OEE Introduction

Yaser Ali Husen

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Profile
Name : Yaser Ali Husen
Website : www.lean-tool.com
Current job : Production Innovation Department Head
PT. Rayovac Battery Indonesia (Alkaline Battery)

More than 15 years of experience in Lean Manufacturing and Kaizen,

Experience for Conducting training to all employees about TPS ,7 MUDA, 5S, Standardized Work, etc.

Work Experience:
▪ PT. Akebono Brake Astra Indonesia, Production System Department, 13 years
▪ PT. Rayovac Battery Indonesia, Production Innovation Department, 4 years

Education:
• Diploma, Politeknik Manufaktur Astra. Production & Manufacture Engineering
• Bachelor, Universitas Muhammadiyah Jakarta, Industrial Engineering
• Master, Universitas Indonesia, Industrial Engineering

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
Pengertian :
Prosentase waktu yang digunakan untuk membuat produk OK secara cycle time
terhadap waktu yang disediakan untuk berproduksi (loading time).

OEE merupakan “alat ukur” untuk mengetahui sedekat apa proses produksi Anda dengan
proses yang sempurna. Proses yang sempurna adalah proses yang hanya menghasilkan
output yang baik, dalam waktu secepat mungkin, tanpa ada down time.
OEE adalah matriks yang sangat baik untuk mendapatkan patokan perkembangan dalam
memperbaiki produktifitas manufaktur.
(shift Indonesia)

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
Planned Stop Preventive Maintenance, try out, stock taking

No Loading Power OFF

Briefing Morning Briefing

7 Big Losses
Breakdown
Availability
Changeover

Tool
Start Up
Small lost <2’ Performance
Speed low

Reject
Quality

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
9,0 Hours
07:00 16:00

8,0 Hours

1 Hour

7,0 Hours A = (7/8)*100% = 87,5%

Cycle Time = 30sec/pc
0,75 Hour
Output = 750 pcs
6,25 Hours P = (30*750)/(7*3600) * 100%
= 89,28%
740 pcs 10 pcs

Q = (740/750)* 100%
= 98,66% OEE = 77,07%

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
𝑂𝐸𝐸 = 𝑂𝑇𝑅 × 𝑃𝐸𝑅 × 𝑄𝑅

𝐿𝑜𝑎𝑑𝑖𝑛𝑔 𝑇𝑖𝑚𝑒 − 𝐷𝑜𝑤𝑛 𝑇𝑖𝑚𝑒 𝐶𝑇 × 𝑄𝑡𝑦 𝑃𝑟𝑜𝑑. 𝐶𝑇 × 𝑄𝑡𝑦 𝑂𝐾

𝑂𝐸𝐸 = × × × 100%
𝐿𝑜𝑎𝑑𝑖𝑛𝑔 𝑇𝑖𝑚𝑒 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑇𝑖𝑚𝑒 𝐶𝑇 × 𝑄𝑡𝑦 𝑃𝑟𝑜𝑑.

𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑇𝑖𝑚𝑒 𝐶𝑇 × 𝑄𝑡𝑦 𝑃𝑟𝑜𝑑. 𝐶𝑇 × 𝑄𝑡𝑦 𝑂𝐾

𝑂𝐸𝐸 = × × × 100%
𝐿𝑜𝑎𝑑𝑖𝑛𝑔 𝑇𝑖𝑚𝑒 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑇𝑖𝑚𝑒 𝐶𝑇 × 𝑄𝑡𝑦 𝑃𝑟𝑜𝑑

𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑇𝑖𝑚𝑒 𝐶𝑇 × 𝑄𝑡𝑦 𝑃𝑟𝑜𝑑. 𝐶𝑇 × 𝑄𝑡𝑦 𝑂𝐾

𝑂𝐸𝐸 = × × × 100%
𝐿𝑜𝑎𝑑𝑖𝑛𝑔 𝑇𝑖𝑚𝑒 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑇𝑖𝑚𝑒 𝐶𝑇 × 𝑄𝑡𝑦 𝑃𝑟𝑜𝑑

𝐶𝑇 × 𝑄𝑡𝑦 𝑂𝐾 Prosentase waktu yang digunakan untuk membuat

𝑂𝐸𝐸 = × 100% produk OK secara cycle time terhadap waktu yang
𝐿𝑜𝑎𝑑𝑖𝑛𝑔 𝑇𝑖𝑚𝑒 disediakan untuk berproduksi (loading time).

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
Contoh Soal 1. Availability
Variable Nilai A = ((100-10)/100) x 100%
= (90/100) x 100%
Cycle Time 2 menit
= 90%
Loading Time 100 menit
2. Performance
Stop Time 10 menit P = ((2 x 43)/90) x 100%
Jumlah OK 40 = (86/90) x 100%
Jumlah NG 3 = 95.55%

3. Quality
OEE = ((2 x 40)/100) x 100% Q = (40/43) x 100%
= 80% = 93.02%

OEE = 90% x 95.55% x 93.02%

= 79.99%

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
Contoh Soal 1. Availability
Variable Type A Type B A = ((900-60)/900) x 100%
= (840/900) x 100%
Cycle Time 1.5 menit 2 menit
= 93.33%
Loading Time 900 menit
2. Performance
Stop Time 60 menit P = (((1.5 x 303)+(2 x 151))/840) x 100%
Jumlah OK 300 150 = ((454.5+302)/840) x 100%
Jumlah NG 3 1 = 90%
3. Quality
OEE = (((1.5 x 300)+(2 x 150))/900) x 100% P = ((300+150)/(303+151)) x 100%
= ((450+300)/900) x 100% = (450/454) x 100%
= 83.33% = 99.12%

OEE = 93.33% x 90% x 99.12%

= 83.25%
Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)

Sumber : http://shiftindonesia.com/oee-lebih-dari-sekedar-pengoptimalan-fungsi-mesin/

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Overall Equipment Effectivenes (OEE)
OEE VS Losses

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Cycle Time
Standardized Work Combination Table

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 OEE vs Cycle Time
Hubungan Yamazumi dengan OEE
Dan cara penggambarannya (Aktual CT)

Speed Los &

Stop Loss
T.T
(pergantian type)
(insidensial)

OEE C.T

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 OEE Monitoring

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen
 Thank You

+628128717487

Lean Manufacturing & Industry 4.0 www.lean-tool.com Presented by: Yaser Ali Husen