam
36
IS Code Reference for Beam
37
IS Code Reference for Slab
38
Topic
BBS of
RCC Component
39
Topic
Stirrups
40
Bar Bending Schedule of Stirrup
❑ Note: Bend deduction while calculating cutting length depends upon the company
pattern. So, follow as per company requirement. These calculation is for understanding
purpose with bend deduction.
90* 90*
41
Bar Bending Schedule of Stirrup
➢ Hook Length
90* Hook = 10D
135* Hook = 12D
➢ Bend Deduction
90* Bend = 2D
135* Bend = 3D
❖ Circular Stirrup
❖ Triangular Stirrup
❖ Diamond Stirrup
❖ Multiple Binders
Where,
a= 1300-40-40 = 1220 mm
b= 300-40-40 = 220 mm
❖ Multiple Binders
❖ Calculating Cutting Length: STEP - 2
Where,
a= 120 + 12.5 + 12.5 + 8 + 8 = 161
b= 300-40-40 = 220 mm
Where,
a= 233 +10 + 10 + 8 + 8 = 269 mm
b= 300-40-40 = 220 mm
❖ Multiple Binders
❖ Calculating Cutting Length: STEP - 4
Where,
b= 300-40-40 = 220 mm
Where,
a= 1300-40-40 = 1220 mm
Footing
47
Bar Bending Schedule of Footing
❑ Footing Plan
❑ Footing Section
❑ Given data:
➢ Footing length = 2000 mm, width = 1500 mm, depth = 300 mm
➢ Rebar diameter = 12 mm
➢ Spacing=150 mm
➢ Cover = 50 mm on all the sides
48
Bar Bending Schedule of Footing
Column
50
Bar Bending Schedule of Column
❑ Given data :
➢ Longitudinal bar dia. d = 16 mm
➢ no. of bars = 4 no.
➢ Lateral ties bar dia. d1= 8 mm
➢ spacing = 250 mm
➢ cover = 40 mm.
➢ Column size x = 300 mm & y = 230 mm.
➢ Development length Ld = 50d
51
Bar Bending Schedule of Column
Beam
53
Bar Bending Schedule of Beam
❑ Given data:
➢ Clear span of the beam = 2500 mm,
➢ Beam size = 300mm x 380 mm
➢ Top & bottom rebar dia. = 12 mm,
➢ Number of bars = 4 nos.
➢ Stirrups #8 mm @ 150 mm c/c
➢ Clear cover =25 mm on all the sides.
Where,
➢ a = beam width – 2 × cover
➢ b = beam depth - 2 × cover
❑ Number of stirrups
➢ = (plinth beam length ÷ stirrup spacing) + 1
➢ = (2500 mm ÷ 150 mm) +1
➢ = 16.66 + 1
➢ = 17.66 nos.
➢ = By rounding off, the no. of stirrups required = 18 nos.
55
Topic
Slab
56
Bar Bending Schedule of Slab
57
Bar Bending Schedule of Slab
➢ Top bar of slab will be provided 8 mm dia of steel is at 200 mm center to center
spacing.
➢ Extra bar of slab at x-axis will be provided 8 mm dia of steel is at 125 mm center
to center spacing.
➢ Extra bar of slab at y-axis will be provided 8 mm dia of steel is at 125 mm center
to center spacing.
➢ Top Distribution bar of slab at x-axis will be provided 8 mm dia of steel is at 125
mm center to center spacing.
➢ Top Distribution bar of slab at y-axis will be provided 8 mm dia of steel is at 125
mm center to center spacing.
Circular Slab
61
Bar Bending Schedule of Circular Slab
❑ Given data:
➢ Diameter of the circular slab = 1600mm = 1.6m.
➢ Clear cover for the reinforcement = 25mm.
➢ Rebar diameter = 10mm.
➢ Rebar spacing = 150mm c/c
62
Bar Bending Schedule of Circular Slab
Where,
➢ r = [diameter of the slab - (2nos.x clear cover )] ÷ 2
➢ d = c/c distance of the individual bars from the central bar of the circle.
➢ The value of r will be the same for the cutting length calculation of every
individual bar of the slab.
➢ Note: All the rebars of the circular slab act as a chord of the red circle. To gain a
basic understanding of this theory, you must go through the article,
➢ “The length of the individual bars in the upper half part of the circular slab will
be different.
➢ The cutting length of the bars in the lower half portion will be equal to the
upper half part bars.
➢ I have named the bars for the half portion of the Circular slab and let us find out
the cutting length of each of these bars.”
❑ As the upper half part of the circle is identical to the bottom half part, you will
have 2nos of central common bars and 4 nos. of the chord bars having the
same cutting length.
65
Topic
BBS Excel
Format
66
Number of element Total length
you are solving of bar in
Details of element element
you are solving No. Of Cut Length Total Wt. of
Serial No. Bar Bar
of Element
Bar Bending Schedule Format
Bar shape req. Dia. Of Diff. Cut Length Unit Wt. of Put value of Total wt.
for bar bender Bar value in one Bar directly under same dia. of
element ex. 1 put formula bar. Helps to calculate
column but quantity at end.
different cut
length after lap.
67
Note: This automatic excel format will help you calculate BBS of different components. But you should
learn manual calculation first because automatic calculation is not always 100% accurate. Value changes as
per different conditions.
Bar Bending Schedule Automatic Format for Stirrup
68
Note: This automatic excel format will help you calculate BBS of different components. But you should
learn manual calculation first because automatic calculation is not always 100% accurate. Value changes as
per different conditions.
Bar Bending Schedule Automatic Format for Footing
69
Bar Bending Schedule Automatic Format for Column
Note: This automatic excel format will help you calculate BBS of different
components. But you should learn manual calculation first because automatic
calculation is not always 100% accurate. Value changes as per different conditions.
70
Note: This automatic excel format will help you calculate BBS of different components. But you should
learn manual calculation first because automatic calculation is not always 100% accurate. Value changes as
per different conditions.
Bar Bending Schedule Automatic Format for Beam
71
BBS of Slab
SIZE OF SLAB LONGER SPAN (LY) SHORTER SPAN (LX) COVER THICKNESS OF SLAB VOLUE OF H
6000 4000 20 125 MAIN BAR DISTRIBUTION BAR
S.NO. TYPE OF BAR DIA OF BAR SPACING 77 77
1 MAIN BAR 8 130
2 DISTRIBUTION BAR 8 130
TOP EXTRA BAR IN LEFT
3 8 260
& RIGHT
TOP EXTRA BAR IN TOP &
4 8 260
BOTTOM SIDE
TOP EXTRA DISTRIBUTION
5 BAR IN LEFT & RIGHT 8 130
SIDE
TOP EXTRA DISTRIBUTION
6 BAR IN TOP & BOTTOM 8 130
SIDE
S.NO. TYPES OF BAR NO. OF BAR DIA. OF BAR(IN MM) CUTTING LENGTH(IN M) TOTAL LENGTH(IN M) UNIT WT. TOTAL WT(IN KG) Unit
1 MAIN BAR 48 8 4.784 229.64832 0.395 90.73
2 DISTRIBUTION BAR 32 8 6.784 217.09888 0.395 85.77
TOP EXTRA BAR IN LEFT
3 18 8 1.717 30.912 0.395 12.21
& RIGHT
TOP EXTRA BAR IN TOP &
4 14 8 2.384 33.376 0.395 13.19
BOTTOM SIDE
TOP EXTRA DISTRIBUTION
5 BAR IN LEFT & RIGHT 24 8 6.768 162.432 0.395 64.17
SIDE
TOP EXTRA DISTRIBUTION
6 BAR IN TOP & BOTTOM 34 8 4.768 162.112 0.395 64.04
SIDE
TOTAL WT. OF STEEL TO BE USED IN TWO-WAY SLAB 330.11 Kg
ADD 5% WASTAGE 16.51
GRAND TOTAL WT. OF TWO-WAY SLAB 346.61 Kg
Note: This automatic excel format will help you calculate BBS of different components. But you should
learn manual calculation first because automatic calculation is not always 100% accurate. Value changes as
per different conditions.
Bar Bending Schedule Automatic Format for Slab
72
Note: This automatic excel format will help you calculate BBS of different components. But you should
learn manual calculation first because automatic calculation is not always 100% accurate. Value changes as
per different conditions.
73
Note: This automatic excel format will help you calculate BBS of different components. But you should
learn manual calculation first because automatic calculation is not always 100% accurate. Value changes as
per different conditions.
74
Topic
BBS Sample
Drawings
75
Sample Drawing
76
Sample Drawing
77
Sample Drawing
78
Sample Drawing
79