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Caas m06

The document provides information about various aircraft systems and components. It contains multiple choice questions about pulley systems, quick disconnect couplings, corrosion resistance of copper, types of threads, anodic oxidation, bolt head markings, corrosion types, springs, rivets, alloys, and other topics. The questions cover concepts in mechanics, materials, corrosion and aircraft structural components.

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0% found this document useful (0 votes)
135 views18 pages

Caas m06

The document provides information about various aircraft systems and components. It contains multiple choice questions about pulley systems, quick disconnect couplings, corrosion resistance of copper, types of threads, anodic oxidation, bolt head markings, corrosion types, springs, rivets, alloys, and other topics. The questions cover concepts in mechanics, materials, corrosion and aircraft structural components.

Uploaded by

joeltanwb
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M6 CAAS 2011 Camp 9 A & C

1) A pulley system has an efficiency of 80% with a velocity ratio of 15, the force required
to lift a load of 290kg is :

A) 24.2kg *
B) 34.8kg
C) 23.2kg

2) A quick disconnect coupling consist of

A) a flared tube assembly


B) a flareless tube assembly
C) two check valves *

3) Coppers are coated with tin to

A) increase conductivity
B) increase cable strength
C) increase corrosion resistance *

4) Which of the following use LH as well as RH threads

A) Turnbuckles *
B) Flareless tube fittings
C) Easy outs

5) Anodic oxidation is applied to parts made of

A) aluminium alloy *
B) non-stainless steel
C) stainless steel

6) Fasteners in the AN, NAS and MS series

A) Use UNC or UNF threads*


B) Metric threads
C) BA or BSF threads

7) Which bearing type has the largest contact area if each was used to support a shaft of
similar diameter

A) roller bearing
B) plain bearing *
C) thrust bearing

8) The drilled head of an AN bolt is indicated in its code by the letter

A) “H” before the dash number *


B) “A” after the dash number
C) “H” in front of the code number

9) A combination of residual stresses and corrosive agents will cause

A) filliform corrosion
B) stress corrosion *
C) exfoliation corrosion

10) Inner and outer bearing races are found in

A) ball and roller bearings *


B) plain bearing
C) ball bearing only

11) A right hand thread is

A) turn clockwise *
B) turn anti clockwise
C) not used on aircraft

12) Hydraulic system that operates above 3000psi, fluid line used is

A) pure aluminium tubing


B) stainless steel tubing *
C) aluminium alloy tubing

13) A rod threaded at both ends and does not have a head is call a

A) double bolt
B) machine screw
C) stud *

14) Main function of spring

A) Provide some space for expansion


B) Permitting deflection
C) Storing energy *
15) The lifting or flaking of the metal at the surface due to delamination of grain boundaries
caused by the pressure of corrosion is

A) Electrolysis
B) Filiform corrosion
C) Exfoliation corrosion *

16) Gear ratio given as 0.0944:1, find the output RPM if input RPM is 900

A) 9534 *
B) 12094
C) 8943

17) An apparatus with a pendulum that strikes on a notched material is to test

A) Hardness
B) Impact Test *
C) Tension

18) Locking devices can be reused repeatedly if serviceable is a

A) tab washer
B) spilt pin
C) locking plate *

19) When a piece of sheet metal is pulled at each end, the resultant force is

A) Shear
B) Elasticity
C) Tension *

20) Similarity between compression and tension spring

A) Stiffness high under load


B) Stiffness low under load
C) Stiffness same under load *

21) Corrosion caused by microbiological growth prone to occur in aircraft

A) integral fuel tank *


B) oil tank
C) hydraulic tank

22) When correct tension is obtained, the number of thread showing outside the turn-barrel
must not be more than

A) 1 thread
B) 2 threads
C) 3 threads *

23) Strength of internal wrench MS bolt compared to AN bolt is

A) same
B) high *
C) low

24) The principal alloy of stainless steel is

A) Chromium *
B) Vanadium
C) Molybdenum

25) NAS/MS Heat treated chamfered washer are use on

A) Internal wrench bolt *


B) Close tolerance bolt
C) Standard bolt

26) The locking feature in the high temperature self locking nut is achieved by

A) Distortion in the end of the nut *


B) Insert plastic
C) Locking tab

27) In the turbojet engine, bearing seals is used to

A) keep the bearing cool


B) make the seal more effective*
C) maintain sea level pressure in bearing compartment

28) A shake-proof washer


A) Saw tooth serration *
B) 2 tabs or more
C) Internal tab

29) Fatigue strength is

A) Alternating force *
B) Resistance to pull
C) Resistance to penetration

30) One complete revolution at a single start thread will rotate the shaft

A) Half the pitch


B) Equal to the pitch *
C) Double the pitch

31) Chromium Molybdenum material is used on

A) Landing Gear and engine compartments *


B) Bolts and nuts
C) Firewall panels

32) Alclad total thickness of a material should be at the range of

A) 5% of material total thickness *


B) 5-10% of material total thickness
C) 10-20% of material total thickness

33) Identification of aluminium alloy corrosion is indicated by

A) White greyish powder *


B) Green powder
C) Red powder

34) How is the cross sectional of a solid wire expressed?

A) Usually expressed in terms of circular mills and is equal to the square of the
diameter of the wire in thousandths of an inch *
B) ???
C) ???

35) Which type of load does a rivet withstand


A) tensile
B) shear *
C) torsion

36) A bolt with “*” is

A) Corrosion resistant steel


B) AN standard steel*
C) Close tolerance

37) Tempering of a steel is to

A) refine the grain boundaries and reduce brittleness *


B) reduce the brittleness and increase the softness
C) soften the steel

38) Cotter pin can only be

A) use once *
B) repair and use again
C) remove and reuse again

39) When 2 dissimilar materials mate, Which one will corrode first

A) Anodic *
B) Cathodic
C) Hardest material

40) Which one of the following reduction gear ratio will give the maximum RPM of the
propeller

A) 3:2 *
B) 16:7
C) 20:9

41) Measurement of hardness

A) spark test
B) penetration *
C) fracture
42) Which instrument measure the area of the indentation upon the load applied?

A) Brinell *
B) Rockwell (depth of penetration)
C) Izod (notch on specimen)

43) Which alloy most commonly used on aircraft

A) 5056-T
B) 2024-T *
C) 7075-T

44) Effective method of increasing the hardness of non-heat treatable alloy?

A) Artificial aging
B) Cold working *
C) Heat treatment

45) Location of filiform corrosion

A) Surface of clad aluminium


B) Surface of unclad aluminium
C) Under the surface of Clad layer of clad al alloy *

46) Identify close tolerance thread bolt

A) Triangle on the head *


B) Cross on the head
C) Circle on the head

47) AN470AD4-5 rivets, AD is

A) Size
B) Head
C) Material *

48) Why use Kevlar for helicopter rotor blade?

A) light and cheap


B) lighter compare to material of same strength *
C) high strength, easy to fabricate
49) Al alloy 2024 head marking

A) Double dash *
B) Cross
C) Raised dot

50) Double raised dash head marking indicates

A) 2024 *
B) 2117
C) 5056

51) A form of thread with angle of 60 degrees

A) Buttress, Acme, Square


B) System International, American National, Unified thread *
C) BA, B.S.F, B.S.W

52) To control the idling speed of a carburetor, what type of spring is used?

A) Tension spring
B) Compression spring *
C) Torsion spring

53) Corrosion on magnesium alloys can be identified by pitting surface smeared with

A) White powder * (I know is grey but most chose this)


B) Green powder
C) Black powder

54) Pro sealant B1/2. The ½ stands for

A) ½ hour of curing time * (most chose this)


B) ½ sealant ½ accelerator
C) Shelf life is ½ year from manufacturing life

55) Corrosion that occur along the grain boundaries

A) Intergranular corrosion *
B) Surface corrosion
C) Fretting corrosion
56) Which material is most widely used in modern civil aircraft construction?

A) Stainless Steel
B) Titanium Steel
C) Aluminium alloy *

57) Cables can be tensioned using

A) bolts and nuts


B) turnbuckles *
C) locking wires

58) Landing gear wheels uses what bearings?

A) roller bearing
B) plain bearing
C) tapered roller bearing *

59) Stainless Steel contain

A) 18% carbon & 8% chromium


B) 18% nickel & 8% chromium
C) 18% chromium & 8% nickel *

60) Electrical cables that are expose to the highest temperature on an aircraft are found on
the

A) Wings
B) Fuselage
C) Engine *

61) Yellow coloured composite cloth is likely to be made from

A) Aramid fibre*
B) Boron fibre
C) Carbon fibre

62) When installing new bolt into aircraft structures, maintenance personnel should refer to

A) Bolts packaging material & maintenance manual *


B) Bolt head & part catalogue
C) Just install

63) When copper electrical wire is used to replace aluminium wire, it should be

A) 2 gauge larger *
B) 2 gauge smaller
C) Same size

64) In a control system, a cable compensator is used for

A) A change in outside temperature *


B) Fuselage flexing & wing loading
C) A change in pressure altitude

65) Cable fitting ground normally attached to

A) Female connector
B) End casing (or ground connector, forget the choice but is the answer) *
C) Male connector

66) Improper adjustment of air pressure on a riveting gun may cause

A) Flattening of the upset head of the rivet if too low pressure is used
B) Enlargement if the rivet hole if too high pressure is used
C) Work hardening of the rivet if too low pressure is used *

67) The grip length of a bolt is

A) Length of the unthreaded portion of the bolt *


B) Overall length of the bolt
C) Length of the threaded portion of the bolt

68) Most commonly used rivets on aircrafts are

A) Universal and countersunk rivets *


B) Brazier and flat head rivets
C) Round and universal rivets

69) Current of an electrical cable is determined by

A) Cross sectional area *


B) Length of wire
C) Insulation of cable

70) How to prevent interference in an electrical cable

A) Bonding
B) Co-axial cable*
C) Insulation

71) Which type of fasteners requires box wrench and allen wrench to be tighten?

A) Hi-lok fastener *
B) Hi shear fastener
C) Jo bolt

72) Hi-lok fasteners is tighten by

A) Box & Allen wrench *


B) Pneumatic gun
C) Plier

73) Which area of aircraft most prone to corrosion

A) Fuselage area below the galley & lavatories *


B) Cargo floor
C) Wing leading edge

74) Why do hydraulic pipes have bends in them?

A) Fit airframe structure


B) Allow for head expansion
C) Absorb vibration *

75) Which NAS has the same standard as American standard

A) BA same as AN
B) Metric 60 degree thread angle
C) American UNF same as unified UNF *

76) Increment of rivet length by


A) 1/16 *
B) 1/32
C) 1/8

77) Annealing is a heat treatment process to soften a metal at certain temperature and

A) hold it at the temperature at certain time *


B) quench it quickly
C) ???

78) In the composite, delamination occurs and presence of water or moisture can be detected
by

A) Eddy current
B) X-ray *
C) Ultrasonic

79) Lead of a double start thread

A) Twice the pitch *


B) Half the pitch
C) Equal the pitch

80) Which of the following can be reused when is still serviceable?

A) Shakeproof washer
B) Spring washer *
C) Spilt pin

81) How is delamination of aluminium honeycomb structure inspected?

A) Eddy current
B) Observed suspected area for discolouration
C) using a metallic object like a coin, listen for the difference in tapping sound *

82) Normalizing is carried out to

A) Relieve internal stresses cause by forming *


B) Acquire maximum tensile strength, minimum ductility and extreme hardness
C) Heat metal to upper critical range, soaked for a time and cooled in the furnace
83) The fuel metering unit in a fuel control unit uses what spring?

A) Compression spring *
B) Torsion spring
C) Tension spring

84) The purpose of cladding pure aluminium over Al alloy to

A) Prevent corrosion by forming a layer of oxide film on the surface of alclad *


B) Add strength to the aluminium
C) As to not apply a layer of paint

85) A heavy criss-cross wear pattern on the groove of the pulley

A) Excessive cable tension *


B) Seized pulley
C) Internal cable tension

86) Screw used in Aeronautical Standard are

A) B.A. screw and American standard


B) Metric thread of 60 degree *
C) UNF

87) Major diameter 2.2, minor diameter 2.0. What is the depth of the thread?

A) 0.1 *
B) 0.2
C) 0.4

88) Most commonly used material for self locking nut?

A) Brass and nylon


B) Steel and nylon * (Most chose this)
C) Brass and kelvar

89) An AN5-22 bolt what is the diameter?

A) 5/16” *
B) ½”
C) 5/22”
90) What type of American screw is used on aircraft?

A) Machine screw, Structural screw, Self-tapping screw *


B) Type A, Type B , Type C
C) Philip, Reid, Prince screw

91) Which screw have an internal hex head wrench fit:

A) Grub screw *
B) Self tapping screw
C) Phillip screw

92) Which of the following is not a blind rivet?

A) Jo bolt
B) Cherry max rivet
C) Hi-lok rivet *

93) Length of the rivet length & diameter respectively in

A) 1/16” length, 1/32” diameter *


B) 1/32” length, 1/16” diameter
C) 1/32” length, 1/32” diameter.

94) Hard steel is know to be (Answer is A, refer to M3 notes ; Ferromagnetic)

A) Harder to magnetize and demagnetize than soft steel (1 chose this) *


B) Harder to magnetize and easier to demagnetize than soft steel
C) Easier to magnetize and demagnetize than soft steel (2 chose this) *

95) AN5C22 what does the 'C' stand for

A) Chromium
B) Carbon
C) Corrosion resistance *

96) Dzuz fasteners is secure when

A) a distinct click is heard and fastener slots are lined up to the reference marking if
provided * (most chose this)
B) the fastener is torqued and the slowly turn half a round
C) turn 1 complete round

97) Disadvantage of control cable with push pull rod

A) they can only transmit tension load *


B) lesser strength then a same diameter steel tube
C) they have a loss in motion between cockpit control and the flying control surfaces

98) Stud

A) no head and threaded on both sides *


B) hexagonal and round head
C) ???

99) Taper pin is loaded to

A) Shear * (most chose this)


B) torsion
C) tension

100) Riveted aluminium sheet normally faying surface sealed using BMS-5-95 or PRC
1422. Which one of the following is the reason for this? (should be A refer to
http://www.eaa1000.av.org/technicl/corrosion/faysurf.htm)

A) to prevent moisture and electrolyte build up *


B) to prevent rework of the repair
C) to provide extra bonding strength for repair

101) Titanium is approximately 40% less dense than (Answer is B)


[Titanium density -0.160 lb/in³]
(refer to http://hypertextbook.com/facts/2004/KarenSutherland.shtml last paragraph)

A) aluminium alloy [2024 series 0.098 lb/in³ anyway most are in that range]
B) steel * [0.29 lb/in³ most in this range]
C) magnesium alloy [0.065 lb/in³ most in this range]

102) Crimping terminal joint should have

A) have equivalent tensile strength as the wire *


B) be uninsulated on smaller than 10 gauge number
C) be soldered to obtain maximum strength
103) Corrosion is the process where

A) metal alloys seperate back to primary elements


B) electro-chemical action transform metal into powdery oxide/salt *
C) ????

104) Factors to consider when tensioning cable

A) cable type, cable size, ambient temperature


B) cable length, cable size, ambient temperature (most chose this) *
C) cable size, ambient temperature

105) Cable used in agricultural plane take into considerations

A) Strength
B) Corrosion resistance (most chose this) *
C) ???

106) External corrosion found on brass, copper & tungsten pipe likely to occur
(answer should be A if you all trust these Anodic Indexes )
http://www.corrosion-doctors.org/Definitions/galvanic-series.htm
http://en.wikipedia.org/wiki/Galvanic_corrosion

A) contact with aluminium alloy * (Steel mid of table while others extreme end)
B) pass through fiber clamp pipe
C) contact with stainless steel (I chose this) *

107) Stress corrosion occur on surfaces

A) Tensile stresses with corrosive agents * (refer to 6.4-15)


B) Casings, shallow & intermittent (something liddat)
C) Compressive stresses with corrosive agents

108) Factors for corrosion to occur (should be A if C is garbage answer)

A) Cathodic, anodic, electrical contact, electrolyte * (6.4-4)


B) Anodic, heat, friction, electrolyte
C) ???

109) The size of the solderless tube is identify by


A) SWG
B) Color code *
C) Wire size

110) Turnbuckle can be safe tied by

A) Locking clip *
B) Locking plate
C) Locking wires only

111) What is the indication when alclad sheet is tested with caustic soda solution?

A) Black edges with white centre


B) Black centre with white edges *
C) Black centre with black edges

112) The external major diameter are also known as

A) Pitch diameter
B) Crest Diameter * (I chose this)
C) Root diameter

113) What is applied to resin after cure?

A) Pressure
B) Heat
C) Pressure & Heat *

114) Something colour in the composite material

A) Along the warp direction * (most chose this)


B) Along the weft direction
C) Along the filling direction

115) SAE 41xxx, 41 stands for

A) Amount of carbon content


B) Type of steel *
C) ???

116) Intergranular corrosion caused by

A) Cyclic load & corrosive environment*


B) Heat & corrosive environment
C) Compressive load & corrosive environment

117) Conical spring & parallel spring same characteristics

A) If there is load, it become stiffer*


B) If there is load, no difference
C) If there is load, it become less stiffer

118) If you put long strain of resin in a composite material

A) no change
B) the portion of resin will cure and shrink*
C) the thicker portion will take a longer time to cure than smaller portion

119) MIL-C-5426, MIL stands for

A) Material
B) Size
C) Military Specifications *

120) 2024-T6, T6 stands for

A) Material
B) Size
C) Heat Treated *

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