MINI TORQUE WRENCH SETTINGS

ENGINE NM LBF FT
AIR CONDITIONING COMPRESSOR MOUNTING BOLTS 25 19
AIR OUTLET DUCT TO SUPERCHARGER 25 18
ALTERNATOR MOUNTING BOLTS 25 18
AUXILLARY DRIVEBELT TENSIONER M6 10 7
AUXILLARY DRIVEBELT TENSIONER M10 45 33
BIG-END BEARING CAP BOLTS STAGE 1 20 15
ANGLE TIGHTEN
BIG-END BEARING CAP BOLTS STAGE 2 ANOTHER 90°
CAMSHAFT BEARING CAP/ROCKER ARM SHAFT BOLTS 30 21
CAMSHAFT POSITION SENSOR BOLT 9 7
CAMSHAFT SPROKET BELT 102 75
COOLANT PUMP TO CYLINDER BLOCK 30 22
COOLANT PUMP TO SUPERCHARGER (COOPER S) 25 18
COOLANT TEMPERATURE SENSOR 17 13
CRANKSHAFT POSITION SENSOR SCREW 9 7
CRANKSHAFT PULLEY/SPROCKET BOLT (DO NOT RE-USE) 115 85
CYLINDER HEAD BOLTS (DO NOT RE-USE) STAGE 1 40 30
ANGLE TIGHTEN
CYLINDER HEAD BOLTS (DO NOT RE-USE) STAGE 2 ANOTHER 90°
CYLINDER HEAD BOLTS (DO NOT RE-USE) M8 28 20
CYLINDER HEAD COVER 12 9
CYLINDER HEAD COVER CAPS 18 13
DSC MOTION SENSOR 8 6
ENGINE LEFT-HAND MOUNTING TO MOUNTING BRACKET 66 49
ENGINE LEFT-HAND MOUNTING TO MOUNTING VEHICLE BODY 66 49
ENGINE LOWER STABILISER BOLTS 100 74
ENGINE LOWER STABILISER BRACKET TO SUMP 38 28
ENGINE OIL DRAIN PLUG 25 18
ENGINE MOUNTING TO BODY (MODELS FROM 12/03) M10 STAGE 1 56 41
ANGLE TIGHTEN
ENGINE MOUNTING TO BODY (MODELS FROM 12/03) M10 STAGE 2 ANOTHER 90°
ENGINE MOUNTING TO BODY (MODELS FROM 12/03) M12 68 50
ENGINE MOUNTING TO BODY (MODELS UP TO 12/03) 100 74
ENGINE RIGHT HAND CARRIER BRACKET BOLTS (MODELS UP TO
12/03) 100 50
ENGINE RIGHT HAND CARRIER BRACKET MOUNTAIN (MODELS UP TO
12/03) 68 50
ENGINE RIGHT-HAND MOUNTING BRACKET TO CYLINDER BLOCK 68 50
ENGINE RIGHT-HAND MOUNTING BRACKET TO HYDRAULIC
MOUNTING NUT 68 50
ENGINE-T0-TRANSMISSION FIXING BOLTS 85 63
EXHAUST MANIFOLD BOLTS 24 18
FLYWHEEL BOLTS MINI COOPER S (DUAL MASS FLYWHEEL) 90 66
FLYWHEEL BOLTS MINI ONE/COOPER 80 59
FUEL RAIL-TO-INLET MANIFOLD BOLTS 25 18
IGNITION COIL SCREWS 12 9
INTAKE MANIFOLD 26 19
INTERCOOLER MOUNTING BRACKET BOLTS 10 7
KNOCK SENSOR SECURING BOLT 22 16
MAIN BEARING LADDER BOLTS (DO NOT RE-USE) M8 35 26
MAIN BEARING LADDER BOLTS (DO NOT RE-USE) M10 60 44
OIL DRAIN PLUG MINI COOPER S 43 32
OIL DRAIN PLUG MINI ONE/COOPER 25 18
OIL FILTER HOUSING 25 18
OIL FILTER HOUSING TO CYLINDER BLOCK 25 18
OIL PRESSURE SWITCH 20 15
REVERSING LIGHT SWITCH 25 18

RIGHT-HAND INTERMEDIATE SHAFT BEARING HOUSING BOLTS 25 18

SPARK PLUGS 27 20
STARTER MOTOR-TO-TRANSMISSION NUTS AND BOLTS 85 63
SUMP OIL DRAIN PLUG 25 18
SUMP-TO-ENGINE BOLTS 31 23
SUMP-TO-TRANSMISSION BOLTS 85 63
SUPERCHARGER OUTLET HOUSING BOLTS M8 25 18
SUPERCHARGER OUTLET HOUSING BOLTS M10 45 33
THERMOSTAT HOUSING 12 9
THERMOSTAT HOUSING 12 9
THROTTLE BODY SCREWS 10 7
TIMING CHAIN COVER M6 BOLTS 12 9
TIMING CHAIN COVER M8 BOLTS 18 13
TIMING CHAIN GUIDE RAIL TO CYLINDER HEAD 28 21
TIMING CHAIN IDEL PULLEY BOLT (COOPER S) 45 33
TIMING CHAIN TENSIONER CAP 63 46
TIMING CHAIN TENSIONING RAIL TO CYLINDER HEAD 28 21
GEARBOX AND CLUTCH

CLUTCH COVER/PRESSURE PLATE TO FLYWHEEL (USE NEW BOLTS) 25 18

DRIVESHAFT/HUB NUT (DO NOT RE-USE) 182 134
ENGINE-T0-TRANSMISSION FIXING BOLTS 85 63
LEFT-HAND MOUNTING BRAKCET TO VEHICLE BODY 66 49
LEFT-HAND MOUNTING TO MOUNTING BRACKET 66 49
LEFT-HAND MOUNTING TO TRANSMISSION MINI COOPER S 66 49
LEFT-HAND MOUNTING TO TRANSMISSION MINI ONE/COOPER 38 28
MASTER CYLINDER RETAINING NUTS (DO NOT RE-USE) 20 15

BRAKES
BRAKE CALIPER MOUNTING BRACKET BOLTS 110 81
DISC RETAINING SCREWS 27 20
FRONT BRAKE CALIPER GUIDE PIN BOLTS 30 22
FRONT BRAKE CALIPER MOUNTING BRACKET BOLTS 110 81
HYDRAULIC HOSE/PIPE UNION NUTS 15 11
REAR BRAKE CALIPER GUIDE PIN BOLTS (DO NOT RE-USE) 30 22
VACUUM SERVO UNIT MOUNTING NUTS (DO NOT RE-USE) 20 15

STEERING
POWER STEERING PIPE UNION-TO-PUMP BOLT 10 7
POWER STEERING PUMP BRACKET TO SUBFRAME 19 14

POWER STEERING PUMP COOLING FAN NUTS (DO NOT RE-USE) 19 14

STEERING COLUMN LOWER COLUMN SHAFT UNIVERSAL JOINT BOLT
(DO NOT RE-USE) 30 22

STEERING COLUMN LOWER UNIVERSAL JOINT NUT (DO NOT RE-USE) 21 15

STEERING COLUMN MOUNTING BOLTS (DO NOT RE-USE) 24 18
STEERING COLUMN UPPER UNIVERSAL JOINT PINCH-BOLT (DO NOT
RE-USE) 21 15
STEERING RACK PINION PINCH-BOLT/NUT (DO NOT RE-USE) 21 41
STEERING RACK ROD END BALLJOINT NUT (DO NOT RE-USE) 52 38
STEERING RACK TO SUBFRAME 56 41
STEERING WHEEL 63 46

TRACK ROD END BALLJOINT TO HUB CARRIER (DO NOT RE-USE) 52 38

TRACK ROD END LOCKNUT (FROM 05/2003) 45 33
TRACK ROD END LOCKNUT (UP TO 05/2003) 63 46
FRONT SUSPENSION NM LBF FT
ANTI-ROLL BAR CLAMP BOLTS 165 122
ANTI-ROLL BAR LINK NUTS 56 41
BEARING HUB TO HUB CARRIER 56 41
BRAKE CALIPER MOUNTING BRACKET BOLTS 110 81
CONTROL ARM BALLJOINT NUT (DO NOT RE-USE) 52 38
CONTROL ARM BRACKET-TO-BODY BOLTS (DO NOT RE-USE) STAGE 1 59 44
ANGLE TIGHTEN
CONTROL ARM BRACKET-TO-BODY BOLTS (DO NOT RE-USE) STAGE 2 ANOTHER 90°
DRIVESHAFT/HUB RETAINING NUT (DO NOT RE-USE) 182 134
HUB CARRIER-TO-STRUT PINCH BOLT 81 60
LOWER ARM INNER BALLJOINT TO SUBFRAME 100 74
LOWER ARM INNER BALLJOINT TO LOWER ARM 80 59

LOWER ARM OUTER BALLJOINT TO HUB CARRIER (DO NOT RE-USE) 56 41

LOWER ARM OUTER BALLJOINT TO LOWER ARM (DO NOT RE-USE) 56 41

SUBFRAME BOLTS 100 74
SUBFRAME-TO-CRUSH TUBE BOLTS 100 74
SUSPENSION STRUT THRUST BEARING RETAINING NUT (DO NOT
USE) 64 47
SUSPENSION STRUT-TO-HUB CARRIER PINCH-BOLT 81 60

SUSPENSION STRUT UPPER MOUNTING NUTS (DO NOT RE-USE) 34 25

WHEEL SPEED SENSOR BOLT 9 7

REAR SUSPENSION NM LBF FT

ANTI-ROLL BAR CLAMP BOLTS 19 14
ANTI-ROLL BAR LINK TO TRAILING ARM (DO NOT RE-USE) 56 41
BRAKE CALIPER BRACKET BOLTS 65 48
CONTROL ARMS TO SUBFRAME 100 74
CONTROL ARMS TO TRAILING ARM 100 74
HUB RETAINING BOLTS 56 41
REAR HUB/BEARING ASSEMBLY TO TRAILING ARM 56 41
ROADWHEEL BOLTS 110 81
SHOCK ABSORBER LOWER MOUNTING BOLT 140 103
SHOCK ABSORBER PISTON NUT (DO NOT RE-USE) 30 22

SHOCK ABSORBER UPPER MOUNTING BOLTS (DO NOT RE-USE) 56 41

SUBFRAME MOUNTING BOLTS 100 74
TRAILING ARM BUSH/BRACKET TO TRAILING ARM 165 122
TRAILING ARM BUSH/BRACKET TO VEHICLE BODY 100 74
WHEEL SPEED SENSOR BOLT 9 6
BODY
BUMPER CARRIER MOUNTING NUTS/BOLTS 22 16
FACIA CROSSMEMBER TO VEHICLE BODY 48 35
FRONT CRASH SENSOR BOLTS 6 4
FRONT SEAT MOUNTING BOLTS 35 26
PASSENGER'S AIRBAG BOLTS 6 6
RIVERS AIRBAG SCREWS 10 7
SEAT BELT MOUNTING NUTS AND BOLTS (USE THREAD-LOCKING
COMPUND) 45 33
WINDSCREEN WIPER MOTOR BOLTS 8 6
WIPER ARM NUTS (FRONT) 25 18
WIPER ARM NUTS (REAR) 20 15

WHEELS
ROADWHEEL BOLTS 110 81