VACUUM PUMP

Operating Manual

For questions, comments, or concerns

Please call Hardware Factory Store Inc.

Call: 626.332.7744
Mon-Fri : 10:00AM - 6PM
1029 N Todd Ave, Azusa CA 91702

WARNING: To reduce the risk of injury, do not attempt to use or

maintain this unit until you read and understand these
instructions. Do not permit untrained persons to use or maintain
this unit.

We appreciate you for choosing HFS’ VACUUM PUMP. Visit us online to see our full
line of products available for your Business.
 Content

Content .......................................................................................................................... 1
Ⅰ.Pump Components .................................................................................................. 1
Ⅱ.Operating Manual................................................................................................... 1
1.Before operating.................................................................................................. 1
2.To shut off pump after use .................................................................................. 2
Ⅲ.Maintenance ............................................................................................................ 2
1.Vacuum pump oil ................................................................................................ 2
2.Oil Change Procedure ......................................................................................... 2
Ⅳ.Troubleshooting Guide ........................................................................................... 3
1.Failure to Start..................................................................................................... 3
2.Oil leakage .......................................................................................................... 3
3.Failure to Attain A Good Vacuum ...................................................................... 3
Ⅵ.Technical Parameter ............................................................................................... 5
Ⅶ.Dual Voltage & Dual Frequency Series ................................................................ 5
Ⅰ.Pump Components

Ⅱ.Operating Manual
1.Before operating
All motors are designed for operating voltages plus or minus 10% of the normal rating.
Single voltage motors are supplied fully connected and ready to operate.

(a)Check the voltage and frequency at the outlet and ensure it matches the
specifications on the pump motor metal plate. Ensure that the ON-OFF switch is in
the OFF position before connecting the pump to a power source. Remove and discard
the exhaust plug from the exhaust fitting.

(b)Fill the oil reservoir with oil before activate the pump. Remove the Oil Fill cap and
add oil until oil show at the bottom of the sight glass. Refer to technical data in
manual for the correct oil capacity of pump.

(c)Place back the Oil Fill cap and remove the cap from the inlet fitting. Turn the
motor switch to ON position. Place back the cap on the inlet fitting when the pump
runs smoothly. This may takes 2 to 30 seconds depends on the ambient temperature.
After the pump operates for approximately one minute, check the sight glass for
proper oil level, which should be aligned with the sight glass Oil Level line. Refill oil
if necessary.

Note: The oil level should be aligned with the indicating line on the sight glass when
the pump is running. Insufficient oil filled will result in poor vacuum performance.

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Excessive of oil can result in overflowing of oil from the exhaust fitting. To reduce
the risk of injury, when applying to the R32 and HFO-1234yf, please be sure to
operate the pump at cool and ventilated place.

2.To shut off pump after use

To prolong pump lifespan and smooth start-up, these procedures to shut off pump
should be followed.

(a)Turn off the manifold valve between the pump and the system.

(b)Remove the hose from the pump inlet.

(c)Cover the inlet port openings to prevent any contamination or foreign particles
from entering the port.

Ⅲ.Maintenance
1.Vacuum pump oil
The condition and type of oil used in any high performance vacuum pump are
extremely important in determining the ultimate attainable vacuum. It is
recommended to use the High Performance Vacuum Pump Oil, which is specifically
blended to maintain maximum viscosity at normal running temperatures and to
improve cold weather start up.

2.Oil Change Procedure

(a)Ensure the pump is warmed up.

(b)Remove the Oil Drain cap. Drain off contaminated oil into a container and dispose
it properly. Oil can be removed from the pump by opening the inlet and partially
blocking the exhaust with a cloth while the pump is running. Do not operate the pump
for more than 20 seconds using this method.

(c)When the drainage of oil completed, tilt the pump forward to remove the residual
oil.

(d)Place back the Oil Drain cap. Remove the Oil Fill cap and fill the oil reservoir with
new vacuum pump oil until the oil level is seen at the bottom of the sight glass.

(e)Ensure that the inlet ports are covered before turn on the pump. Allow it to run for
one minute to check the oil level. If the oil level is below the sight glass Oil Level line,
fill oil slowly(with the pump running) until the oil reaches the Oil Level line. Place
back the Oil Fill cap, ensure the inlet is covered and the oil drain cap is closed tightly.

(f)i) If the oil is badly contaminated with sludge that forms during operation, you may
need to remove the oil reservoir cover and wipe it.

ii)The alternative method to deal with heavily contaminated oil is to force the oil from

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the pump reservoir. Leave the pump to run until it is warmed up. While the pump is
still running, remove the oil drain cap and restrict the exhaust slightly. This will
back-pressure the oil reservoir and purge the oil with contaminants. Turn off the pump
when oil stop flowing.

iii)Repeat this procedure as required until the contaminants is removed completely.

iv)Replace the Oil Drain cap and refill the oil reservoir to the proper oil level with
clean vacuum pump oil.

Ⅳ.Troubleshooting Guide

Following guide will help you to recover the functionality should there be any
malfunction occurs:

1.Failure to Start
Check the operating voltage. The pumps are designed to start at ±10% operating
voltage (loaded) at 5 °C. However, if exceeded the maximum voltage, switch
malfunction may occur.

2.Oil leakage
(a)Ensure the oil is not a spillage from vacuum pump, etc.

(b)If leakage exists, the housing gasket or the shaft seal may need to be replaced. If
leakage exists in the area of the oil drain plug, you may need to reseal the plug using a
commercial pipe thread sealer.

3.Failure to Attain A Good Vacuum

(a)Ensure the vacuum gauge and all connections are in good condition and leakfree.
You can confirm leakage by monitoring the vacuum with a thermistor gauge while
applying vacuum pump oil at connections or suspected leak points. The vacuum will
improve briefly while the oil is sealing the leak.

(b)Ensure the pump oil is clean. A badly contaminated pump may require several oil
flushes.

(c)Ensure the oil is at the proper level. For optimum pump operation, the oil must be
even with the Oil Level line on the sight glass when the pump is running. Do not
overfill as operating temperatures will cause the oil to expand, which will appear at a
higher level than when the pump is not running. To check the oil level, start the pump
with the inlet covered. Check the oil level in the sight glass. Add oil if necessary.

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Ⅴ.Technical Drwaing

1.OIL DRAIN VALVE 13.TRESTLE 23.FAN COVER

2.O RING 14.RUBBER FOOT 24.EXHAUST

FITTING
3.SIGHT GLASS 15.BASE 25.VALVE PLATE

4.HOUSING 16.MOTOR HULL 26.ANTI-FOG

COVERY
5.O RING 17.MOTOR STATOR 27.O RING
6.PUMP BACK 18.CENTRIFIGAL 28.O RING
COVER
7.BACK ROTARY SWITCH
19.MOTOR ROTOR 29.INLET FITTING
VANE
8.PUMP BACK 20.BEARING 30.HANDLE
ROTOR
9.PUMP BACK 21.MOTOR COVER 31.CAPACITOR
STATOR
10.PUMP FRONT 22.FAN 32.CAPACITOR BOX
ROTOR
11.FRONT ROTORY 33.SOCKET
VANE
12.PUMP FRONT 34.POWER SWITCH
STATOR

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Ⅵ.Technical Parameter
Models VP1200 VP160 VP130

Frequency 60Hz 60Hz 60Hz

Flow Rate 12CFM 340L/min 6.0CFM 170L/min 3.0CFM 85L/min

2Pa 2 Pa 2Pa
Ultimate Vacuum
150 microns 150 microns 150 microns

Stage 1 1 1

Power 1HP 1/2HP 1/4HP

Inlet Port l/4"&3/8"SAE l/4"&3/8"SAE 1/4"SAE

Oil Capacity 600ml 300ml 230ml

Dimensions(mm) 340x132x245 320x125x232 240x93x200

Weight 12.0kg 8.0kg 4.3kg

Models VP2200 VP260 VP230

Frequency 60Hz 60Hz 60Hz

Flow Rate 12CFM 340L/min 6.0CFM 170L/min 3.0CFM 85L/min

2x10-1 Pa 2x10-1 Pa 2x10-1 pa

Ultimate Vacuum
15 microns 15 microns 15 microns

Stage 2 2 2

Power 1HP 1/2HP 1/3HP

Inlet Port l/4"&3/8"SAE l/4"&3/8"SAE l/4"&3/8"SAE

Oil Capacity 630ml 330ml 300ml

Dimensions(mm) 390x145x252 320x125x230 280x115x230

Weight 16kg 9.0kg 7.8kg

Ⅶ.Dual Voltage & Dual Frequency Series

Use below outlook drawing fbr better understanding of Dual Voltage & Dual.

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Note:

1.This product operates in ambient temperature:5°C~40°C;

2.Power Supply of the products are 110-127V 50/60Hz, 220-240V 50/60Hz;

Check power supply parameter before using the vacuum pump and ensure the Power
Supply Conversion Switch is set at the right place: 110V or 220V.

3.This product is equipped with Thermal Protection function:

If the ambient temperature is too hot or the voltage is too high, the product may stop
functioning. It is recommended not to switch off the power supply immediately.

If the product re-start up automatically after 3 minutes, it is recommended to cool the

product by lowering the ambient temperature or power supply voltage to prolong the
lifespan of the vacuum pump.