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Clause Wise Comments

1. The document discusses clause-wise comments on the technical requirements for the supply of bogie bolsters. 2. It provides details on the scope, covered area, required infrastructure, manpower, inspection and testing facilities, quality control requirements, and marking requirements. 3. References are made to attached documents including a revised Quality Assurance Plan (QAP) which provides further details on various clauses such as infrastructure requirements, qualified personnel, and inspection methods.

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24 views1 page

Clause Wise Comments

1. The document discusses clause-wise comments on the technical requirements for the supply of bogie bolsters. 2. It provides details on the scope, covered area, required infrastructure, manpower, inspection and testing facilities, quality control requirements, and marking requirements. 3. References are made to attached documents including a revised Quality Assurance Plan (QAP) which provides further details on various clauses such as infrastructure requirements, qualified personnel, and inspection methods.

Uploaded by

rajitkumar.3005
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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 Clause-wise Comments on Schedule of Technical Requirements No.

ICF/MD/SPEC-147
Rev.02 for supply of Bogie Bolster: -
S. SPEC. / STR CLAUSE DESCRIPTION CLAUSE WISE COMMENTS
NO. NO.
1. ICF/MD/SPEC-147 1.0 Scope Covers all infrastructural requirements for manufacture and supply of
Rev. 02 finished mild steel and corten steel heavy fabrication items.
Please refer to attached revised QAP (clause no. 2).
2. ICF/MD/SPEC-147 2.0 Requirements Fulfill the requirements of this schedule.
Rev. 02 Please refer to attached QAP (CRG/QAP/CONV/BF/001 Rev.04).
3. ICF/MD/SPEC-147 3.0 Covered Area Have adequate covered area for storage of raw material, finished
Rev. 02 products and work in progress.
Total Working Space: - 150m x 75m.
4. ICF/MD/SPEC-147 4.0 Machinery and Please refer to attached revised QAP (clause no. 9) for details of
Rev. 02 Infrastructure infrastructure facility for manufacturing of bogies.
Required
5. ICF/MD/SPEC-147 5.0 Electrodes Shielding gas and filler material for welding of sub-assemblies and
Rev. 02 bogie bolster assembly as defined in Specification/STR/Drawing are
procured from RDSO approved source.
6. ICF/MD/SPEC-147 6.0 Man Power Please refer to attached revised QAP (clause no. 6) for details of
Rev. 02 qualified supervisors and welders for manufacturing bogies.
7. ICF/MD/SPEC-147 7.0 7.1. Inspection 1. Please refer to attached revised QAP (clause no. 11.3) for details of
Rev. 02 & Testing calibrated measuring instruments.
Facilities And the list of testing instruments also submitted on UVAM.
2. Have in house testing facility for Macro etch test for fusion of
fillet weld and Die penetration test and supply run out piece with
finished components.
3. Tie-up certificates for Non-destructive testing and radiographic
test is also attached (with license of LICENCE FOR POSSESSION
AND OPERATION OF RADIOGRAPHY EXPOSURE DEVICE(S)
FORINDUSTRIAL RADIOGRAPHY issued by Govt. of India AERB).
4. Tie-up certificates for testing chemical and mechanical
properties approved from NABL laboratory is attached.
7.4. Procedure Procedure: - The run out sample shall be cut perpendicular and the
and cross section of the welded area is ground to smooth finish without any
acceptance tool/file marks. The welded area shall be etched using dilute nitric acid
of Macro about 15% v/v for about one minute and washed thoroughly in running
Etch Test water. After washing it shall be dried. The etched welded zone viewed
either by naked eye or using magnifying lance of 40X. for fusion level and
other weld defects
Acceptance: - i. Fillet welds shall have fusion to the root of the joint.
ii. Shall have complete fusion between an adjacent layers of
weld metal and with base metal
iii. Shall have no cracks and
iv. Shall have no under-cut exceeding 1mm in depth.
8. ICF/MD/SPEC-147 8.0 Quality Control 1. Have ISO: 9001 series certification.
Rev. 02 Requirements 2. Proper system to ensure traceability of the product from raw
material stage to finished product range.
3. Revised QAP (CRG/QAP/CONV/BF/001 Rev.04) as per latest ICF
format attached.
4. Documentation followed as per STR.
9. ICF/MD/SPEC-147 9.0 Marking Marking Required as per Spec. /STR available on the finished products as
Rev. 02 specified in the relevant drawings.

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