ME35 (MACHINE DESIGN, MATERIALS AND SHOP PRACTICE) SET A

SUMMATIVE TEST NO. 2

1. A 6 x 19 IPS wire rope with rope diameter of 44.5 Solution:

mm is to be used for hoisting. Find the weight of
a
the rope if the depth of mine hoist is 100 yards. Ft = (WL + WR ) (1 + g)
2,205 lbs
A. 221.81 kg B. 461.81 kg WL = 8 metric ton x 1 metric ton = 17,640 lbs
C. 659.81 kg D. 891.81 kg
WR = 1.58 d2 L
Solution: WR = 1.58 (2 in)2 (350 ft) = 2,212 lbs
W = 1.58 d2 L vf − v0 9.167
ft
−0 ft
sec
44.5 2 a= = = 0.611 sec2
W = 1.58 (25.4) (100 x 3) t 15 sec
0.611
Ft = (17,640 + 2,212) (1 + )
W = 1454.89 lbs = 659.81 kg 32.2
Ft = 20,228.69 lbs = 9,174 kg
2. A 6 x 37 IPS wire rope has a wire rope diameter
of 50 mm and sheave diameter of 36 in. Find the 5. A mine hoist is to carry a cage loaded with ore at
bending stress of the rope. a total load of 8 metric ton. The depth of mine
shaft is 350 ft. A 6 x 19 IPS wire rope with rope
A. 712.8 MPa B. 623.8 MPa diameter of 2.0 in is to be use with sheave
C. 508.8 MPa D. 438.8 MPa diameter of 40 in. The cage loaded is to start from
rest and will attain a maximum velocity of 550 fpm
Solution: in 15 seconds. Find the factor of safety of the
E r dw rope.
W=
D
50
30,000,000 psi (0.045 x in)
25.4
A. 4.03 B. 6.03
W= C. 8.03 D. 10.03
36 in
W = 73,818.9 psi = 508.8 MPa
Solution:
3. A 6 x 19 IPS wire rope has a wire rope diameter Fu − Fb
FS =
of 1.75 in and sheave diameter of 50 in. Find the Ft
equivalent bending load of the rope. A E r dw
Fb =
D
0.38 (2 in)2 (30x106 psi) (0.063 x 2 in)
A. 64,800 lbs B. 76,982 lbs Fb = 40 in
C. 83,894 lbs D. 92,912 lbs Fb = 143,640 lbs
Solution: Fu = 76,500 d2
Fu = 76,500 (2 in)2 = 306,000 lbs
A E r dw
Fb = FS =
306,000 − 143,640
= 8.03
D
20,228.69
0.38 (1.75 in)2 (30x106 psi) (0.063 x 1.75 in)
Fb = 50 in
6. A 2-ton weight is lowered at a constant
Fb = 76,982.06 lbs
acceleration of 2 fps2. What is the cable load in
lowering the load?
4. A mine hoist is to carry a cage loaded with ore at
a total load of 8 metric ton. The depth of mine
A. 3,751.55 lbs B. 4,248.55 lbs
shaft is 350 ft. A 6 x 19 IPS wire rope with rope
C. 2,432.75 lbs D. 3,124.75 lbs
diameter of 2.0 in is to be use with sheave
diameter of 40 in. The cage loaded is to start from Solution:
rest and will attain a maximum velocity of 550 fpm
a
in 15 seconds. Find the total load of the rope. Ft = WL (1 − g)
2,000 lb 2
A. 7,811 kg B. 8,611 kg Ft = 2-ton x (1 − )
1 ton 32.2
C. 9,174 kg D. 10,711 kg Ft = 3,751.55 lbs
 ME35 (MACHINE DESIGN, MATERIALS AND SHOP PRACTICE) SET A
SUMMATIVE TEST NO. 2

7. A wire rope lifts a load of 10 kips at a maximum factor of safety is 5 and the loaded elevator
speed of 1000 fpm, attained in 5 seconds starting weighs 2 tons.
from rest. Compute the maximum tensile stress
on the rope in MPa considering that the rope has A. 7,581.41 kg B. 9,621.21 kg
a metallic cross-sectional area of 0.4 in2. C. 11,174.45 kg D. 13,463.72 kg

A. 190.16 MPa B. 253.16 MPa Solution:

C. 321.16 MPa D. 448.16 MPa
Fu = 76,500 d2
2
Solution: 5
Fu = 76,500 (8 in) = 29,687.5 lbs
ft
vf − v0 16.67
sec
−0 ft Fu = 13,463.72 kg
a= = = 3.334 sec2
t 5 sec
a
Ft = WL (1 + g) 10. A 3 metric ton weight is raised at a constant
3.334
acceleration of 1.5 fps2. What is the tensile load
Ft = 10,000 lb (1 + ) in raising the load?
32.2
Ft = 11,035.4 lbs
A. 5,751.75 kg B. 4,648.75 kg
Ft 11,035.4 lb
St = = C. 3,932.75 kg D. 3,139.75 kg
A 0.4 in2

St = 27,588.5 psi = 190.16 MPa Solution:

a
8. In a high-rise building, the elevator rises at a Ft = WL (1 + g)
height of 1200 ft with an acceleration of 3.8 ft/s 2 2,205 lb 1.5
and loaded with 2000 kg. Determine the number Ft = 3 metric ton x 1 metric ton (1 + )
32.2
of 25.4 mm diameter ropes needed if total load in Ft = 6,923.15 lbs = 3139.75 kg
each rope is 2500 lbs.
11. Calculate the feed rate for milling a piece of steel
A. 1 B. 2 in inches per minute. The cutter is 2 inches in
C. 3 D. 4 diameter with 8 teeth. The width of the cut is 2
Solution: inches, the depth of cut is 0.062 inch and the
cutting speed is 70 ft/min. The feed per tooth is
a 0.008 inch.
Ft = (WL + WR ) (1 + g)
2.205 lbs
WL = 2000 kg x 1 kg
= 4,410 lbs A. 4.56 B. 6.56
C. 7.56 D. 8.56
WR = 1.58 d2 L
WR = 1.58 (1 in)2 (1200 ft) = 4,266 lbs Solution:
3.8
Ft = (4,410 + 4,266) (1 + ) Feed rate = (Feed) (no. of teeth) (rotative speed)
32.2
v=𝜋Dn
Ft = 9,699.88 lbs 90
ft
v min
9,699.88 lbs n =πD= = 133.69 rpm
No. of ropes = lbs = 3.87 ≈ 4 ropes π (2 in x
1 ft
12 in
)
2500 𝐢𝐧𝐜𝐡𝐞𝐬
rope
Feed rate = (0.008 ) (8 ) (133.69 ) = 8.56 𝐦𝐢𝐧

9. A 1200 ft Condominium in BGC has installed

12. Determine the time in seconds to saw a
elevator that rises with an operating speed of
rectangular magnesium bar 130 mm wide and
1000 fpm and reaches this full speed in 35 ft.
50.8 mm thick, if the length of the cut is 130 mm.
Assuming the rope drive of 6 x 19 IPS, 36-inch
sheave. Compute the approximate ultimate The power hacksaw does 100 strokes/min and
strength of this 5/8 inches ropes required if the the feed/stroke is 0.13 mm.
 ME35 (MACHINE DESIGN, MATERIALS AND SHOP PRACTICE) SET A
SUMMATIVE TEST NO. 2

A. 300 B. 400 A. power factor

C. 500 D. 600 B. stress factor
C. service factor
Solution: D. stress concentration factor
Length to be cut
Cutting time = stroke 17. Is the diameter of the imaginary cylinder that
(Feed) ( ) (rotative speed)
rev
bounds the crest of an external thread and the
130 mm
Cutting time = mm strokes min roots of an internal thread?
(0.13 ) (100 x )
stroke min 60 s

A. mean diameter B. stress diameter

Cutting time = 600 sec
C. minor diameter D. major diameter
13. Determine the average time in seconds to cut by
18. Is recommended for general use.
automatic oxy-acetylene (machine) lengthwise a
1.25 m x 2.5 m x 101.5 mm thick steel plate. Oxy-
A. UNC B. UNEF
acetylene cutting rate = 200 mm/min.
C. UNF D. NC
A. 650 B. 750
19. For non-metallic gaskets, it has been found that
C. 850 D. 950
they should have a certain minimum amount of
Solution: compression as ____ for a certain cork gasket.
Length to be cut
Cutting time = A. 62% B. 68%
Cutting rate
C. 86% D. 76%
2500 mm
Cutting time = mm 1 min = 750 sec
200 min 𝑥 60 sec
20. Is a hard drawn also (80%reduction), but it is
14. The electric arc welding rate is 200 mm/min, how made of high-grade steel.
long will it take to weld a 12.5 m thick plate by 1
m long seam? A. music wire
B. oil tempered wire
A. 5 min B. 400 sec C. song wire
C. 4 min D. 500 sec D. chromium-silicon wire

21. The theory of mechanics of materials shows that

Solution:
Length to be weld the results from the octahedral shear stress
Welding time = theory and those from the maximum distortion-
Welding rate
1000 mm
Welding time = mm = 5 min energy theory are?
200 min

A. relevant B. less than

15. The cutting speed for turning a 100 mm diameter
C. the same D. more than
bar has been found to be 180 m/min. calculate the
lathe spindle speed in rad/min. 22. The modulus of elasticity is a measure of?

A. 573 B. 1200 A. accuracy B. quality

C. 1800 D. 3600 C. stiffness D. rigidity

Solution: 23. The ASA fits are based on the_____.

v=𝜋Dn
m
v 180
min
n = π D = π x 0.1 = 572.96 rpm = 3600 rad/min A. basic number system
m
B. basic hole system
16. The degree of stress concentration is usually C. basic size system
indicated by a? D. unit system
 ME35 (MACHINE DESIGN, MATERIALS AND SHOP PRACTICE) SET A
SUMMATIVE TEST NO. 2

24. When a hot part is cooled suddenly by A. resistance welding

quenching, there is momentarily a high B. submerged arc welding
temperature gradient that induces a stress C. induction welding
gradient. Some metal parts under certain D. spot welding
conditions crack as a result; this phenomenon is
called? 30. The hardness of helical and herring bone teeth
cut after heat treatment will generally fall between
A. thermal-shock failure the limits of?
B. thermal fatigue
C. honing A. 210 and 300 Brinell
D. quenching B. 147 and 300 Brinell
C. 230 and 320 Brinell
25. Is a type of bolt distinguished by a short portion D. 220 and 320 Brinell
of the shank underneath the head being square
or finned or ribbed? 31. Is one whose tooth profiles consist of straight
elements that converge to a point at the cone
A. coupling bolt center.
B. machine bolt
C. stud bolt A. circular bevel gear
D. carriage bolt B. straight bevel gear
C. path bevel gear
26. Under theories of failure, for static loading of D. herringbone gear
ductile material, the design stress is?
32. Is the angle through which the gear turns from
A. Yield stress/factor of safety the time a given pair of teeth are in contact at the
B. Ultimate stress/factor of safety pitch point until they pass out the mesh?
C. Factor of safety/yield stress
D. Endurance strength/factor of safety A. angle of contact
B. angle of approach
27. A coupling that transmits power via the frictional C. position angle
forces induced by pulling the flanges toward each D. angle of recess
other over slotted tapered sleeves.
33. Is the diametral pitch calculated in the normal
A. flange coupling plane and is equal to the pitch divided by the
B. ribbed compression coupling cosine of helix angle?
C. rigid coupling
D. flanged compression coupling A. tangential diametral pitch
B. normal diametral pitch
28. A type of roller bearing in which the balls are C. flank pitch
assembled by the eccentric displacement of the D. none of these
inner ring.
34. In a uniform loaded beam, the maximum vertical
A. shallow-groove ball bearing shearing force occurs?
B. self-aligning ball bearing
C. filling-slot ball bearing A. At the center
D. deep-groove ball bearing B. At the section of maximum moment
C. At the beam bottom fiber
29. The arc is covered with a welding composition, D. At either end support
and bare electrode wire is fed automatically.
 ME35 (MACHINE DESIGN, MATERIALS AND SHOP PRACTICE) SET A
SUMMATIVE TEST NO. 2

35. What is the property of a material which resist C. The first and last gear are on the same
forces acting to pull the material apart? shaft
D. The first and last gear are essentially on
A. shear strength separate but parallel shafts.
B. tensile strength
C. torsional strength
D. compressive strength

36. What is the difference between a shape and a

planer?

A. The tool of the shaper moves while on

the planer is stationary
B. The shaper can perform slotting operation
while the planer cannot
C. The shaper handles large pieces while the
planer handles only small pieces
D. The tool of the shaper moves in
reciprocating motion while the tool in the
planer moves in rotary motion.

37. Cast alloys steel for every high temperature

application:

A. Manganese- nickel steel casting

B. High chrome steel casting
C. Chrome- nickel steel casting
D. High manganese casting

38. Steel used as a wire in concrete is for

A. increased material density
B. increased yield strength
C. shrinkage and expansion control
D. increased abrasion resistance

39. During the quenching process in heat treating

steel, agitation of the fluids used in the quenching
has what effect on the severity of the quenching?
A. increases quenching severity
B. decreases quenching severity
C. has no effect on quenching severity
D. reverses quenching severity

40. A reverted gear train is one in which:

A. The direction of rotation of first and last gear

is opposite
B. The direction of rotation of first and last gear
is the same