HITACHI Oil-Free Rotary Screw Air Compressor: Instruction Manual
HITACHI Oil-Free Rotary Screw Air Compressor: Instruction Manual
Air-Cooled
DSP-90A6N DSP-110A6N
DSP-90VA6N DSP-110VA6N
Water-Cooled
DSP-90W6N DSP-110W6N ● This INSTRUCTION MANUAL explains in detail
DSP-90VW6N DSP-110VW6N the important items that require attention;
observed as the following:
● Always observe Instructions of WARNING,
CAUTION and IMPORTANT, as they indicate
considerable risks to safety.
GRAPHIC DESCRIPTIONS:
WARNING
Never remove a protective device from the air compressor or
modify the air compressor.
It is imperative to install an earth leakage (ground) circuit breaker
on the power cable. This prevents a ground fault accident.
DSP air compressors are not designed, intended or approved for
breathing air applications. Hitachi does not approve specialized
equipment for breathing air applications and assumes no respon-
sibility or liability for compressors used for breathing air services.
■ Model Code
D S P - 90 V A 6 N
NEXTseries
Dry or Oil-Free Rotary
Frequency (5: 50 Hz, 6: 60 Hz)
Screw Air Compressor
Cooling Method (A: air-cooled ,
Packaged
W: water-cooled)
V: V type
without V: fixed-speed type
Nominal Output (kW)
● For improvement of the product, contents in this manual are subject to change without notice. Please be forewarned.
Contents
1. SAFETY PRECAUTIONS ………………………………………………………………………………………… 2
1
1. SAFETY PRECAUTIONS
To ensure safe and proper operation of the air compressor, it is indispensable to carefully
read and understand the following warnings and instructions detailed below. These
warnings and instructions are attached to the air compressor as shown in the figure
below.
Air-Cooled DSP-90/110A6N
90/110VA6N WARNING
Rotating Parts!
●Keep hands and rods, etc. away from
the rotating parts (Cooling fans, etc.)
WARNING ●Use caution at all times, when air com-
pressor is powered. The air compres-
sor may be capable of restarting with-
out hitting the START button.
Hot Surface! ●When the air compressor is operating,
●Do not directly touch any component do not remove or open the enclosure
inside the air compressor enclosure panels and doors.
when the air compressor is operating ●Before servicing the air compressor,
or immediately after it has stopped, stop it, disconnect the power, espe-
as the components are extremely hot cially when accessing any rotating parts.
and can cause severe injury.
●Before servicing the air compressor,
stop it, disconnect the power, then
wait for the air compressor to cool
down.
Heated!!
Air End
012B1240 012B1240
013B0816
WARNING WARNING
Hot Surface! Hot Surface!
●Do not directly touch any component ●Do not directly touch any component
inside the air compressor enclosure inside the air compressor enclosure
when the air compressor is operating when the air compressor is operating
or immediately after it has stopped, or immediately after it has stopped,
as the components are extremely hot as the components are extremely hot
and can cause severe injury. and can cause severe injury.
●Before servicing the air compressor, ●Before servicing the air compressor,
stop it, disconnect the power, then stop it, disconnect the power, then
wait for the air compressor to cool wait for the air compressor to cool
down. down.
Aftercooler
Air End
Heated!!
Discharge Air Pipe
Intercooler
Heated!!
2
1. SAFETY PRECAUTIONS
WARNING
Electric Shock Hazard!
●Before servicing or wiring the
air compressor, disconnect
the power. This will prevent
anyone from turning on the
power and causing an elec-
tric shock that could lead to
severe injury or death.
●Do not allow any unlicensed
person to wire the air compres-
sor. Always use a licensed
electrician.
●Ground the air compressor.
WARNING WARNING
WARNING
WARNING
Rotating Parts!
●Keep hands and rods, etc. away from the rotating
parts (Cooling fans, etc.)
●Use caution at all times, when air compressor is
powered. The air compressor may be capable of
restarting without hitting the START button.
●When the air compressor is operating, do not
remove or open the enclosure panels and doors.
●Before servicing the air compressor, stop it, dis-
connect the power, especially when accessing
any rotating parts.
3
1. SAFETY PRECAUTIONS
Water-Cooled DSP-90/110W6N
90/110VW6N
WARNING
Rotating Parts!
●Keep hands and rods, etc. away from
the rotating parts (Cooling fans, etc.)
WARNING ●Use caution at all times, when air com-
pressor is powered. The air compres-
sor may be capable of restarting with-
out hitting the START button.
Hot Surface! ●When the air compressor is operating,
●Do not directly touch any component do not remove or open the enclosure
inside the air compressor enclosure panels and doors.
when the air compressor is operating ●Before servicing the air compressor,
or immediately after it has stopped, stop it, disconnect the power, espe-
as the components are extremely hot cially when accessing any rotating parts.
and can cause severe injury.
●Before servicing the air compressor,
stop it, disconnect the power, then
wait for the air compressor to cool
down.
Heated!!
Air End
012B1240 012B1240
013B0816
WARNING WARNING
Hot Surface! Hot Surface!
●Do not directly touch any component ●Do not directly touch any component
inside the air compressor enclosure inside the air compressor enclosure
when the air compressor is operating when the air compressor is operating
or immediately after it has stopped, or immediately after it has stopped,
as the components are extremely hot as the components are extremely hot
and can cause severe injury. and can cause severe injury.
●Before servicing the air compressor, ●Before servicing the air compressor,
stop it, disconnect the power, then stop it, disconnect the power, then
wait for the air compressor to cool wait for the air compressor to cool
down. down.
Heated!!
4
1. SAFETY PRECAUTIONS
WARNING
Electric Shock Hazard!
●Before servicing or wiring the
air compressor, disconnect
the power. This will prevent
anyone from turning on the
power and causing an elec-
tric shock that could lead to
severe injury or death.
●Do not allow any unlicensed
person to wire the air compres-
sor. Always use a licensed
electrician.
●Ground the air compressor.
WARNING WARNING
WARNING
WARNING
Rotating Parts!
●Keep hands and rods, etc. away from the rotating
parts (Cooling fans, etc.)
●Use caution at all times, when air compressor is
powered. The air compressor may be capable of
restarting without hitting the START button.
●When the air compressor is operating, do not
remove or open the enclosure panels and doors.
●Before servicing the air compressor, stop it, dis-
connect the power, especially when accessing
any rotating parts.
5
2. GENERAL DESCRIPTION
2.1 Appearance
This section illustrates and describes the major components of the DSP air compressor. Be familiar
with the name, location and function of each component before using the DSP air compressor.
DSP-90/110A6N
Air-Cooled
90/110VA6N
[Front View]
Air Exhaust Air Intake
(Air Compressor Package)
This panel discharges
Air Exhaust Enclosure
the hot air generated Enclosure panels
in the air compressor. lower the sound level
of the air compressor
package.
Left Door
Open the left door only
when servicing the
DSP air compressor. Instrument Panel
Keep it closed when
3.1
operating the DSP air
compressor.
OMR
Plate of Operating /
8.5 for the details Servicing Instructions
Air Intake Read carefully the
Oil Filling Port plate before operating
and servicing the DSP.
Use the port to fill the
gear case with oil.
Sling Fitting
Air Intake
Use the sling fitting
Power Supply Port when moving and
installing the DSP air
Check the specifica-
compressor.
tions, power supply
and voltage before
connecting the power
supply.
Air Intake
Air Intake (Air Compressor Package)
(Air for coolers) Air Intake
Air Intake
6
2. GENERAL DESCRIPTION [Appearance]
Water-Cooled DSP-90/110W6N
90/110VW6N
[Front View]
Air Exhaust Air Exhaust Air Intake
(Air Compressor Package)
This panel discharges Enclosure
the hot air generated Enclosure panels
in the air compressor. lower the sound level
of the air compressor
package.
Left Door
Open the left door
only when servicing
the DSP air compres- Instrument Panel
sor. Keep it closed 3.1
when operating the
DSP air compressor.
OMR
Plate of Operating /
8.5 for the details Servicing Instructions
Air Intake Read carefully the
plate before operating
Oil Filling Port and servicing the DSP.
Use the port to fill the
gear case with oil.
[Rear View]
Air Exhaust
Sling Fitting
Air Intake
Use the sling fitting
Power Supply Port when moving and
installing the DSP air
Check the specifica- compressor.
tions, power supply
and voltage before
connecting the power
supply.
Air Intake
Air Intake (Air Compressor Package)
(Air for Package) Air Intake
Air Intake
7
2. GENERAL DESCRIPTION [Components]
2.2 Components
Air-Cooled DSP-90/110A6N
90/110VA6N
Check valve
Aftercooler
Discharge pipe (Compressed Intercooler
Air Discharge)
Cooling fan
Instrument panel
Oil cooler
Common base
Oil filter
Oil level gauge
8
2. GENERAL DESCRIPTION [Components]
Water-Cooled DSP-90/110W6N
90/110VW6N
Aftercooler
Enclosure
Intercooler
Instrument panel
Common base
Oil cooler
Check valve
Oil filter
Oil level gauge
9
2. GENERAL DESCRIPTION [Daily Operating Components]
AUTO
MONITOR REMOTE
POWER
ALARM
[× 10h] LOAD
MENU
SET
STR 1 2
MONITOR
UNLOAD STOP
Intercooler
drain port
Aftercooler
drain port
Aftercooler
Intercooler
drain port
drain port
10
2. GENERAL DESCRIPTION [Daily Operating Components]
Water-Cooled
Sight Glass
7 Stopping operation
● Normally use the UNLOAD STOP button to stop
the air compressor. The air compressor then
unloads for 5 minutes and stops running.
(In the case of an emergency, press the
EMERGENCY STOP button to stop operation.)
AUTO
MONITOR REMOTE
POWER
ALARM
[× 10h] LOAD
MENU
SET
STR 1 2
MONITOR
UNLOAD STOP
IMPORTANT
11
3. OPERATING PROCEDURE
3.1 Instrument Panel
AUTO
MONITOR
MENU
+/−
UP/
DOWN
SET
MONITOR
12
3. OPERATING PROCEDURE [Instrument Panel]
Y
to an AUTO operation,lead/lag operation, or
scheduling operation.
ON (blinking) while the air compressor is in a stop due
to a restartable instantaneous power interruption.
( 3.3.3)
STOP ● SHUTDOWN light (red): Blinks if a shutdown failure
occurs. ( 3.3.3)
STOP Button
REMOTE
POWER Stops the compressor
ALARM
immediately without unloading.
[× 10h] LOAD
( 3.2.2)
FUNC RESET AUTO START
SHUTDOWN
13
3. OPERATING PROCEDURE [Start/Stop Operation]
IMPORTANT
5 seconds (1) The air compressor does not start for 10 second after
power on to secure the safety.
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻜 㻞 㻌㻌㻌㻌㻖 For , if the START button is pressed within 10 to
㼀 㼅 㻼 㻱 䠖 㼂 㻿 㻰 㻭
15 seconds after power-on, the AUTO START light will
㻰 㻵 㻿 䠊 㻼 㻾 㻱 㻿 㻿 䠖 㻢 㻣 㼜 㼟 㼕
blink up to 10 seconds for operation preparation and
㻾 㼁 㻺 㻌㻴 㻻 㼁 㻾 䠖 㻝 㻞 㻜 䡄 then the compressor starts running.
㻸 㻻 㻭 㻰 㻌 㻴 㻻 㼁 㻾 䠖 㻡 㻠 䡄 (2) Make sure that the door is closed before starting the
㻸 㻻 㻭 㻰 㼀 㻵 㻹 㻱 㻿 䠖 㻝 㻞 㻟 air compressor.
㻸 㻻 㻭 㻰 㻾 㻭 㼀 㻱 䠖 㻝 㻝 䠂
㻸 㻻 㻭 㻰 㼀 㻵 㻹 㻱 䠖 㻞 㻠 䡏
(3) Buttons, such as START/STOP/RESET function shall
㼁 㻺 㻸 㻻 㻭 㻰 㻌 㼀 㻵 㻹 㻱 䠖 㻝 䡏 be pressed for more than 0.3 seconds.
㻯 㼁 㻾 㻾 㻱 㻺 㼀 䠖 㻡 㻜 䠝
㻲 㻾 㻱 㻽 㼁 㻱 㻺 㻯 㼅 䠖 㻞 㻟 㻚 㻤 䠤 䡖
㻻 㼁 㼀 㻼 㼁 㼀 䠖 㻝 㻠 㻚 㻣 䠤 㻼
3.2.3 Emergency Stop
Pressing EMERGENCY STOP button, the DSP
※ The asterisk blinks when the clock and total
compressor immediately stops.
running hours are active.
This switch should only be pressed in emergency.
The compressor can not be restarted until the switch is
If phase is reversed, “Connection Error: Reverse manually reset.
Phase” will be displayed on the LCD monitor as a Turn the switch knob clockwise and press the RESET
setting/connection check message. In this case, button to reset.
exchange 2 out of the 3 main power cables. If the air
compressor has control transformer in the control
panel, Open Phase is indicated as Reverse Phase. So
check the power cable connection of T Phase.
In case of open phase, “Connection Error: Open
Phase” will be displayed on the LCD monitor. In this
case, check the power cables.
14
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
㻿 㻱 㼀 䠖 㻻 㻼 㻱 㻺 㻹 㻻 㻺 䠖 㻮 㻭 㻯 㻷
MONITOR
Monitor display 2
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻜 㻞
㻼 㻾 㻱 㻿 㻿 㼁 㻾 㻱
㻵 㻺 㼀 㻿 㼀 㻳 䠊 㻼 䠖 䚷 䚷 㻞 㻥 㼜 㼟 㼕
㻻 㻵 㻸 㻌 㻼 㻾 㻱 㻿 䠖 㻌 㻌 㻝 㻡 㼜 㼟 㼕
㻯
㼀
㻸
㻱 㻹
㼀 䠊
㻼
㻼
㻱
㻾
㻾
㻱
㻭
㻿
㼀
䠖
㼁 㻾 㻱
㻖 䠊 㻖 㻖 㼜 㼟 㼕 IMPORTANT
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻝 䠖 㻟 㻞 㻜 䉣
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻞 䠖 㻟 㻟 㻤 䉣 About the LCD Backlight
㻻 㻵 㻸 㻌 㼀 㻱 㻹 㻼 䠖 㻝 㻟 㻣 䉣
㻯 㻸 㼀 䠊 㼀 㻱 㻹 㻼 䠖 㻖 㻖 㻖 䉣 (1) In the event that no button has been used for 10
㻞 㻺 㻰 㻌 㻿 㼁 㻯 㼀 䠊 㼀 䠊 䠖 㻝 㻜 㻤 䉣
㻹 㻭 㻵 㻺 㼀 㻱 㻺 㻭 㻺 㻯 㻱 minutes, the LCD backlight automatically turns OFF for
㻴 㻾 䠊 㼀 㻻 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻜 㻜 㻜 㻜 䡄
㻺 㻱 㼄 㼀 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻖 㻖 㻖 㻖 protection to the display panel. It comes ON again if
any button is pressed, other than the START and STOP
MONITOR
buttons.
(2) If an event happens while the LCD backlight is off, the
backlight automatically turns ON and stays ON as long
as the event exists. Remote and instant stop mode
can't be set by the LCD monitor. Set after referring to
“3.4 How to Use the Digital Monitor.”
■ Message Display ( 3.3.3)
Monitor display 3
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻜 㻞 㻖
㼀 㼅 㻼 㻱 䠖 㼂 㻿 㻰 㻭 㼀 㼁
㻰 㻵 㻿 䠊 㻼 㻾 㻱 㻿 㻿 䠖 㻢 㻣 㼜 㼟 㼕
䠘 㻿 㻴 㼁 㼀 㻰 㻻 㼃 㻺 䠚
㻯
㻻
㻻
㻵
㻻
㻸
㻸
䠖
㻭 㻺 㼀 䠖
■ Message Display
㻞
㻴
䠪
㻵
㻰
㻳
㻌
㻴
㻿 㼁
㻌㻰
㻯
㻵
㼀
㻿
䠊 㼀 㻱 㻹
䠊 㼀 㻱 㻹
㻼 㻌
㻼 䠖㻌
Automatic restart/stop messages after shutdown or
㻯 㻻 㻺 㼀 㻭 㻯 㼀 㻻 㻾 㻌㻱 㻾 㻾 䠖
MONITOR
㻻 㼂 㻱 㻾 㻸 㻻 㻭 㻰 䠖 warning occurrence and inspection/maintenance
㻸 㻻 㼃 㻌 㼃 䠊 㻵 㻺 㼀 㻿 㼀 㻳 㻌 㻼 䠊
㻰 㻾 㼅 㻱 㻾 㻌㻌㻌㻌 㼃 䠋 㻻 㻌 㻿 㻱 㻼 䠊 messages is preferentially displayed in the Monitor
㻱 㻸 㻱 㻹 㻱 㻺 㼀
㻼 㼞 㼑 㼟 㼟 㻾 㻱 㻿 㻌 㼍 㼒 㼠 㼑 㼞 㻌 㻯 㻴 㻷 䠊 Display 3.
By pressing the MONITOR button here, the display
can be switched but is back to the Monitor Display 3
after approximately 10 seconds.
15
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
Monitor Display 2
INTE : Indicates fixed speed type used the standard, 2-step
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻜 㻞 䠆 control system.
㻼 㻾 㻱 㻿 㻿 㼁 㻾 㻱
㻵 㻺 㼀 㻿 㼀 㻳 䠊 㻼 䠖 㻌 㻌 㻞 㻥 㼜 㼟 㼕 AUTO : Indicates fixed speed type used the automatic motor
㻻 㻵 㻸 㻌 㻼 㻾 㻱 㻿 䠖 㻌 㻌 㻝 㻡 㼜 㼟 㼕
stop/restart capacity control system.
㻯 㻸 㼀 䠊 㻼 㻾 㻱 㻿 䠖 㻖 䠊 㻖 㻖 㼜 㼟 㼕
㼀 㻱 㻹 㻼 㻱 㻾 㻭 㼀 㼁 㻾 㻱 VSDB : Indicates Vtype without the AUTO capacity control.
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻝 䠖 㻟 㻞 㻜 䉣 (10)
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻞 䠖 㻟 㻟 㻤 䉣 VSDA : Indicates Vtype with the AUTO capacity control
㻻 㻵 㻸 㻌 㼀 㻱 㻹 㻼 䠖 㻝 㻟 㻣 䉣
㻯 㻸 㼀 䠊 㼀 㻱 㻹 㻼 䠖 㻖 㻖 㻖 䉣
(standard setting for Vtype).
㻞 㻺 㻰 㻌 㻿 㼁 㻯 㼀 䠊 㼀 䠊 䠖 㻝 㻜 㻤 䉣
㻹 㻭 㻵 㻺 㼀 㻱 㻺 㻭 㻺 㻯 㻱
EXIT : Indicated the external capacity control is used.
㻴 㻾 䠊 㼀 㻻 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻜 㻜 㻜 㻜 䡄
(11) MR : Indicates multi unit control system through the
㻺 㻱 㼄 㼀 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻖 㻖 㻖 㻖
communication is used
IMPORTANT
(1) Indicates current time. An asterisk blinks. (6) Indicates the amperage current of the package
input (CURRENT).
(2) Indicates the control state.
(7) Indicates the operating frequency of the main motor
(3) Indicates a discharge pressure (DIS.PRESS)
(FREQUENCY).
(4) Indicates total running hours (RUN HOUR), total
(8) Indicates “***” for this air compressor.
loaded hours (LOAD HOUR), and total number of
loads (LOAD TIMES). (9) Indicates (MASTER), when the air compressor is
Blinking asterisk means counting the r unning master in lead-lag operation.
hours.
(10) Indicates each pressure and temperature. “***”
(5) Indicates a percentage of load to unload of the DSP indicates not in use.
air compressor (LOAD RATE).
(11) Indicates the number of hours until the next
For Vtype, the rate is calculated based on only
maintenance ser vice (HR. TO MAINT), and the
frequency. Indicates “***”, if PQ wide mode is
next maintenance type (NEXT MAINT).
selected.
16
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻝 㻥 㻖 2 0 1 2 䠋 0 1 䠋 0 1 1 9 䠖 1 9 *
㼀 㼅 㻼 㻱 䠖 㼂 㻿 㻰 㻭 㼀 㼁 T Y P E 䠖 V S D A
㻰 㻵 㻿 䠊 㻼 㻾 㻱 㻿 㻿 䠖 㻌 㻌 㻢 㻣 㼜 㼟 㼕 D I S 䠊 P R E S S 䠖 4 6 p s i
䠘 㻿 㻴 㼁 㼀 㻰 㻻 㼃 㻺 䠚 䠘 F A I L U R E 䠚
㻯 㻻 㻻 㻸 㻭 㻺 㼀 䠖
㻻 㻵 㻸 䠖
㻞 䠪 㻰 㻌 㻿 㼁 㻯 㼀 䠊 㼀 㻱 㻹 㻼 㻌 S Y S T E M E R R 䠖
㻴 㻵 㻳 㻴 㻌㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 䠖 S Y S T E M R E T R Y
㻯 㻻 㻺 㼀 㻭 㻯 㼀 㻻 㻾 㻌㻱 㻾 㻾 䠖 P C B E R R 䠖
㻻 㼂 㻱 㻾 㻸 㻻 㻭 㻰 䠖 P R E S S 䠊 S N S R E R R 䠖
㻸 㻻 㼃 㻌 㼃 䠊 㻵 㻺 㼀 㻿 㼀 㻳 㻌 㻼 䠊 T E M P 䠊 S N S R E R R 䠖 1
㻰 㻾 㼅 㻱 㻾 㻌㻌㻌㻌 㼃 䠋 㻻 㻌 㻿 㻱 㻼 䠊 D 䡅 s c o n n e c t p o w e r
㻱 㻸 㻱 㻹 㻱 㻺 㼀 s n d c o n t a c t
㻼 㼞 㼑 㼟 㼟 㻾 㻱 㻿 㻌 㼍 㼒 㼠 㼑 㼞 㻌 㻯 㻴 㻷 䠊 d i s t r 䡅 b u t o r
(Example) (Example)
When the air compressor stops running with blinking When the air compressor stops running with blinking FAILURE
SHUTDOWN and OVERLOAD, it indicates the thermal relay and TEMP.SNSR ERR, the temperature sensor 1 is
trip by overload. disconnected.
② Take the proper corrective action, and press the RESET button.
For further information, Section 4.
■ Alarm Messages
① When the alarm occurs for the air compressor, the ALARM light and contents / details displayed on alarm screen
on the LCD monitor blink and operation continues. There are 2 types of alarm screens: ALARM and PROBLEM.
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻝 㻥 㻖 㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻝 㻥 㻖
㼀 㼅 㻼 㻱 䠖 㼂 㻿 㻰 㻭 㻌 㻌 㻌 㻌 㻌 㻌 㼀 㼅 㻼 㻱 䠖 㼂 㻿 㻰 㻭 㻌 㻌 㻌 㻌 㻌 㻌
㻰 㻵 㻿 䠊 㻼 㻾 㻱 㻿 㻿 䠖 䚷 䚷 㻢 㻣 㼜 㼟 㼕 㻰 㻵 㻿 䠊 㻼 㻾 㻱 㻿 㻿 䠖 䚷 䚷 㻢 㻣 㼜 㼟 㼕
䠘 㻭 㻸 㻭 㻾 㻹 䠚 䠘 㻼 㻾 㻻 㻮 㻸 㻱 㻹 䠚
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 䠖 䠄 㻌 㻌 㻌 䠅 㻖 㻖 㻖 䉣
㻻 㻵 㻸 㻌 㼀 㻱 㻹 㻼 䠖 㻖 㻖 㻖 䉣 㻯 㻻 㻺 㻺 㻱 㻯 㼀 㻵 㻻 㻺 㻌 㻱 㻾 㻾 䠖 㻌 㻌 㻌
㻸 㻻 㼃 㻌 㻻 䠊 㻼 䠊 䠖 㻖 㻖 㼜 㼟 㼕 㻾 㼑 㼏 㼛 㼚 㼚 㼑 㼏 㼠 㻌 㼜 㼛 㼣 㼑 㼞 䠊
㻯 㻸 㼀 䠊 㼀 㻱 㻹 㻼 䠊 䠖 㻖 㻖 㻖 䉣 㻹 㼁 㻸 㼀 䠥 㻙 㼁 㻿 㻱 㼀 㻱 㻾 㻾
㻸 㻻 㼃 㻌 㻯 㻸 㼀 䠊 㻼 䠖 㻖 㻖 㼜 㼟 㼕 㻿 㻯 㻴 㻱 㻰 㼁 㻸 㻱 㻌 㻿 㻱 㼀 㻌 㻱 㻾 㻾
㻞 䠪 㻰 㻙 㻿 䠊 㼀 㻱 㻹
㻲 㻵 㻼 㻌 㻺 㻙 㼀 㻯 㻻 㻹 䠊 㻱 㻾 㻾 㻌 㻿 㼀 㻻 㻼 䠖 㻌 㻌 㻌 㻌 㻌
㻸 㻻 㼃 㻌 㼃 䠊 㻸 㻻 㼃 㻌 㻻 㻵 㻸 㻯 㻻 㻹 䠊 㻱 㻾 㻾 㻌 㻭 㻸 㻹 䠖 㻌 㻌 㻌 㻌 㻌
㻰 㻾 㼅 㻱 㻾 㻭 㻵 㻾 㻌㻲 㻵 㻸 㼀 㻱 㻾 㻮 㻭 㼀 㼀 㻱 㻾 㼅 㻌㻻 㼁 㼀
㻸 䠊 㻯 㻻 㼁 㻺 㼀 㻌 㻻 㼂 㻱 㻾 㻌 㼃 䠋 㻻 㻌 㻿 䠊
㻼 㼞 㼑 㼟 䡏 㻾 㻱 㻿 㼍 㼒 㼠 㼑 㼞 㻌 㻯 㻴 㻷 䠊 㻼 㼞 㼑 㼟 㼟 㻾 㻱 㻿 㼍 㼒 㼠 㼑 㼞 㻯 㻴 㻷 䠊
(Example) (Example)
When the ALARM and AIR FILTER blink, it indicates air When the PROBLEM and BATTERY OUT blink, it indicates
intake filter clogs. the battery replacement period.
② Take the proper corrective action, and press the RESET button.
For further information, Section 4.
NOTE) Malfunction detection of water failure (LOW W) is available for only water cooled single stage compressor.
Malfunction detection of dryer (DRYER) is available for only built-in dryer models. Malfunction detection of
oil water separator (W/O SEP) is not available.
17
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
㻾 㻱 㻿 㼀 㻭 㻾 㼀 㻭 㼀 䠖 䠆 䠆 䠖 䠆 䠆
㻾 㻱 㻿 㼀 㻭 㻾 㼀 㼃 㻭 㻵 㼀 䠖 㻌 㻞 㻣 䡏
● LEAD/LAG OPERATION STOP (option)
㻺 㻻 㼃 䠈 㻿 㼀 㻻 㻼 㻼 㻱 㻰 䠞 䠵 䠖 <AUTO light glows>
㻿 㻯 㻴 㻱 㻰 㼁 㻸 㻱 㻿 㼀 㻻 㻼
㻭 㼁 㼀 㻻 㻹 㻭 㼀 㻵 㻯 㻿 㼀 㻻 㻼 This indicates that the air compressor is waiting for
㻰 㻾 㼅 㻱 㻾 㻼 㻾 㻱 㻿 㼀 㻭 㻾 㼀 㻱 㻰
star ting as a slave unit in a two-unit-alternate
㻰 㼁 㻭 㻸 䠋 㻮 㻭 㻯 㻷 㼁 㻼
㻵 㻼 㻵 㻌 㻾 㻱 㻿 㼀 㻭 㻾 㼀 operation or a backup operation.
㻯 㼀 㻸 㻾 䠊 㻾 㻱 㼀 㻾 㼅
● AUTO OPERATION
<AUTO light glows>
This indicates that the air compressor in AUTO
operation has stopped due to the low air demand and
is waiting for restarting when demand is needed.
The RESTAR T WAIT field shows an expected
waiting period until the air compressor can restart in
seconds.
18
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
CAUTION
If a message of maintenance notice is displayed, carefully read it and service the air compressor as
instructed by this manual. After servicing the air compressor, press the SET button and hold it down for
more than seven (7) seconds; the MAINT. COMPLETED message appears. After one (1) minute, the
monitor display appears.
Note:
1. MAINTenance can be reset, if the servicing is done earlier than expected and if the remaining operating time to next maintenance is
less than 2,000h in the case of A, 1,000h in the case of B.
2. On the contrary, if the servicing is done after the maintenance notice has appeared, the remaining operating hours to the next
maintenance has been zero until the maintenance is done. After maintenance and resetting the counter, new counting time starts
just after the maintenance notice message has appeared on the display.
19
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
④
㻝 㻹 㻻 㻰 㻱 䠖 㻿 㻺 㻳 㻸 㻝 㻹 㻻 㻰 㻱 䠖 㻿 㻺 㻳 㻸
㻞 䠊 㻰 㼁 㻭 㻸 㻌 㼀 㻵 㻹 㻱 䠖 㻌 㻡 䠊 㻜 㼔 㻞 䠊 㻰 㼁 㻭 㻸 㻌 㼀 㻵 㻹 㻱 䠖 㻌 㻡 䠊 㻜 㼔
㻟 䠊 㻹 㻱 㼀 㻴 㻻 㻰 䠖 㻻 㼂 㻾 㻾 㻸 㻭 㻼 㻟 䠊 㻹 㻱 㼀 㻴 㻻 㻰 䠖 㻻 㼂 㻾 㻾 㻸 㻭 㻼
㻠 䠊 㻿 㼃 㻵 㼀 㻯 㻴 㻻 㼂 㻱 㻾 䠖 㻜 㻝 㻡 㼟
⑤ 㻠 䠊 㻿 㼃 㻵 㼀 㻯 㻴 㻻 㼂 㻱 㻾 䠖 㻜 㻝 㻡 㼟
20
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
3 Capacity control
This function sets the pressures and times for capacity 8. TIME: ⑥ Can set the time to use pressure setting 2.
control. Two different combinations (P1 and P2) of When set the value properly, ② is indicated in “ S-A”. If
pressures can be used. Item number with dot “ . ” can the start and stop time is set at same value, pressure
be select from LCD monitor. Item number with a dash “ setting 2 is not in use and ② is indicated in S-1. And
- “ can be selected from digital monitor. ( 3.4) pressure setting 1 and 2 can be changed by external
switch. Set the F018 on digital monitor “2”. ( 3.4.2
① ② ③
and 3.4.7)
㼇 㻯 㻻 㻺 㼀 㻾 㻻 㻸 㻿 㻱 㼀 㼀 㻵 㻺 㻳 㼉
㻝 䠊 㼀 㼅 㻼 㻱 䠖 㼂 㻭 㼎 㼎 㼎 㼏 㼏 㼏 IMPORTANT
㻞 䠊 䠬 㻸 㻻 㻿 㻿 䠖 㻖 㻖 㼜 㼟 㼕
㻟 䠊 䠬 㻵 㻯 㻭 䠖 㻖 㻖 㻖 㻖 㻖 䠊 㻖 䡉 㻟 The settings can be memorized while the air compressor
䠄 㻯 㻻 㻺 㼀 㻾 㻻 㻸 䠋 㻯 㼁 㼀 㻙 㻵 㻺 㻕
is stopped.
㻠 㻼 㻝 䠖 㻌 㻝 㻜 㻜 䠋 㻌 㻌 㻤 㻣 㼜 㼟 㼕
㻡 㻼 㻞 䠖 㻌 㻝 㻜 㻜 䠋 㻌 㻌 㻤 㻣 㼜 㼟 㼕
䠄 㼀 㻭 㻾 㻳 㻱 㼀 㻌 㻼 㻝 䠋 㻼 㻞 㻕 ④
㻢 㼀 㻭 㻾 㻳 㻱 㼀 䠖
㻌 㻌 㻥 㻤 䠋 㻌 㻌 㻥 㻤 㼜 㼟 㼕
4 Scheduled Operation
㻣 㼀
㻵 㻹 㻱 㻌 㻸 㻵 㻹 㻵 㼀 䠖 㻜 㻟 㻜 㼟 ⑤
䠄 㻼 㻞 㻱 㻲 㻲 㻱 㻯 㼀 㻵 㼂 㻱 㻕
㻤 䠊 㼀 㻵 㻹 㻱 䠖 㻝 㻤 䠖 㻜 㻜 ࠥ 㻞 㻞 䠖 㻜 㻜 ⑥ Allows a standard daily scheduling operation.
㻿 㻱 㼀 䠖 㻿 㼀 㻻 㻾 㻱 㻌 㻹 㻻 㻺 䠖 㻮 㻭 㻯 㻷
㼇 㻿 㻯 㻴 㻱 㻰 㼁 㻸 㻱 㻌 㻿 㻱 㼀 㼀 㻵 㻺 㻳 㼉
㻝 㻥 䠖 㻜 㻣
1. Type: Indicates the setting data for capacity control 㻝 䠊 㻹 㻻 㻰 㻱 䠖 㻿 㻯 㻴 㻱 㻰 㼁 㻸 㻱
① Type of capacity control (Cannot be changed from 㻿 㼀 㻭 㻾 㼀 㻿 㼀 㻻 㻼
䠄 㻝 䠅 㻜 㻣 䠖 㻜 㻜 㻌 㼅 㻞 㻜 䠖 㻜 㻜 㻌 㼅
LCD monitor) 䠄 㻞 䠅 㻜 㻜 䠖 㻜 㻜 㻌 㻺 㻜 㻜 䠖 㻜 㻜 㻌 㻺
Fixed speed type 䠄 㻟 䠅 㻜 㻜 䠖 㻜 㻜 㻌 㻺 㻜 㻜 䠖 㻜 㻜 㻌 㻺
䠄 㻠 䠅 㻜 㻜 䠖 㻜 㻜 㻌 㻺 㻜 㻜 䠖 㻜 㻜 㻌 㻺
I: Indicates the standard, 2-step control. 䠄 㻡 䠅 㻜 㻜 䠖 㻜 㻜 㻌 㻺 㻜 㻜 䠖 㻜 㻜 㻌 㻺
IP: Indicates the motor stop/restart capacity control
㻞 䠊 㻾 㻱 㻯 㻻 㻾 㻰 㻝 䠖 㻝 㻜 䠖 㻜 㻜
to “I”. 㻟 䠊 㻾 㻱 㻯 㻻 㻾 㻰 㻞 䠖 㻝 㻥 䠖 㻜 㻜
Vtype
㻿 㻱 㼀 䠖 㻿 㼀 㻻 㻾 㻱 㻌 㻹 㻻 㻺 䠖 㻮 㻭 㻯 㻷
VA: Indicates motor stop/restart capacity control is
This illustration indicates a scheduling operation from 7:00 to
effective. 20:00. TIME field indicates a current time of 19:07.
VB: Indicates motor stop/restart capacity control is
canceled. 1. MODE:
② Pressure setting (Cannot be changed from LCD
OFF Operates without a schedule.
monitor)
S-1: Indicates pressure setting 1 Schedule Operates according to a daily 24- hour calendar.
22
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
㼇 㻻 㻼 㻱 㻾 㻭 㼀 㻵 㻻 㻺 㻰 㻭 㼀 㻭 㼉 㼇 㻭 㻸 㻭 㻾 㻹 㻴 㻵 㻿 㼀 㻻 㻾 㼅 㼉
㻝 䠊 㻜 㻤 䠋 㻜 㻝 㻝 㻜 䠖 㻜 㻜 㻝 䠊 㼍 㼍 㼍 㼍 㼍 㼍 㼍 㼍 㼍 㼍 㼍 㼍 㼍
㻼 䠖 㻜 㻠 㻢 䚸 㻜 㻝 㻥 䚸 㻜 㻝 㻢 䚸 㻖 㻖 㻖 㻯 㻻 㻰 㻱 䠖 㻞 㻝 㻸 㻺 㻻 㻿 䠊 䠖 㻌 㻝 ①
㻯 䠖 㻜 㻜 㻣 䠋 㻜 㻤 䠋 㻜 㻝 㻝 㻥 䠖 㻞 㻢
㼀 䠖 㻞 㻡 䚸 㻟 㻟 䚸 㻖 㻖 䚸 㻖 㻖 䚸 㻖 㻖 㻞 䠊 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖
㻸 䠖 㻡 㻥 䚸 㻝 㻤 䠊 㻤 㻯 㻻 㻰 㻱 䠖 㻖 㻖 㻖 㻺 㻻 㻿 䠊 䠖 㻖 㻖
㻞 䠊 㼍 㼍 䠋 㼎 㼎 㼏 㼏 䠖 㼐 㼐 㻖 㻖 䠋 㻖 㻖 䠋 㻖 㻖 㻖 㻖 䠖 㻖 㻖
㻼 䠖 㻖 㻖 㻖 䚸 㻖 㻖 㻖 䚸 㻖 㻖 㻖 䚸 㻖 㻖 㻖 㻟 䠊 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖 㻖
㻯 䠖 㻖 㻖 㻖 㻯 㻻 㻰 㻱 䠖 㻖 㻖 㻖 㻺 㻻 㻿 䠊 䠖 㻖 㻖
㼀 䠖 㻖 㻖 㻖 䚸 㻖 㻖 㻖 䚸 㻖 㻖 䚸 㻖 㻖 䚸 㻖 㻖 㻖 㻖 䠋 㻖 㻖 䠋 㻖 㻖 㻖 㻖 䠖 㻖 㻖
㻸 䠖 㻖 㻖 㻖 䚸 㻖 㻖 㻖 㻖 㻖
㻹 㻻 㻺 䠖 㻮 㻭 㻯 㻷 㻹 㻻 㻺 䠖 㻮 㻭 㻯 㻷
Data can be recorded for a maximum of twelve (12) This display shows a maximum of 6 alarms and
times. The 13th recorded data is automatically deleted displays the following information as such: type of
and the 1st recorded data is added. The most recent alarm, the number of times, and the date and time. If
data is arranged at the top of the display. If a change to the same alarm occurs in a short period of time, the
these settings is desired, the sampled data before the older data is deleted and the more recent data is stored,
settings change will be left as is and the new recorded and alarm NOS. is updated. The most recent data is
data will be applied after the change. arranged at the top of the display. Press the △ or
Press the △ or ▽ button to move within the display. ▽ button to move within the display.
1. and 2. : Indicates the MONTH / DAY HOUR: MINUTE.
① Indicates operating condition.
P - Represents a pressure (psi) and indicates from left
to right: Discharge air pressure, Interstage L: When loading, U: When unloading,
pressure, Oil pressure, *** S: When Stopped
C - Represents an amperage current (A)
T - Represents a temperature (° F) and indicates from
8 Shutdown History
left to right: 1st stage discharge air temperature,
2nd stage dischar ge air temperatur e, oil 㼇 㻲 㼁 㻺 㻯 㼀 㻵 㻻 㻺 㻹 㻱 㻺 㼁 㼉
㻭 㼂 㻳 䠊 㻯 㼁 㻾 㻾 㻱 㻺 㼀 䠖 㻜 㻠 㻜 䠝
㻭 㼂 㻳 䠊 㻸 㻻 㻭 㻰 㻾 㻭 㼀 㻱 䠖 㻜 㻢 㻡 䠂
㻭 㼂 㻳 䠊 㻼 䠫 䠳 䠡 䠮 䠖 㻌 㻝 㻣 㻚 㻤 㼗 㼃
This display shows a maximum of 6 shutdowns and
㻞 䠊 㻜 㻝 䠋 㻜 㻝 displays the following information as such: type of
㻭 㼂 㻳 䠊 㻼 㻾 㻱 㻿 㻿 䠖 㻌 㻌 㻣 㻡 㼜 㼟 㼕
㻭 㼂 㻳 䠊 㻯 㼁 㻾 㻾 㻱 㻺 㼀 䠖 㻜 㻠 㻜 䠝
shutdown, the number of times the air compressor has
㻭 㼂 㻳 䠊 㻸 㻻 㻭 㻰 㻾 㻭 㼀 㻱 䠖 㻜 㻢 㻡 䠂 shutdown, and the date and time of the shutdown. The
㻭 㼂 㻳 䠊 㻼 䠫 䠳 䠡 䠮 䠖 㻌 㻞 㻟 㻚㻤 㻡 㼗 㼃
shutdown history display also shows the operation data
㻹 㻻 㻺 䠖 㻮 㻭 㻯 㻷 (pressure, temperature, current) sampled at the time of
This display shows the averaged load data per day. Data shutdown.
can be recorded for a maximum of 6 days; the 7th day To view the operation data sampled when the shutdown
of averaged load data is automatically deleted and the occurred; in the shutdown history display, move to the
1st or most recent averaged data is added. The most item number of the targeted shutdown to view. Press
recent data is arranged at the top of the display. Press the SET button to open the [DETAILS] display.
the △ or ▽ button to move within the display. ● How to clear the all alarm and shutdown histories.
Data is averaged from start to stop every day. If 24h Set the F041 on digital monitor “1”. ( 3.4.2).
operation is done, data is averaged at AM 0:00.
23
3. OPERATING PROCEDURE [How to Use the Liquid Crystal Display (LCD)]
24
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
(1) How to Display the Operation Status When the power is turned on, discharge pressure is displayed
on the screen of the digital monitor. Use the following
P: Discharge pressure (psi) procedure to switch the digital monitor to other display.
SELECT/WIDE 1 Press
① Press the SELECT/WIDE button. Operation time is
Blinks when operation time is added.
Total running hour (×10)
displayed on the screen.
Air-Cooled
H: Vtype: Main motor operating frequency (Hz) ⑥ Press the SELECT/WIDE button. Operation frequency of
Fixed speed type: Not in use (display only)
the fan motor is displayed on the screen with “d.”
d: Fan motor operating frequency (Hz) To return to one item at a time, press the 2
button. To
Water-cooled type: Not in use (display only)
return to discharge pressure, press the RESET button.
To shutdown history display
● If the alarm or shutdown light is blinking, the shutdown
code is displayed with “E0” ( page 36, 37).
“E0” indicates the contents of the latest shutdown.
IMPORTANT ● If the alarm or shutdown light is blinking, it indicates that
the alarm or shutdown has not been reset. Check E0.XX
1. When other than P (Discharge pressure is
and reset.
displayed), it automatically returns to P in 3 minutes.
2. Load ratio is a reference-calculated value.
25
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
(2) How to Display Shutdown History Use the following procedure to display shutdown history.
Discharge pressure display
SELECT/WIDE
[Latest shutdown] ① Press the SELECT/WIDE button 8 times. “E0.” is the
1 displayed with the shutdown code ( Section 4). “0”
Press 8 times. indicates the most recent shutdown. (The display
automatically changed to “E.0” when shutdown or alarm
[Previous shutdown]
occurs.)
SELECT/WIDE 1 XX : Shutdown code
② Press the SELECT/WIDE button. “E1.” is displayed along
Press once to go to
the next item. with the shutdown code. “1” indicates shutdown that
2 [Oldest shutdown] occur red previously. Six items of data (0 to 5) are
Press once to go to recorded. “E5” indicates the oldest shutdown.
the previous item. History consists of 6 date items.
(3) How to Display Various Settings (Perform operation only when confirmation is
necessary.)
Use the following procedure to display capacity control type
Discharge pressure display
SWITCH DISPLAY
No.0 : Control status
and pressure setting values for confirmation.
1
A : Capacity control type
Press 16 times. ① Press the SELECT/WIDE button 16 times. “0.A**” is
No.1 : Start pressure 1 then displayed on the screen. The content of “**” varies
100 : 100psi
depending on specifications. “A” may be “L” or “U”
1
No.2 : Recover pressure 1 depending on capacity control specifications.
Proceeds by 1 087 : 87psi
each time pressed.
② Consists of items 0 - 9. Pressure setting status and
2 No.3 : Pressure differential 1
optional pressure setting 2 can be confirmed each time
Returns by 1 each
007 : 7psi the SELECT/WIDE button is pressed.
time pressed.
No.4 : ECOMODE
Cycle time ③ Press the RESET Button. The screen is returns to the
30 second
RESET usual discharge pressure display.
Returns to No.5 : Start pressure 2
discharge pressure.
100 : 100psi
26
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
■ Various settings (instantaneous power interruption (IPI), remote operation, capacity control
setting, pressure setting, etc.)
Switches the display from monitor mode to setting mode (F mode).
RESET
Displays 000th item of F mode.
SELECT/WIDE 1
Hold down the RESET FUNC Switches each time FUNC is pressed.
button and press the
SELECT/WIDE button
for 3 seconds or Displays setting value.
more to change to
the F mode. Perform F000: (0: Sets Stand alone operation.)
same operation to
return.
See the F mode table for more detail.
1 Forward Use 1 2 buttons to change the value.
2 Back
Back
Setting can be changed and memorized from the digital monitor without opening the control panel.
■ F Mode table
7 segment Precision/
Function Item Range Default Remarks
display unit
0: Stand alone operation,
Multiple unit control
F000 Control setting 0-1 1 0 1: Multiple unit control
setting
(communication supported)
Instantaneous power
F002 0-1 1 0 0: Valid, 1: Invalid
interruption (IPI) setting
Instantaneous power When the IPI function is available,
interruption (IPI) Instantaneous power instantaneous power interruption is
restart setting F003 interruption (IPI) 1-5 1 sec 1 detected between 20 ms and the
detection period setting setting detection period set here, and
air compressor restarts. ( 3.4.5).
0: REMOTE button,
Remote control switch
F005 0-3 1 0 1: Local, 2: Remote,
method
3: Selectable by external contact
Remote operation
Remote operation
setting F006 0-1 1 0 0: Pulse input, 1: Level input
method
Remote shutdown
F007 0-1 1 0 0: Invalid, 1: Valid
recovery
27
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
7 segment Precision/
Function Item Range Default Remarks
display unit
Control pressure 71 ∼ 125 1psi 125
F022
setting 1 psi (MPa) (0.5 ∼ 0.86) (0.01MPa) (0.86)
Cut-out pressure 1 71 ∼ 128 1psi 128
Pressure F023 psi (MPa) (0.5 ∼ 0.88) (0.01MPa) (0.88)
setting 1
※2 Cut-in pressure 1 71 ∼ 122 1psi 120
F024
psi (MPa) (0.5 ∼ 0.84) (0.01MPa) (0.83)
Restart pressure 1 71 ∼ 122 1psi 120
F025
100 / 125 psi (0.69 / 0.86 MPa) specifications
Shutdown history clear F041 (*1) History clear 0∼1 1 0 0:Enter, 1:History clear
Note:
※ Setting of the items without ※ in remarks can be memorized while the air compressor is stopped.
*1: When set to “1”, history is cleared. After clearing, the value is automatically reset to “0”.
*2: Refer to the below table about the Capacity control pressure setting conditions.
Do not change the setting of F items that are not specified in the table above.
Fixed-speed ① F023 shall be set F024 +3 psi (0.02 MPa) or higher, and F025+3 psi (0.02 MPa) or higher.
IMPORTANT
28
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
3.4.3 Change of Pressure Setting Use the following procedure to change the pressure
setting of the capacity control system.
1
Change For operation procedure, refer to the various settings.
2 values. After entering setting values, be sure to press the
STORE button and return to the monitor mode.
Make sure to press the STORE button to memorize
the setting value.
3.4.4 Change of Capacity Control Type AUTO (automatic motor stop/restart function) can be
selected properly.
3.4.5 Restart for Instantaneous Power In item F018, pressure setting 1 and 2 can be switched.
Interruption
① This function is available for IPI between 20 ms and
the set value (F003: 1 to 5 sec).
RUNNING MODE
② When IPI occurs , the air compressor stops and the
START light turns off.
REMOTE
POWER
③ After power recovers within F003 set condition, the
LOAD AUTO light blinks and the START light turns ON
AUTO START
③ (glowing) to inform that the air compressor is
SHUTDOWN
2
④ The air compressor restarts 15 seconds after power
recovers.
IMPORTANT
UNLOAD STOP
(1) IPI means that the power voltage drops to zero (0)
instantaneously.
(2) For the IPI time of less than 20 ms, the air compressor
②③
continues to run.
(3) For the IPI time of more than the setting, the air
IPI is standard function. IPI can be canceled by F002. compressor judges it as a power failure; the air
compressor stops but does not restart automatically.
refer to the page 27.
Press the START button to restart the air compressor.
29
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
30
3. OPERATING PROCEDURE [How to Use the Digital Monitor]
Line pressure
Cut-in
( 3.3.5 and 3.4.2) press.1
Load Unload
Load light turns on (glowing) during load and turns off Cut-in
press. 2
during unload when pressure combination 1 is Glow OFF Glow OFF Glow OFF Blink OFF
Load light
selected. Load light turns on (blinking) during load and Blink Blink
turns off during unload when pressure combination 2 is External contact (option) OFF ON
the cut-out pressure to a target so as to make the Press the button for 7 sec-
onds or more to set.
cycling interval closer to the set value. Minimum
cut-out pressure is cut-in pressure + 7 psi (0.05
MPa). Minimum cycle time is 30 seconds.
Cut-out is
If the cycle time is 30 seconds or more, SELECT/ Energy Saving Effect automatically
WIDE light tur ns on (blinking) to indicate reduced.
Cut-out
ECOMODE is effective. By setting the ECOMODE
Line pressure
pressure
to ON, the display’s TYPE field shows SAVE for a
Cut-in
power saving operation. ( 3.3.2) pressure
Load Unload
31
3. OPERATING PROCEDURE [Daily Operation of Air Compressor]
CAUTION
● When using the air compressor, do not raise the discharge pressure excessively. Operating the air
compressor over the rated pressure can result in main motor overload, shutdown of the airend and/or
damage of parts.
● If the air relief valve has blown or a protective device has shutdown the air compressor, investigate
the cause of and take corrective action. If there are any questions or comments in taking these
actions, contact the local HITACHI distributor/master dealer or representative office.
level gauge.
REMOTE
POWER
ALARM
Water-Cooled
STR 1 2
⑤ Open the cooling water valve.
UNLOAD STOP
IMPORTANT
③ Verify that the oil stays between the upper and lower red
lines of the oil level gauge while air compressor is running.
Since the oil comes back to the oil case after the air
compressor stops, the oil level during air compressor
running is lower than during air compressor stopping.
LOAD
POWER
- The compressor switches to full load operation within 20
FUNC
RESET
SHUTDOWN
AUTO START
seconds for the Fixed speed type and within 10 seconds for
DIS. PRESS: 100 psi REMOTE SELECT/WIDE START STOP
STR 1 2
the V type.
INTSTG. P: 22 psi
OIL PRESS: 22 psi
CLT PRESS: ** psi
③ Check the LCD monitor, and verify that:
UNLOAD STOP
- the oil pressure is 12 psi (0.08 MPa) or more.
② ④ Check the LCD for a gradual rise of the discharge
air pressure, and verify that:
- the maximum discharge air pressure is less than the rated
pressure.
①
[Rear View]
32
3. OPERATING PROCEDURE [Daily Operation of Air Compressor]
MONITOR
ALARM
REMOTE
POWER
- Interstage pressure (INTSTG P), oil pressure (OIL PRES),
1st stage discharge air temperature (DIS. TEMP 1), 2nd
[× 10h] LOAD
MENU
6.1.3)
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻜 㻞
② Verify that the intercooler/aftercooler condensate
㻼 㻾 㻱 㻿 㻿 㼁 㻾 㻱 drain is discharged intermittently when the air
㻵 㻺 㼀 㻿 㼀 㻳 䠊 㻼 䠖 㻌 㻌 㻞 㻥 㼜 㼟 㼕
㻻 㻵 㻸 㻌 㻼 㻾 㻱 㻿 䠖 㻌 㻌 㻝 㻡 㼜 㼟 㼕 compressor is loading.
㻯 㻸 㼀 䠊 㻼 㻾 㻱 㻿 䠖 㻖 䠊 㻖 㻖 㼜 㼟 㼕
㼀 㻱 㻹 㻼 㻱 㻾 㻭 㼀 㼁 㻾 㻱
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻝 䠖 㻟 㻞 㻜 䉣 ③ When the air compressor is unloading, condensate
㻰
㻻
㻵
㻵
㻿
㻸
䠊
㻌
㼀
㼀
㻱
㻱
㻹
㻹
㻼
㻼
㻞
䠖
䠖 㻟
㻝
㻟
㻟
㻤
㻢
䉣
䉣
drain is discharged one (1) second a five (5)
㻯 㻸 㼀 䠊 㼀 㻱 㻹 㻼 䠖 㻖 㻖 㻖 䉣 minutes.
㻞 㻺 㻰 㻌 㻿 㼁 㻯 㼀 䠊 㼀 䠊 䠖 㻝 㻜 㻤 䉣
㻹 㻭 㻵 㻺 㼀 㻱 㻺 㻭 㻺 㻯 㻱
㻴 㻾 䠊 㼀 㻻 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻜 㻜 㻜 㻜 䡄
㻺 㻱 㼄 㼀 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻖 㻖 㻖 㻖
REMOTE
The air compressor unloads for 5 minutes and stops.
② (In the case of an emergency, pr ess the
POWER
ALARM
LOAD
OIL PRESS:
CLT PRESS:
22psi
**psi ② Check the pressure after the air compressor stops
① UNLOAD STOP
running.
- Both oil pressure and interstage pressure shall be 0 psi
(The pressures may be 1 psi depending on operation
conditions.)
33
3. OPERATING PROCEDURE [Daily Operation of Oil Mist Remover]
34
3. OPERATING PROCEDURE [Adjusting Procedure]
IMPORTANT
35
4. TROUBLESHOOTING
CAUTION
If a shutdown, alarm, problem or failure occurs, investigate the cause and take proper corrective action
before restarting. If there is any questions or comments, contact the local HITACHI distributor/master
dealer or representative office.
36
4. TROUBLESHOOTING [Protective Device]
■ During Operation
LCD Indication Failure History Error
What and How to Detect Detector Shutdown What Actions to Take How to Reset
Heading Trouble Description Light code code
Pressure
Clogging of air intake filter Pressure differential of -0.72 ALARM Press RESET
differential No 9.4 21 E0.21
(AIR FILTER) psi 4.98 kPa or more Blinks sensor button.
1st stage discharge air About 428 [410]℉ ALARM Automatically
Thermistor No 4.2 25 E0.25
temperature (DIS. TEMP. 1) 220 [210]℃ or higher Blinks reset.
The temperature detected at
1st stage rises above the below
settings.
1st stage discharge air ALARM Automatically
100 psi model Thermistor No 4.2 25 E0.25
temperature (DIS. TEMP. 1) 0.69MPa model about 437℉ Blinks reset.
[about 410℉]
125 psi model about 225℃
0.86MPa model [about 210℃]
● For working pressure of
100psi 0.69MPa model : About
2nd stage discharge air 437 [419]℉ 225 [215]℃ or higher ALARM Automatically
ALARM Thermistor No 4.2 26 E0.26
temperature (DIS. TEMP. 2) ● For working pressure of Blinks reset.
125psi 0.86MPa model : About
491 [473]℉ 255[245]℃ or higher
2nd stage suction air 154 [149]℉ ALARM Automatically
Thermistor No 4.2 2B E0.2B
temperature (2ND-S. TEMP) 68 [65]℃ or higher Blinks reset.
154 [149]℉ ALARM Automatically
Oil temperature (OIL TEMP) Thermistor No 4.2 26 E0.26
68 [65]℃ or higher Blinks reset.
[Fixed Speed type] ALARM Pressure Automatically
15 psi 0.10MPa or lower No 4.2 2C E0.2C
Oil pressure (LOW O.P.) Blinks sensor reset.
Hold down the
REMOTE and
Replace suction throttle valve
Load/unload cycle time ALARM press the
1,000,000 cycles CPU No consumable parts and Blow 59 E0.59
over (L COUNT OVER) Blinks SELECT/WIDE
off solenoid valves button for 7
seconds or more.
■ Others
LCD Indication Failure How to History Error
What and How to Detect Detector Shutdown What Actions to Take
Heading Trouble Description Light Reset code code
ALARM Disconnect the power and replace the Press RESET
Battery out (BATTERY OUT) Battery voltage low CPU No 64 E0.64
Blinks battery with a new one. 9.4 (12). button.
Scheduling operation error Start/stop time not set ALARM Press RESET
CPU No See 3.3.5 (4) 62 E0.62
(SCHEDULE SET ERR) yet Blinks button.
Lead/lag operation error ALARM Check the wire and the operation setting Press RESET
PROBLEM (MULTI-U SET ERR) Setting error CPU No 5B E0.5B
Blinks on the instrument panel. button.
RS-485 port error SHUTDOWN Press RESET 63 65 E0.63 65
Setting error Thermistor Yes Check the wire and the operation setting.
(COM.ERR STOP) NOTE 3 Blinks button. ∼ 68 ∼ 68
RS-485 port error ALARM Pressure Check the wire and the operation Press RESET 63 65 E0.63 65
Setting error Yes
(COM.ERR ALM) NOTE 3 Blinks sensor setting. button. ∼ 68 ∼ 68
(ROM1) (RAM1) main SHUTDOWN Disconnect the power and then reconnect the Press RESET 43 E0.43
CPU Yes
PCB error board memory error Blinks power. If problem is persists, change the PCB. button. 47, 48 47, 48
(PCB ERR) (ROM2) (RAM2) LCD SHUTDOWN Disconnect the power and then reconnect the Press RESET 41, 42 E0.41,
CPU Yes
board memory error Blinks power. If problem is persists, change the PCB. button. 46 42 46
Interstage pressure sensor error SHUTDOWN Press RESET
PS1 disconnected CPU Yes 33 E0.33
(PRESS. SNSR ERR 1) Blinks button.
Discharge pressure sensor error SHUTDOWN Press RESET
PS2 disconnected CPU Yes 34 E0.34
(PRESS. SNSR ERR 2) Blinks button.
Disconnect the power and check the
Oil pressure sensor error SHUTDOWN pressure sensor wire for tightness. Press RESET
PS4 disconnected CPU Yes 39 E0.39
(PRESS. SNSR ERR 4) Blinks button.
FAILURE
2nd stage inlet
SHUTDOWN Press RESET
temperature sensor error TH2 disconnected CPU Yes 32 E0.32
Blinks button.
(TEMP. SNSR ERR 2)
1st stage outlet
SHUTDOWN Press RESET
temperature sensor error TH3 disconnected CPU Yes 35 E0.35
Blinks button.
(TEMP. SNSR ERR 3)
2nd stage outlet Disconnect the power and check the
SHUTDOWN Press RESET
temperature sensor error TH4 disconnected CPU Yes thermistor sensor wire for tightness. 36 E0.36
Blinks button.
(TEMP. SNSR ERR 4)
Oil temperature sensor error SHUTDOWN Press RESET
TH5 disconnected CPU Yes 37 E0.37
(TEMP. SNSR ERR 5) Blinks button.
NOTES:
(1) Depends on the specification, reverse phase relay is used.
(2) The air compressor using reverse phase relay, such as for 460 V/60 Hz, indicates a phase-lacking connection as reversal phase.
(3) Communication error details:
Port 1(65) =Main circuit communication (Vtype), Port 2 (66)=Fan inverter communication (Air-cooled model)
Port 3 (67)= LCD communication, Port 4 (68)= Multiple unit control communication, Port 5 (63)= External communication
37
4. TROUBLESHOOTING [Troubleshooting of Air Compressor]
Shutdown - 1. 2nd-stage AIR END air intake 1. Clean or change the air intake filter
<S H U T D O W N>
1st stage efficiency - Lowered 2. Lower the suction air temperature
discharge air HIGH DIS. TEMP. 1:
2. Air intake filter - Dirty
temperature or 3. Temperature of Suction Air-High
Press RES after CHK.
interstage pressure
<S H U T D O W N>
INTSTG. P:
Shutdown – 1. Oil strainer and/or oil filter – Dirty 1. Clean the oil strainer
<S H U T D O W N>
Oil pressure 2. Oil level – Low 2. Replace the oil filter.
OIL : OIL LOW PRESS
3. Add the oil.
Press RES after CHK.
Shutdown – 1. Power supply voltage – Low 1. Rectify the power supply voltage.
<S H U T D O W N>
Motors overload 2. Discharge air pressure – Too high 2. Check the suction throttle valve
OVERLOAD : MAIN
3. Power supply - Imbalance [Fixed speed type]
4. Motor Insulation - Failure 3. Check the capacity control system.
Press RES after CHK.
4. Check the insulation resistance.
1. Power supply voltage – Low 1. Rectify the power supply voltage.
<S H U T D O W N>
2. Cooling fan motor – Failed 2. Check the cooling fan motor.
OVERLOAD : SUB
3. Power supply - Imbalance (Measure insulation resistance etc.)
4. Motor Insulation - Failure
Press RES after CHK.
CONTACTOR ERR : 52
Press RES after CHK.
38
4. TROUBLESHOOTING [Troubleshooting of Oil Mist Remover]
② The OMR relief valve opens immediately when starting the air compressor (the control air pressure is still
low) or when the DSP has stopped. This is a normal occurrence.
YES
The OMR relief valve is dirty or stuck open by a foreign Disassemble and clean the OMR relief valve.
object. Replace if necessary.
NO
Go to the procedure ①. The vacuum indicator shows a
red mark. (Gear case has a positive internal pressure.)
NOTE:
The OMR relief valve opens immediately when starting the DSP (the control air pressure is still low) or when the DSP has
stopped. This is a normal occurrence.
③ Oil is vented through the ejector’s compressed air outlet (the separated oil is not being recovered).
YES
Accumulated oil is visible in the tube between the
Clean the nozzle of the float trap.
element housing and the float trap.
No
Upper or lower packing is not seated properly on the YES Reinstall the element, seating the packing properly for a
element ? maximum sealing performance.
No
YES
Control air contains oil ? Check the control air for oil contents.
No
Element may be dirty.
Inspect the element and replace if necessary.
NO
Foreign matter in float trap nozzle (Check for a large
YES Disassemble and clean the float trap nozzle and the
amount of air sucked from the oil collecting pipe to oil
float trap.
pump suction side.)
NOTE:
The oil mist remover makes the gear case internal pressure negative during operation, reducing the pressure by 0.7 to 1.5 psi
(0.005 to 0.01 MPa). This is not unusual; reset the oil pressure on the air OMR relief valve.
39
5. INSTALLING AND PIPING THE DSP
5.1 Unpacking the Air Compressor
■ After unpacking the crate, verify that the air compressor is what you have ordered, by referring to Section 15.
STANDARD SPECIFICATIONS” and also by checking the model nameplate.
■ Verify that product is not damaged or deformed during transportation.
Pad
Use a pad to protect Use the strong wires.
the enclosure. Adjust the wire length to
keep the balance when
hoisting it.
Keep the distance of
59 inch (1500 mm)
or more.
Use the attached
tie frame.
Use a pad to
protect the
enclosure panel.
Model Total Mass ■ After installing the air compressor, plug the fork slots
5,470 lbs with the fork slot covers.
DSP-90VA6N
(2,480kg)
5,580 lbs
DSP-110VA6N Common Base
(2,530kg)
5,250 lbs
DSP-90VW6N
(2,380kg)
5,360 lbs Fork Slot Cover
DSP-110VW6N
(2,430kg) Bolt (M6×15)
40
5. INSTALLING AND PIPING [Installing the Air Compressor]
WARNING
1. Keep flammable solvents or any other hazardous chemicals away from the air compressor. Such
chemicals may be ingested into the air compressor and could cause an explosion during the
compression process.
2. Do not use fire near the air compressor; otherwise the sparks may enter the airend and burn it internally.
■ Install the air compressor in a bright, wide, and airy room as follows:
■ Install the air compressor in a dry and dust-free room, and avoid the following.
Raindrops, Basements, Steam Metals, Sand, Other Hard Materials Harmful Gases
Toxic gases such as chlorine gas, hydrogen
( )
sulfide gas, sulfurous acid gas, high consistency
ozone, ammonia gas
Causes electric leak, generation of Causes motor insulation failure, bearing Causes deterioration of oil, wear of cooler,
drain/rust, microcomputer malfunction. damage, microcomputer malfunction. detachment of coating from rotor surface.
■ Install the air compressor on a level floor. ■ Do not install the air compressor near a wall.
To ensure an appropriate amount of oil
Prohibited Do not set the air Doing this may cause the operating noise
To prevent noise and vibration compressor on blocks. to resonate and increase the noise levels.
CAUTION
● Install the air compressor indoors. Installing it outdoors may lead to damage of the airend due to
water vapor, dust, etc.
● The air compressor installation room should have an air intake opening, an air exhaust opening and
have good ventilation. If the room is poorly ventilated, hot air exhausted by the air compressor may
cause the room temperature to rise excessively and lead to damage of the air compressor.
41
5. INSTALLING AND PIPING [Piping the Air Compressor]
Discharge Air
Non-Operating DSP
42
5. INSTALLING AND PIPING [Piping the Air Compressor]
Motorized
isolation valve
Air Receiver Tank
Pressure
detecting Flange
Air Receiver Tank piping
Flange
CAUTION
Failure to install an adequately sized air
The air compressor is equipped with AUTO restart/
receiver tank may cause the air compressor to
stop function as a standard function. The pressure for
frequently load/unload. This may shorten the
capacity control is detected at the secondary side of the
mechanical life of the air compressor.
motorized isolation valve. Install the motorized
isolation valve and pressure detecting piping (standard ① Install the air receiver tank because this air
accessor y). Connect the pressure detecting piping compressor is equipped with 2-step capacity control
from upper side of main piping to pressure detecting system. To prevent the pressure fluctuation and to
port of the air compressor as above. maximize the energy saving feature, the minimum size
Install the pressure detecting piping as close as of the air receiver tank is indicated in the table blow.
motorized isolation valve. The operation with NOT Model
Dis.Pressure Minimum Capacity of
psi [MPa] Air Receiver Tank US gallon [m3]
installed pressure detecting piping results in the air
DSP-90A6N
relief valve action. DSP-90W6N
DSP-90VA6N
DSP-90VW6N 100/125 620
IMPORTANT DSP-110A6N [0.69/0.86] [2.26]
DSP-110W6N
The motorized isolation valve is closed when the air DSP-110VA6N
compressor is stop. The operation WITHOUT the DSP-110VW6N
motorized isolation valve results in the backflow of ② Install the air receiver tank of 620 USgal (2.26m3) of more
condensate from the plant compressed air system. Then
it results in the early damage of check valve, aftercooler for the AUTO operation, multi-unit control or lead/lag
and etc by rusting operation in order to achieve the better energy saving effect.
③ Install the air receiver tank of 620 USgal (2.26m3) of
more for using ECOMODE in order to achieve the
better energy saving effect on all load ratio.
5.4.5 Reciprocating Compressor and
Parallel Piping IMPORTANT
Stop Valve Check Valve ・This is to prevent the reciprocating compressor's air
pulsation from affecting this air compressor.
Discharge Air
・Typical operation is to run this air compressor as long
as possible as the primary and start, and stop the
reciprocating air compressor in parallel as a floating
trim air compressor, as required by the compressed air
demand.
CAUTION
Stop Valve Do not install a check valve between this air
compressor and the air receiver tank. This
could result in short cycling (frequent loading
Piping to air receiver and unloading) and operating problems to the
tank outlet
capacity control system.
43
5. INSTALLING AND PIPING [Piping the Air Compressor]
Pressure gauge
A
To drain
pit
Filter regulator
Drain Pipe
CAUTION
Un-drained condensate can backflow to the
air compressor and cause a failure.
44
5. INSTALLING AND PIPING [Ventilation of Air Compressor Room]
45
5. INSTALLING AND PIPING [Ventilation of Air Compressor Room]
CAUTION
When installing exhaust ducts, install a single
duct for each compressor. Alternatively, when
installing a collecting duct for multiple Ventilating
fan Exhaust air
compressors, install it as shown in Fig. C. See “Recommended
fan capacity” in the
Also, be sure to install a ventilating fan with a table.
capacity of the value of "exhaust air from the
compressor x quantity" or more on the other Exhaust air
Air inlet
end of the duct.
Fresh
air
46
6. STARTUP OPERATION
The instructions in this chapter should be followed when starting up the air compressor for the first time or after a
long term suspension.
CAUTION
● Before connecting the power, verify that the air compressor is correctly installed, piped and wired.
● Check the power supply; verify that it is firmly grounded and that the voltage is within an allowable
range (-5% to +10%).
● Remove transport fixtures (3 locations in yellow). If you run the air compressor leaving the transport
fixtures attached, it may break the pipes due to excessive vibration.
● When transporting the unit, tighten All 4 transport fixture
● Ensure that the main motor is properly greased during the start up commissioning. If the air
compressor has not been operated for (3) months, grease before restarting. ( 9.4 14 )
④ Water-Cooled
LOAD
IMPORTANT WARNING
If the compressor (Air-cooled model) restart just after
stopped, the air compressor shutdowns by fan motor over- Hitachi does NOT fill the air compressor with oil.
load with indication of OVERLOAD SUB in LCD monitor Before startup operation, fill the air compressor
and E0.53 in digital monitor. Reset and restart the air com- with the oil. If oil is not added and the air
pressor after 30 seconds or more.
compressor is operated, it may burn or fail.
Water-Cooled
47
6. STARTUP OPERATION [Startup Operation of the Air Compressor]
6.1.2 Starting
② Verify that the air compressor has proper rotation.
RUNNING CONTROL RUNNING MODE
If rotation is not correct (phase reversal), change 2 of
③④ ALARM
REMOTE
LOAD
POWER
the 3 wires of the power cable.
RESET AUTO START
FUNC
SHUTDOWN
discharge pressure
100 psi (0.69 MPa)
75
Method of Raising Pattern:
60 During startup operation, raise the discharge pressure by
following these steps. 1.) After starting the air compressor,
45 operate at 29psi (0.20MPa) for 30 minutes with the discharge
① Fully open the discharge stop valve, and press the 30
stop valve completely open. 2.) Raise the pressure 14 psi
(0.1MPa) (close the discharge stop valve) every 15 minutes
until the pressure reaches the rated pressure. During the
START button. 15 startup operation, perform this method without any failures.
0
0.5hr 1hr 1.5hrs 2hrs
Time
6.1.3 During Operating ② Check the LCD for operating pressures and
temperatures. Verify that: Discharge air pressure
RUNNING CONTROL RUNNING MODE
(DIS. PRESS), interstage air pressure (INTSTG. P),
oil pressure (OIL PRES), 1st stage discharge air
AUTO
MONITOR REMOTE
POWER
ALARM
MENU
+/−
FUNC RESET
[× 10h] LOAD
SHUTDOWN
AUTO START
temperature (DIS. TEMP 1), 2nd stage discharge air
UP/
STR 1 2
MONITOR
table below.
㻞 㻜 㻝 㻞 䠋 㻜 㻥 䠋 㻜 㻝 㻝 㻥 䠖 㻜 㻞
㻼
㻵
㻾
㻺
㻱
㼀
㻿
㻿
㻿
㼀
㼁
㻳
㻾
䠊
㻱
㻼 䠖 㻌 㻌 㻞 㻜 㼜 㼟 㼕
③ Verify that the condensate is discharged intermediately
㻻 㻵 㻸 㻌 㻼 㻾 㻱 㻿 䠖 㻌 㻌 㻝 㻜 㼜 㼟 㼕 from the intercooler/aftercooler drain port.
㻯 㻸 㼀 䠊 㻼 㻾 㻱 㻿 䠖 㻖 䠊 㻖 㻖 㼜 㼟 㼕
㼀 㻱 㻹 㻼 㻱 㻾 㻭 㼀 㼁 㻾 㻱
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻝 䠖 㻝 㻢 㻜 䉣
㻰 㻵 㻿 䠊 㼀 㻱 㻹 㻼 㻞 䠖 㻝 㻣 㻜 䉣
㻻
㻯
㻵
㻸
㻸
㼀 䠊
㻌 㼀
㼀
㻱
㻱
㻹
㻹
㻼
㻼
䠖
䠖
㻡 㻤
㻖 㻖 㻖
䉣
䉣
CAUTION
㻞 㻺 㻰 㻌 㻿 㼁 㻯 㼀 䠊 㼀 䠊 䠖 㻠 㻞 䉣
㻹 㻭 㻵 㻺 㼀 㻱 㻺 㻭 㻺 㻯 㻱 Ensure that the main motor is properly greased
㻴 㻾 䠊 㼀 㻻 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻜 㻜 㻜 㻜 䡄
㻺 㻱 㼄 㼀 㻌 㻹 㻭 㻵 㻺 㼀 䠖 㻖 㻖 㻖 㻖
during the start up commissioning. If the air
compressor has not been operated for (3)
months, grease before restarting. ( 9.4 14 )
48
6. STARTUP OPERATION [Startup Operation of the Air Compressor]
6.1.4 Stopping
① Press the UNLOAD STOP button to stop the air
compressor. Operation stops when the air end and
the air piping have dried for 5 minutes. To stop the
RUNNING CONTROL RUNNING MODE
② REMOTE
compressor immediately without unloading, press
POWER
LOAD
INTSTG. P: 0psi
OIL PRESS: 0psi
REMOTE SELECT/WIDE START STOP
Water-Cooled
[Rear View]
⑤ Open the water drain valve. Do not fail to drain the
③
cooling water specifically winter season because the
remaining water may be frozen inside and as a result
the casing and/or coolers may be burst.
49
6. STARTUP OPERATION [Initial Setting of OMR Regulator]
51 - 55
about 2.1 (60)
(0.35 - 0.38)
CAUTION
1. Maintain the pressure of a control air at the regulator setting value or more. If a control air pressure
of this level cannot be obtained, the ejector cannot operate and as a result, the gear case internal
pressure rises.
When the gear case internal pressure reaches approximately 196 Pa (20 mmH2O), the OMR relief
valve opens to atmosphere to prevent excessive rise. This results in the venting of oil fume to
atmosphere.
Therefore, if a control pressure cannot be maintained at the regulator setting, value, take
precautions to keep the air compressor from inhaling the oil fume back into the air intake.
2. If two or more air compressors are in parallel, the system may force a specific unit to unload for a
long period of time. The unloaded air compressors oil mist remover ejector may seldom operate,
thus opening its OMR relief valve frequently and venting oil mists to atmosphere. To solve this
problem, connect the unloaded air compressors control air pipe to an area in the plant air piping
system where pressure is consistently available, minimizing the amount of time the OMR relief valve
opens.
3. The OMR relief valve shortly opens when the air compressor starts and stops, even when control air
pressure is high. After repeated starts and stops, the OMR relief valve may ooze a slight amount of
oil. This is not unusual.
4. The oil mist remover consumes compressed air of approximately the value indicated above table.
The exact air consumption depends on the setting of the regulator.
5. Take precautions if the air compressor is used in AUTO operation mode, as the air compressor may
not stop automatically, due to the uninterrupted consumption of the compressed air by the oil mist
remover.
50
7. WIRING
WARNING
1. Always use a licensed electrician. Do not allow an unlicensed person to wire the air compressor. An
unlicensed person may wire the air compressor wrongly, and a wrong wiring may cause an electric shock.
2. Do not remove any protective relays on the air compressor. Also, do not make a modification of the
control circuit that may result in impairing the protective relay's function. Remember that the loss of the
protective relay's function may cause serious damage to the air compressor such as a burning of the air
end. In the event that you need to modify the control circuit, consult your distributor.
3. Before opening the control panel to service or wire the air compressor, disconnect the power; otherwise
you may receive an electric shock. In addition, attach a notice on the power supply stating “Under the
maintenance work. Keep the switch off.” to prevent someone from carelessly turning the switch on.
51
7. WIRING [Connecting the Power Cable]
CAUTION
Protect the power cables with using attached
rubber bush, conduits and/or protective tubes.
An unprotected power cable can come into
direct contact with the steel plates on the
power cable holes with a slight amount of
vibration. This could damage the cover over
time and result in a short circuit accident.
CAUTION
● Install an earth leakage circuit breaker at the right primary side of the air compressor.
Do not install a disconnect switch such as a knife switch in the wiring, as it is not protect the air
compressor and may result in the burning of motors if a ground fault occurs.
● Ground the air compressor to prevent electric shock or an air compressor failure. Ground
independently and directly to the earth (Do not use the steel skeleton of the building as a ground, as it
could cause an operational failure).
52
7. WIRING [Connecting the Power Cable]
■ Other Operating Precautions (5) The inverter in the starter is attached with a digital
operator for setting and operating the inver ter.
(1) A thermal relay is not provided on the main circuit
Hitachi has finished adjusting the digital operator to
of the inver ter-controlled DSP. Instead, the
the appropriate settings, before shipping the DSP
electronics-type thermal relay is built into the
from the factory. Do not operate the attached
inverter for protecting the main circuit.
digital operator; other wise the inver ter may
(2) Phase failure is only enabled immediately after malfunction and cause a problem.
connecting the power. If a phase failure occurs
during operation, it is not detected and eventually Recommended AC reactor
causes the inverter to overheat. Tightly fasten, Model AC reactor
therefore, the cables/wires. 90VA6N, 90VW6N
ALI-180H2
110VA6N, 110VW6N
(3) Do not install a power-factor enhancing capacitor
on the motor side. Failure to obser ve this may
cause the inver ter’s capacitors to receive the
larger charging current, resulting in a failure of
CAUTION
the inverter. Immediately after disconnecting the power,
the inverter is still live. Before servicing the
(4) In the cases that a phase advance capacitor
starter/control box, therefore, make sure that
installed between power and the air compressor
the inverter’s charge indicator is off or wait for
opens and closes, a surge voltage may be
10 minutes after disconnecting the power.
generated in the controller input side, which may
cause a controller failure. In such cases, install an
AC reactor shown in the right table between power 90VA6N,90VW6N
Description Functions
and the air compressor. 110VA6N,110VW6N
Zero phase Reduces the radio frequency
460V ZCL-A
(5) If radios, TV sets, or any other electronics devices reactor interference, etc.
are located around the air compressor, install the Reduces the conductive
Radio noise
460V CFI-H noise in the power cable
HITACHI noise filters as specified in the right filter for input
wiring by the inverter.
table on the primary side of the air compressor. Noise filter
460V NF-H250
Reduces radiated noise
for inverter from the power cable.
53
7. WIRING [Wiring Diagram, Control panel/LCD Monitor Specifications]
54
㹀㹍㹒㹆ࠉ㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㸿㹌㹂ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒 㹂㸿㸯 㹂㸿
㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂ࠉ㹀㹗ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬
㹇㹌ࠉ㸿㹂㹂㹇㹒㹇㹍㹌㸪㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂 㹒㹀㸱
㹍㹌ࠉ㹒㹆㹃ࠉ㹊㹇㹌㹃ࠉ㹑㹇㹂㹃ࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌㸬ࠉ 㹲㹭 㹲㹭 㹲㹭 㹲㹭ࠉ 㹁㹌
㹊㹁㹂ࠉ㹁㹌㸷 㹎㹕㹀㸰ࠉ㹁㹌㸯 㹎㹕㹀㸰ࠉ㹁㹌㸰 㹒㹀㸱
Air-Cooled
㸱ȭ 㹂㸿㸯㹂㸿 㸱㸰 㸱㸱 㹓㹑㹎 㸲 㸱 㸰 㸯
ࠉ㸿㹁㸲㸴㸮㹔ࠉ㸴㸮㹆㹸
㸲㸴㸮㹔 㸯㸯㸳㹔 㹁㹀㸯ࠉ㸵㸿 㸯 㸰
㹐㹎 㹁㹃 㹁㹃 㹐㸰
㹐 㹑 㹒 㹓㹑㹎
㹐㹑
㹑㹎 㹁㹃 㹑㸰
ࠉ㹒㹐 㹑㸰 㸦㹅㸧 㹒㹀㸰 㹑㸰 㹐㸰 㸲㸴 㸲㸰 㹓㹑㹎ࠉ㹑㹕
㸳㸮㸮㹔㸿 㹊㹄 㹒㸰 㹑㹓㹁㹄 㸯 㸰 㸱 㸯 㸰 㸱 㸯 㸰 㸱 㸲 㸯 㸷 㸯 㸯㸱 㸯 㸶 㸯 㸳
㹐㸰㸿 㹐㸰 㹒㸰㸿 㸱㸰
㹂 㹑 㸯㸫 㸯 㸿 㹁㹌㸯㸶 㹁㹌㸯㸵 㹁㹌㸰㸳 㹁㹌㸯㸷 㹁㹌㸰㸮 㹁㹌㸰㸯 㹁㹌㸰㸱 㹁㹌㸰㸯ࠉ㹂㹓㸿㹊 㸯
㹗㸳㸰㸿
㹃㹄㸳 㹃㹄㸴 㹑㸰 㹐㸰 㸯 㹍㹎㹃㸰 㹍㹎㹃㸯 㹂㹁㸰㸲㹔㸦㸩㸧
ࠉ㸲㸿 ࠉ㸲㸿 㹁㹌㸰㸲 㸰
㸱㸱 㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒
㹐㸰㸿 㹐㸰 㸰 㹂㹁㸰㸲㹔ࠉ㹇㹌㹎㹓㹒 㹁㹌㸯㸰
㹒㹀㸰 㸴 㸱 㹑 㹔 㹂㹑 㸯 㸫㸰 㹀 㹁㹆㹅 㸱 㸿 㹉 㹂㹓㹐㹇㹌㹅ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌㸪
㸦 㹐㸧 㹒㹐ࠉ㹍㹓㹒 㸲 㹂㸯 㹐㹃㹋㹍㹔㹃ࠉ㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹕㹇㹐㹃㹑㸬
㹁 㸯 㹎㹑㸰 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅
㸦㹕 㸧 㸳
㹁㹌 㸯 㸰 㹑㸰 㹐㸰 㸰 㹁㹌㸯㸴 㹎㹕㹀㸯㸦㹆㹁㸳㸳㸧 㹂㹁㸰㸲㹔
㹎㹑㸰
㹒㹀㹅 㹐 㹑 㹒 㹒㹀㸮 㹃㹑 㸱 㹑㹕㸰 㹑㹕㸯 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂 㸰㸲㹊 㸯 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㹍㹎
㸦 㹀㸧
㸲 㹑㹒㹍㹎 㸰 㸳㸮㸮㹫㹱ࠉ㹍㹐ࠉ㹋㹍㹐㹃
㹐㸰 㸦 㹐㸧
㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹑㹒㸿㹐㹒 㸱 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㸿㹐㹒 㹍㹌㹃㸫㹑㹆㹍㹒ࠉ㹇㹌㹎㹓㹒
㸯
㸦㹕 㸧 㹎㹑㸯 㹂㹐㹗㹃㹐ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸯 㸲
㹃㹑 㹑㸰 㸰 㹁㹌㸯㸯
㹗㸯 㸳 㹗㸯 㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹎㹑㸯
㸦㹅 㸧 㹁㹒 㸱
㸦㹉㸧 㹑㸰 㸦 㹀㸧 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸰 㸴
㹐㸰 㸲
㸴㸮㹕 㸷㸮㹕 㹗㸰 㸵 㹗㸰 㹁㸿㹓㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㸦㹊㸧 㹒㸯 㹒㹆㸱 㹗㸱 㸶
㹒㹆㸱 㸯 㹁㹌㸯㸱 㹍㹔㹃㹐ࠉ㹊㹍㸿㹂㸦㹑㹓㹀㸧 㹗㸱 㹑㹆㹓㹒㹂㹍㹕㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹑㸯 㸰 㹓㹌㹊 㸷
㹐㸯
㸿㹔㹐㸯 㸿㹔㹐㸰 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂㸸͆㹟͇㹁㹍㹌㹒㸿㹁㹒
㸦㹅㸧 㸦㹅㸧 㹒㹆㸰 㹒㹆㸰 㹍㹔㹃㹐ࠉ㹊㹍㸿㹂㸦㹋㸿㹇㹌㸧 㹐㹃㹋 㸯 㸮 ࠉ
㸦㸩㸧 㸦㸫㸧 㸰㸲㹃㸮 㸦㸩㸧 㸦㸫㸧 㸯 㹁㹌㸯㸮 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅㸸͆㹟͇㹁㹍㹌㹒㸿㹁㹒
㹃㹄㸵 㹃㹄㸶 㹃㹄㸷 㹁㸮 㹂㸿㸮 㸰 㹒㹀㸯
㸰㸲㹔㸮 㹁
㸯㸳㸿 㸯㸳㸿 㸯㸳㸿 㹃㹄㸯 㹃㹄㸰 㹃㹄㸱 㹃㹄㸲 㹒㹆㸯
㸯㸬㸰㸳㸿 㸯㸬㸰㸳㸿 㸯㸬㸴㸿 㸯㸬㸴㸿 㹐 㸯 㹁㹌㸷
㹒 㸯㸿 㸰 㹗㸲㸰 㹗㸲㸰Ș 㹗㸰㸯 㹗㸳㸰㹁 㹁㹌㸯㸳 㹁㹃 㹒㹀㸰
㹑㸰 㹗㸳㸰㸿
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸰
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸯
㹑㸯㸿 㹗㸳㸰 㹗㸴 㹗㸰㸮 㸯 㸲㸯 㸲㸯
㸯 㹐㹃㹔㹃㹐㹑㹃 㸱 㹒㸰
㹐㸯㸿 㹎㹆㸿㹑㹃 㸲㸰 㸲㸰 㹁
㸰
㸰㸲㹔㸯 㸳 㹐㸰 㹁㹃
㸰㸮㹓㹋
㹁 㹂㸿 㸱 㹂㹑㸿 㸵 㹑㸰
㸵㹔㸿
㸳㸰 㸲㸰 㸲㸴 㹍㹔㹊㹂 㸿㹌㹑 㹁㹃
㸲
㸶㸶㹄㸯 㸶㸶㹄㸰 㸰㸲㹔 㸰㸲㹃 㸰㸲㹔㸰 㸦㹅㸧
㸳 㹁㹌㸴 㹁㹌㸶 㹁㹌㸲 㹁㹌㸵 㹁㹌㸳 㹁㹌㸱
㹓 㹔 㹕 㹗 㹘 㹖 㸲㸷㹋㸰 㸲㸷㹋㸱 㸲 㸱 㸰 㸯 㸲 㸱 㸰 㸯
㸰㸬㸶㸿 㸰㸬㸶㸿 㹁㹌㸯 㸳 㸱 㸯 㸱 㸯 㸵 㸳 㸱 㸯 㸳 㸱 㸯 㸳 㸱 㸯 㸱 㸯
㸲㸷㹋㸯 ࠉ㸷㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸮㸯㸿 㸦㸷㸮㹩㹕㸧 㸦㸷㸮㹩㹕㸧
㹁㹌㸯㸲 㹁㹌㸰 㹁㹃
㸯㸯㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸯㸵㸿 㸱㸬㸴㸿 㸱㸬㸴㸿 㸯 㸰 㹐㹗 㹒㹀㸱
㹓㸯 㹔 㸯 㹕㸯 㹐㸲 㸯㸵 㹁
㹁 㸦㸯㸯㸮㹩㹕㸧 㸦㸯㸯㸮㹩㹕㸧 㸱㸶 㸱㸵 㸱㸲 㸰㸳 㸯㸯 㹑㸱 㸴 㹑㸱 㸰㸯㹖
㹓 㹔 㹕 㹓 㹔 㹕 㹲㹭 㸱㸴 㹗㸳㸰㸿 㸲㸱 㸲㸱 㹂
㹇㹋㸯 㸱㸷 㸱㸳 㹑㸱 㹁㹃 㹑
㹁 㹊㹁㹂ࠉ㹁㹌㸵 㸱㸯 㸯㸮 㸯㸶 㹑㸱 㹉
㹁 㸲㸲 㸲㸲
㹐㹗㸰㸯㹖 㹖
㸰㸮㸿
㸳㸰 㸱㸵㸿 㸳㸰 㹉 㹗㸳㸰㸿 㸲㸳 㸲㸳
ࠉ㸷㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸵㸮㸿 㸯㸬㸯㹩㹕㸦㸷㸮㹩㹕㸧 㸯㸬㸯㹩㹕㸦㸷㸮㹩㹕㸧
㸯㸯㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸷㸳㸿 㸴 㹁㹃 㹁㹃 㸲㸴 㸲㸴
ࠉ㸲㸴㸮㹔㸭㸰㸬㸳㸿 ࠉ㸲㸴㸮㹔㸭㸰㸬㸳㸿 㹑㹉
㸯㸬㸳㹩㹕㸦㸯㸯㸮㹩㹕㸧 㸯㸬㸳㹩㹕㸦㸯㸯㸮㹩㹕㸧 㸶㸶㹄㸰 㹂㸿
ࠉ㸲㸴㸮㹔㸭㸱㸬㸲㸿 ࠉ㸲㸴㸮㹔㸭㸱㸬㸲㸿 㹁㹃 㹁㹃 㹂㸿
㸶 㹑㹉 㹑㸱 㸱㸳 㸴
㹌㹍㹒㹃㹑㸸
㹒㹀㸰
㸯㸬㹑㹇㹘㹇㹌㹅ࠉ㹍㹄ࠉ㹃㹊㹃㹁㹒㹐㹇㹁㸿㹊ࠉ㹁㹍㹋㹎㹍㹌㹃㹌㹒㹑ࠉ㹌㹍㹒ࠉ㹑㹓㹎㹎㹊㹇㹃㹂ࠉ㹀㹗ࠉ㹆㹇㹒㸿㹁㹆㹇ࠉ㹇㹑ࠉ㹒㹆㹃ࠉ㹐㹃㹑㹎㹍㹌㹑㹇㹀㹇㹊㹇㹒㹗
ࠉࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬 㸲㸷㹋㸯 㸰㸳 㸶 㹒㹀㸰
㸰㸬㹐㸿㹒㹃㹂ࠉ㹂㹐㹗ࠉ㹁㹍㹌㹒㸿㹁㹒ࠉ㹇㹑ࠉ㸿㹁㸯㸰㸮㹔ࠉ㸮㸬㸳㸿㸦㹋㸿㹖㸧
㹑㸱
㸯㸶
㹑㸱
㸱㸳
㹑㸱
㹑㸰
㹐㸱
ࠉ㸴
㸱㸬㹑㹇㹅㹌㸿㹊ࠉ㹇㹌㹎㹓㹒ࠉ㹄㹍㹐ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹇㹑ࠉ㹂㹁㸰㸲㹔
㸲㸬㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸲㸴㸮㹔㸭㸱㸳㸮㸿㸦㸷㸮㹩㹕㸧㸪㸲㸴㸮㹔㸭㸲㸮㸮㸿㸦㸯㸯㸮㹩㹕㸧ࠉ㹋㸿㹖㸬 㸶 㹁
ࠉࠉ㹓㹊ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹂㹓㸿㹊ࠉ㹃㹊㹃㹋㹃㹌㹒ࠉࠉ㹒㹇㹋㹃ࠉ㹂㹃㹊㸿㹗ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹒㹗㹎㹃ࠉ㹄㹓㹑㹃㹑㸬 㸰㸳 㹁
㸳㸬㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹄㹍㹐ࠉ㹒㹀㸮ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸱㸳㸮㹋㹁㹋㸬 㸶㸿
㸴㸬㹓㹑㹃ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹎㹐㹃㹑㹑㹓㹐㹃ࠉ㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐㹑ࠉ㹑㹓㹁㹆ࠉ㸿㹑ࠉ㸿ࠉ㹐㹇㹌㹅ࠉ㹒㹗㹎㹃ࠉ㹒㹍ࠉ㹒㹀㸮㸭㹒㹀㹅㸭㹒㹀㸰㸭㹒㹀㸱㸬 㸲㸷㹋 㸰 㹁㹌㹆㹐 㸴 㸲㸰
㸵㸬㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㸿㹖㹇㹋㹓㹋ࠉ㸱ࠉ㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹒㹍ࠉ㹍㹌㹃ࠉ㹁㹍㹌㹂㹓㹇㹒㸬 㸶㹀
㸰 㸯 㸯㸴
㸯㸳
㹁㹊㸿㹑㹑ࠉ㸰ࠉ㹁㹍㹌㹒㹐㹍㹊ࠉ㹁㹇㹐㹁㹓㹇㹒
"This wiring diagram is for reference. Refer to the wiring diagram drawing in the control panel for the detail."
㹒㹆㸱 㹒㹆㹃㹐㹋㹇㹑㹒㹍㹐㸦㸰㹌㹂ࠉ㹂㹇㹑㸬㸧 㹗㸳㸰㸿 㹐㹃㹊㸿㹗 㹗㸲㸰Ș 㹐㹃㹊㸿㹗ࠉ㹄㹍㹐ࠉǼ 㸦㸳ࠉ㹑㹃㹁㹍㹌㹂ࠉ㹊㸿㹒㹃㹐ࠉ㸿㹄㹒㹃㹐ࠉǼ㸧
㹐㹗㸰㸯㹖 㹐㹃㹊㸿㹗
㹒㹀㸮 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㹍㹌
㹗㸰㸯 㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹐㹃㹊㸿㹗 ࠉ㸿㹒ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹂㹇㹑㹁㹆㸿㹐㹅㹃
㹒㹀㸯㸫㸱 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㸰㸮㹂 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃
㹁㹒 㹁㹓㹐㹐㹃㹌㹒ࠉ㹒㹐㸿㹌㹑㹄㹍㹐㹋㹃㹐 㸰㸮㹓㹋 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹍㹋㹐 㹗㸳㸰㸿 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹐㹃㹊㸿㹗 㹍㹌ࠉ㸿㹒ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹐㹓㹌㹌㹇㹌㹅
㹃㹄㸯㸫㸷 㹄㹓㹑㹃 㸰㸮㸿 㹋㹍㹒㹍㹐㹇㹘㹃㹂ࠉ㹇㹑㹍㹊㸿㹒㹇㹍㹌ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㸿㹇㹐 㹍㹄㹄ࠉ㸿㹒ࠉ㸯㸮ࠉ㹑㹃㹁㹍㹌㹂㹑ࠉ㹊㸿㹒㹃㹐
ࠉࠉࠉࠉ㸿㹄㹒㹃㹐ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹑㹒㹍㹎
55
7. WIRING [Wiring Diagram]
56
㹀㹍㹒㹆ࠉ㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㸿㹌㹂ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒 㹂㸿㸯 㹂㸿
㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂ࠉ㹀㹗ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬
㹇㹌ࠉ㸿㹂㹂㹇㹒㹇㹍㹌㸪㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂 㹒㹀㸱
㹍㹌ࠉ㹒㹆㹃ࠉ㹊㹇㹌㹃ࠉ㹑㹇㹂㹃ࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌㸬ࠉ 㹲㹭 㹲㹭 㹲㹭 㹲㹭ࠉ 㹁㹌
㸱ȭ 㹊㹁㹂ࠉ㹁㹌㸷 㹎㹕㹀㸰ࠉ㹁㹌㸯 㹎㹕㹀㸰ࠉ㹁㹌㸰 㹒㹀㸱 㹂㸿㸯㹂㸿 㸱㸰 㸱㸱 㹓㹑㹎 㸲 㸱 㸰 㸯
ࠉ㸿㹁㸲㸴㸮㹔ࠉ㸴㸮㹆㹸
Water-Cooled
ࠉ㹒㹐ࠉ㸵㸳㸮㹔㸿 㸯㸯㸳㹔㸦㸳㸮㸮㹔㸿㸧 㹁㹀㸯ࠉ㸵㸿 㹁㹃 㹁㹃 㸯 㸰
㹐 㹑 㹒 㹐㸰
㹐㹎 㸲㸴㸮㹔 㹐㹑 㹓㹑㹎
㹑㸰 㹁㹃 㹑㸰
㹑㹎 㹁㹀㸰ࠉ㸯 㸬㸴㸿 㸦㹅㸧 㹒㹀㸰 㹑㸰 㹐㸰 㸲㸴 㸲㸰 㹓㹑㹎ࠉ㹑㹕
㸰㹐㹑
㹊㹄 㹒㸰㸿 㹒㸰 㹑㹓㹁㹄 㸯 㸰 㸱 㸯 㸰 㸱 㸯 㸰 㸱 㸲 㸯 㸷 㸯 㸯㸱 㸯 㸶 㸯 㸳
㸰㹑㸰 㸰㹐㸰 㹐㸰㸿 㹐㸰 㸱㸰
㹂 㹑 㸯㸫 㸯 㸿 㹁㹌㸯㸶 㹁㹌㸯㸵 㹁㹌㸰㸳 㹁㹌㸯㸷 㹁㹌㸰㸮 㹁㹌㸰㸯 㹁㹌㸰㸱 㹁㹌㸰㸯ࠉ㹂㹓㸿㹊 㸯
㹗㸳㸰㸿
㸰㸱㸮㹔㸦㸰㸳㸮㹔㸿㸧 㹑㸰 㹐㸰 㸯 㹍㹎㹃㸰 㹍㹎㹃㸯 㹂㹁㸰㸲㹔㸦㸩㸧
㸲㸴 㹁㹌㸰㸲 㸰 㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒
㸦㹅㸧 㹐㸰㸿 㸰 㹁㹌㸯㸰 㸱㸱
㸶㸶㹄 㹐㸰 㹒㹀㸰 㸴 㸱 㹑 㹔 㹂㹑 㸯 㸫㸰 㹀 㹁㹆㹅 㹂㹁㸰㸲㹔ࠉ㹇㹌㹎㹓㹒 㸱 㸿 㹉 㹂㹓㹐㹇㹌㹅ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌㸪
㹐㹎 㹒㸯 㸦 㹐㸧 㹒㹐ࠉ㹍㹓㹒 㸲 㹂㸯 㹐㹃㹋㹍㹔㹃ࠉ㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹕㹇㹐㹃㹑㸬
㹁 㸯 㹎㹑㸰 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅
㹑㹎 㹁㹃 㸦㹕 㸧 㸳
㹒㹀㸮 㸰㹑㸱 㸰㹑㸱 㹁㹌 㸯 㸰 㹑㸰 㹐㸰 㸰 㹁㹌㸯㸴 㹎㹕㹀㸯㸦㹆㹁㸳㸳㸧 㹂㹁㸰㸲㹔
㹎㹑㸰
㹒㹀㹅 㹐 㹑 㹒 㹃㹑 㸱 㹑㹕㸰 㹑㹕㸯 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂 㸰㸲㹊 㸯 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㹍㹎
㹃㹄㸳㸫㸵 㸰㹐㸱 㹁㹃 㸰㹐㸱 㸦 㹀㸧
㸲 㹑㹒㹍㹎 㸰 㸳㸮㸮㹫㹱ࠉ㹍㹐ࠉ㹋㹍㹐㹃
ࠉࠉࠉ㸲㸿 㹁㸯 㹁㸰 㹁㸱 㹐㸰 㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹍㹌㹃㸫㹑㹆㹍㹒ࠉ㹇㹌㹎㹓㹒
㸦 㹐㸧 㹑㹒㸿㹐㹒 㸱 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㸿㹐㹒
㸯 㹁㹍㹋㸯 㸲
㹁㸯㸰 㹁㸰㸰 㹁㸱㸰 㸦㹕 㸧 㹎㹑㸯 㹂㹐㹗㹃㹐ࠉ㸿㹌㹑㹕㹃㹐
㹁㸯㸯 㹁㸰㸯 㹁㸱㸯 㹃㹑 㹑㸰 㸰 㹁㹌㸯㸯
㹗㸯 㸳 㹗㸯 㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹎㹑㸯
㸱
㸦㹅 㸧 㹁㹌㸰㸵 㹁㹌㸰㸶 㹁㹌㸰㸷 㹑㸰 㸦 㹀㸧 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸰 㸴
㸲 㹁㸿㹓㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㸴㸮㹕 㹐㸰 㸷㸮㹕 㹗㸰 㸵 㹗㸰
㸦㹉㸧 㹁㹒 㸲 㸱 㸰 㸯 㸲 㸱 㸰 㸯 㸲 㸱 㸰 㸯
㹒㹆㸱 㹗㸱 㸶
7. WIRING [Wiring Diagram]
㹍㹐㸿㹌㹅㹃
ࠉ㹐㹃㹂
㹕㹆㹇㹒㹃
㹀㹊㸿㹁㹉
㹍㹐㸿㹌㹅㹃
ࠉ㹐㹃㹂
㹕㹆㹇㹒㹃
㹀㹊㸿㹁㹉
㹍㹐㸿㹌㹅㹃
ࠉ㹐㹃㹂
㹕㹆㹇㹒㹃
㹀㹊㸿㹁㹉
㸯 㹁㹌㸷
㹃㹄㸯 㹃㹄㸱 㹃㹄㸲 㸰 㹗㸲㸰 㹗㸲㸰Ș 㹗㸰㸯 㹗㸳㸰㹁 㹁㹌㸯㸳 㹁㹃 㹒㹀㸰
㸯㸬㸰㸳㸿 㹗㸴 㹗㸰㸮 㸯 㹑㸰 㹗㸳㸰㸿
㸯㸬㸴㸿 㸯㸬㸴㸿 㹗㸳㸰 㸲㸯 㸲㸯
㹇 㹋㸰 㸫㸯 㹇 㹋㸰 㸫㸰 㹇㹋 㸰㸫 㸱 㸯 㹐㹃㹔㹃㹐㹑㹃 㸱 㹒㸰
㹎㹆㸿㹑㹃
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸰
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸯
㸰㸲㹔㸯 㹐㸰 㹁㹃 㸲㸰 㸲㸰 㹁
㸰 㸳
㸰㸮㹓㹋
㸳㸰 㸲㸰 㹁 㹂㸿 㹍㹔㹊㹂 㸿㹌㹑 㹁㹃
㸲
㹁 㸰㸲㹔 㸰㸲㹃 㸰㸲㹔㸰 㸦㹅㸧
㸳 㹁㹌㸴 㹁㹌㸶 㹁㹌㸲 㹁㹌㸵 㹁㹌㸳 㹁㹌㸱
㹓 㹔 㹕 㹗 㹘 㹖 㸲 㸱 㸰 㸯 㸲 㸱 㸰 㸯
㹁㹌㸯 㸳 㸱 㸯 㸱 㸯 㸵 㸳 㸱 㸯 㸳 㸱 㸯 㸳 㸱 㸯 㸱 㸯
㸲㸷㹋㸯 ࠉ㸷㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸮㸯㸿 㸯 㸰 㹁㹌㸯㸲 㹁㹌㸰
㸯㸯㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸯㸵㸿 㹁㹃 㹒㹀㸱
㹓㸯 㹔 㸯 㹕㸯 㸯㸵
㹐㹗
㹁 㸱㸶 㹐㸲 㹁
㹲㹭 㸱㸵 㸱㸲 㸰㸳 㹑㸱 㸯㸯 㹑㸱 㸴 㹑㸱 㸰㸯㹖 㹂
㹊㹁㹂ࠉ㹁㹌㸵 㸱㸴 㸱㸳 㸯㸮 㹁㹃 㹑
㹗㸳㸰㸿 㸲㸱 㸲㸱
㹇㹋 㸯 㹁
㹖 㸱㸷 㸱㸯 㸯㸶 㹑㸱 㹉 㹖 㸲㸲 㸲㸲
㹐㹗㸰㸯㹖
㸰㸮㸿
㹓㸰 㹕 㸰 㹔㸰 㸳㸰 㸶㸶㹄 㸳㸰 㹑 㹂㸿 㹂㸿
㹉 㹗㸳㸰㸿 㸲㸳 㸲㸳
ࠉ㸷㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸵㸮㸿 㹁㹃 㹁㹃
㸯㸯㸮㹩㹕ࠉ㸲㸴㸮㹔㸭㸯㸷㸳㸿
㸴 㸶 㹑㹉 㸲㸴 㸲㸴
㸰㸮㹕
㹂㸿
㸯㸳㸬㸴㹔㸿 㸯㸳㸬㸴㹔㸿
㹁㹃 㹁㹃 㸱㸳 㹂㸿
㸲㸷㹋 㸯 㹑㹉 㹑㸱 㹑㸰
㹌㹍㹒㹃㹑㸸 㹑㸱 㸯㸶 㸴 㹐㸱
㸯㸬㹑㹇㹘㹇㹌㹅ࠉ㹍㹄ࠉ㹃㹊㹃㹁㹒㹐㹇㹁㸿㹊ࠉ㹁㹍㹋㹎㹍㹌㹃㹌㹒㹑ࠉ㹌㹍㹒ࠉ㹑㹓㹎㹎㹊㹇㹃㹂ࠉ㹀㹗ࠉ㹆㹇㹒㸿㹁㹆㹇ࠉ㹇㹑ࠉ㹒㹆㹃ࠉ㹐㹃㹑㹎㹍㹌㹑㹇㹀㹇㹊㹇㹒㹗 㹒㹀㸰
ࠉࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬 㹒㹀㸰
㸰㸬㹐㸿㹒㹃㹂ࠉ㹂㹐㹗ࠉ㹁㹍㹌㹒㸿㹁㹒ࠉ㹇㹑ࠉ㸿㹁㸯㸰㸮㹔ࠉ㸮㸬㸳㸿㸦㹋㸿㹖㸧 㸯 㸱㹀 㸯 㸱㸿 㸯㸱
㸰㸳 㸶
㹑㸱
㸯㸶
㹑㸱
㸱㸳
㹑㸱
㹑㸰
㹐㸱
ࠉ㸴
㸱㸬㹑㹇㹅㹌㸿㹊ࠉ㹇㹌㹎㹓㹒ࠉ㹄㹍㹐ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹇㹑ࠉ㹂㹁㸰㸲㹔
㸲㸬㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸲㸴㸮㹔㸭㸱㸳㸮㸿㸦㸷㸮㹩㹕㸧㸪㸲㸴㸮㹔㸭㸲㸮㸮㸿㸦㸯㸯㸮㹩㹕㸧ࠉ㹋㸿㹖㸬 㹁㹌㸲㸱 㹁㹌㸲㸲 㹁㹌㸲㸳
ࠉࠉ㹓㹊ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹂㹓㸿㹊ࠉ㹃㹊㹃㹋㹃㹌㹒ࠉࠉ㹒㹇㹋㹃ࠉ㹂㹃㹊㸿㹗ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹒㹗㹎㹃ࠉ㹄㹓㹑㹃㹑㸬 㸶 㹁
㸳㸬㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹄㹍㹐ࠉ㹒㹀㸮ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸱㸳㸮㹋㹁㹋㸬 㸰㸳 㸴 㸲㸰
㸴㸬㹓㹑㹃ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹎㹐㹃㹑㹑㹓㹐㹃ࠉ㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐㹑ࠉ㹑㹓㹁㹆ࠉ㸿㹑ࠉ㸿ࠉ㹐㹇㹌㹅ࠉ㹒㹗㹎㹃ࠉ㹒㹍ࠉ㹒㹀㸮㸭㹒㹀㹅㸭㹒㹀㸰㸭㹒㹀㸱㸬
㸵㸬㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㸿㹖㹇㹋㹓㹋ࠉ㸱ࠉ㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹒㹍ࠉ㹍㹌㹃ࠉ㹁㹍㹌㹂㹓㹇㹒㸬 㹁㹌㹆㹐
㹑㹗㹋㹀㹍㹊 㹎㸿㹐㹒㹑ࠉ㹌㸿㹋㹃 㹑㹗㹋㹀㹍㹊 㹎㸿㹐㹒㹑ࠉ㹌㸿㹋㹃 㸯㸲 㸯㸲 㸯㸱㹀 㸯㸱㸿 㸯㸴 㸯㸳
㸯㸱 㸰 㸯
㹇㹋㸯 㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐 㹂㹑㸿 㹊㹇㹅㹆㹒㹌㹇㹌㹅ࠉ㸿㹐㹐㹃㹑㹒㹃㹐 㹁㹃 㹁㹃 㹁㹃
㸯㸱㹀 㸯㸱㸿 㹑㸱 㸯㸶 㹑㸱 㸯㸶 㹑 㸱 㸱㸳 㹑㸱 㸴 㹑㸱 㸴 㹑㸰 㹐㸱 㹑㸰 㹐㸱
㸯㸱
㹅㹐㸿㹗
㹅㹐㸿㹗
㹅㹐㸿㹗
㹇㹋㸰㸫㸯㸫㸱 㹄㸿㹌ࠉ㹋㹍㹒㹍㹐 㹐 㹐㹃㹑㹇㹑㹒㸿㹌㹁㹃 㹑 㸶㸶㹄 㸳㸰 㹑 㸲㸷㹄㹁㸯
㹁㹊㸿㹑㹑ࠉ㸰ࠉ㹁㹍㹌㹒㹐㹍㹊ࠉ㹁㹇㹐㹁㹓㹇㹒
㹅㹐㸿㹗
㹅㹐㸿㹗
㹅㹐㸿㹗
㸲㸰 㹃㹊㹃㹁㹒㹐㹍㹋㸿㹅㹌㹃㹒㹇㹁ࠉ㹁㹍㹌㹒㸿㹁㹒㹍㹐ࠉ㹄㹍㹐ࠉǼ 㹁㹆㸿㹐㹅㹃ࠉ㹊㸿㹋㹎 㹉 㹉
㹁㹆㹅 㹁㹃 㹁㹃
㹋㸰㸫㸰 㹋㸰㸫㸱
"This wiring diagram is for reference. Refer to the wiring diagram drawing in the control panel for the detail."
㹒㹆㸱 㹒㹆㹃㹐㹋㹇㹑㹒㹍㹐㸦㸰㹌㹂ࠉ㹂㹇㹑㸬㸧 㹗㸳㸰㸿 㹐㹃㹊㸿㹗 㹗㸲㸰Ș 㹐㹃㹊㸿㹗ࠉ㹄㹍㹐ࠉǼ 㸦㸳ࠉ㹑㹃㹁㹍㹌㹂ࠉ㹊㸿㹒㹃㹐ࠉ㸿㹄㹒㹃㹐ࠉǼ㸧
㹐㹗㸰㸯㹖 㹐㹃㹊㸿㹗
㹒㹀㸮 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㹁㸯㸫㸱 㹁㸿㹎㸿㹁㹇㹒㹍㹐 㹍㹌
㹗㸰㸯 㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹐㹃㹊㸿㹗 ࠉ㸿㹒ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹂㹇㹑㹁㹆㸿㹐㹅㹃
㹒㹀㸯㸫㸱 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㸰㸮㹂㸯㸪㸰 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃
㹁㹒 㹁㹓㹐㹐㹃㹌㹒ࠉ㹒㹐㸿㹌㹑㹄㹍㹐㹋㹃㹐 㸰㸮㹓㹋 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹍㹋㹐 㹗㸳㸰㸿 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹐㹃㹊㸿㹗 㹍㹌ࠉ㸿㹒ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹐㹓㹌㹌㹇㹌㹅
㹃㹄㸯㸫㸵 㹄㹓㹑㹃 㸰㸮㸿 㹋㹍㹒㹍㹐㹇㹘㹃㹂ࠉ㹇㹑㹍㹊㸿㹒㹇㹍㹌ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㸿㹇㹐 㹍㹄㹄ࠉ㸿㹒ࠉ㸯㸮ࠉ㹑㹃㹁㹍㹌㹂㹑ࠉ㹊㸿㹒㹃㹐
㸰㸮㹕 㹋㹍㹒㹍㹐㹇㹘㹃㹂ࠉ㹇㹑㹍㹊㸿㹒㹇㹍㹌ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹕㸿㹒㹃㹐 ࠉࠉࠉࠉ㸿㹄㹒㹃㹐ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹑㹒㹍㹎
㹀㹍㹒㹆ࠉ㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㸿㹌㹂ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒 㹂㸿㸯 㹂㸿
㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂ࠉ㹀㹗ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬 㹲㹭 㹲㹭 㹲㹭 㹲㹭ࠉ
㹇㹌ࠉ㸿㹂㹂㹇㹒㹇㹍㹌㸪㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂 㹊㹁㹂ࠉ㹁㹌㸷 㹎㹕㹀㸰ࠉ㹁㹌㸯 㹎㹕㹀㸰ࠉ㹁㹌㸰 㹒㹀㸱 㹒㹀㸱
㹍㹌ࠉ㹒㹆㹃ࠉ㹊㹇㹌㹃ࠉ㹑㹇㹂㹃ࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌㸬ࠉ 㹁㹌
㸱ȭ 㹂㸿㸯㹂㸿 㸱㸰 㸱㸱 㹓㹑㹎 㸲 㸱 㸰 㸯
ࠉ㸿㹁㸲㸴㸮㹔ࠉ㸴㸮㹆㹸 㸯 㸰 Air-Cooled
㹗㹘 㸿㹀
㹐㹎 㸲㸴㸮㹔 㸯㸯㸳㹔 㹁㹀㸯ࠉ㸵㸿 㹁㹃 㹁㹃 㹐㸰
㹐 㹑 㹒 㹓㹑㹎
㹐㹑
㹁㹃 㹁㹃 㹑㸰
㹑㹎 ࠉ㹒㹐 㹑㸰 㸦㹅㸧 㹑㸰 㹐㸰 㸲㸴 㹓㹑㹎ࠉ㹑㹕
㹑㸰 㸲㸶
㸳㸮㸮㹔㸿 㹊㹄 㹒㸰 㹑㹓㹁㹄 㸯 㸰 㸱 㸯 㸰 㸱 㸯 㸰 㸱 㸲 㸯 㸷 㸯 㸯㸱 㸯 㸰 㸶 㸯 㸳 㸱㸰
㹃㹑㹖 㹂 㹑 㸯㸫 㸯 㸿 㹁㹌㸯㸶 㹁㹌㸯㸵 㹁㹌㸰㸳 㹁㹌㸯㸷 㹁㹌㸰㸮 㹁㹌㸰㸯 㹁㹌㸰㸱 㹁㹌㸰㸯ࠉ㹂㹓㸿㹊 㸯
㹗㸳㸰㸿
㹑㸰 㹐㸰 㸯 㹍㹎㹃㸰 㹍㹎㹃㸯 㹂㹁㸰㸲㹔㸦㸩㸧
㹃㹄㸳 㹃㹄㸴 㹁㹌㸰㸲 㸰
㸱㸱 㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒
㹒㹀㸰 㸰 㹂㹁㸰㸲㹔ࠉ㹇㹌㹎㹓㹒 㹁㹌㸯㸰
㹒㹀㸰 㸴 㸱 㹑 㹔 㹂㹑 㸯 㸫㸰 㹀 㹁㹆㹅 㸱 㸿 㹉 㹂㹓㹐㹇㹌㹅ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌㸪
ࠉ㸲㸿 ࠉ㸲㸿 㸦 㹐㸧 㹒㹐ࠉ㹍㹓㹒 㹂㸯 㹐㹃㹋㹍㹔㹃ࠉ㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹕㹇㹐㹃㹑㸬
㸯 㹎㹑㸰 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅 㸲
㹑㸰 㹑㸰㸿 㹐㸰㸿 㹐㸰 㸦㹕 㸧 㸳
㹑㸰 㹐㸰 㸰 㹁㹌㸯㸴 㹎㹕㹀㸯㸦㹆㹁㸳㸳㸧 㹂㹁㸰㸲㹔
㹎㹑㸰
㹒㹀㹅 㹐 㹑 㹒 㹒㹀㸮 㸱 㹑㹕㸰 㹑㹕㸯 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂 㸰㸲㹊 㸯 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㹍㹎
㹑㸰 㹐㸰 㸦 㹀㸧
㸲 㹑㹒㹍㹎 㸰 㸳㸮㸮㹫㹱ࠉ㹍㹐ࠉ㹋㹍㹐㹃
㹑㸰㸿 㹐㸰㸿 㹐㸰 㸦 㹐㸧
㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹑㹒㸿㹐㹒 㸱 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㸿㹐㹒 㹍㹌㹃㸫㹑㹆㹍㹒ࠉ㹇㹌㹎㹓㹒
㹁 㸯
㸦㹕 㸧 㹎㹑㸯 㹂㹐㹗㹃㹐ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸯 㸲
㹁㹌 㹑㸰 㸰 㹁㹌㸯㸯
㸲 㸱 㸰 㸯 㹗㸯 㸳 㹗㸯 㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹎㹑㸯
㹒㸯 㹃㹑 㹑㸰 㸱
㸦㹅 㸧 㸦 㹀㸧 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸰 㸴
㹑㸯 㹐㸰 㸲
㸴㸮㹕 㸷㸮㹕 㹗㸰 㸵 㹗㸰 㹁㸿㹓㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹁㹒 㹐㸯 㹒㹆㸱 㹗㸱 㸶
㹒㹆㸱 㸯 㹁㹌㸯㸱 㹍㹔㹃㹐ࠉ㹊㹍㸿㹂㸦㹑㹓㹀㸧 㹗㸱 㹑㹆㹓㹒㹂㹍㹕㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㸦㹉㸧 㸰 㹓㹌㹊 㸷
㸿㹔㹐㸯 㸿㹔㹐㸰 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂㸸͆㹟͇㹁㹍㹌㹒㸿㹁㹒
㸦㹅㸧 㸦㹅㸧 㹒㹆㸰 㹒㹆㸰 㹍㹔㹃㹐ࠉ㹊㹍㸿㹂㸦㹋㸿㹇㹌㸧 㹐㹃㹋 㸯 㸮 ࠉ
㸦㹊㸧 㹃㹑 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅㸸͆㹟͇㹁㹍㹌㹒㸿㹁㹒
㹃㹄㸵 㹃㹄㸶 㹃㹄㸷 㸦㸩㸧 㸦㸫㸧 㸦㸩㸧 㸦㸫㸧 㸯 㹁㹌㸯㸮
㸰㸲㹔㸮 㸰㸲㹃㸮
㸰 㹁㸮 㹂㸿㸮 㸰 㹒㹀㸯
㸯㸳㸿 㸯㸳㸿 㸯㸳㸿 㹁
㹃㹄㸯 㹃㹄㸰 㹃㹄㸱 㹃㹄㸲 㹒㹆㸯
㹐 㸯 㹁㹌㸷
㹒 㸯㸿 㸯㸬㸰㸳㸿 㸯㸬㸰㸳㸿 㸯㸬㸴㸿 㸯㸬㸴㸿 㸰 㹗㸲㸰 㹗㸲㸰Ș 㹗㸰㸯 㹗㸳㸰㹁 㹁㹌㸯㸳
㹑㸰 㹁㹃 㹗㸳㸰㸿 㹒㹀㸰
㹑 㸯㸿 㹗㸳㸰 㹗㸴 㹗㸰㸮 㸯 㸲㸯 㸲㸯
㸯 㹐㹃㹔㹃㹐㹑㹃 㸱 㹒㸰
㹐 㸯㸿 㸰㸲㹔㸯 㹎㹆㸿㹑㹃 㹐㸰 㹁㹃 㸲㸰 㸲㸰 㹁
㸰 㸳
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸰
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸯
㸲㸴
㸰㸮㹓㹋
㹁 㹂㸿 㸱 㹂㹑㸿 㸵 㹑㸰
㸵㹔㸿
㹍㹔㹊㹂 㸿㹌㹑 㹁㹃
㸲
㸶㸶㹄㸯 㸶㸶㹄㸰 㸰㸲㹔 㸰㸲㹃 㸰㸲㹔㸰 㸦㹅㸧
㸳 㹁㹌㸴 㹁㹌㸶 㹁㹌㸲 㹁㹌㸵 㹁㹌㸳 㹁㹌㸱
㸲㸷㹋㸰 㸲㸷㹋㸱 㹁㹌㸯 㸲 㸱 㸰 㸯 㸲 㸱 㸰 㸯 㸳 㸱 㸯 㸱 㸯 㸵 㸳 㸱 㸯 㸳 㸱 㸯 㸳 㸱 㸯 㸱 㸯
㸱㸬㸴㸿 㸱㸬㸴㸿 㹁㹌㸯㸲 㹁㹌㸰
㹒㹀㸱
㹓 㹔 㹕 㹓 㹔 㹕 㹐㸲 㹁
㹁 㹁 㹑㹎 㸲㸵 㸱㸲 㸰㸳 㸱㸵 㹑㸱
㸲㸶 㸯㸵 㹑㸱 㹗㸳㸰㸿 㸲㸱 㸲㸱 㹂
㹇㹋㸰㸫㸯 㹇㹋㸰㸫㸰 㸯 㸰 㹑㹌 㹁㹃
㹓㸯 㹔㸯 㹕㸯 㸱㸯 㹒㹀㸰 㹁 㸲㸲 㸲㸲
㹖
㸰㸮㸿
ࠉࠉࠉࠉࠉ㸮㹇
㹐㸱㹔
㹐㸱㹔
㹐㸱㹂
㸳㸬㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹄㹍㹐ࠉ㹒㹀㸮ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸱㸳㸮㹋㹁㹋㸬 ࠉࠉࠉࠉࠉࠉ㹊 㹊 㹀
㸴㸬㹓㹑㹃ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹎㹐㹃㹑㹑㹓㹐㹃ࠉ㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐㹑ࠉ㹑㹓㹁㹆ࠉ㸿㹑ࠉ㸿ࠉ㹐㹇㹌㹅ࠉ㹒㹗㹎㹃ࠉ㹒㹍ࠉ㹒㹀㸮㸭㹒㹀㹅㸭㹒㹀㸰㸭㹒㹀㸱㸬 㹁㹋㸰
㸵㸬㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㸿㹖㹇㹋㹓㹋ࠉ㸱ࠉ㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹒㹍ࠉ㹍㹌㹃ࠉ㹁㹍㹌㹂㹓㹇㹒㸬 㹁㹃 㹁
ࠉࠉࠉࠉࠉ㸯㸰
㹁㹊㸿㹑㹑ࠉ㸰ࠉ㹁㹍㹌㹒㹐㹍㹊ࠉ㹁㹇㹐㹁㹓㹇㹒
"This wiring diagram is for reference. Refer to the wiring diagram drawing in the control panel for the detail."
㹒㹆㸱 㹒㹆㹃㹐㹋㹇㹑㹒㹍㹐㸦㸰㹌㹂ࠉ㹂㹇㹑㸬㸧 㹗㸳㸰㸿 㹐㹃㹊㸿㹗 㹍㹌
㹐㹗㸰㸯㹖 㹐㹃㹊㸿㹗 㹗㸰㸯 㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹐㹃㹊㸿㹗 ࠉ㸿㹒ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹂㹇㹑㹁㹆㸿㹐㹅㹃
㹒㹀㸮 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㸰㸮㹂㸯㸪㸰 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃 㹗㸳㸰㸿 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹐㹃㹊㸿㹗 㹍㹌ࠉ㸿㹒ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹐㹓㹌㹌㹇㹌㹅
㹒㹀㸯㸫㸱 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㸰㸮㹓㹋 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹍㹋㹐 㹍㹄㹄ࠉ㸿㹒ࠉ㸯㸮ࠉ㹑㹃㹁㹍㹌㹂㹑ࠉ㹊㸿㹒㹃㹐
㹁㹒 㹁㹓㹐㹐㹃㹌㹒ࠉ㹒㹐㸿㹌㹑㹄㹍㹐㹋㹃㹐 㸰㸮㸿 㹋㹍㹒㹍㹐㹇㹘㹃㹂ࠉ㹇㹑㹍㹊㸿㹒㹇㹍㹌ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㸿㹇㹐 ࠉࠉࠉࠉ㸿㹄㹒㹃㹐ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹑㹒㹍㹎
㹃㹄㸯㸫㸷 㹄㹓㹑㹃
㸲㸶 㹒㹇㹋㹃㹐ࠉ㸦㸱㹑㹃㹁㸧 㹃㹑㹖 㹐㹃㹊㸿㹗
57
7. WIRING [Wiring Diagram]
58
㹀㹍㹒㹆ࠉ㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㸿㹌㹂ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒 㹂㸿㸯 㹂㸿
㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂ࠉ㹀㹗ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬 㹲㹭 㹲㹭 㹲㹭 㹲㹭ࠉ
㹇㹌ࠉ㸿㹂㹂㹇㹒㹇㹍㹌㸪㹋㸿㹇㹌ࠉ㹂㹇㹑㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㹃㸿㹌㹑ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㹎㹐㹍㹔㹇㹂㹃㹂 㹊㹁㹂ࠉ㹁㹌㸷 㹎㹕㹀㸰ࠉ㹁㹌㸯 㹎㹕㹀㸰ࠉ㹁㹌㸰 㹒㹀㸱 㹒㹀㸱
㹍㹌ࠉ㹒㹆㹃ࠉ㹊㹇㹌㹃ࠉ㹑㹇㹂㹃ࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌㸬ࠉ 㹁㹌
㹂㸿㸯㹂㸿 㸱㸰 㸱㸱 㹓㹑㹎 㸲 㸱 㸰 㸯
㸱ȭ 㸯 㸰
㹗㹘
Water-Cooled
ࠉ㸿㹁㸲㸴㸮㹔ࠉ㸴㸮㹆㹸 㸿 㹀
㹐㹎 㸲㸴㸮㹔 㸯㸯㸳㹔 㹁㹀㸯ࠉ㸵㸿 㹁㹃 㹁㹃 㹐㸰
㹐 㹑 㹒 㹓㹑㹎
㹐㹑
㹁㹃 㹁㹃 㹑㸰
㹑㹎 ࠉ㹒㹐 㹑㸰 㸦㹅㸧 㹑㸰 㹐㸰 㸲㸴 㹓㹑㹎ࠉ㹑㹕
㹑㸰 㸲㸶
㸳㸮㸮㹔㸿 㹊㹄 㹒㸰 㹑㹓㹁㹄 㸯 㸰 㸱 㸯 㸰 㸱 㸯 㸰 㸱 㸲 㸯 㸷 㸯 㸯㸱 㸯 㸳 㸱㸰
㹃㹑㹖 㹂 㹑 㸯㸫 㸯 㸿 㹁㹌㸯㸶 㹁㹌㸯㸵 㹁㹌㸰㸳 㹁㹌㸯㸷 㹁㹌㸰㸮 㹁㹌㸰㸱 㹁㹌㸰㸯ࠉ㹂㹓㸿㹊 㸯
㹗㸳㸰㸿
㹑㸰 㹐㸰 㸯 㹍㹎㹃㸰 㹍㹎㹃㸯 㹂㹁㸰㸲㹔㸦㸩㸧
㹃㹄㸳 㹃㹄㸴 㹒㹀㸰 㹁㹌㸰㸲 㸰
㸱㸱 㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒
㸰 㹂㹁㸰㸲㹔ࠉ㹇㹌㹎㹓㹒 㹁㹌㸯㸰
ࠉ㸲㸿 ࠉ㸲㸿 㹒㹀㸰 㸴 㸱 㹑 㹔 㹂㹑 㸯 㸫㸰 㹀 㹁㹆㹅 㸱 㸿 㹉 㹂㹓㹐㹇㹌㹅ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌㸪
㸦 㹐㸧 㹒㹐ࠉ㹍㹓㹒 㸲 㹂㸯 㹐㹃㹋㹍㹔㹃ࠉ㹑㹆㹍㹐㹒ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹕㹇㹐㹃㹑㸬
㹑㸰 㹑㸰㸿 㹐㸰㸿 㹐㸰 㸯 㹎㹑㸰 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅
㸦㹕 㸧 㸳
㹑㸰 㹐㸰 㸰 㹁㹌㸯㸴 㹎㹕㹀㸯㸦㹆㹁㸳㸳㸧 㹂㹁㸰㸲㹔
㹎㹑㸰
㹒㹀㹅 㹐 㹑 㹒 㹒㹀㸮 㹐㸰 㸱 㹑㹕㸰 㹑㹕㸯 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂 㸰㸲㹊 㸯 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㹍㹎
㹑㸰 㸦 㹀㸧
㹑㸰㸿 㹐㸰㸿 㸲 㹑㹒㹍㹎 㸰 㸳㸮㸮㹫㹱ࠉ㹍㹐ࠉ㹋㹍㹐㹃
㹐㸰 㸦 㹐㸧
㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹑㹒㸿㹐㹒 㸱 㹐㹃㹋㹍㹒㹃ࠉ㹑㹒㸿㹐㹒 㹍㹌㹃㸫㹑㹆㹍㹒ࠉ㹇㹌㹎㹓㹒
㹁 㸯
㹁㹌 㸦㹕 㸧 㹎㹑㸯 㹂㹐㹗㹃㹐ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸯 㸲
㸲 㸱 㸰 㸯 㹑㸰 㸰 㹁㹌㸯㸯
㹗㸯 㸳 㹗㸯 㹍㹎㹃㹐㸿㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹎㹑㸯
㹃㹑 㸱
㹒㸯 㹑㸰 㸦 㹀㸧 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㸿㹌㹑㹕㹃㹐 㹁㹍㹋㸰 㸴
㸦㹅 㸧 㹐㸰 㸲
㹑㸯 㸴㸮㹕 㸷㸮㹕 㹗㸰 㸵 㹗㸰 㹁㸿㹓㹒㹇㹍㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㹁㹒 㹐㸯 㹒㹆㸱 㹍㹔㹃㹐ࠉ㹊㹍㸿㹂㸦㹑㹓㹀㸧 㹗㸱 㸶
7. WIRING [Wiring Diagram]
㸦㹉㸧
㹒㹆㸱 㸯 㹁㹌㸯㸱 㹗㸱 㹑㹆㹓㹒㹂㹍㹕㹌 㹂㹐㹗͇㹟͇㹁㹍㹌㹒㸿㹁㹒㸦㸮㸬㸳㸿㸧
㸿㹔㹐㸯 㸿㹔㹐㸰 㸰 㹓㹌㹊 㸷
㸦㹅㸧 㸦㹅㸧 㹃㹖㹒㹃㹐㹌㸿㹊ࠉ㹊㹍㸿㹂㸭㹓㹌㹊㹍㸿㹂㸸͆㹟͇㹁㹍㹌㹒㸿㹁㹒
㸦㹊㸧 㹃㹑 㹒㹆㸰 㹒㹆㸰 㹍㹔㹃㹐ࠉ㹊㹍㸿㹂㸦㹋㸿㹇㹌㸧 㹐㹃㹋 㸯 㸮 ࠉ
㹃㹄㸵 㹃㹄㸶 㹃㹄㸷 㸦㸩㸧 㸦㸫㸧 㸰㸲㹃㸮 㸦㸩㸧 㸦㸫㸧 㸯 㹁㹌㸯㸮 㹐㹃㹋㹍㹒㹃ࠉ㹑㹃㹒㹒㹇㹌㹅㸸͆㹟͇㹁㹍㹌㹒㸿㹁㹒
㸰㸲㹔㸮 㹁㸮 㹂㸿㸮 㸰 㹒㹀㸯
㸯㸳㸿 㸯㸳㸿 㸯㸳㸿 㹁
㹃㹄㸯 㹃㹄㸰 㹃㹄㸱 㹃㹄㸲 㹒㹆㸯
㹐 㸯 㹁㹌㸷
㹒㸯㸿 㸯㸬㸰㸳㸿 㸯㸬㸰㸳㸿 㸯㸬㸴㸿 㸯㸬㸴㸿 㸰 㹗㸲㸰 㹗㸲㸰Ș 㹗㸰㸯 㹗㸳㸰㹁 㹁㹌㸯㸳
㹑㸰 㹁㹃 㹗㸳㸰㸿 㹒㹀㸰
㹑㸯㸿 㹗㸳㸰 㹗㸴 㹗㸰㸮 㸯 㸲㸯 㸲㸯
㸯 㹐㹃㹔㹃㹐㹑㹃 㸱 㹒㸰
㹐㸯㸿 㸰㸲㹔㸯 㹎㹆㸿㹑㹃 㹐㸰 㹁㹃 㸲㸰 㸲㸰 㹁
㸲㸴 㸰 㸳
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸰
㹲㹭ࠉ㹎㹕㹀㸰ࠉ㹒㸿㹀㸯
㸰㸮㹓㹋
㹁 㹂㸿 㸱 㹂㹑㸿 㸵 㹑㸰
㸵㹔㸿
㹍㹔㹊㹂 㸿㹌㹑 㹁㹃
㸲
㸶㸶㹄㸯 㸶㸶㹄㸰 㸰㸲㹔 㸰㸲㹃 㸰㸲㹔㸰 㸦㹅㸧
㸳 㹁㹌㸴 㹁㹌㸶 㹁㹌㸲 㹁㹌㸵 㹁㹌㸳 㹁㹌㸱
㸲㸷㹋㸰 㸲㸷㹋㸱 㹁㹌㸯 㸲 㸱 㸰 㸯 㸲 㸱 㸰 㸯 㸳 㸱 㸯 㸱 㸯 㸵 㸳 㸱 㸯 㸳 㸱 㸯 㸳 㸱 㸯 㸱 㸯
㸮㸬㸵㸿 㸮㸬㸵㸿 㹁㹌㸯㸲 㹁㹌㸰
㹒㹀㸱
㹓 㹔 㹕 㹓 㹔 㹕 㹐㸲 㹁
㹁 㹁 㹑㹎 㸲㸵 㸱㸲 㸰㸳 㸱㸵 㹑㸱 㹂
㹑㹌 㸲㸶 㸯㸵 㹑㸱 㹗㸳㸰㸿 㸲㸱 㸲㸱
㹇㹋㸰㸫㸯 㹇㹋㸰㸫㸰 㸯 㸰 㹁㹃
㹓㸯 㹔㸯 㹕㸯 㸱㸯 㹒㹀㸰 㹁 㸲㸲 㸲㸲
㹖
㸰㸮㸿
ࠉ㸲㸴㸮㹔㸭㸯㸷㸳㸿 㹁 㹂㸿
ࠉ㹑㹌
㸦㸩㸧ࠉ㹑㹌ࠉࠉࠉࠉࠉࠉ㸯 㸶㸶㹄㸰 㸰㸳 㹑
㸯㸳㸬㸴㹔㸿 㸯㸳㸬㸴㹔㸿
㸦㸫㸧ࠉࠉࠉࠉࠉࠉ㸱 㹑 㹑 㹉 㹂㸿
㹌㹍㹒㹃㹑㸸 㹎㹊㹁 㹃㹑㹖 㹁㹌㹆㹐
㸶 㹉 㹉
㸯㸬㹑㹇㹘㹇㹌㹅ࠉ㹍㹄ࠉ㹃㹊㹃㹁㹒㹐㹇㹁㸿㹊ࠉ㹁㹍㹋㹎㹍㹌㹃㹌㹒㹑ࠉ㹌㹍㹒ࠉ㹑㹓㹎㹎㹊㹇㹃㹂ࠉ㹀㹗ࠉ㹆㹇㹒㸿㹁㹆㹇ࠉ㹇㹑ࠉ㹒㹆㹃ࠉ㹐㹃㹑㹎㹍㹌㹑㹇㹀㹇㹊㹇㹒㹗 㹎㸰㸲 㹐㹓㹌 㹁㹃 㹁㹃
ࠉࠉ㹍㹄ࠉ㹒㹆㹃ࠉ㹁㹓㹑㹒㹍㹋㹃㹐㸬 㹄㹕 㸰 㸯
㸰㸬㹐㸿㹒㹃㹂ࠉ㹂㹐㹗ࠉ㹁㹍㹌㹒㸿㹁㹒ࠉ㹇㹑ࠉ㸿㹁㸯㸰㸮㹔ࠉ㸮㸬㸳㸿㸦㹋㸿㹖㸧 ࠉࠉࠉࠉࠉࠉ㸶
㸱㸬㹑㹇㹅㹌㸿㹊ࠉ㹇㹌㹎㹓㹒ࠉ㹄㹍㹐ࠉ㹐㹃㹋㹍㹒㹃ࠉ㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹇㹑ࠉ㹂㹁㸰㸲㹔 㹇㹌㹔 ࠉࠉࠉࠉࠉࠉ㹆
㸮 㹋㹍㹆㹐
㸲㸬㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹎㹐㹍㹒㹃㹁㹒㹇㹍㹌ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸲㸴㸮㹔㸭㸱㸮㸮㸿㸦㸷㸮㸭㸯㸯㸮㹩㹕㸧ࠉ㹋㸿㹖㸬㹓㹊ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹂㹓㸿㹊ࠉ㹃㹊㹃㹋㹃㹌㹒 ࠉࠉࠉࠉࠉࠉ㸮 㸿 㹒㹀㸰
ࠉࠉ㹁㹊㸿㹑㹑ࠉ㹈ࠉ㸴㸮㸮㹔ࠉ㹀㹐㸿㹌㹁㹆ࠉ㹁㹇㹐㹁㹓㹇㹒ࠉ㹒㹗㹎㹃ࠉ㹄㹓㹑㹃㹑㸬 ࠉࠉࠉࠉࠉ㸮㹇
㹑㸱
㸱㸵
㹑㸰
㹑㸰
㹑㸰
㹊
㹐㸱㹔
㹐㸱㹔
㹐㸱㹂
㸳㸬㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹄㹍㹐ࠉ㹒㹀㸮ࠉ㹑㹆㸿㹊㹊ࠉ㹀㹃ࠉ㸱㸳㸮㹋㹁㹋㸬 ࠉࠉࠉࠉࠉࠉ㹊 㹀
㸴㸬㹓㹑㹃ࠉ㹊㹇㹑㹒㹃㹂ࠉ㹎㹐㹃㹑㹑㹓㹐㹃ࠉ㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐㹑ࠉ㹑㹓㹁㹆ࠉ㸿㹑ࠉ㸿ࠉ㹐㹇㹌㹅ࠉ㹒㹗㹎㹃ࠉ㹒㹍ࠉ㹒㹀㸮㸭㹒㹀㹅㸭㹒㹀㸰㸭㹒㹀㸱㸬 㹁㹋㸰
㸵㸬㹁㹍㹌㹌㹃㹁㹒ࠉ㹋㸿㹖㹇㹋㹓㹋ࠉ㸱ࠉ㹄㹇㹃㹊㹂ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹁㹍㹌㹂㹓㹁㹒㹍㹐ࠉ㹒㹍ࠉ㹍㹌㹃ࠉ㹁㹍㹌㹂㹓㹇㹒㸬 ࠉࠉࠉࠉࠉ㸯㸰 㹁㹃 㹁
㹑㹗㹋㹀㹍㹊 㹎㸿㹐㹒㹑ࠉ㹌㸿㹋㹃 㹑㹗㹋㹀㹍㹊 㹎㸿㹐㹒㹑ࠉ㹌㸿㹋㹃 㸦㹐㹓㹌㸧㸯㸯
㸿㹊㸰
㹇㹋㸯 㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐 㹂㹑㸿 㹊㹇㹅㹆㹒㹌㹇㹌㹅ࠉ㸿㹐㹐㹃㹑㹒㹃㹐 㸿㹊㸯 㸲㸷㹋㸰
㸦㹅㸧
㹁㹌㸱㸶
㹇㹋㸰㸫㸯㸪㸰 㹄㸿㹌ࠉ㹋㹍㹒㹍㹐 㹐 㹐㹃㹑㹇㹑㹒㸿㹌㹁㹃 㸿㹊㸮
㹁㹊㸿㹑㹑ࠉ㸰ࠉ㹁㹍㹌㹒㹐㹍㹊ࠉ㹁㹇㹐㹁㹓㹇㹒
"This wiring diagram is for reference. Refer to the wiring diagram drawing in the control panel for the detail."
㹒㹆㸱 㹒㹆㹃㹐㹋㹇㹑㹒㹍㹐㸦㸰㹌㹂ࠉ㹂㹇㹑㸬㸧 㹗㸳㸰㸿 㹐㹃㹊㸿㹗 㹍㹌
㹐㹗㸰㸯㹖 㹐㹃㹊㸿㹗 㹗㸰㸯 㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹐㹃㹊㸿㹗 ࠉ㸿㹒ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃ࠉ㹂㹇㹑㹁㹆㸿㹐㹅㹃
㹒㹀㸮 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㸰㸮㹂㸯㸪㸰 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹁㹍㹌㹂㹃㹌㹑㸿㹒㹃 㹗㸳㸰㸿 㹍㹎㹃㹐㸿㹒㹇㹍㹌ࠉ㹐㹃㹊㸿㹗 㹍㹌ࠉ㸿㹒ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹐㹓㹌㹌㹇㹌㹅
㹒㹀㸯㸫㸱 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹊㹍㹁㹉 㸰㸮㹓㹋 㹑㹍㹊㹃㹌㹍㹇㹂ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹍㹋㹐 㹍㹄㹄ࠉ㸿㹒ࠉ㸯㸮ࠉ㹑㹃㹁㹍㹌㹂㹑ࠉ㹊㸿㹒㹃㹐
㹁㹒 㹁㹓㹐㹐㹃㹌㹒ࠉ㹒㹐㸿㹌㹑㹄㹍㹐㹋㹃㹐 㸰㸮㸿 㹋㹍㹒㹍㹐㹇㹘㹃㹂ࠉ㹇㹑㹍㹊㸿㹒㹇㹍㹌ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㸿㹇㹐 ࠉࠉࠉࠉ㸿㹄㹒㹃㹐ࠉ㹋㸿㹇㹌ࠉ㹋㹍㹒㹍㹐ࠉ㹑㹒㹍㹎
㹃㹄㸯㸫㸷 㹄㹓㹑㹃 㸰㸮㹕 㹋㹍㹒㹍㹐㹇㹘㹃㹂ࠉ㹇㹑㹍㹊㸿㹒㹇㹍㹌ࠉ㹔㸿㹊㹔㹃ࠉ㹄㹍㹐ࠉ㹕㸿㹒㹃㹐
㸲㸶 㹒㹇㹋㹃㹐ࠉ㸦㸱㹑㹃㹁㸧 㹃㹑㹖 㹐㹃㹊㸿㹗
㹁㹊㸿㹑㹑ࠉ㸰ࠉ㹁㹍㹌㹒㹐㹍㹊ࠉ㹁㹇㹐㹁㹓㹇㹒 㹒㹀㸱
㹁㹌 㹁 㹁
㹂㸿㸯 㹓㹑㹎
㸯
㹂㸿 㹂㸿㸯 㹂㸿㸯
㹐㹃㹋㹍㹒㹃ࠉ㹓㹌㹊㹍㸿㹂ࠉ㹑㹒㹍㹎
㸰
㹁 㹓㹑㹎 㹂㸿
㹒㹆㸲 㹒㹆㸳 㸱㸰 㸳㸮㸮㹫㹱ࠉ㹍㹐ࠉ㹋㹍㹐㹃
㸱
㹐 㹑 㹒 㹊㹃㹂 㸱㸰 㹍㹌㹃㸫㹑㹆㹍㹒ࠉ㹇㹌㹎㹓㹒
㸲
㹎㹑㸲
㸱㸱 㸱㸱
㸦㹐 㸧 㸦 㹕㸧 㸦㹀㸧 㹁
㸯 㸰 㸱 㸲 㸯 㸰 㸱 㸲 㸯 㸰 㸯 㸰
㹂㹁ࠉ㹅㹌㹂㸦㹂㸿㸧
㹂㹁㸰㸲㹔㸦㹁㸧
㹐 㹑 㹒 㹒㸿㹀㸯 㹊㹍 㸿㹂 㹐 㹃㹋 㹍㹔 㹃ࠉ 㹒㹕㹍 ࠉ㹑 㹆㹍 㹐㹒 ࠉ㹁㹇 㹐㹁 㹓㹇 㹒ࠉ 㹕㹇㹐 㹃㹑 ࠉ
㹙㸯㸮㹦㹛 㸿㹓㹒㹍
㹋㹍 㹌㹇㹒㹍㹐
㹄㹓㹌㹁 㹑㹆㹓㹒㹂㹍㹕㹌 ࠉ㹑㹒㸿㹐㹒 㹄 㹐㹍 㹋ࠉ 㹃㹇 㹒㹆㹃 㹐ࠉ 㹍㹄 ࠉ㹒 㹆㹃ࠉ 㹒㹕 㹍ࠉ 㹓㹌 㹇㹒㹑 㸬
㹐㸯 㹑㸯 㹒㸯 㹒㸿㹀㸰 㹐㹃㹑㹃㹒
㹋㹃㹌 㹓
㹊㹁㹂 㹑㹃㹊㹃㹁㹒
㹐㹃㹋㹍㹒㹃 ࠉ㸭㹕㹇㹂㹃 㹂㹐㹗㹃㹐 㹑㹒㸿㹐㹒 㹑㹒㹍㹎 㹒㹀㸱 㹒㹀㸱
㹁㹌㸵 㸩㸭㸫
㹓㹎㸭 㸦㹋㸿㹑㹒㹃㹐㸧 㸦㹑㹊㸿㹔㹃㸧
㸦 㹅㸧 㹎㹍㹕㹃㹐 㹂㹍㹕 㹌 㹑㹒㹐 㸯 㸰 㹁 㹁
㸯 㹂㸿 㹂㸿
㸦㹉㸧
㸰 㹑㹃㹒 㹂㸯 㹂㸯
㸦㹊㸧 㸯 㸷 㸯 㸯㸱
㹁㹌㸯㸮 㹁㹌㸷 㹁㹌㸶 㹎㹕㹀㸰 㹂㸰 㹂㸰
㹁㹒 㹁㹌㸯 㹁㹌㸰
㸱 㸰 㸯 㸯 㸰 㸱 㸯 㸳
㹂㸱 㹂㸱
㹂㸲 㹂㸲
㹃㹄㸯 㹂㸳 㹂㸳
㸰㸲㹔
㹂㸴 㹂㸴
㹃㹄㸰 㹐㹑㸩
㹐㹑㸲㸶㸳㸦㸩㸧
㸰㸲㹃 㹐㹑㸫
㹐㹑㸲㸶㸳㸦㸫㸧
㹕㹇 㹐㹇㹌㹅ࠉ 㹀㹃㹒㹕 㹃㹃㹌ࠉ㹃 㸿㹁㹆ࠉ㹓 㹌㹇㹒ࠉ
㹑㹆 㸿㹊㹊ࠉ㹀 㹃ࠉ㹑㹆 㹇㹃㹊㹂ࠉ 㹁㸿㹀㹊㹃 㸬
㹃㹄㸱 㸦㸩㸧 㹁
㹃㹄㸲 㹁㹊㸿㹑㹑ࠉ㸰ࠉ㹁㹍㹌㹒㹐㹍㹊ࠉ㹁㹇㹐㹁㹓㹇㹒
㸦㸫㸧 㹂㸿
㹂㸯 㹂㸰 㹂㸱 㹂㸲 㹂㸳 㹂㸴
㸯 㸰 㸱 㸯 㸰 㸱 㸯 㸰 㸱 㸲 㸯 㸷 㸯 㸯㸱 㸯 㸳 㸯 㸰 㸱 㸲 㸳 㸴 㸵 㸶
㹁㹌㸯㸶 㹁㹌㸯㸵 㹁㹌㸰㸳 㹁㹌㸯㸷 㹁㹌㸰㸮 㹁㹌㸰㸱 㹁㹌㸰㸯
㸲㸶㸳㹂㹎 㸲㸶㸳㹃㹖 㸲㸶㸳㹄㹁 㹍㹎㹃㸰 㹍㹎㹃㸯 㹂㹓㸿㹊
㹑㹗㹋㹀㹍㹊 㹎㸿㹐㹒㹑ࠉ㹌㸿㹋㹃
ࠉ㹎㹕㹀㸯 㹁㹍㹌㹒㹐㹍㹊ࠉ㹎㹁ࠉ㹀㹍㸿㹐㹂
ࠉ㹎㹕㹀㸰 㹂㹇㹑㹎㹊㸿㹗ࠉ㹎㹁ࠉ㹀㹍㸿㹐㹂 㹐㹃㹄㹃㹐㹃㹌㹁㹃㸸
ࠉ㹊㹁㹂 㹊㹁㹂ࠉ㹋㹍㹌㹇㹒㹍㹐 㹁 㹐㹃㹄㹃㹐ࠉ㹒㹍ࠉ㹒㹆㹃ࠉ㹇㹌㹑㹇㹂㹃ࠉ㹍㹄ࠉ㹒㹆㹃
ࠉ㹎㹑㸲 㹎㹐㹃㹑㹑㹓㹐㹃ࠉ㹑㹃㹌㹑㹍㹐㸦㹍㹇㹊㸧 㸿㹇㹐ࠉ㹁㹍㹋㹎㹐㹃㹑㹑㹍㹐㸪㹀㹓㹒ࠉ㹌㹍㹒ࠉ㹇㹌ࠉ㹒㹆㹃ࠉ
ࠉ㹒㹆㸲 㹒㹆㹃㹐㹋㹇㹑㹒㹍㹐㸦㸯㹑㹒ࠉ㹂㹇㹑㸬㸧 㹁㹍㹌㹒㹐㹍㹊ࠉ㹎㸿㹌㹃㹊
ࠉ㹒㹆㸳 㹒㹆㹃㹐㹋㹇㹑㹒㹍㹐㸦㹍㹇㹊㸧
"This wiring diagram is for reference. Refer to the wiring diagram drawing in the control panel for the detail."
㹒㹀㸮 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹐㹍㹁㹉
㹐㹃㹄㹃㹐ࠉ㹒㹍ࠉ㹒㹆㹃ࠉ㹕㹇㹐㹇㹌㹅ࠉ㹂㹇㸿㹅㹐㸿㹋ࠉ㸯
㹒㹀㸰㸪㸱 㹒㹃㹐㹋㹇㹌㸿㹊ࠉ㹀㹐㹍㹁㹉
ࠉ㹁㹒 㹁㹓㹐㹐㹃㹌㹒ࠉ㹒㹐㸿㹌㹑㹄㹍㹐㹋㹃㹐
㹓㹑㹎 㹓㹌㹊㹍㸿㹂ࠉ㹑㹒㹍㹎ࠉ㹑㹕㹇㹒㹁㹆
㹀㹒 㹀㸿㹒㹒㹃㹐㹗
59
7. WIRING [Wiring Diagram]
8. STANDARD COMPONENTS AND SUBSYSTEMS
8.1 Standard Components
⑴ Airend ⑷ Intercooler
A rotor assembly rotates while the timing gear keeps Air-Cooled
a precise clearance between the male and female The air-cooled intercooler is made of aluminum. The
rotors. This non-contacting, high speed rotation of intake air is compressed up to 29 psi (0.20 MPa) (and
the rotor assemblies compresses the intake air. consequently heated) by the 1st stage airend. The
There is no oil injected into the rotor assemblies intercooler cools the heated air to an atmospheric
during the compression process, allowing the air temperature + approx. 27°F (15℃) and separates the
compressor to discharge oil free compressed air. water vapor from the discharge air before the air
⑴ Rotors: The surfaces of the rotors are finished enters the 2nd stage airend in the process.
with a special heat-resistant PTFE-free
Water-Cooled
coating designed to precisely limit the
The water-cooled intercooler is shell and tube type.
clearances between the male and female
The intake air is compressed up to 29 psi (0.20
rotors and prevent rust.
MPa) (and consequently heated) by the 1st stage
⑵ Bearing: The heavier male rotors are supported
airend. The intercooler cools the heated air to
by bearings that are larger in diameter,
cooling water temperature + approx. 27∼36°F (15
thus increasing service life.
∼20℃) and separates the water vapor from the
⑶ Case: The jackets for oil (air-cooled model) or
discharge air before the air enters the 2nd stage
for cooling water (water-cooled model) are
airend in the process.
provided on the case to absorb the heat of
compression. ⑸ Hi-Precooler Air-Cooled
⑷ Timing gears: A pair of precision finished timing The air-cooled Hi-precooler is located between the
gears is mounted on the ends of the rotor 2nd stage airend and the intercooler, and has the
shafts to keep a precise clearance between the following functions:
rotors and prevent contact during rotation. -Primarily cool the hot compressed air discharged
⑸ Shaft seal: The sealing mechanism consists of by the airend.
both 1.) Air seals and 2.) Visco-type seals.
Air seals prevent the compressed air from
⑹ Aftercooler
Air-Cooled
leaking out of the compression chamber.
Visco-type seals prevent the oil in the gear The air-cooled aftercooler is made of aluminum. It is
case from entering the compression chamber. located downstream of the check valve and reduces
the discharge air temperature down to an atmospheric
⑵ Compressor Drive Train temperature +27° F (15℃) or lower and separates the
The air compressor employs a high efficient, 2-pole water vapor from the discharge air in the process.
for fixed speed type or 6-pole for Vtype, totally
Water-Cooled
enclosed, fan cooled (TEFC) motor. The rotation
The water-cooled intercooler is shell and tube type. It
speed of both the 1st and 2nd stage airends are
is located downstream of the check valve and reduces
increased to a properly rated level by a set of step-up
the discharge air temperature down to cooling water
gears in the gear case.
temperature + 23° F (13℃) and separates the water
⑶ Capacity Control System vapor from the discharge air in the process.
[Fixed-speed type]
When the demand of compressed air decreases, the
⑹ Check valve
The check valve is located downstream of the 2nd stage
system closes the suction throttle valve and
airend and prevents backflow of the discharge air.
exhausts the internal compressed air to atmosphere
at the same time, thus unloading the air compressor. ⑺ Lubricating system
The lubricating subsystem consists of the oil pump,
When demand of the compressed air decreases, the oil strainer, oil filter, oil cooler and oil relief valve.
system reduces the motor speed. And When The oil pump circulates the oil in the gear case oil
demand of the compressed air decreases more, sump through the lubrication subsystem, keeping
purges the compressed air to atmosphere. the bearings, gears, etc. lubricated.
60
8. STANDARD COMPONENTS AND SUBSYSTEMS [Air/Oil/Water Flow]
Water-Cooled
61
8. STANDARD COMPONENTS AND SUBSYSTEMS [Air/Oil/Water Flow]
54 21
Suction
39 22 41
24
63SV
23 37
PS4
4 Control air
TH4 MOHR
1 Air Intake
32 for Motor
2
35
TH5 5 Air Intake
TH3
for coolers
38 34
3 36 40
31
33
8
PS1
TH2
7 PS2
10 15
14
M
14 Discharge
13 16
11
12 13 16 6 9
62
8. STANDARD COMPONENTS AND SUBSYSTEMS [Air/Oil/Water Flow]
Exhaust Exhaust
53 52 51
54 21
Suction
23
22
39 41
24
22 24
63SV
PS4 23
4 37 Control air
TH4 MOHR
1 Air Intake
32 for Motor
2
35
TH5 5 Air Intake
TH3
for coolers
38 34
3 36 40
31
33
8
PS1
TH2
7 PS2
10 15
14
M
Discharge
13 16 11
12 14 13 16 6 9
63
8. STANDARD COMPONENTS AND SUBSYSTEMS [Air/Oil/Water Flow]
Suction
Motorized Water
Isolation Valve
M Cooling Water In
64
8. STANDARD COMPONENTS AND SUBSYSTEMS [Air/Oil/Water Flow]
Suction
Motorized Water
Isolation Valve
M Cooling Water In
65
8. STANDARD COMPONENTS AND SUBSYSTEMS [Cooling Water]
8.3 Cooling Water Water-Cooled a) The cooling water pipe could freeze and burst in
cold temperatures.
1. Cooling Water Quality b) The airend case can be overcooled and develop
If a cooling tower (open-type circulatory cooling water moisture internally; thus leading to scaling in the
system) supplies the cooling water to the Air cooling water jackets.
compressor, problems such as corrosion, scale, and
② Clean the cooling water subsystem (cooling water
slime may be caused by:
jackets of the first- and second-stage airends,
(1) higher mineral content due to concentration,
intercooler, aftercooler, and oil cooler) periodically.
(2) contamination by foreign matter like insects, and/or
(3) production of algae or bacterium. Using the best 2. Control of Cooling Water
quality cooling water is highly recommended. The service life of the cooling water system depends on
(4) Refer to the table “Cooling Water Quality” below for water quality. If the cooling water quality is not within
the open type circulatory system. specification, the cooler pipes can corrode or scaling can
① Stop the cooling water flow, when the air compressor occur. To avoid the problem, periodically sample the
has stopped. Open the petcock and the water drain cooling water used and subject it to a quality inspection.
valve to drain the cooling water (see Figure 1 below). 3. Quantity and Pressure of Cooling Water
Failure to perform step 1, can lead to the following: Refer to the table “Quantity and Pressure of Cooling
Water” below.
Water Relief Pet Cock
CAUTION
Performance of the coolers varies depending
on the extent of throttling the stop valves at
the cooling water inlet and outlet.
To control the cooling water flow rate, throttle
Water Drain Valve the stop valve at the outlet and leave the stop
valve at the inlet opened completely.
■ Cooling Water Quality
Problem
No Item Make-up Water System Water Used
Corrosion Scale
1 pH [at 77°F(25℃)] 6.0 to 8.0 6.5 to 8.0 ○ ○
2 Electrical Conductance [at 77°F(25℃)] (ms/m) less than 30 less than 80 ○ ○
3 Chloride Ion Clー (mgClー/ liter) less than 50 less than 200 ○ −
4 Sulfuric Acid Ion SO42ー (mgSO42ー /ℓ) less than 50 less than 200 ○ −
5 Acid Consumption [at pH 4.8] (mgCaCO3 /ℓ) less than 50 less than 100 − ○
6 Total Hardness (mgCaCO3 /ℓ) less than 70 less than 200 − ○
7 Calcium Hardness (mgCaCO3 /ℓ) less than 50 less than 150 − ○
8 Ferrous Substance (mgFe/ℓ) less than 0.3 less than 1.0 ○ ○
9 Sulphur Ion S2ー (mgS2ー /ℓ) Not detected Not detected ○ −
10 Ammonium Ion NH4 (mgNH4+ /ℓ) less than 0.1 less than 1.0 ○ −
11 Ionizing Silica SiO2 (mgSiO2 / liter) less than 30 less than 50 − ○
12 Isolated Carbonic Acid CO2 (mgCO2 /ℓ) less than 4 less than 4 ○ −
13 Nitric Acid Ion NO3ー (mgNO3 ー /ℓ) less than 0.5 less than 0.5 ○ −
14 Organic Substance (KMnO4 Consumption) (mg/ℓ) less than 10 less than 10 ○ ○
15 Turbidity (mg/ℓ) less than 10 less than 10 ○ ○
Notes: 1. System Water is the one that passes through a heat exchanger of circulatory or qnon-circulatory system.
Make-up Water is the one that is supplied to a cooling tower.
2. Above No. 1, 2, 4, 5, 7∼12 are based on the standard: JRA-GL-02-1994.JRA: (Japan Refrigeration and Air Conditioning Industry Association)
3. The above criteria does NOT give any assurance of trouble-free or problem-free conditions due to other and time-depending factors but the minimum
requirement.
66
8. STANDARD COMPONENTS AND SUBSYSTEMS [Capacity Control System]
START button ON Discharge pipe pressure rises Discharge pipe pressure drops 3-way solenoid valve (20Ux)
switched over to pressurize
Airend starts rotation to Pressure sensor (PS) operates Pressure sensor (PS) operates Chamber (A)
compress minor amounts of air
3-way solenoid valve (20Ux) 3-way solenoid valve (20Ux) Suction throttle valve
Starts in no load switched over to pressurize switched over to pressurize (STV) closes
Chamber (A) Chamber (B)
Changes to full voltage delta connection Blowoff valve opens
Suction throttle valve Suction throttle valve
3-way solenoid valve (20Ux) (STV) closes (STV) opens
switched over to connect Internal air in discharge pipe
Chamber (A) & Chamber (C) Blowoff valve opens Blowoff valve closes is exhausted to atmosphere
Suction throttle valve (STV) opens Internal air in discharge pipe is Loading Compressor stops
exhausted to atmosphere
Loading
3-Way Solenoid
Valve (4) 3-Way Solenoid
20U4 Valve (1) 20U1
To Chamber (B) Control Air Flow
COM
Vacuum Valve
NO Starting/Stopping
To Chamber (A)
3-Way Solenoid NC
Blowoff Valve (20US)
Loading
Valve 20US Unloading
NO
COM
NC COM
To the NO NC
Chamber (B) Chamber (A) Atmosphere For 20 seconds
Chamber COM
(C) COM
after starting with a
star-delta starter.
NC NC
NO NO
Suction Throttle Valve 20U3
3-Way Solenoid
20U2
Valve (3) 3-Way Solenoid
Valve (2)
Intercooler
PS
Check Valve Aftercooler
2nd-Stage
Air End
Compressed Air Discharge
67
8. STANDARD COMPONENTS AND SUBSYSTEMS [Capacity Control System]
START button ON Discharge pipe pressure rises Discharge pipe pressure drops 3-way solenoid valve (20Ux)
switched over to pressurize Load-Unload Operation
Chamber (A)
Airend starts rotation to Pressure sensor (PS) operates Pressure sensor (PS) operates
compress minor amounts of air
Suction throttle valve
3-way solenoid valve (20Ux) 3-way solenoid valve (20Ux) (STV) closes
Starts in no load switched over to pressurize switched over to pressurize
Chamber (A) Chamber (B)
Changes to full voltage Blowoff valve opens
delta connection Suction throttle valve Suction throttle valve
(STV) closes (STV) opens Internal air in discharge
3-way solenoid valve (20Ux) pipe is exhausted to
switched over to connect atmosphere
Chamber (A) & Chamber (C) Blowoffvalve opens Blowoff valve closes
30% or more
Load ratio ?
68
8. STANDARD COMPONENTS AND SUBSYSTEMS [Capacity Control System]
100
85
Pressure
psi
Air End Outlet Pressure
15
Time
⑵ AUTO Operation
(1)Stop Delay (2)Stop Delay (3)Start Delay ⑴ Stop Delay Time-Requires 15 seconds
(10 minutes) (30% load) (15 seconds) of motor operation to sufficiently cool
Starting
and Repeated Automatic Automatic down the motor.
Pressure Loading Loading/Unloading Motor Stop Motor Restart
Raising If the third stop is done after 70
minutes or more has passed after
Air Receiver Pressure Indications on LCD
100 the first stop, the motor continues
to operate for 20 minutes after
restart of the air compressor, and
85
then return to the initial cycle.
Pressure
100
* 90(minimum)
85 (Note)
Pressure
Time
69
8. STANDARD COMPONENTS AND SUBSYSTEMS [Capacity Control System]
2nd-stage
Blowoff
Blowoff solenoid valve (2)
silencer
Intercooler
Pressure
sensor
PS2
2nd-stage
airend Aftercooler
Air
discharge
Check valve
8.4.5 Relationship between Air Consumption Rate and Capacity Control System
※ Figure in[ ]are for 125 psi(0.86 MPa) models.
Air Operating frequency (Hz) Pressure settings psi [MPa]
SW3
consumption Capacity control system
Lower settings
(%) 90kW 110kW Setting items Factory example
AUTO ON
60 to 35 60 to 37 ① Control (VSDA)
100 to 45 125 [0.86] 100 [0.69] or
〔52 to 35〕〔51 to 37〕 CPCS Motor speed control pressure AUTO OFF
(VSDB)
Cut-out AUTO ON
128 [0.88] 104 [0.72]
② pressure (VSDA)
45 to 5 25 or
Two-step purge control Cut-in AUTO OFF
123 [0.85] 85 [0.59]
pressure (VSDB)
③ Cut-in AUTO ON
5 to 0 Motor stopped 123 [0.85] 85 [0.59]
Motor stop/restart control pressure (VSDA)
The air compressor supports the three (3) capacity control systems as shown above.
Depending on the varying air consumption, an appropriate system is automatically selected. For more information, see
the following page. Operation frequency is shown by Digital monitor. LCD monitor displays up to first figure after
decimal place.
IMPORTANT
70
8. STANDARD COMPONENTS AND SUBSYSTEMS [Capacity Control System]
I: integral
Pressure Sensor
D: differential
following conditions:
Q>5% Q≦5%
・Air consumption decreases to 4 % or
T<3 minutes Air Consumption Q
or
T≧3 minutes
or
・Purge operating continues for 3 minutes. Purging Time T
The system then automatically stops the motor. For Number of
N>1
Motor Stopping N
protection, the motor can only be stopped once every 10 (for 10 minutes)
operating minutes. When the pressure detected by the N≦1
① ② ③
pressure sensor drops to a cut-out (purge-stop) pressure,
CPCS Motor Two-Step Purge Motor Stop/Restart
the system automatically restarts the motor, returning Speed Control Start/Stop Control Control
the system control to CPCS Motor Speed Control.
IMPORTANT
Air Consumption
100
①
Q (%)
71
8. STANDARD COMPONENTS AND SUBSYSTEMS [Capacity Control System]
100
) ①
Pa
90 100 110
Air consumption (%)
This figure is intended for 125psi(0.86 MPa) model. 80 90 100 117
Air consumption (%)
① By reducing the operating pressure from 125 psi ① By reducing the operating pressure from 125 psi
(0.86 MPa) to 106 psi (0.73 MPa), the maximum (0.86 MPa) to 100 psi (0.69 MPa), PQ-Wide Mode
consumption power is automatically limited to utilizes the surplus power from the reduction in
approximately 92% of the consumption power at 125 pressure to increase the capacity up to
psi (0.86 MPa). approximately 117% of the rated capacity.
② By reducing the operating pressure further down to ② The lowest set pressure is 100 psi (0.69 MPa). The
87 psi(0.60 MPa), the consumption power is reduced power consumption at 100 psi (0.69 MPa) is 100%.
to approximately 86%. The lowest set pressure is
The consumption power is 100%, utilizing the maximum
71 psi (0.49 MPa).
rated power of the air compressor at a lower operating
If reducing the power is desired; the “PQ Wide Mode: pressure for maximum capacity. If maximum capacity
OFF” is recommended. is desired; the “PQ Wide Mode: ON” is recommended.
SELECT/WIDE
STR 1
Set by button
72
8. STANDARD COMPONENTS AND SUBSYSTEMS [Oil Mist Remover System]
Vacuum Indicator
Air End
Indicates that the ejec-
tor is operating properly
and that the gear case
internal pressure is
negative.
Oil Pump
Air Source
Gear Case
When the compressor starts running, The incorporated ejector uses the compressed air to
oil mist is vented from the vent pipe. generate a vacuum pressure, which maintains a
negative pressure on the oil mist remover subsystem.
This prevents the gear case internal pressure from
When the line pressure rises,
rising due to a resistance of the element.
the ejector actuates.
By installing the oil mist remover:
Negative pressure is maintained in There is no need to extend a gear case vent pipe
the oil mist remover. ① outdoors, avoiding any type of trouble that may be caused
by incorrect installation of the gear case vent pipe.
Without increase of gear case internal pressure, Oil mists are prevented from venting from the gear
the high-performance remover element removes ② case to atmosphere, keeping the compressor room/
oil mist. area clean.
CAUTION
The oil mist remover reduces oil consumption to almost zero. However, the oil should still be replaced.
( Section 9)
73
9. MAINTENANCE
CAUTION
● Before servicing the compressor, carefully read “1. SAFETY PRECAUTIONS” again.
● Before servicing, be sure to disconnect the power of the compressor. Failing to do so may cause
electric shock or other accident.
● Before removing or disassembling a part or component of the compressor, make sure that the
internal pressure has dropped to an atmospheric pressure. Otherwise, compressed air may gush out
of the compressor when a bolt, pipe, or any other part is removed, leading to an accident.
3 Overhauling
Overhauling consists of changing the existing
airend with a new replacement airend.
Overhaul the air compressor at 6 years.
74
9. MAINTENANCE [Standard Maintenance Schedule]
Category Type
Part or Item Action Every Remarks
Daily 3-month Fixed/V A/W
LCD indications Check △ Fixed/V A/W Record data in the OPERATION RECORD LOGBOOK.
Oil level Check △ Fixed/V A/W Add as required.
Aftercooler/Intercooler - Condensate Drain △ Fixed/V A/W
Control line filter - Condensate Check △ Fixed A/W
Main motor greasing - △ Fixed/V A/W
Check valve
Aftercooler
Discharge pipe (Compressed Intercooler
Air Discharge)
Cooling fan
Instrument panel
Oil cooler
Common base
Oil filter
Oil level gauge
Type Remarks
Part or Item Action Category
Fixed/V A/W
Air intake filter Replace ○ Fixed/V A/W
Oil filter (secondary) - Pressure Check △ Fixed/V A/W Replace as required.
Control line filter - Condensate Clean △ Fixed A/W
Strainer - Aftercooler/Intercooler condensate drain Clean △ Fixed/V A/W
Oil strainer (primary) Clean ▲ Fixed/V A/W
Aftercooler/Intercooler/ Oil cooler (air side) Check/Clean ▲ Fixed/V A/W Clean as required.
Hi-Precooler Check/Clean ▲ Fixed/V A only Clean as required.
Blowoff solenoid valve - Operation Check ▲ Fixed/V A/W
Check valve leakage Check ▲ Fixed/V A/W
Air relief valve - Operation Check ▲ Fixed/V A/W
75
9. MAINTENANCE [Standard Maintenance Schedule]
76
9. MAINTENANCE [Standard Maintenance Schedule]
Maintenance Schedule B (For 4,000 hours or less operating hours per year)
Follow this schedule (B) if the MAINT.SCHEDULE : B appears on the LCD monitor.
※ A in Type category stands for Air-cooled type ○●… Replace △○… Complete service in house
※ W in Type category stands for Water-cooled type △▲… Clean or check ▲●… Ask your distributor to service
Category Type
Part or Item Action Remarks
Daily Fixed/V A/W
LCD indications Check △ Fixed/V A/W Record data in the OPERATION RECORD LOGBOOK.
Oil level Check △ Fixed/V A/W Add as required.
Aftercooler/Intercooler - Condensate Drain △ Fixed/V A/W
Control line filter - Condensate Check △ Fixed A/W
Check valve
Aftercooler
Discharge pipe (Compressed Intercooler
Air Discharge)
Cooling fan
Instrument panel
Oil cooler
Common base
Oil filter
Oil level gauge
Type
Part or Item Action Category Remarks
Fixed/V A/W
Air intake filter Replace ○ Fixed/V A/W
Main motor greasing - △ Fixed/V A/W
Air intake filter Clean △ Fixed/V A/W
Oil filter (secondary) - Pressure Check △ Fixed/V A/W Replace as required.
Control line filter - Condensate Clean △ Fixed A/W
Strainer - Aftercooler/Intercooler condensate drain Clean △ Fixed/V A/W
Oil strainer (primary) Check/Clean ▲ Fixed/V A/W Clean as required.
Aftercooler/Intercooler/Oil cooler (air side) Check/Clean ▲ Fixed/V A/W Clean as required.
Hi-Precooler Check/Clean ▲ Fixed/V A Clean as required.
Blowoff solenoid valve - Operation Check ▲ Fixed/V A/W
Check valve - Air leakage Check ▲ Fixed/V A/W
Air relief valve - Operation Check ▲ Fixed/V A/W
77
9. MAINTENANCE [Standard Maintenance Schedule]
4 3-year and 4-year Schedule (for 4,000 hours /year or less operation)
Category Type
Part or Item Action Remarks
3-year 4-year Fixed/V A/W
Control line filter element Replace ○ Fixed A/W
Oil filter (secondary) Replace ● Fixed/V A/W
Consumable parts - Suction throttle valve Replace ● Fixed A/W ※
Seal washer - Suction throttle valve Replace ● Fixed A/W ※
Seal gasket - Suction throttle Valve Replace ● Fixed A/W ※
Blowoff solenoid valve (1) (2) Replace ● V A/W
Consumable parts - Oil pump Replace ● Fixed/V A/W
Check valve Replace ● Fixed/V A/W
Solenoid valve - Intercooler/Aftercooler condensate
Replace ● Fixed/V A/W Replace the strainer together.
Check valve and Strainer -Intercooler condensateReplace ● Fixed/V A/W
Check valve - Control line Replace ● Fixed A/W
VFD (Variable Frequency Drive) Check ▲ V A/W Clean the heat sink fin.
Cooling capacity for VFD. Replace ● V A/W
Cooling fan for Control panel Replace ● Fixed/V A/W
Relay (Drain solenoid valve) Replace ● Fixed/V A/W
PC Board - Inverter, Module, FFC (Flat cable) Check/Clean/
Check for contamination and discoloration. Replace if
Replace ● V A/W
faulty. May be used further if appropriate. (Except FFC)
※ When the power-saving operation is used, the parts need to be replaced every 2 years.
78
9. MAINTENANCE [Standard Maintenance Schedule]
CAUTION
The oil mist remover reduces oil consumption to almost zero. However, the oil should still be replaced
biannually.
79
9. MAINTENANCE [How to Service the Air Compressor]
CAUTION
If the air intake filter is clogged with dust/dirt particles; Differential pressure (resistance of flow) across
the air intake filter increases, which results in decreased air intake to the airend and a rise in discharge
air temperature. To avoid a problem, service the air intake filter regularly. If the compressor room
environment is dusty or dirty, service the air intake filter more frequently than instructed on the
Maintenance Schedule.
80
9. MAINTENANCE [How to Service the Air Compressor]
Ⓒ
Ⓔ
Ⓕ Ⓓ
Ⓑ
Ⓐ
Two-way Valve (2)
Intercooler side
Three-way change valve
81
9. MAINTENANCE [How to Service the Air Compressor]
Loosen
■ Cleaning of orifice
◆ Cleaning of orifice Inspect and clean the orifices annually. Be sure to
stop the air compressor before inspecting and/or
cleaning the orifices.
CAUTION
● Verify that discharged air with condensate
is discharged through the drain ports of
intercooler and aftercooler every 20
seconds during loading.
● If compressed air is not discharged, clean
and unclog the drain port (filter & orifice).
● Operating the air compressor without
d r a i n i n g t h e c o n d e n s a t e f ro m t h e
intercooler/afterooler, may rust the airend
internally and cause a major failure.
82
9. MAINTENANCE [How to Service the Air Compressor]
◆ Disassembly of strainer element during operation ■ Cleaning the strainer element during
operation
After cooler side
Air-Cooled Two-way valve A If the strainer needs to be cleaned while the air
compressor is running, contact the local HITACHI
Ⓒ
Ⓔ distributor/master dealer or representative office.
While the air compressor is running, strainer is
Ⓕ Ⓓ always pressurized. Be careful extremely to the
Ⓑ high pressure when the strainer is removed.
Ⓐ (1) Intercooler side
Two-way valve
① Turn three-way change valve on the intercooler
side from Ⓐ to Ⓑ.
Intercooler side
② Element is still pressurized depending on the
Three-way change valveⅠ
solenoid valve action, so be careful extremely
After cooler side
Two-way valve A when opening the strainer plug. Remove the
Water-Cooled
strainer element.
Ⓒ
Ⓔ ③ Wash the element with water and blow air, and
reassemble it.
Ⓕ Ⓓ
④ Turn three-way change valve from Ⓑ to Ⓐ.
Ⓑ
Ⓐ
Two-way valve B (2) Aftercooler side
① Turn two-way valve A on the aftercooler side
Intercooler side from Ⓒ to Ⓓ.
Three-way change valveⅠ
② Check that two-way valve B is completely closed
◆ Valve condition during normal operation (Ⓔ side). In this state, strainer pressure in the
solenoid valve is released by solenoid valve
After cooler side
Air-Cooled Two-way valve A action.
Two-way valve B
Ⓒ
③ After verifying the compressed air is discharged,
Ⓔ remove the strainer element. If two-way valve A
or B is opened even slightly, strainer is still
pressurized.
Intercooler side ⑤ Wash the element with water and blow air, and
Three-way change valve reassemble it.
After cooler side Two-way valve A
Water-Cooled ⑥ Turn two-way valve A on the aftercooler side
Two-way valve B from Ⓓ to Ⓒ. Also check that two-way valve B is
Ⓒ
completely closed (Ⓔ side).
Ⓔ
Strainer
Intercooler side
83
9. MAINTENANCE [How to Service the Air Compressor]
WARNING
Open Inspection
Close
Open
port cover ● Change the oil regularly, as instructed in the
Close standard maintenance schedule ( page
Oil casing
75 to 78). Neglecting to change the oil
Plug ②
Yellow causes oil deterioration that could result in
Plug ①
Plug ④ line clogging of the oil strainer and a fire.
Oil filter Oil drain valve ① ● Be sure to use the recommended lubricating
drain port (For draining oil casing)
oil on page 10. Absolutely DO NOT mix
Oil drain valve ② different types of lubricating oil.
(For draining oil casing) ● Overfilling with lubricating oil may increase
Oil pan shaft power and result in rise in oil temperature.
84
9. MAINTENANCE [How to Service the Air Compressor]
IMPORTANT
Clogging of the oil strainer drops the oil pressure of the air
Oil Strainer compressor.
● Vtype
If the oil pressure sensor detects an oil pressure as low
Strainer cover as 12 psi (0.08 MPa) or lower for operation frequency
45 Hz or higher, or 6 psi (0.04 MPa) for operation
frequency less than 45Hz, the air compressor
automatically shutdowns.
● Fixed-speed type
If oil pressure sensor detects an oil pressure as low as
12 psi (0.08 MPa) or lower.
IMPORTANT
Clogging of the oil filter drops the oil pressure of the air
compressor.
● Vtype
If oil pressure sensor detects an oil pressure as low as
12 psi (0.08 MPa) or lower for operation frequency 45 Hz
Oil Pan Oil Filter or higher, or 6 psi (0.04 MPa) for operation frequency
less than 45Hz, the air compressor automatically
shutdowns.
● Fixed-speed type
If oil pressure sensor detects oil pressure as low as 12
psi (0.08 MPa) or lower, the air compressor automatically
shutdowns.
85
9. MAINTENANCE [How to Service the Air Compressor]
WARNING
During inspection of the operation of the air
Air relief valve relief valve, use the appropriate facial
(insaide the cover)
protection. High pressure air containing dust
particles can cause severe injury.
86
9. MAINTENANCE [How to Service the Air Compressor]
Air-Cooled
Cooler duct plate (4) Maintenance cover ④ Disconnect all air / oil pipes at the joints.
87
9. MAINTENANCE [How to Service the Air Compressor]
Water-Cooled
Oil Cooler
● Aftercooler/Intercooler
If scale build up occurs often, contact the local
HITACHI distributor/master dealer or representative
office for scale removal.
88
9. MAINTENANCE [How to Service the Air Compressor]
Gasket
4 Cleaning and Inspection
Water-Cooled
Gasket
Check valve
Gasket
Cooler header
89
9. MAINTENANCE [How to Service the Air Compressor]
90
9. MAINTENANCE [How to Service the Air Compressor]
Phenomenon
Thermal relay operation
Abnormal rotation
Abnormal noise
Electric Leak
Corrective Action
Vibration
Bearing
Frame
Cause
Installation
to dust accumulation
Excessive ambient operating Improve the room ventilation or contact the local
◎ ○ ◎
temperature Hitachi distributor.
High humidity ◎ Contact the local Hitachi distributor
Large external vibration/shock ◎ Take countermeasures against vibration and shock.
Check the connections of circuit breaker, switch
Single-phase operationv ◎ ◎ ○ ◎ ◎ ○
andvlead wire.
Power
91
9. MAINTENANCE [How to Service the Air Compressor]
IMPORTANT
CAUTION
Be cautious of replenishing grease more than the spcified amont. It may cause leaking of grease and/or
malfunction of the protective device due to overheat of the bearing. Grease at once during start-up
commissioning.
Periodically replace the main motor bearing in accordance with “9.1 Periodical Maintenance of
Compressor” in page 74 and “9.2 Standard Maintenance Schedule” Maintenance Schedule A
Maintenance Schedule B in pages 75 to 78.
92
9. MAINTENANCE [How to Service the Air Compressor]
the O-ring, replace Cover ② Pull down the indicator while pushing up the locked
the housing, and Rubber packing pipe joint at the top.
Remover
tighten 4 set screws element Nut Spring
(A) diagonally and Plate Valve seat
O-ring
evenly.
Rubber packing
Locked joint
3/8 φ12
Pull
(A)
Fig. A Fig. B
Valve
Filter element
Cover
Baffle
Nut A
93
10. CAUTIONS FOR A LONG TERM OPERATION SUSPENSION
① If the compressor is not to be used for a week or
more, be sure to press the UNLOAD STOP button
on the instrument panel. RUNNING CONTROL RUNNING MODE
REMOTE
MONITOR
POWER
[× 10h] LOAD
MENU
STR 1 2
SET
MONITOR
IMPORTANT
UNLOAD STOP
CAUTION
● If the air compressor is stops for a week or more without taking action described in this page, serious
damage for the airend may occur due to the lack of lubrication or airend internal rusting.
● Use unload stop button not only for long operation suspension but also for daily operation to prevent
the airend from the rusting.
● If the air compressor can’t be operated weekly, rust prevented action and periodical inspection is
required. Contact the local HITACHI distributor/master dealer or representative office for the detail.
94
11. PARTS LIST
398
364 336
95
11. PARTS LIST
3 Motor Assembly
Ref.
Description
401 No.
453 302 Pull Gear
340 454 306 Pinion Gear, oil pump
455 340 Key
391 Shaft Seal
393 Gasket, shaft seal
394 401 Motor
415 O-Ring (motor flange)
419
419 Cover, shaft seal
393 J26
391 425 Vibration Isolation Rubber
460 302 426 Support Bolt, gear case
461 427 Stad Bolt, motor support
306 427 428 Spacer
H55
415 453 Bearing (Load-side)
428 454 Bearing (Anti-Load-side)
455 Grease
425 461 Gear Shaft, oil pump
462 M8 Flat Head Bolt
F72 Grease Pan (1)
462 F73 Grease Pan (2)
H55 Bolt with assistant
H56 Spacer, base
426 H56 J26 Thermostat
F72
F73
96
11. PARTS LIST
4 Suction
532
507
[Fixed speed type] 550
510
540
519 505
521 534
522 508
520 506
503
518 535 538
518 536 515 509
517
520 539
525 522
537 516
F27 515
504
541 F28
F42 558 526
559 514
511 542
502 Ref.
Description
574 No.
529 525 Tying Rod, air cylinder
530
F46 526 Cover, air cylinder
555 Ref. 529 Spring Washer (SUS)
Description
No. 530 Rod Nut
500 Suction Throttle Valve Assembly 532 Body, blowoff valve
501 Air Cylinder Assembly 534 Seal Washer, air cylinder
502 Body, STV 535 Nut
503 Tube, air cylinder 536 Wave Spring
504 Cover (1) 537 O-Ring (piston)
505 Cover (2) 538 O-Ring (spacer)
F44
554 506 Piston, blowoff valve 539 O-Ring (needle)
507 Valve Sheet, blowoff valve piston 540 O-Ring (2), air cylinder
508 Plate 541 Holder, piston
513
509 Spindle, air cylinder 542 Spacer
512 510 Rod Metal 550 O-Ring (1), air cylinder
511 Gasket, air cylinder 551 Set of Air Cylinder Consumable Parts
512 Gasket (1), air end air intake 554 Unloader Cover (1)
513 Gasket, STV cover 555 O-Ring, unloader 1
500 514 Valve Plate, STV 558 Adjusting Bolt, suction bypass valve
515 Seal Gasket (1) 559 Seal Washer, suction bypass valve
516 Seal Gasket (2) 569 Grease, air cylinder
517 Piston, air cylinder 574 Valve Plate, STV
569 518 Seal Gasket (3) F27 C-type Snap Ring
519 Seal Gasket (4) F28 Backup Ring
501
520 O-Ring, air cylinder F42 Support Plate, unloader
521 Seal Gasket (5) F44 Air Intake Duct
522 Bush, air cylinder F46 O-Ring
551
512
554
513
97
11. PARTS LIST
695 696
691 589
584
588
585
587
672
E51
694
688
686
686
688
98
11. PARTS LIST
642
H84
608
645
E52
644 648
E52 E53
623
648
F63 H85
628
H84 649
653 647
(90/100kW only)
652
639 F47
643
H86
F47
H85
E52
F47
635
646 634
631
Ref.
Description
633 No.
608 Aftercooler
623 Intercooler
630 628 Support
630 Support (1), base frame
631 Support (2), base frame
633 Support (3), base frame
634 Support (4), base frame
635 Support (5), base frame
639 Oil cooler
642 Duct Panel (2)
643 Duct Panel (3)
644 Duct Panel (4)
645 Duct Panel (5)
646 Duct Panel (6)
647 Duct Panel (7)
648 Duct Panel (8)
649 Duct Panel (9)
650 Duct Panel (10)
651 Duct Panel (11)
652 Duct Panel (12)
653 Cover Plate
E52 Maintenance Cover
E53 Current Plate
F47 Vibration Isolation Rubber
F63 Rubber Bush
H84 Cooler Bolt
H85 Support, cooler bolt
H86 Oil Cooler Stud
99
11. PARTS LIST
611
614
615
627
613
612
628
F47
C84
634
C84
631
631
633
100
11. PARTS LIST
6 Oil Pump
Ref.
Description
No.
300 Consumable Parts Kit, oil pump
300 Consumable Parts Kit, oil pump
327 Oil Pump Assembly
328 Bearing
345 329 Oil Seal
356 342 Oil Pump body
343 Housing, oil pump bearing
327 345 Key
356 Key
362 362 Snap Ring
329 342 363 O-Ring
328 378 Bush Bearing
363
378
343
7 Instrument Panel
G57 Ref.
Description
No.
719 Digital Panel
H79
744 Lithium Battery
719 746 Control PCB
744
748 Instrument panel
Display unit Asse’y 755 Display Unit
(included #745 starter panel G57 E-Stop
PCB Asse’y ) H39 PCB Cover
H43 UNLOAD STOP Button
H79 Switch Guard
H80 OPE Code Pipe
H81 OPE Code (1)
H82 OPE Code (2)
H99 Unload Stop Nameplate
755
746
H81
748
H82
H99
H39
H80
H43
101
11. PARTS LIST
8 Starter Board
[Fixed speed type] Ref.
Description
No.
G21
700 Starter Box Assembly
G14 G20
G19 D73 701 Electromagnetic Contactor (52)
G17 G18 D75 702 Electromagnetic Contactor (6)
G13
700 Starter Box Assembly
704 Electromagnetic Switch, ventilating fan motor
706 Fuse (1.25A)
745
707 Fuse (1.6A)
702 708 Current Transformer
706
707 709 Power Terminal Block
729 Electromagnetic Contactor (42)
G15 G03 745 Control Board
E09 G08
D06 G02 G04 B44 Door, Control Box
701 G09 G05 D06 Terminal Block
D10 G04 D10 Surge Absorber
704 G05 D73 Reversed Phase Relay
D75 Transformer
E09 Line Noise Filter
708 E45 Rubber Bush
G04 E47 E47 Rubber Bush
G05
G02 Conduit Nut
G03 Conduit
729 G04 E45
G05 G04 Conduit Nut
709 G05 Conduit
G06 B44 G06 Conduit Nut
G07
E47 G07 Conduit
G08 Conduit Nut
G09 Conduit
G13 Relay MY2N
G14 Relay MY4N
G15 AVR 60W
G17 AVR 90W
G18 Circuit Breaker (Water-cooled only)
G19 Circuit Breaker
G20 Fuse (4A)
G21 Fuse (Air-cooled only) (15A)
G19 Ref.
D12 Description
G20 No.
D73 700 Starter Box Assembly 700 Starter Box Assembly
G21
E10 704 Electromagnetic Switch, ventilating fan motor
706 Fuse (1.25A)
745 707 Fuse (1.6A)
708 Current Transformer
E09 G08 709 Power Terminal Block
G09 G04
718 Timer
G02 G05
704 G03 745 Control Board
B44 Door, Control Box
G15 G04
D06 Terminal Block
G14 G05
D10 Surge Absorber
D10 G17 D12 Cooling Fan
D73 Reversed Phase Relay
D06 706 E47 D75 Transformer
707 G04
G05 E09 Line Noise Filter
E10 Inverter
718 E45 E45 Rubber Bush
708 709
E47 Rubber Bush
B44 G02 Conduit Nut
G13 D75 G04 G03 Conduit
G05
G04 Conduit Nut
E47 G05 Conduit
G06 G06 Conduit Nut
G07 G07 Conduit
G08 Conduit Nut
G09 Conduit
G13 Relay MY2N
G14 Relay MY4N
G15 AVR 60W
G17 AVR 90W
G19 Circuit Breaker
G20 Fuse (4A)
G21 Fuse (15A)
102
11. PARTS LIST
9 Air Pipe
Air-Cooled C07
F56
874
F57
875
F52
F10 F06
F58
F58
F51
867
868
098
036
036
670 F11
871
036
040 870
F01
868 Ref.
Description
D72 No.
099 027 Air Piping (6)
028 Air Piping (7)
039
029 Air Piping (8)
034 Gasket, 1st-stage air end discharge flange
035 Gasket, 1st-stage
026 036 Gasket, 2nd-stage (1)
037 Gasket, 2nd-stage suction
035 038 Gasket, 1st-stage (2)
025
039 Gasket, 2nd-stage air end discharge flange
D71 040 Gasket, 2nd-stage (2)
027 098 Flexible Piping, 2nd-stage discharge
003 099 Bolt
038 035 670 High-Precooler
035
028 867 Gasket, aftercooler
035 034 868 Cover, check valve
870 Gasket
871 Check Valve
037 024 874 Discharge Piping
022 035 875 Safety Valve
021 B38 Vibration Isolation Rubber
035 B99 Anti-seizing Grease
F66 C07 Motorized Isolation valve
D70 Thermistor (TD1)
F65 D71 Thermistor (TS2)
029 023 D72 Thermistor (TD2)
F01 Air Piping (11)
F50 F06 SUS Nipple
D70
F10 Safety Valve Seat
Ref. F11 Support, discharge piping
B38 Description
No. F50 Fix Board, separator
003 Condensate Separator F51 Piping Support (1)
021 Demister F52 Piping Support (2)
B99 022 Air Piping (1) F56 Piping Support (3)
023 Air Piping (2) F57 Piping Support (4)
024 Air Piping (3) F58 U Bolt
025 Air Piping (4) F65 Condensate Water Separator Seat
026 Air Piping (5) F66 O-Ring, condensate water separator seat
103
11. PARTS LIST
9 Air Pipe
Water-Cooled
F03
C07
040 F04
040
F02
040 F05
F01 875
874
D72
F65 033
F66
021
868
039 001
003
020 002
002 870
026
871
035
870
010
010
038
869
027
044
D71
035
035
028
022 Ref.
Description
No.
037
024 033 O-Ring, 2nd-stage discharge
034 034 Gasket, 1st-stage air end discharge flange
029 035 Gasket, 1st-stage
035 037 Gasket, 2nd-stage suction
038 038 Gasket, 1st-stage (2)
039 Gasket, 2nd-stage air end discharge flange
023
040 Gasket, 2nd-stage
044 Intercooler Header (2)
035 D70 058 Bolt
868 Cover, check valve
869 Aftercooler Header (2)
B99 870 Gasket
Ref. 871 Check Valve
Description 874 Discharge Piping
No.
001 Aftercooler Header (1) 875 AIr Relief Valve
002 O-Ring (cooler) B99 Anti-seizing Grease
003 Intercooler Header (1) C07 Motorized Isolation Valve
010 Gasket, cooler header D70 Thermistor (TD1)
020 Demister D71 Thermistor (TS2)
021 Demister D72 Thermistor (TD2)
022 Air Piping (1) F01 Air Piping (11)
023 Air Piping (2) F02 Air Piping (12)
024 Air Piping (3) F03 Air Piping (13)
026 Air Piping (6) F04 Air Piping (14)
027 Air Piping (7) F05 Air Piping (15)
028 Air Piping (8) F65 Intercooler Header Cover
029 Air Piping (9) F66 O-Ring, Intercooler Header Cover
104
11. PARTS LIST
10 Drain Pipe
Air-Cooled Ref.
Description
No.
006 IC Strainer Assy
007 Gasket, IC strainer
043 Check Valve
045 Orifice, condensate piping (IC)
047 IC Strainer Element
052 Orifice, condensate piping (AC)
876 2 way Valve (1)
B78 Vibration Isolation Rubber
B80 Nipple
B81 Steel Pipe
B82 Steel Pipe
B96
B85 Male & Female Elbow
B86 Elbow
B85
B94 Tee Fitting
B96 Bushing
B81 Ⓐ 043 F40 Drain Piping Seat
B86 F48 Vibration Isolation Rubber
H75 B82 F67 3 way Switching Valve
F68 Support (H), drain piping
From Ⓐ B94
F69 Support (L), drain piping
B80
876 F80 Drain Solenoid Valve
F68 H75 2 way Valve (2)
F80 F48
047
F67 F48
052
006
007
B78 F69
006
10 Drain Pipe
Ref.
Description
No.
Water-Cooled
006 Strainer Assy
007 Gasket, Strainer
043 Check Valve
045 Orifice, condensate piping (IC)
047 Strainer Element
052 Orifice, condensate piping (AC)
876 2 way Valve (1)
B78 Vibration Isolation Rubber
B80 Nipple
B83 Nipple
B84 Diameter Change Nipple
H75
B85 Male & Female Elbow
B94 B94 Tee Fitting
B80
876 B95 Bushing
F40 Drain Piping Seat
B95 F80
B83 F48 Vibration Isolation Rubber
B84 F67 3 way Switching Valve
F48 F68 Support (H), drain piping
052
F69 Support (L), drain piping
043 F67 F48 F80 Condensate Solenoid Valve
H75 2 way Valve (2)
F68 007
006 047 F40
B85 B78
F69 006
B95 F80
007 047
B84 045
105
11. PARTS LIST
H53
H57
F14
786
768
H73 H73
786
768
F32
H73
106
11. PARTS LIST
882
770 996 D35
F37
773
H66
009
A88
A78 A77
107
11. PARTS LIST
13 Blowoff Piping
Ref.
Air-Cooled [Fixed speed type] Description
No.
900 Blowoff Silencer
901 Seat, blowoff silencer
902 Cover, blowoff silencer
A84 Elbow
A85 U-Bolt
E94 A86 Piping Fitting (φ35)
E32 Support, blowoff piping
E94 Blowoff Air Piping (H)
902
900
A85
A86 901
E32
A84
Ref.
Description
No.
900 Blowoff Silencer (H)
901 Seat, blowoff silencer (H)
902 Cover, blowoff silencer (H)
A85 U-Bolt
E96 A87 Nipple (H)
A89 Nipple (L)
D29 Seat (1L), blowoff piping
E21 Blowoff Solenoid Valve (1H)
E22 Blowoff Solenoid Valve (2)
G62 D29 E23 Seat (1H), blowoff piping
E68 E32 Support, blowoff solenoid valve
G62 A89 G62 E34 Closure Cover
E69 E68 Blowoff Solenoid Valve (1L)
E79 E69 Seat, blowoff silencer (L)
E22 E70 Cover, blowoff silencer (L)
E70
E79 Blowoff Silencer (L)
E94 900
E80 E80 Support, silencer cover
E23
E94 Blowoff Air Piping (H)
E22 E96 Blowoff Air Piping (L)
E21 E80 G62 Piping fitting (φ28)
A87
901
A85
902
E32
E34
108
11. PARTS LIST
13 Blowoff Piping
E93
Ref.
Description
Water-Cooled [Fixed speed type] No.
900 Blowoff Silencer
901 Seat, blowoff silencer
902 Cover, blowoff silencer
A84 Elbow
A86 Piping Fitting (φ35)
A86 A90 Tee Fitting
E93 Blowoff Cooler
E94 Blowoff Air Piping (H1)
E94 E95 Blowoff Air Piping (H2)
A86
A90
E95 A86
902
900
901
A86
A84
Ref.
E93 Description
No.
900 Blowoff Silencer (H)
901 Seat, blowoff silencer (H)
902 Cover, blowoff silencer (H)
A85 Joint, steel pipe (φ35)
A87 Nipple (H)
G62 A89 Nipple (L)
A90 Tee Fitting
E94 D29 Seat (L), blowoff piping
E21 Blowoff Solenoid Valve (1H)
E22 Blowoff Solenoid Valve (2)
E23 Seat (H), blowoff piping
A86 G62
A90 E34 Closure Cover
E68 Blowoff Solenoid Valve (1L)
E95 A86 E96 E69 Seat, blowoff silencer (L)
E70 Cover, blowoff silencer (L)
D29 E68 E79 Blowoff Silencer (L)
G62 E80 Support, silencer cover
E93 Blowoff Cooler
E94 Blowoff Air Piping (H1)
G62 E69
E95 Blowoff Air Piping (H2)
E22 E79
E96 Blowoff Air Piping (L)
E70
E23 900 G62 Piping Fitting (φ28)
A87 E80
E22 E21
E80
A89
901
902
E34
109
11. PARTS LIST
F61
A96
A97
D26
D99
A93
H83
849
892
019 A92
896 899
A94
H91
H90
A95
A82
897
085
799
A81 A82 898
D79 Ref.
Description
A80 No.
019 Check Valve
085 O-ring, control line filter
799 Element, control line filter
849 Support, pressure sensor
892 Support plate, solenoid valve
896 3-Way Solenoid Valve
897 Control Line Filter
898 Pressure Differential Indicator
899 Solenoid Valve Manifold
A80 Transparent Hose
A81 Hose Connector
A82 Wire Clamp
A92 Seat, sensor
A93 Support, control air piping
A94 Nipple
A95 Elbow Adapter
A96 Elbow Union
A97 Elbow Panel
D26 Pressure Sensor (discharge air)
D79 Filter Nipple
D99 Pressure Sensor (interstage)
F61 Rubber Bush
H83 Pressure Sensor (oil)
H90 Grease Cap
H91 Grease Nipple
110
11. PARTS LIST
D26
D99
H83
849
A92
D79
898
H91
H90
111
11. PARTS LIST
A98
D26
849
D99
H83
A93
892
019
896 A92
899
A94
H91
H90
897 A95
A82 085
799
898
A82 D79
A81
A80 Ref.
Description
No.
019 Check Valve
085 O-ring, control line filter
799 Element, control line filter
849 Support, pressure sensor
892 Support plate, solenoid valve
896 3-Way Solenoid Valve
897 Control Line Filter
898 Pressure Differential Indicator
899 Solenoid Valve Manifold
A80 Transparent Hose
A81 Hose Connector
A82 Wire Clamp
A92 Seat, sensor
A93 Support, control air piping
A94 Nipple
A95 Elbow Adapter
A98 Nipple
D26 Pressure Sensor (discharge air)
D79 Filter Nipple
D99 Pressure Sensor (interstage)
H83 Pressure Sensor (oil)
H90 Grease Cap
H91 Grease Nipple
112
11. PARTS LIST
D26
849 D99
H83
A92
D79
898 H91
H90
113
11. PARTS LIST
15 Enclosure (1)
Air-Cooled 967
946
940
E88 970 990
938 H61
E88 907 925
H71
947
915
951
913 926 911
H59
969
910
929
924
H98 A72 939
90
905
942
A71
114
11. PARTS LIST
15 Enclosure (2)
Air-Cooled
961 E54
E75 964
E77
E55
E55
973 H89
E76 E55
E55
972 E74
E73
E59 E72
E58
933 E76
922
E71 977 E60
963
937
949 E57
976
H52
975 E71
962
932 948
903 974 Ref.
Description
No.
H87 903 Cover, air intake filter duct
922 Air Intake Filter
E78
932 Wing Nut
H88 933 Stud Bolt
937 Bolt with assistant
991 948 Support, Duct
949 Duct, air intake filter
961 Front Louver Duct Assembly
962 Rear Louver Duct Assembly
963 Louver Side Panel (1)
964 Louver Side Panel (2)
992 972 Support, air intake filter duct
973 Duct-Upper, air intake
974 Duct-Lower, air intake
975 Cover (1), motor duct
976 Duct (1), motor
977 Duct (2), motor
991 Duct (1), ventilating fan
992 Duct (2), ventilating fan
E54 Louver (1)
E55 Louver (2)
E57 Louver (3)
E58 Louver (4)
E59 Inspection Cover, motor
E60 Support (1), motor duct
E71 Support, Duct (1)
E72 Support, Duct (2)
E73 Support, Duct (3)
E74 Support, Duct (4)
E75 Support, Duct (5)
E76 Support, Duct (6)
E77 Support, Duct (7)
E78 Support (2), motor duct
H52 Duct, thermal insulator
H87 Protective Cover (1)
H88 Protective Cover (2)
H89 Handle
115
11. PARTS LIST
15 Enclosure (1)
970
Water-Cooled
967 946
H61
947
E88
938 H61 925
926
E88 907
914 H71
911
951
940 969
913
H59
D91
910
D25 H60
912
D25
941 952
906 943 H69 995
914 908
984 986
985
981
H70
929
924
H98 939
904 A72
905
942
A71
116
11. PARTS LIST
15 Enclosure (2)
Ref.
Description
No.
Water-Cooled 973 903 Cover, air intake filter duct
922 Air Intake Filter
972 932 Wing Nut
933 Stud Bolt
937 Bolt with assistant
949 Duct, air intake filter
972 Support, air intake filter duct
973 Duct-Upper, air intake
933
974 Duct-Lower, air intake
922 H52 975 Cover (1), motor duct
E60
977 976 Duct (1), motor
977 Duct (2), motor
937 978 Cover (2), motor duct
949 991 Duct (1), ventilating fan
976 992 Duct (2), ventilating fan
E60 Support (1), motor duct
E78 Support (2), motor duct
932 975 H52 Duct, thermal insulator
903 H87 Protective Cover (1)
H95 978 H88 Protective Cover (2)
974
H95 Frame (1)
H96 H87 H96 Frame (2)
H88 E78
991
992
117
11. PARTS LIST
D38
Details of A
D45
D46
D40
H18
OUT IN
H77
E62
D49
H17
D39
D48
D78
A
118
12. RELOCATION AND DISPOSAL
12.1 Relocation
To relocate the product, please contact the local HITACHI distributor/master dealer or representative office. Note in
particular that you need to replace the parts to relocate the compressor from a 50 Hz area to a 60 Hz area, or vice versa.
Otherwise, the air compressor cannot be operated at the relocation site. Operating the compressor without parts
replacement may cause failure of the compressor.
12.2 Disposal
To dispose of the air compressor after long use, be sure to drain lubricating oil. It is dangerous if lubricating oil leaks
to the outside for some reasons from a disposed air compressor. Contact the local HITACHI distributor/master dealer
or representative office.
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13. WARRANTY, AFTER-SALES AND SERVICE
13.1 Limited Warranty
For information regarding warranty, refer to the HITACHI DSP-Series Warranty Policy.
● Model (TYPE)
Check the nameplate on the product
● Serial Number (MFG. NO
● Total Operating Hours and Delivery Date
● Your Problem
● Customer’s Operation Interruption Condition
Model DSP- HP Hz
120
2nd-Stage Ambient Oil Oil Load Quantity of Power Total
Motor 1st-Stage Air End 2nd-Stage Air End Suction Air Temperature Temperature Pressure Ratio Cooling Operation Daily Control Remarks
Date Time Temperature Water Hours
Voltage Current Temperature Pressure Temperature Pressure Condensate
℉ psi ℉ psi ℉ ℉ ℉ psi gal HP Intercooler Aftercooler Oil Level (Parts Change etc.)
V A (℃ ) (MPa) (℃ ) (MPa) (℃ ) (℃ ) (℃ ) (MPa) % (ℓ) (kW) h Drain Trap
NOTES: 1. The marked items as well as the number of loading times are indicated on the LCD.
2. The values in the ( ) are for the working pressure of 125psi (0.86 MPa).
3. Regarding ※mark, upper figure is for 45Hz driving frequency, lower figure in [ ] is for less than 45Hz driving frequency.
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15. STANDARD SPECIFICATIONS
Air-Cooled
Maximum motor
HP (kW) 160 (120) 185 (138) 160 (120) 185 (138)
shaft power
No. of Compression Stage − 2-Stage
Driving Method − Gear Driven
Motor Starting Method − Star-Delta Inverter
Discharge Air Pipe Connection inch 2 (flange connection)
Discharge Air Temperature ℉ (℃) Atmospheric Temperature + 27(15), or less
Oil Quantity gal (L) 6.9 (26) (Not filled)
Capacity Control System − On-Off line, 0% or 100% capacity, 2-step Variable Speed + Purge + Auto stop/restart
Oil Cooler/Aftercooler/
− Corrugated Fin Structure with Aluminum Slitted-Fin
Intercooler
Nominal Output HP (kW) 135 (100) 160 (120) 135 (100) 160 (120)
Type − Totally Enclosed Motor
Main Motor
Voltage V 460
Rated Current A 150 175 150 175
Frequency Hz 60
Number of Pole − 2
Insulation Class − F
Rated Output HP (kW) 2×2 (1.5×2)
Cooling Fan Motor
Type − PN-604-15H
Voltage V 460
Maximum Current A 2.5 3.4
Frequency Hz 60
Number of Pole − 4
Insulation Class − E
Approximate Weight lbs (kg) 5,250 (2,380) 5,600 (2,540) 5,470 (2,480) 5,580 (2,530)
External Dimensions inches 84.6×59.8×77.8
(W×D×H) (mm) (2,150 × 1,520 × 1,975)
NOTE: (1) Capacity is measured according to ISO 1217, Third Edition, Annex C.
(2) Earth leakage circuit breaker is out of scope of supply from Hitachi.
(3) DSP series air compressors are not designed, intended or approved for breathing air applications.
(4) Pressures are indicated as the gauge pressure.
(5) Install the air compressor indoors and avoid flammable and corrosive environment, moisture and dust.
(6) Use 3.5-4.5 ton duty fork truck for transportation of this air compressor.
(7) Hitachi may make improvements and/or changes in the appearance and/or specifications described in this publication at
anytime without notice.
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15. STANDARD SPECIFICATIONS
Water-Cooled
Voltage A 460
Rated Current A 150 175 150 175
Frequency Hz 60
Number of Pole − 2
Insulation Class − F
Nominal Output HP(kW) 0.067×3 (0.05×3) 0.268×2 (0.2×2)
Cooling Fan Motor
Type − − PN-404-02H
Voltage V 460
Maximum Current A 0.4 0.6
Frequency Hz 60
Number of Pole − 4
Insulation Class − E
Approximate Weight lbs (kg) 5,030 (2,280) 5,380 (2,440) 5,250 (2,380) 5,360 (2,430)
External Dimensions inches 84.6×59.8×71.9
(W×D×H) (mm) (2,150×1,520×1,825)
NOTE: (1) Capacity is measured according to ISO 1217, Third Edition, Annex C.
(2) Earth leakage circuit breaker is out of scope of supply from Hitachi.
(3) DSP series air compressors are not designed, intended or approved for breathing air applications.
(4) Pressures are indicated as the gauge pressure.
(5) Install the air compressor indoors and avoid flammable and corrosive environment, moisture and dust.
(6) Use 3.5-4.5 ton duty fork truck for transportation of this air compressor.
(7) Hitachi may make improvements and/or changes in the appearance and/or specifications described in this publication at
anytime without notice.
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Hitachi Industrial Equipment Systems Co.,Ltd.
DSA-587E 2014.9
Printed in Japan