MODEL: 005802-0

XG Professional Series
Portable Generator

XG10000E
10,000 Watt Portable Generator

www.generac.com or 1-888-GENERAC
 Table of Contents

Introduction............................................................. 1 Maintenance ......................................................... 11

Read this Manual Thoroughly ................................. 1 3.1 Maintenance Schedule .................................................11
3.2 Product Specifications..................................................11
Safety Rules ........................................................... 1 3.2.1 Generator Specifications ..................................11
Standards Index .............................................................3 3.2.2 Engine Specifications .......................................11
3.2.3 Emissions Information .....................................12
General Information ................................................ 4 3.3 General Recommendations ...........................................12
1.1 Unpacking ......................................................................4 3.3.1 Generator Maintenance ....................................12
1.1.1 Accessory Box ..................................................4 3.3.2 To Clean the Generator.....................................12
1.2 Assembly .......................................................................4 3.3.3 Engine Maintenance .........................................12
1.2.1 Assembling the Wheel Kit and Frame Foot ..........4 3.3.4 Checking Oil Level ...........................................12
3.3.5 Changing the Oil and Oil Filter ..........................12
3.3.6 Replacing the Spark Plug(s) .............................13
Operation ................................................................ 5
3.4 Service Air Cleaner .......................................................13
2.1 Know the Generator .......................................................5
3.5 Clean Spark Arrestor Screen.........................................13
2.1.1 Battery Connection ............................................6
3.6 General ........................................................................14
2.2 Hourmeter ......................................................................6
3.7 Long Term Storage .......................................................14
2.3 Cord Sets and Connection Plugs ....................................6
3.8 Other Storage Tips .......................................................14
2.3.1 120 VAC, 20 Amp, GFCI Duplex Receptacle .......6
2.3.2 120/240 VAC, 30 Amp Receptacle.....................6
2.3.3 120 VAC, 30 Amp Receptacle ............................6
Battery Service ..................................................... 14
4.1 Battery Replacement ....................................................14
2.3.4 120/240 VAC, 50 Amp Receptacle.....................7
2.4 How to Use the Generator ..............................................7
2.4.1 System Ground ..................................................7
Troubleshooting .................................................... 15
5.1 Troubleshooting Guide ..................................................15
2.4.2 Grounding the Generator ....................................8
2.4.3 Connecting Electrical Loads ...............................8
2.5 Don’t Overload the Generator..........................................8
Warranty ............................................................... 16
2.6 Wattage Reference Guide ...............................................8
2.7 Before Starting the Generator .........................................9
2.7.1 Adding Engine Oil ..............................................9
2.7.2 Adding Gasoline.................................................9
2.8 Cold Weather Operation/De-icer....................................10
2.9 To Start the Engine .......................................................10
2.9.1 Electric Starting ...............................................10
2.10 Stopping the Engine .....................................................10 CALIFORNIA PROPOSITION 65 WARNING
2.11 Low Oil Pressure Shutdown System .............................11 Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
2.11.1 Restarting ........................................................11
and other reproductive harm.
2.12 Charging the Battery.....................................................11

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
 Safety Rules

INTRODUCTION
Thank you for purchasing this model by Generac Power Systems, Indicates a hazardous situation or action which, if not
Inc. This model is a compact, high performance, air-cooled, avoided, could result in minor or moderate injury.
engine driven generator designed to supply electrical power to
operate electrical loads where no utility power is available or in NOTE:
place of utility due to a power outage.
Notes contain additional information important to a procedure
and will be found within the regular text body of this manual.
READ THIS MANUAL THOROUGHLY These safety warnings cannot eliminate the hazards that they
If any portion of this manual is not understood, contact the indicate. Common sense and strict compliance with the special
nearest Authorized Dealer for starting, operating and servicing instructions while performing the action or service are essential to
procedures. preventing accidents.
The operator is responsible for proper and safe use of the Four commonly used safety symbols accompany the DANGER,
equipment. We strongly recommend that the operator read this WARNING and CAUTION blocks. The type of information each
manual and thoroughly understand all instructions before using the indicates is as follows:
equipment. We also strongly recommend instructing other users to
properly start and operate the unit. This prepares them if they need
to operate the equipment in an emergency. nThis symbol points out important safety
information that, if not followed, could
endanger personal safety and/or property of
The generator can operate safely, efficiently and reliably only if it others.
is properly located, operated and maintained. Before operating or
This symbol points out potential explosion
servicing the generator:
• Become familiar with and strictly adhere to all local, state and
hazard.
This symbol points out potential fire hazard.
national codes and regulations.
• Study all safety warnings in this manual and on the product 
carefully.
This symbol points out potential electrical
• Become familiar with this manual and the unit before use.
The manufacturer cannot anticipate every possible circumstance shock hazard.
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all inclusive. GENERAL HAZARDS
If using a procedure, work method or operating technique that the • Never operate in an enclosed area or indoors.
manufacturer does not specifically recommend, ensure that it is
• For safety reasons, the manufacturer recommends that the
safe for others. Also make sure the procedure, work method or
maintenance of this equipment is carried out by an Authorized
operating technique utilized does not render the generator unsafe.
Dealer. Inspect the generator regularly, and contact the nearest
THE INFORMATION CONTAINED HEREIN WAS BASED ON Authorized Dealer for parts needing repair or replacement.
MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION. • Operate generator only on level surfaces and where it will not be
GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT exposed to excessive moisture, dirt, dust or corrosive vapors.
ANY TIME. • Keep hands, feet, clothing, etc., away from drive belts, fans,
and other moving parts. Never remove any fan guard or shield
SAFETY RULES while the unit is operating.
• Certain parts of the generator get extremely hot during
Throughout this publication, and on tags and decals affixed to the
operation. Keep clear of the generator until it has cooled to
generator, DANGER, WARNING, CAUTION and NOTE blocks are
avoid severe burns.
used to alert personnel to special instructions about a particular
operation that may be hazardous if performed incorrectly or • Do NOT operate generator in the rain.
carelessly. Observe them carefully. Their definitions are as • Do not alter the construction of the generator or change
follows: controls which might create an unsafe operating condition.
• Never start or stop the unit with electrical loads connected
to receptacles AND with connected devices turned ON. Start
INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF the engine and let it stabilize before connecting electrical
NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. loads. Disconnect all electrical loads before shutting down the
generator.
• Do not insert objects through unit’s cooling slots.
• When working on this equipment, remain alert at all times.
Indicates a hazardous situation or action which, if not Never work on the equipment when physically or mentally
avoided, could result in death or serious injury. fatigued.

1
 Safety Rules

• Never use the generator or any of its parts as a step. Stepping ELECTRICAL HAZARDS
on the unit can stress and break parts, and may result in
dangerous operating conditions from leaking exhaust gases, • The generator produces dangerously high voltage when in
fuel leakage, oil leakage, etc. operation. Avoid contact with bare wires, terminals, connections,
• On electric start models, disconnect the POSITIVE (+) battery etc., while the unit is running, even on equipment connected
cable from the engine starter OR the NEGATIVE (-) battery to the generator. Ensure all appropriate covers, guards and
cable from the battery terminal, whichever is easier, before barriers are in place before operating the generator.
transporting the generator. • Never handle any kind of electrical cord or device while
NOTE: standing in water, while barefoot or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
This generator is equipped with a spark arrestor muffler. The
• The National Electric Code (NEC) requires the frame and external
spark arrestor must be maintained in effective working order
electrically conductive parts of the generator be properly
by the owner/ operator. In the State of California, a spark
connected to an approved earth ground. Local electrical codes
arrestor is required by law (Section 4442 of the California
may also require proper grounding of the generator. Consult
Public Resources Code). Other states may have similar laws.
with a local electrician for grounding requirements in the area.
Federal laws apply on federal lands.
• Use a ground fault circuit interrupter in any damp or highly
conductive area (such as metal decking or steel work).
EXHAUST & LOCATION HAZARDS • Do not use worn, bare, frayed or otherwise damaged electrical
• Never operate in an enclosed area or indoors! NEVER use in cord sets with the generator.
the home, or in partly enclosed areas such as garages, even • Before performing any maintenance on the generator, disconnect
if doors and windows are open! ONLY use outdoors and far the engine starting battery (if equipped) to prevent accidental
from open windows, doors, vents, and in an area that will not start up. Disconnect the cable from the battery post indicated
accumulate deadly exhaust. by a NEGATIVE, NEG or (–) first. Reconnect that cable last.
• In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting
implement, such as a rope or board, to free the victim from the
live conductor. If the victim is unconscious, apply first aid and
get immediate medical help.

FIRE HAZARDS
• Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.
Do not permit smoking, open flames, sparks or heat in the
vicinity while handling gasoline.
• Never add fuel while unit is running or hot. Allow engine to cool
completely before adding fuel.
• The engine exhaust fumes contain carbon monoxide, which • Never fill fuel tank indoors. Comply with all laws regulating
can you cannot see or smell. This poisonous gas, if breathed storage and handling of gasoline.
in sufficient concentrations, can cause unconsciousness or • Do not overfill the fuel tank. Always allow room for fuel
even death. expansion. If tank is over-filled, fuel can overflow onto a hot
• Adequate, unobstructed flow of cooling and ventilating air engine and cause FIRE or an EXPLOSION. Never store generator
is critical to correct generator operation. Do not alter the with fuel in tank where gasoline vapors might reach an open
installation or permit even partial blockage of ventilation flame, spark or pilot light (as on a furnace, water heater or
provisions, as this can seriously affect safe operation of the clothes dryer). FIRE or EXPLOSION may result. Allow unit to
generator. The generator MUST be operated outdoors. cool entirely before storage.
• This exhaust system must be properly maintained. Do nothing
• Wipe up any fuel or oil spills immediately. Ensure that no
that might render the exhaust system unsafe or in noncompliance
with any local codes and/or standards. combustible materials are left on or near the generator. Keep the
• Always use a battery operated carbon monoxide alarm indoors, area surrounding the generator clean and free from debris and
installed according to the manufacturers instructions. keep a clearance of five (5) feet on all side to allow for proper
• If you start to feel sick, dizzy, or weak after the generator has ventilation of the generator.
been running, move to fresh air IMMEDIATELY. See a doctor, as
you could have carbon monoxide poisoning.

2
 Safety Rules

• Do not insert objects through unit’s cooling slots.

• Do not operate the generator if connected electrical devices MODEL NO:
overheat, if electrical output is lost, if engine or generator sparks
or if flames or smoke are observed while unit is running. SERIAL NO:
• Keep a fire extinguisher near the generator at all times.

Generator Identification
STANDARDS INDEX
In the absence of pertinent standards, codes, regulations and
laws, the published information listed below may be used as a
guideline for operation of this equipment. Always reference the
latest revision available for the standards listed.
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC
CODE.
2. Article X, NATIONAL BUILDING CODE, available from the
American Insurance Association, 85 John Street, New York,
N.Y. 10038.
3. AGRICULTURAL WIRING HANDBOOK, available from the Food
and Energy Council, 909 University Avenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS, available from the
American Society of Agricultural Engineers, 2950 Niles Road,
St. Joseph, MI 49085.

3
 General Information

1.1 UNPACKING 1.2.1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT
• Remove all packaging material. The wheel kit is designed to greatly improve the portability of the
• Remove separate accessory box. generator. You will need the following tools to install the wheel kit:
1/2" (13mm) wrench and a socket wrench with a 1/2" (13mm)
• Remove carton off the generator. socket.
1.1.1 ACCESSORY BOX NOTE:
Check all contents (Figure 1). If any parts are missing or damaged The wheel kit is not intended for over-the-road use.
locate an authorized dealer at 1-888-775-6937. • Refer to Figure 2 and install the wheel kit and frame foot as
Contents include: follows:
• 1 – Axle (secured to frame) • Oil Filter • Slide the Axle through the Wheel, Large Washer and the Frame.
Note orientation of wheel.
• 2 – Wheel Spacers • Air Filter
• Install the Hair Pin to the Axle to secure the wheel. Repeat for
• 2 – Hair Pins • Spark Plugs
the opposite side.
• 2 – Wheels • Shop Towel
• Secure the Vibration Mounts to the Frame Foot with the included
• 1 – Frame Foot • 2 – Large Washers hardware.
• 2 – Carriage Bolts • 2 – Small Washers • To install the Frame Foot, install the bolts though the Washers,
• 2 – Vibration Mounts • Oil Funnel Frame and Frame foot. Secure with the locking nuts.
• 4 – Flange Nuts • 2 – Hex Head Bolts (long)
• 2 – 1 Quart SAE 30 Oil Bottles • 2 – Hex Head Bolts Figure 2 – Wheel and Foot Assembly
• 12 Volt Adaptor Plug Charger (short)
• 2 Spacers or 4 Large Washers

Figure 1 – Accessory Box




1.2 ASSEMBLY
Read entire Owner's Manual before attempting to assemble or
operate the generator. The generator requires some assembly
prior to using it. If problems arise when assembling the generator,
please call the Generator Helpline at 1-888-775-6937.

4
 Operation

2.1 KNOW THE GENERATOR Figure 3 – Generator & Engine Locations

Read the entire Owner’s Manual and Safety Rules before
operating this generator.
Compare the generator to Figures 3 through 6 to become
familiarized with the locations of various controls and adjustments.
Save this manual for future reference.
1. Choke Knob – Used when starting a cold engine (Pull/Push).
2. Engine Switch – Controls the operation of the generator. On
this electric start model the switch is Start/Run/Stop.
3. Fuel Shut Off – Valve between fuel tank and carburetor. Turn
off and run carburetor out of fuel for extended storage.
4. Panel LED's – Provide illumination of the control panel while
the generator is operating.
5. 120/240 Volt AC, 30 Amp Locking Receptacle – Supplies
electrical power for the operation of 120 and/or 240 Volt AC,
30 Amp, single-phase, 60 Hz, electrical lighting, appliance,
tool and motor loads.
6. 120 Volt AC, 20 Amp, GFCI Duplex Receptacle – Supplies
electrical power for the operation of 120 Volt AC, 20 Amp,
single-phase, 60 Hz electrical lighting, appliance, tool and
motor loads. It also provides protection with an Integral
Ground Fault Circuit Interrupter, complete with a press to
"Test" and "Reset" button.
7. 120/240 Volt AC, 50 Amp Receptacle – Supplies electrical
power for the operation of 120/240 Volt AC, 42 Amp, single-
phase, 60 Hz, welder or motor loads.
8. Circuit Breakers (AC) – Each 20 Amp receptacle is provided
with a push-to-reset circuit breaker to protect the generator
against electrical overload.
9. Circuit Breakers (AC) – The 30 Amp receptacle is protected
with a push-to-reset circuit breaker to protect the generator
against electrical overload. The 50 Amp receptacle and one
30 Amp receptacle use toggle reset circuit breakers.
10. PowerBar – Indicates the amount of power being used from
the generator; each section is approximately 25%
11. Hourmeter – Provides operating hours for Service Intervals.
12. Battery Charger Input – This receptacle allows the capability
to recharge the 12 VDC engine starting battery with the 12 Volt
Adaptor Plug Charger. The battery is protected by a 1.50 Amp
in-line fuse which is inside the control panel.
13. Fuel Tank – Tank holds 10 U.S. gallons of fuel.
14. Fuel Gauge – Shows fuel level in tank.
15. Handles – Pivot and retract for storage. Press the spring-
loaded button to move handles.
16. Oil Fill – Check oil level and add oil here.
17. Engine Oil Filter – Filters engine oil; see Section 3.1 for the
proper service intervals.
18. Air Cleaner – Filters intake air as it is drawn into the engine.
19. Spark Plug Location – The spark plugs ignite the Air/Fuel
Mixture.
20. Muffler – Includes the spark arrestor and quiets the engine.
21. Oil Drain – Drain valve to remove used oil from the engine
crankcase.
22. 12 Volt (18 Amp Sealed Battery) – Used to start engine.
23. Grounding Lug – Ground the generator to an approved earth
ground here. See "Grounding the Generator" for details.
5
 Operation

2.1.1 BATTERY CONNECTION 2.3.2 120/240 VAC, 30 AMP RECEPTACLE

NOTE: Use a NEMA L14-30 plug with this receptacle (rotate to lock/
The battery shipped with the generator has been fully charged. unlock). Connect a suitable 4-wire grounded cord set to the plug
A battery may lose some of its charge when not in use for and to the desired load. The cord set should be rated for 250 Volts
prolonged periods of time. If the battery is unable to crank AC at 30 Amps (or greater) (Figure 4).
the engine, plug in the 12V charger included in the accessory Use this receptacle to operate 120 Volt AC, 60 Hz, single phase
box (see the Charging the Battery section). RUNNING THE loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps
GENERATOR WILL CHARGE THE BATTERY. or 240 Volt AC, 60 Hz, single phase loads requiring 6,500 to 8000
The positive battery wire was deliberately left detached for watts of power, depending on the model. The outlet is protected by
shipping. To operate the unit, attach this wire to the terminal on a 30 Amp circuit breaker.
the battery. Do not overtighten. Slide the attached rubber boot over
the battery post. Figure 4 – Generator Receptacles

2.2 HOURMETER
The Hourmeter tracks hours of operation for scheduled
maintenance:
There will be a one time break in "CHG OIL" message that flashes
with the elapsed time in hours and tenths after the first 30 hours
of operation.
This message will actually begin flashing at 29 hours and disable
itself at 31 hours providing a two hour window to perform the
service.
There will be a subsequent "CHG OIL" message every 100 hours.
The message will flash one hour before and one hour after each 120/240 VAC 30A
100 hour interval, again providing a two hour window to perform RECEPTACLE
service.
120 VAC 20A
Every 200 hours the "SVC" icon on the lower left hand corner of
the display will flash. The message will flash one hour before and GFCI RECEPTACLE
one hour after each 200 hour interval providing a two hour window
to perform service.
When the hour meter is in the Flash Alert mode, the maintenance 2.3.3 120 VAC, 30 AMP RECEPTACLE
message will always alternate with elapsed time in hours and Use a NEMA L5-30 plug with this receptacle. Connect a 3-wire
tenths. The hours will flash four times, then alternate with the cord set rated for 125 Volts AC at 30 Amps (or greater) to the plug
maintenance message four times until the meter resets itself. (Figure 5).
• 100 hours - CHG OIL — Oil Change Interval (Every 100 hrs) Use this receptacle to operate 120 Volt AC, 60 Hz, single phase
• 200 hours - SVC — Air Filter Interval (Every 200 hrs) loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps.
The outlet is protected by a 30 Amp push-to-reset circuit breaker.
2.3 CORD SETS AND CONNECTION PLUGS Figure 5 - 120 VAC, 30 Amp Receptacle

2.3.1 120 VAC, 20 AMP, GFCI DUPLEX RECEPTACLE

This is a 120 Volt outlet protected against overload by a 20 Amp
push-to-reset circuit breaker. Use each socket to power 120 Volt
AC, single phase, 60 Hz electrical loads requiring up to a combined
2400 watts (2.4 kW) or 20 Amps of current. Use only high quality,
well-insulated, 3-wire grounded cord sets rated for 125 Volts at 20
Amps (or greater).
Keep extension cords as short as possible, preferably less than
15 feet long, to prevent voltage drop and possible overheating of
wires.

6
 Operation

2.3.4 120/240 VAC, 50 AMP RECEPTACLE

Use a NEMA 14-50 plug with this receptacle. Connect a 4-wire
nThis exhaust system must be properly
maintained. Do nothing that might render the
exhaust system unsafe or in noncompliance
cord set rated for 250 Volts AC at 50 Amps to the plug (Figure with any local codes and/or standards.
6).
Use this receptacle to operate 120/240 Volt AC, 60 Hz electrical
loads requiring up to 10,000 watts (10.0 kW) of power at 41.6
nAlways use a battery operated carbon
monoxide alarm indoors, installed according to
the manufacturers instructions.
Amps for 240 volts or two independent 120 Volt loads. This
receptacle is protected by a 42 Amp 2-pole circuit breaker.

Figure 6 - 120/240 VAC, 50 Amp Receptacle

50 A
2.4.1 SYSTEM GROUND
The generator has a system ground that connects the generator
NOTE: frame components to the ground terminals on the AC output
Receptacles may be marked with rating values greater than receptacles. The system ground is bonded to the AC neutral wire
generator output capacity. in the generator control panel via a jumper wire.

Special Requirements
2.4 HOW TO USE THE GENERATOR
There may be Federal or State Occupational Safety and Health
If there are any problems operating the generator, please call the Administration (OSHA) regulations, local codes, or ordinances that
generator helpline at 1-888-436-3722. apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or the
local agency having jurisdiction:
nNever operate in an enclosed area or indoors!
NEVER use in the home, or in partly enclosed
areas such as garages, even if doors and
• In some areas, generators are required to be registered with
local utility companies.
windows are open! ONLY use outdoors and far • If the generator is used at a construction site, there may be
from open windows, doors, vents, and in an
additional regulations which must be observed.
area that will not accumulate deadly exhaust.
The engine exhaust fumes contain carbon Connecting to a Building’s Electrical System
n monoxide, which can you cannot see or smell.
This poisonous gas, if breathed in sufficient
Connections for standby power to a building’s electrical system
must be made by a qualified electrician. The connection must
concentrations, can cause unconsciousness or isolate the generator power from utility power or other alternative
even death. power sources and must comply with all applicable laws and
electrical codes.
nAdequate, unobstructed flow of cooling and
ventilating air is critical to correct generator
operation. Do not alter the installation or permit
even partial blockage of ventilation provisions,
as this can seriously affect safe operation
of the generator. The generator MUST be
operated outdoors.

7
 Operation

2.4.2 GROUNDING THE GENERATOR 2.5 DON’T OVERLOAD THE GENERATOR

Overloading a generator in excess of its rated wattage capacity
can result in damage to the generator and to connected electrical

nThe National Electrical Code requires that the

frame and external electrically conductive parts
of this generator be properly connected to an
devices. Observe the following to prevent overloading the unit:
• Add up the total wattage of all electrical devices to be connected
approved earth ground. at one time. This total should NOT be greater than the
Local electrical codes may also require proper grounding of generator's wattage capacity.
the unit (Figure 7). For that purpose, connecting a No. 10 AWG • The rated wattage of lights can be taken from light bulbs. The
(American Wire Gauge) stranded copper wire to the grounding lug rated wattage of tools, appliances and motors can usually be
and to an earth-driven copper or brass grounding rod (electrode) found on a data label or decal affixed to the device.
provides adequate protection against electrical shock. However, • If the appliance, tool or motor does not give wattage, multiply
local codes may vary widely. Consult with a local electrician for volts times ampere rating to determine watts (volts x amps =
grounding requirements in the area. watts).
Proper grounding of the generator will help prevent electrical • Some electric motors, such as induction types, require about
shock in the event of a ground fault condition in the generator or in three times more watts of power for starting than for running.
connected electrical devices. Proper grounding also helps dissipate This surge of power lasts only a few seconds when starting
static electricity, which often builds up in ungrounded devices. such motors. Make sure to allow for high starting wattage when
selecting electrical devices to connect to the generator:
Figure 7 – Generator Ground Location 1. Figure the watts needed to start the largest motor.
2. Add to that figure the running watts of all other connected
loads.
The Wattage Reference Guide is provided to assist in determining
how many items the generator can operate at one time.
NOTE:
All figures are approximate. See data label on appliance for
wattage requirements.

2.6 WATTAGE REFERENCE GUIDE

Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Running Watts
*Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . . 1700
*Air Conditioner (24,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . . 3800
*Air Conditioner (40,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . . 6000
Battery Charger (20 Amp). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Belt Sander (3") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000
Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
2.4.3 CONNECTING ELECTRICAL LOADS
Circular Saw (6-1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1000
DO NOT connect 240 Volt loads to 120 Volt receptacles. *Clothes Dryer (Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5750
DO NOT connect 3-phase loads to the generator. *Clothes Dryer (Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
*Clothes Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150
DO NOT connect 50 Hz loads to the generator. Coffee Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750
• Let engine stabilize and warm up for a few minutes after *Compressor (1 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
starting. *Compressor (3/4 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800
• Plug in and turn on the desired 120 or 240 Volt AC, single *Compressor (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400
phase, 60 Hz electrical loads. Curling Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
*Dehumidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650
• Add up the rated watts (or amps) of all loads to be connected
Disc Sander (9") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
at one time. This total should no be greater than (a) the rated
Edge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
wattage/amperage capacity of the generator or (b) circuit Electric Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
breaker rating of the receptacle supplying the power. See “Don’t Electric Nail Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Overload the Generator Electric Range (per element) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500
Electric Skillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250
*Freezer . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..700
*Furnace Fan (3/5 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
*Garage Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 to 750
8
 Operation

Hair Dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200

Hand Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 to 1100 TEMPERATURE IN DEGREES FAHRENHEIT ( F)
Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
*Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800
Lawn Mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Light Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Microwave Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700 to 1000
*Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
Oil Burner on Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Oil Fired Space Heater (140,000 Btu) . . . . . . . . . . . . . . . . . . . . . 400
Oil Fired Space Heater (85,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 225
Oil Fired Space Heater (30,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 150 TEMPERATURE IN DEGREES CELSIUS ( C)
*Paint Sprayer, Airless (1/3 HP) . . . . . . . . . . . . . . . . . . . . . . . . . 600
Paint Sprayer, Airless (handheld). . . . . . . . . . . . . . . . . . . . . . . . . 150 • Place generator on a level surface.
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 to 200 • Clean area around oil fill and remove dipstick.
*Refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
• Slowly fill engine with oil through the oil fill opening until it
Slow Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
reaches the full mark on the dipstick. Stop filling occasionally
*Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2800
to check oil level.
*Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
*Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 • Install dipstick.
*Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1050 • Check engine oil level before starting each time thereafter.
*Table Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1750 to 2000
Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 to 500 2.7.2 ADDING GASOLINE
Toaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 to 1650
Weed Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
* Allow 3 times the listed watts for starting these devices.
tank.
DO NOT light a cigarette or smoke when filling the fuel

2.7 BEFORE STARTING THE GENERATOR

Prior to operating the generator, engine oil and gasoline will need
to be added, as follows:
nNever fill fuel tank indoors. Never fill fuel tank when
engine is running or hot. Avoid spilling gasoline on a hot
engine. Allow engine to cool entirely before filling fuel
tank.
2.7.1 ADDING ENGINE OIL
expansion.
Do not overfill the fuel tank. Always leave room for fuel
All oil should meet minimum American Petroleum Institute (API) If the fuel tank is overfilled, fuel can overflow
Service Class SJ, SL or better. Use no special additives. Select onto a hot engine and cause FIRE or EXPLOSION. Wipe
the oil's viscosity grade according to the expected operating up any spilled fuel immediately.
temperature (also see chart).
• Use regular UNLEADED gasoline with the generator engine. Do
• Above 40° F, use SAE 30 not mix oil with gasoline.
• Below 40° F and down to 10° F, use 10W-30 • Do not use gasoline with more than 10% alcohol such as E85
• Below 10° F, use synthetic 5W-30 or Methanol.
• Clean area around fuel fill cap, remove cap.
• Slowly add unleaded regular gasoline to fuel tank. Fill to bottom

nAny attempt to crank or start the engine before it has

been properly serviced with the recommended oil may
result in an engine failure.
•
of screen filter. Be careful not to overfill (Figure 8).
Install fuel cap and wipe up any spilled gasoline.
IMPORTANT: It is important to prevent gum deposits from forming
in fuel system parts such as the carburetor, fuel hose or tank
during storage. Alcohol-blended fuels (called gasohol, ethanol
or methanol) can attract moisture, which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or
longer. See the "Storage" section. Never use engine or carburetor
cleaner products in the fuel tank as permanent damage may
occur.
9
 Operation

Figure 8 – Fuel Fill Level Figure 10 – Fuel Shut-off Valve

DO NOT FILL
ABOVE LIP!

2.8 COLD WEATHER OPERATION/DE-ICER Figure 11 – Choke Operation

Under certain weather conditions (temperatures below 40° F (4°
C) and a high dew point), the engine may experience icing of the
carburetor and/or the crankcase breather system. To eliminate
this problem, this generator engine is fitted with a winter/summer
valve. This directs hot air into the carburetor during cold weather
operation. Always make sure the winter/summer valve is in the
correct location relative to the weather conditions.

Figure 9 – Winter/Summer Valve

NOTE:
If engine fires, but does not continue to run, pull choke knob
to “Full Choke” and repeat starting instructions.
IMPORTANT: Do not overload the generator. Also, do not overload
individual panel receptacles. These outlets are protected against
overload with push-to-reset-type circuit breakers. Read “Don’t
Overload the Generator” carefully.

2.9.1 ELECTRIC STARTING

• To start the engine, press and hold the Start/Run/Stop switch in
the “Start” position. The engine will crank and attempt to start.
When the engine starts, release the switch to the run position.
• When the engine starts, push choke knob to “1/2 Choke”
2.9 TO START THE ENGINE position until the engine runs smoothly and then fully in to the
“Run” position. If engine falters, pull choke knob back out to
Never start or stop engine with electrical devices plugged into “1/2 Choke” position until the engine runs smoothly and then
the receptacles AND devices turned on. to “Run” position.
• Unplug all electrical loads from the unit's receptacles before
starting the engine. 2.10 STOPPING THE ENGINE
• Make sure the unit is in a level position. • Shut off all loads, then unplug the electrical loads from generator
• Open the fuel shut-off valve (Figure 10). panel receptacles. Never start or stop the engine with electrical
• Pull engine CHOKE knob outward to “Full Choke” position devices plugged in and turned on.
(Figure 11). • Let engine run at no-load for several minutes to stabilize the
internal temperatures of engine and generator.
• Move Start/Run/Stop or On/Off switch to the “Off” position.
• Close fuel valve.

10
 Maintenance

2.11 LOW OIL PRESSURE SHUTDOWN SYSTEM 3.1 MAINTENANCE SCHEDULE

The engine is equipped with a low oil pressure sensor that shuts Follow the calendar intervals. More frequent service is required
down the engine automatically when the oil pressure drops below when operating in adverse conditions noted below.
5 psi. A delay built into the low oil shutdown system allows oil
Check Oil Level At Each Use
pressure to build during starting. The delay allows the engine to
run for about 10 seconds before sensing oil pressure. If the engine Change Oil and Oil Filter‡ *Every Season/Every 100 Hours
shuts down by itself and the fuel tank has enough gasoline, check Clean Spark Arrestor Screen *Every Season/Every 100 Hours
engine oil level. Service Air Cleaner *Every Season/Every 100 Hours
Replace Spark Plug *Every Season/Every 100 Hours
‡ Change oil after first 30 hours of operation then every season.
2.11.1 RESTARTING
* Change oil and oil filter every month when operating under heavy load
If trying to restart the engine within 10 seconds after it shuts down, or in high temperatures. Clean more often under dirty or dusty operating
the engine may NOT start. The system needs 5 to 10 seconds to conditions. Replace air cleaner parts if very dirty.
reset.
If the engine is restarted after such a shutdown and the low oil 3.2 PRODUCT SPECIFICATIONS
pressure has not been corrected, the engine will run for about 10
seconds as described above and then stop. 3.2.1 GENERATOR SPECIFICATIONS
Rated Max. Power .................................................................10.0 kW**
2.12 CHARGING THE BATTERY Surge Power .............................................................................12.5 kW
Rated AC Voltage ......................................................................120/240
Rated Max AC Load
Current @ 240V .............................................................41.7 Amps**

nDo not permit smoking, open flame, sparks

or any other source of heat around a battery.
Wear protective goggles, rubber apron and
Current @ 120V .............................................................83.3 Amps**
Rated Frequency .................................................... 60 Hz @ 3600 RPM
Phase ................................................................................ Single Phase
rubber gloves when working around a battery. Rated DC Voltage ...................................................................... 12 Volts
Battery electrolyte fluid is an extremely Battery Type .................................................................... 10 AH, 12VDC
corrosive sulfuric acid solution that can cause
** Maximum wattage and current are subject to, and limited by, such factors
severe burns. If spill occurs flush area with as fuel Btu content, ambient temperature, altitude, engine condition, etc..
clear water immediately. Maximum power decreases about 3.5% for each 1,000 feet above sea level;
Storage batteries give off explosive hydrogen and will also decrease about 1% for each 6° C (10° F) above 16° C (60° F)
gas while recharging. An explosive mixture will ambient temperature.

remain around the battery for a long time after

it has been charged. The slightest spark can
3.2.2 ENGINE SPECIFICATIONS
ignite the hydrogen and cause an explosion. Rated Horsepower @ 3600 RPM ................................................. 18 Hp
Such an explosion can shatter the battery and Displacement ............................................................................... 530cc
cause blindness or other serious injury. Spark Plug Type ........................................... NGK BPR6HS or Equivalent
Spark Plug Gap ............................................... 0.030 inch or (0.76 mm)
Use battery charger plug to keep the battery charged and ready
Gasoline Capacity .......................................................... 10 U.S. gallons
for use. Battery charging should be done in a dry location.
Oil Type.................................... See Chart in "Adding Engine Oil" Section
1. Plug charger into “Battery Charger Input” jack, located on the Oil Capacity ................................................ w/ Filter Change = 1.8 Qts.
control panel. Plug wall receptacle end of the battery charger w/o Filter Change = 1.5 Qts.
into a 120 Volt AC wall outlet. Run Time/Fuel Consumption-1/2 Load .. 10 Hours / .73 gallons per hour
2. Unplug battery charger from wall outlet and control panel jack Class II Emission Certified
when generator is going to be in use.
NOTE:
Do not use the battery charger for more than 48 hours at one
charge.

11
 Maintenance

3.2.3 EMISSIONS INFORMATION 3.3.1 GENERATOR MAINTENANCE

The Environmental Protection Agency (EPA) and California Air Generator maintenance consists of keeping the unit clean and dry.
Resource Board (CARB) require that your generator comply with Operate and store the unit in a clean dry environment where it will
exhaust and evaporative emission standards. This generator is not be exposed to excessive dust, dirt, moisture or any corrosive
certified to meet the applicable EPA and CARB emission levels. vapors. Cooling air slots in the generator must not become clogged
Additional information regarding the requirements set by EPA and with snow, leaves, or any other foreign material.
CARB is as follows: Check the cleanliness of the generator frequently and clean when
It is important that you follow the maintenance specifications dust, dirt, oil, moisture or other foreign substances are visible on
provided in this manual to ensure that your engine complies with its exterior surface.
the applicable emission standards for the duration of the engine’s
life. This engine is certified to operate on gasoline. The emission
control system on your generator consists of the following:
• Fuel System
~ Fuel Tank
• Air Induction System
~ Intake pipe/manifold
nNever insert any object or tool through the air cooling
slots, even if the engine is not running.
NOTE:
~ Fuel Cap ~ Air cleaner
DO NOT use a garden hose to clean generator. Water can
~ Carburetor • Ignition System
enter the engine fuel system and cause problems. In addition,
~ Fuel Lines ~ Spark plug
if water enters the generator through cooling air slots, some
• Evaporative Control System ~ Ignition module water will be retained in voids and crevices of the rotor
~ Carbon Canister • Exhaust System and stator winding insulation. Water and dirt buildup on the
~ Vapor Hoses ~ Pulse Air Injection Valve generator internal windings will eventually decrease the
~ Muffler insulation resistance of these windings.
The Emissions Compliance Period referred to on the Emissions
Compliance Label indicates the number of operating hours for 3.3.2 TO CLEAN THE GENERATOR
which the engine has been shown to meet Federal and California
emission requirements. See the table below to determine the • Use a damp cloth to wipe exterior surfaces clean.
compliance period for your generator. The displacement of your • A soft, bristle brush may be used to loosen caked on dirt, oil,
generator is listed on the Emissions Compliance Label. etc.
• A vacuum cleaner may be used to pick up loose dirt and
Displacement Category Compliance Period debris.
• Low pressure air (not to exceed 25 psi) may be used to blow
A 500 Hours
away dirt. Inspect cooling air slots and openings on the generator.
≥ 66 cc - < 225 cc B 250 Hours These openings must be kept clean and unobstructed.
C 125 Hours
3.3.3 ENGINE MAINTENANCE
A 1000 Hours
≥ 225 cc B 500 Hours
C 250 Hours
nWhen working on the generator, always disconnect
negative cable from battery. Also, disconnect spark plug
wires from the spark plugs and keep the wires away
3.3 GENERAL RECOMMENDATIONS from spark plugs.
The warranty of the generator does not cover items that have been
subjected to operator abuse or negligence. To receive full value 3.3.4 CHECKING OIL LEVEL
from the warranty, the operator must maintain the generator as See the “BEFORE STARTING THE GENERATOR” section for
instructed in this manual. information on checking the oil level. The oil level should be
Some adjustments will need to be made periodically to properly checked before each use, or at least every eight hours of operation.
maintain the generator. Keep the oil level maintained.
All adjustments in the Maintenance section of this manual should
be made at least once each season. Follow the requirements in the 3.3.5 CHANGING THE OIL AND OIL FILTER
"Maintenance Schedule". Change the oil and filter after the first 30 hours of operation. Change
NOTE: the oil every 100 hours or every season thereafter. If running this
Once a year replace the spark plugs and replace the air filter. unit under dirty or dusty conditions, or in extremely hot weather,
New spark plugs and a clean air filter assure proper fuel-air change the oil more often.
mixture and help the engine run better and last longer.

12
 Maintenance

3.4 SERVICE AIR CLEANER

Hot oil may cause burns. Allow engine to cool before The engine will not run properly and may be damaged if using a
n draining oil. Avoid prolonged or repeated skin exposure
with used oil. Thoroughly wash exposed areas with soap.
dirty air cleaner. Clean or replace the air cleaner paper filter every
200 hours or once a year . Clean or replace more often if operating
under dusty conditions. To clean or replace paper air filter:
Use the following instructions to change the oil:
• Remove air cleaner cover and remove paper filter (Figure 13).
• Clean area around oil drain cap.
• Clean paper filter by tapping it gently on a solid surface. If the
• Remove oil drain cap from the drain hose and dipstick to drain filter is too dirty, replace it with a new one. Dispose of the old
oil completely into a suitable container. filter properly.
• When oil has completely drained, install oil drain cap and tighten • Clean air cleaner cover. Next insert new paper filter into the base
securely. of the air cleaner. Re-install air cleaner cover.
• Place a suitable container beneath the oil filter and turn
filter counterclockwise to remove. Discard according to local NOTE:
regulations. To order a new air filter, please contact the nearest authorized
• Coat gasket of new filter with clean engine oil. Turn filter service center at 1-888-GENERAC.
clockwise until gasket contacts lightly with filter adapter. Then
tighten an additional 3/4 turn. Figure 13 – Air Filter
• Fill engine with recommended oil and replace the dipstick. (See
“Before Starting the Generator” for oil recommendations).
• Wipe up any spilled oil.
• Dispose of used oil at a proper collection center.

3.3.6 REPLACING THE SPARK PLUG(S)

Use NGK BPR6HS spark plugs or equivalent. Replace the plugs
once each year. This will help the engine start easier and run
better.
1. Stop the engine and pull the spark plug wires off of the spark
plugs.
2. Clean the area around the spark plugs and remove them from
the cylinder heads.
3. Set the spark plug gaps to .76 mm (0.030 in.). Install the
correctly gapped spark plug into each cylinder head (Figure
12).
4. Push the boots firmly on the spark plugs.

Figure 12 – Spark Plug Gap

3.5 CLEAN SPARK ARRESTOR SCREEN

The engine exhaust muffler has a spark arrestor screen. Inspect
and clean the screen at least once each year (Figure 14). If unit is
used regularly, inspect and clean more often.

If using the generator on any forest-covered,

brush-covered or grass-covered unimproved
land, it must equipped with a spark arrestor.
The spark arrestor must be maintained in good
condition by the owner/operator.
13
Battery Service

Clean and inspect the spark arrestor when the engine is at ambient • Start and run engine until engine stops from lack of fuel.
temperature as follows: • Allow the engine to cool, then drain oil from crankcase. Refill
• Loosen the clamp and remove the spark arrestor screen from with recommended grade.
the muffler. • Remove spark plugs and pour about 1/2 ounce (15 ml) of
• Inspect screen and replace if torn, perforated or otherwise engine oil into each cylinder.
damaged. DO NOT USE a defective screen. If screen is not • Install and tighten spark plugs. Do not connect the spark plug
damaged, clean it with commercial solvent. wires
• Replace the spark arrestor and secure with the clamp. • Clean the generator outer surfaces. Check that cooling air slots
and openings on generator are open and unobstructed.
Figure 14 – Spark Arrestor Screen • Store the unit in a clean, dry place.

3.8 OTHER STORAGE TIPS

ARRESTOR
• Do not store gasoline from one season to another.
SCREEN
CLAMP • Replace any gasoline can that starts to rust. Rust and/or dirt in
the gasoline will cause problems with the carburetor and fuel
system.
SPARK
• If possible, store the unit indoors and cover it to give protection
ARRESTOR
SCREEN from dust and dirt. Cover the unit with a suitable protective
cover that does not retain moisture.
• BE SURE TO EMPTY THE FUEL TANK. If it is not practical
to empty the fuel tank and the unit is to be stored for some
time, use a commercially available fuel stabilizer added to the
gasoline to increase the life of the gasoline.

3.6 GENERAL
The generator should be started at least once every seven days
and be allowed to run at least 30 minutes. If this cannot be done
nNEVER cover the generator while engine and
exhaust area are warm.
and the unit must be stored for more than 30 days, use the
following information as a guide to prepare it for storage. 4.1 BATTERY REPLACEMENT
NOTE:
The battery shipped with the generator has been fully charged.
NEVER store engine with fuel in tank indoors

A battery may lose some of its charge when not in use for
or in enclosed, poorly ventilated areas where prolonged periods of time. If the battery is unable to crank
fumes may reach an open flame, spark or pilot the engine, plug in the 12V charger included in the accessory
light as on a furnace, water heater, clothes box (see the Charging a Battery section). RUNNING THE
dryer or other gas appliance. GENERATOR WILL CHARGE THE BATTERY.

nAllow unit to cool entirely before storage.

3.7 LONG TERM STORAGE nDrain fuel into approved container outdoors, away from
open flame. Be sure engine is cool. Do not smoke in the
vicinity or light a cigarette.
It is important to prevent gum deposits from forming in essential • Remove the battery wire connections (black wire first) and the
fuel system parts such as the carburetor, fuel hose or tank during battery hold-down bracket.
storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer, as follows: • Replace the battery, connecting the RED wire to the POSITIVE
(+) terminal and the BLACK wire to the NEGATIVE (-)
• Remove all gasoline from the fuel tank. terminal.

nDrain fuel into approved container outdoors, away from

open flame. Be sure engine is cool. Do not smoke in the
vicinity or light a cigarette.

14
 Troubleshooting

5.1 TROUBLESHOOTING GUIDE

PROBLEM CAUSE CORRECTION
Engine is running, but no AC output 1. Circuit breaker is open. 1. Reset circuit breaker.
is available. 2. Poor connection or defective cord set. 2. Check and repair.
3. Connected device is bad. 3. Connect another device that is in good condition.
4. Fault in generator. 4. Contact Authorized Service Facility.
5. GFCI trips the 20 Amp outlet. 5. Repair the "short" and reset the GFCI.

Engine runs good but bogs down 1. Short circuit in a connected load. 1. Disconnect shorted electrical load.
when loads are connected. 2. Generator is overloaded. 2. See “Don’t Overload the Generator” .
3. Engine speed is too slow. 3. Contact Authorized Service Facility.
4. Shorted generator circuit. 4. Contact Authorized Service Facility.

Engine will not crank. 1. Battery weak or dead. 1. Recharge or replace battery (see "No Battery
Charger DC output" at bottom of guide).

Engine will not start; or starts and 1. Fuel shut-off is OFF. 1. Turn Fuel shut-off ON.
runs rough. 2. Dirty air cleaner. 2. Clean or replace air cleaner.
3. Out of gasoline. 3. Fill fuel tank.
4. Stale gasoline. 4. Drain fuel tank and fill with fresh fuel.
5. Spark plug wire not connected to spark plug. 5. Connect wire to spark plug.
6. Bad spark plug. 6. Replace spark plug.
7. Water in gasoline. 7. Drain fuel tank; fill with fresh fuel.
8. Over-choking. 8. Put choke knob to No Choke position.
9. Low oil level. 9. Fill crankcase to proper level.
10. Excessive rich fuel mixture. 10. Contact Authorized Service Facility.
11. Intake valve stuck open or closed. 11. Contact Authorized Service Facility.
12. Engine has lost compression. 12. Contact Authorized Service Facility.

Engine shuts down during 1. Out of gasoline. 1. Fill fuel tank.

operation. 2. Low oil level. 2. Fill crankcase to proper level.
3. Fault in engine. 3. Contact Authorized Service Facility.

Engine lacks power. 1. Load is too high. 1. See “Don’t Overload the Generator”.
2. Dirty air filter. 2. Replace air filter.
3. Engine needs to be serviced. 3. Contact Authorized Service Facility.

Engine “hunts” or falters. 1. Choke is opened too soon. 1. Move choke to halfway position until engine runs
smoothly.
2. Carburetor is running too rich or too lean. 2. Contact Authorized Service Facility.

No Battery Charger DC output. 1. Battery posts are corroded. 1. Clean battery posts.
2. Battery cable is bad. 2. Replace cable.
3. Battery is defective. 3. Check battery condition; replace if defective.
4. Receptacle is bad. 4. Contact Authorized Service Facility.
5. Battery Charger in-line fuse (1.5A) melted open. 5. Replace fuse with identical 1.5A replacement fuse
only (located inside control panel).

15
Warranty

CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with Generac
Power Systems, Inc. (Generac), are pleased to explain the Emission Control System warranty on your new 2008 and later
generator. New equipment that use small spark-ignited engines must be designed, built, and equipped to meet stringent anti-
smog standards for the state of California and the federal government. Generac will warrant the emission control system on your
generator for the period of time listed below provided there has been no abuse, neglect, unapproved modification or improper
maintenance of your equipment.
Your emission control system may include parts such as the: carburetor, ignition system, catalytic converter, fuel tank, fuel lines,
fuel cap, valves, carbon canister, filters, vapor hoses, clamps, connectors, and other associated emission-related components (if
equipped).

MANUFACTURER’S WARRANTY COVERAGE:

This emission control system is warranted for two years. If, during such warranty period, any emission-related part on your
equipment is found to be defective in materials or workmanship, repairs or replacement will be performed by a Generac Authorized
Warranty Service Dealer.

OWNER'S WARRANTY RESPONSIBILITIES:

As the generator owner, you are responsible for the completion of all required maintenance as listed in your factory supplied
Owner's Manual. For warranty purposes, Generac recommends that you retain all receipts covering maintenance on your
generator, but Generac cannot deny warranty solely due to the lack of receipts.
As the generator owner, you should be aware that Generac may deny any and/or all warranty coverage or responsibility if your
generator, or a part/component thereof, has failed due to abuse, neglect, improper maintenance or unapproved modifications, or
the use of counterfeit and/or "grey market" parts not made, supplied or approved by Generac.
You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs. The warranty
repairs should be completed in a reasonable amount of time, not to exceed 30 days.
Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer. To
locate the Generac Authorized Warranty Service Dealer nearest you, call our toll free number:

1-800-333-1322
IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty
(ECS Warranty), which is provided to you by Generac pursuant to California and federal law. See also the "Generac Limited
Warranties for Generac Power Systems, Inc.," which is enclosed herewith on a separate sheet, also provided to you by Generac.
Note that this warranty shall not apply to any incidental, consequential or indirect damages caused by defects in materials or
workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties,
expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

The ECS Warranty applies only to the emission control system of your new equipment. If there is any conflict in terms between
the ECS Warranty and the Generac Warranty, the Generac Warranty shall apply. Both the ECS Warranty and the Generac Warranty
describe important rights and obligations with respect to your new engine.

Warranty service can be performed only by a Generac Authorized Warranty Service Facility. When requesting warranty service,
evidence must be presented showing the date of the sale to the original purchaser/owner.

If you have any questions regarding your warranty rights and responsibilities, you should contact Generac at the following address:

ATTENTION WARRANTY DEPARTMENT

GENERAC POWER SYSTEMS, INC.
P.O. BOX 297 • WHITEWATER, WI 53190
Part 1

Part No. 0H1913 Rev. A 01/09

16
 Warranty

EMISSION CONTROL SYSTEM WARRANTY

Emission Control System Warranty (ECS warranty) for equipment using small spark-ignited engines:
(a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin
on the date the new equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24
consecutive months thereafter.
(b) General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or
equipment and to each subsequent purchaser/owner that the ECS when installed was:
(1) Designed, built and equipped so as to conform with all applicable regulations; and
(2) Free from defects in materials and workmanship which cause the failure of a warranted part at any time during the ECS
Warranty Period.
(c) The warranty on emissions-related parts will be interpreted as follows:
(1) Any warranted part that is not scheduled for replacement as required maintenance in the Owner's Manual shall be
warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or
replaced by Generac according to Subsection (4) below. Any such part repaired or replaced under the ECS Warranty shall
be warranted for the remainder of the ECS Warranty Period.
(2) Any warranted part that is scheduled only for regular inspection as specified in the Owner's Manual shall be warranted
for the ECS Warranty Period. A statement in the Owner’s Manual to the effect of "repair or replace as necessary" shall not
reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the
remainder of the ECS Warranty Period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted
for the period of time prior to first scheduled replacement point for that part. If the part fails prior to the first scheduled
replacement, the part shall be repaired or replaced by Generac according to Subsection (4) below. Any such emissions-
related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the period prior to the first
scheduled replacement point for that part.
(4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to
the owner at a Generac Authorized Warranty Service Facility.
(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs must be provided at Generac
Authorized Service Facilities.
(6) When the engine is inspected by a Generac Authorized Warranty Service Facility, the purchaser/owner shall not be held
responsible for diagnostic costs if the repair is deemed warrantable.
(7) Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to
meet the expected demand for such parts.
(8) Any Generac authorized and approved emission-related replacement parts may be used in the performance of any ECS
warranty maintenance or repairs and will be provided without charge to the purchaser/owner. Such use shall not reduce
Generac ECS Warranty obligations.
(9) Unapproved, add-on, modified, counterfeit and/or "grey market" parts may not be used to modify or repair a Generac
engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac
shall not be held liable hereunder for failures of any warranted parts of Generac equipment caused by the use of such an
unapproved, add-on, modified, counterfeit and/or "grey market" part.

EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING (IF EQUIPPED):

1) FUEL SYSTEM 3) FUEL METERING SYSTEM
A. FUEL TANK A. CARBURETOR AND INTERNAL PARTS
B. FUEL CAP B. PRESSURE REGULATOR
C. FUEL LINE 4) AIR INDUCTION SYSTEM
D. FUEL LINE FITTINGS A. INTAKE MANIFOLD
E. CLAMPS* B. AIR FILTER
F. PRESSURE RELIEF VALVES* 5) IGNITION SYSTEM
2) EVAPORATIVE CONTROL SYSTEM A. SPARK PLUGS
A. CARBON CANISTER B. IGNITION COILS / MODULE
B. CANISTER MOUNTING BRACKETS 6) AIR INJECTION SYSTEM
C. CARBURETOR PURGE PORT A. PULSE AIR VALVE
D. CONTROL VALVES* 7) EXHAUST SYSTEM
E. VAPOR HOSES A. CATALYST
F. PURGE VALVES B. THERMAL REACTOR
G. LIQUID / VAPOR SEPARATOR C. EXHAUST MANIFOLD
H. VACUUM CONTROL DIAPHRAGMS*

*NOTE: As they relate to the Emission Control System.

Part 2 Part No. 0H1913 Rev. A 01/09

17
 Warranty

GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR

XG SERIES PORTABLE GENERATORS
For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its XG Series generators will be free from defects in materials
and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by
Generac or a Generac Authorized Warranty Service Dealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must be returned to
and examined by the nearest Generac Authorized Warranty Service Dealer. All transportation costs under the warranty, including return to the factory, are to be borne and
prepaid by the purchaser/owner. This warranty applies only to Generac XG Series portable generators and is not transferable from original purchaser. Save your proof-of-
purchase receipt. If you do not provide proof of the initial purchase date, the manufacturer’s shipping date of the product will be used to determine the warranty period.

WARRANTY SCHEDULE
Consumer applications are warranted for two (2) years. Commercial and Rental applications are warranted for one (1) year or 1000 hours maximum, whichever comes
first.

CONSUMER APPLICATION
YEAR ONE - 100% (one hundred percent) coverage on Labor and Part(s) (proof of purchase and maintenance is required):
• All Components
YEAR TWO- 100% (one hundred percent) coverage on Part(s) (proof of purchase and maintenance is required):
• All Components

COMMERCIAL/RENTAL APPLICATION
YEAR ONE – 100% (one hundred percent) coverage on Labor and Part(s) (proof of purchase and maintenance is required):
•All Components

NOTE: For the purpose of this warranty “consumer use” means personal residential household or recreational use by original purchaser. This warranty does not apply
to units used for Prime Power in place of utility where utility power service is present or where utility power service does not normally exist. Once a generator
has experienced commercial or rental use, it shall thereafter be considered a non-consumer use generator for the purpose of this warranty.

All warranty expense allowances are subject to the conditions defined in Generac’s Warranty Policies, Procedures and Flat Rate Manual.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

• Generac portable generators that utilize non-Generac replacement parts.
• Costs of normal maintenance and adjustments.
• Failures caused by any contaminated fuels, oils or lack of proper oil levels.
• Repairs or diagnostics performed by individuals other than Guardian/Generac authorized dealers not authorized in writing by Generac Power Systems.
• Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper use. As with all mechanical devices, the Generac engines need
periodic part(s) service and replacement to perform as designed. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.
• Failures caused by any act of God and other force majeure events beyond the manufactures control.
• Damage related to rodent and/or insect infestation.
• Products that are modified or altered in a manner not authorized by Generac in writing.
• Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).
• Failure due to misapplication.
• Telephone, cellular phone, facsimile, internet access or other communication expenses.
• Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.
• Expenses related to “customer instruction” or troubleshooting where no manufacturing defect is found.
• Rental equipment used while warranty repairs are being performed.
• Overnight freight or special shipping costs for replacement part(s).
• Overtime, holiday or emergency labor.
• Starting batteries, fuses, filters, light bulbs and engine fluids.

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS MAKES NO OTHER WARRANTIES
AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties which are allowed by law, shall be limited in duration to the terms
of the express warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to purchaser/
owner.

GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC POWER
SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC POWER SYSTEMS,
INC. NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/
owner. Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner specific legal rights.
Purchaser/owner also may have other rights that vary from state to state.
GENERAC POWER SYSTEMS, INC.
P.O. BOX 8 • Waukesha, WI 53187
Ph: (888) GENERAC (436-3722) • Fax: (262) 544-4851
To locate the nearest Authorized Dealer visit our website www.generac.com

Part No. 0H5472 Revision B (10/20/09) Printed in U.S.A.

Manual Part No. 0H3108 Revision C (05/27/10) Printed in U.S.A.