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Construction Site Safety Program REV-03

This document is the Contractor Site Safety Plan for the Infrastructure and Maintenance Building project at King Salman Energy Park. It outlines the project details and contract information. The plan describes the site safety organization structure and assigns responsibilities to various roles. It also includes sections on training, permits, procedures, hazard identification, emergency response, incident reporting, and compliance requirements for subcontractors. The goal is to ensure all work is completed safely in accordance with the client's standards.

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01095902062ahmed
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0% found this document useful (0 votes)
86 views97 pages

Construction Site Safety Program REV-03

This document is the Contractor Site Safety Plan for the Infrastructure and Maintenance Building project at King Salman Energy Park. It outlines the project details and contract information. The plan describes the site safety organization structure and assigns responsibilities to various roles. It also includes sections on training, permits, procedures, hazard identification, emergency response, incident reporting, and compliance requirements for subcontractors. The goal is to ensure all work is completed safely in accordance with the client's standards.

Uploaded by

01095902062ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 97

Project Name: KING SALMAN ENERGY PARK REQUISITION. No.

:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 1 of 97

CONTRACTOR SITE SAFETY PLAN

Contract Number: 6600050462


JOB ORDER No. - 25-00040-0020
INFRASTRUCTURE AND MAINTENANCE BUILDING

Building a sustainable Future

Rev. Date Description Written By Checked By Approved By

Saad A. Al-Awad Loae Homedosh


03 07/23/2022 Issue for Review HSE. Dept
(HSE Manager) (Project Manager)
Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 2 of 97

Revision

Rev. Date Status Prepared By Checked By Approved By

06/22/202 Issued for Review Saad A. Al-Awad Loae Homedosh


02 HSE. Dept
2 and Approval. (HSE Manager) (Project Manager)

11/28/202 Issued for Review Saad A. Al-Awad Loae Homedosh


01 HSE. Dept
1 and Approval. (HSE Manager) (Project Manager)

Description of Revision 002

Review incorporated.
 Updated List of Safety Staff, Names and Qualification (P-13).
 Assignment of Safety Responsibilities by Job Classification. (Additional responsibilities add up for Project
Manager.) (Sec. no 06, P-16)
 Safety Supervisor / Safety Officer to identify and mitigate the hazard on site, included. (P-16)
 Attachment no. 1 (“schedule D”) periodic review affirmation.

Description of Revision 003

 Revision log summary of the pervious log – Attachment No.1


 Incorporated the requirement stipulated in Schedule D section II, Safety Management System in accordance to ISO
45001. (Improvement, Incident, nonconformity and corrective action) (P-94)
 Incorporated the requirement in accordance with Aramco GI 6.000 incident reporting and investigation(P-
88)
 Short Service Employee (SSE) Program. (P-95)
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Content Table
Sr
No Item Description Page No

1 HSE Policy 4
2 Organization Chart 5
3 Purpose 6-
4 Scope 6,7
5 Abbreviations 8,9
6 Responsibilities 10
7 Safety Staff, Names and Qualification 13
8 Assignment of Safety Responsibilities by Job Classification. 12
9 Project Manager 12

10 Safety Manager 12

11 Safety Engineer / Supervisor 12

12 Construction Manager, Engineer/Site Supervisor 13

13 Workers 14

14 List of Known Subcontractors 15

15 Training Needs Analysis / Training Matrix 18

16 Safety Training Program 20

17 Job List for SA Certification Approval 22

18 Project Specific Safety Program 22

19 Site Disciplinary Action Programs 24

20 Hazard Identification Plan 25

21 Waste Management Plan and House Keeping 25

22 Hazardous Substances Plan 25

23 Safety Procedures 27

24 Traffic Plan 45

25 Construction Safety Guidelines 47

26 Welding and Cutting Equipment 47

27 Hand Tools & Portable Power Tools 49

28 Ladders 52

29 Electrical Installation & Equipment 54

30 Scaffolding 54

31 Cranes and Rigging Equipment 57


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32 Mechanical Equipment 61

33 Human Machine Interface 61

34 Civil Work 63

35 Excavation, shoring & Trenching 64

36 Abrasive Blasting & Painting/ Coating 65

37 Lockout and Tag System 67

38 Material Safety Data Sheet (MSDS) 69

39 Fire Prevention 69

40 Health and welfare facilities, medical personal, Ambulance, Welfare facilities, references. 73,74

41 First Aid 74

42 Work Permit 75

43 Heat Stress 79

44 Stop Work Authority (SWA) 80

45 General Safety Rules 83

46 Incident Reporting & Investigation 84

47 Incentives and Disciplinary Action program 85

48 Safety Requirements for Sub-Contractors 94

49 Short Service Employee Program 95

50 Improvement 96
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1. SINO HYDRO Safety Policy


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2. Organization Chart
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1. PROJECT SUMMARY

1.1. Introduction

Saudi Aramco (SA) is developing the King Salman Industrial Park (SPARK) dedicated to energy-related industries
to make it a global hub for research, development, manufacturing, and supply of components and services.
SPARK will spread over an area of approximately 50 km2 and is located 20 km east of Abqaiq, and west of the
Saudi Industrial Property Authority (MODON) Dammam 3 site. SPARK will be developed in three (3) phases and
is planned for completion by 2035. Phase 1 covers an area of around 14 km2 and is expected to have an
approximate population of 22,000 residents and 27,000 employees.

In accordance with the SPARK Master Plan (MP), the purpose of this budget item is to construct high quality
infrastructure serving as a hub for local energy component manufacturing and services. The SPARK realization is
part of the Saudi Vision 2030 and is intended to attract significant investment in the energy support sector and will
directly contribute to Saudi Aramco’s (SA) objectives.

1.2. Overall Development Scope

The primary objective and purpose of the facilities under the overall project scope as Job No. BI-25-00040 is to
construct external and internal roadway networks, associated infrastructure, utility networks, and buildings
required for operations and management of the development.

1.3. Site Location

The development site, which covers an area of 50 km2, is located in the Eastern Province of the Kingdom of
Saudi Arabia. The site is located 20 km east of the town of Abqaiq, 50km southwest of Dammam metropolitan
area, and west of the MODON-owned Dammam 3 city Refer to Figure 1: Site Location Map.

There are two highways located in proximity to the site, Highway 615 and Highway 95. Highway 40, located 60 km
north of the site, connects the Eastern Province to Riyadh City. Currently the site can only be accessed from
Quraysh Road. The site is located along the existing and planned Gulf Cooperation Council (GCC) transportation
network.
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The Scope of work comprises of three (3) Main Packages + 1.

1. PKG-C -Dry Port Access Roads.

2. PKG-B -Maintenance Plot.

3. PKG-D -Chemical & Metallic Processing Plot.

4. Training Center (CTC)

For more Details: see Document: HE-031687001W00-1


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2.0 Site Map


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2.1 Abbreviations

ACI American Concrete Institute

AISC American Institute of Steel Construction

ANSI American National Standards Institute

APCS Aramco Painting and Coating System

ASCE American Society for Civil Engineers

ASTM American Society for Testing and Materials

AWG American Wire Gauge

AWS American Welding Society

EIA Environmental Impact Assessment

EPC Engineering Procurement Construction

FAA Federal Aviation Administration

FAT Factory Acceptance Test

FBE Fusion Bonded Epoxy

FOC Fiber Optic Cable

HAZID Hazard Identification Plan

IBC International Building Code

IFC International Fire Code

LPD Loss Prevention Department

NEC National Electrical Code

NFPA National Fire Protection Association

PVC Polyvinyl Chloride

SABP Saudi Aramco Best Practices

SAEP Saudi Aramco Engineering Procedure

SAES Saudi Aramco Engineering Standards


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SACSM Saudi Aramco Construction Safety Manual

SACS Saudi Aramco Construction Specifications

SAMSS Saudi Aramco Material System Specifications

SAPMT Saudi Aramco Project Management Team

SASO Saudi Arabian Standard Organization

SPARK King Salman Energy Park

UL Underwriters Laboratories

WW Water Well

RIC Rapid Impact Compaction


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3 CONTRACTOR’s General Responsibilities:

This Scope of Work provides the overall description of the CONTRACTOR’s responsibilities relating to, but not limited to
management, procurement of equipment and material (permanent and temporary), design (as applicable) sub-contracting,
logistics, transportation, construction, pre-commissioning, testing, interface and permitting, training, handover, rectification of
defects and any other services as specified in the Contract to achieve Acceptance of the Works.

CONTRACTOR shall be wholly responsible for the timely, efficient and safe completion of the WORK and shall manage its
activities and those of its Subcontractors in order to achieve Acceptance of the Work consistent with the standards of care
and performance set forth in the Contract.

- CONTRACTOR shall be wholly responsible for calculating and determining WORK quantities and all things necessary for the
successful completion of the WORK’s in accordance with the drawings, codes, standards and the like set out herein and
other sections of the Contract documentation.

- During the progress of the WORK, the Job site and the adjacent areas shall be kept clean and tidy all the times. All rubbish
from clearing and grubbing not reused, surplus materials and un-needed construction equipment shall be removed and
disposed of by CONTRACTOR as directed by COMPANY Representative.

- On or before the completion of the Work, unless otherwise specifically directed or permitted in writing by COMPANY
Representative, the CONTRACTOR shall remove all temporary buildings and structures, temporary works, tools, machinery
and/or other construction equipment and leave the Job site and all adjacent property affected by CONTRACTOR operations
in a neat and satisfactory condition.

- CONTRACTOR shall restore or replace at his own expense any SAUDI ARAMCO property damaged from CONTRACTOR’s
WORK, to a condition at least equal to that existing prior to the beginning of WORK. Suitable material, equipment, and
methods shall be used and approved by COMPANY Representative for such restoration, which shall be done promptly and
shall not be left until the end of the Contract period.

- This Scope of Work document shall be read in conjunction with all other sections, documents, specifications, drawings,
procedures and the like set out herein and other parts of the Contract. Where any reference to a Contract Schedule is used
in this Scope of Work, it shall also mean reference to any attachments, standards or codes associated and incorporated into
that Schedule.

- This Scope of Work document provides various procedures, specifications, plans, drawings, design data and other
information, which may not be complete in every detail. CONTRACTOR shall comply with their manifest intent, taken as a
whole, and shall not make use of any errors, omissions or discrepancies that appear in these documents to seek additional
compensation from SAUDI ARAMCO on the grounds of insufficient or conflicting information. The development of information
contained in this Scope of Work is an integral part of the WORK and Lump Sum Contract Price and shall not be used as the
basis of a change or claim for additional compensation. The provision by SAUDI ARAMCO of such information shall not
absolve CONTRACTOR from any of its responsibilities and obligations to satisfactorily complete the WORK, nor does it
provide the complete detail of the conditions that will be found at the Job Site or any inferences that may be drawn.

- In the event of any conflict between the provisions set out in this Scope of Work and those contained in any other parts of the
Contract, the most stringent provision shall apply.

- CONTRACTOR shall be responsible for ensuring the WORK complies with and is executed in accordance with all applicable
SAUDI ARAMCO Codes and Standards, planning consents and directives currently in force and reasonably anticipated, local
codes and standards, internationally recognized codes and standards and with good engineering and construction practices.
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- CONTRACTOR shall bring to the attention of SAUDI ARAMCO for resolution, any inconsistency, conflict or disagreement
between the requirements specified in this Scope of Work, other parts of the Contract, SAUDI ARAMCO Standards, industry
standards and / or manufacturer’s standards.

- CONTRACTOR shall seek and obtain written approval from SAUDI ARAMCO for any deviation from this Scope of Work prior
to carrying out the related work.

- SAUDI ARAMCO’s Codes and Standards shall represent the minimum requirements to be met by the Project. Any deviation
from SAUDI ARAMCO Codes and Standards shall require written approval by SAUDI ARAMCO prior to its implementation.

- The contractor’s safety program shall include procedures for effectively evaluating potential subcontractors’ safety programs
and for conducting regular site safety performance evaluations of their subcontractor’s work at the job site.

- Project-specific plan/program the contractor will use for managing their subcontractors, including their safety performance.

- Description of contractor’s site safety incentive and/or disciplinary action programs.

- Prior to beginning work, the SAPO will review the qualifications of the contractor’s on-site safety staff, including years of
relevant safety work experience, academic education and degree(s), formal safety training and internationally recognized
safety certifications (e.g., OSHA, NEBOSH, NSC). If requested by the SAPO, the contractor’s safety staff shall also take and
pass a written examination and/or interview.

4.0 SAFETY PERSONNEL NAMES AND QUALIFICATIONS.

S# Name Position Safety Qualification

1. Saad A Al-Awad HSE Manager

2. Mohammad Shameem HSE Coordinator Nebosh IGC


Ahmed

3. Joel Estuita HSE Supervisor Nebosh IGC

4. Gujju Nagalingam Environmental Coordinator Lead Auditor ISO-14001, Nebosh IGC, Osha,
First Aid

5. Abdul Wahid Safety Officer Osha, IOSH,

6. Abdul Aleem Safety Officer OSHA, First Aid

7. Syed Mir Akhtar Shah Safety Officer Nebosh, OSHA, FA, BLS

8. Mudassir Shah Safety Officer OSHA, First Aid

9. Praveen Kumar Safety Officer OSHA, First Aid

10. Shoaib Sharif Safety Officer OSHA, First Aid

11 Mohammed Shareef Safety Officer OSHA, First Aid

12 Irshad Ali Safety Officer OSHA, First Aid

13 Sudheer Raj Safety Officer OSHA, First Aid

14 Taj Baba Safety Officer Nebosh IGC

15 Mohamed Elsayed Nurse JHAH approval, MOH License, infection Control,


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Firefighting training (as per MMSR)

16 Md Al Mamum Ambulance Driver JHAH approval, infection Control, Firefighting


training (as per MMSR)

5. ASSIGNMENT OF SAFETY RESPONSIBILITIES BY JOB CLASSIFICATION

5.1 Project Manager

The Project Manager has the overall responsibility for HSE of the project. In this capacity, the PM is responsible for:

6.1.1 Ensuring that project activities are carried out safely assuring safety of the work and site personnel.
6.1.2 Establishing and maintaining communication links with the site project team, client, and organizations
and be responsible for cascading information to all staff.
6.1.3 Conduct complete accident or incident investigation.
6.1.4 Approve the CSSP, ensuring its implementation.
6.1.5 Ensure that all line management and supervision conduct their duties in a manner which supports the
Zero Accident Tolerance philosophy.
6.1.6 Ensure and has the overall responsibility for the safe and healthy completion of all construction activities
6.1.7 Ensure sufficient resources are available, in terms of equipment and qualified Personnel, to effectively
manage HSE issues.

In addition, the PM shall.


 accepts ownership of the CSSP elements regarding the activities
 carries the responsibility and overall accountability for CSSP execution
 leads the Contractor’s Project Team as it meets the overall objectives of the CSSP
 sets the prime example in executing the work with full dedication to Zero Accident Target and ensures all
subordinates including line management and supervision maintain ownership of elements of the CSSP and
safety performance

5.2 Safety Consultant / Manager


The Project SM will act in a supporting role as an expert and partner for the project manager and to the project HSE
Engineer to ensure efficient planning, implementation and control of the Project HSE management plan and project
specific HSE measures. The Safety Manager is responsible to:

5.2.1 Provide leadership role and support in HSE matters.


5.2.2 Devise, implement and monitor HSE policies & procedures based on the company HSE policy. Ensure
that the client’s HSE requirements are complied.
5.2.3 Ensure that HSE resources are provided to the project team.
5.2.4 Carry out HSE audits for determining effectiveness of the HSE management system know the
requirements of relevant Saudi Arabia Government Workmen's Regulations, and ensure that they are
observed.
5.2.5 Set a personal example on site by wearing appropriate protective clothing and personal protective
equipment at all times.

5.2.6 Know Basic precautions to handle construction hazards. Hazard control involves developing a program
to recognize, evaluate and eliminate (or at least reduce) the destructive effort of hazards arising from
human error and from conditions in the work place.
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5.2.7 Check work methods and precautions with field supervisors before work actually starts.
5.2.8 Develop general safety awareness by promoting safety meetings, presentations and by implementing
safety training.
5.2.9 Will ensure PPE is provide to all employees on Project site. All PPEs provided to employees will be in
good working order/condition. In addition, periodic checks will be established to ensure the condition of
PPEs used by subcontractor employees remain in good status at all times.

5.3 Safety Engineer / Supervisor

A full time Safety Engineer / Supervisor will be appointed on site at mobilization until project completion, to co-ordinate
and implement the Loss Prevention Program for Sino hydro subcontractor’s activities. At the site, the Safety Supervisors
has overall responsibility of ensuring HSE.

The Safety Engineer / Supervisor is responsible to:

6.3.1. Understand the requirements of the Saudi Aramco Construction Safety Manual (CSSP); ensure all project
personnel comply with these documents.
6.3.2. Ensure that all foremen and supervisors are aware of Saudi Aramco Safety documents before commencing their
work.
6.3.3. Ensure that records of all injuries, fires, motor vehicle accidents (MVA’s) property damage and crane or heavy
equipment accidents that have occurred at the site.
6.3.4. Keep a record of all daily/weekly safety meetings on site, complete with subject discussed and a signed list of
attendees.
6.3.5. Attend the meetings with the Client/Management on safety issues.
6.3.6. Advise management on the following:
a) Ways to prevent injury to personnel, damage to site facility or equipment and fires.
b) Ways to improve existing work methods.
c) Provisions and use of protective clothing and equipment.
d) Potential hazards on site before work starts and on the safety organization and fire precautions required.
e) Changes in safety requirements.
f) Nonconformance by project personnel to Saudi Aramco has approved Loss Prevention Program.
g) Carry out site surveys and inspections to see that only safe work methods are in operation, health and safety
requirements are being observe. Welfare and first aid facilities are adequate and properly maintained.
h) Determine the cause of any accidental occurrence and recommend measures to prevent recurrences.
i) Supervise the recording and analysis of information on injuries, damage and production loss. Assess accident
trends and review overall safety performance.
j) Assist by training employees at all levels.
k) Take part in discussions on injury, damage and loss control.
l) Keep up-to-date with recommended safe practices and safety literature. Circulate information applicable to
each level of employee.
m) Foster within the company an understanding that injury prevention and damage control are an integral part of
business and operational efficiency.
n) Attend job progress meetings where safety is an item on the agenda. Report on job safety performance.

6.3.7. Ensure that all subcontractors implement, administer and enforce the project HSE plan. Moreover, ensure the co-
ordination of all high-risk activities relevant to the project.
6.3.8. Ensure that all employees are provide with the appropriate personal protective equipment before commencing work.
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6.3.9. Enforce all construction safety rules and maintain compliance with all customers Workplace, Safety & Health
Regulations. Take disciplinary action as necessary to ensure compliance with the rules.

5.4 SAFETY SUPERVISOR / OFFICER.

The Safety Supervisor/Officer shall support the Safety Coordinator in planning and tracking safety issues in
operations.
The following are among the responsibilities of the Safety Supervisor/Officer:
5.4.1 To identify and mitigate the hazard on site.
5.4.2 To update and disseminate knowledge of authorization processes and regulations for the safety of plants
and Sites;
5.4.3 To plan and supervise safety procedures in operations;
5.4.4 To update and spread safety rules and standard safety knowledge;
5.4.5 To assure safety management system compliance with Company requirements;
5.4.6 To adopt operative techniques and methodologies for the planning, training and safety control;
5.4.7 To manage safety obligations and conformity assessments for activities at an organizational Unit level, and oversee
reporting;
5.4.8 To perform safety audits, verifications and inspections;
5.4.9 To deliver induction sessions, orientation training and other Project specific training, according to HSE training plan,
also leveraging external training providers;
5.4.10 To manage HSE reporting to the Company;
5.4.11 To take part in incident investigations

5.5 Construction Manager, Site In-charge/Supervisor.

5.4.11 Understand the company's safety policy and the responsibility allocated to each grade of supervision.
5.4.12 Ensure that tenders adequately allow for sound working methods and reasonable welfare facilities.
5.4.13 Determine the following at the planning stage:
a) The most appropriate order and method of performing the job.
b) Allocation of responsibilities for Saudi Aramco, sub-contractors, and other contractor storage areas,
access, etc.
c) Any hazards identified under the hazard identification procedure described in CSM Section 4.4, Appendix
A.4.
d) Facilities for welfare, first aid and sanitation.
e) Basic precautions for dealing with fire hazards.
f) Provide written instructions to establish work methods, explain the sequence of operations, outline
potential hazards at each stage and indicate precautions to be adopted.
g) Check over work methods and precautions with supervision before work starts.
h) Create safety awareness by promoting safety meetings, presentations, and open forum discussions and by
implementing safety training.
i) Set a personal example on site by wearing appropriate protective clothing and equipment at all times.
j) Ensure that all accidents are reported to Saudi Aramco in accordance with CSM, Section 3 and Section 10.
k) Site supervisor Shall ensure that all employees under their supervision attend and achieve the level of
expected safety awareness and skill.
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l) Site supervisor shall ensure that employees requiring additional, special or refresher training courses are
identified and forwarded to project management.
m) Site supervisor shall conduct continuous monitoring of employees to access effectiveness of safety training
received and correct safety infractions committed.
n) Site supervisor actively participate by recommending candidates suited for the incentive and recognition
due to positive safety performance, or identify and provide recommendation for employees violating safety
rules.
o) Site supervisor should encourage employees to participate through compliance and cooperation.
p) Supervisors are responsible for ensuring that employees receive appropriate training, and for notifying
when changes in operation increase the existing.
q) Supervisor are also responsible for enforcing SINO HYDRO control measures put in place to contain the
hazards identified for the execution of job.
r) Work permits procedures and requirements.
s) To Conduct Per task briefing with working crew.
t) Make Sure Complete all required training prior to mobilize at site.
u) Conduct operations safely to limit the risk.
v) Follow all HSE rules and regulations
w) Report potential safety hazards to their supervisors.
x) Follow emergency procedures.
y) Ensure hazards and risks are identified.
z) Ensure self and others HSE awareness at all times.
aa) Report unsafe acts and unsafe Conditions.
bb) Promote a culture in which safety and the environment are the prime concern and shall never be
compromised.
cc) Define and document safe systems of work and, through consultation, ensure they are applied.
dd) Participate in HSE committee meetings
ee) Participate in incidents investigations, Emergency drills.
ff) Promote the involvement of all employees in improving safety and the environment.
gg) Focus on the elimination of unsafe acts, and rectify unsafe conditions quickly Conducting HSE inspections,
monitoring behavior on site.
hh) Ensure that risk assessments are in place and workforce is made aware.
ii) Notifying of incidents and addressing unsafe acts and conditions in accordance with Client/Consultant and
following-up to ensure corrective and preventative actions are timely and effective.
jj) By their actions, demonstrating to the Project at all times their commitment to HSE.
kk) Participate in HSE walkabouts.

5.6 Workers Responsibilities

5.4.14 Use the correct tools and equipment for the job.
5.4.15 Use protective clothing and equipment provided. Do nothing to endanger self or co-workers.
5.4.16 Keep tools in good condition.
5.4.17 Refrain from horseplay and abuse of safety devices, equipment and welfare facilities.
5.4.18 Report any accidents, near misses or hazardous conditions to immediate superior.
5.4.19 Read the Company’s and Proponent's safety rules and take note of safety precautions in restricted areas.
Repeated safety violations will lead to termination from site.
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5.4.20 Obey all posted warning signs.


5.4.21 Attend weekly safety meetings and toolbox talks.
5.4.22 Attend pre-job safety meetings.

5.7 SUBCONTRACTORS

5.7.1 Adheres the SINO HYDRO Site Safety Plan and complies with all relevant requirements.
5.7.2 Ensure that all equipment and tools mobilized on site are in conformance to Saudi Aramco Standards. Cooperate
with SINO HYDRO and Saudi Aramco site personnel.
5.7.3 Comply with all relevant SA Safety, Health and Security requirements in the area.
5.7.4 Attend designated daily/weekly safety meetings given by SINO HYDRO and the craft supervisor.

a. SUB-CONTRACTOR SAFETY

SINO HYDRO will be responsible for Sub-Contractor’s safety.


Since there will be Sub-Contractors working on site, SINO HYDRO will make sure that all safety rules and
regulations are communicated, understood and followed by Sub-Contractor’s employees..
All Sub-Contractors workers will undergo new employee orientation program and training.
It will be the responsibility of SINO HYDRO to ensue all the Sub-Contractors to abide by the safety
procedures described in the SACSM, GIs, Safety Handbook, and relevant SAES, ANSI, CFR, CSSP/HIP
etc.
The Sub-Contractors workers will report to SINO HYDRO safety staff for all safety matters, incidents and
near misses
Sub-Contractors will follow SA Construction Safety Rules and Regulations
SINO HYDRO will be responsible for the Sub-Contractors health, safety and environmental performance.
SINO HYDRO will provide training program to subcontractor to ensure that sub-contractor personnel have
the necessary knowledge and skills required to safely and properly perform the assigned work.
All subcontractors will be assessed for HSE and quality competence prior to award of contract. A report will
be produced and any improvements identified are to be discussed with the subcontractor and implemented
prior to the award of a contract.
Prior to contract award, subcontractors will be familiarized with the requirements of the SINO HYDRO HSE
Plan and associated documents referenced in the plan and the rules and regulations applied to working on
the Project.
On award of a contract, prior to pre-commencement each subcontractor will be invited to a kick off meeting.
This meeting will outline to the subcontractor the project’s HSE objectives and expectations and be
attended by SINO HYDRO Project management and HSE Manager. In particular, the following will be
discussed:
 Client and SINO HYDRO expectations,
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 SINO HYDRO’s Policies (HSE&Q, Alcohol and Substance Abuse),


 Requirements of the Project HSE Plan,
 Interface with SINO HYDRO and other subcontractors,
 Method statements, risk assessments
 Permit to Work System,
 Environmental considerations etc.

Subcontractor Managements will be requested to issue their management commitment to comply with
related policies, Project HSE Plan, procedures and instructions.

b. Subcontractor HSE Management

The subcontractor will maintain the correct level of Management and supervision for the work on site
and will forward the organization charts for approval before working on site. The subcontractor’s
management team will be trained in accordance with the Project HSE requirements.
SINO HYDRO will apply the same HSE requirements to subcontractors as they do to their own
employees. In order that this can be achieved, it is essential that appropriate communication routes will
be established and maintained between SINO HYDRO and subcontractors and, in turn, their own
workforce.
All subcontractors will comply with Project HSE Plan.
The Subcontractors Management Representative on site will be responsible for ensuring that all
measures are taken to strictly comply with all the safe working requirements as detailed in this HSE
Plan:

 Ensure that only competent persons who are fit and capable of doing the work to which they are
assigned, are employed on the Project, and provide evidence of that competency to SINO
HYDRO.

 Ensure that their employees are provided with well-maintained and, where applicable, certified
tools and equipment suitable for the work to be done. All tools and equipment and vehicles of
subcontractors will be inspected by SINO HYDRO as part of the regular inspection.

 Nominate and appoint person(s) responsible for managing the HSE issues.
 Promptly report, any injury, site incident, or failure of the safety management system and, if
required, participate in any subsequent investigation or corrective/preventive action plan.

 Comply with and implement all Project HSE requirements.


 Periodically report HSE statistics to SINO HYDRO on a determined format.
 Carry out of Risk Assessments, preparation of Safe Systems of Work and preparation of Method
Statements as appropriate.

 Maintain the correct level of Management and supervision for the work on site and will forward the
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organization charts for approval before working on site.

 All heavy equipment transportation and cranes will be audited to ensure that equipment meets the
project requirements before arrival to site.

SINO HYDRO will apply the same HSE requirements to subcontractors as they do to their own
employees. In order that this can be achieved, it is essential that appropriate communication routes are
established and maintained between SINO HYDRO and subcontractors. All subcontractors will comply
with Project HSE Plans.
Subcontractor HSE Personnel will;

 Have recognized HSE qualification and will be subject to approval by SINO HYDRO.
 Promptly report, any incident, unsafe acts/ unsafe conditions and, if required, participate in any
subsequent investigation or corrective/preventive action plan.

 Comply with and implement SINO HYDRO HSE plan, procedures and instructions.
 Participate with SINO HYDRO in the carrying out of Risk Assessments and preparation of Method
Statements as appropriate.

 Ensure that all equipment, plant, machinery and apparatus brought onto or used on the project is
safe and without risk to health, safety, or the environment and is maintained to an acceptable
standard.

 Ensure all employees are competent in their assigned position and are fit for work under the
anticipated conditions.

 Liaise with SINO HYDRO HSE Staff,


 Report monthly HSE report to SINO HYDRO HSE Manager,
 Attend Weekly HSE Coordination Meetings.
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5.8 List of Known Subcontractor.

 Sino hydro Corporation Ltd, will carry out most of the construction work by itself.
 Complete list of sub-contractors will be submitted in separate cover to SAPMT once sub-contractors
are finalized (if required their pre-qualification approval process will be follow with Saudi Aramco prior
to deploy them at site).

Name & Details of Subcontractors


Subcontractor
No. Scope Compan Representative Contact
Company Title
Name y Name Number
Address

5
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1. Training Needs Analysis / Training Matrix


SINO HYDRO Corporation Limited (SHC) shall make sure that all its employees are trained, oriented in aspect of project
Safety Requirements prior to mobilization at site in accordance with Aramco CSM. Sino hydro shall make proper
arrangement of safety trainings of its employees as per the below table: --

Participants:

Supervisors / Foremen
In house / third party

Security Personnel
HSE Personnel

Other Workers
Civil Workers
Electricians

Scaffolders
Frequency

Engineers
Managers

Operators
Safety Topics:
Duration

Riggers

Helpers

Drivers

Visitor
Safety Induction:
Osha (Min) 24hrs, NEBOSH,
3rd 30
1 NSC or other SAPO approved x x x x
Party hr
equivalent safety training.
Safety Responsibility and In 1 2
2 x x x x x x x x x x x x x
Accountability House hr yrs.
In 1 2
3 Stop Work Authority x x x x x x x x x x x x x
House hr yrs.
In 4 2
4 HSE Induction x x x x x x x x x x x x x x
House hr yrs.
Emergency Response In 2 2
5 x x x x x x x x x x x x x
Procedure Plan House hr yrs.
In 1 2
6 Housekeeping x x x x x x x x x x x x x
House hr yrs.
Craftsmanship:
3rd 4 2
7 Basic Life Support & First Aid x x
Party hr yrs.
In 1 2
8 Fitness for Duty x x x x x x x x x x x x x
House hr yrs.
In 1 2
9 HSE Performance Indicator x x x x x
House hr yrs.
In 2 2
10 Hazard Assessment x x x x x x x x x x x x x
House hr yrs.
Incident Reporting & In 2 2
11 x x x x x x x x x x x x x
Investigation House hr yrs.
In 2 2
12 Work Permit x x x x x x x x x x x x x
House hr yrs.
In 2 2
13 Heat /Cold Stress x x x x x x x x x x x x x
House hr yrs.
In 1 2
14 Hydrogen Sulfide x x x x x x x x x x x x x
House hr yrs.
15 Fire Prevention In 1 2 x x x x x x x x x x x x x
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House hr yrs.
In 1 2
16 Electrical Safety x x x x x x x
House hr yrs.
In 2 3
17 Hand & Power Tool Safety x x x x x x x x x x
House hr yrs.
In 3 4
18 Manual Handling x x x x x x x x
House hr yrs.
In 4 5
19 Fall Protection / Work at height x x x x x x x x x x
House hr yrs.
In 5 6
20 Scaffolding Safety x
House hr yrs.
Excavation / shoring & In 6 7
21 x x x x
Trenching House hr yrs.
In 7 8
22 Heavy Equipment MMI x
House hr yrs.
In 8 9
23 Crane Operations x x
House hr yrs.
In 9 10
24 Rigging Safety x x
House hr yrs.
In 10 11
25 Forklift Safety x
House hr yrs.
In 2 2
26 Transportation & Vehicle Safety x x x x x x x x x x x x x
House hr yrs.
In 2 2
27 Defensive Driving x x x x x
House hr yrs.
Behavioral Based Safety In 2 2
28 x x x x x x x x x x x x x
Observations House hr yrs.
In 2 2
29 Confined Space Safety training x x x x x x x x x
House hr yrs.
In 2 2
30 Covid -19 x x x x x x x x x x x x x x
House hr yrs.
In 1 2
31 PPE Need analysis x x x x x x x x x x x x x
House hr yrs.
In 2 2
32 CSSP Awareness Training x x x x
House hr yrs.
In 2 2
33 HIP Awareness Training x x x x
House hr yrs.
In 2 2
34 CSM / Safety handbook training x x x x
House hr yrs.
In 2 2
35 SSE Safety training x x x x x
House hr yrs.
In 1 2
36 Journey management program x x x x x x
House hr yrs.
In 1 2
37 Chemical Handling x x x x x x x x x
House hr yrs.
Handling of compressed gas In 2 2
38 x x x x x
cylinder House hr yrs.
In 3 3
39 Welding, cutting, grinding x x x x x x
House hr yrs.
Environmental and personal In 2 2
40 x x x x x x x x x x x x x
hygiene awareness training House hr yrs.
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6.0 Safety Training Program.

SINO HYDRO shall ensure that all site supervision and all safety staff receive formal HSE training, including a 24-hour
(minimum) OSHA, NEBOSH, NSC, or other SAPO-approved equivalent HSE training program through 3rd party in line with
the Saudi Aramco CSM-CSAR- section 8.1 part A&B ,section 8.6 A&B , Local & international legislations.
SINO HYDRO HSE department will conduct the Job specific in-house training sessions for the workforce.

Safety Training is to keep employees informed of the hazards of his job and how to control them. All employees will be given
the necessary safety instruction concerning his job. Pertaining will teach the common type of hazard on site and the
precautions he must take. A permanent record will be kept for all safety training in accordance with established procedures.
An induction safety course will be provided on site to point out the hazards which could be encountered in their daily work.

Employees, who will be working as Riggers will be trained for rigging safety and will pass the Saudi Aramco Rigger
Certification process. SINO HYDRO is committed to upgrade and train our employees with respect to Saudi Aramco
requirement. Selected employees who will be working in the extremely hazardous gas areas will be oriented and will follow
all safety guidelines set by Saudi Aramco Safety Representative.

A Safety Training Matrix will be developed for SINO HYDRO Employees in line with the respective scope of work of the
project. All personnel are subject to have the required training as stated on the matrix and will be monitor by Safety
Supervisor.

a) Safety Orientation

Sino hydro will ensure that all SINO HYDRO, Subcontractors, Vendors and Licensors personnel performing WORK are
given a safety orientation to acquaint them with WORK Site conditions including actual and potential hazards that might
be encountered. The equipment and best practices that must be used to minimize the possibility of accidents will be
complied appropriately. All SINO HYDRO personnel will also be required to attend and complete the SA Facility Safety
Orientation Course.

b) Induction of other Safety Topics for new employees


Common Causes of Accident Personal Protective Equipment Health and Welfare Facilities
Site Rules and Regulations Manual Handling Vehicle Safety
Mobile Plant or Machinery Cranes and Lifting Appliance Tool Box Meeting
Permit to Work Warning Signals and Signage Scaffolding
Ladder Safety Excavation safety Working At Height
Chemical Safety Awareness Electrical Safety Hand Tools
House Keeping Environment Incidents and Near-Miss Reporting
Fire safety Emergency Response Procedure for dealing with Safety
Violations
Disciplinary Action Behavioral Based Safety
Observations
- All these above mentioned training will be in-house

a. Other Safety Training Topics for Supervisors


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Concrete formwork / shoring Confined Space entry / rescue Cranes and rigging -
First Aid Fall prevention /protection Hazard recognition -
Gas Testing Heat Stress Hydrogen Sulfide (H2S) -
-
Painting and coating Heavy Equipment Job Safety Analysis (JSA)
-
Respiratory Protection Isolation / lockout / hold tag Work Permit -
Behavioral Based Safety Observations Material Handling Communication -
-
All these above mentioned training will be in-house

b. Special Training
i. Crane and Heavy Equipment Operators:
 Levers and machine controls
 Procedures and functions relevant to a specific piece of equipment
 Awareness to the capabilities and limitations of the machine
 Day-today maintenance requirements
 Safe operating requirements
 Limit of approach when operating near existing pipelines and power lines
 Load chart and range diagrams
 Basic load calculations for crane operators
 Hydraulic systems.

- All these above-mentioned training may be in-house / third party


ii. Riggers:
 Basic sling calculations
 Identification of rigging equipment
 Inspection of rigging equipment
 Proper use of rigging equipment
 Load calculations
 Basic hand signals
 Proper maintenance of rigging equipment
 Prepare Lift Plan
- All these above mentioned training may be in-house / third party

iii. Work Permit Receivers:


 Cold work permits
 Hot work permits
 Confined pace entry permits
 Release of hazardous material permits
- All these above-mentioned training may be in-house / third party

iv. Fire Watch:


 Work permit system
 Use of breathing apparatus
 Use of fire extinguisher
 Use of fire hydrant
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 Fire blankets
 Fire barrels
 Fire alarm
 Emergency

- All these above-mentioned training contractors will conduct in-house.

v. Job-Skills/ Craft Safety Training Reference


Course Delivery (in- Refresher Training
S# Training Required Attendees/ Group Name
house/ third party) Frequency
1. Grinding / Cutting Grinder Operators and helpers In-house 6 months
2. Hand and Power Tools All In-house 6 months
3. Electrical Job Skills Electrical technicians, electrical supervisors In-house 6 months
4. Plumbing Job Skills Plumbers In-house yearly
5. Concrete Formworks Erectors, carpenters & others In-house 6 months
6. Excavation & Shoring All In-house 6 months
6. Painting and Coating Painters & others In-house 6 months
7. Crane and rigging Crane operators, riggers & mechanics In-house yearly
8. Heavy Equipment Equipment operators In-house yearly
Elevating lifting Steel erectors, scaffold erectors,
9 In-house yearly
equipment carpenters, steel fixer,
10 Fire Prevention Fire warden, welder, building warden, In-house yearly
11 Use of Cartridge tools Carpenter’s and Masson In house yearly

7.0 Job List for SA Certification Approval

i. Crane Operator
ii. Riggers
iii. Excavator Operator
iv. Loader Operator
v. Forklift Operator
vi. Boom Truck Operator
vii. Scaffold Supervisor
viii. Work Permit Receiver
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8.0 Project Specific Safety Program

I. Health Safety & Environment Meetings

Site Manager will ensure that HSE is a permanent subject within all regular meetings e.g. site meeting, construction meeting
and progress meeting with client.

All conducted meetings should be recorded and actions followed up. In all such meetings, HSE should be a
permanent point of the agenda with Site HSE Engineer / Site Manager highlighting:

a) HSE performance of the last period - Findings that will be corrected


b) HSE incidents
c) Conflicts with others etc.

II. Safety Inspections

SINO HYDRO Safety Supervisor will monitor all construction activities to ensure that services are performed in
conformity with Saudi Aramco policies, principles and practices and do not imperil any person or property.

SINO HYDRO Safety Supervisor will perform a weekly inspection which will be recorded on the Aramco form “Weekly Site
Inspection Checklist” signed by all required and placed in the site safety file for review by the Aramco Safety Engineer as
may be required. During shutdown, all inspection and meeting activities will be carried out on a daily basis. This inspection
would be beneficial should the SINO HYDRO Project Management and SINO HYDRO Safety Representative accompany for
the walk through.

The SINO HYDRO Safety Supervisor visits the site regularly to ensure that works are being performed in compliance with the
Saudi Aramco Policies Findings. Findings of the visit must receive immediate corrective action, or a written justification
provided to the Saudi Aramco Safety Representative by the close of business the following day.

The safety inspection and audit activity is to conduct organized at Work Site inspection so as to keep under correct control of
all circumstances, which affect the safety and health of the employees. The inspectors and auditors will check for general
housekeeping, safety violations committed by workers, any discrepancies that violate legal regulations or requirements.

III. Safety Reports and Records

All Safety Related documents and records will be maintained onsite and available at any time as requested. The Site Safety
Supervisor will have his own logbook, which summarizes the daily safety activity of the project from their respective Safety
Officers.

Weekly Reports: Safety Evaluation Report and Safety Meeting will be submitted on weekly basis to the Project Manager for
his needful action.
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Monthly Reports: Safety Inspection Reports (Offices, Camp, Machines, Vehicles, Tools/Equipment, PPE, etc.) will be
completed and filed as a project documents. Monthly Safety Report will be submitted to Saudi Aramco.

Other Reports: SA Safety Related Forms / Reports will be utilized as required and will be submitted to Saudi Aramco.

A copy of all the above mentioned submitted written reports to SA will be maintained in the Field Offices as reference.

IIII. Safety Behavioral Observations Program

1 Requirements:

 The SINO HYDRO Safety Manager will manage and drive the program as per SA Safety
Management System requirement.
 SINO HYDRO will train employees on behavioral based safety observation to become observers.
Trained observer will later be the one conducting behavioral based safety.
 An approved observation checklists will be used for conducting BBS.
 Contractor shall perform trending and analysis of behavioral observations and site safety
inspections to identify negative trends and mitigate safety problems.

2 Procedure:

 Observer retrieves approved checklist from Safety Manager.


 Observer approaches a member of the workforce and communicates their intention of conducting
an observation of their work task.
 The observer watches (observes) the employee for five (5) to twenty (20) minutes while the
employee is engaged in their work task.
 Observer records “safe” and “unsafe” behaviors on the checklist. Furthermore, the observer will
record “not observed” if the observer did not actually witness a behavior listed on the respective
checklist.
 Observer will provide positive reinforcement for every item on the checklist recorded as “safe”.
 Observer will offer constructive corrective feedback for every item on the checklist marked as
“unsafe”.
 The observer will record “what the employee was doing unsafe”, inquire as to “the reason(s) the
employees was using unsafe behavior” and discusses “solutions/actions to what may be
contributing to the unsafe behavior”. These, too, will be recorded on the respective checklist.
 The observer will obtain commitment from the employee to follow the identified safe practices
(behaviors) or solutions if all barriers are removed.
 Observer completes all of the identifying information on the checklist and submitted it back to
Safety Manager.

9.0 Site Disciplinary Action Programs

I. Compliance with Site Requirements

SINO HYDRO and all SINO HYDRO employees, agents and subcontractors will comply at all times with Saudi
Aramco Mandatory Requirements. In case of conflicting requirements, the most stringent requirement will apply.
SINO HYDRO will have available at the work site the most current copy of the Saudi Aramco Construction Safety
Manual and all applicable Saudi Aramco GI’s, Handbooks and Engineering Standards. SINO HYDRO may request,
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from the Company Representative, copies of those Saudi Aramco standards, rules and regulations which are
applicable to this contract. SINO HYDRO will also take or cause to be taken any additional measures under the
direction of the Company Representative to prevent the injury or death of any person, or any damage or loss of
property, loss of process, or damage to the environment during SINO HYDRO’s performance of the work. Saudi
Aramco reserves the right to monitor and inspect any work site, lay down yard, fabrication yard, clinic, camp and
dining facility (on or off Saudi Aramco property) for compliance with the above referenced Safety, Health and
Environmental Requirements.

II. SAPMT Recommendations

SINO HYDRO may request for recommendations from SAPMT with respect to the implementation of its Safety,
Health and Environmental Requirements. The recommendations will be explaining good safety and sound
environmental practices, pointing out unsafe conditions, and by applying experience and judgment, to
assist SINO HYDRO in improving safety and to safeguard the environment.
III. Deviations from Safety, Health and Environmental Requirements

Any deviation by SINO HYDRO from Saudi Aramco’s (or other applicable) safety, health and environmental
requirements (or rules and regulations) will be approved in advance, in writing by the Company Representative.

IV. Failure to Comply

Should SINO HYDRO fail to comply with any of the requirements of Health & Safety, Saudi Aramco reserves the
right to notify SINO HYDRO of this situation. Upon receiving such notification, SINO HYDRO will immediately take
all necessary corrective actions. Any corrective action will, unless provided otherwise in this Contract, be taken at
SINO HYDRO’ s expense. If SINO HYDRO fails to take prompt corrective action, the Company Representative may
direct SINO HYDRO to suspend all or part of the work pursuant to Schedule "A" until satisfactory corrective action
has been taken. Costs incurred by SINO HYDRO as a result of such work suspension will be solely SINO HYDRO’
s responsibility, and any resultant SINO HYDRO performance delays will not be deemed excusable hereunder.

V. Discipline

Employees found committing any of the following breaches may be subject to official warning or dismissal.
9.V.1.1 Fighting or horseplay on site premises
9.V.1.2 Smoking on site
9.V.1.3 Use of mobile phone while working at the sites
9.V.1.4 Non-compliance with site safety rules
9.V.1.5 Possession of weapons or firearms on site
9.V.1.6 Tampering or interfering with safety equipment
9.V.1.7 Will full damage to or misuse of contractor’s work-site equipment or facilities
9.V.1.8 Being found within the work area under the influence of or in the possession of intoxicating liquor
or drugs.
9.V.1.9 Failure to wear safety apparel as determined by the Supervisor.
9.V.1.10 Deliberate disregard of any safe work practice or procedure.
9.V.1.11 Theft from the work-site.
9.V.1.12 Smoking or causing possible ignition within flammable hazardous areas.
9.V.1.13 Aggressive or rude behavior.
9.V.1.14 Running except in emergency.
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VI. Consequences of Non-Compliance.

Sino hydro is committed to providing a safe workplace and all employees are also expected to maintain that same
high level of commitment. Therefore, any employee who violates this policy may be subject to disciplinary action, up
to and including discharge.

10. Hazard Identification Plan

See Rev.00 HIP New Project

11. Waste Management Plan and House Keeping

A. Objective

The objective is to provide guidance and requirements necessary for efficient, effective and compliant waste
management during construction and operations.

A. Responsibilities

II. Sino hydro will maintain the housekeeping works in the areas and specified facilities under their
custody including identifying areas where subcontractors are responsible.
III. Collection, Storage and Disposal of waste will be in accordance with SA guidelines.
IIII. Trash bins of sufficient number and size will be lined with a plastic bag and clearly labeled for use
in each area of accountability.
IIV. Waste will be segregated at all time through appropriate labeling.
- Paper
- Aluminum cans
- Plastic
- Wood
IV. Trash and debris will be properly collected in a daily basis under the supervision of SINO
HYDRO.
IVI. A separate trash container for food scraps with suitable disposable plastic liners will be provided.
IVII. Project materials and spoils will be disposed only in the designated areas approved by Saudi
Aramco.
IVIII. Sino hydro will submit a specific procedure for any Hazardous Materials which will subject for
SAPMT approval prior to its disposal.

A. Education and Training

Employees shall be instructed on the proper method of wastes disposal through Housekeeping training. Examples
include:

 General instruction on disposal of non-hazardous wastes, trash or scrap materials


 Minimization methods to reduce waste
 Recycling methods
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B. Hazardous Substances Plan

The handling of hazardous materials will be performed in accordance with current industry practices.

The disposing of hazardous materials will comply with Saudi Arab Government Regulations and Saudi Aramco relevant GIs.
SINO HYDRO will provide Saudi Aramco proof that the hazardous wastes have been properly disposed of at a licensed
hazardous waste disposal facility.

SINO HYDRO will provide Saudi Aramco proof of an established land treatment/disposable program which is designed to
ensure that hazardous materials placed in or on the treatment / disposal zone are degraded, transformed or immobilized
within the treated zone to prevent migration to ground and or surface wasters. SINO HYDRO will submit the program to
Saudi Aramco for approval prior to the disposal of any hazardous material.

Policies, procedures and written criteria has been established for procuring, identifying, handling, storing,
using, and disposing of hazardous materials from receipt through use and hazardous wastes from generation
to final disposal.
Hazardous materials and wastes will be labeled.
Material Safety Data Sheets (MSDS) will be available for all hazardous chemicals in the facility and will be filed
in all areas where hazardous materials are located.
Hazardous waste storage and processing areas will be separated from patient care, food preparation and food
serving areas.
Reports of hazardous materials and waste monitoring programs and incident reports will be reported to and
reviewed by the Safety Committee.
Containers will be marked with warning labels to accurately describe their contents, chemical and commercial
denomination, type and degree of hazard, generator’s name, physical state, quantity and emergency
measures to be taken should some problem arise. Incompatible hazardous wastes will not be stored in the
same storage or transportation container.
Containers for on-site collection systems and areas will be selected and designed to prevent the accumulation
of refuse and the creation of health and fire hazards; they will be stored in approved storage areas in a manner
that limits the ability of spilled material to migrate downward.
Hazardous waste must be stored in a suitably designed reception facility with impervious flooring, roofing, and
suitable drainage control: these waste materials will be moreover stored in a separate storage area specifically
dedicated for this purpose. Special precautions will be taken to taken for this area. Materials will be stored in
good order, with clearly identifiable labels.
Used personal protective equipment will be collected, bagged and drummed for disposal as hazardous waste.
All materials deposited in the hazardous waste area are to be identified in a “Position plan”; this will permit both the waste to
be specifically located in the event of there being any evidence of material escape and the pertinent corrective actions to be
taken.

Medical waste

Medical waste including dressings, hand gloves, sharps and syringes generated from sick bay or other clinical
facilities are categorized as Hazardous waste. These wastes will be segregated, suitably sterilized, stored in a
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dedicated, clearly labelled and color-coded bags (red in color and clearly marked with hazard symbol). The
disposal of the waste will be either use of nearest Hospital incineration facility.

Chemical waste

Chemical wastes originated during the construction activities are commonly summarized in the following
categories:

 Solvents, paint & thinner.


All chemical waste, which is categorized as Hazardous waste, generated during the operations will be
segregated as per the category, labeled in dedicated containers. These containers will be disposed of in
accordance with the requirements.

14 Safety Procedures

A. Hazards Communication

II. Hazards labeling

Site HSE supervisor will ensure that containers of hazardous materials / chemicals at the site are properly
labeled. The manufacturers / suppliers label will be used whenever possible and should include the
following: the identity of the material, the manufacturer name and address, and the appropriate hazard
warning, including any target organ effects.

All secondary containers will be labeled as well by making the labels using the same information noted for
the manufacturer labels above. All labels will be legible, in English and/or Arabic prominently
displayed on each container.

III. Display of Safety Signs

Wherever applies, warning signs will be displayed as part of hazards communication program at prominent
places. The display of signs will be in accordance with the companies and or client’s regulations and
practices. In general, signs will be in English and / or Arabic and will be readable at a minimum distance of
1.5 meters.

Following conditions will be considered for displaying of safety signs:

 Confined spaces will be identified and signboard stating 'DANGER – CONFINED SPACE –
ENTRY BY PERMIT ONLY' will be posted at confined spaces entry points in which entry is
possible
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 Scaffolds will be clearly marked with scaffold tag (acceptance sheet/ release) if they are released.
Otherwise, the scaffold will be marked with a red scaffold tag 'NOT FOR USE'.
 'DANGER' – signs will be installed at places where an immediate hazard exists
 'CAUTION' – signs will be installed to warn against potential hazards or to caution against unsafe
practices
 Safety Instructional signs will be installed at places where permanent Safety requirement need to
be installed, e.g. PPE for the Construction Site on the entrance of Construction Site

IIII. Unrecognized Hazard Resolution Procedure

There are many instances in which a hazard may go unnoticed until an employee recognizes the hazard
and its potential to cause an accident. If such an event occurs the following steps should be used to
resolve any hazard which was not previously recognized or identified:

 On noticing the hazard, immediately notify the supervisor.


 Erect a barricade, post or a notice or any appropriate flagging device as a means of warning to others
if immediate rectification cannot be accomplished.
 Site project management team should attempt to resolve the hazard.
 If resolution cannot be achieved, then expert should be consulted to assist in resolving the hazard.
 Unrecognized hazard report filled out and filed by the Site HSE supervisor.
 In attempting to resolve the issue, the respective parties should take into account all relevant factors
such as:

o Whether the hazard or risk can be isolated.


o Who is responsible for the hazard removal or abatement? The location and number of
employees affected.
o Whether temporary measures such as PPE’s are appropriate.
o Whether environmental monitoring is necessary.
o What steps and methods are necessary for permanent correction of the hazard and how long
it will take?

B. Personal Protective Equipment (PPE)

As part of risk mitigation measures, suitable personal protective equipment should be used and worn whenever any
hazard may exist. Any instruction related for use, care, maintenance and storage should be in accordance with the
equipment manufacturer’s instructions and/or the relevant standard. Site HSE Supervisors / Engineer will
provide information to personnel on hazards requiring protection. Where there is a need to wear / use protective
apparel and correct use, care and maintenance of PPE. Based on the hazards, the following PPE’s has been
identified which are to be used at the site.

And all PPE’s provided to employees will be in good working order/condition. In addition, periodic checks will be
established to ensure the condition of PPE’s used by subcontractor employees remain in good status at all times.

SINO HYDRO will provide a maximum safety requirement; PPE and will maintain and enforce the use
of the items of personal protective equipment (PPE) listed in Chapter I-3, “Personal Protective
Equipment,” (PPE) of The CSM, complying with schedule D.
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 G.I. 6.021, Safety Requirements for Abrasive Blast Cleaning


 G.I. 2.721, Electrical Arch Flash Hazard Mitigation (PPE & FRC)
 G.I. 7.027, Crane Suspended Personnel Work Platforms; (Man basket Operation)
 G.I. 8.002, Safety Spectacles
 G.I. 8.005, Protective (Safety) Footwear.
By job nature "special" personal protective equipment to be used for any operation involving Chemical
handling, tetraethyl lead, asbestos, abrasive blasting, painting/coating or other Hazardous/toxic material.
SINO HYDRO will comply with these requirements and all PPE requirements stipulated by the
manufacturer of the hazardous/toxic material. Specifications of all PPE to be used by the SINO HYDRO
Employees are included in PPE need analysis (See below Table:).
SINO HYDRO will provide and enforce the use of items of personal protective equipment listed as follows:

 Wearing of Safety helmet, safety shoes and coverall


 Use of hand gloves
 Use of Safety goggles with side shields
 Use of hearing protection where required
 Use of face shields where necessary
 Use of Safety harness and life lines where/when required
 Personnel working with or near Jack hammers, soil compactors, and concrete breakers will wear
proper safety shoes with metatarsal guards.
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I. Hard Hat

Safety hats or helmets are rigid head gear made of materials that are designed to protect the head from
impact, flying particles, electric shock, etc.

Every employee will be provided hard hats and must wear them all the time during working hours while on
the job site. Metal hard hats and bump or laceration caps are prohibited. This requirement includes office
personnel and visitors to the work site.

The suspension cradle is necessary as it provides the impact distribution quality of the helmet, so it is
important that it be properly adjusted to wearer’s head.

Hard hats shall meet ANSI Z89.1, Type “1‟‟, Class “E” (electrical) requirements and shall consist of a shell,
suspension cradle and, optionally, a chin strap.

II. Eye Protection

Safety glasses protect against flying objects. The use of approved eye protection safety glass with hard
side shields is required. All employees will be issued with safety glasses at the start of the project.
Goggles, face shields etc., will be issued from the store room. Two types of goggles dark and clear should
provide to workers. Goggles provide additional protection against dust, chemical, or harmful light. During
the site construction area safety goggles must wear at all time. Face shields are an additional safeguard
that are worn over protective eye wear.

Eye and face protection devices shall meet ANSI Z87.1 requirement.
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III. Foot Protection

All employees must wear approved work boots or shoes in good condition. Approved foot-ware is steel-
toed shoes. Soft shoes, such as tennis shoes and sandals are not permitted. Boots/shoes should also
protect the ankle.

IV. Ear plug and Ear muff

Ear plugs must be worn when personnel are involved in or working close to high noise operations such as
air hose cleaning, concrete breaking or cutting or chipping, etc. or when performing activities in areas
identified to be "High Noise Areas" or close to high noise producing equipment such as compressors, etc.
It is imperative to select the appropriate device on the basis of comfort, but more importantly, on the noise
attenuation and protection they provide.

V. Face shields
Will be worn when conducting any of the following activities:

o Concrete chipping
o Grinding or Torch cutting
o Any activity which requires face protection
o When wearing safety glass and as found necessary

VI. Disposable coveralls - For personnel engaged in painting, cleaning, insulation and similar
activities.

VII. Disposable dust masks - For all personnel exposed to ordinary respiratory hazards such as dust
and similar air contaminants.

VIII. Chemical Cartridge Respirators

Additional PPE shall be selected and used based upon the results of a documented PPE needs analysis,
which shall consider the exposure hazard(s), materials handled and activities performed by personnel.
Contractor’s documented PPE needs analysis shall be made available to the SA proponent organization
(SAPO) upon request.

Where required, during activities such as painting, insulation and similar activities where respiratory
hazards from mist of paints, thinner, organic vapors, minute fibers, etc. exist.

All requirements on proper use and selection of personal protective equipment will be in compliance with
Saudi Aramco Construction Safety Manual.

Sino hydro will ensure that all Sino hydro and Subcontractors construction personnel wear safety
equipment (i.e., hard hats, safety glasses and shoes, ear protection, fire resistance, fire retardant clothing
uniforms and other safety equipment) and flame resistance uniforms at the WORK Site.
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C. Fall Prevention

100% tie-off policy a system of fall arrest devices will be utilized during ascent, descent and during the
work effort at elevated locations over 6ft or where additional hazard exist.

Fall Prevention / Protection Equipment:

The criteria of this section apply to PFAS and their use. Effective January 1, 1998, body belts and non-locking
snap hooks are not acceptable as part of a personal fall arrest system.

1. Safety Harnesses

Company standard include Y- type dual 6’ Lanyards with locking snap hooks, a shock absorbing device, sliding
back D - Ring and two sides D – ring to be used only for positioning. Safety harness shock absorbing devices
must meet Aramco specifications which reduce the arresting force on the employee to less than 1800 lbs. and
suspension trauma safety straps (foot Stirrups) shall be provided with each full-body harness.

2. Safety Harness Lanyard

Only approved lanyards will be used.

All personnel performing work on electrical equipment will use a minimum of ½ inch nylon, or equivalent and must
meet Aramco requirements.
3. Tie-Off-points

All tie–off points will be at waist height or above. When working on a beam, it is permissible to tie off to that beam.
All ties – off points and supports will be capable of supporting a 5000 lbs. shock load per person attached. Lanyard
will be rigged as short as possible so as to minimize the potential fall distance, but at no time will it exceeds six feet.
The potential fall distance includes the effective length of the lanyard attachment, plus the vertical distance from the
tie-off point to the lanyard attachment point on the harness when the tie-off is below the harness D-Ring.
4. Inspection of safety harnesses

Before issuing, all safety harnesses must be inspected and numbered by the safety department. Each employee
must visually inspect his harness and lanyard prior to each use.

Personal fall arrest systems shall comply with ANSI Z359.1 (or equivalent as specified in writing by the SA Loss
Prevention Department) and shall be labeled as such. Other types of fall protection equipment shall not be used and
shall be removed from SA facilities and project sites.
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D. Health & Environmental Program

i. Dust Control

An adequate supply of N-95 rated mask will be provided and maintained and where required, the
supervisor will ensure affected site personnel wear them. Wetting of open (unpaved) ground as in
fabrication yards and site temporary facility will be done as frequently as necessary to minimize dust.

Vehicle speed on open (unpaved) areas will be as slow as possible to minimize dust production and
blowing.

Doors and windows of portable offices will be kept closed or sealed to minimize dust accumulation in the
indoor areas. During sandstorm conditions, sandstorm (goggles) will be provided to and worn by site
employees.
ii. Personal Hygiene & Housekeeping

With an ever-increasing amount of hazardous substances being used in the construction and building
industry, the need for personal hygiene standards is paramount.

Hygiene - Basic principles of hygiene should be observed. These include;

a) Wash hands with soap and water before preparing, handling or eating food
b) Use of amenities to maintain personal cleanliness
c) Use of garbage bins in conjunction with a regular disposal system;
d) Hygienic drinking fluids
e) Toilet facilities for the number of workers at the site
Housekeeping - Good housekeeping is the first principle of accident prevention and is conducive to the
safety of all persons in the work place.

a) Work areas are to be kept clean and free of debris and all waste material.
b) Walkways, stairways, passageways and exits must be kept clear to provide unimpeded access or
egress at all times.
c) Spillages of oil, acid or other liquids must be cleaned up immediately.
d) Protruding sharp objects are to be eliminated or removed as soon as they are exposed. This
includes nails in wood, sharp metal edges, scrap metal tins, and broken glass.
e) Food scraps and other refuse must be placed in receptacles provided and emptied regularly.
f) Waste combustible materials must be placed in metal receptacles with a metal lid and
emptied regularly.

E. Ergonomics

a. Manual Handling

Manual handling encompasses more than just lifting or carrying an object. Manual handling can include a variety of
activities for example pulling a control lever, restraining a farm animal or operating power tools. Manual handling of
loads may cause cumulative disorders due to gradual and cumulative deterioration of the musculoskeletal system
through continuous lifting / handling activities, e.g. low back pain. It can also cause acute trauma such as cuts or
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fractures due to accidents. Employers are required to carry out risk assessments, and take action to protect workers
from the risks of manual handling.

Prevention measures include:

a) Designing and organizing tasks to avoid manual handling completely, or at least restrict it.
b) Using automation and lifting equipment.
c) Organizing manual handling tasks in a safe way, with loads split into smaller ones, and proper rest periods
provided.
d) Providing information and training to workers on tasks, and the use of equipment and correct handling techniques.

Manual handling occurs in almost all working environments (factories, warehouses, building sites, farms, hospitals,
offices etc.). It can include lifting boxes at a packaging line, handling construction materials, pushing carts, handling
patients in hospitals, and cleaning.

b. Manual Handling Hazardous

There are several factors that make manual handling hazardous, and increase the risk of injury. These are called
risk factors. The risk factors, particularly for back injury, are related to 4 aspects of manual handling: the load, the
task, the environment and the individual.

c. The load - The risk of back injury increases during lifting, carrying, pushing and pulling of loads, if the load
is:

o Too heavy - There is no exact weight limit for manual handling. A weight of 20 to 25 kg is heavy to lift for most
people, especially if the load is handled several times in an hour. Note that pushing or pulling often imposes
less loading on the body than lifting or carrying.

o Too large - One basic rule for lifting and carrying is to keep the load as close to the body as possible. In order
to get a broad load close to the body, the worker has to open the arms to reach and hold the load. The arm
muscles cannot produce force when reaching as effectively as with the arms held in close. Thus, the muscles
will get tired more rapidly when handling a large bulky load.

o Difficult to grasp - Loads that are difficult to grasp can result in the object slipping, causing sudden movement of
the load. Gloves usually make grasping more difficult than with bare hands. Providing the objects with handles
or using aids for gripping (e.g. when carrying plate material) reduces the load on the worker. Loads with sharp
edges or of dangerous materials (solids or liquids) can injure workers, especially in the event of a collision.

o Unbalanced, unstable or if the contents can move - With unbalanced objects, it is difficult to hold the center of
gravity of the load close to the middle of the body. This leads to uneven loading of muscles, and fatigue.
Unstable or moving content, such as a liquid, causes uneven loading of the muscles and sudden movements of
the load can make workers lose their balance and fall.

o Difficult to reach - Loads that can only be reached with outstretched arms, or by bending or twisting the trunk,
require more muscular force. The spine may easily be hurt if the trunk is bent or twisted while lifting.
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d. The task - The risk of back injury increases if the task:

o Is too strenuous - Tasks may be very demanding if they have to be carried out too frequently or for too long
with insufficient rest or recovery time (e.g. continuous lifting or carrying for long distances, or activities
where the working speed is imposed by a process which cannot be altered by the worker).

e. The environment - The following characteristics of the work environment may increase the risk of back
injury:
o Space available - A lack of space to carry out manual handling may lead to inappropriate body postures and
dangerous imbalance in the loads.
o Floor - Handling loads on different working levels or on floors that are slippery, uneven or unstable (such as
working platforms or fishing boats) may increase the risk of accidents and back injury.
o Climate - The physical climate (temperature, humidity and ventilation) may affect the risk of back injury. Heat
makes you feel tired, and sweat makes it hard to hold tools, requiring more force. Cold can make your hands
numb, making it hard to grip.

o Lighting - Insufficient lighting may increase the risk of accidents when handling loads. It may also make you
work in awkward positions to see clearly what you are doing.
f. The individual - There are also some individual factors that can influence the risk of back injury:

o Experience, training and familiarity with the job (for example, new episodes of low back pain are common in the
first year of employment).
o Age (the risk of low back disorders increases with the number of years at work: the first episode of low back
pain occurs in most people by the age of 30).
o Physical dimensions and capacity (length, weight, strength, etc.).
o Personal lifestyle (smoking may, for example, increase the risk of low back disorders).
o History of back disorders (this is a predictor of future back injuries).
o Willingness to use personal protective equipment (for example, clothing and footwear).

g. Risk assessment of manual handling activities

Employers are required to assess the health and safety risks resulting from working tasks and activities, and
including manual handling. A risk assessment is a careful examination of what in the work could cause harm to
people. It can then be decided whether sufficient precautions have been taken, or whether it is necessary to do
more to prevent harm. The challenge is to eliminate, or at least reduce, the potential for accidents, injury or ill health
that arise from working activities and tasks.

Simple steps can be followed to carry out an effective risk assessment in the workplace:
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o Look for the hazards that could cause accidents, injuries or ill health, taking into account the load, the task, the
environment and the operatory.
o Decide who might be harmed and how: evaluate the potential consequences of the hazards.
o Decide whether the existing precautions are adequate or whether more should be done find ways to reduce the
risk.
o Monitor the risks, and review preventive measures.

h. Correct handling techniques

o Lifting - Before lifting the load, you should plan and prepare for the task. Make sure that:
 You know where you are going
 The area around the load is clear of obstacles
 Doors are open and there is nothing on the floor that could trip someone or make them slip
 You have a good grip on the load
 Your hands, the load and any handles are not slippery
 If you are lifting with someone else, both of you know what you are doing before you start, you should
adopt the following technique when lifting the load:
 Put your feet around the load and your body over it (if this is not feasible, try to keep your body as close
possible to the load and in front of it)
 Use the muscles of your legs when lifting
 Keep your back straight
 Pull the load as close as possible to your body
 Lift and carry the load with straight arms.

o Pushing and pulling - Pushing and pulling handling devices such as trolleys and barrows are particularly
strenuous for the back, shoulders and arms. It is important that:
 Pushing and pulling is done using the body’s own weight: when pushing you should lean forward, when
pulling you should lean backward
 You have enough grip on the floor in order to lean forward/backward
 You avoid twisting, turning and bending the back
 Handling devices have handles/hand grips that you can use to exert force. Handle height should be
between the shoulder and waist so that you can push/pull in a good, neutral posture
 Handling devices are well-maintained so that the wheels run smoothly
 Floors are hard, even and free from rubbish (good housekeeping).

i. Prevention measures

The negative health effects of manual handling can be prevented by trying to eliminate or at least reduce the risk
factors involved. The following hierarchy of prevention measures should be used:

j. Elimination

First, can the work be designed and organized in such a way that manual handling can be avoided completely, or at
least restricted (e.g. using powered or mechanical handling equipment such as conveyor belts, lift trucks, electric
hoists or gravity-inclined roller track)

k. Technical measures
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If manual handling cannot be avoided, automation, mechanization and the use of lifting and transport equipment
should be considered (e.g. conveyors, hoists, cranes, vacuum lifting devices, lift tables, pallet trucks, lift trucks,
barrows, trolleys). However, attention should be paid to ensure that new work risks are not created (e.g. through
noise, or hand-arm vibration).

l. Organizational measures
Organizational or administrative measures should only be considered if elimination of manual handling is not
possible, and if technical measures are not effective in reducing the risks involved in manual handling. Heavy or
frequent manual handling tasks should be carried out by several people or, if possible, the amount that is handled
should be reduced or the load split into smaller ones. The rate of manual handling should not be set by a machine,
supervisor or colleagues. The time taken to carry out manual handling tasks should be extended by taking breaks,
or by alternating them with other tasks so that the muscles have time to recover.

F. H2S (Hydrogen Sulfide)


Hydrogen sulfide (H2S) also known as hydro sulfuric acid or sewer gas, occurs naturally in crude petroleum,
natural gas, volcanic gases, hot springs and is produced by decomposing organic material. It is an odorless and
highly flammable substance. This highly toxic material is a common byproduct in industries such as food
processing, coke ovens, tanneries, and petroleum refineries.

H2S Poisoning
Exposure to high concentrations of Hydrogen Sulfide may result in loss of consciousness or in some cases, death.
The substances toxicity is caused by its effect on cellular respiration (similarly to carbon monoxide & Hydrogen
cyanide).

At low concentration levels H2S is detectable (10-20 ppm) by its pungent smell. However, continued exposure may
numb the sense of smell creating the illusion that the danger has passed.

Symptoms of H2S Exposure


Low Concentrations

Exposure to low concentrations of Hydrogen Sulfide may result in:


a) Sore throat
b) Cough shortness of breath
c) Irritation of the eye, nose & throat
High Concentrations
Brief Exposure to High concentrations of Hydrogen Sulfide may result in:
a) Loss of consciousness
b) Death

H2S Danger
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Hydrogen sulfide is heavier then air and thus accumulates in pools in poorly ventilated areas. For this reason the
gas may accumulate in high concentrations. Potential danger places are found in places where organic matter is
decomposing.

Potentially dangerous sites include:


a) Sewage treatment plants
b) Agricultural - manure storage or livestock confinement
c) Textile industries
d) Petroleum or natural gas mining
e) Petroleum or natural gas refining
f) Landfills
Treatment of hydrogen sulphide (H2S) exposure
Workers who are overcome by hydrogen sulphide must be quickly and carefully rescued to ensure that additional
victims are not created in the process. Workers who do not have the necessary protective equipment must not
attempt to rescue others. Rescue workers must be provided with, and wear, a positive pressure supplied air
respirator and other personal protective equipment appropriate to the hazards that are present. Resuscitation must
be prompt and close medical supervision of the individual is required for at least 48 hours following exposure.

First aid measures

Immediately remove the victim from further exposure. Designated rescuers must wear properly fitting, positive
pressure self-contained breathing apparatus (SCBA) and other required safety equipment appropriate to the work
site.
a) If the worker is not breathing, apply cardio-pulmonary resuscitation in the nearest safe area.
b) Remove contaminated clothing, but keep the individual warm.
c) Keep conscious individuals at rest.
d) Be aware of possible accompanying injuries (e.g., the victim may have fallen when they were
overcome) and treat them accordingly.
e) If the victim’s eyes are red and painful, flush with large amounts of clean water for at least 15 minutes.
f) Ensure the worker receives medical care as soon as possible. The worker must not be allowed to
return to work or other activities.

The following table describes the symptoms that may occur at specific H2S levels:

Concentration in parts per


Observations and health effects
million (ppm)*

Less than 1 Most people smell “rotten eggs.”

3 to 5 Odor is strong.

Nose and throat feel dry and irritated. Eyes sting, itch, or water; and “gas eye”
20 to 150 symptoms may occur. Prolonged exposure may cause coughing, hoarseness,
shortness of breath, and runny nose.
150 to 200 Sense of smell is blocked (olfactory fatigue).
Major irritation of the nose, throat, and lungs occurs, along with headache,
200 to 250
nausea, vomiting, and dizziness. Prolonged exposure can cause fluid buildup in
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the lungs (pulmonary edema), which can be fatal.

Symptoms are the same as above, but more severe. Death can occur within 1 to
300 to 500
4 hours of exposure.

Above 500 Immediate loss of consciousness. Death is rapid, sometimes immediate.

H2S risk factors

The following factors may increase the risk of workers being exposed to unsafe levels of H2S:
a) Confined spaces — Workers who enter a confined space such as a sewer or tank could be overcome by H2S.

b) Smoking and other ignition sources — H2S explodes easily near lit matches, cigarettes, pipes, and other
sources of spark or intense heat. The gas can explode when its concentration in the air ranges from about 4%
(40,000 ppm) to 46% (460,000 ppm).

c) Worker attitude — Workers are more likely to be harmed if they don’t know the hazards of H2S, or if they’re so
used to working with H2S they become lax about safety.

d) Still air — the gas can build up to unsafe levels if there is no breeze or air movement.
e) Contact lenses — Workers who are exposed to H2S should be aware that wearing soft contact lenses may
pose a risk. Soft contact lenses may absorb irritants and hold irritants such as H2S against the eye.

Reducing the H2S risk

The risk of unsafe levels of H2S can be reduced with the following controls:
a) Engineering — where practical, install effective exhaust ventilation.
b) Isolation controls — Isolate workers from dangerous work areas.
c) Regular maintenance — to lessen the risk of leaks, regularly checks pipes, valves, tanks, and containers of
dangerous gases and liquids.
d) Education — Workers must be taught how to prevent and recognize H2S poisoning, and how to give first aid to
those overcome by the gas. Workers must be taught — and practice — how to use protective breathing
equipment.
e) Monitoring — H2S levels must be monitored where there is a risk of H2S exposure.
f) Labeling and posting — Where H2S is used, collected, or produced, all piping and valves that carry the gas
must be clearly identified. Workers must also have easy access to the material safety data sheet (MSDS) for
H2S. Wherever an H2S leak or buildup is possible, warning signs bearing “Hydrogen Sulfide” plus precautions
must be posted just outside or at the entrances to the area.
g) Emergency plans — Where H2S is used, employers must train workers in H2S hazards, emergency
procedures, escape routes, and the location of emergency equipment and safe areas.
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h) Confined space precautions — Confined spaces must be tested, ventilated, and confirmed safe before workers
enter them.

i) Proper storage — Keep cylinders containing H2S clean, isolated, shaded, and in a ventilated area. In case of
fire, remove the cylinders (if it is safe to do so) and cool with water.

NOISE SURVEY, PREVENTION AND CONTROL

A. Project/Construction Managers/Superintendents/Foremen and SINO HYDRO’s Subcontractors, when planning


the work:
 ensure all equipment are well maintained, generators are noise controlled
 ensure noise monitoring/analysis is ensured for all expected for potential high noise equipment like
generators with internationally recognized
 ensure preventive maintenance on all machinery and equipment as per manufacturer’s recommendations
 shall take into account the anticipated `noise levels that persons under their control may be exposed to;
 will provide adequate and suitable hearing protection for the work being performed recognising the
attenuation factors of different ear protectors and will consider the opportunity to provide an alternative
access to sensitive areas.

B. Accordingly, SINO HYDRO Site Safety Department:

 Shall ensure cross checking on all requirements are ensured and being followed
 Shall advice on the procurement of hearing protection.
 Shall carry out noise assessments where and when necessary and produce noise contour Maps with octave
band frequencies analyzed.
 Shall ensure that appropriate signs are displayed for areas where high level of noise exists.
 Prepare for toolbox talks and other training materials for briefing the workforce.

C. Instructions:

 The action point for noise on the Project is 85 dB (A), noise levels 85 dB (A) and over will require the
provision of signs, mandatory hearing protection and an analysis of the noise emissions.
 The maximum noise levels to which anyone may be exposed to are 115 dB (A) continuous and 135 dB (A)
impulse or short duration. This includes personnel wearing hearing protection.
 Instances where personnel are exposed to high levels of noise will require screening to assess if any
impairment has occurred.
 In areas where noise may interfere with communications, suitable alternative arrangements shall be in place
for alerting the work parties in the event of an emergency.
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 Overleap is a table with approximate noise values associated with construction equipment, and noise
limitations and requirements.

a. Noise/ Illumination

Workplace Noise Hazard

Workplace noise hazard is excessive noise generated by work activities such as machineries, operations and
processes. Typical high noise works include machine stamping, use of pneumatic blower, grinding and machine
sawing.

Excessive noise is defined as an equivalent sound pressure level of 85 dBA ( decibels) or more over an 8-hr work
day. If you have to raise your voice when talking to a person who is 1 m away from you, the noise level is likely to be
above 85 dBA.

Short, infrequent exposures to loud noise can cause temporary hearing loss. However, prolonged exposures to
excessive noise can cause permanent hearing loss/noise-induced deafness (NID) which is irreversible.

How to Manage Workplace Noise Hazard and Prevent NID?

Before starting any work which has the potential to generate excessive noise, a risk assessment should be
conducted to determine the risk of noise exposure, and measures should be taken to minimize the risk.

To effectively manage noise hazard, workplaces with workers exposed to excessive noise should implement a
Hearing Conservation Program (HCP). The basic components of a HCP include:

a) Identification of noise hazard and evaluation of noise risks. If 10 or more employees are exposed or likely to be
exposed to excessive noise at your workplace, you should appoint a competent person (Noise Monitoring
Officer) to conduct noise monitoring once every 3 years, or earlier when there are significant changes to
machineries, equipment or processes.

b) Noise control

If 50 or more employees are exposed or likely to be exposed to excessive noise, you should appoint a
competent person (Noise Control Officer) to advice on proper noise control measures.
c) Hearing protection
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Employees who are exposed to excessive noise should be provided with suitable hearing protectors such as
earplugs or earmuffs.

Control of Noise Processes

Some of the noise control measures which can be implemented to reduce employees’ exposure to excessive noise
include:

a) Specify low noise machineries and equipment during purchase.


b) Perform periodic maintenance of the machineries and equipment, including replacement of worn parts,
adjustment of loose parts and lubrication of moving parts.
c) Relocate noisy machineries and processes to a lesser or non-occupied area.
d) Locate noise sources away from hard reflective surfaces, and from the corner of a room.
e) Minimize the number of noisy machineries running at any one time.
f) Provide and ensure usage of hearing protectors to reduce noise exposure before engineering and
administrative controls are administered, or when controls are not feasible.
In addition, the following control measures are recommended for the common noisy processes:

Grinding

a) Use low noise, flexible grinding discs.


b) Use grinding machines with an automatic balancing system.
c) Operate the grinding tool at an optimal speed recommended by the manufacturer.
d) Select the correct grinding disc for the intended usage.

Pneumatic Blowing

a) Replace existing nozzles with low-noise air nozzles.


b) Fit silencers or pressure regulators at the exhaust.
c) Reduce the air pressure to a level appropriate for the intended usage.

h. Transportation

SINO HYDRO will ensure that passengers will travel only in vehicles that are provided with passenger seats. This
requirement will apply for travel to and from any work site. Seat belt will be installed for all seats and used in all
vehicles carrying personnel (Except in the case of buses where seat belts are mandatory only for the driver).

All vehicles shall have seat-belts for drivers and passengers and shall fasten while is in running. (From January
1, 2015, bus without passenger’s seat-belt shall not be used). Newly purchased buses shall have set belts for all
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occupants and have air-conditioning installed.

SINO HYDRO will ensure that passengers will travel only in vehicles that are provided with passenger seats with
seat belts for each persons, buses without seat belts will not be used. Newly purchased buses will have seat
belts provided for all occupants and have air –conditioning installed.

Each driver will familiarize himself with the local traffic regulations and GI.6.030, Traffic and Vehicle
Safety
 Vehicle will not exceed as well as posted speed limit
 Driver will comply with all traffic signs. Comply in full to posted speed limits, STOP signs
and parking limitations as per GI. 6.030, Traffic and Vehicle Safety

All SINO HYDRO employees and its subcontractor employees will always obey the safety rules and
regulations per SA requirements. Failures to do so will result in strict disciplinary action being taken.

The towing of small equipment, such as compressors, welding machines, etc., is allowed but only after the
equipment is properly and safely connected to the tow vehicle (i.e. all safety pins, safety chains, shackles and
brake/indicator lights are in place). The towing speed of the vehicle will not exceed 40 kilometers per hour at any
time within Saudi Aramco facilities and project sites. For highway travel, such equipment will not be towed, but will
be carried in a flatbed truck, etc.
SINO HYDRO will comply with all pertinent requirements of the Saudi Arab Government traffic regulations for
transporting materials and supplies (As referred to G.I. 1183.215, Transporting Explosives in Company
Owned/Leased/Rented Motor Transport Vehicles, G.I. 6.030, Traffic and Vehicle Safety, and section I-13,
Transportation, of the Saudi Aramco Construction Safety Manual.

All drivers are expected to drive the vehicle in a defensive manner and maintain control of their vehicles at all time.
Each person driving a motor vehicle must possess and have on his person a valid Saudi Arab Government driver’s
license.

Saudi Aramco Traffic and Vehicle Safety Requirements will be followed on and off the project site. SINO HYDRO
will ensure that adequate transport buses and vehicles to and from the project site are provided throughout the
course of the job.
An emergency transport vehicle (ambulance) will be provided and kept readily available when 50 or more
employees are assigned on the project. SINO HYDRO & Subcontractors drivers are required to follow and observe
the following safe practices and responsibilities:
Personnel will ride on equipment only when manufacturer has provided designated seating. Ensure that his vehicle
is safe to operate. He is fully responsible and accountable for physical condition of the vehicle he must report any
damage, beyond normal wear and tear immediately.
The driver is responsible for transporting material properly and ensuring that a load does not exceed the
manufacturer’s design load capacity. All loads must be properly secured and tied down. Materials should not extend
over the sides of the truck. All buses, trucks and combinations of vehicles carrying of 1.5 tons or over, when
operated on public highways, will be equipped with emergency equipment such as first-aid box, fire extinguisher,
triangle etc.
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The driver is responsible for transporting materials properly and safely. When materials of a loose nature are loaded
cover the material to avoid it’s blowing on the road. Ensure that any defective tire is immediately replaced. Refuse to
transport any passenger who refuses to wear seat belts or operate a vehicle whose seating capacity is exceeded.

Motor vehicles and buses shall be in good working order. Documented inspections shall be performed for motor
vehicles and buses at least monthly. Motor vehicles and buses shall be maintained in accordance with the
manufacturer’s instructions. The SAPO reserves the right to require removal and replacement of any motor vehicle
or bus deemed unsafe or unfit for its intended purpose.

Contractor site management shall develop and implement a remote area travel program per GI 6.025 to control
travel and provide for any necessary search and rescue of their employees in remote areas.

For remote travel and oversize/heavy loads, the contractor shall implement a journey management program.

i. Vehicle Inspection Checklist

1. Vehicle number, company name, current inspection sticker and License plate must be in place.
2. All lights must be in working order.
3. All brakes must be in operable condition.
4. Tires should have no damage in thread and proper tire pressure is maintained.
5. Speedometer is to be in good working condition.
6. Make sure that the inside and outside mirrors are clean, adjusted, secured and undamaged.
7. Wearing of seat belts is mandatory and availability of reflective warning triangles is in each
vehicle as per CSM; Paragraph 13.2
8. Ensure that the headlights and tail lights are kept clean.
9. If the vehicle is fitted with a trailer, the coupling must be intact and working correctly.
10. The trailer should have safety coupling chains, rear brake light and turn signal light, tail light and
rear number plate.
11. Check that windshield wiper blades are good working condition.
12. Test the exhaust system.
13. Overall condition.

16 Traffic Plan

SINO HYDRO will comply with all relevant traffic safety requirements, such as GI 6.030 Traffic and Vehicle Safety in
the project site facility and the public roads. The responsibility of the driver is to obey all Saudi Government and
Saudi Aramco Traffic Regulations.

All traffic safety requirements described in this Loss Prevention Program will be followed. No vehicle will be placed
in service until it has been inspected by a mechanic and found to be in safe operating condition.
Use vehicles and equipment on and off the project area roads in a safe manner and under no circumstances
exceed the posted speed limits. Give due regard for weather, traffic, intersections, width and character of the
roadway, type of motor vehicle and any other existing conditions.
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Access roads will be kept free of any equipment, materials, or other obstructions at all time. Should a road closure
be necessary in carrying out the job, advance notification to SA Site Representative will be made and permission
obtained by the Project Manager prior to starting this work.

An escort vehicle will be provided for mobile cranes and other transport heavy equipment at all times. The escort
vehicle will travel ahead of the heavy equipment and will have its hazard signals flashing. The hoist block of a
mobile crane will be anchored when traveling.

All vehicles and equipment will be removed from site facility for smooth traffic flow at the end of each shift and
parked in the designated parking area.
Hydraulic crane booms will be boomed down at the end of shift and its hoist block will be anchored. Established
Roads and traffic routes for construction vehicles will be followed at all time. Taking short cuts will not be
allowed. Any excavation or obstruction of any kind likely to create a hazard to vehicular traffic at night will be
adequately lit and sign posted. (Reference GI 1021.000)
A flagman, equipped with a safety vest and a red flag, will be posted at the work site at the entrance barricade and
another flagman at the exit barricade. It will be the duty of the flagman to control the flow of traffic in a safe manner.
Both flagmen will be in sight of each other. If conditions do not permit this, then a third man will be positioned where
he can see and be seen by the other two men in order to signal them to start or stop traffic. Traffic control signals
will be in accordance with GI 1021.000.

At night, flagman will wear light-reflecting vests and gloves, and use reflective signs or flags. Flagman will be
stationed in an illuminated area. When hauling poles during the hours of darkness, illuminated warning devices will
be attached to the trailing end of the longest pole and haul truck brake light will not be obscured.

i. Towing Mobile Equipment

All mobile equipment to be towed on site must follow the established Roads and Traffic routes for construction
vehicles. All above points as stated in 6.1 to be note and followed on site. Pathways for workmen must be clearly
marked and distinct from vehicular travel routes on site.

ii. Traffic Requirements

SINO HYDRO & Subcontractors will comply with all relevant Traffic Safety requirements in the Saudi Aramco
Construction Safety Manual and the Govt. Traffic Regulation Hand Book.

iii. Parking Area

No vehicles or equipment will be allowed to park anywhere except in the designated parking area.
Parking of SINO HYDRO & Subcontractors and visitor vehicles will be closely monitored and verified whether it is
practiced in safe manner or not.

Parking areas will be kept free of any obstructions at all times. Each vehicle entering a plant will individually be
listed by vehicle number on a Hot Work Permit.

iv. Bus loading and unloading location


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To ensure an orderly entering and exiting of site personnel, loading / unloading points will be established and
identified.

v. Entering and Exiting Buses

Employees will enter and exit from buses only in the designated loading and unloading locations in an orderly
method. Running for vehicles buses or entering or exiting while a vehicle is in motion is not allowed. Enter and
exiting through back doors will not be allowed except, during an emergency. Buses must not be overloaded.

Any construction work which will affect vehicle or pedestrian traffic in any way will be done in accordance with the
Saudi Arab Government Ministry of Communication Manual on Uniform Traffic Control Devices and Saudi Aramco
G.I. 1021.000, Street and Road Closure: Excavations, Reinstatement and Traffic Controls.

vi. Desert Driving

Desert driving requires special skills. No vehicle is allowed to be taken into the desert unless the driver has received
specific training and the vehicle is suitable. Vehicles must not be taken into desert regions without appropriate
safety precautions including:

a) The vehicle must be suitable for desert driving (e.g. all-wheel drive, appropriate tires for soft sand that
are inflated to a suitable pressure, have roll protection for driver and all passengers, have appropriate
type of seat belts and neck/head restraints, and fitted with a non-conductive flexible flag pole to
improve visibility when traversing the crest of dunes).
b) The vehicle must be carrying sufficient water for all persons on-board.
c) The vehicle must be carrying a desert survival box containing all equipment necessary for desert
survival.
d) The driver must have special training for desert conditions.
e) The vehicle must be provided with communications systems and global satellite positioning systems.

Special desert training for drivers must include dealing safely with all foreseeable types of events such as:

a) Checking of equipment and vehicle for desert conditions prior to departure.


b) Desert hazards and how to avoid them.
c) Procedures for sandstorms
d) What to do when stuck in soft sand.
e) Getting out of 'blow-holes'
f) Vehicle overheating or breakdown
g) Becoming lost
h) Avoiding dehydration
i) Preventing the adverse effects of heat and sun.
j) Dangers of animals, especially camels

17.Construction Safety Guidelines


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a. Welding and Cutting Equipment

All welding and cutting equipment will comply with best industry standards, and be maintained in good condition.
All SINO HYDRO and Subcontractors welders or welding operators will be qualified and certified per Saudi Aramco
Engineering Procedures

Potential hazards of fire and explosion are inherent in welding and oxy-fuel welding and cutting operations. Proper
safety and operating procedures will minimize potential hazards.

a) Only qualified competent Saudi Aramco agency approved welders will be allowed to perform Electrical /
Oxygen and Fuel gas welding, burning and cutting works on the project.

b) Appropriate Personal Protective Equipment (PPE) such as face shields, goggles, helmets, leggings, screens,
personnel protective barriers and forced air ventilation will be provided where required. Wear an approved
respirator or provide some means of exhaust when working in an area subject to accumulation of fumes and
vapors.

c) Compressed gas cylinders will be capped at all times when not in use. At the close of the business day,
cylinders in use will have the gauges removed and caps put in place until their requirement for service the
following day.

d) Flash arrestor will be provided on all required units.

e) Cylinders when transported, will be secured, kept in an upright position and have their protective cap properly
in place.

f) Cylinder storage should be planned so that cylinders will be used in the order in which they are received from
the supplier. Empty and full cylinders must be stored separately with empty cylinders plainly marked as such, to
avoid confusion. Empty cylinders should be segregated according to the type of gas they have held.

g) Lifting or hoisting compressed gas cylinders will be done ONLY by means of properly constructed compressed
gas hoisting Cart. Use of standard Bottle Carts for hoisting or slings attached directly to the bottles is strictly
prohibited.

h) No welding or cutting operation will be conducted unless the area is cleared of an flammable or combustible
materials. Always check area around and below prior to commencing welding, cutting and burning operations.

i) When required, a trained fire watch will be provided and remained stationed at the hot work area to constantly
monitor hot work operations, stop work if required and ensure compliance with work permit requirements until
the job is completed. Fire watch will remain at the welding site for 30 min. after welding has stopped to insure
no fire ensues.

j) Cutting operations will be done in a manner such that, the torch flame will not be directed to oxy-acetylene gas
cylinders or to any flammable material or object that could be damaged or burned.

k) No welding or cutting operation will be conducted unless a 9 kg. capacity dry chemical portable fire extinguisher
is readily available in the immediate area.

l) All sewers drain within 75 feet of the hot work area, if any, will be covered prior to and during welding and or
cutting operations.
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m) Foreman and Supervisors will complete a post hot work inspection after all welding or cutting operations,
especially before leaving the area.

n) Welding leads and gas hoses will not be placed in aisles stairways or on landing where they can be the cause
of tripping hazards.

o) Never heat an object lying flat on a concrete floor. Be sure to provide air space between the material and the
floor, as concrete will explode under extreme heat.

p) All work will have a separate and adequate ground. Welding ground should be as close to the work as possible.
In addition, all welding equipment will be separately grounded.

q) When welding in an operating area, the area will be shielded with canvas/fire blanket to protect those around
you.

r) Never leave a welding rod in the electric holder when not in use.

s) Installation and repair of electrical welding machines are to be made only by authorized personnel.

t) Never strike an arc on a compressed gas cylinder.

When storing, using oxygen and compressed gas cylinder, the following rules will apply:
a) Compressed gas cylinder will be handled carefully, avoid jarring, bumping or dropping them. Always secure in
an up- right position to an adequate support.
b) Keep oil and grease away from oxygen and acetylene cylinders, regulators, hoses etc., Oil or grease combined
with oxygen will cause a violent explosion.

c) Never use a torch as a hammer to remove slag or scale.


d) Keep compressed gas cylinder and hoses clear of sparks and hot slag.

e) When lighting a torch, always open the fuel gas valve on the torch before opening the oxygen valve. Never use
cigarette lighter, matches, hot metal or cigarettes to light a torch. Use only an approved spark lighter.
f) Never take oxygen or gas cylinder into a confined space such as vessel, tank or any closed area subject to
accumulation of leaking gas. A leak could cause an explosion.

g) Before connecting regulators to cylinders, open cylinder valve slowly to blow out any foreign particles.

b. Tools & Portable Power Tools

Tools will be equipped with proper safeguards and used only in applications for which they were designed. Portable
power tools will be of the double insulated type or three-wire grounded type, and will not be rated or used at a
voltage exceeding 125 volts (see section II-10.3, Power Tools, General, of the SA Construction Safety Manual). All
electrical outlets servicing these power tools will be protected by Ground Fault Circuit Interrupters (GFCIs) which
meet Saudi Aramco standards. All tools (including portable power tools) will be free from any defect and maintained
in a good operating condition. Saudi Aramco reserves the right to reject, remove from site or destroy tools and
portable power tools found to be defective or of substandard quality. “Homemade”, including “Shop-made”, tools are
strictly prohibited.

SINO HYDRO will ensure the following safety measures as a minimum, for all jobs where hand tools and portable
power tools are used. Tools do not cause injury. It is people using the wrong tool for a job, using tools in poor
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condition, using tools the wrong way, or failing to store and maintain tools properly that provides the dangerous
element for accidents with tools.

Following these common sense and safety rules, your job with tools will be safer.

i. Hand Tools

The misuse of common hand tools is a major source of injury to the workers. In many instances, injury
results because it is assumed that “anybody knows how to use” common hand tools. Observations of the
records of injuries show that this is not the case.

As supervisor, you should study and train new employees and re-train old employees on correct
procedures for using tools and advise them on the hazards of the job and insist on their using the safest
equipment for each task. All tools will be inspected prior to use on a daily basis.
a) All edge cutting tools should be used in such a way that, if a slip occurs, the direction of force will be
away from the body.
b) Hand tools will be regularly cleaned and, where necessary, slightly oiled to prevent corrosion.
c) Non-conductive and properly insulated hand tools will be used in areas where activities are exposed to
electrical risks.
d) Appropriate hand tools will be used depending upon the nature of work, as determined by SINO
HYDRO & Subcontractors foreman or supervisor.
e) All applicable requirements of the Saudi Aramco Construction Safety Manual on Hand Tools and
Power Tools will be adhered to on the project.
f) Home-made” or cannibalized hand tools are prohibited.

ii. Power Tools

Portable power tools are divided into four primary groups according to the power sources; Electric,
Pneumatic, Internal combustion, and cartridge (powder actuated).

The tools are used exclusively for penetration work and cutting. A portable power tool presents similar
hazards as a stationary machine of the same kind. Typical injuries caused by portable power tools are
burns, shock, particle in the eyes, fires, falls, explosion of gases, and falling tools.

The extreme mobility of power driven tools can easily come in contact with the operator’s body. At the
same time, it is difficult to guard such equipment completely.

All companies and manufacturers of portable power tools attach to each tool, a set of safety rules for
operating the equipment safely. It is every individual’s responsibility to read the manufacturer’s instruction
before operating any power tools. This data to be prominently displayed either on a name plate of the
power tools or kept in a file for power tools.

All portable power tools used on site will be of good quality, free from any defects, all power tools will be
double insulated or used in conjunction with a Ground Fault Circuit interrupter (GFCI). Power tools will not
exceed 125volts and conform to standard lay down in the Aramco Construction Safety Manual Section 11,
Chapter 10.3. Handheld power tools having the capability of being locked in the “ON” position must have
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this ability neutralized. Lock-on buttons may be removed or the tool may be re-wired by a competent
electrician.

a) A periodic inspection of all power tools will be conducted by an Electrical Supervisor to ensure proper
maintenance.

b) Rotating tools such as grinders will be switched off and held until rotation has completely stopped
before they are set down. All portable power tools will be equipped with properly functioning "dead
man" switch.
c) Only competent persons will be allowed to operate portable power tools.
d) Frayed cords or damage plugs will be promptly removed from use and replaced.

e) ONLY the designated competent maintenance personnel will repair defective power tools.

f) No grinder will be used without a guard properly in place. A grinder without a guard will be immediately
removed from the site. All grinders will be marked with the designated maximum running speed and
must be ensured that the maximum speed of the spindle does not at any time exceed the maximum
speed marked on the grinding disc or wheel.

g) Electrical hand tools, power cords and outlets must be kept dry and will not be used unless protected
with GFCI.

h) Extension cords will be of three-wire conductor type and will be kept as short as possible. Cords which
are subject to physical damage such as when laid across roads and access ways, will be appropriately
protected or where possible, rerouted.
i) Use both hands, have good footing and be comfortable. Do not try to operate power tools while in a
bind, be ready to release the power switch or trigger.

j) Keep all loose fitting clothing as well as hair clear of rotating parts on tools and equipment’s.

k) Use proper eye/ face protection, inform people around you to protect themselves from possible flying
objects.

l) Keep tools in peak condition. Don’t force the tools or use “cheaters” to increase working

m) Limit beyond the capacity of the tools. Don’t abuse tools; use them properly.

iii. Pneumatic Tools

Only trained personnel will be allowed to operate pneumatic tools such as an impact wrench, jack hammer,
chipping hammer, etc. The tool is fitted into the gun and receives its impact from a rapidly moving
reciprocating piston driven by compressed air at about 90 psi pressure.

Handling of heavy jackhammers causes fatigue and strain. Two chippers should work away from each
other, that is, back to back, to prevent face cuts from flying chips. Workers should not point a pneumatic
hammer at anyone, nor should they stand in front of operators handling pneumatic hammers.

Many accidents are caused, because the operator may lose balance and fall when operating the
jackhammer. Follow the Safety precautions prior to use.

a) Those connections will be made by a proper hose coupler and additionally secured by safety wire.
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b) Pneumatic tools when used at elevated locations will be tied off with a string against a stable structure
or support to hold the tools in the event of accidental fall or loss of control of the operator.

c) The operator will ensure a firm grip and control of pneumatic tools during the operation.

d) Hearing protection (ear plugs) will be worn by the operator and affected personnel where the use of
pneumatic tools creates a high noise condition.

iv. Inspection of Tools

All hand tools, power tools and pneumatic tools will be inspected before and after use and before storage.
Any defective tool will be immediately withdrawn from use, marked "DO NOT USE" and returned to store
room for necessary repair or disposal. SINO HYDRO store keeper will check every returned tool and
ensure that defective ones are plainly identified and isolated from the others. He will also ensure that
complete records of tools issued, repaired or disposed of is available for inspection.

The monthly safety inspection color code to be implemented by a competent person as per applicable tools
and equipment’s will be referenced on the following.

MONTHLY SAFETY INSPECTION COLOR CODE

GREEN RED BLUE YELLOW


JANUARY FEBRUARY MARCH APRIL
MAY JUNE JULY AUGUST
SEPTEMBER OCTOBER NOVEMBER DECEMBER

b. Ladders

SINO HYDRO will ensure that only metal, fiberglass, or timber ladders meeting Saudi Aramco standards are provided and
used for ingress to and egress from work places, where other means of ingress and egress are not available. (See section II-
9, “Elevated Work Areas, Ladders and Scaffolds,” of the Saudi Aramco Construction Safety Manual and the Saudi Aramco
Scaffold Safety Handbook).

SINO HYDRO will ensure that each supervisor is responsible for ensuring that every man working under his direction or
control has a safe working place and a safe means of getting to and from every working place. Where work cannot safely be
done on the ground or from part of building or permanent structure, scaffolding, ladder, or other means of support will be
provided and properly maintained.

Falls from ladders are caused by improper use or a defect in the ladder’s structure. Falls from ladders can be eliminated by
the following rules and requirements, SINO HYDRO will ensure that the following safety measures are observed.

i. Ladders and Step Ladders

The safety of ladder depends on four important factors, that is, selection, condition, position, and use.
Ladders will comply with referenced Saudi Aramco requirements and all other Construction Safety Manual
requirements.
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Job made ladders will be constructed to conform exactly to Aramco standards. Job made ladders brought
on site will be inspected before use by the SINO HYDRO competent person/Safety Supervisor to ensure
its conformance to Saudi Aramco Construction Safety Manual.
All straight ladders will be tied off at top and bottom.

ii. Selection

All ladders must be of proper length for the job to be done. If it is to be used for access to a working place,
it will rise to a height 3’ feet above landing place.

Metal ladder, or ladders with metal reinforced side rails, and ladders which are wet will not be used near
electrical equipment

iii. Condition

Each Ladder will be examined before use, those with split or broken side rails, missing, broken, loose,
decayed or damaged runs or cleats will be tagged and removed from service.

iv. Position

Side rails of a ladder will be equally supported on a firm level surface, Box, blocks, barrels, etc. will not be
used as a means of support. Whenever possible, ladders will be set at an angle of 75 degree to horizontal
ground (i.e., one foot out to four feet up).

Both side rails of a ladder will be evenly supported at the upper resting place. Side rails must be securely
tied off to prevent movement. Where secure fixing is impracticable, other measures must be taken to
prevent movement by securing at the base, using side guys, or stationing a man at the base.

Where there is a possibility of a ladder being struck by moving vehicle or equipment, a stand by man
should be placed on guard or space at the base should be securely fenced off. If you erect a ladder
close to a door way, the door should either be locked or kept in an open position with a man on
guard or properly barricaded.

Where ladders have to be suspended, both side rails will be lashed top and bottom so as to provide equal
support. Where long ladders are used, they will also be lashed at the center to prevent lateral movement.

v. Use

Where an extension ladder is fully extended, the minimum overlap depends on the extension ladder length,
and overlap should be as follows:
a) 9.75 to 10.97 meters = 1.22 meters overlap
b) 10.97 to 14.63 meters = 1.52-meter overlap
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c) Splicing or lashing ladder together will not be permitted.

Before mounting a ladder, personnel will check their shoes for freedom from grease, oil or mud.

If a Ladder is to provide the only means of egress or access from a working area for 25 or more
employees, or if simultaneous two –way traffic is expected, a double cleat ladder will be installed.
Single cleat ladder will not exceed 4.5 meters (15 feet) in length between supports (base and top landing).

Ladders will be properly secured.

Inclined ladders will be positioned such that it makes an angle of approximately 1:4 of the working length of
the ladder with the horizontal.

All ladders (vertical or inclined ladders) will extend at Site 36 inches above the stepping off point or landing.

Spliced ladders are prohibited.

Ladder landings will be provided at Site every nine (9) meters (30 feet) of height and equipped with
complete guard rails and toe boards. There will be no continuous length of ladder in excess of 30 feet
without a landing.

Access ladders will not be obstructed at any time and will be kept free of any tripping hazards.

Ladders with any sign of defect will be immediately marked and disposed of or removed from the work site.

vi. Electrical Installation & Equipment

All material and equipment used in temporary electrical installations will meet Saudi Aramco standards, including
SA Construction Safety Manual (Section IV-1, Electricity), SINO HYDRO will ensure that all 125-volt, single phase
15 and 20 ampere receptacle outlets, which are not part of the permanent wiring of any building or structure will
have Ground Fault Circuit Interrupters (GFCIs) for personal protection.

Every piece of electrical equipment is a potential source of electric shock. Even through an electric shock is too
small to cause injury it may trigger an involuntary reaction that results in physical injury; for example, after touching
a live wire, a person may lose his balance and fall off a ladder or scaffolding.

Obviously, design, layout, installation, and preventive maintenance programs can minimize such incidents on live or
‘hot’ electrical equipment. An effective electrical safety policy coupled with an employee training and hazard
awareness program can further prevent electrical shocks.

To minimize electrical related injuries, it is important to follow basic safety precautions to avoid such an accident. All
temporary electrical installations and equipment on the project will conform to Saudi Aramco CSM and National
Electrical Code (NEC).
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Voltage specifications for the job will be 110/220 volts will be considered for construction tools. Extension cords will
be kept clear of walkways, water pools, and other locations where they may be exposed to damage, create trip
hazards, or set up other hazardous conditions. Color tagging, following inspection by a qualified electrician, of hand-
held power tools, GFCI units, all electrical equipment/boards, outlets, extension cords, table saws, appliances, and
etc. is required monthly. It is understood a color scheme has been provided and this requirement is subject to
change.

vii. Minimum safety measures that SINO HYDRO will ensure on the project include but not limited to the following:

- Power sources and portable electric power tools shall be of a single voltage (220 V nominal) within a
single job site or operating area. Portable electric power tools shall match the supplied power source
voltage.
- Portable electric power tools shall be certified by an independent testing and certification service such
as Underwriters’ Laboratories (UL), Factory Mutual (FM) or KEMA-KEUR (or equivalent* as specified
in writing by the SA Loss Prevention Department) and shall bear the appropriate certifying agency
mark. See Figure 11.2.

* Note: CE marking is not equivalent to an independent certification by a recognized body. CE marking


(Conformity European) indicates only the manufacturer’s declaration of conforming to the legal
requirements to achieve CE marking.

a) Distribution of electrical power on construction site is different from permanent installation. Distribution
boards and supply cable must be properly installed and protected from accidental damage.

b) All materials used will be of an approved type and in good condition.

c) All portable electric tools must be well maintained and provided 3 core grounded cable and proper
plugs. Approved double insulated or all insulated tools may be used without a ground wire. Double
insulation does not protect against defects in the cords, plug, and receptacle. Continuous inspection
and maintenance are required.

d) When cords are not in use, they should be disconnected and neatly stored. Cords should be stored in
a dry room they should not be exposed to excessively cold or hot temperatures.

e) A visual electrical inspection should be made of the extension cord each time it is used. Cords with
cracked or worn insulation or damaged ends should be removed from service immediately. Cords with
the grounding prong missing or cut off must also be removed from service.

f) All connections will be made with approved and proper connectors. When cords must cross
passageway, whether vehicular or personnel, cords should be protected and identified with
appropriate warning. Cords should be used in this manner only for temporary or emergency use.
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g) Once every month, the Safety Supervisor and Equipment Foreman will inspect equipment and tools. It
removes damaged tools, and from the site for repair or scrap.

h) Once every week the Electrical Supervisor will check that all electrical equipment is adequately
grounded.

i) All maintenance work identified from the electrical inspections will be rectified by an adequately trained
electrician and supervised by the Electrical supervisor.
j) Ground Fault Circuit Interrupter (GFCI) will be used on all electrical circuits including portable power
electrical supplies.

k) Only qualified electricians will be allowed to perform repair or carry out maintenance of electrical tools
and equipment. When performing maintenance on electrical system, lock–out and tag system must be
used.

l) Keep adequate clearance between electrical line and object being moved or handled.

m) Machinery guarding is to protect against electric shock and to prevent body contact with a grounded
surface.

viii. Grounding for protection of workers

a) Grounding cables will be connected to the ground first, and then the equipment. Grounding cables will
be installed and removed using hot sticks or insulated gloves.
b) Grounding cable will first be disconnected from the line or equipment and then be disconnected from
ground.

c) Grounding cable will be at, or as close as practicable to, the work locations.

d) Grounding cable and clamps will be capable of conducting the anticipated fault current and will have a
minimum size of No.2 AWG standard copper.

ix. Scaffolding

SINO HYDRO will ensure that all scaffolding work and materials are in full compliance with the requirements of GI-
8.00 - Safety Requirements for Scaffolds, and the Saudi Aramco Scaffold Safety Handbook.

a) Scaffold jacks for leveling will be used.

b) The height of rolling scaffold will not exceed four (4) times the minimum base width (which will never
be less than 4 ft.) Unless provided with adequate directional outriggers or lateral bracing.

c) Suitable fall protection will be used whenever a worker is exposed to the hazard of falling more than
two (1.8) meters. This fall protection may be via the use of guardrails (perimeter protection) that will
prevent falling or via safety belts/harnesses fixed with lanyards to secure structures or lifelines.

The following guidelines will be adhered to:

a) Bending and leaning out from areas which are fall protected is prohibited.
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b) Tools and equipment used when working at heights will be secured by some means to prevent them
from falling.
c) The use of wrist straps with hand tools is a means of suitable tool fall prevention.
d) Drop mats should also be used to prevent small items falling through grid mesh. Tools and equipment
should be returned to ground level as soon as work is completed or interrupted.
e) The protection provided will ensure that the worker cannot fall more than 1.5 meters.
f) The areas below overhead work will be roped off to protect workers on the work-site.
g) Signs reading “DANGER MAN OVERHEAD” (or equivalent) will be conspicuously posted in both in
Arabic and English.
h) If conditions justify a watchman, he will be stationed to warn persons in the vicinity.
i) Work permit from the client is required for works at height.

x. Scaffolds & Platforms

The contractor will ensure that scaffolding works are being carried out by suitably qualified personnel for all
activities like storage, erection, modification and dismantling of scaffolding.
Site Manager and the Scaffolding Supervisor must give clearance of the scaffolding prior to its use. Site
Manager will ensure that the Scaffolding Supervisor inspects the scaffolding material frequently and that
there is inspection and release before any use.

The scaffolding material will be stored to avoid any damage. Areas where scaffolding work is carried out
will be clearly marked by warning signs and/or cordons). For Scaffolding work in hazardous areas like
confined space, explosive zone, etc. a special working permit is required.
Site Manager along with the Scaffolding Supervisor will inspect the scaffold regularly on weekly basis
Mobile scaffoldings may only be mounted along the inside. No-one should be on the scaffolding while it is
being moved. Scaffolding / Platform must be capable of supporting four times the maximum intended load.

Scaffolding / Platform will not be altered or moved while it is in use, If higher than 3m, use guardrails, mid
rails and toe boards Use wire mesh between the toe board and guardrail if people work or pass
underneath High platforms / scaffolds should be equipped with an access ladder or equivalent.

xi. Cranes and Rigging Equipment

SINO HYDRO will ensure that all lifting devices and every part thereof, including all equipment used for anchoring
or fixing such devices, will be in good mechanical operating condition, free from any defect, and constructed of
materials with a specified strength suitable for the intended use.
SINO HYDRO will also ensure that such lifting devices are properly inspected, maintained, and affixed with Saudi
Aramco certification stickers. All chains, hooks, slings, shackles and other equipment on a lifting device used for
raising or lowering will be of a Saudi Aramco approved type and maintained in good condition.
All cranes and elevating/lifting equipment will be inspected and certified by Saudi Aramco before being permitted to
operate on Saudi Aramco projects (see G.I. 7.030, Inspection and Testing Requirements of Elevating/Lifting
Equipment). All mobile heavy equipment and crane operators will possess a valid Kingdom of Saudi Arabia specific
heavy equipment operator's license and be certified by Saudi Aramco to operate such equipment (see G.I. 7.025,
Mobile Heavy Equipment Operator Testing and Certification).

Riggers that are certified by Saudi Aramco will be provided for all lifts (see G.I. 7.028, Crane Lifts: Types and
Procedures).
Any tow of moving equipment is hazardous unless it is used properly. When working with such equipment, safe
working methods and alertness to hazards are your best protection from accidents. Consider that all mobile
equipment is extremely dangerous, respect and know how to work with mobile equipment.
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xii. Cranes

A Competent person is a person who, by possession of a recognized pertinent degree or certificate of


professional standing, or who by extensive knowledge, training and experience has successfully
demonstrated the ability to solve or resolve problems relating to safe crane operators and procedures
(rigger technician, crane and rigger specialist, etc.) will supervise all the crane operations. Ref. G.I 7.028
20.1.1 all critical lifts as defined in Saudi Arabian Oil Company General Instruction 7.028 will have a proper
lift plan prepared and submitted for approval. This plan must provide the following information:
a) Crane radius
b) Boom length
c) Safe working limits of the crane (as per the load chart)
d) Weight of the load
e) Ground and site condition
f) Placement of the Crane
g) Swing and tail clearance
h) Necessary communication to be used
i) Explanation of hand signals
j) Rigging hardware
k) Area of crane operation
l) Operating clearance
m) Rigging sketch for critical or hazardous lifts
n) Rated capacity of rigging components
o) Load calculation
p) Load moment indicator
q) Wind speed
r) The outrigger must fully extend prior to the lift. The rubber tires must be off the ground.

Only competent Crane operators with valid SAG Heavy Equipment license and Saudi Aramco Crane
Operator Certificate will be allowed to operator cranes on the project. The designated operator having
Saudi Aramco Crane Operator certificate and SAG license will operate only the specific equipment
identified on his certificate.

Cranes will be arranged for a periodic inspection and certified as per procedure. No crane without a valid
Saudi Aramco Current Approved inspection sticker will be operated at any time on the project.

Cranes must be equipped with safe load indicators. No riders are allowed on any moving crane, unless
seats are provided by the manufacturer and instructions are followed.

Do not travel with a suspended load from a crane unless load is secured to prevent any swinging. Only
tracked crane may travel with a load under the hook in reference with G.I. 7.028.

Never operate equipment closer than 20 feet to a power line of 250,000 volts. Voltage greater than
250,000 volts requires a distance of 25 feet. Only an appointed signalman may give signals to the
operator, except for an emergency stop signal. Stay clear of moving equipment whenever there is danger
from swinging boom, crane cabin, or suspended loads etc.

xiii. Crane and Lifting Operations

All mobile cranes will be fitted with the following safety items:
a) Fire Extinguishers
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b) Seat belts
c) Back-up alarm and spark arrestor.

If the crane operation includes lifting near energized power-lines, it will be considered a
critical lift and requires an approved Critical Lift Plan as per GI 7.028. The Critical Lift Plan
will be prepared by a Rigger-I or rigging competent person with PDD participation and co-
signed by the facility proponent department and PDD

Shall verify existing facilities and equipment, if there is a potential chance of damage than lifting shall
perform under approved critical lift plant

A critical lift plan shall be prepared by SA certified Rigger –I and approved by SAPMT prior to perform
any critical lift per SA critical lift conditions.

Aircraft warning lights, working 24 hours a day, will be permanently attached to the boom tip of all cranes
exceeding 95 meters (311 feet) in height.
Note 1: Currently, all cranes working in plants and other hydrocarbon areas will be equipped with Load
Moment Indicators (LMIs).

Note 2: All mobile cranes (Company owned and SINO HYDRO cranes) working for Saudi Aramco will be
equipped with an anti-two block device or a two block damage prevention feature for all points of two
blocking (i.e. jibs, extensions, etc.).

LIFTING OPERATION

Rigging will be per GI 7.024, GI 7.027, GI 7.028, GI 7.029 and IPT’s Crane and Rigging Handbook.

All riggers will be certified by SA per GI 7.024 and/or GI 7.028, as applicable. Only SA-certified riggers
will rig loads.

Slings will be in accordance with GI 7.029 and ASME B30.9 or equivalent.

Other rigging hardware will be in accordance with GI 7.029 and ASME B30.20 or equivalent. Slings and
other rigging hardware will have a minimum design safety factor of 5.

The manufacturer’s safe working load (SWL) and serial number will be clearly marked on each sling.
Riggers will not use a sling unless the SWL is clearly visible.

Slings will have a durable identification tag or ferrule permanently affixed that contains the identification
information required by GI 7.029 for that specific type of sling. Identification information will be
maintained by the SA proponent organization (SAPO) or SINO HYDRO in legible condition during the
life of the sling.

Fasteners or other rigging hardware manufactured in-house from bolts, rods, pins, hooks, etc., will not
be used.
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SINO HYDRO will maintain a jobsite log of slings containing the following information: sling ID number,
sling description, date placed in service, safe working load as stated in proof load certificate and full
details of periodic inspections.

Slings will not be modified, repaired, shortened or lengthened.

Defective or damaged slings and other rigging hardware, or slings and other rigging hardware not
complying with SA requirements, will be recorded in the Sling Inspection Log and immediately removed
from the job site and destroyed.

Working conditions that may affect slings and other rigging hardware will be evaluated, with special
attention to temperatures, chemicals, abrasions, etc.

Slings or other rigging hardware in contact with sharp corners will be padded to prevent damage to the
sling, other rigging hardware or the load being lifted.

Slings will be rigged to provide the best load control.

The force on each sling during a lift will be less than the sling manufacturer’s rated SWL. The lift
capacity and force calculated for each sling will be reduced as required for the lifting angle of the slings.

The recommended safe lifting angle for slings is 60 degrees above the horizontal. Sling angles less
than 30 degrees above the horizontal will not be used.

Other rigging hardware (e.g., shackles, eyebolts, hooks, rings, links, coupling pins) will be selected to
provide capacities equal to or greater than the SWL of the sling.

Rigging from process piping is prohibited. Loads will be rigged from load-bearing structural members
only after prior approval is obtained from the SAPO.

Only Certified Riggers will perform critical rigging operations on the project. Only qualified personnel will
be allowed to be involved in lifting operations. No crane work or lifting activities will be started unless a
signed work permit is available in the work area.

xiv. Rigging Equipment

SINO HYDRO will comply with all applicable requirements of use handling and maintenance of rigging
equipment on the project, as per Saudi Aramco CSM and G.I. 7.028.

SINO HYDRO will ensure the following requirements are observed.

a) No slings and lifting gear without plainly marked Safe Working Load (SWL) will be used. Any sling,
shackles and similar lifting equipment without this requirement will be removed from the site.
b) All slings, shackles, come-a-longs, chain falls, and similar lifting equipment will be accompanied with
Load test Certificates from the manufacturer upon delivery on site.
c) The safe working load and the serial number will be clearly marked on the sling and the lifting gear,
either by tagging, stamping, engraving, or embossing. Riggers will not use lifting gear unless the safe
working load is clearly visible.
d) Wire rope is the most common type of sling in use on construction sites. It is essential that each wire
rope sling is properly constructed and used. All wire rope slings will be manufactured, inspected, and
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load tested by a recognized manufacturer. Only wire rope slings with Flemish steel ferrule will be
allowed on site. Slings with aluminum ferrules will not be used.
e) Slings will be stored in a dry location and protected from direct heat of the sun.
f) Before storage, wire rope slings will be cleaned, lightly lubricated and inspected (maintain the sling
inspection log, see attached log in the manual).
g) Slings will be stored off the ground and will not be left unattended in the work area.
h) Hooks with damaged safety latches will not be used. The hook will be removed from service if there
are visible cracks, twisted 10 degrees out of place or if there is a 15-degree throat opening.
i) SINO HYDRO Representative will maintain an updated Sling inspection Log and other rigging
hardware using Saudi Aramco Site approved format. The completed Sling Inspection Log will be
available at all times and presented when requested by Saudi Aramco’s PMT, Crane Inspection
personnel and Loss Prevention.
xv. Inspection and Maintenance

Damage slings will be totally destroyed if there is evidence of:


a) Kinking, crushing or other damage that results in detrimental distortion of the rope structure.
b) Ten (10) random broken wires in one lay
c) Five (5) broken wires in one strand of a rope lay
d) One (1) broken wires at the fitting
e) Cracked, deformed, or worn end attachments
f) Evidence of heat damage or damage from electrical arcing or welding arcs.
g) Severe localized abrasion or scraping
Daily crane safety inspections
a) Crane Inspections
b) Sling Inspections

xvi. Mechanical Equipment

SINO HYDRO will ensure that all mechanical equipment provided is maintained in good condition. All moving parts
of any equipment will be securely guarded to prevent access to these parts by persons working on or passing
through the work Site. (Also see section III - Mechanical Equipment of the Saudi Aramco Construction Safety
Manual)

Human & equipment interface:


COMPNAY implement the human machine interface program to protect the personal working with and around
equipment’s by providing as follows:
 Vehicle backup alarms.
 Pedestrian and vehicle only zones.
 High-visibility clothing.
 Identifying low-visibility areas.
 Use of spotters.
 Proximity detectors.
 Blind spot cameras.
 Operators shall ensure the work area is clear prior to operating mechanical and heavy equipment.
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 When an operator cannot see the entire area around the equipment, attendants/ spotters wearing high-
visibility (e.g., reflective) fluorescent vests shall direct and assist the operator.
 Reverse/backup alarms shall be audible at a level at least10 dB above
 Ambient noise on all heavy equipment.
 Preventive maintenance schedules shall be established and strictly followed for each piece of equipment.
 During maintenance or repair work, operators shall dismount from equipment unless otherwise instructed,
and the immediate area around the equipment shall be cleared of unauthorized personnel.
 Repairs, adjustments, or replacement of parts shall not be permitted on operating equipment. Equipment
shall be stopped and deactivated prior to performing repairs.
 Heavy equipment tires shall be deflated before repairing them. They shall be inflated inside a strong
restraining device (e.g., a tire cage) by increasing the tire pressure gradually.
 Equipment operators shall have 360-degree visibility when operating equipment (e.g., curtains/cardboard
shall not obstruct the operator’s view).
 Cabs shall be kept clean and clear of items such as rubbish and loose tools.
 Windows shall be kept clean at all times and shall be replaced if the glass becomes pitted, cracked, or
broken.
Before any machinery or mechanized equipment is placed in use, it will be inspected and tested by a competent
person and certified to be in safe operating condition as per Saudi Aramco requirements.

All applicable requirements of Saudi Aramco Construction Safety Manual on Mechanical Equipment will be followed.
Only personnel in a possession of valid SAG license and Saudi Aramco valid heavy equipment operator certificate
for certain heavy equipment will be allowed to operate that particular equipment.
Examples are as follows:
a) Crane
b) Forklift
c) Wheel Loader (Bobcats are mini wheel loaders)
d) Backhoe
e) Bulldozer
f) Trax-cavator
g) Tractor scraper
h) Grader
i) Side boom Pipe layer

A Hot work permit will first be obtained before any mechanical equipment is brought into or used in a restricted area.
Competent mechanic on the project will regularly carry out preventive maintenance to ensure safe operating
conditions. Operator will check at the start of work shift the oil, fuel, water, hydraulic levels and gauges of his
equipment and ensure that they are properly operating.
Before any repair takes place, the equipment will be stopped and deactivated so that it cannot be intentionally or
unintentionally started. Equipment will be fully lowered or blocked when being repaired or when not in use. All
controls will be in a neutral position with the engines stopped and brakes set, unless work being performed on the
machine requires otherwise.
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Cabs fitted to the equipment will be free of any sight obstructions. Where required, a bandsmen or a spotter will be
provided to assist and direct the operator of mobile equipment such as cranes, backhoes and loaders, etc.

All belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains, or other reciprocating, rotating or
moving parts of equipment will be guarded when exposed to contact by persons or otherwise might create a hazard.
No riders are allowed on any moving construction equipment, unless seats are provided by the manufacturer and
instructions are followed. All mechanical equipment will be provided with one 10 Kg. Dry Chemical portable fire
extinguisher with current inspection sticker at site.
Shut down the engine during refueling operations and insures the vehicle is properly grounded. The Mechanic
Supervisor will be responsible for SINO HYDRO’s Preventive Maintenance Program for inspection of equipment.

The following stickers or tags will be used to identify equipment once inspected.

a) Each monthly Inspection Color Code is considering as ACCEPTABLE (See Section 15.2.17 Monthly
Inspection Color Code System)
b) Red Color sprays for “REJECTED”.

xvii. Civil Works

Civil Sub-contractor will ensure that all the civil works done at the site are carried out while ensuring all necessary
safety measures.

Following stipulates some of the basic rules in this regards.


a) All equipment and materials used in concrete construction and masonry work will meet the applicable
requirements for design, construction, inspection, testing, maintenance, and operations.
b) Employees working more than 2 meters or above any adjacent working surfaces, placing and tying
reinforcing steel in walls, piers, columns, etc., will be provided with proper work platforms with a guardrail
system.
c) When work is to be accomplished outside a work platform, a safety harness will be worn that is securely
fixed to a drop line or anchor.
d) Employees will not be permitted to work above vertically protruding reinforcing steel unless it has been
bent over or capped.
e) Reinforcing steel for walls, piers, columns, and similar vertical form work structures will be guyed and
supported to prevent collapse and to guard against possible wind pressures.
f) Wire mesh rolls will be secured at each end to prevent dangerous recoiling action.
g) Concrete mixers and pumps used at the site will be suitable, appropriate and in good condition having the
required safety devices installed.
h) Concrete pumps or similar systems using discharge pipes will be provided with pipe supports designed for
100 percent overload. Compressed air hose in such systems will be provided with positive fail-safe joint
connectors to prevent separation of sections when pressurized.
i) Riding of concrete buckets for any purpose will be prohibited, and vibrator crews will be kept out from
under concrete buckets suspended from cranes or cable ways.
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j) When discharging on a slope, the wheels of ready-mix trucks will be blocked and the brakes set to prevent
movement.
k) Workmen involved in concreting will be required to wear appropriate personal protective equipment.
l) When temporary storage of reinforcing rods, material, or equipment on top of form work becomes
necessary, these areas will be strengthened, shored to meet the intended loads.
m) The sills for shoring will be sound, rigid, and capable of carrying the maximum intended load.
n) All shoring equipment will be inspected prior to erection. Any equipment found to be damaged will not be
used for shoring.
o) Erected shoring equipment will be inspected immediately prior to and immediately after the placement of
concrete. Any shoring equipment that is found to be damaged or weakened will be immediately reinforced
or re-shored.
p) Re-shoring will be provided when necessary to safely support slabs and beams after stripping, or where
such members are subjected to superimposed loads due to construction work done.
q) Form work and shoring will be designed, erected, supported, braced, and maintained so that it will safely
support all vertical and lateral loads that may be imposed upon it during placement of concrete.
r) Personnel will not be allowed under or in close proximity of the form work during pour operations.
s) Personnel not engaged in the pour operation will stay clear of the pour area.
t) Stripped forms and shoring will be removed and stockpiled promptly after stripping, in all areas in which
persons are required to work or pass. Protruding nails, wire ties, and other form accessories not necessary
to subsequent work will be pulled, cut, or other means taken to eliminate the hazard.
u) Imposition of any construction loads on the partially completed structure will not be permitted unless such
loading has been considered in the design and approved by the engineer-architect.
v) The steel rods or pipe on which the jacks climb or by which the forms are lifted will be specifically designed
for the purpose. Such rods will be adequately braced where not encased in concrete.
w) Jacks and vertical supports will be positioned in such a manner that the vertical loads are distributed
equally and do not exceed the capacity of the jacks.
x) Lifting will proceed steadily and uniformly and will not exceed the predetermined safe rate of lift or concrete
cure.
y) Lateral and diagonal bracing of the forms will be provided to prevent excessive distortion of the structure
during the jacking operation.
z) During jacking operations, the form structure will be maintained in line and plumb.

xviii. Excavation & Trenching

Any man made cavity or depression in the earth's surface, including its sides, walls, or faces, formed by
earth removal and producing unsupported earth conditions by reason of the excavation.

xix. Trench Excavation

A narrow excavation made below the surface of the ground. In general, the depth is greater than the width,
but the width of a trench is not greater than 4.5 meters (15 feet).

xx. Protective Systems

Methods used to protect employees from cave-ins, from materials that could fall or roll into the excavation
onto the workers or from collapse of adjacent structures. Protective systems include supports, sloping and
benching, shields and other means to protect workers.

xxi. Shoring
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Hydraulic, timber or mechanical systems that support the sides of an excavation, designed to prevent
cave-ins.

xxii. Sloping

A method of excavating in which the sides of an excavation are laid back to a safe angle to prevent cave-
ins. (The safe angle required varies with different types of soil, exposure to the elements and
superimposed loads. There is no single angle of repose. Soil classification must be identified to select safe
sloping and benching methods.)
Before work starts:
a) The following factors will be considered in order to begin excavation work with minimum risk to men
and equipment, and to enable the work to proceed without interruption.

b) Size and purpose of the excavation. Confined space entry permit required if the excavation is more
than 4 ft. deep. A Standby man is required.

c) Nature and composition of the ground. Sources of soil vibration (machinery, traffic, etc.).
d) Adjacent roads and footpaths.

e) Stability of adjacent structures. Daily inspections are required for all excavations and fill up the
excavation check list form.

f) Position of underground obstructions such as pipes, electric cables and other utilities, through As-built
drawings.
g) In restricted area, any excavation will require that, excavation Plans be submitted to Saudi Aramco
Site Representative. Under no circumstances may SINO HYDRO start any excavation without first
obtaining a signed work permit from the proper authority.

h) Determine if flashing lights are required.

xxiii. Inspection and Testing

When persons are in or around any excavations or the adjacent area, the protective system will be
inspected daily, as required throughout the work shift and after rainstorms or other hazard-increasing
occurrences by a competent person.

If evidence of a situation which could result in possible cave-ins, slides, hazardous atmospheres, or other
hazardous condition is identified, exposed workers will be removed from the hazard and all work in the
excavation stopped until all necessary safety precautions have been implemented.

In locations where oxygen deficiency or gaseous conditions are known or suspected, air in the excavation
will be tested prior to start the work and occasionally throughout the work period.

Under any circumstances, particularly when hot work is involved, the excavation area will be gas tested,
and periodic gas tests will be required. Excavations more than 20 feet deep will be reviewed by SA Loss
Prevention Department.

xxiv. Abrasive Blasting & Painting/ Coating

SINO HYDRO will comply with Saudi Aramco requirements on abrasive blasting and painting/coating
contained in G.I. 6.021, Safety Requirements for Abrasive Blast Cleaning; and Section II - 11, Paints and
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Coatings, of the Saudi Aramco Construction Safety Manual. Per G.I. 6.021, Section 8.1. The use of silica
sand for abrasive blast cleaning is prohibited (except as noted).

xxv. Abrasive Blasting

a) Abrasive blasting for this project will be conducted at a location approved by the Saudi Aramco Site
Representative.
b) Only qualified well-trained abrasive blasting personnel will be permitted to perform abrasive blasting
operations.

c) Abrasive blasting personnel will be provided with an approved air supplied protective hood in good
condition. Abrasive blasting attendants will use dust filter respirators during the course of the
operation.

d) Abrasive blasting operators will have a pre-placement physical examination, including chest X – ray
and pulmonary function test with repeat tests at least every two years, in order to examine their fitness
for work.
e) An appropriate notice, i.e. "Caution, High Noise Area, Wear Ear Protection” sign will be conspicuously
installed and maintained in the abrasive blasting area. Area will be suitably barricaded to keep
personnel away from hazards.

f) All personnel in close proximity to the blasting area will be required to wear earplugs during the time
when abrasive blasting is ongoing. Particular attention should be paid to eye protection to guard
against flying particles, and where necessary, ear protection should be provided to prevent long term
hearing loss.
g) The blasting nozzle will be equipped with a “dead man” control which stops the flow of grit in the event
the nozzle is dropped.

h) A bonding system that bonds the nozzle hose, blasting equipment and the material being cleaned will
be provided. This bonding system will be grounded to prevent buildup of static charges. A competent
electrician will periodically test the ground continuity to ensure proper grounding.

i) Portable eyewash will be provided and maintained full of water within the immediate reach of blasting
personnel and attendants.

j) Compressed air hoses will be properly fixed with hose couplers and secured with safety wire.

xxvi. Painting and Coating

In addition to the usual hazards associated with construction activities, workmen engaged in paint
application can be exposed to the dangers of fire, explosion, chemical burns, toxic fumes, dust, and
insufficient air. Follow the safety precautions below:

a) Painting work will not, at any time be allowed near or below on-going hot work.

b) Only the quantity of paint required for the specific painting work for the particular work shift will be
allowed in the area. No excess or extra quantity of paint or thinner will be stored at any time within the
work area.

c) Where painting work is being conducted, a 9 kg. Portable dry chemical (ABC) type fire extinguisher
will be within the immediate area.
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d) Any hot work will not be carried out near the paint storage area.

e) Adequate ventilation is required for the painting operations. A supply of clean air is a necessity for the
application of paint and paint curing/drying process. A high quality air supply is also required for life
support for breathing.

f) Location will be provided with Warning notices, i.e. "Danger, Flammable, No Smoking,” etc.
g) An appropriate respirator suited to protect painters from mist of paint‘s respiratory hazard will be
provided and worn by the exposed personnel on the project.
h) Solvent based painting materials also create a fire and explosion hazards. Painting will not be carried
out near an ignition source. Additional care should be taken to provide adequate ventilation in confined
spaces.

i) All personnel involved with the application of paint should wear the appropriate personnel protective
equipment for the work being carried out.

j) All pressurized equipment should be handled carefully, operators and their assistants should know
how to operate and de-energize the equipment in accordance with manufacturer’s recommendations.

k) Spraying paint using air or airless system can be very hazardous and should only be used by trained
operators.

xxvii. ISOLATION, LOCKOUT, and USE of HOLD TAG SYSTEM

This instruction outlines the minimum requirements for Isolation, Lockout & use of Hold Tag
Procedures, Form SA-525, (Refer to G.I-6.012), Isolation, Lockout and use of Hold Tags.

Follow Saudi Aramco GI. 2.100, Work permit system, GI. 2.709, Gas Testing Procedures, GI. 6.008,
Restriction of Portable Electrical/Electronic Devices, GI. 6.012 Isolation, Lockout and Use of Hold
Tags, GI. 1780.001, Atmosphere supplying Respirators, SAES-P-123, Lighting.

All circuits shall de-energize before beginning work. Safety process “6” for isolation, lockout, and use of hold tags
per SA GI. 6.012 shall be followed.

All electrical technicians shall receive proper training especially those who will works on or around
live and energized circuits, panel etc.
Qualified personnel authorized to work on electrical circuits shall be trained in First Aid and Basic Life
Support (BLS).

All electrical conductors shall be considered energized unless properly Locked, Tagged, Cleared, and
Tried.

All circuits shall de-energize before beginning work. Safety process “6” for isolation, lockout, and use of hold tags
per SA GI. 6.012 shall be followed.
All employees shall wear proper PPE including insulated rubber gloves for high voltage work.
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All personnel shall not wear rings, wristwatches, jewelry, glass with metallic frame etc. while working
near arm’s length of energized electrical equipment.

Shall use only proper type and rated fuse.

Metal ladders shall not be used near electrical equipment or conductors; use only nonconductive
ladders. (I.e. dry wooden ladders).

Defective electrical equipment, extension cords, shop-made extension cords shall not use and shall remove from
job sites.

When opening or closing a disconnect switch, personnel shall stand to the side, turn head away from switch, and
throw switch with a quick upward or downward single motion.

Extension cords shall not use where available permanent wiring


Shall use Ground Fault Circuit Interrupters (GFCI) for all portable electrical tools, temporary wiring, and in
potentially damp areas.

Portable electrical hand tolls shall not exceed 125 V.

Shall frequently update the electrical panel board breaker list for proper isolation in case of emergency.
Electrical room shall not be used as storage or resting room.

Battery room shall be properly ventilated

All power lines shall be considered energized unless proper measures have been taken for de- energizing. And shall
follow the distance shown as below:

- Line voltage up to 50, 000-Maximum approach limit, 3 m (10 ft.)

- Line voltage 50,000 to 250,000- Maximum approach limits, 6 m (20 ft.)

Line voltage over 250,000-Maximum approach limit, 7.6 m (25 ft.)

Ref. GI 2. 721.WSSM, Electrical log out tag out 5.4, III-3, Electrical Equipment- GI 6.008, Restriction
of Portable Electrical/Electronic Devices, SAES-B-068, Electrical Area Classification, NFPA 70E,
Electrical Safety in the Workplace

SINO HYDRO will ensure that Lockout and Tag system will comply with the requirements stipulated in G.I. 6.012
and Saudi Aramco Construction Safety Manual Section II.1 Before an employee performs any service or
maintenance on a system where there may be unexpected energizing, start up, or release of kinetic or stored
energy could occur and cause injuries or damage, the system will be isolated in accordance with the requirements
which are mentioned in this section. Personnel and resources will not to be considered protected until the hazard’s
energy control procedures have been implemented.

Minimum safety measures that SINO HYDRO will ensure on the project includes to warn against the hazardous
condition resulting from system energization and include a legend such as DO NOT OPEN, DO NOT START, DO
NOT OPERATE, etc.
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Lock out / Tag out Procedures is designed to isolate or shut off valves, switches or a piece of equipment where
injury or property damage should result from the operation.

The following rules are adhered to when a danger tag and lock out is necessary:
a) Place your tag and lock personally, never have someone place it for you.

b) There will be only one key to any single lock used in the Lock-out Tagging system.

c) All tags will reflect the date and time installed and signed by the installer to include his badge number and craft.
Tags are issued for one shift only. The on-coming shift will receive a new tag for their use.

d) If employees of more than one craft are working on a live line, electrical service or mechanical equipment, an
employee of each craft will place his lock and tag on the system and remove the same upon completion of their
craft assignment.

e) The construction crew leader will place his lock and tag on the system first and then operations person will
install his lock and tag. Be sure to try the local switch after locking and tagging to make sure the right circuit has
been cut off prior to start of work on it.

Warning: Any person operating a switch, valve, device or piece of equipment to which a danger tag has been
attached or who removes a tag without proper authorization will be automatically terminated.

xxviii. Material Safety Data Sheet (MSDS)

MSDS will be obtained from the manufacturer of all hazardous materials. Normally the MSDS will be in English
language. Prior to bringing the material to the site, the Safety Engineer will receive the MSDS. The original will be
kept in a separate file for hazardous materials MSDS. The Safety Engineer will educate selected worked in the
handling the hazardous material and regarding the personal protective equipment to be worn. The danger of the
material and all the details of MSDS. All the workers will be kept away from any chemical applied area for a period
recommended by MSDS. The chemicals will be stored in containers that are safe for transportation and use of the
materials. Containers will be labeled with appropriate hazardous label to indicate the actual contents. MSDS log will
be maintained properly. All chemicals will be stored as per specific storage recommendations for hazardous
material. Saudi Aramco chemical hazard bulletins and manufacturer provided MSDS will be available to all persons.
The Safety Engineer will review hazardous of chemical storage and handling and advise safety precautionary
measures.

xxix. Fire Prevention

SINO HYDRO will provide and maintain in good working order suitable fire-fighting equipment as specified in
SAES-M-100, or if applicable, SAES-B-019, of Section 11.6 for fire water system requirements, as applicable.

SINO HYDRO will furnish maintain a fire alarm system for all contractor camps and project support buildings as
required by SAES-M-100.

SINO HYDRO follow the SAUDI ARAMCO rules and regulations for Fire prevention. A fire must have three
things to ignite and maintain combustion:
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Fuel
Heat
Oxygen

The basic strategy of fire prevention is to control or isolate sources of fuel and heat in order to prevent
combustion. If all three are not present in sufficient quantities a fire will not ignite or a fire will not be able to
sustain combustion

- Materials and equipment will be maintained and used in order to prevent the possibility of fire spread or
explosion
- Inspect all areas of your workplace for fire hazards on a regular basis.
- Educate employees about fire hazards
- Have the right fire extinguishers for the fire hazards in your workplace.
- Have maintenance check extinguishers regularly
- Store materials safely. Keep storage areas well ventilated and free of ignition sources.
- Dispose of wastes promptly and correctly. Don’t allow combustible waste materials to build up
- Emphasize good housekeeping.
- All work areas should be clean and free of fire hazards
- Make sure ventilation systems operate effectively to remove flammable vapors, gases, and combustible dust
from the air Service machines regularly. Set up an adequate maintenance schedule, and make sure
employees follow it.
- Materials will not be stored in a manner that obstructs or conceals fire points, sprinkler heads, alarms,
emergency exits, electrical panels and walkways, floor openings or hoist-ways
- Consideration will be given to the fire loading imposed in an area by the placement of materials
- Pay careful attention to electrical safety. Check electrical circuits, outlets, wires, and plugs regularly so that
an electrical problem does not start a fire. Firefighting equipment will be readily available and accessible.
Areas around fire extinguishers, hydrant, hoses and other firefighting equipment will be kept free of
obstruction. As per GI-178.001, SINO HYDRO will inspect the firefighting equipment and maintain record
and provide to the SAPMT upon request
- SINO HYDRO will trained the designated site personnel in the use of various types of firefighting equipment
on site as per Chapter I-7, Fire Prevention, of the SACSM
- Smoking will be permitted only in designated areas.

SINO HYDRO will provide and maintain in good working order suitable firefighting equipment as per provisions
stated on Section I - 11.8 Emergency Equipment, of the Saudi Aramco Construction Safety Manual. All SINO
HYDRO personnel will be properly trained in the use of such equipment. Storage lay down and fabrication yards will
be laid out in accordance with Saudi Aramco Standards (SAES-B-017; SAES-B-019) and NFPA 231 with respect to
the spacing of rows, fire lanes and compatibility of material.
Reference: G.I. 1781.001, Inspection, Testing and Maintenance of Fire Protection Equipment; G.I. 1787.000, Report
of Fire, Emergency or False Alarm; and section I -11, Fire Prevention, of the SACSM.

Fire spreads from an ignition source to a fuel source or other fuel sources by Conduction, Convection and
Radiation.

a) Conduction - Transfer of heat through contact with solid material.


b) Convection - Transfer of heat through heated air.
c) Radiation - Heat transfer through electromagnetic waves given off by flames.
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Fire prevention will be given the highest priority by SINO HYDRO on the project. This requires careful planning and
execution especially when activities are to be carried out within the critical area.

xxx. Before Work Starts:

Employees will follow safe housekeeping practices to prevent fires. Continuous training in fire safe procedures,
regular inspection of work site areas, and close supervision of employee’s job performance are the primary
requirements of a successful fire prevention program.

Prior to mobilization the following considerations must be established:

a) Severity and nature of fire risk and identify Fire hazards, causes of fires, and safeguards required to prevent
fire.
b) Area safety requirements and understand the basic principles of fire safety and procedures for reporting fire,
firefighting, and evacuating the work site.
c) Training of personnel, understand the use and operation of fire protection equipment and systems.
d) Anticipated volume of hot work.
e) Location(s) of activities. Conduct regular periodic inspections to ensure that work areas remain in a fire safe
condition.
f) Number of motorized equipment.
g) Quantity and size of storage yards or buildings.
h) Quantity and size of flammable storage areas.
i) Minimum quantity and types of fire extinguisher equipment, i.e. portable 9 Kg capacity ABC dry chemical fire
extinguishers, fire water barrels, fire buckets, etc.
j) During the mobilization stage or site preparation, the anticipated minimum quantity of fire extinguishing
equipment required will be determined.
xxxi. Temporary site facility layout:
This facility will be laid-out and constructed such that, the following factors are taken into account:
 Stationary equipment i.e. generators, power distribution panels are obstruction free and separated
from flammable and combustibles.
 Designated area for hot work operations such as welding, cutting, grinding, etc. are isolated from
flammable or combustible materials such as paints, solvents, acetylene or work area that may create
or increase potential risk to fire such as carpentry shops.
 Orderly arrangement of equipment, materials and portable buildings to prevent congestion of activities
and traffic.
 As soon as the temporary site facility is completed, the required quantity of fire extinguisher equipment
will be installed without delay at the strategic locations as planned.
 After the temporary facility is provided with adequate fire extinguishing equipment, it must be insured
that enough spare fire extinguishing equipment is available, for use at the work site.

xxxii. Hot Works:

The following rules are adhered to when a Hot Work is being preceded:

a) No hot work will be conducted in the presence of or close to flammable or combustible materials.
b) Materials used for wind protection, or spark containment for welding work will be made of fire proof type
material, i.e. silica fire blanket, or properly secured light weight corrugated steel sheets.
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c) A fire watch will be designated wherever hot work is performed, to monitor the condition of affected and
surrounding area, stop hot work if necessary and ensure that the crew is in total compliance with the fire safety
requirement as written on the work permit.
d) One unit of 9 kg. ABC dry chemical fire extinguishers will be provided for each location where hot work is being
performed.
e) A post-inspection will be conducted by the concerned crew and responsible supervisor at the affected vicinity
after all hot work, and before quitting time, to detect possible smoldering fires due to stray hot slag.
f) The responsible foreman and crew will conduct routine daily inspection of first-aid and fire extinguishers at the
work area.
g) Fire watch to be assigned at all welding operations. The Fire watches will be knowledgeable of his
responsibilities and will remain at the site of the welding for at least one and half hour following the cessation of
welding works.

xxxiii. Smoking:
Smoking will be allowed in designated smoking areas approved as per SA Facility Instructions.

xxxiv. Reporting a Fire


All fires including those extinguished by SINO HYDRO will be reported to Saudi Aramco Site
Representative. A preliminary report will be submitted followed by a detailed report. All fire incidents will be
reported and documented as per GI 1787.000 - Report of Fire Emergency or False Alarm.

xxxv. Fire Extinguisher and Training


SINO HYDRO will ensure that all site personnel on the project are trained in the proper usage of fire
extinguishers.

Fire extinguisher
There are three type of fire extinguishers normally found at the construction site: Water type, Carbon
dioxide, dry chemical –“B” and dry chemical powder (DCP) types. All employees should be aware of the
firefighting equipment available on site and be familiar on how to use it.
a) Water type Fire Extinguisher
Class A fire: Pressurized water system to be used only on a fire involving ordinary combustible
materials such as wood, paper, clothing, and some rubber and plastic materials.

b) Carbon Dioxide Type Extinguisher


Class C fire: The Carbon Dioxide (CO2) type extinguisher is normally used for controlling electrical
fires. Fire involving energized electrical equipment, such as motors, switch gears, circuits and control
panels are to be extinguished using carbon dioxide or DCP fire extinguisher.

CAUTION: A carbon dioxide Extinguisher should never use in closed area where people are present,
because the gas displaces oxygen from the immediate environment. When oxygen level in the
environment is reduced sufficiently to put out a fire, the oxygen level is also incapable of supporting
human life.
c) Dry Chemical – “B”
Class B type Fire: A dry chemical type extinguisher is normally used in controlling of Flammable or
combustible liquids, Flammable gases, Grease, and similar materials, and some rubber and plastic
materials.
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d) Multipurpose ABC Dry Chemical Powder (DCP)


ABC Dry chemical multipurpose fire extinguisher can control any type of fire involving wood, petroleum
liquid or electrical equipment. All fire extinguishers will have tags specifying the date of expiry and
renewal. To be signed by appropriate authority.

Training:
a) Training for the use of fire extinguisher will be arranged by SINO HYDRO for the site personnel.
b) Different drills will be regularly initiated onsite and will be coordinated appropriately to Saudi
Aramco.

xxxvi. Fire Plan

Protection from fire is of vital importance to all employee’s lives, jobs and project equipment.

Every employee will make sure that he knows what is expected of him in the event of a fire before it
occurs.
Learn your emergency procedures, if in doubt, ask your supervisor. Always know your fire instructions.
Find out how to sound the alarm and be sure about the fire escapes, emergency exits and master point
stations.
A fire plan indicating locations of fire extinguishers, fire water barrels with buckets, access ways, trash
collection points, office buildings shops, etc. will be established and kept displayed at the site office
complex. Assembly points will also be indicated in the plan.

Fire can be extinguished by any one or any combination of the following:


a) Removing the heat
b) Removing Oxygen
c) Removing Fuel

xxxvii. Fire Watch

SINO HYDRO will provide qualified fire watch personnel during the performance of and for at least thirty 15
minutes after the cessation of any portions of all work cases mentioned in this section. Such portions of the
work will include, but are not limited to, welding or use of a cutting torch near scaffolding planks or that
requiring a Hot Work Permit within a facility into which hydrocarbons are present. Final determination as to
whether a portion of the work requires the presence of fire watch personnel will rest solely with Saudi
Aramco.

When assigned to fire watch duties, SINO HYDRO’ s personnel will be dedicated to the performance of
their fire watch duties and will not perform any concurrent activities.

SINO HYDRO fire watch personnel will wear highly visible fluorescent vests and be provided with and be
trained in the use of all necessary personnel protective equipment.
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If qualified fire watch personnel are not available, Saudi Aramco will have the right to immediately stop
performance of the portion of the work involved. Such stoppage will not be the basis for a claim for delay
and/or additional compensation by SINO HYDRO.

 Work Site Medical Facility.

SINO HYDRO shall ensure to have in place the necessary support services as stated in the Minimum Medical
Services Requirements (MMSR) should project criteria fall within the classification requirement.

.1 SINO HYDRO will contractually arrange with a Saudi Aramco medical designated facility (MDF), or other
medical facility recommended in writing by the Saudi Aramco Medical Services Organization (SAMSO), to
establish, staff, supply and operate the work site medical services facility (clinic) prior to staffing 50 or more
workers for the project.
.2 This work site medical facility shall be compliant with the specific category as stated in the Minimum Medical
Services Requirements (MMSR) based on the number of personnel, risk factor at the work site and location
of work site relevant to nearest medical facility.
.3 Work site medical facility (clinic) shall be established and made operational before achieving the criteria
necessitating the need for a work site medical facility (clinic). This facility shall:
a. Be capable of providing first aid treatment, urgent care, pre-hospital care, stabilization, and immediate
transfer to the nearest hospital.
b. Comply with the building requirements of the MMSR and floor plan submitted and approved by SAPO.
c. Have an established emergency response plan, emergency contact numbers posted in the clinic and
shall have an emergency response bag.
.4 The contracted MDF shall provide, in addition to the facility and medical personnel, medical supplies and
services required to operate MDF compliant with the MMSR manual. This operation includes clinic
supervision, medical referral, consultation, pharmaceutical, equipment and equipment maintenance,
transportation, emergency response planning and training, healthcare policies and procedures, technical
support services, including medical training to SINO HYDRO personnel.
.5 SINO HYDRO shall have the MDF independently inspected before start-up and semiannually thereafter
using the MMSR Survey and Compliance Review Report.

 Medical Personnel
SINO HYDRO shall ensure that contracted MDF (if required) shall be staffed with the qualified medical personnel.

.6 SINO HYDRO shall contractually arrange with SA-contracted MDF. Or other medical facility recommended in
writing by SAMSO, to provide qualified medical professional personnel as per the MMSR manual to staff the
MDF.
.7 Medial professional personnel shall be in accordance with the category classification as defined in the MMSR
manual and shall at a minimum possess a Saudi Arabian Government Ministry of Health (MOH) certification,
Saudi Council for Health Specialties (SCFHS) and shall possess the necessary experience, training,
qualifications, and certifications as specified in the MMSR manual.
.8 Qualifications and certificates of the MDF personnel shall be submitted to SAPO for review and approval
before being assigned to the work site.

 Ambulance
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SINO HYDRO shall provide means of transporting injured/ill personnel to the hospital. Ambulance shall follow the
MMSR manual.

.9 Ambulance shall be clearly marked and shall be equipped with the required equipment as per the MMSR
manual.
.10 Ambulance driver shall have in his possession a valid SAG license. Ambulance driver shall fill a daily
ambulance log and maintenance work sheet.

 Welfare Facilities
.1 Project management shall provide transportation for the personnel to go to camp for lunch.
.2 Sanitary toilets shall be installed in the job site at a ratio of 1 toilet for every 15 workers. This toilet shall be
maintained in a sanitary condition and in compliance with SASC.
.3 Washing facilities shall be provided for the use of the personnel.
.4 Rest areas shall be installed in various locations in the job site. Rest area shall be shaded and shall be
prohibited for smoking. Rest area shall be located no more than 100 m (330 ft) from personnel working in
direct sunlight.
Welfare facilities shall be always kept in a sanitary condition. Regular cleaning shall be performed, and facilities
inspected periodically.

 References
 SA Minimum Medical Services Requirements
 Contractor Safety Administrative Requirements Vol. 1 of the SA CSM
 GI 150.002, Standard First Aid/ BLS and First Aid Kit-Remote Areas

xxxviii. First Aid Facilities

SINO HYDRO will provide and maintain adequate first-aid facilities at the project site in accordance with the most
rigorous requirements of:

a) The Saudi Arab Labor Law as revised from time to time.


b) Saudi Aramco Construction Safety Manual, Section I-8, First Aid.
c) Minimum Standard Requirements and Recommendations for Contract Industrial Clinics.

If SINO HYDRO employs 50 or more workmen at a work Site (including all personnel at the work Site employed by
SINO HYDRO Subcontractors and involved in performance of the work):

SINO HYDRO will provide and maintain a full-time, dedicated emergency vehicle (ambulance), properly marked and
supplied (including stretcher), to transport injured personnel to the nearest healthcare facility.

SINO HYDRO will provide one or more qualified and Saudi Arab Ministry of Health licensed nurse or nurses, each
with a current Basic Life Support (BLS) and First-Aid Certificate in accordance with Articles 134 & 135 of the Saudi
Arabian Labor and Workmen Law. The names, qualifications, and diplomas of the Saudi Arab Ministry of Health-
licensed nurse(s) will be submitted to the Company Representative before WORK begins at the WORK Site.

The minimum requirements that the first aid facility will contain include:

A desk, hot & cold water, wash basin, examining table, air conditioner, adequate lighting, splints for bone fractures,
bandages and sterile wash water in clinic and dust tight medical supply cabinet.

First aid supplies will be kept available in a cabinet designed only for those supplies. The cabinet will be placed
under the charge of the qualified nurse, who will ensure the cabinet is well stocked at all times.
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a) A suitable type of stretcher will be available on project site at all times.


b) The ambulance will be equipped, as minimum with the following supplies:
1. Stretcher and blankets
2. Portable oxygen
3. Splints for bone fractures
4. Bandages
5. Sterile wash water
xxxix. Fitness for duty

1. Introduction

The construction environment is complex, physically demanding, and hazardous, and workers engaged in
construction operations must be physically, mentally, and emotionally qualified to perform their jobs safely.
Employee fitness can affect the worker's own safety as well as that of coworkers. This is particularly important if
any employee: operates powered, hazardous, or dangerous equipment or vehicles, or performs other
hazardous or dangerous duties; has a contagious, communicable, or infectious illness or disease; or has any
other physical or mental condition that could impose a significant risk of harm to the employee or others.

2. Required Disclosures

The Company has established the following rules for the protection of all employees and non-employees who
may be on our premises or working with our employees.

3. Employees with Hazardous/Dangerous Duties

If the employee’s job requires the operation of powered, hazardous, or dangerous equipment or vehicles, or is
otherwise hazardous or dangerous, the employee must immediately notify his immediate supervisor or the
Human Resources Department, prior to commencing any work of the following:

a) Whether he is using any prescription or over-the-counter medication that may cause drowsiness, ability to
concentrate and/or focus, light-headedness or dizziness, or any other symptom that could impair the
employee’s ability to properly and safely operate the equipment or vehicle or to perform
hazardous/dangerous duties, or that contains a caution about or prohibition against operating equipment or
vehicles;

b) Whether he has any condition (such as lack of adequate sleep, fatigue, side effects of alcohol or drug
consumption, anxiety, stress, distraction due to personal problems, or impairment of the employee’s
physical or mental fitness for duty for any reason), and regardless of whether the employee is or is not
taking prescription or over-the-counter medication for same, if the employee’s current physical or mental
condition could impair the employee’s ability to properly and safely operate the equipment or vehicle or to
perform hazardous/dangerous duties;

c) Whether he has any physical or medical condition that normally requires medical and/or personal
monitoring, special diet, or the use of mitigating or assistance devices (other than ordinary eyeglasses and
contact lenses)

4. All Employees

a) Contagious/Communicable/Infectious Illnesses/Diseases.
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If any employee learns that he may have a contagious, communicable, or infectious illness or disease of a
temporary nature (such as influenza, staph infection, measles, chicken pox, SARS or severe acute
respiratory syndrome, tuberculosis, viral hepatitis A and B, colds, Avian or bird flu, swine flu, and other
viruses), the employee is not to report to work, but is required instead to immediately notify the Human
Resources Department by phone of the situation and for further guidance and instructions. If any employee
learns that another employee may have a contagious, communicable, or infectious illness or disease of a
temporary nature, the employee who learns of this information is to immediately notify the Human
Resources Department.
b) Safety Threat.

If any employee believes that he or any other employee may constitute a risk of serious harm to the safety
or health of the employee or others (e.g., physical or mental impairment to safely function in the workplace
and safely perform essential job duties, threats or acts of violence, suicidal thoughts or acts, etc.), the
employee is to immediately notify the Human Resources Department of the situation and for further
guidance and instructions.

5. Procedure

In the event of a disclosure required by this policy or if the Company has reasonable cause to believe that an
employee may pose a risk of harm to the health or safety of the employee or others, the Company will evaluate
the situation to determine if the employee is fit for duty and/or might cause a significant risk of substantial harm
to self or others. The Company may require a statement from the employee’s health care provider that the
employee’s continued employment poses no significant risk to the health or welfare of the employee, other
employees, or third parties, and such other information as may be relevant. In addition, the Company may
require a fitness for duty and/or direct threat/safety evaluation by the employee’s or a Company-designated
health care provider.

If the Company determines that the employee is not fit for duty and/or may pose a significant risk of substantial
harm to self or others, the Company may remove the employee from work, assign other duties that the
employee is able to safely perform, place the employee on temporary leave, and/or take such other action as
may be appropriate.

Employees will not be denied access to the workplace solely on the grounds that they have a contagious,
communicable, or infectious illness or disease. However, the Company reserves the right to exclude a person
with such a medical condition from workplace facilities and contact with others if the Company finds that, based
on a medical determination, such restriction is necessary for the welfare of the person who has the medical
condition or if necessary for the health and welfare of others.
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xl. Work Permit

Work Permit System allows central control and monitoring of activities/works on site and to particularly ensure that
activities are authorized, carried out by qualified personnel. A written permit to work system provides formal written
procedures and formal actions to ensure that potentially hazardous activities are carried out as safely as possible.

The work permit is a written document and includes:


 Competent persons to carry out the work activities.
 Warns of possible hazards associated with the work.
 Clearly states the HSE precautions to be taken for the work to be carried out safely.
 The permit specifies the particular equipment and construction methods to be implemented.
 The extent of the work.
 Conditions to be observed.
 Duration of the permit.

xli. Type of Work Permit

1. Cold Work Permit - A cold work permit is required for work or activity inside the site that does
generally not produce a source of ignition such as general work, painting and cleaning etc.

2. Hot Work Permit - A hot work permit is required when tools and equipment that produce a source
of ignition (flames, sparks and electrical arcs), are used inside area such as welding, gouging and
cutting etc.

For hot works inside a confined space, a confined space entry permit will be taken first before
any hot work permit can be received. All requirements for entry to a confined space will be
complied with and completed before entry will be allowed.

3. Confined Space Entry Permit - A confined space entry permit is required for worker activity in all
areas of confined space hazards atmospheres. Hazardous atmospheres are normally found in
confined space areas. These areas may contain toxic/flammable gases and oxygen deficiency
lower than 19.5%. For example, working in Storage tanks, manholes and man way, underground
utility tunnel & vaults.

4. Release gas Work Permit - The purpose of the Release of Hazardous Liquids or Gases Permit
process is to ensure proper planning and precautions during work activities where the potential
release of hazardous liquids or gases may occur. A Release Permit is required for potential
releases and includes the actual or possible release of low flash point (below 54 °C/130 °F)
liquids, liquids at or above their flash point, or injurious materials in amounts that could create a
hazard. This permit is not intended to authorize a release but to ensure proper precautions are in
place for a potential release.

xlii. Validity of work permit

According to site condition, one shift of the work may be defined as the working hours from 06:00 hours to
18:00 hours. SINO HYDRO may consider that Work Permit will be valid for one shift, twelve (12) hours.
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xliii. Work Permit Extension

Any activity that is beyond the normal working shift will be referred to as extended works. The Work Permit
will be re-validated after reviewing/signing of the work permit. All work permits issued for a specified
duration of the work can be extended via proper procedure up to maximum seven (7) consecutive working
days. In addition, any extension of work permit must be authorized and signed by the Work Permit Issuer.
xliv. Work Resumption

The Permit Issuer will approve resumption of work by signing and notifying the time and date of
revalidation.

xlv. Suspension of Work Permit

Any work permit will be suspended whenever an unidentified & potential hazard is found without adequate
control measures to be provided, whenever the control measures are not being complied with, or whenever
the requirement of the permit was not complied by those who are performing the specific work.

xlvi. Cancellation of Work Permit

The cancellation of work permit will be signed by the Permit Issuer in the presence of Permit Receiver.
Whenever a Work Permit is to be cancelled/ or withdrawn. The cancelled Work Permits cannot be used
and new Work Permit will be required.

xlvii. Completion

At the completion of the Work Permit, the Permit Receiver will close the permit and endorsed to Permit
Receiver for his confirmation.

Note: Completed Permits will be kept in a master file to maintain history of work carried out. These
documents in some cases can be used in Litigation and should be treated as Legal documents.

xlviii. Handling of Issued Work Permit

The receiver of a work permit will keep a copy of the work permit in his possession or within reach at the
job site for the duration of the job so that it may be presented for safety inspection or cancellation. He must
remain at the job site for the whole duration of the work. He may leave the job site temporarily by handing
over the work permit for the short period to another authorized receiver after getting permission from the
issuer.

xlix. Closing Out and Filing Work Permit

Work permit will be closed out after each work has been completed. This should be done at the issuer’s
office as soon as possible after the completion of the job. All rules relating to SA Work Permit closing out
procedure will be observed.

l. Gas Testing

Gas testing will be done by a certified gas tester, and will be completed prior to work permit signature.
Before starting any hot work, check the space for any flammable or explosive mixture and for oxygen
content. In all cases both the work permits issuer and receiver will hold the responsibility for the control of
all work permits issued on site. All operations connected with the construction, maintenance and inspection
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of plant and equipment must be carried out with full regard to safety of personnel and equipment. The
permit to work is used to specify the detailed condition of work and must be strictly observed.

li. Heat Stress

Four environmental factors affect the amount of stress a worker faces in a hot work area: temperature, humidity,
radiant heat (such as from the sun or a furnace) and air velocity. Perhaps most important to the level of stress an
individual faces are personal characteristics such as age, weight, fitness, medical condition and acclimatization to
the heat.

The body reacts to high external temperature by circulating blood to the skin which increases skin temperature and
allows the body to give off its excess heat through the skin. However, if the muscles are being used for physical
labor, less blood is available to flow to the skin and release the heat.

Heat-related illnesses

a) Heat rash (plugged sweat glands)


b) Heat cramps (sweating has caused salt loss)
c) Heat exhaustion
d) Heat stroke (very serious— fatal)
lii. Heat Exhaustion

Heat exhaustion is when your body cannot keep blood flowing both to vital organs and to the skin for
cooling.

Symptoms:
a) Weakness, feeling faint
b) Headache
c) Breathlessness
d) Nausea or vomiting
e) Difficulty continuing work.

Treatment:

Get medical aid and cool down (move to a shaded area, loosen clothing, drink cool water). It takes 30
minutes at least to cool the body down from heat exhaustion, and if it’s not treated promptly, it can lead to
heat stroke.

liii. Heat Stroke

Heat stroke is a medical emergency. We can die from it. Body has used up all its water and salt and
cannot cool itself. Body temperature rises to dangerous levels.

Symptoms:

a) Confusion and irrational behavior


b) Convulsions
c) Unconsciousness
d) No sweating—hot, dry skin
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e) High body temperature—40°C or more.

Treatment:

If a co-worker shows symptoms of heat stroke, the respondent should act fast.

a) Call the local emergency number or get the worker to a hospital.


b) Take aggressive steps to cool the worker down (immerse in a tub of cool water or cool shower, spray
with a hose, wrap in cool, wet sheets and fan rapidly).
c) If the worker is unconscious, don’t give anything to drink.

liv. Ways to Prevent Heat Stress

a) Drink plenty of cool water (one small cup every 15-20 minutes)
b) Wear light, loose-fitting, breathable (like cotton) clothing.
c) Take your breaks away from heat sources or direct sunlight. (Allow your body to cool down).
d) Avoid eating large meals before working in hot environments.
e) Avoid caffeine and alcoholic beverages (these beverages make the body lose water and increase
the risk for heat illnesses).
lv. Stop Work Authority (SWA)

This program formally establishes the Stop Work Authority (SWA) of all Company employees to suspend individual
tasks or group operations when the control of HSE risk is not clearly established or understood.

It is the policy of Company that:

a) All employees and have the authority and obligation to stop any task or operation where concerns or
questions regarding the control of HSE risk exist.
b) No work will resume until all stop work issues and concerns have been adequately addressed, and
c) Any form of retribution or intimidation directed at any individual or company for exercising their
authority as outlined in this program will not be tolerated.

lvi. Roles and Responsibilities

a. Employees

In supporting safe execution of work, all personnel, have the following responsibilities:

 The responsibility and authority to stop work or decline to perform an assigned task without fear of
reprisal, to discuss and resolve work and safety concerns. The Stop Work may include
discussions with co-workers, supervision, or safety representative to resolve work related issues,
address potential unsafe conditions, clarify work instructions, propose additional controls, etc.

 The responsibility and authority to initiate a Stop Work IMMEDIATELY, without fear of reprisal,
when the employee believes a situation exists which places himself, a coworker(s), or the
environment in danger or at risk.

 The responsibility to report any activity or condition the employee believes is unsafe or for which
they have initiated a Stop Work. Notification should be made to the affected worker(s) and to the
supervisor or their supervisor’s designee at the location where the activity or condition exists.
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b. Management / Supervisor / Person-in-Charge

Management and supervision are committed to promptly resolve issues resulting from an employee-
raised Stop Work. Management (e.g., Directors, Managers, and Supervisors) responsibilities are to:

 Resolve any issues that have resulted in an individual stopping a specific task(s) or activity.
 Notify the employer’s Safety Representative and the Client Safety Representative, when
bargaining unit personnel are affected, if a raised stop work issue has not been resolved.
 Ensure no actions are taken as reprisal or retribution against individuals who raise safety
concerns or stop an activity they believe is unsafe.
 If a stop work is not brought up by a bargaining unit employee, but does impact bargaining unit
personnel, then also notify the union safety representative.

c. Safety Representatives

HSE in support of operations is responsible for monitoring compliance with the requirements of this
program, maintenance of associated documents, processes and training materials, identification of
trends, sharing of learning and publication of required scorecards.

 Assist employees, supervision and management in the resolution of safety issues and concerns.
 Immediately contact management and work to resolve issues when an employee has called a
situation to their attention that has not been resolved.
 Discuss resolution with employees involved in a work stoppage where resolution was completed
after their shift or when they were unavailable, or where he/she acted as their representative in
reaching resolution.
 Work as the agent of an employee that prefers to remain anonymous to work directly in the
resolution of the stop work.

lvii. Intervention Protocol

In general terms, the SWA process involves a stop, notify, correct and resume approach for the resolution
of a perceived unsafe work actions or conditions.

Much like behavior based safety processes, a workforce that clearly understands how to initiate, receive
and respond to a “stop work” intervention is more likely to participate. Though obvious to some, the
following protocol creates an environment where people know how to act and respond.

Though situations may differ, the following steps should be the framework for all stop work interventions.
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Steps:

When a person identifies a perceived unsafe condition, act, error, omission, or lack of understanding that could result in
1.
an undesirable event, a “stop work intervention will be immediately initiated with the person(s) potentially at risk.
If the supervisor is readily available and the affected person(s) are not in immediate risk, the “stop work action” should
2. be coordinated through the supervisor. If the supervisor is not readily available or the affected person(s) are in
immediate risk, the “stop work” intervention should be initiated directly with those at risk.
“Stop work” interventions should be initiated in a positive manner by briefly introducing yourself and starting a
3. conversation with the phrase “I am using my stop work authority because…”. Using this phrase will clarify the user’s
intent and set expectations as detailed in this procedure.
Notify all affected personnel and supervision of the stop work issue. If necessary, stop associated work activities,
4.
remove person(s) from the area, stabilize the situation and make the area as safe as possible.
5. All parties will discuss and gain agreement on the stop work issue.
If determined and agreed that the task or operation is OK to proceed as is (i.e., the stop work initiator was unaware of
6.
certain facts or procedures) the affected persons should thank the initiator for their concern and proceed with the work.
If determined and agreed that the stop work issue is valid, then every attempt should be made to resolve the issue to all
7.
affected person’s satisfaction prior to the commencement of work.
If the stop work issue cannot be resolved immediately, work will be suspended until proper resolution is achieved. When
opinions differ regarding the validity of the stop work issue or adequacy of the resolution actions, the location’s “person
8.
in charge” will make the final determination. Details regarding differences of opinion and resolution actions should be
included in the documented report.
Positive feedback should be given to all affected employees regarding resolution of the stop work issue. Under no
9. circumstances should retribution be directed at any person(s) who exercise in good faith their stop work authority as
detailed in this program.
10. All stop work interventions and associated detail will be documented and reported as detailed in this program.

lviii. Follow-up

It is the desired outcome of any ‘stop work’ intervention that the identified safety concerns be addressed to
the satisfaction of all involved persons prior to the resumption of work. Although most issues can be
adequately resolved in a timely fashion at the job site, occasionally additional investigation and corrective
actions may be required to identify and address root causes.

“Stop Work” interventions that required additional investigation or follow-up will be handled utilizing existing
protocols and procedures for incident investigation and follow-up.
lix. Recognition

In order to build and reinforce a culture in which SWA is freely exercised and accepted, line supervisors
are encouraged to positively recognize employee and contractor participation in the program.

Minimally, each line supervisor should informally recognize individuals when they exercise their authority to
“stop work” or demonstrate constructive participation in a “stop work” intervention. This informal
recognition need be no more than an expression of appreciation for a job well done or the awarding of a
nominal item (hat, gloves, flashlight, gift certificates, etc.) of recognition.
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The HSE department will regularly publish selected “stop work” actions that occurred throughout the
company, recognizing those responsible for their support of the SWA program and contribution to HSE
continuous improvement.

lx. Training

Training regarding this SWA Policy and Program will be conducted as part of all new employee and
contractor orientations. Additionally, a review of the SWA Policy will be completed as part of all field
location safety briefings and regularly in safety meetings.

c. General Safety Rules

Common sense and good judgment must be present in the application of our daily activities. SINO HYDRO will at all
times comply with and ensure that its employees, subcontractors and visitors comply with applicable Saudi Govt.
Safety Regulations and all Saudi Aramco’s Safety and Loss Prevention rules and Regulations.

Personal Protective Equipment (PPE) such as hard hats, safety spectacles and safety shoes are mandatory for all
personnel at all work locations. Ear protection (ear plugs), respirators, face shields and similar personal protection
will be worn whenever required.
i. Full body harness will be worn when working in elevated areas 6 feet and above, without complete guardrails.

ii. No activity will take place in a restricted area unless a signed work permit is obtained by the SINO HYDRO
work permit receiver from the appropriate issuing authority.

iii. Employees will report all occupational injuries, accidents, including near misses immediately to their
supervisors for appropriate preventive measures.

iv. Fighting and or horseplay are prohibited. Employees involved in these activities are subject to disciplinary
action.
v. Running on the job site is prohibited.

vi. Site employees are to report any observed unsafe condition at the work area.
vii. Smoking is permitted ONLY in designated a "Smoking Area.” A violation of the smoking policy is cause
for termination.

viii. Sleeping anywhere inside the construction site is absolutely forbidden. Violation of this rule will result in
immediate termination.

ix. Safety devices and guards of any equipment will never be removed or altered.

x. Only tools, equipment and materials that are free of defect are allowed on the project site.

xi. Speed limits will at all-time be observed on or off site.

xii. All site personnel will observe post job (End-of-Shift) inspection requirements.

xiii. Parking of vehicles is permitted ONLY in the designated parking area.

xiv. All site employees especially drivers will at all-time are familiar with the existing emergency procedures and
specific alarms of the Saudi Aramco facilities.
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xv. No electrically operated power tools will be used unless protected with a Ground Fault Circuit Interrupter
(GFCI).

xvi. Housekeeping will be observed frequently more than once a day in all work areas.
xvii. The required standard of housekeeping will be established on site and all personnel informed of this standard.
Trash debris and refuse will be collected daily. All employees will clean their respective work areas daily before
quitting.

xviii. Covered containers, drums, etc. will be provided at various, clearly marked locations throughout the work site.
The containers will be emptied daily at approved rubbish dumping area.

xix. SINO HYDRO will follow their approved Waste Management Programmer and comply with the Saudi Aramco
Sanitary Code and safe housekeeping practices.
xx. Accumulation of rubbish especially combustible materials is strictly prohibited.

xxi. Warning barricades and appropriate notices will be installed and maintained where required and, adhered to;
e.g. no smoking sign, no entry, etc.
xxii. Saudi Aramco identification cards will be carried on the person of every employee.

xxiii. Riding on the rear of service pick-ups is prohibited.


xxiv. While in a vehicle, wearing of seat belts must be observed on or off the site.
xxv. Under no circumstance, can unauthorized personnel operate any equipment on the project.

xxvi. Inspection of tools and equipment, including personal protective equipment, will be observed before and after
use.
xxvii. Isolation and Lock Out/Hold Tag procedures will be observed when working on or near energized
equipment.

xxviii. Supervisors must be completely aware of the actual number of personnel in his respective area at the
start of work shift.

xxix. All site personnel must exemplify safe personal behavior at all times and where required, initiate
appropriate measures in carrying out his job.

xxx. Water coolers will be used for cooling and storage of drinking water only.
xxxi. Disposable paper cups will be provided.

xxxii. Soap and tissue papers for hand washing will be provided.

d. Incident Notification, Reporting & Investigation

1.0 Incident Notification.

1.1 Sino hydro shall immediately notify all emergencies and notifiable incidents to SA through a ‘Saudi
Aramco 911 Emergency Center’ (SA 911 EC). (Refer to GI 8.006 Emergency Management Program).

 If the Sino hydro needs immediate support to respond to any incident, shall call ‘911’ immediately
and declare the appropriate event level, if known.
 All other notifiable incident notifications will be made through the non-emergency numbers.
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 Internal incident notifications as part of the Emergency, Continuity & Crisis Management Programs
shall be made by the receiving SA 911 EC.

2.0 Incident Response.

2.1 Sino hydro shall respond to an incident using the appropriate level of incident response.
 For Event Levels 1, 2 and 3: activate the organization’s emergency response plan aligned to GI
8.006, Emergency Management Program, GI 90.001, Saudi Aramco Corporate Crisis &
Continuity Management and SMG 08-001, Emergency Management Guide.
 For non-emergency events: follow the Sino hydro internal procedures will be followed to
respond and mitigate the incident.

2.2.0. Sino hydro will allocate required resources and properly train employees involved in notifying,
responding to, reporting and investigating incidents.

3.0 Incident Reporting and Classification.

3.1. Sino hydro initiate the 24-Hour Initial Report for any death or major event and submitted to the
Spark PMT, within one day of declaring the incident under control.

3.1.2 Reporting

 Sino Hydro shall report all incidents, no matter how small into SAP EHSM or Safelife.
 Incidents shall be entered immediately but no more than 5-calendar days from the ate the incident
occurred.
 LP will either initiate or request the responsible proponent to initiate the SAP EHSM/Safelife
workflow for un-entered cases.
 Incident workflows will be fully processed by the proponent within 20-calendar days.
 The Sino hydro shall provide all required/mandatory information to process the incident workflow.
 LP/PTAG will review SAP EHSM/Safelife incident workflows and return them to Sino hydro if
additional information or corrections are required.
 Area Loss Prevention Division (ALPD) shall follow up with the Sino Hydro Safety Manager / Project
Manager to resolve, clarify or complete all required information for reporting and classification.

Sino hydro will ensure that an immediate oral report and preliminary written report is made to the Company
Representative in the case of all:
 Fatal injuries or illnesses
 Injuries requiring medical attention which result in lost time
 Damage over SR10,000 to Sino hydro plant or equipment
 Damage, in any amount, to SAUDI ARAMCO equipment or property Fires
 Damage and all accidents involving cranes and heavy equipment (G.I. 7.026, Cranes and Heavy
Equipment Accident Reporting Procedures).
For accidents resulting in Sino hydro employee fatality, serious injury to Sino hydro employee(s), or
damage to Saudi Aramco equipment or property, a written report where applicable will be submitted
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promptly to the Company Representative. In addition, Saudi Aramco may convene an engineering review
or investigation committee in accordance with the requirements of G.I. 6.000, Notification Requirements for
Incidents (Including Fires); and G.I. 6.003, Guide for Committees Investigating Major Incidents and
Engineering Reviews of Other Incidents.

Sino hydro will maintain, in a format approved by the Company representative, a current record showing
all:

 Work Injuries
 Fires
 Incidents or property damage over SR10,000
 Motor vehicle accidents (MVA)
 Incidents involving damage to Saudi Aramco equipment and property
 Damage and all accidents involving cranes and heavy equipment (G.I. 7.026, Cranes and Heavy
Equipment Accident Reporting Procedures)

This record will be available for inspection at all reasonable times and will be submitted to Saudi Aramco
upon request. (As reference: Section I-3, Accident Investigation, Analysis and Reporting of the Saudi
Aramco Construction Safety Manual).

i. Investigation

Incident that results in property damage or serious injuries to personnel and hospitalization of two or more
employees must be fully investigated and reported. Unless the real cause is known, the hazard cannot be
controlled in the future. The near miss incident is equally important from the point of view of prevention and
should be thoroughly investigated. The responsibility to investigate all accidents, incidents and to submit
reports and recommend corrective action is incumbent on the site safety supervisor.

Accident investigative techniques:

 Visit the scene of the incident and examine any plant or equipment for damage or misuse.
 Question witness about what happened, how it happened and why.
 Question any injured person when possible.
 Ascertain the events that led to the incidents and any irregularities in the operations.
 Describe the operation that was taking place and the sequence of events which led to the incident.
 Assist the site Safety Supervisor to examine any plant or equipment involved in the accident and to
question witnesses

Accident investigative techniques are many and all may be successfully employed in varying
circumstances, the overriding factor, however, must always be that accident investigation is to determine
the cause and preventive requirements not to apportion blame.

ALL INCIDENT NOTIFICATION, REPORTING & INVESTIGATION with Sino hydro will be communicated in reference with
Aramco GI, 6.000
Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 93 of 97

A. Incentives and Disciplinary Action program

 Purpose and Scope


The purpose of this procedure is to provide an effective approach to the implementation of techniques addressed as
either incentive and recognition or disciplinary action with the intent to promote and improve the safety culture in the
project.

 Responsibilities
 Project Manager
Shall provide adequate resources in terms of personnel, time and finance for implementation of the incentive scheme
and administrative support for the implementation of disciplinary actions.

Active participation in the selection process of incentive scheme candidates and monitoring of repeat safety violators.

Shall direct all site supervisors to participate and to take measures to improve this program to promote the safety culture
and motivate employees to comply with the safety requirements.

 Site Supervisors

To actively participate by recommending candidates suited for the incentive and recognition due to positive safety
performance, or identify and provide recommendation for employees violating safety rules.To encourage employees to
participate through compliance and cooperation.

 Site Safety Supervisor

To ensure that this procedure is implemented and that the procedure is satisfactory and adequate to promote safety in
the project.

Encourage supervisors and personnel to participate.

Review and evaluate effectiveness of this program for improvement or revision.

 Site Safety Officer

To recommend candidates for the incentive and recognition program and identify employees that needs to be subjected
for a disciplinary action.

To encourage the workforce to participate and provide suggestions to further improve the incentive and the disciplinary
action procedure.

 Personnel

To comply with all safety requirements at all times.

To participate in the incentive and recognition scheme.


Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 94 of 97

 Objectives

To generate an attitude of safety and safe working behavior

To minimize HSE violations

To reward deserving individuals or groups

To lift morale and enthusiasm of the employees

To develop a safety culture within the workforce

 Requirements

Incentive and recognition requirements:

Exemplary safety performance and active participation on HSE activities.

Contribution of best practices and safe work procedures.

Active reporting of near misses and identification of possible hazards.

Continuous compliance with safety requirements.

Achievement of safe work man-hours or completion of critical works without LTI.

Compliance with and implementation of housekeeping n his / their designated areas.

Other positive safety performance or achievement

Incentive and recognition scheme is both applicable to individuals and groups or teams. Monetary amount and / or
safety certificates shall be awarded to deserving person(s).

Grounds for disciplinary action:

Violation of safety rules and regulations

Tampering, alteration and / or removal of safety equipment and devices

Refusal to comply with safety requirements

Unauthorized use / operation of equipment or machinery

Non-compliance with the housekeeping rule

Acts of violence

Intoxication of prohibited substances

Improper or not wearing the required PPE

Other safety infraction


Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 95 of 97

 Procedure

Incentive and recognition scheme

Sino hydro strongly believes that recognizing a safe work behavior provides a far more positive effect than imposing
penalties to violations or poor safety performance. To support this belief an incentive scheme / procedure below is
outlined.

Individual or groups who have exhibited positive HSE performance shall be chosen by the project management from
among the candidates to receive the award.

The award shall be delivered publicly during the toolbox meeting to positively promote the safety culture and awareness.
The award shall be attended by the supervisors and SAPO representative preferably.

This procedure shall be implemented each calendar month of the year. Award shall be conducted on the last toolbox
meeting schedule of the month.

Monetary amount shall be as approved by the project manager.

 Disciplinary action

To support the incentive and recognition procedure and to cover employees who have exhibited safety behaviors below
the expected safety level that could cause harm to themselves or the others, a disciplinary action procedure is set. This
procedure is established to deal with non-compliance issues and refusal to comply.

 Attention of identified individuals who have committed a safety infraction or violation shall be called and shall be
verbally informed of the infraction to prevent further incident.
 Infraction shall be reported to site safety supervisor or safety officer for further action or recommendation to
prevent repetition. A written Action Form shall be issued to the employee noting the infraction or violation
committed and recommendation.
 Immediate site supervisors may fill the Action Form and recommend disciplinary action for their direct workers.
 Site safety supervisor/ safety officer / immediate supervisors shall exercise sound judgment in recommending
disciplinary actions. Warnings are advised for first to third offense on non-critical violations.
 Subject employee shall attach his signature to confirm that he was informed of the violation and the
recommended action. Refusal to sign does not invalidate the recommended disciplinary action.
 For salary deduction applicable violations, a copy of the Action Form shall be attached with the daily timesheet
and shall be forwarded to the HR Department for necessary salary deduction.
 Salary deduction shall be no less than the amount equivalent to two-hour salary to three days salary of the
employee.
 Suspension shall be one day to no more than five days without salary during the suspension.
Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 96 of 97

 Removal of employee from site if necessary, can be recommended with applicable suspension without salary
within the suspension period.
 Immediate supervisors tolerating safety violations of employees shall incur twice the penalty of the employee.

Violation 1st Offense 2nd Offense 3rd offense 4th Offense

Non wearing of PPE Warning 2hrs - 1day 1 day - 3days deduction Removal + suspension
deduction
Non-compliance with Warning + 2hrs-1day 1day - 3 days 3 days – 5 days deduction 5 days deduction with
housekeeping deduction deduction suspension
Refusal to comply Removal + suspension
Tampering of safety Devices and Warning 2hrs- 1day 1 day – 3 days deduction Removal + suspension
equipment deduction

Note: These are sample recommended disciplinary action. Safety violations that endanger the safety of workers are
subject for more severe penalties. Immediate supervisors who are found to have tolerated or have allowed the violation
to occur are subject to twice the penalty of the violator.

Site safety supervisor reserves the right to implement additional penalties.

 Records

Original copies of Action Forms and copies of recognition certificates shall be kept with the site safety office. Copies
shall be forwarded to Sino hydro HR Department to reflect on the individual’s Performance Appraisal Record.

49. SHORT SERVICE EMPLOYEE (SSE) PROGRAM.

Sino Hydro. shall establish a short service employee (SSE) program. This program shall include identification of
new or inexperienced personnel so others may take extra care in their presence and provide additional
assistance. The SSE program shall define the criteria for an inexperienced worker based on duration of
employment, change of job scope and/or length of industry service.
All new or inexperienced workers shall be classified as a SSE for a predetermined duration (e.g., 3-6 months) and
shall be assigned a mentor during this time.
Before work commences, contractor shall inform the Saudi Aramco Proponent Organization (SAPO) of the
maximum ratio of SSEs to experienced workers that will be present at the job site at any given time. The SAPO
reserves the right to require an alternate maximum ratio of SSEs.

50. IMPROVEMENT.

50.1 General.

The Sino Hydro will consider the results from analysis and evaluation of OH&S performance, evaluation of
compliance, internal audits and management review when taking action to improve.
Examples of improvement include corrective action, continual improvement, breakthrough change, innovation
and re-organization.

50.2 Incident, nonconformity and corrective action

Separate processes may exist for incident investigations and nonconformities reviews, or these may be combined
as a single process, depending on the organization’s requirements.
Examples of incidents, nonconformities and corrective actions can include, but are not limited to:
Project Name: KING SALMAN ENERGY PARK REQUISITION. No.:
Rev. No.: 03
INFRASTRUCTURE AND MAINTENANCE BUILDING Date: 07/23/2022
CONTRACTOR SITE SAFETY PLAN Page 97 of 97

a) incidents: same level fall with or without injury; broken leg; asbestosis; hearing loss; damage to buildings or
vehicles where they can lead to OH&S risks;
b) nonconformities: protective equipment not functioning properly; failure to fulfil legal requirements and other
requirements; prescribed procedures not being followed;
c) corrective actions (as indicated by the hierarchy of controls; see 8.1.2): eliminating hazards; substituting with
less hazardous materials; redesigning or modifying equipment or tools; developing procedures; improving the
competence of affected workers; changing the frequency of use; using personal protective equipment.
Root cause analysis refers to the practice of exploring all the possible factors associated with an incident or
nonconformity by asking what happened, how it happened and why it happened, to provide the input for what
can be done to prevent it from happening again.
When determining the root cause of an incident or nonconformity, Sino Hydro will use methods appropriate to
the nature of the incident or nonconformity being analyzed. The focus of root cause analysis is prevention. This
analysis can identify multiple contributory failures, including factors related to communication, competence,
fatigue, equipment or procedures.
Reviewing the effectiveness of corrective actions refers to the extent to which the implemented corrective
actions adequately control the root cause(s).

50.03 Continual improvement

Sino hydro will be continual improvement issues include, but are not limited to:
a) new technology;
b) good practices, both internal and external to the organization;
c) suggestions and recommendations from interested parties;
d) new knowledge and understanding of occupational health and safety-related issues;
e) new or improved materials;
f) changes in worker capabilities or competence;
g) achieving improved performance with fewer resources (i.e. simplification, streamlining, etc.).

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