1

CAST-IN-PLACE CONCRETE DECK GENERAL NOTES

0 100 200 300 400 500mm
TABLE 1 SCALE OR AS SHOWN.
10050
LONGITUDINAL GRADE ON TOP OF BEARING BASEPLATE
MEASURED HOG Ma Mb THE MINIMUM 28 DAY COMPRESSIVE STRENGTH OF GROUT SHALL BE 40MPa.
% % STEEL PLATE SHALL BE STAINLESS STEEL GRADE 304 TO ASTM A276.
SPAN
CL OF BEARING % % THE WELD CATEGORY SHALL BE 1C, IN ACCORDANCE WITH AS/NZS 1554.6.
No
% % WELDNG SYMBOLS COMPLY WITH AS 1101.3.
CL OF BEARING
DENOTES THE MINIMUM AND MAXIMUM THICKNESS OF GROUT SHALL BE 15mm
HOGS SHALL BE MEASURED WITHIN TWO WEEKS PRIOR TO
AND 70mm AT ANY LOCATION.
THE ERECTION OF THE PLANKS AND THE GRADE OF

THE TOP OF BASEPLATES SHALL BE DETERMINED DENOTES THE GROUT USED TO FILL FORMED RECESSES AND CONSTRUCT
Mb
FROM THE FIGURES IN TABLE 1 ACCORDINGLY. GROUT PADS AND SHALL BE SHRINKAGE COMPENSATED HIGH FLOW
Ma
CEMENTITIOUS GROUT EPIREZ SUPERFLOW HF OR APPROVED EQUIVALENT.

MINIMUM COMPRESSIVE STRENGTH OF GROUT SHALL BE 40MPa.

PSC PLANK GROUTING SHALL BE CARRIED OUT TO ENSURE THAT THE FORMED
PSC PLANK
ABUTMENT B END RECESSES ARE COMPLETELY FILLED AND THAT THERE ARE NO VOIDS

NOM
ABUTMENT A END
UNDER THE BASE PLATES.
NOM
SIDE FACES OF GROUT PADS SHALL BE VERTICAL AND FLUSH WITH
1 EDGES OF BASE PLATES.
- THE FORMWORK FOR THE GROUT PADS MUST REMAIN IN PLACE FOR A
ELEVATION OF PLANK AFTER DECK CONSTRUCTION MINIMUM OF 3 DAYS AND CURING COMPOUNDS SHALL BE APPLIED TO
DENOTES 170 MIN SUBJECT TO ADEQUATE ANCHORAGE OF THE SIDES OF THE GROUT PADS AFTER THE REMOVAL OF FORMWORK.
STRANDS AND LONGITUDINAL REINFORCEMENT
DENOTES THAT BEARINGS MAY BE INSTALLED ON AN INCLINE PROVIDED
0 100 200 300 400 500mm
THE SHEAR DEFLECTION DUE TO SELF WEIGHT OF THE SUPERSTRUCTURE
10050 IS LESS THAN 6mm.

M8 x 75 LONG STAINLESS STEEL

MACHINE SCREW GRADE 304/A2 Ø20 STAINLESS STEEL DOWEL

TO ASTM A276 FOR LEVELLING GRADE 304 TO ASTM A276

10
OF BEARING BASEPLATE

A
-
M8 STAINLESS STEEL NUT
6 LENGTH TO SUIT
GRADE 304 TO ASTM A276
TACK WELD NUT
FOR LEVELLING CONTROL
TO UNDERSIDE OF

PLATE - TYP

SECTION 2
DETAIL A
-
-
Ø10 HOLES FOR Ø8
LEVELLING SCREWS SHALL BE REMOVED WHEN GROUT
LEVELLING SCREWS
PAD HAS SET AND VOID SHALL BE FILLED WITH GROUT
CL OF BEARING, DOWEL
0 50 100 150mm 50 50
AND PLANK 6 THICK PLATE
50 25

50

50
5 DEEP RECESS IN SOFFIT OF

=
PLANK TO SUIT BEARING USED
PSC PLANK Ø20 STAINLESS STEEL

BEARING GROUT DOWEL

2 2

A
TOP OF BEARING
TOP OF HEADSTOCK
N EM BEDM ENT

PAD - -
6 THICK BEARING
OR SILL BEAM
25MI
N BASEPLATE

=
Ø21 HOLE FOR Ø20
N RECESS

STAINLESS STEEL DOWEL

MODIFIED LAMINATED

ELASTOMERIC BEARING
50 M I

50
B
-
I

= =
6 THICK BEARING BASE PLATE
ï
»
¿9

TO SUIT BEARING DIMENSIONS B

0î
€

COVER
N

Ø60
20 M I

PLAN
BEARING GROUT PAD FORMEDRECESS

BEARING BASEPLATE ASSEMBLY

DETAIL B 0 100 200 300mm
Ø60 FORMED RECESS
- 100 50
WITH DEPTH TO SUIT
0 50 100 150mm

50 25
SECTION 1
- STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
0 100 200 300 400 500mm ISSUE DATE

W.Ariyaratne DEC 2018

10050 DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
BEARING DETAILS
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000886
A1 B0301
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 50 500 50

� OF PLANK
50 500 50

20
� OF PLANK

20
50 500 50

� OF PLANK

20

455
380
300
600 600 600

7m AND 8m SPANS 9m AND 10m SPANS 11m AND 12m SPANS

50 500 50

� OF PLANK

20
AND VOID
50 500 50

� OF PLANK
50 500 50

20
AND VOID
� OF PLANK
20

AND VOID

D
I
D
I O

700
O � OF VOID V
0
� OF VOID V
3
0
0
0

600
D
I 3
O
� OF VOID V
535

0
0
3

350
330
270

300 300 300 300 300 300

600 600 600

13m AND 14m SPANS 15m AND 16m SPANS 17m AND 18m SPANS

SECTION PROPERTIES
SPAN
DEPTH 2 4 3 3
A (mm ) I (mm ) Yb (mm) Z t (mm ) Z b (mm ) LENGTH(S)
(mm)
(m)

300 178 000 1.310 x 109 148 8.645 x 106 8.828 x 106 7 AND 8 GENERAL NOTES

0 100 200 300mm

380 226 000 2.678 x 109 188
7
1.398 x 10 7
1.421 x 10 9 AND 10
SCALE
100 50

455 271 000 4.614 x 109 226 2.014 x 107 2.043 x 107 11 AND 12

535 248 314 7.124 x 109 265 7

2.636 x 10 7
2.691 x 10 13 AND 14

10 7 7
600 287 314 1.015 x 10 291 3.279 x 10 3.491 x 10 15 AND 16
STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
10 7 7 ISSUE DATE
700 347 314 1.652 x 10 348 4.694 x 10 4.746 x 10 17 AND 18
W.Ariyaratne DEC 2018
DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
STANDARD SIZES
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000887
A1 B0302
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 6 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

DENOTES DIMENSION TO BE DETERMINED

ELEVATION
1 2 BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
- -
OF STRANDS AND REINFORCEMENT
0 200 400 600 800 1 000mm

200 100

2 SETS OF 2 SETS OF
Q1 4-N12-X-150 Q2 6-N12-A-150 Q2 6-N12-A-150 Q1 4-N12-X-150
Q3 2-N16-S SPACED AS
110 LAPPED WITH Q1 BARS LAPPED WITH Q1 BARS 110
1
SHOWN IN SECTION -

Q1 5-N12-X-50 Q1 5-N12-X-50 GENERAL NOTES

50 50 0 100 200 300mm
SCALE OR AS SHOWN
100 50

150 250 250 150 CONCRETE EXPOSURE CLASSIFICATION: ...

20 BUNDLES OF
PLAN MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
475 Q1 1-N12-X-250,
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
TYP PLANK TYPE A - ... REQUIRED Q2 2-N12-A-250
OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE B - ... REQUIRED
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
PLANK TYPE C - ... REQUIRED
PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK. SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
STRANDS NOT SHOWN
PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK. THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
0 200 400 600 800 1 000mm RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK.
200 100 VIBRATING TABLE OR FORM VIBRATORS.

STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE

STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING

THIS SURFACE SHALL BE MADE ROUGH IN FORCE OF 184 kN.

THE MANUFACTURE OF THE PLANK BY THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

BROOM FINISHING TRANSVERSELY IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

50 500 50 Q2 BE 138 kN.

AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

50 x 20 DEEP RECESS FOR RECESS NOT REQUIRED
THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

110
PLACEMENT OF 18 THICK FIBRE ON OUTER EDGE OF
� OF PLANK BY THE APPLICATION OF EPOXY RESIN.
CEMENT FORMWORK SHEETING PLANK TYPE ... Q1
CALCULATED HOG OF PLANK AT TRANSFER IS 4mm

55
20 AND IS 8mm AT 28 DAYS, ASSUMING:

- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

300

Q3 - STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

10/�12.7mm STRANDS
TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

50
- NO LOADS EXCEPT PLANK SELF WEIGHT
5 DEEP RECESS FOR LAMINATED

55
MASS OF PLANK IS APPROXIMATELY 3.2 TONNES.
ELASTOMERIC BEARING.
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN
SIZE OF RECESS TO SUIT BEARING
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM
TYPE USED BOTTOM EDGES SHALL BE 75 3 SPACES 150 3 SPACES 75 EACH END.
300 300
CHAMFERED 10 x 10 OR AT 50 = 150 AT 50 = 150
600 ROUNDED TO R10 DESIGN ASSUMPTIONS
THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
VIEW 1 SECTION 2
DECK: 180mm.
- - THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
ALL STRANDS TO BE STRAIGHT DESIGN LOADING: SM1600.

STANDARD BAR SHAPES DIAGRAM

S A X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE

160 430
MEASURED FROM THE OUTSIDE FACES OF THE BARS
6 880 AND ARE IN MILLIMETRES.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

375

230

230

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
160
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
7m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000888
A1 B0303
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 7 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

DENOTES DIMENSION TO BE DETERMINED

ELEVATION
1 2 BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
- -
0 200 400 600 800 1 000mm
OF STRANDS AND REINFORCEMENT

200 100

2 SETS OF 2 SETS OF

Q1 4-N12-X-150 Q2 6-N12-A-150 Q2 6-N12-A-150 Q1 4-N12-X-150

Q3 2-N16-S SPACED AS
110 LAPPED WITH Q1 BARS LAPPED WITH Q1 BARS 110
1
SHOWN IN SECTION -

Q1 5-N12-X-50 Q1 5-N12-X-50 GENERAL NOTES

50 50 0 100 200 300mm
SCALE OR AS SHOWN
100 50

150 250 250 150 CONCRETE EXPOSURE CLASSIFICATION: ...

24 BUNDLES OF
PLAN MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
975 TYP Q1 1-N12-X-250,
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
PLANK TYPE A - ... REQUIRED Q2 2-N12-A-250
OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE B - ... REQUIRED
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
PLANK TYPE C - ... REQUIRED
PLANK TYPE A - FIRST THREE PAIRS OF Q1 BARS ARE REQUIRED AT EACH END OF PLANK. SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
STRANDS NOT SHOWN
PLANK TYPE B - FIRST THREE PAIRS OF Q1 BARS ARE NOT REQUIRED AT ONE END OF PLANK. THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
0 200 400 600 800 1 000mm PLANK TYPE C - FIRST THREE PAIRS OF Q1 BARS ARE NOT REQUIRED AT EITHER END OF PLANK. RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A

200 100 VIBRATING TABLE OR FORM VIBRATORS.

STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE

STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING

FORCE OF 184 kN.

THIS SURFACE SHALL BE MADE ROUGH IN
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK
THE MANUFACTURE OF THE PLANK BY
IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL
BROOM FINISHING TRANSVERSELY
BE 138 kN.
50 500 50
Q2
AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH
50 x 20 DEEP RECESS FOR THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION
PLACEMENT OF 18 THICK FIBRE RECESS NOT REQUIRED BY THE APPLICATION OF EPOXY RESIN.

110
CEMENT FORMWORK SHEETING � OF PLANK ON OUTER EDGE OF CALCULATED HOG OF PLANK AT TRANSFER IS 6mm
20

Q1
PLANK TYPE ... AND IS 11mm AT 28 DAYS, ASSUMING:

55
- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

300

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

Q3
TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%
12/�12.7mm STRANDS
- NO LOADS EXCEPT PLANK SELF WEIGHT

50
5 DEEP RECESS FOR LAMINATED MASS OF PLANK IS APPROXIMATELY 3.6 TONNES.

55
ELASTOMERIC BEARING. DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

SIZE OF RECESS TO SUIT BEARING UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

TYPE USED EACH END.

BOTTOM EDGES SHALL BE 75 3 SPACES 150 3 SPACES 75
300 300
CHAMFERED 10 x 10 OR AT 50 = 150 AT 50 = 150
600
DESIGN ASSUMPTIONS
ROUNDED TO R10
THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE

SECTION 2 DECK: 180mm.

VIEW 1 THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
-
- DESIGN LOADING: SM1600.
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

S A X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE

160 430
MEASURED FROM THE OUTSIDE FACES OF THE BARS
7 880 AND ARE IN MILLIMETRES.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

375

230

230

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
160
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
8m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000889
A1 B0304
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 8 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

DENOTES DIMENSION TO BE DETERMINED

ELEVATION
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN BY THE DESIGNER TO SUIT ANCHORAGE
1 2
- - 0 200 400 600 800 1 000mm
OF STRANDS AND REINFORCEMENT

200 100

2 SETS OF 2 SETS OF

Q2 11-N12-L-150 Q2 11-N12-L-150 Q1 9-N12-X-150

Q3 2-N20-S SPACED AS
110 LAPPED WITH Q1 BARS LAPPED WITH Q1 BARS 110
1
SHOWN IN SECTION -
GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN
Q1 5-N12-X-50
100 50
50 50
CONCRETE EXPOSURE CLASSIFICATION: ...

MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.

150 250 250 150
22 BUNDLES OF MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER

PLAN Q1 1-N12-X-250, OF PRESTRESS SHALL BE 35 MPa.

Q1 5-N12-X-50 Q1 9-N12-X-150
PLANK TYPE A - ... REQUIRED Q2 2-N12-L-250 REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

PLANK TYPE B - ... REQUIRED SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK.
PLANK TYPE C - ... REQUIRED THE COVER REQUIRED SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK.
RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A
STRANDS NOT SHOWN
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK.
VIBRATING TABLE OR FORM VIBRATORS.
0 200 400 600 800 1 000mm
STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
THIS SURFACE SHALL BE MADE ROUGH IN
200 100 STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
THE MANUFACTURE OF THE PLANK BY
FORCE OF 184 kN.
BROOM FINISHING TRANSVERSELY
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK
50 500 50 Q2 IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

50 x 20 DEEP RECESS FOR BE 138 kN.

RECESS NOT REQUIRED
PLACEMENT OF 18 THICK FIBRE AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

110
� OF PLANK ON OUTER EDGE OF
CEMENT FORMWORK SHEETING 20 THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION
PLANK TYPE ... Q1
BY THE APPLICATION OF EPOXY RESIN.

55
CALCULATED HOG OF PLANK AT TRANSFER IS 6mm

AND IS 11mm AT 28 DAYS, ASSUMING:

- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

380

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

Q3 TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%
12/�12.7mm STRANDS
- NO LOADS EXCEPT PLANK SELF WEIGHT

50
MASS OF PLANK IS APPROXIMATELY 5.2 TONNES.
5 DEEP RECESS FOR LAMINATED

55
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN
ELASTOMERIC BEARING.
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM
SIZE OF RECESS TO SUIT BEARING
EACH END.
TYPE USED
BOTTOM EDGES SHALL BE 75 3 SPACES 150 3 SPACES 75
300 300
CHAMFERED 10 x 10 OR AT 50 = 150 AT 50 = 150 DESIGN ASSUMPTIONS
600 ROUNDED TO R10
THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE

DECK: 180mm.
SECTION 2
THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
VIEW 1 - DESIGN LOADING: SM1600.
- ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE

160 430
MEASURED FROM THE OUTSIDE FACES OF THE BARS
8 880 AND ARE IN MILLIMETRES.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

310

310

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
9m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000890
A1 B0305
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 9 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

ELEVATION DENOTES DIMENSION TO BE DETERMINED

STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN BY THE DESIGNER TO SUIT ANCHORAGE
1 2
- - 0 200 400 600 800 1 000mm OF STRANDS AND REINFORCEMENT

200 100

2 SETS OF
2 SETS OF
Q3 2-N20-S SPACED AS Q2 11-N12-L-150 Q1 5-N12-X-50
110 Q2 11-N12-L-150 110
1
SHOWN IN SECTION LAPPED WITH Q1 BARS
LAPPED WITH Q1 BARS -

GENERAL NOTES
50 50 0 100 200 300mm
SCALE OR AS SHOWN
100 50

150 250 250 150 CONCRETE EXPOSURE CLASSIFICATION: ...

26 BUNDLES OF
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
PLAN Q1 1-N12-X-250, Q1 9-N12-X-150
Q1 5-N12-X-50 Q1 9-N12-X-150
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
PLANK TYPE A - ... REQUIRED Q2 2-N12-L-250
OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE B - ... REQUIRED
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
PLANK TYPE C - ... REQUIRED
PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK. SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
STRANDS NOT SHOWN
PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK. THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
0 200 400 600 800 1 000mm PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK. RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A

200 100 VIBRATING TABLE OR FORM VIBRATORS.

STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE

STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING

THIS SURFACE SHALL BE MADE ROUGH IN
FORCE OF 184 kN.
THE MANUFACTURE OF THE PLANK BY
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK
BROOM FINISHING TRANSVERSELY
IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL
50 500 50
Q2
50 x 20 DEEP RECESS FOR BE 138 kN.

PLACEMENT OF 18 THICK FIBRE AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH
RECESS NOT REQUIRED
THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

110
CEMENT FORMWORK SHEETING
� OF PLANK ON OUTER EDGE OF
BY THE APPLICATION OF EPOXY RESIN.
20

PLANK TYPE ... Q1

CALCULATED HOG OF PLANK AT TRANSFER IS 9mm

55
AND IS 14mm AT 28 DAYS, ASSUMING:

- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

380

TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

Q3 - NO LOADS EXCEPT PLANK SELF WEIGHT
14/�12.7mm STRANDS
MASS OF PLANK IS APPROXIMATELY 5.7 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN
5 DEEP RECESS FOR LAMINATED

55
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM
ELASTOMERIC BEARING.
EACH END.
SIZE OF RECESS TO SUIT BEARING

TYPE USED
BOTTOM EDGES SHALL BE 75 3 SPACES 150 3 SPACES 75 DESIGN ASSUMPTIONS
300 300
CHAMFERED 10 x 10 OR AT 50 = 150 AT 50 = 150 THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
600 ROUNDED TO R10
DECK: 180mm.

THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.

VIEW 1 SECTION 2
DESIGN LOADING: SM1600.
- -
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE

160 430
MEASURED FROM THE OUTSIDE FACES OF THE BARS
9 880 AND ARE IN MILLIMETRES.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

310

310

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
10m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000891
A1 B0306
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 10 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

ELEVATION DENOTES DIMENSION TO BE DETERMINED

BY THE DESIGNER TO SUIT ANCHORAGE

STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
1 2
OF STRANDS AND REINFORCEMENT
- - 0 200 400 600 800 1 000mm

200 100
2 SETS OF 2 SETS OF
110 Q3 2-N20-S SPACED AS
Q2 11-N12-L-150 Q2 11-N12-L-150 LAPPED
1 110
SHOWN IN SECTION -
LAPPED WITH Q1 BARS WITH 12-X-1 BARS

GENERAL NOTES
0 100 200 300mm
50 50
SCALE OR AS SHOWN
100 50

150 250 250 150 Q1 5-12-X-50

CONCRETE EXPOSURE CLASSIFICATION: ...
30 BUNDLES OF
PLAN MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
Q1 9-N12-X-150 Q1 1-N12-X-250, Q1 9-N12-X-150
Q1 5-N12-X-50
PLANK TYPE A - ... REQUIRED MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
Q2 2-N12-L-250
PLANK TYPE B - ... REQUIRED OF PRESTRESS SHALL BE 35 MPa.

PLANK TYPE C - ... REQUIRED PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK. REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

STRANDS NOT SHOWN PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK. SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.

PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK. THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
0 200 400 600 800 1 000mm
RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A
200 100
VIBRATING TABLE OR FORM VIBRATORS.

STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE

THIS SURFACE SHALL BE MADE ROUGH IN STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
50 500 50
THE MANUFACTURE OF THE PLANK BY FORCE OF 184 kN.
Q2
BROOM FINISHING TRANSVERSELY THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

50 x 20 DEEP RECESS FOR RECESS NOT REQUIRED IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

110
PLACEMENT OF 18 THICK FIBRE BE 138 kN.
� OF PLANK ON OUTER EDGE OF

20
CEMENT FORMWORK SHEETING PLANK TYPE ... Q1 AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

55
BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 9mm

AND IS 17mm AT 28 DAYS, ASSUMING:

- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

455

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

16/�12.7mm STRANDS Q3 TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

50
- NO LOADS EXCEPT PLANK SELF WEIGHT

MASS OF PLANK IS APPROXIMATELY 7.6 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN
5 DEEP RECESS FOR LAMINATED

55
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM
ELASTOMERIC BEARING.
EACH END.
SIZE OF RECESS TO SUIT BEARING

TYPE USED
300 300
BOTTOM EDGES SHALL BE 75 3 SPACES 150 3 SPACES 75 DESIGN ASSUMPTIONS
CHAMFERED 10 x 10 OR AT 50 = 150 AT 50 = 150
THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
600
ROUNDED TO R10 DECK: 180mm.

SECTION 2 THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.

VIEW 1
DESIGN LOADING: SM1600.
- -
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE

160 430
MEASURED FROM THE OUTSIDE FACES OF THE BARS
10 880 AND ARE IN MILLIMETRES.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

386

386

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
11m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000892
A1 B0307
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 11 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

DENOTES DIMENSION TO BE DETERMINED

ELEVATION
1 2 BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
- - OF STRANDS AND REINFORCEMENT
0 200 400 600 800 1 000mm

200 100

2 SETS OF Q3 2-N20-S SPACED AS 2 SETS OF

110 Q2 11-N12-L-150 LAPPED SHOWN IN SECTION 1 Q2 11-N12-L-150 LAPPED
- 110
WITH Q1 BARS WITH Q1 BARS

GENERAL NOTES
0 100 200 300mm
50 50 SCALE OR AS SHOWN
100 50

250 CONCRETE EXPOSURE CLASSIFICATION: ...

150 250 150
34 BUNDLES OF
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
PLAN
Q1 1-N12-X-250,
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
Q1 5-N12-X-50 Q1 9-N12-X-150 PLANK TYPE A - ... REQUIRED Q1 9-N12-X-150 Q1 5-N12-X-50
Q2 2-N12-L-250
OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE B - ... REQUIRED
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
PLANK TYPE C - ... REQUIRED
PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
STRANDS NOT SHOWN PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A
0 200 400 600 800 1 000mm
VIBRATING TABLE OR FORM VIBRATORS.
200 100
STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE

STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING

THIS SURFACE SHALL BE MADE ROUGH IN
50 500 50
FORCE OF 184 kN.
THE MANUFACTURE OF THE PLANK BY
Q2
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK
BROOM FINISHING TRANSVERSELY
IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL
50 x 20 DEEP RECESS FOR RECESS NOT REQUIRED
BE 138 kN.

110
ON OUTER EDGE OF
PLACEMENT OF 18 THICK FIBRE � OF PLANK
AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH
20
PLANK TYPE ... Q1
CEMENT FORMWORK SHEETING
THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

55
BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 11mm

AND IS 18mm AT 28 DAYS, ASSUMING:

- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

455

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

18/�12.7mm STRANDS Q3
- NO LOADS EXCEPT PLANK SELF WEIGHT

50
MASS OF PLANK IS APPROXIMATELY 8.3 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN
5 DEEP RECESS FOR LAMINATED
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

55
ELASTOMERIC BEARING.
EACH END.
SIZE OF RECESS TO SUIT BEARING
THESE STRANDS SHALL BE
TYPE USED
75 3 SPACES 150 3 SPACES 75 SHEATHED FOR DISTANCE
DESIGN ASSUMPTIONS
300 300 BOTTOM EDGES SHALL BE
AT 50 = 150 AT 50 = 150 OF 2 000mm AT EACH END THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
CHAMFERED 10 x 10 OR
600
ROUNDED TO R10 DECK: 180mm.

THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.

VIEW 1 SECTION 2
DESIGN LOADING: SM1600.
- -
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE

160 430
MEASURED FROM THE OUTSIDE FACES OF THE BARS
11 880 AND ARE IN MILLIMETRES.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

385

385

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
12m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000893
A1 B0308
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 12 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

200 Ø300 VOID 200 DENOTES DIMENSION TO BE DETERMINED

ELEVATION
1 MIN 2 MIN BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
- - OF STRANDS AND REINFORCEMENT
0 200 400 600 800 1 000mm

200 100 2 SETS OF

2 SETS OF
Q3 4-N20-S SPACED AS Q2 11-N12-L-150 LAPPED
Q2 11-N12-L-150
110 1
110
SHOWN IN SECTION WITH Q1 BARS
LAPPED WITH Q1 BARS -

50 50
GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN
100 50
150 250 250 150
Ø300 VOID
38 BUNDLES OF
CONCRETE EXPOSURE CLASSIFICATION: ...
PLAN Q1 1-N12-X-250,
Q1 5-N12-X-50 Q1 9-N12-X-150 Q1 9-N12-X-150 Q1 5-N12-X-50 MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
PLANK TYPE A - ... REQUIRED Q2 2-N12-L-250
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
PLANK TYPE B - ... REQUIRED
OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE C - ... REQUIRED PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
STRANDS NOT SHOWN PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK
SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK
0 200 400 600 800 1 000mm THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
THIS SURFACE SHALL BE MADE ROUGH IN RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A
50 500 50 200 100
THE MANUFACTURE OF THE PLANK BY VIBRATING TABLE OR FORM VIBRATORS.
Q2
BROOM FINISHING TRANSVERSELY STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
RECESS NOT REQUIRED
50 x 20 DEEP RECESS FOR STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
ON OUTER EDGE OF

110
PLACEMENT OF 18 THICK FIBRE FORCE OF 184 kN.
� OF PLANK

20
PLANK TYPE ... Q1
CEMENT FORMWORK SHEETING THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

55
BE 138 kN.

AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 11mm

D AND IS 17mm AT 28 DAYS, ASSUMING:

I
O
V - DENSITY = 2550 kg/cu m
535

0
30 - ELASTIC MODULUS AT TRANSFER = 32 800 MPa
16/�12.7mm STRANDS
Q3 - STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

270

TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

50
- NO LOADS EXCEPT PLANK SELF WEIGHT

50
MASS OF PLANK IS APPROXIMATELY 8.4 TONNES.
5 DEEP RECESS FOR LAMINATED
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

55
ELASTOMERIC BEARING.
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM
SIZE OF RECESS TO SUIT BEARING
EACH END.
TYPE USED THESE STRANDS SHALL BE
BOTTOM EDGES SHALL BE SHEATHED FOR DISTANCE
CHAMFERED 10 x 10 OR 75 9 SPACES AT 50= 450 75 DESIGN ASSUMPTIONS
300 300 OF 2 000mm AT EACH END
ROUNDED TO R10 THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
600 DECK: 180mm.
SECTION 2
THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
- DESIGN LOADING: SM1600.
VIEW 1
ALL STRANDS TO BE STRAIGHT
-

STANDARD BAR SHAPES DIAGRAM

430
S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE
160
MEASURED FROM THE OUTSIDE FACES OF THE BARS
8 880 AND ARE IN MILLIMETRES.
465

465

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
13m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000894
A1 B0309
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 13 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

200 Ø300 VOID 200 DENOTES DIMENSION TO BE DETERMINED

ELEVATION
1 MIN 2 MIN BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
- - OF STRANDS AND REINFORCEMENT
0 200 400 600 800 1 000mm
2 SETS OF 2 SETS OF
200 100 Q3 4-N20-S SPACED AS
Q2 11-N12-L-150 Q2 11-N12-L-150 LAPPED
110 SHOWN IN SECTION 1 110
LAPPED WITH Q1 BARS - WITH Q1 BARS

50 50
GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN
150 250 250 150
Ø300 VOID 100 50
42 BUNDLES OF
PLAN Q1 1-N12-X-250, CONCRETE EXPOSURE CLASSIFICATION: ...
Q1 5-N12-X-50 Q1 9-12-X-150 Q1 9-12-X-150 Q1 5-N12-X-50
PLANK TYPE A - ... REQUIRED Q2 2-N12-L-250 MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.

PLANK TYPE B - ... REQUIRED MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER

PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK
PLANK TYPE C - ... REQUIRED OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK
STRANDS NOT SHOWN REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK
0 200 400 600 800 1 000mm SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.

THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A

200 100
RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A

VIBRATING TABLE OR FORM VIBRATORS.

THIS SURFACE SHALL BE MADE ROUGH IN STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
50 500 50
THE MANUFACTURE OF THE PLANK BY STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
Q2
BROOM FINISHING TRANSVERSELY FORCE OF 184 kN.

THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK
50 x 20 DEEP RECESS FOR RECESS NOT REQUIRED

110
IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL
PLACEMENT OF 18 THICK FIBRE � OF PLANK ON OUTER EDGE OF

20
Q1 BE 138 kN.
CEMENT FORMWORK SHEETING PLANK TYPE ...
AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

55
THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 12mm

AND IS 18mm AT 28 DAYS, ASSUMING:

- DENSITY = 2550 kg/cu m

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

ID
O - STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING
V
535

0
30 - STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE
18/�12.7mm STRANDS TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%
Q3
- NO LOADS EXCEPT PLANK SELF WEIGHT
270

MASS OF PLANK IS APPROXIMATELY 9.0 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

50
UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM
5 DEEP RECESS FOR LAMINATED
EACH END.

55
ELASTOMERIC BEARING.

SIZE OF RECESS TO SUIT BEARING

DESIGN ASSUMPTIONS
TYPE USED THESE STRANDS SHALL BE
300 300 THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
BOTTOM EDGES SHALL BE SHEATHED FOR DISTANCE
75 9 SPACES AT 50= 450 75 DECK: 180mm.
600 CHAMFERED 10 x 10 OR OF 2 000mm AT EACH END
THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
ROUNDED TO R10
VIEW 1 DESIGN LOADING: SM1600.
SECTION 2
-
-
ALL STRANDS TO BE STRAIGHT
STANDARD BAR SHAPES DIAGRAM

430
S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE
160
MEASURED FROM THE OUTSIDE FACES OF THE BARS
13 880 AND ARE IN MILLIMETRES.
465

465

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
14m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000895
A1 B0310
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 14 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

200 Ø300 VOID ELEVATION 200 DENOTES DIMENSION TO BE DETERMINED

1 2
- MIN - MIN BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
OF STRANDS AND REINFORCEMENT
0 200 400 600 800 1 000mm 2 SETS OF
Q3 4-N20-S SPACED AS Q1 11-N12-L-150 LAPPED
110 200 100 110
SHOWN IN SECTION 1
-
WITH Q1 BARS

50 50
GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN
150 250 250 150 100 50
Ø300 VOID 46 BUNDLES OF
PLAN CONCRETE EXPOSURE CLASSIFICATION: ...
Q1 1-N12-X-250,
Q1 5-N12-X-50 Q1 9-N12-X-150 Q1 9-N12-X-150 Q1 5-N12-X-50
Q2 2-N12-L-250 MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
PLANK TYPE A - ... REQUIRED
2 SETS OF MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
PLANK TYPE B - ... REQUIRED
Q2 11-N12-L-150 OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE C - ... REQUIRED
LAPPED WITH Q1 BARS PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
STRANDS NOT SHOWN PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK
SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK
0 200 400 600 800 1 000mm
THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A

200 100 RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A

THIS SURFACE SHALL BE MADE ROUGH IN
VIBRATING TABLE OR FORM VIBRATORS.
THE MANUFACTURE OF THE PLANK BY 50 500 50
Q2 STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
BROOM FINISHING TRANSVERSELY
STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
50 x 20 DEEP RECESS FOR RECESS NOT REQUIRED
FORCE OF 184 kN.

110
PLACEMENT OF 18 THICK FIBRE � OF PLANK ON OUTER EDGE OF
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

20
CEMENT FORMWORK SHEETING PLANK TYPE ... Q1
IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

55
BE 138 kN.

AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 12mm

AND IS 20mm AT 28 DAYS, ASSUMING:

ID - DENSITY = 2550 kg/cu m

O
V - ELASTIC MODULUS AT TRANSFER = 32 800 MPa
0
30
600

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

THESE STRANDS SHALL BE - STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

20/�12.7mm STRANDS SHEATHED FOR DISTANCE TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

OF 1 000mm AT EACH END - NO LOADS EXCEPT PLANK SELF WEIGHT

330

MASS OF PLANK IS APPROXIMATELY 11.1 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

50
5 DEEP RECESS FOR LAMINATED
EACH END.

55
ELASTOMERIC BEARING.

SIZE OF RECESS TO SUIT BEARING DESIGN ASSUMPTIONS

TYPE USED Q3
BOTTOM EDGES SHALL BE THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
300 300
CHAMFERED 10 x 10 OR 75 9 SPACES AT 50= 450 75 DECK: 180mm.
600
ROUNDED TO R10 THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.

VIEW 1 SECTION 2 DESIGN LOADING: SM1600.

- -
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

430
S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE
160
MEASURED FROM THE OUTSIDE FACES OF THE BARS
14 880 AND ARE IN MILLIMETRES.
530

530

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
15m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000896
A1 B0311
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 15 950

1 2
- -
Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

200 Ø300 VOID ELEVATION 200 DENOTES DIMENSION TO BE DETERMINED

1 2
- MIN - MIN BY THE DESIGNER TO SUIT ANCHORAGE
STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN
0 200 400 600 800 1 000mm OF STRANDS AND REINFORCEMENT
2 SETS OF
200 100 Q3 4-N20-S STAGGER IN PLAN Q2 11-N12-L-150 LAPPED
110 1
110
SPACED AS SHOWN IN SECTION WITH Q1 BARS
-

50 50
GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN
150 250 250 150 100 50

Ø300 VOID 50 BUNDLES OF

CONCRETE EXPOSURE CLASSIFICATION: ...
PLAN Q1 1-N12-X-250,
Q1 5-N12-X-50 Q1 9-12-X-150 Q1 9-12-X-150 Q1 5-N12-X-50
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
PLANK TYPE A - ... REQUIRED Q2 2-N12-L-250
2 SETS OF MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
PLANK TYPE B - ... REQUIRED
Q2 11-N12-L-150 OF PRESTRESS SHALL BE 35 MPa.
PLANK TYPE C - ... REQUIRED PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK
LAPPED WITH Q1 BARS REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
STRANDS NOT SHOWN PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK
SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK
0 200 400 600 800 1 000mm THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
THIS SURFACE SHALL BE MADE ROUGH IN
200 100
RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A
50 500 50
THE MANUFACTURE OF THE PLANK BY
VIBRATING TABLE OR FORM VIBRATORS.
BROOM FINISHING TRANSVERSELY Q2
STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
50 x 20 DEEP RECESS FOR RECESS NOT REQUIRED STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
ON OUTER EDGE OF

110
PLACEMENT OF 18 THICK FIBRE FORCE OF 184 kN.
� OF PLANK

20
CEMENT FORMWORK SHEETING PLANK TYPE ... Q1 THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

55
BE 138 kN.

AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 15mm

AND IS 23mm AT 28 DAYS, ASSUMING:

ID
O - DENSITY = 2550 kg/cu m
V
0
30
600

- ELASTIC MODULUS AT TRANSFER = 32 800 MPa

THESE STRANDS SHALL BE
- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING
SHEATHED FOR DISTANCE
- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE
22/�12.7mm STRANDS OF 1 000mm AT EACH END
TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

50
330

- NO LOADS EXCEPT PLANK SELF WEIGHT

MASS OF PLANK IS APPROXIMATELY 11.8 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

50
5 DEEP RECESS FOR LAMINATED UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

55
ELASTOMERIC BEARING. EACH END.

SIZE OF RECESS TO SUIT BEARING

DESIGN ASSUMPTIONS
TYPE USED BOTTOM EDGES SHALL BE Q3
300 300 THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
CHAMFERED 10 x 10 OR 75 9 SPACES AT 50= 450 75
DECK: 180mm.
600 ROUNDED TO R10
THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.

VIEW 1 SECTION 2 DESIGN LOADING: SM1600.

- -
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

430
S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE
160
MEASURED FROM THE OUTSIDE FACES OF THE BARS
15 880 AND ARE IN MILLIMETRES.
530

530

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
16m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000897
A1 B0312
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 16 950

1 2
- - Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

200 ELEVATION Ø300 VOID

200 DENOTES DIMENSION TO BE DETERMINED
1 2
MIN STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN MIN BY THE DESIGNER TO SUIT ANCHORAGE
- -
0 200 400 600 800 1 000mm 2 SETS OF OF STRANDS AND REINFORCEMENT
Q3 4-N20-S STAGGER IN PLAN Q2 11-N12-L-150 LAPPED
200 100 1
110
110 SPACED AS SHOWN IN SECTION WITH Q1 BARS
-

50 50

GENERAL NOTES
150 250 250 150
54 BUNDLES OF 0 100 200 300mm
PLAN Ø300 VOID SCALE OR AS SHOWN
Q1 1-N12-X-250, 100 50
Q1 5-N12-X-50 Q1 9-N12-X-150 PLANK TYPE A - ... REQUIRED Q1 9-N12-X-150 Q1 5-N12-X-50
Q2 2-N12-L-250
2 SETS OF PLANK TYPE B - ... REQUIRED CONCRETE EXPOSURE CLASSIFICATION: ...

Q2 11-N12-L-150 PLANK TYPE C - ... REQUIRED PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
LAPPED WITH Q1 BARS PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
STRANDS NOT SHOWN
PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK
0 200 400 600 800 1 000mm OF PRESTRESS SHALL BE 35 MPa.

REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

200 100
THIS SURFACE SHALL BE MADE ROUGH IN SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
50 500 50
THE MANUFACTURE OF THE PLANK BY THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
Q2
BROOM FINISHING TRANSVERSELY RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A

RECESS NOT REQUIRED VIBRATING TABLE OR FORM VIBRATORS.

50 x 20 DEEP RECESS FOR

110
PLACEMENT OF 18 THICK FIBRE � OF PLANK ON OUTER EDGE OF STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE

20
PLANK TYPE ... Q1 STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
CEMENT FORMWORK SHEETING
FORCE OF 184 kN.

55
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

BE 138 kN.

AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 16mm

AND IS 25mm AT 28 DAYS, ASSUMING:

ID
O - DENSITY = 2550 kg/cu m
700
V
0 - ELASTIC MODULUS AT TRANSFER = 32 800 MPa
30
- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING
THESE STRANDS SHALL BE
- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE
SHEATHED FOR DISTANCE
TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%
22/�12.7mm STRANDS OF 2 000mm AT EACH END
- NO LOADS EXCEPT PLANK SELF WEIGHT
350

MASS OF PLANK IS APPROXIMATELY 15.2 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

50
5 DEEP RECESS FOR LAMINATED EACH END.

55
ELASTOMERIC BEARING.

SIZE OF RECESS TO SUIT BEARING DESIGN ASSUMPTIONS

TYPE USED Q3 THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
300 300 BOTTOM EDGES SHALL BE
DECK: 180mm.
CHAMFERED 10 x 10 OR 75 9 SPACES AT 50= 450 75
600 THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
ROUNDED TO R10
DESIGN LOADING: SM1600.
VIEW 1 SECTION 2
- -
ALL STRANDS TO BE STRAIGHT
STANDARD BAR SHAPES DIAGRAM

430
S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE
160
MEASURED FROM THE OUTSIDE FACES OF THE BARS
15 000 AND ARE IN MILLIMETRES.
630

630

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
17m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2027/000898
A1 B0313
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 17 950

1 2
- - Q2

5 DEEP RECESS FOR LAMINATED

ELASTOMERIC BEARING (EACH END OF PLANK)

200 ELEVATION Ø300 VOID

200 DENOTES DIMENSION TO BE DETERMINED
1 2
- MIN - STRANDS AND INTERNAL REINFORCEMENT NOT SHOWN MIN BY THE DESIGNER TO SUIT ANCHORAGE

0 200 400 600 800 1 000mm OF STRANDS AND REINFORCEMENT

200 100 2 SETS OF

Q3 4-N20-S STAGGER IN PLAN Q2 11-N12-L-150 LAPPED
110 1
110
SPACED AS SHOWN IN SECTION - WITH Q1 BARS

50 50
GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN
150 250 250 150 100 50
58 BUNDLES OF PLAN Ø300 VOID
Q1 1-N12-X-250, CONCRETE EXPOSURE CLASSIFICATION: ...
Q1 5-N12-X-50 Q1 9-N12-X-150 Q1 9-N12-X-150 Q1 5-N12-X-50
PLANK TYPE A - ... REQUIRED
Q2 2-N12-L-250 MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.
2 SETS OF PLANK TYPE B - ... REQUIRED
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER
Q2 11-N12-L-150 PLANK TYPE C - ... REQUIRED PLANK TYPE A - FIRST THREE PAIRS OF Q2 BARS ARE REQUIRED AT EACH END OF PLANK
OF PRESTRESS SHALL BE 35 MPa.
LAPPED WITH Q1 BARS STRANDS NOT SHOWN PLANK TYPE B - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT ONE END OF PLANK
REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE
0 200 400 600 800 1 000mm PLANK TYPE C - FIRST THREE PAIRS OF Q2 BARS ARE NOT REQUIRED AT EITHER END OF PLANK
THIS SURFACE SHALL BE MADE ROUGH IN SURFACE SHALL BE 35mm UNLESS SPECIFIED OTHERWISE.
50 500 50 200 100 THE REQUIRED COVER SPECIFIED IS BASED ON THE PLANK BEING CAST IN A
THE MANUFACTURE OF THE PLANK BY
Q2
BROOM FINISHING TRANSVERSELY RIGID STEELFORMWORK MOULD WITH INTENSE COMPACTION USING A

RECESS NOT REQUIRED VIBRATING TABLE OR FORM VIBRATORS.

50 x 20 DEEP RECESS FOR

110
ON OUTER EDGE OF STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
PLACEMENT OF 18 THICK FIBRE � OF PLANK

20
PLANK TYPE ... Q1 STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
CEMENT FORMWORK SHEETING
FORCE OF 184 kN.

55
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE PLANK

IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL

BE 138 kN.

AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF PLANK AND EXPOSED STRANDS SEALED AGAINST CORROSION

BY THE APPLICATION OF EPOXY RESIN.

CALCULATED HOG OF PLANK AT TRANSFER IS 17mm

AND IS 28mm AT 28 DAYS, ASSUMING:

ID - DENSITY = 2550 kg/cu m
O
700

V
0 - ELASTIC MODULUS AT TRANSFER = 32 800 MPa
30
- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING
THESE STRANDS SHALL BE
- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE
SHEATHED FOR DISTANCE
TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%
24/�12.7mm STRANDS OF 2 000mm AT EACH END
- NO LOADS EXCEPT PLANK SELF WEIGHT
350

50
MASS OF PLANK IS APPROXIMATELY 16.1 TONNES.

50
DURING STORAGE, TRANSPORT AND HANDLING, PLANK SHALL BE IN AN

UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

50
5 DEEP RECESS FOR LAMINATED EACH END.

55
ELASTOMERIC BEARING.

SIZE OF RECESS TO SUIT BEARING

DESIGN ASSUMPTIONS
TYPE USED THE NOMINAL THICKNESS OF CAST-IN-PLACE REINFORCED CONCRETE
Q3
300 300 BOTTOM EDGES SHALL BE
DECK: 180mm.
75 9 SPACES AT 50= 450 75
600 CHAMFERED 10 x 10 OR
THE MAXIMUM GAP BETWEENS PSC PLANKS: 320mm.
ROUNDED TO R10
DESIGN LOADING: SM1600.
VIEW 1 SECTION 2
- -
ALL STRANDS TO BE STRAIGHT

STANDARD BAR SHAPES DIAGRAM

430
S L X DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE
160
MEASURED FROM THE OUTSIDE FACES OF THE BARS
15 000 AND ARE IN MILLIMETRES.
630

630

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

BARS SHALL BE GRADE D500N TO AS/NZS 4671.

450

THE INCLUDED ANGLE OF ANY BEND SHALL BE A

RIGHT ANGLE.
460 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE
460 WITH AS 5100.5.13.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
18m SPAN
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000899
A1 B0314
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 1 � OF BEARING DENOTES DIMENSION TO BE DETERMINED BY THE DESIGNER
-
50 500 50 TO SUIT GEOMETRY AND ANCHORAGE OF STRANDS AND

200 NOM REINFORCEMENT VOID

� OF PLANK

20
SKEW ANGLE

RANGE

1° - 20°
� OF PLANK

5 DEEP RECESS FOR ELASTOMERIC

BEARING PAD. SIZE OF RECESS

TO SUIT BEARING TYPE USED

95
95
BOTTOM EDGES SHALL
300 300 BE CHAMFERED 10 x 10 1
OR ROUNDED TO R10 - PLAN
600

CONCRETE

VIEW 1
1 BUNDLE OF 1 BUNDLE OF 5 BUNDLES OF 'X' BUNDLES OF
-
Q5 1-N12-X, Q1 2-N12-L Q3 1-N12-X SPLAYED, Q2 1-N12-X-150 ( 250), Q2 1-N12-X-250,

PARALLEL TO SKEW Q1 2-N12-L PARALLEL Q1 2-N12-L-150 ( 250) Q1 2-N12-L-250

2
TO SKEW NORMAL TO PLANK � NORMAL TO PLANK �
100 100 115 -

Q1
Q1 3-N12-L-110 TIED TO Q2

AT COMPOSITE ENDS ONLY

Q2
Q5 5-N12-X-55 ( 70) 50 130 ( 70)
150 250
PARALLEL TO SKEW
( 250)

Q1 3-N12-L-110 TIED TO Q2

AT COMPOSITE ENDS ONLY

TRIM FIRST 'X' BAR TO

ACHIEVE NOMINAL COVER 160 160 150

PRESTRESSING
2 BUNDLES OF
STRANDS LONGITUDINAL REINFORCEMENT 2
1 BUNDLE OF Q2 1-N12-X-130 NORMAL TO PLANK �,
-
Q4 1-N12-X SPLAYED, Q1 2-N12-L-130 PARALLEL TO SKEW

Q1 2-N12-L PARALLEL TO SKEW

SECTION 2
- PLAN

REINFORCEMENT
BAR SPACING IS GIVEN ALONG � OF PLANK

LONGITUDINAL REINFORCEMENT AND PRESTRESSING STRANDS NOT SHOWN

BAR MARK 'L' SHALL BE REPLACED WITH 'A' FOR 7m TO 8m SPAN PSC PLANK LENGTHS

THE NUMBER OF BUNDLES 'X' IS DEPENDANT ON THE PSC PLANK LENGTH

DENOTES DIMENSION FOR 7m TO 8m SPAN PSC PLANKS

DENOTES BARS PLACED NORMAL TO PLANK � AT COMPOSITE ENDS

GENERAL NOTES
0 150 300 450mm
SCALE
STANDARD BAR SHAPES DIAGRAM 150 75

A L S X 430 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE THESE DETAILS APPLY TO PSC PLANKS WITH SKEWED ENDS AND SHALL BE READ
160 160 L
MEASURED FROM THE OUTSIDE FACES OF THE BARS IN CONJUNCTION WITH RELEVANT SPAN LENGTH PSC PLANK STANDARD DRAWINGS.

AND ARE IN MILLIMETRES. DENOTES AS APPLICABLE TO RELEVANT SPAN LENGTHS.

THE TRANSVERSE DIMENSIONS SHOWN FOR "X" BARS DESIGN LOADING: SM1600
H

ARE NORMAL TO THE PLANK �.

H

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

H

BARS SHALL BE GRADE D500N TO AS/NZS 4671. STATUS

APPROVED FOR USE
STANDARD DRAWING ISSUED
THE INCLUDED ANGLE OF ANY BEND SHALL BE A
ISSUE DATE
480
RIGHT ANGLE.
W.Ariyaratne DEC 2018
480 ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD
7m TO 8m SPAN 9 - 18m SPAN 2
WITH AS 5100.5. DRAWING TO:
SKEW 1-20
PLANKS ONLY PLANKS ONLY
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000900
A1 B0315
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 DENOTES DIMENSION TO BE DETERMINED BY THE DESIGNER
¶OF BEARING TO SUIT GEOMETRY AND ANCHORAGE OF STRANDS AND
50 500 50 1
- REINFORCEMENT

VOID
¶OF PLANK

20
SKEW ANGLE RANGE

>20
¶OF PLANK

5 DEEP RECESS FOR ELASTOMERIC

BEARING PAD. SIZE OF RECESS

TO SUIT BEARING TYPE USED

95
95
BOTTOM EDGES SHALL
300 300 BE CHAMFERED 10 x 10 200 NOM
1

600 OR ROUNDED TO R10 - PLAN

CONCRETE

VIEW 1
1 BUNDLE OF 2 BUNDLES OF 'X' BUNDLES OF
-
1 BUNDLE OF Q4 1-N12-X SPLAYED, Q2 1-N12-X-150, Q2 1-N12-X-250,

Q6 1-N12-X, Q1 2-N12-L Q1 2-N12-L PARALLEL Q1 2-N12-L-150 Q1 2-N12-L-250

100 100 100 2
PARALLEL TO SKEW TO SKEW NORMAL TO PLANK ¶ NORMAL TO PLANK¶
150 -

Q1

Q1 3-N12-L-120 TIED TO Q2

AT COMPOSITE ENDS ONLY

Q2
Q6 5-N12-X-60
250
PARALLEL TO SKEW 130

55
Q1 3-N12-L-120 TIED TO Q2

AT COMPOSITE ENDS ONLY

TRIM FIRST 'X' BAR TO

PRESTRESSING ACHIEVE NOMINAL COVER

4 SPACES AT 160 = 640
2
STRANDS LONGITUDINAL REINFORCEMENT
-
1 BUNDLE OF 1 BUNDLE OF 4 BUNDLES OF
Q5 1-N12-X SPLAYED, Q3 1-N12-X SPLAYED, Q2 1-N12-X-150 NORMAL TO PLANK¶ ,
Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L PARALLEL Q1 2-N12-L-150 PARALLEL TO SKEW
TO SKEW
SECTION 2
- PLAN

REINFORCEMENT
BAR SPACING IS GIVEN ALONG ¶OF PLANK

LONGITUDINAL REINFORCEMENT AND PRESTRESSING STRANDS NOT SHOWN

BAR MARK 'L' SHALL BE REPLACED WITH 'A' FOR 7m TO 8m SPAN PSC PLANK LENGTHS

THE NUMBER OF BUNDLES 'X' IS DEPENDANT ON THE PSC PLANK LENGTH

STANDARD BAR SHAPES DIAGRAM DENOTES DIMENSION FOR 7m TO 8m SPAN PSC PLANKS

DENOTES BARS PLACED NORMAL TO PLANK¶ AT COMPOSITE ENDS

S 430 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE MEASURED
A 160 L 160 X
L
FROM THE OUTSIDE FACES OF THE BARS AND ARE IN MILLIMETRES.

THE TRANSVERSE DIMENSIONS SHOWN FOR "X" BARS ARE NORMAL

TO THE PLANK ¶.
GENERAL NOTES
BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.
H

0 150 300 450mm

BARS SHALL BE GRADE D500N TO AS/NZS 4671. SCALE
150 75
H

THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE.

ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE WITH AS 5100.5. THESE DETAILS APPLY TO PSC PLANKS WITH SKEWED ENDS AND SHALL BE READ

480 IN CONJUNCTION WITH RELEVANT SPAN LENGTH PSC PLANK STANDARD DRAWINGS.

DESIGN LOADING: SM1600.

480
7m TO 8m SPAN 9m TO 18m SPAN DENOTES AS APPLICABLE TO RELEVANT SPAN LENGTHS.
PLANKS ONLY PLANKS ONLY DESIGN LOADING: SM1600.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
SKEW 21-30
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000901
A1 B0316
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 ¶OF BEARING
1
50 500 50 DENOTES DIMENSION TO BE DETERMINED BY THE DESIGNER
-
TO SUIT GEOMETRY AND ANCHORAGE OF STRANDS AND VOID

20
¶OF PLANK REINFORCEMENT

SKEW ANGLE RANGE

>30
¶OF PLANK
5 DEEP RECESS FOR ELASTOMERIC

BEARING PAD. SIZE OF RECESS

TO SUIT BEARING TYPE USED

95
95
BOTTOM EDGES SHALL
300 300 BE CHAMFERED 10 x 10

600 OR ROUNDED TO R10 1

250 NOM
-

PLAN

CONCRETE
VIEW 1
-
1 BUNDLE OF

Q6 1-N12-X SPLAYED,
1 BUNDLE OF 2 BUNDLES OF
Q1 2-N12-L PARALLEL TO SKEW
Q7 1-N12-X SPLAYED, Q2 1-N12-X-150 NORMAL TO PLANK¶ ,
Q1 2-N12-L PARALLEL TO SKEW 1 BUNDLE OF 'X' BUNDLES OF
Q1 1-N12-L-150 NORMAL TO PLANK¶ ,
Q5 1-N12-X SPLAYED, Q2 1-N12-X-250,
Q1 1-N12-L-150 PARALLEL TO SKEW
1 BUNDLE OF Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L-250
Q1 Q8 1-N12-X, Q1 2-N12-L 2 NORMAL TO PLANK ¶
PARALLEL TO SKEW 6 SPACES AT 100 = 600 -

Q2 Q1 3-N12-L-130 TIED TO Q8

AT COMPOSITE ENDS ONLY

PARALLEL TO SKEW

60
Q8 5-N12-X-65 120 250
PARALLEL TO SKEW

Q1 3-N12-L-130 TIED TO Q8 150

AT COMPOSITE ENDS ONLY

PARALLEL TO SKEW

LONGITUDINAL REINFORCEMENT
TRIM FIRST 'X' BAR TO
PRESTRESSING STRANDS 6 SPACES AT 160 = 960 3 BUNDLES OF
ACHIEVE NOMINAL COVER
2
Q2 1-N12-X-150,
-
Q1 2-N12-L-150
1 BUNDLE OF 1 BUNDLE OF
SECTION 2 Q4 1-N12-X SPLAYED, Q3 1-N12-X SPLAYED,
NORMAL TO PLANK¶

- Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L PARALLEL TO SKEW

PLAN

REINFORCEMENT
BAR SPACING IS GIVEN ALONG ¶OF PLANK

LONGITUDINAL REINFORCEMENT AND PRESTRESSING STRANDS NOT SHOWN

BAR MARK 'L' SHALL BE REPLACED WITH 'A' FOR 7m TO 8m SPAN PSC PLANK LENGTHS
STANDARD BAR SHAPES DIAGRAM THE NUMBER OF BUNDLES 'X' IS DEPENDANT ON THE PSC PLANK LENGTH

DENOTES BARS PLACED NORMAL TO PLANK ¶ AT COMPOSITE ENDS

S 430 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE MEASURED
A 160 L 160 X
L
FROM THE OUTSIDE FACES OF THE BARS AND ARE IN MILLIMETRES.

THE TRANSVERSE DIMENSIONS SHOWN FOR "X" BARS ARE NORMAL

TO THE PLANK ¶.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

H

GENERAL NOTES
BARS SHALL BE GRADE D500N TO AS/NZS 4671.
0 150 300 450mm
H

THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE. SCALE

ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE WITH AS 5100.5. 150 75

480 THESE DETAILS APPLY TO PSC PLANKS WITH SKEWED ENDS AND SHALL BE READ

480 IN CONJUNCTION WITH RELEVANT SPAN LENGTH PSC PLANK STANDARD DRAWINGS.
7m TO 8m SPAN 9m TO 18m SPAN
DENOTES AS APPLICABLE TO RELEVANT SPAN LENGTHS.
PLANKS ONLY PLANKS ONLY
DESIGN LOADING: SM1600

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
SKEW 31-40
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000902
A1 B0317
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 1
¶OF BEARING
-
50 500 50

VOID

¶OF PLANK

20
SKEW ANGLE RANGE

>40

¶OF PLANK

5 DEEP RECESS FOR ELASTOMERIC

BEARING PAD. SIZE OF RECESS

TO SUIT BEARING TYPE USED

95
1
95
BOTTOM EDGES SHALL - DENOTES DIMENSION TO BE DETERMINED BY THE DESIGNER
300 NOM
300 300 BE CHAMFERED 10 x 10 PLAN TO SUIT GEOMETRY AND ANCHORAGE OF STRANDS AND

600 OR ROUNDED TO R10 REINFORCEMENT PAST THE FRONT FACE OF THE BEARING

CONCRETE
1 BUNDLE OF

Q5 1-N12-X SPLAYED,
VIEW 1
Q1 2-N12 PARALLEL TO SKEW
1 BUNDLE OF 1 BUNDLE OF
-
Q9 1-N12-X SPLAYED, Q8 1-N12-X SPLAYED, 1 BUNDLE OF
'X' BUNDLES OF
Q1 2-N12 PARALLEL TO SKEW Q1 2-N12 PARALLEL Q4 1-N12-X SPLAYED,
Q2 1-N12-X-250,
1 BUNDLE OF TO SKEW Q1 2-N12 PARALLEL TO SKEW
Q1 2-N12-L-250
Q1 Q10 1-N12-X, Q1 2-N12 150
2 NORMAL TO PLANK¶
PARALLEL TO SKEW 7 SPACES AT 100 = 700 -

Q2
Q1 3-N12-L-120 TIED TO Q10

AT COMPOSITE ENDS ONLY

PARALLEL TO SKEW

60
250
130
Q10 5-N12-X-60

PARALLEL TO SKEW

Q1 3-N12-L-120 TIED TO Q10

AT COMPOSITE ENDS ONLY

PARALLEL TO SKEW

LONGITUDINAL REINFORCEMENT
TRIM FIRST 'X' BAR TO
PRESTRESSING STRANDS 4 BUNDLES OF
ACHIEVE NOMINAL COVER 7 SPACES AT 160 = 1 120
2 Q2 1-N12-X-150,
-
Q1 2-N12-L-150

NORMAL TO PLANK¶
SECTION 2 1 BUNDLE OF 1 BUNDLE OF 1 BUNDLE OF
Q7 1-N12-X SPLAYED, Q6 1-N12-X SPLAYED, Q3 1-N12-X SPLAYED,
-
Q1 2-N12 PARALLEL TO SKEW Q1 2-N12 PARALLEL Q1 2-N12 PARALLEL TO SKEW
TO SKEW

PLAN

REINFORCEMENT
BAR SPACING IS GIVEN ALONG ¶OF PLANK

LONGITUDINAL REINFORCEMENT AND PRESTRESSING STRANDS NOT SHOWN

STANDARD BAR SHAPES DIAGRAM BAR MARK 'L' SHALL BE REPLACED WITH 'A' FOR 7m TO 8m SPAN PSC PLANK LENGTHS

THE NUMBER OF BUNDLES 'X' IS DEPENDANT ON THE PSC PLANK LENGTH

S 430 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE MEASURED
A 160 L 160 X DENOTES BARS PLACED NORMAL TO PLANK ¶AT COMPOSITE ENDS
L
FROM THE OUTSIDE FACES OF THE BARS AND ARE IN MILLIMETRES.

THE TRANSVERSE DIMENSIONS SHOWN FOR "X" BARS ARE NORMAL

TO THE PLANK ¶.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES. GENERAL NOTES

H

BARS SHALL BE GRADE D500N TO AS/NZS 4671. 0 150 300 450mm

SCALE
H

THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE. 150 75

ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE WITH AS 5100.5.
THESE DETAILS APPLY TO PSC PLANKS WITH SKEWED ENDS AND SHALL BE READ
480
IN CONJUNCTION WITH RELEVANT SPAN LENGTH PSC PLANK STANDARD DRAWINGS.
480 DENOTES AS APPLICABLE TO RELVANT SPAN LENGTHS.
7m TO 8m SPAN 9m TO 18m SPAN
DESIGN LOADING: SM 1600.
PLANKS ONLY PLANKS ONLY

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE
DEC 2018
W.Ariyaratne PSC PLANK GIRDER REVISION ISSUE
DIRECTOR BRIDGES AND STRUCTURES
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
SKEW 41-50
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
EDMS No
STANDARD DRAWING No

DATE
DS2017/000903
A1 B0318
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 1
¶OF BEARING
-
VOID
50 500 50

¶OF PLANK

20
SKEW ANGLE RANGE

>50
¶OF PLANK

5 DEEP RECESS FOR ELASTOMERIC

BEARING PAD. SIZE OF RECESS

95
TO SUIT BEARING TYPE USED

1
- DENOTES DIMENSION TO BE DETERMINED BY THE DESIGNER
95 350 NOM
BOTTOM EDGES SHALL PLAN TO SUIT GEOMETRY AND ANCHORAGE OF STRANDS AND
300 300 BE CHAMFERED 10 x 10 REINFORCEMENT
OR ROUNDED TO R10
CONCRETE
600

1 BUNDLE OF 1 BUNDLE OF 1 BUNDLE OF

Q12 1-N12-X SPLAYED, Q11 1-N12-X SPLAYED, Q4 1-N12-X SPLAYED,

Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L NORMAL TO PLANK¶

VIEW 1
1 BUNDLE OF 1 BUNDLE OF 1 BUNDLE OF
-
Q13 1-N12-X SPLAYED, Q10 1-N12-X SPLAYED, Q3 1-N12-X SPLAYED, 'X' BUNDLES OF
Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L PARALLEL TO SKEW Q1 2-N12-L NORMAL TO PLANK¶ Q2 1-N12-X-250,

Q1 2-N12-L-250
1 BUNDLE OF
2 NORMAL TO PLANK¶
Q14 1-N12-X, Q1 2-N12-L 12 SPACES AT 100 = 1 200
-
PARALLEL TO SKEW
Q1

Q1 3-N12-L-200 TIED TO Q14

AT COMPOSITE ENDS ONLY

Q2 PARALLEL TO SKEW

85
Q15 5-N12-X-100 130
PARALLEL TO SKEW

Q1 3-N12-L-200 TIED TO Q14

AT COMPOSITE ENDS ONLY

PARALLEL TO SKEW

TRIM FIRST 'X' BAR TO

ACHIEVE NOMINAL COVER 1 BUNDLE OF

11 SPACES AT 160 = 1 760
LONGITUDINAL REINFORCEMENT
Q5 1-N12-X SPLAYED,
PRESTRESSING STRANDS Q1 2-N12-L NORMAL TO PLANK¶

1 BUNDLE OF Q9 1-N12-X SPLAYED, 1 BUNDLE OF

Q1 1-N12-L SPLAYED, Q6 1-N12-X SPLAYED, 2

-
SECTION 2 Q1 1-N12-L PARALLEL TO SKEW Q1 2-N12-L NORMAL TO PLANK¶

- 1 BUNDLE OF Q8 1-N12-X SPLAYED, 1 BUNDLE OF

Q1 1-N12-L SPLAYED, Q7 1-N12-X SPLAYED,

Q1 1-N12-L PARALLEL TO SKEW Q1 2-N12-L NORMAL TO PLANK¶

PLAN

REINFORCEMENT
BAR SPACING IS GIVEN ALONG ¶OF PLANK

STANDARD BAR SHAPES DIAGRAM LONGITUDINAL REINFORCEMENT AND PRESTRESSING STRANDS NOT SHOWN

BAR MARK 'L' SHALL BE REPLACED WITH 'A' FOR 7m TO 8m SPAN PSC PLANK LENGTHS
S 430 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAM ARE MEASURED
A 160 L 160 X THE NUMBER OF BUNDLES 'X' IS DEPENDANT ON THE PLANK LENGTH
L
FROM THE OUTSIDE FACES OF THE BARS AND ARE IN MILLIMETRES.
DENOTES BARS PLACED NORMAL TO PLANK ¶ AT COMPOSITE ENDS
THE TRANSVERSE DIMENSIONS SHOWN FOR "X" BARS ARE NORMAL

TO THE PLANK ¶.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.

H

BARS SHALL BE GRADE D500N TO AS/NZS 4671. GENERAL NOTES

H

THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE. 0 150 300 450mm
SCALE
ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE WITH AS 5100.5. 150 75
480
THESE DETAILS APPLY TO PSC PLANKS WITH SKEWED ENDS AND SHALL BE READ
480
IN CONJUNCTION WITH RELEVANT SPAN LENGTH PSC PLANK STANDARD DRAWINGS.
7m TO 8m SPAN 9M TO 18m SPAN
DENOTES AS APPLICABLE TO RELEVANT SPAN LENGTHS.
PLANKS ONLY PLANKS ONLY
DESIGN LOADING: SM1600

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018

DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
SKEW 51-60
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/000904
A1 B0319
COPYRIGHT ROADS AND MARITIME SERVICES 2018
 � OF PIER

1 300

REINFORCEMENT PROJECTING NOMINAL 10 THICK BITUMEN

DEBONDED ZONE 560 LAP 40 TYP
FROM PLANK - TYP IMPREGNATED FIBRE BOARD
500 TYP
TO BE DETERMINED
N16-V-150 TO BE DETERMINED
BY THE DESIGNER
50 100 100 50
BY THE DESIGNER
MINIMUM N16-V-150
N16-V-150 MINIMUM N16-V-150

N16-S-150 1
75 75 DECK THICKNESS
N16-S-75 45 COVER -
45 COVER SEE GENERAL NOTES
TYP

200
CJ CJ

45 COVER
N16-V-150

CEMENT MORTAR PAD - TYP

PSC PLANK PSC PLANK FORMWORK - TYP

FIBRE CEMENT SHEET SHALL BE

BOTTOM ATTACHMENT PLATE WITH
PLACED TO ENSURE A MINIMUM
DOWELS INSTALLED TO MATCH THE
OF 30 AND A MAXIMUM OF 40
SLOPE OF PLANK SOFFIT - TYP
SEATING ON PLANKS
10MI
NGAP
� OF BEARING � OF BEARING
20MAXGAP DENOTES COVER DIMENSION SHOWN 1
40 NOM
EXCLUDES THE THICKNESS OF THE -
GAP
BITUMEN IMPREGNATED FIBRE BOARD
190 MIN 190 MIN

DENOTES DIMENSION MEASURED ALONG

BRIDGE CONTROL LINE

LONGITUDINAL SECTION N16-S-75EF
A
DENOTES DIMENSION TO SUIT SIZE 320MAX
320MAXI
MUM GAP SECTION TAKEN PARALLEL TO BRIDGE CONTROL LINE - N16-V-150
PSC PLANK PSC PLANK BEARING AND ANCHORAGE OF GAP
BETWEENPLANKS
REINFORCEMENT

DETAIL A
-
DECK CONCRETE AND REINFORCEMENT NOT SHOWN

DESIGN ASSUMPTIONS
CONCRETE EXPOSURE CLASSIFICATION: B1.
320 18 THICK FIBRE CEMENT
600
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE IN THE DECK: 40MPa.
MAXGAP FORMWORK SHEETING (TYP) TO BE
REINFORCEMENT GRADE D500N TO AS/NZS 4671.
SECTION 1 FIXED IN PLACE USING FLEXIBLE
THE REQUIRED COVER SPECIFIED IS BASED ON WET CURING IN ACCORDANCE WITH AS 5100.5.
CONSTRUCTION ADHESIVE
MAXIMUM SKEW ANGLE: 45°. -
MAXIMUM GAP BETWEEN ADJACENT PLANKS: 320mm. 0 200 400 600 800 1 000mm

TWO WAY CROSS FALL. 200 100

GENERAL NOTES
0 100 200 300mm
SCALE OR AS SHOWN.
100 50

THE MINIMUM THICKNESS OF LINK SLABS, INCLUDING BITUMEN IMPREGNATED

STATUS
FIBRE BOARD, SHALL BE 200mm. APPROVED FOR USE
STANDARD DRAWING ISSUED
DECK THICKNESS SHALL BE INCREASED WHERE REQUIRED TO ALLOW FOR VARIATION ISSUE DATE

IN THE HOG OF PLANKS AND THE VERTICAL ALIGNMENT. W.Ariyaratne DEC 2018
DIRECTOR BRIDGES AND STRUCTURES PSC PLANK GIRDER REVISION ISSUE
EDGING TOOLS MUST NOT BE USED AT DECK CONSTRUCTION JOINTS. SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 2
CONCRETE IN THE LINK SLAB SHALL BE PLACED AFTER MIDSPAN CONCRETE HAS REACHED DEBONDED LINK SLAB DETAILS
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No

A MINIMUM AGE OF THREE DAYS AND ACHIEVED A COMPRESSIVE STRENGH OF 32MPa. EDMS No
DATE
DS2017/000905
A1 B0320
COPYRIGHT ROADS AND MARITIME SERVICES 2018