Air Handling Units

Geniox
Catalogue
This catalogue presents a technical description
of the Geniox air handling unit, its components
and accessories. Geniox is designed as a
modular air handling unit. Each function is
placed into an air handling unit casing consisting
of one or more modules. It is available in 12
sizes with airflows from 750 to 48,000 m3/h
(0.2-13.3 m3/s).

Geniox units are designed in SystemairCAD, a design

program which ensures an optimal dimensioning of the unit’s
functions. When the unit design is finished, SystemairCAD
makes a technical calculation and automatically generates
a complete technical documentation in pdf format for the
selected unit. Download SystemairCAD on Systemair’s
website.

Copyright: Systemair A/S, 7. edition 2020.

We accept no liability for printing errors or alterations of products.
The dimensions and data used in this leaflet are a guideline only.
Accurate calculations must be made in SystemairCAD.
Contents

Comfort ventilation by Systemair . . . . . . . . . . . . . . . . . . . . . . . . 4

Geniox . . . . . . . . . . . . . . . . . . . . . . . . 6
Geniox, innovative solutions . . . . . . . . . . . . . . . . . . . . . . . . 8
Geniox functions . . . . . . . . . . . . . . . . . . . . . . . . 10
Systemair Access; Complete control system . . . . . . . . . . . . . . . . . . . . . . . 12
Configure Geniox with SystemairCAD . . . . . . . . . . . . . . . . . . . . . . . . 13
Quick selection of Geniox . . . . . . . . . . . . . . . . . . . . . . . . 14
Directives and certifications . . . . . . . . . . . . . . . . . . . . . . . . 16
Standards . . . . . . . . . . . . . . . . . . . . . . . . 17
Geniox casing . . . . . . . . . . . . . . . . . . . . . . . . 18
Roof unit . . . . . . . . . . . . . . . . . . . . . . . . 20
Pre-painted unit . . . . . . . . . . . . . . . . . . . . . . . . 21
Plug fan . . . . . . . . . . . . . . . . . . . . . . . . 22
Rotary heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . 24
Plate heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . 26
Run-around coil heat exchangers . . . . . . . . . . . . . . . . . . . . . . . . 28
Heating coil . . . . . . . . . . . . . . . . . . . . . . . . 29
Cooling coil . . . . . . . . . . . . . . . . . . . . . . . . 30
Change-over coil . . . . . . . . . . . . . . . . . . . . . . . . 31
Integrated reversible heat pump . . . . . . . . . . . . . . . . . . . . . . . . 32
Air humidifier . . . . . . . . . . . . . . . . . . . . . . . . 34
Panel filter . . . . . . . . . . . . . . . . . . . . . . . . 36
Bag filter . . . . . . . . . . . . . . . . . . . . . . . . 37
Metal filter . . . . . . . . . . . . . . . . . . . . . . . . 38
Carbon filter . . . . . . . . . . . . . . . . . . . . . . . . 39
Damper . . . . . . . . . . . . . . . . . . . . . . . . 40
Sound attenuator . . . . . . . . . . . . . . . . . . . . . . . . 42
Inspection section . . . . . . . . . . . . . . . . . . . . . . . . 43
Empty section . . . . . . . . . . . . . . . . . . . . . . . . 44
Outdoor air section . . . . . . . . . . . . . . . . . . . . . . . . 45
Supporting legs . . . . . . . . . . . . . . . . . . . . . . . . 46
Standard base frame and base frame with high legs . . . . . . . . . . . . . . . . . . . 47
Base frame with forklift holes . . . . . . . . . . . . . . . . . . . . . . . . 48
Assembly brackets . . . . . . . . . . . . . . . . . . . . . . . . 49
Duct connection part . . . . . . . . . . . . . . . . . . . . . . . . 50

systemair 3
 Comfort ventilation
by Systemair
Comfort ventilation describes the ventilation systems most often
used in hospitals, hotels, schools, and offices. The purpose of this
ventilation system is to create a healthy and comfortable indoor
climate. Geniox is designed in flexible modules. This gives
you the freedom to choose precisely the features that you need.

4 systemair
As a rule of thumb, ventilation The design program SystemairCAD • Modular construction.
accounts for 40% of a building’s will always inform you of the
energy consumption. That means projected energy class of your • Fully customised.
there is a significant potential chosen unit. In SystemairCAD, you
• Freedom of choice.
for improvement. Geniox aims to also have the possibility to calculate
exploit that potential and reduce the lowest energy consumption • Robust design.
the percentage. Geniox air handling combined with the best possible
units feature the most energy fan for VAV operation by applying • High air tightness.
efficient motors. The unit employs alternative operating points.
• High efficiency.
the latest advances in energy SystemairCAD calculations are
recovery technology, and the casing certified by Eurovent. • Easy to select, order,
is designed to reduce any energy
and install.
loss in the process.
• Safe and precise delivery.

systemair 5
 Geniox AHU No 17.07.012
Range: Geniox-1

Geniox is designed as a modular air handling unit. Each function is placed

into an air handling unit casing consisting of one or more modules. The
modular functions can be confi­gured for many different applications to
make up the heart of any ventilation system.

• Geniox, modular air handling unit:

12 sizes with airflows 750-48,000 m3/h (0.2-13.3 m3/s).
• With rotary heat exchanger, run-around coil heat exchangers, cross flow
heat ex­changer, or counter flow heat exchanger.
• Plug fan with EC motor IE5, PM motor IE4, or AC motor IE3.
• Filter classes: Coarse 65% (G4), ePM10 60% (M5), ePM2.5 50% (M6),
ePM1 60% (F7), ePM1 75% (F8), ePM1 85% (F9), CITY-FLO ePM1 60%
(F7 City-Flo), metal filter (G2) or carbon filter.
• With water heating coil, electric heating coil, and/or cooling coil.
• Can be supplied with integrated heat pump.
• Can be supplied with humidifier/adiabatic cooling.
• With Systemair Access control system, without control system,
or Controller Ready.
• For indoor or outdoor installation.
• Eurovent certified.

Geniox airflows
m3/h
1000 1500 3000 5000 10000 20000 30000 50000
31
29
27
24
22
20
18
16
14
12
11
10

0,2 0,3 0,5 1 2 3 5 10 15

m3/s
Airflow range for Geniox complying with Ecodesign.
Full airflow range for Geniox.
The above airflows are calculated with rotary heat exchanger
and EC motors.

6 systemair
systemair 7
 Geniox, innovative solutions

Casing
• Thermal bridging class TB2.
• Thermal insulation class T2.
• Deflection class D1.
• Air leakage class L1.
Official model box
EN 1886 results.

Panels. Elimination of thermal bridges. Separation

between inner sheet and outer sheet (0,8 mm) with 60 mm
insulating mineral wool. Density: 60 kg/m3. Aluzinc AZ 185 or
pre-painted steel sheets in black RAL 9005 or in light grey
RAL 7035 ensure a corrosion protection class C4 according to
the standard EN ISO 12944-2:2000.

Frame profiles.
• Corrosion class C4.
• Powder-painted
Z275 galvanized profiles inside, 1,0/1,5 mm.

Handles and hinges. Practical handles

and hinges make it possible to take off
all doors and provide a space-saving
solution that is easy to service.

Inspection windows. The windows

have been designed exclusively for
Systemair and provide a large area for
easy inspection.

8 systemair
Service and maintenance. All doors
provide easy access for cleaning and
service.
Transportation. Casing design and
standard packaging allows for easy
transportation.

Roof unit. Geniox is available as roof unit,

designed for outdoor installation. In this
version the unit is assembled on a base
frame. The roof unit can be deli­vered with
three different types of roof:
Steel profile roof, Aluzinc protected corru-
gated steel sheets and profiles for
fastening and finishing the roof.
Rubber sheeting roof and bitumen mem-
brane roof, very easy to hand­le and has a
good weather protection.
Pre-painted unit. Black RAL 9005 or light
grey RAL 7035. Frame profiles in RAL
7024 for both solutions.

Operating pressure
Difference between external and internal pressure:
0 - 2000 Pa.

Operating temperatures
Standard design: -40/+40 ˚C
Special design: -40/+60 ˚C.

Directives. Geniox fulfils the

following directives:
• Machinery Directive 2006/42/EC
• Ecodesign Directive 1253/2014
• EMC Directive 2014/30/EU
• Low Voltage Directive 2014/35/EU
• Pressure Equipment Directive
2014/68/EU.

Eurovent certification
Geniox is constructed in accordance AHU No 17.07.012
Range: Geniox-1

with European standards and is certi-

fied by Eurovent.

systemair 9
 Geniox functions

The plug fan has the impeller fitted with air 75%. The plug fan can be supplied with EC
foiled blades to obtain the highest possible effi- motor (IE5), PM motor (IE4), or AC motor (IE3).
ciency. The fan is a single inlet, free-blowing Fan impeller and motor are statically and
fan where the unit casing acts as fan housing. dynamically balanced.
The plug fan has a static efficiency of up to

The rotary heat exchanger is available in three avoided. There is no transfer of moisture
variants: Condensation, sorption hybrid and sorp- between the two airflows.
tion heat exchanger. Generally, the rotary heat
exchanger has a high efficiency from 75% to The cross flow exchanger has an efficiency of up
87% depending on operating conditions. It can to 85% depending on air speed and unit size. It
recover moisture and is the heat exchanger that is made of aluminium for comfort.
requires the least space. The sorption hybrid
exchanger recovers more moisture, and there- The counter flow exchanger has a efficiency of
fore contributes to the humidification of the sup- up to 90% and is supplied only in aluminium.
ply air. The sorption exchanger dehumidifies the The heat exchangers are fitted with by-pass for
air more, making it particularly suitable for capacity control and for frost protection, and
de­humidifying the outdoor air, for example have a built-in drip tray with slope.
before cooling.
The run-around coil heat exchangers have an
The plate heat exchanger is available in two var- efficiency of up to 80% depending on air speed
iants: Cross flow and counter flow heat exchang- through the coil, and are used, where the two
ers. Generally, the plate heat exchanger has a airflows must be kept completely separate, or
high efficiency. It has separated airflows, and where the airflows are in different places.
thus the transfer of odours to the supply air is

The heating coil is used for heating the supply evaporative refrigerant. A cooling coil for eva­
air. The heating can be effected by hot water or poration has the liquid distributor placed in the
condensation of refrigerant. These coils consist unit. These coils consist of copper tubes and
of copper tubes and aluminium fins. Heating aluminium fins.
can also be effected by electricity. These coils
consist of heating elements of stainless steel The change-over coil is basically a cooling coil
and have built-in safety control system. for cold water, which can also be used for heat-
ing by changing the water temperature from
The cooling coil is used for cooling the supply cold to warm as required.
air. It can be effected by cold water or direct

10 systemair
The heat pump is an integrated reversible heat compressors, and cooling/heating capacity is
pump system built into a unit section. The stepless variable in the range 5-100%. The
sy­stem consists of a reversible heat pump and heat pump is based on R-410A refrigerant. The
a rotary heat exchanger that enables both heat- heat pump is equipped with a complete control
ing and cooling. The unit is equipped with scroll system.

The humidifier is made as a complete unit, humidifier is based on the natural process that
which includes humidification elements, tray water evaporates when air passes a wet sur-
and frame made of stainless steel AISI 304, face. The humidifier can either be placed in the
circulation pump, irrigation regulation valves, supply air after a heating coil or used as indirect
overflow, bleed-off regulation valve, float valve adiabatic cooling by placing it in the extract air
for controlling the water supply to the tray and before a heat exchanger.
valve for emptying the tray. The function of the

The panel filter is a basic filter class Coarse 85% (F9), or CITY-FLO ePM1 60% (F7 City-Flo)
65% (G4) according to EN ISO 16890 with a according to EN ISO 16890. CITY-FLO ePM1
short building length. It is designed on pleated 60% is a filter with particle and molecular filtra-
filter principle. tion, specially designed for use in urban areas
The bag filter is a bag filter, which design and areas with heavy traffic. Bag filters are
provides a large filter area. The filter has a long available in 2 lengths; 520 and 640 mm.
lifetime and thus good overall economy. The fil- Metal filter. Class G2.
ter can be supplied in the filter classes Coarse Carbon filter. Carbon type CEX003 in a
65% (G4), ePM10 60% (M5), ePM2.5 50% cylindrical cartridge.
(M6), ePM1 60% (F7), ePM1 75% (F8), ePM1

The dampers comply with tightness class 4 C er blades made of aluminium, which ensure a
according to EN 1751:2014. The dampers have low pressure loss when open.
counter rotating aerodynamically shaped damp-

The sound attenuator is an absorption attenuator level from the air handling unit to the duct sys-
with baffles. It is used to reduce the sound power tem. Can be delivered for dry and wet cleaning.

systemair 11
 30 Jan 10:00

Running mode: Normal operation SFP: 1.87 kW/m3/s

Open 2880 m³/h 76 Pa

0.3 °C 22.1 °C 162 Pa

37 %
810 ppm
31 %RH
-5.8 °C 82 % η 22.3 °C
100%

14 Pa 7200 m³/h 22.1 °C

-5.1 °C 18.8 °C

100 % 77 % 38 % 0%
180 Pa
32 % 17.1 °C ON OFF

2875 m³/h
Extra sensor 1: 58.3 °C Extra sensor 2: 18.2 °C Extra sensor 3: 18.4 °C

Dynamic flow chart in the

control panel NaviPad

Systemair Access;
Complete control system
Sysemair Access is the complete control system for • Name and connect up to 9 air handling units to the
Geniox. Access has been developed by Systemair for same control panel.
Geniox air handling units. Access can be controlled with • BMS communication via ModBus, BACnet as well as
the NaviPad control panel. cloud access to Systemair Connect.
• Dynamic flow chart: Press the function, change the
We have selected the most important functions for NaviPad setting and go!
to make it simple and user-friendly for you. NaviPad has an • Quickly and safely connect external sensors to the
intuitive user interface, as you know from your smartphone. controller.
It is easy to gain an overview of the Access controller • Editable name on external components for better
where you can connect all external components. overview.
• Plug and play – prepared for easy start-up and
• The NaviPad control panel has a 7” touch screen. operation.
• We have developed a logical navigation structure,
inspired by smartphones.

12 systemair
 Download SystemairCAD
from Systemair’s website.

Configure Geniox with SystemairCAD

SystemairCAD is a user-friendly design program • Specification text
which ensures an optimal dimensioning of the air • ErP 2018
handling unit’s functions. When the unit design is • LCC calculations.
finished, SystemairCAD makes a technical calculation
and automatically generates a complete technical The drawn to scale drawings from SystemairCAD can be
documentation in pdf format for the selected unit. exported to other CAD software and for use in BIM and:

The documentation includes the following highlights: • E xport of DXF files 2D and 3D.
• Technical data • Export of DMR files to Autodesk Revit.
• Detailed drawing • SystemairCAD project files can be opened directly in
• Shipping, dimensions and weights AutoCAD via MagiCAD plugin and in Autodesk Revit via
• Control system description like control functions, Revit plugin.
flow chart and connection diagrams
• Molliere diagram
 Quick selection of Geniox

Unit size
Rotary heat exchanger 10 11 12 14 16 18 20 22 24 27 29 31
Unit Width 1082 1182 1282 1482 1682 1882 2082 2282 2482 2782 2982 3182
Height* 1082 1182 1282 1482 1682 1882 2082 2282 2482 2764 2964 3164
Length 2282 2282 2282 2282 2282 2282 2382 2464 2464 2946 3146 3146

The above dimensions are a guideline only. Accurate values and combinations are calculated in SystemairCAD.
* Height excl. legs/base frame.

Unit size
Plate heat exchanger Design an air handling unit
Counter flow heat exchanger 10 11 12 14 16 18 20
Geniox contains countless
Unit Width 1082 1182 1282 1482 1682 1882 2082
combination options. To ease the
Height* 1082 1182 1282 1482 1682 1882 2082
process of designing a unit the
Length 3182 3382 3382 3482 3782 3782 3982
most popular combinations are
illustrated here.

The above dimensions are a guideline only. Accurate values and combinations are Key to symbols
calculated in SystemairCAD. * Height excl. legs/base frame.
Exhaust air Extract air
Outdoor air Supply air

Unit size
Plate heat exchanger
Cross flow heat exchanger 10 11 12 14 16 18 20 22 24 27 29 31
Unit Width 1082 1182 1282 1482 1682 1882 2082 2282 2482 2782 2982 3182
Height* 1082 1182 1282 1482 1682 1882 2082 2282 2482 2764 2964 3164
Length 2982 3082 3182 3382 3582 3782 3782 4446 4746 4946 5446 5446

The above dimensions are a guideline only. Accurate values and combinations are calculated in SystemairCAD.
* Height excl. legs/base frame.

Unit size
Integrated reversible heat pump 10 11 12 14 16 18 20 22 24
Unit Width 1082 1182 1282 1482 1682 1882 2082 2282 2482
Height* 1082 1182 1282 1482 1682 1882 2082 2282 2482
Length 3282 3282 3282 3282 3482 3482 4082 4346 4546

The above dimensions are a guideline only. Accurate values and combinations are calculated in SystemairCAD.
* Height excl. legs/base frame.

14 systemair
systemair 15
 Directives and certifications ErP
2018

Eurovent certification Ecodesign Directive

Geniox air handling units are The Ecodesign Directive 1253/2014
Eurovent certified. This ensures the prescribes minimum requirements AHU No 17.07.012

conformity between the calculated regarding heat recovery efficiency,

Range: Geniox-1

performance in SystemairCAD fan efficiency, SFP internal values,

design program, and the measured and operation of the air handling
performance at independent test unit. The selection software
laboratories. Certificate 17.07.012. SystemairCAD is updated with an AHU No 17.07.013
Range: Geniox-2

automatic Ecodesign calculation that

Eurovent energy classification will tell you if the requirements for
Geniox air handling units are energy 2018 are fulfilled.
classified according to Eurovent’s
guidelines for air handling units. Machinery directive
ENERGY EFFICIENCY
The energy class expresses the Geniox air handling units are
17.07.012
unit’s total energy consumption. The manufactured according to the
energy class is calculated by the safety demands of the EU Machinery 2016
design program SystemairCAD based Directive 2006/42/EC. This is
on the actual data of the designed confirmed through the issuance
unit. of corresponding Declaration of
Conformity and CE label.
Report to performance data

ENERGY EFFICIENCY
17.07.013

2016

Report to performance data

16 systemair
Standards
The Geniox design is based on the EN 1751:2014 EN ISO 3741:2010
demands in the following CEN and Aerodynamic testing of dampers and Determination of sound power level
ISO standards: valves. in reverberation rooms.

EN 305:1997 EN 1886:2008 EN ISO 5136:2009

Heat exchangers. Definition and test Air handling units. Determination of sound power level
procedures. Mechanical performance. in a duct.

EN 308:1997 EN 13053:2011 EN ISO 12100:2011

Heat exchangers. Test procedures. Ratings and performance for units Safety of machinery.
and components.
EN 378-1&2:2016 EN ISO 12944-2:2000
Refrigerating systems and heat EN 13779:2007 Corrosion protection.
pumps safety and environmental Ventilation for non-residential Classification of environments.
requirements. buildings. Performance requirements.
DS 428
EN ISO 16890 EN 60204-1:2006 Danish Standard for fire technical
Air filters for general ventilation. Machine safety. precautions, indoor air handling units
Electrical equipment of machines. comply with class A2-s1,d0.
EN 1216:1999
Heat exchangers.

systemair 17
 Geniox casing

Air handling unit casing Acoustic insulation of casing Mechanical performances are the
The casing protects the inside Octave band Hz Insulation dB results of official model box test
functions and is very effective for 125 14 (EN 1886).
thermal and sound insulation. 250 25
500 27 Operating pressure
Thermal insulation 1000 26 Difference between external and
Class T2. Sound and thermal 2000 28
internal pressure:
insulating mineral wool, which is 4000 30
0 - 2000 Pa.
completely encapsulated between
8000 41
two steel sheets. Thickness: 60 mm. General temperatures
Density: 60 kg/m3. General temperatures for air in
Deflection the air handling unit:
Thermal bridging factor Class D1. Standard design: -40/+40 ˚C
Class TB2. Special design: -40/+60 ˚C.
Air leakage
L1.

Frame profiles and corners. Geniox is construc­ able to resist twisting and lateral movement,
ted using a framing profile, 1,0/1,5 mm. The making the unit extremely stable and strong.
frame profiles are made of Z275 galvanized The design of the corners is ABS which ensures
profiles inside and externally powder-painted. minimal thermal bridging.
The result is a strong and robust construction

Panels. The panels of Geniox are built using a many years. The panels are also available as
sandwich construction with double sheets and pre-painted steel sheets in black RAL 9005 or
60 mm mineral wool for sound and heat insula- light grey RAL 7035. The frame profiles are
tion. The mineral wool is completely encapsu- always pre-painted in RAL 7024. The Aluzinc AZ
lated, since the panels are closed on all sides. 185 and the pre-painted steel sheet ensure a
The panels with Aluzinc AZ 185 surface are not corrosion protection in class C4 according to EN
only highly corrosion-resistant, but present an ISO 12944-2:2000.
attractive, uniform appearance that can last for

Handles and hinges. Practical handles and hing- handle. Doors with 3 handles: Lock placed in
es make it possible to disassemble all doors middle handle. Doors with 4 handles: Lock
and provide a space saving solution that is easy placed in one of the middle handles. Stacked air
to service. All doors will have one handle with a handling unit: The lock will be placed in the bot-
lock. Doors with 2 handles: Lock placed in top tom handle of the top doors.

18 systemair
Filter by-pass leakage service and inspection and also for
Class F9 according to EN 1886. replacement of fans, heat exchanger,
and coils, if needed.
Free area in front of
and above the unit For safe access to the cabinet with
When positioning the unit, we electrical components, if placed on
recommend that an area in front of top of the unit, the free area from
the inspection side with the same the upper edge of the cabinet to the
width as the unit is kept free for ceiling must be at least 700 mm.

Inspection windows. The windows have been a large area for easy inspection.
designed exclusively for Systemair and provide

Assembly brackets. A Geniox air handling unit efficiently assembled by using the assembly
consisting of several sections can be quickly and brackets on the outside.

Inspection doors. Geniox has large inspection mal opening of the doors. The doors are sealed
doors, making service access easy. The doors using rubber profiles and have heavy-duty
are mounted using solid hinges with easily hand­les with minimum 1 lock on each door.
removable pins. This means that the doors can They can only be locked and unlocked using a
be easily removed, if there is no room for nor- key.

systemair 19
 Roof unit
The Geniox air handling unit is available as a roof unit for outdoor installation.

Function Rubber sheeting roof Air intake and exhaust are available
For the outdoor installation the unit Manufactured of rubber fitted to the with louvers for effective protection
is assembled on a base frame and unit by a glueing process. The rubber against rain and snow. We recom­
features a roof construction which roof is a very tight and robust roof mend placing the exhaust air on
together with the double sealing completely finished from factory. the back of the unit by adding an
of the panels provides protection The colour of the rubber roof is light outdoor air section. Exhaust can also
against the effects of the weather. grey. be placed above air intake in the end
of the unit.
The roof unit can be delivered with Steel profile roof
three different types of roof: Manufactured of Aluzinc protected,
corrugated steel sheets, and profiles
Bitumen membrane roof for fastening and finishing the roof.
Manufactured of polyester, This type of roof is supplied for local
reinforced bitumen material fitted assembly on the air hand­ling unit.
to the unit by a heating process. The steel profile roof is a robust roof.
The bitumen roof is a very close and
robust roofing completely finished
from factory.

20 systemair
Pre-painted unit
The Geniox air handling unit is available with black or light grey pre-painted steel sheets.

Function 7035, gloss 30). When ordering air The frame profiles and corners
The black variant of Geniox is intake and outlet with louvers these will be delivered in RAL 7024 as
especially suitable for outdoor units are also painted in black (RAL 9005, standard for both solutions. The
when a good blending in with a dark gloss 30) or light grey (RAL 7035, baseframe can be delievered in
facade and dark roof is required. The gloss 30). RAL 7024 for both solusions.
light grey variant is well-suited for
both indoor and outdoor installation When choosing rubber sheeting roof For all variants of the Geniox unit
with a fine and even look. or bitumen membrane roof, the roof apply that they all come with green
lining will also be in black or light panel gaskets. Duct connections will
Variants grey. not be painted.
The sheets are made of pre-painted
galvanized steel sheets in black (RAL
9005, gloss 30) or light grey (RAL

systemair 21
 EC Bluefin plug fan. PM/AC plug fan.

Plug fan
The plug fan is built into an acoustically insulated air handling unit.

Construction PM/AC Positioning in the air handling unit

Single inlet plug fan with open Plug fan with an effective impeller A plug fan supplies air at the fan
outlet into the air handling unit. The fitted to the motor shaft. Depending on section outlet with a low and even air
fan impeller is fitted directly to the size, the impeller is made of composite speed. Therefore, it is an advantage to
motor. Static efficiency up to 75%. material or painted steel. PM and AC position air handling components on
To optimise the plug fan efficiency in motors are stepless controllable via the outlet side of the fan.
the operating point, the fans can be frequency converter. Two fans can
selected in several variations: be positioned in parallel operation at Service-friendly
• S: Low airflow larger units. The fans are mounted on The plug fan has a large inspection
• M: Medium airflow vibration steel springs on the bottom door providing easy access for service.
• L: High airflow. of the fan section. The plug fan PM/AC in sizes 10-14 has
the fan and motor assembled on guide
Variants The PM/AC fan can be supplied with rails, which allow easy extraction from
The plug fan comes in two variants: two types of motors for 3 x 400 V AC: the unit.

EC Bluefin PM: Permanent magnet – synchronous Sound data

Compact plug fan with an effective motor. Efficiency class IE4 according to The design program SystemairCAD
composite impeller, where all details EN 60034-31. The motor has a very calculates the fan sound power level
are optimised in order to achieve a high efficiency. The rotor is made of Lw (ref. 1 pW). The calculations are
high efficiency. The impeller is fitted magnetic material, which eliminates based on measurements carried out
directly to an EC external rotor motor the slip and reduces heat generation according to the following standards:
with integrated variable speed control. and losses in the motor. Two frequency • EN ISO 5136:2009, Determination
The EC motor is in efficiency class converters with the same control signal of sound power level in a duct.
IE5. An EC motor is characterized control parallel operation of twin fans. • EN ISO 3741:2010, Determination
by a high efficiency and excellent of sound power level in
control features. Several fans can be AC: Induction – asynchronous motor. reverberation rooms.
positioned in parallel operation at Efficiency class IE3 according to EN SystemairCAD also calculates the
larger units. The fans are mounted on 60034-30:2009. One frequency sound power levels for all duct
the end wall of the fan section. converter controls parallel operation of connections to the unit.
twin fans.

22 systemair
Balancing Airflow calculation
The fan is balanced both statically The inlet cone is equipped with a
and dynamically. pressure nozzle. This can be used to
determine the current airflow using the
Operating temperatures K-factor and the formula:
Temperature range: -10/+40 °C.
V = ∆Pm x K +

V = Airflow in m3/h + +
∆Pm = Measured pressure in Pa
Volumeter Pressure
(according to sketch) transmitter

K = K-factor for the current fan

(according to table).

Plug fan EC Bluefin Plug fan PM/AC

Impeller Fan type Impeller Fan type
ø mm Material K-factor EC Bluefin ø mm Material K-factor PM/AC
250 Composite 67 10-S, 11-S 220 Steel 47 10-S
280 Composite 85 10-M 250 Composite 60 10-M, 11-S
310 Composite 106 10-L, 11-M, 12-S 280 Composite 75 10-L, 11-M
350 Composite 140 11-L, 12-M, 14-S 310 Composite 95 11-L, 12-S
400 Composite 180 12-L, 14-M, 16-S 350 Composite 121 12-M, 14-S
450 Composite 220 14-L, 16-M, 18-S 400 Composite 154 12-L, 14-M, 16-S
500 Composite 280 16-L, 20-S 450 Composite 197 14-L, 16-M, 18-S
560 Composite 355 18-M, 20-M, 22-S 500 Composite 252 16-L, 18-M, 20-S
2 x 450 Composite 440 18-L, 20-L, 22-M, 24-S 560 Composite 308 18-L, 20-M, 22-S
2 x 500 Composite 560 27-S 2 x 450 Composite 394 20-L
2 x 560 Composite 710 22-L, 24-M, 27-M, 29-S 630 Composite 381 22-M, 24-S
3 x 500 Composite 840 24-L, 27-L, 29-M, 31-S 2 x 500 Composite 504 22-L, 24-M, 27-S
3 x 560 Composite 1065 29-L, 31-M 2 x 560 Composite 616 24-L, 27-M, 29-S
4 X 500 Composite 1120 31-L 2 x 630 Composite 762 27-L, 29-M, 31-S
2 x 710 Steel 980 29-L, 31-M
2 x 800 Steel 1240 31-L

systemair 23
 Rotary heat exchanger
Regenerative heat exchanger with high efficiency.

Versions SH - Sorption hybrid exchanger: Rotor

The rotary heat exchanger is Winter: This variant has a hygroscopic The rotor is made with a hub with
available in 4 versions: surface so that recovery of heat bearings and two layers of aluminium.
• A: Low pressure drop and moisture is possible before The first layer is smooth and the
= standard efficiency condensation. In this way, high second is corrugated. The two layers
• B: Normal pressure drop extract air enthalpy content can are rolled up to the required outer
= normal efficiency contribute to the heating and diameter, and then fixed in a very
• C: Medium high pressure drop humidification of the supply air. stable construction. The height of the
= medium high efficiency Summer: Recovery of cooling corrugation determines the pressure
• D: High pressure drop energy from the extract air and light drop as well as the mass of the rotor
= high efficiency dehumidification of outdoor air before and thus also the efficiency. Foil width
cooling. Available in version: A, B, is 200 mm.
Variants and D.
The rotary heat exchanger is Sealing
available in 3 variants: Condensation, HM - Sorption heat exchanger: In order to safeguard against
sorption hybrid, and sorption heat Winter: Recovery of heat and moisture leakage between the airflows, the
exchanger. from the extract air. In this way, high heat exchanger is fitted with highly
extract air enthalpy content can deliver effective brush type seals.
ST - Condensation heat exchanger: a large contribution to the heating and
Winter: This variant is mainly used humidification of the supply air. Service-friendly
for recovery of heat from the extract Summer: Recovery of cooling The heat exchanger is equipped with a
air. However, there may also be energy from the extract air and large inspection door. The exchangers
recovered moisture from the extract dehumidification of outdoor air in sizes Geniox 10 to 16 can be pulled
air through condensation at low before cooling. Large power savings out for inspection.
outdoor temperatures. for cooling can be achieved hereby
Summer: Recovery of cooling energy as less energy is required for Division of large heat exchangers
from the extract air. Available in condensation loss on the cooling coil. On account of transport the
version: A, B, C, and D. Available in version: A, B, C, and D. exchangers from size 22 can be
supplied divided in the height.

24 systemair
The lower half of the exchanger and condensation and sorption hybrid heat Direction variants
the hub of the rotor are assembled exchanger 0-10 V corresponds to 0-12
into the lower half of the AHU casing. rpm, and for sorption heat exchanger 1

All other parts of the heat exchanger to 0-20 rpm.

are supplied for local assembly.
Alarm connections
Purging sector Built-in relay for connection to an
The exchanger is with a purging alarm system. By an undesirable ope­
sector that flushes the rotor matrix rating situation an alarm is triggered.
with outside air before it rotates into
the supply air duct. In this way only Protection
outside air is present in the matrix, Built-in protection against unstable
and the carry over of exhaust air to voltage supplies from the mains.
supply air is minimised. Built-in overcurrent protection, which
protects the motor against overloading. 2

Drive system
An electronic control unit and a slow Rotary alarm switch
rotating motor drive the exchanger. Built-in system for monitoring the
This provides an accurate and stepless rotor operation position. Gives a
regulation of the rotor speed. In signal by way of an alarm connection,
this way the exchanger efficiency is if the rotor operation is interrupted
controlled. The drive system can also unintentionally.
be set up for constant speed. In this
way the exchanger provides full heat Purging
recovery when it is in operation. Outside of the normal operating
period the rotor is turned slowly 12
Mains connection sec. every 15 min. in order to purge 3
1 x 230 V, 50/60 Hz. the rotor with clean air.

Operation indication Cooling recovery

The control unit has a LED that The heat exchanger can be activated
indicates the actual operating for the recovery of cooling energy via
situation. the external control signal.

Control signal
The control unit can be regulated by an
external 0-10 VDC control signal. For

4
Data for rotor drive system, condensation and sorption hybrid exchangers
Motor Control unit
Unit size Type Torque, Nm Power, W Type Voltage, V Current, A Max. fuse
10-18 90 TYD-M 2,8 85 RHC 200 1 x 230 0,4 10 A
20-31 120 TYD-M 5,5 145 RHC 200 1 x 230 0,6 10 A

Data for rotor drive system, sorption heat exchanger Supply air Extract air

Motor Control unit

Unit size Type Torque, Nm Power, W Type Voltage, V Current, A Max. fuse
10-14 90 TYD-M 2,8 85 RHC 200 1 x 230 0,4 10 A
16-22 120 TYD-M 5,5 145 RHC 200 1 x 230 0,6 10 A

24-31 120 TYD-L 7,5 370 RHC 200 1 x 230 1,6 10 A

Mains electrical connection must not be cut-off outside the normal operating period, as this will terminate the purging function.

systemair 25
 Cross flow heat exchanger Counter flow heat exchanger

Plate heat exchanger

Recuperative plate heat exchanger with high efficiency.

Application Versions access for inspection and service. As

The plate heat exchanger is The cross flow heat exchanger the heat exchanger has no rotating
used where there are special (x) is available for Geniox 10- part, it requires very little service.
requirements for separation of the 31 in 4 versions with different
two airflows, e.g. in order to avoid distances between the plates. De-icing
transfer of odours to the supply air. This assures numerous options If the outdoor air is very cold,
The heat exchangers are made of when dimensioning efficiency and usually below -5 °C, there is a risk
seawater resistant aluminium for use pressure drop of the heat exchanger of frost and ice accumulation in the
in environments where no corrosive and therefore great flexibility when exhaust air side of the exchanger.
elements are present in the air to adjusting the heat exchanger. Is also By regulating bypass dampers the
corrode aluminium available in a corrosion protected exchanger can automatically defrost
version. and prevent ice accumulation.
Variants
• Cross flow heat exchanger (x). By-pass Drip tray with slope
Unit sizes 10-31. The heat exchanger is supplied with a A drip tray made of stainless steel or
Efficiency of up to 85%, built-in by-pass that can regulate the Aluzinc AZ 185. is fitted beneath the
depending on heat exchanger heat recovery from 0-100%. The by- heat exchanger for collection of the
version and on operation pass function is comprised of a water that can condense. The drip
conditions. damper for the heat exchanger and a tray drain outlet must be fitted with
• Counter flow heat exchanger (c). damper for the by-pass airway. The two water traps that are designed
Unit sizes 10-20. by-pass function is located in the for the actual pressure difference.
Efficiency up to 90%, middle of the plate heat exchanger. Refer to the assembly instructions.
depending on operating Consequently, the heat exchanger is Both heat exchangers are fitted with
conditions. divided. a drip tray with slope in both extract
and supply air sections (40 mm
Service-friendly outlet).
The heat exchanger is equipped with
large inspection doors that provide

26 systemair
 Cross flow heat exchanger (x) Counter flow heat exchanger (c)

Air direction variants Air direction variants

Extract air, diagonal downstream Extract air, diagonal upstream *

Cross flow and counter

Cross flow heat exchanger
flow heat exchanger

Outdoor air Extract air Exhaust air Supply air

Exhaust air Supply air Outdoor air Extract air

Cross flow heat exchanger Cross flow heat exchanger

Extract air Supply air Outdoor air Exhaust air

Outdoor air Exhaust air Extract air Supply air

* Air directions with upstream extract air (3 and 4) should only be used when the moisture
content of the extract air, before the heat exchanger, is less than the following values:

Supply air before heat exchanger °C 0 -10 -20 -30

Extract air before heat exchanger max. g water/kg air 10 8 6 4
Otherwise, there is a risk of water accumulating
in the heat exchanger.

systemair 27
 Run-around coil heat exchangers
Heat exchanger system using two water coils to transfer via pipe system the cold/heat
between extract and supply units.

Application Y – Copper tubes ø15 mm. water is standard. In the supply air
The run-around coil heat exchangers Used for higher capacity heat section it is an option. The tray is
are used where it is a requirement exchangers. available in stainless steel and in
that the two airflows must be kept Aluzinc AZ 185. The drip tray drain
completely separated, or where they Fins outlet must be fitted with a water
are at a distance from each other. The Al – Standard aluminium. trap that is designed for the actual
coils must be connected with a piped pressure difference (40 mm outlet).
circuit in which a water/glycol mixture Alup – Aluminium with a synthetic Refer to the assembly instructions.
is circulated. Efficiency ≥ 70%. coating. Used for mildly corrosive air.
Droplet eliminator
Variants Drip tray with slope The run-around coil heat exchangers
Standard – Coil completely built into In the extract air section a tray for are available with a droplet
the unit. collection of condensed eliminator in the extract air section.

MAX – Full size coil which is Piped circuit example Regulation

wider than the unit. Fins surface A motorised valve built into the pipe
corresponds to the inside cross circuit regulates the heat exchanger
section area of the air handling unit. capacity.
Extract air

Construction
The heat exchanger coils consist of
copper tubes with aluminium fins.
1. Air vent
2. Manometer
Copper tubes
3. Safety valve
Z – Copper tubes ø10 mm. 4. Feed valve
Used for lower capacity heat 5. Pressure expansion
6. Thermometer
exchangers. Supply air
7. Motorised valve
8. Flow measuring valve
9. Pump

28 systemair
Heating coil
Air heater

Heating media Construction Frost protection

W – Hot water. Water coils and condensation coils Heating coils for hot water are
Max. temperature 100 °C, are made of copper tubing and available with a connection piece for
max. working pressure 10 Bar. aluminum fins. Coils for electrical the fitting of a temperature sensor
Available for temperatures up to heating consist of stainless steel in the water circuit.
130 °C. tube heating elements.
Electrical heating
C – Condensation of refrigerant. Copper tubes The inspection door, which can be
Max. working pressure depending Z – Copper tubes ø10 mm. Used for opened only by using a key, provides
on the type of refrigerant. lower capacity heating coils. access to a terminal box for the
electrical connections. The coil has
E – Electrical heating. Y – Copper tubes ø15 mm. Used for a built-in safety thermostat with
higher capacity heating coils. an automatic reset function and an
Variants overheating thermostat with manual
Standard – Heating coil completely Fins resetting.
built into the unit. Al – Standard aluminium.

MAX – Heating coil which is wider Alup – Aluminium with a synthetic

than the unit, i.e. full-size coil. Hot coating. Used for mildly corrosive air.
water and conden­sation coils only.

systemair 29
 Cooling coil
Air cooler

Cooling media Copper tubes expansion valve can be fitted to the

W – Cold water. Z – Copper tubes ø10 mm. connection piece outside of the unit.
Max. working pressure 10 Bar. Used for lower capacity
cooling coils. Drip tray with slope in 3 directions
D – Evaporation. The cooling coil section is fitted with
Max. working pressure depending Y – Copper tubes ø15 mm. a stainless steel or Aluzinc AZ 185
on the type of refrigerant. Used for higher capacity drip tray with slope for collection
cooling coils. of condensed water. The drip tray
Variants drain outlet must be fitted with a
Standard – Cooling coil completely Fins water trap that is designed for the
built into the unit. Al – Standard aluminium. actual pressure difference (ø 40
mm outlet). Refer to the assembly
MAX – Cooling coil which is wider Alup – Aluminium with a synthetic instructions.
than the unit, i.e. full-size coil to coating. Used for mildly corrosive air.
increase surface area and lower Droplet eliminator
pressure drop. Connection on the Pipe connections The cooling coil is available with
outside. The connection pipes for the cooling a droplet eliminator that prevents
coil are placed outside of the air condensed water droplets from
Construction hand­ling unit. The cooling coil for being carried into the airflow.
The water coils are made of copper evaporation has the liquid distributor
tubing and aluminum fins. placed inside the unit section. The

30 systemair
Change-over coil
Heating of air with hot water/glycol. Cooling of air with cold water/glycol.

Heating/cooling media Fins Droplet eliminator

W – Hot/cold water. Al – Standard aluminium. The change-over coil is available
Max. working pressure 10 Bar. with a droplet elimi­nator that
Alup – Aluminium with a synthetic prevents condensed water droplets
Variants coating. Used for mildly ­corrosive air. from being carried into the airflow.
Standard – Heating/cooling coil
completely built into the unit. Pipe connections Frost protection
The connection pipes for the cooling The heating/cooling coil is available
MAX – Heating/cooling coil which is coil are placed outside of the air with a connection piece for the
wider than the unit, i.e. full-size coil hand­ling unit. fitting of a temperature sensor in the
to increase surface area and lower water circuit.
pressure drop. Drip tray with slope
The cooling coil section is fitted with
Construction a stainless steel or Aluzinc AZ 185
Water coils are made of copper drip tray with slope for collection of
tubing and aluminum fins. condensed water. The drip tray drain
outlet must be fitted with a water
Copper tubes trap that is designed for the actual
Y – Copper tubes ø15 mm pressure difference (ø40 mm outlet).
Z – Copper tubes ø 10 mm. Refer to the assembly instructions.

systemair 31
 Integrated reversible heat pump
The integrated heat pump system is built into a unit section. The system consists of
a reversible heat pump and a rotary heat exchanger that enables both heating and
cooling. The heat pump system can be supplied for Geniox 10 to 24.

Ready for operation at delivery combination of heat pump and system via the condenser in the
The integrated heat pump system rotary heat exchanger ensures exhaust air after the rotary heat
is supplied as a complete unit that excellent operating economy in exchanger.
is ready for operation immediately both heating and cooling situations.
after installation, as it is configured The integrated heat pump system Refrigerant
and tested from the factory. The is equipped with two scroll Type R-410A.
installation is very simple, as the heat compressors (1 compressor for
pump system is placed between the Geniox 10 and 11). The capacity is Electrical connection
unit sections and connected to power controlled through the modulating • 3 x 400 V + N + PE.
supply and control signals as well digital function on one of the scroll • Start/stop signal.
as condensate drain. The integrated compressors. • Heating/cooling mode signal.
heat pump system is equipped with • 0-10 V DC for capacity control.
complete control system, which Capacity control • Alarm signal.
controls the safety functions and The capacity of the integrated heat
capacity regulation. The control pump system can be controlled Service-friendly
system can communicate both with between 5-100% via a 0-10 V DC The integrated heat pump system
Systemair Access control system and signal from the air hand­ling unit’s has a very service-friendly design
other control solutions. control system. In addition, the control with easy access to all components
system controls the cooling recovery inside the large inspection doors.
Construction with the rotary heat exchanger when
The integrated heat pump system is cooling is required. The outdoor air is Drip tray with slope
constructed with a 4-way reversing cooled by the rotary heat exchanger The stainless steel drip tray with
valve so that the system can heat when the temperature of the extract slope must be connected to a water
or cool the supply air. Additionally, air is lower than the temperature of trap with sufficient locking height
a rotary heat exchanger is built- the outdoor air. In cooling mode, heat (ø 40 mm outlet).
in for efficient heat recovery. The is discharged from the compressor

32 systemair
Cooling and heating capacity, example with Geniox 18 with heat pump
Heating capacity Cooling capacity
140 kW Heating circuit Cooling circuit 80 kW
130 kW Rotary heat exchanger Rotary heat exchanger
120 kW 70 kW

110 kW
60 kW
100 kW
90 kW 50 kW
80 kW
70 kW 40 kW
60 kW
50 kW 30 kW

40 kW
20 kW
30 kW
20 kW 10 kW
10 kW

-10 °C / - 5 °C / 0 °C / 5 °C / Outdoor conditions 25 °C / 28 °C / 31 °C / 34 °C /

85% RH 80% RH 75% RH 70% RH 70% RH 60% RH 50% RH 45% RH
22 22 22 22 Supply air temperature °C 16 16 16 16
130 108 88 67 Heating capacity kW Cooling capacity kW 53 63 72 86
3,5 3,0 2,6 2,2 Consumed power kW 6,5 7,5 8,8 10,3
37,2 36,0 33,9 30,5 COP, total EER, total 8,1 8,4 8,1 8,4

Performance example: Geniox 18 with Performance example: Geniox 18 with

2,5 m3/s. Extract 22 °C/35% RH. 2,5 m3/s. Extract 23 °C/63% RH.
Defrosting is not taken into account.

Cooling capacity
Unit size 10 11 12 14 16 18 20 22 24
Recommended max.
airflow m3/s 0,8 1,2 1,6 2,0 2,5 3,0 4,0 4,8 5,3
Total cooling capacity kW 27 41 55 65 79 102 137 165 181
Capacity from the
cooling circuit kW 12 18 24 29 34 44 59 73 77
EER, total 7,2 7,1 6,7 6,9 7,1 7,6 8,0 7,5 8,2
Outdoor conditions: 34 °C/45% RH. Supply air: 16 °C. Extract air conditions: 23 °C/63% RH.

systemair 33
 height. The humidifier can be step-
controlled as illustrated on the next
page.

Humidification elements
HU-CELL humidification elements are

Air humidifier
stainless steel frames which contain
corrugated fiberglass plates arranged
in cross-channel configuration.
Humidifier for adiabatic cooling and humidification. The corrugated cross-channel
configuration ensures that the air is in
contact with a large surface area for
Function with high outdoor temperature evaporation, and at the same time
The function is based on the natural and low humidity, placement of provides a low pressure drop.
process that water evaporates the humidifier in the supply air can
when air passes a wet surface. By be used as adiabatic cooling with The glass fiber material is
uptake of water vapor in the air, the great advantage. Indirect adiabatic impregnated with a stabilizing and
temperature will decrease due to the cooling can be achieved by placing absorbent additive which makes it
fact that heat for the evaporation it in the extract air before a plate possible to absorb water without
comes from the air. This is an heat exchanger. It is recommended loss of stability. The element is of
adiabatic cooling, which means that to use a corrosion-protected heat inorganic material, and is therefore
the enthalpy content of the air is exchanger. not a feed source for bacteria and
unchanged during the process. This mould. The material contains silver
ensures that humidification occurs Construction ions, which act as a growth inhibitor.
without releasing drops, unless The humidifier is designed as a This increases the resistance to the
this is affected by entrainment. complete unit that fits the internal growth of microorganisms and helps
Entrainment may be avoided by dimensions of Geniox. The unit to release deposits from the water
passing the humidification elements comprises humidification elements, on the material, so that this remains
with a suitable low speed or by tray and frame made of stainless clean. Silver ions are encapsulated in
mounting droplet eliminators, which steel, circulation pump, balancing a chemical mixture, which ensures
can handle this. The humidifier is VDI valves for irrigation, overflow, valve that their particles do not dissolve to
6022 certified. for adjusting bleed off, float valve either water or air.
for controlling the water supply to
Application the tray and valve for emptying the The elements are supplied in the
The humidifier can be placed in tray. Droplet eliminator is included if following thicknesses 75 mm,
the supply air after a heating coil necessary and sensor for protection 100 mm, 125 mm, and 150 mm.
which can preheat the air before of pump at low water level. The This makes it possible to optimize
humidification. Max. air velocity drain is led out of the section, the pressure drop depending on
is 5.0 m/s. There may also be and can be selected either on the the desired humidification/cooling
a need for an after heating coil inspection side or the backside. requirement.
in order to achieve the desired The drain must be connected to a
supply air temperature. In areas water trap with sufficient locking Control system is not supplied.

34 systemair
 5

A 1

Number of stage valves/solenoid coil

Unit size 24 V as standard and 230 V as an option
10 2
9 11 2
12 2
3
4 10 14 2

E D 7 C 16 3
G
18 3
6
20 3
B
22 4
A. Process air
B. Humidified air 3. Water recirculations pump 24 4
C. Water supply 4. Bleed off regulation valve 27 5
D. Overflow 5. Irrigation regulation valves
29 5
E. Constant bleed off 6. Float valve
F. Drainage 7. Draining valve 31 5
G. Water outlet to drain 8. Filling solenoid valve (optional) There are always 1 valve/solenoid coil supply water
1. Humidification element 9. Max/min water level detector and 1 motor drain valves/solenoid coil 24 V as
2. Droplet eliminator (optional) 10. Cut-off valve (depending on model) standard and 230 V as an option for both.

Operating principles
HEF2E (Recirculated water, standard on/off)

5 5

Humidification element 1 Humidification element 2

Bleed off E

Water supply

3
4
8 6 9

C
7
F Water tray, stainless steel, AISI 304

G D Overflow

systemair 35
 Panel filter
Prefilter

Filter classification Filter surface area Accessories

Coarse 65% (G4) according to Large surface area due to the • U-tube manometer
EN ISO 16890. pleated filter form. • Magnehelic manometer
• Pressure outlet tab
Filter material Filter frame • Spare filter
Synthetic polyester fibres. Framework encasing the filter • Filter guard (on/off).
with U-profiles of aluzinc.

Unit size Number and size

10 1x[792x392x48]

11 2x[490x392x48]

12 1x[490x490x48] + 1x[592x490x48]

14 2x[490x592x48] + 1x[287x592x48]

16 3x[490x592x48]

18 2x[490x392x48] + 4x[592x392x48]

20 3x[592x592x48] + 3x[592x287x48]

22 6x[592x490x48] + 2x[287x490x48]

24 3x[592x592x48] + 4x[490x592x48] + 1x[490x490x48]

27 2x[592x592x48] + 8x[490x592x48]

29 6x[592x592x48] + 4x[490x592x48]

31 5x[592x592x48] + 5x[592x490x48] + 5x[592x287x48]

36 systemair
 Filter frame
The filter cells are supplied with
25 mm standard plastic frame.
Therefore, used filters can be
disposed of in their entirety by
combustion.

Sealing
Rubber sealing strips are fixed to the
filter cells. Air tightness according to
EN 1886:2008.

Fitting the filter cells

The cells are sealed with the
enclosed sealing strips from Camfil.
They are mounted on the filter
profile (filter profile by ABS and TPE)
with ease in a sliding movement.

Positioning of an ePM1 85%

Bag filter
(F9) filter
The class ePM1 85% (F9) filter
should always be positioned in the
Prefilter, medium or fine filter. positive pressure side of the supply
air unit (EN 1886:2008).

Filter classification • ePM10 60% (M5), ePM2.5 50% Accessories

Coarse 65% (G4), ePM10 60% (M6), ePM1 60% (F7), ePM1 75% • U-tube manometer
(M5), ePM2.5 50% (M6), ePM1 (F8), ePM1 85% (F9): • Inclined tube manometer
60% (F7), ePM1 75% (F8), ePM1 Glass fibre material. • Magnehelic manometer
85% (F9) or CITY-FLO ePM1 60% • CITY-FLO ePM1 60% (F7 City-Flo): • Pressure outlet tab
(F7 City-Flo) according to Glass fibre and coal with a wide • Stainless steel bottom plate
EN ISO 16890. spectrum. • Spare filter set
• Inspection window
Filter material ePM1 60% (F7), ePM1 75% (F8), • LED-light with external switch.
• Coarse 65% (G4): ePM1 85% (F9) are available in two
Synthetic material. lengths; 520 and 640 mm.

Number of pockets in each filter cell

ePM1 60%, ePM1 60%, CITY-FLO
Coarse 65% ePM 10 60% ePM 2.5 50% 75% and 85% 75% and 85% ePM1 60%
Unit size Number and size of frames L = 370 mm L = 520 mm L = 520 mm L = 520 mm L = 640 mm L = 520 mm
10 1x[792x392] 12 12 12 12 12 12
11 2x[490x392] 8 8 8 8 8 8
12 1x[490x490] + 1x[592x490] 8+6 8+8 8+8 8+8 8+8 8+8
14 2x[490x592] + 1x[287x592] 5+8 5+5 8+5 8+5 8+5 8+5
16 3x[490x592] 5 5 8 8 8 8
18 2x[490x392] + 4x[592x392] 8+10 8+10 8+10 8+10 8+10 8+10
20 3x[592x592] + 3x[592x287] 6+6 6+6 10+10 10+10 10+10 10+10
22 6x[592x490] + 2x[287x490] 6+5 6+5 10+5 10+5 10+5 10+5
3x[592x592] + 1x[490x592]
24 + 3x[592x490] + 1x[490x490] 6+5+6+8 6+5+6+8 10+8+10+8 10+8+10+8 10+8+10+8 10+8+10+8
27 2x[592x592] + 8x[490x592] 6+5 6+5 10+8 10+8 10+8 10+8
29 6x[592x592] + 4x[490x592] 6+5 6+5 10+8 10+8 10+8 10+8
31 5x[592x592] + 5x[592x490] + 5x[592x287] 6+6+6 6+6+6 10+10+10 10+10+10 10+10+10 10+10+10

systemair 37
 Metal filter
Prefilter

Filter class Filter frame Cleaning

G2 according to EN ISO 16890. Stainless steel. Washable.

Filter material Application Accessories

The filter cells are made from The metal filter is used as a prefilter • U-tube manometer
electro-galvanised aluminium thread in the extract air, where there • Magnehelic manometer
that is weaved together. may be grease particles in the air. • Stainless steel base
However, there should always be • Filter guard (on/off)
Filter area a grease filter in the cooker hood. • Spare filter
Very large surface, without The metal filter is also efficient as a • LED light with external switch.
additional air resistance. prefilter where there is dust, sand,
flour, paint or oil in the outdoor air.

Unit size Number and size

10 1x[792x392x40]

11 2x[490x392x40]

12 1x[490x490x40] + 1x[592x490x40]

14 2x[490x592x40] + 1x[287x592x40]

16 3x[490x592x40]

18 2x[490x392x40] + 4x[592x392x40]

20 3x[592x592x40] + 3x[592x287x40]

22 6x[592x490x40] + 2x[287x490x40]

24 3x[592x592x40] + 4x[490x592x40] + 1x[490x490x40]

27 2x[592x592x40] + 8x[490x592x40]

29 6x[592x592x40] + 4x[490x592x40]

31 5x[592x592x40] + 5x[592x490x40] + 5x[592x287x40]

38 systemair
Carbon filter
Supply air, recirculation, or exhaust filter.

Filtermaterial Application Limit values

• Carbon type CEX003 in a A molecular filter for high efficiency Temperature: -20 - +60 °C
cylindrical cartridge. and long term control of molecular Humidity: RH max. 70%
• Length 450 mm. pollution in sensitive buildings and Recommended contact time:
Max. air flow 1,120 m3/h, 135 Pa. the processing industry. The carbon Min. 0.2 sec. (calculated in
• The air flow and pressure are filter is effective against airborne SystemairCAD).
applicable for 16 cylinders on a molecules, such as odours, Volatile
610 x 610 mm bottom plate. Organic Components (VOCs), toxic Placement
gasses, and corroding elements. The carbon filter is typically placed as
Filter cartridge The filter can also be used as a a prefilter in the supply air. To ensure
Cartridge frame in solid cast plastic. recirculation or exhaust filter. that the filter does not get dirty, you
should always place an ePM1 60%
(F7) filter in front of the carbon filter.

Accessories
Unit size Type Number of cartridges • Spare filter
10 F 10 Carbon (CamCarb Green CG 2600-CEX003) 10 • Inspection window
• LED light with external switch.
11 F 11 Carbon (CamCarb Green CG 2600-CEX003) 18

12 F 12 Carbon (CamCarb Green CG 2600-CEX003) 21

14 F 14 Carbon (CamCarb Green CG 2600-CEX003) 32

16 F 16 Carbon (CamCarb Green CG 2600-CEX003) 36

18 F 18 Carbon (CamCarb Green CG 2600-CEX003) 55

20 F 20 Carbon (CamCarb Green CG 2600-CEX003) 72

22 F 22 Carbon (CamCarb Green CG 2600-CEX003) 84

24 F 24 Carbon (CamCarb Green CG 2600-CEX003) 98

27 F 27 Carbon (CamCarb Green CG 2600-CEX003) 128

29 F 29 Carbon (CamCarb Green CG 2600-CEX003) 136

31 F 31 Carbon (CamCarb Green CG 2600-CEX003) 162

systemair 39
 Damper
The dampers can be used as shut-off dampers for intake, extract, exhaust, and
outdoor air. The dampers can also be used for mixing and recirculation.

Air tightness classification Blade pivoting system Motor bracket

• Class 4 (leakage through Composite gears combined with Bracket for fixing of a damper motor
a closed damper). steel rods. for each damper.
• Class C (casing leakage).
According to EN 1751:2014. Blade position indicator Damper types
Arrow for indication of the blade There are four types of dampers for
Damper blades position. each unit size. The dampers can be
Aerodynamically formed aluminium placed in end, top, or back of the
profiles. Can be supplied as an Damper motor unit and between airflows, allowing
insulated option. The dampers are activated by a high flexibility.
motor for each damper.
Bearings
Synthetic bearings with large
bearing surfaces.
Damper type Internal in unit External on unit

Sealing Full face, top, and end of unit. Full face, top of unit.
1 Geniox 10-24 one damper motor, Geniox 10-24 one damper motor.
Rubber sealing strips between the Geniox 27-31 two damper motors.
damper blades. Special sealing Half face, top of unit, and mixing damper. Half face, top of unit.
between frame and damper blades. 2 Geniox 10-24 one damper motor, Geniox 10-24 one damper motor.
Geniox 27-31 two damper motors.
Full face, back of unit.
Shafts 3
Geniox 10-20 one damper motor.
Half face, back of unit.
4
Geniox 10-31 one damper motor.

12 mm
steel

40 systemair
 2
1

Dampers external on unit – Duct connection sizes, 20 mm flange connection

Damper type 10 11 12 14 16 18 20 22 24 27 29 31
W 750 850 950 1150 1350 1550 1750 1950 2150 - - -
1
H 400 400 500 600 700 800 900 1000 1100 - - -

W 750 850 950 1150 1350 1550 1750 1950 2150 - - -

2
H 200 200 300 300 400 400 500 500 600 - - -

W 800 900 1000 1200 1400 1600 1800 - - - - -

3
H 400 400 500 600 700 800 900 - - - - -

W 400 400 500 600 700 800 900 1000 1100 1200 1300 1400
4
H 400 400 500 600 700 800 900 1000 1100 1200 1300 1400

Dampers internal in unit – Duct connection sizes

Damper type 10 11 12 14 16 18 20 22 24 27 29 31
W 1000 1100 1200 1400 1600 1800 2000 2200 2400 2700 2900 3100
1
H 400 450 500 600 700 800 900 1000 1100 1200 1300 1400

W 1000 1100 1200 1400 1600 1800 2000 2200 2400 2700 2900 3100
2
H 300 300 400 400 500 500 600 600 700 700 800 800

Required torque (Nm) for each damper motor with varying pressure drops
Pressure drop 10 11 12 14 16 18 20 22 24 27 29 31

0 Pa 4 5 6 7 8 9 11 12 14 15 17 18

500 Pa 7 8 10 11 13 14 16 17 19 21 23 24

1000 Pa 9 11 13 15 17 19 20 22 24 26 28 29

systemair 41
 Sound attenuator
The sound attenuator is used to reduce the sound power level from
the air handling unit to the duct system.

Construction Variants 3. Baffles with a synthetic lining,

The sound attenuator is an 1. Baffles with standard lining. Each ideal for wet cleaning. Each baffle
absorption attenuator with baffles baffle is enclosed in an Aluzinc is enclosed in a stainless steel
made of rockwool. The baffles are frame. frame. The air handling unit casing
surface treated in order to prevent has large inspection doors for easy
the absorption material fibres from 2. Baffles with standard lining for dry cleaning.
being carried away. Is also available cleaning. The air handling unit cas-
for installation on duct. ing has large inspection doors for
easy cleaning.

Mid-frequency Hz
Attenuation dB 63 125 250 500 1000 2000 4000 8000
Geniox, length 600 3 7 11 18 29 32 29 20
Geniox, length 900 5 11 17 25 36 39 36 28
Geniox, length 1200 7 15 23 32 43 46 43 36
Geniox, length 1500 9 19 29 39 50 53 50 44
Geniox, length 1800 11 23 35 46 57 60 57 52

42 systemair
Inspection section
The inspection section is used where the option of service, inspection, or measuring
is required, before or after an air hand­ling function.

Construction Accessories
The inspection section consists of an • Inspection window fitted into the
empty unit casing with an inspection inspection door.
door. • LED lamp with external switch.
• Pressure outlet tab.

systemair 43
 Empty section
Used in units where space is required to fit a component, e.g. a temperature sensor, or
to have the option of applying an extra air handling function at a later date.

Construction Accessories
The empty section consists of an • Inspection window fitted into the
empty unit casing, where the side inspection door
panels are assembled with screws. • LED lamp with external switch.

44 systemair
Outdoor air section
The outdoor air section is used for air intake and outlet in roof units.

Function Construction
The outdoor air section has air intake The outdoor air section consists of an
through the end of the unit, and air handling unit casing with inspection
outlet of exhaust air through the door. The openings for air intake
back wall of the unit. and outlet have louvers for effective
protection against rain and snow. The
outdoor air section can be delivered
pre-painted.

Type 1 Type 2
: :

Exhaust air Outdoor air

Dimensions
Unit size 10 11 12 14 16 18 20 22 24 27 29 31
Width W 1082 1182 1282 1482 1682 1882 2082 2282 2482 2782 2982 3182

Height H 1082 1182 1282 1482 1682 1882 2082 2282 2482 2764 2964 3164

Length L 600 600 800 900 1000 1100 1200 1300 1400 1500 1700 1900

systemair 45
 Supporting legs
Units in sizes Geniox 10-18 for indoor installation can be supplied with supporting legs.

Construction 118
Supporting legs are made of
Magnelis ZM310. Pre-painting in
RAL 7024 of the supporting legs is
an option. They are 118 mm high,
and have feet which are adjustable
from 118 Ø50

30-55 mm.

30-55

Ø48

46 systemair
 Standard base frame
in a pre-painted version

Base frame with high legs

Standard base frame

and base frame with high legs
Standard base frame Construction Geniox air handling units for
Units for indoor installation can be The base frame consists of strong, outdoor installation
supplied with base frame in height galvanized steel profiles, 118 mm Geniox air handling units for outdoor
118 mm with ø 50 mm holes or 218 or 218 mm height assembled with installation are always supplied with
mm with ø 80 mm holes. The base bolts. The unit can be delivered 218 mm base frame with ø 80 mm
frame has feet which are adjustable installed on the base frame from holes. As extra protection against
from 30-55 mm. factory, or the base frame can be corrosion, base frames for outdoor
delivered separately. Pre-painting in installation can be supplied pre-
Minimum length of base frame is RAL 7024 of the base frame is an painted. The unit will always be
400 mm. Maximum length of the option. installed on the base frame when
base frame is 6000 mm for units delivered.
Geniox 10-24 and 4600 mm for Base frame with high legs
units Geniox 27-31. Longer units It is possible to choose additional 66
are supplied divided on two or more high legs for base frames. These legs 20
base frames. The base frame is will always be 250 mm high and they
self-supporting, but as a minimum will be delivered with feet which can
it must be supported in each corner be adjusted 120 mm. This facilitates 118/218

and on the longitudinal profiles for easy access for cleaning under the
each 1500 mm. unit. The length and width of the
unit determines the number of legs
needed. Pre-painting is an option
48
for the base frame as well as for the
high legs. Standard base frame

systemair 47
 Base frame with forklift holes
Geniox air handling units Construction
for indoor installation The height of the base frame is
In order to save time on the building always 118 mm. Minimum length of
site it is an option to choose a unit section is 700 mm in order to ensure
delivered on a base frame with enough space for the forklift holes.
forklift holes. This is an option for The unit will always be installed
Geniox sizes 10-31 (not applicable on the base frame when delivered,
for units with heat pumps). and the base frame will be adjusted
to the lengths of the unit sections,
max. 2882 mm. The base frame
is made of 3 mm galvanized steel
sheets. The base frame can be
delivered pre-painted, RAL 7024.

48 systemair
Assembly brackets
The assembly bracket is designed to ensure an airtight connection between the casing
sections.

Assembly brackets frame and assembled in the factory, Construction

For air handling units divided in the assembly brackets are mounted The brackets are made of zinc and
sections, the assembly brackets are inside the unit. The brackets ensure pre-painted in dark grey.
mounted externally. Screws and that the sections are aligned at the
nuts are delivered separately. For air end of the assembly.
handling units mounted on a base

systemair 49
 Duct connection part
The connection part is used when connecting duct work to the Geniox air handling unit,
either as rigid connection or as rigid and flexible connection.

Variants
End of unit.
Top half face.
Top full face.
Back of unit.

Dimensions
Unit size 10 11 12 14 16 18 20 22 24 27 29 31
D 1000 1100 1200 1400 1600 1800 2000 2200 2400 2700 2900 3100
End of unit
E 400 450 500 600 700 800 900 1000 1100 1200 1300 1400

D 1000 1100 1200 1400 1600 1800 2000 2200 2400 2700 2900 3100
Top half face
E 300 300 400 400 500 500 600 600 700 700 800 800

D 1000 1100 1200 1400 1600 1800 2000 2200 2400 2700 2900 3100
Top full face
E 500 500 600 700 800 900 1000 1100 1200 1300 1400 1500

D 600 600 700 900 900 1100 1100 1300 1300 1500 1700 1900
Back of unit
E 500 550 600 700 800 900 1000 1100 1200 1300 1400 1500

50 systemair
Duct connection part

Rigid 20 Rigid 30

5 5 5 5

Rigid connection part for connecting to Rigid connection part for connecting to
20 mm LS profile for C-rail, and for 20 mm 30 mm EP/LSM profile with holes in the
EP/LSM profile with holes in the corners. corners.

Flexible 20 Flexible 30

Flexible connection part for connec- Flexible connection part for connec-
ting to 20 mm LS profile for C-rail. ting to 30 mm EP/LSM profile with
For mounting in continuation of holes in the corners. For mounting in
rigid connection part. continuation of rigid connection part.

systemair 51
www.systemair.com
Systemair DK · January 2020 · V7 • E2602