SINHA BMH Customer: Rungta Mines Ltd

SARASWATI COMPLEX Consultant: MAKNAN

SL.N
DESCRIPTION UNITS BC-17 BC-03 BC-04 BC-05 BC-06 BC-07 BC-08/1D BC-09/9A BC-10/10A BC-11
O.
1 Material -- Sponge Iron Sponge Iron Sponge Iron Sponge Iron Sponge Iron Sponge Iron Sponge Iron Sponge Iron Sponge Iron Sponge Iron
2 Min. Capacity TPH 300.00 100.00 100.00 100.00 150.00 150.00 150.00 150.00 150.00 300.00
3 Max. Capacity TPH 350.00 150.00 150.00 150.00 200.00 200.00 200.00 200.00 200.00 350.00
4 Min. Bulk Density KG/M³ 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00
5 Max. Bulk Density KG/M³ 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00 2200.00
6 Belt Width MM 650 650 650 650 650 650 650 650 650 650
7 Conveyor Hor. Crs. MTS 13.40 70.23 148.50 137.13 248.00 110.54 39.00 35.05 95.32 16.70
8 Lift Due to Conveyor MTS 0.00 5.80 11.70 2.50 3.90 3.90 7.30 7.62 18.56 0.00
9 Lift Due to Tripper MTS 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.50
10 Total Lift MTS 0 5.8 11.7 2.5 3.9 3.9 7.3 7.62 18.564 2.5
11 Conv. Inclination Degrees 0.000 6.000 4.600 6.000 6.000 6.000 12.000 13.500 13.000 0.000
12 Troughing Angle Degrees 35 35 35 35 35 35 35 35 35 35
13 Surcharge Angle Degrees 30 30 30 30 30 30 30 30 30 30
14 Max. Section of the Handled Matl. (A) M² 0.0511 0.0511 0.0511 0.0511 0.0511 0.0511 0.0511 0.0511 0.0511 0.0511
15 Material Height MM 146.5 146.5 146.5 146.5 146.5 146.5 146.5 146.5 146.5 146.5
16 Slope Factor (K) -- 1 0.98 0.985 0.98 0.98 0.98 0.93 0.89 0.91 1
17 Filling Factor (K1) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
18 Required Speed (For Min.Cap) M/Sec 0.9257 0.3149 0.3133 0.3149 0.4723 0.4723 0.4977 0.5201 0.5086 0.9257
19 Required Speed (For Max.Cap) M/Sec 1.08 0.4723 0.4699 0.4723 0.6297 0.6297 0.6636 0.6934 0.6782 1.08
20 Max.Required Speed M/Sec 1.08 0.4723 0.4699 0.4723 0.6297 0.6297 0.6636 0.6934 0.6782 1.08
21 Provided Speed M/Sec 1.1 0.75 0.75 0.75 1 1 1 1 1 1.1
22 Material Weight (Mg) Kg/M 88.38 55.56 55.56 55.56 55.56 55.56 55.56 55.56 55.56 88.38
23 Belt Top Cover Thickness MM 6 6 6 6 6 6 6 6 6 6
24 Belt Bottom Cover Thickness MM 3 3 3 3 3 3 3 3 3 3
25 Carcass Weight Kg/m² 4.48 4.48 4.62 4.48 4.62 4.48 4.48 4.48 4.62 4.48
26 Belt Designation (NIRLON MAKE) -- 315/3HD 315/3HD 500/3HD 315/3HD 500/3HD 315/3HD 315/3HD 315/3HD 500/3HD 315/3HD
27 Selected Belt Rating KN/M 31.5 31.5 50 31.5 50 31.5 31.5 31.5 50 31.5
28 Nominal Carcass Thickness mm 3.75 3.75 4.15 3.75 4.15 3.75 3.75 3.75 4.15 3.75
29 Belt Weight (Mb) Kg/M 9.932 9.932 10.023 9.932 10.023 9.932 9.932 9.932 10.023 9.932
30 No. of Carrying Ider Rollers -- 3 3 3 3 3 3 3 3 3 3
31 Carrying Idler Spacing (Si) M 1 1 1 1 1 1 1 1 1 1
32 Carrying Idler Roller Dia MM 114.3 114.3 114.3 114.3 114.3 114.3 114.3 114.3 114.3 114.3
33 Carrying Idler Brg. Dia MM 20 20 20 20 20 20 20 20 20 20
34 Mass of C.I. (Rotating) Parts (Mc) Kg/M 15 15 15 15 15 15 15 15 15 15
35 Return Idler Spacing M 3 3 3 3 3 3 3 3 3 3
36 Return Idler Roller Dia MM 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 139.7
37 Return Idler Brg. Dia MM 20 20 20 20 20 20 20 20 20 20
38 Mass of R.I. (Rotating) Parts (Mr) Kg/M 3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33 3.33
39 Length Factor (a) -- 1 1 1.62 1.65 1.41 1.72 1 1 1.81 1
40 Anti-Friction Co-efficient (f) -- 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
TENSION CALCULATION
41 Main Resistance ( R ) N 499.16 1929.23 6633.4 6215.53 9624.41 5222.97 1057.16 945.6 4671.34 622.09
42 Slope Resistance (Rsl) N 0 3161.25 6377.01 1362.61 2125.67 2125.67 3978.82 4153.23 10118.19 2167.52
43 Volumetric conveying Capacity (Q) M³/Sec 0.0442 0.0189 0.0189 0.0189 0.0253 0.0253 0.0253 0.0253 0.0253 0.0442
Inertial and frictional resistance at the loadng
44 point and in the acceleration area between the N 106.96 31.19 0 0 0 0 55.66 55.66 0 106.96
handled material and the belt.(Ra)
45 Acceleration length at loading area (la) M 0.1028 0.0478 0.0478 0.0478 0.0849 0.0849 0.0849 0.0849 0.0849 0.1028
46 Inter skirt plate width (b1) M 0.4333 0.4333 0.4333 0.4333 0.4333 0.4333 0.4333 0.4333 0.4333 0.4333
Frictional resistance between handled material
47 N 45.79 8.37 0.00 0.00 0.00 0.00 14.99 14.99 0.00 45.79
and the skirt plate in acceleration area (Rska)
48 Type of Takeup -- SCREW VGTU VGTU VGTU VGTU VGTU SCREW SCREW VGTU SCREW
49 No of Tripper Drive/Discharge Pulley Nos 0 0 0 0 0 0 0 0 0 1
50 No of Tail/Takeup Pulley Nos 1 2 2 2 2 2 1 1 2 1
51 No of Bend Pulley Nos 0 2 2 2 2 2 0 0 2 0
52 No of Snub Pulley Nos 1 1 1 1 1 1 1 1 1 1
53 Wrap resistance between belt and pulley (Rw) N 315 770 0 0 0 0 315 315 0 545
54 Pulley bearing resistance (Rb) N 100 250 0 0 0 0 100 100 0 150
55 Secondary resistances (Rs) =Ra+Rska+Rw+Rb N 567.75 1059.56 0.00 0.00 0.00 0.00 485.65 485.65 0.00 847.75
56 Angle of Tilt of the Idler Axis (i) Degrees 0 0 0 0 0 0 0 0 0 0
57 Coeff. depending upon trough angle (Ci) -- 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
58 Resistance due to idler tilting (Ri) N 0 0 0 0 0 0 0 0 0 0
59 Length of Skirt Plate (Lsk) M 6 12 6 6 6 6 6 6 10 5
60 No. of Loading Points -- 1 1 1 1 1 1 1 1 1 1
Resistance due to friction between handled
61 N 668.15 525.59 262.8 262.8 264.89 264.89 264.89 264.89 441.48 556.79
material and skirt plates (Rsk)
62 Type of Internal Scrapper -- V-Plough V-Plough V-Plough V-Plough V-Plough V-Plough V-Plough V-Plough V-Plough V-Plough
63 No of Internal Scrapper -- 1 1 1 1 1 1 1 1 1 1
64 Thickness of Internal Scrapper mm 12 12 12 12 12 12 12 12 12 12
65 Type of External Scrapper -- SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED SPRINGLOADED
66 No of External Scrapper -- 2 2 2 2 2 2 2 2 2 2
67 No of Blades -- 1 1 1 1 1 2 2 2 2 2
68 Thickness of External Scrapper mm 12 12 12 12 12 12 12 12 12 12
69 No. of Pulley Scrapper -- 0 0 0 0 0 0 0 0 0 0
70 Thickness of Pulley Scrapper mm 0 0 0 0 0 0 0 0 0 1
71 Pressure between belt cleaner and belt (P) N/M² 50000 50000 50000 50000 50000 50000 50000 50000 50000 50000
Area of contact between belt and belt cleaner
72 M² 0.0312 0.0312 0.0312 0.0312 0.0312 0.0468 0.0468 0.0468 0.0468 0.0468
(A1)
Frictional resistance due to the belt cleaners
73 N 1014 1014 1014 1014 1014 1521 1521 1521 1521 1521
(Rbc)
74 No. of Plough -- 0 0 0 0 0 0 0 0 0 0
75 Resistance due to plough (Rp) N 0 0 0 0 0 0 0 0 0 0
76 Special resistance (Rsp) = Ri+Rsk+Rbc+Rp N 1682.15 1539.59 1276.8 1276.8 1278.89 1785.89 1785.89 1785.89 1962.48 2077.79
Peripheral force on the driving pulleys without
77 N 2749.06 7689.63 14287.21 8854.94 13028.97 9134.53 7307.52 7370.37 16752.01 5715.15
tripper (TE')
78 No. of Trippers -- 0 0 0 0 0 0 0 0 0 0
79 Tripper Inclination DEG. 0 0 0 0 0 0 0 0 0 14
80 Type of Tripper -- NA NA NA NA NA NA NA NA NA SEPARATELY DRIVEN

81 Factor b -- 0 0 0 0 0 0 0 0 0 0.17
Peripheral force on the driving pulleys with
82 N 2749.06 7689.63 14287.21 8854.94 13028.97 9134.53 7307.52 7370.37 16752.01 5715.15
tripper (TE)
POWER CALCULATION
83 Power required at driving pulley (PDP) kW 3.02 5.77 10.72 6.64 13.03 9.13 7.31 7.37 16.75 6.29
84 Power loss due to drive pulley kW 0.31 0.21 0.21 0.21 0.28 0.28 0.28 0.28 0.28 0.31
85 Absorbed Power (PA) kW 3.33 5.98 10.93 6.85 13.31 9.41 7.59 7.65 17.03 6.6
86 Efficiency of Gear Box -- 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94
87 Efficiency of I/P Coupling -- 1 1 1 1 1 1 1 1 1 1
88 Motor output power at shaft (PM) kW 3.54 6.36 11.63 7.29 14.16 10.01 8.07 8.14 18.12 7.02
89 Extra % Considered for Motor Selection -- 20 20 20 20 20 20 20 20 20 20
90 Motor Power Reqd with Extra % kW 4.25 7.63 13.96 8.75 16.99 12.01 9.68 9.77 21.74 8.42
91 Motor Speed RPM 1440 1440 1440 1440 1440 1440 1440 1440 1440 1440
92 Ambient Temperature ºC 50 50 50 50 50 50 50 50 50 50
93 Selected Motor Power kW 5.5 9.3 15 9.3 18.5 15 11 11 22 9.3
94 Selected Motor Frame Size -- 132M 160M 180M 160M 180M 180M 160M 160M 200M 160M
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 SINHA BMH Customer: Rungta Mines Ltd
SARASWATI COMPLEX Consultant: MAKNAN
Rev.: 0 Date: 20.12.23
Doc.No. IS-11592-calculation

SL.N
DESCRIPTION UNITS BC-17 BC-03 BC-04 BC-05 BC-06 BC-07 BC-08/1D BC-09/9A BC-10/10A BC-11
O.
95 Motor Shaft Dia MM 38 42 48 42 48 48 42 42 55 42
96 GD² Value of Motor Kg-M² 0.088 0.208 0.4 0.208 0.48 0.4 0.252 0.252 1 0.208
97 Motor Weight Kg 70 125 165 125 175 165 145 145 235 125
98 Ts/Tn Ratio of Motor -- 2.1 2.1 2.2 2.1 1.9 2.2 2.1 2.1 2 2.1
BELT SELECTION
99 Drive Co-Efficient x -- 2 2 2 2 1.5 2 2 2 2 1.5
100 Angle of Wrap Degrees 200 200 200 200 200 200 200 200 200 200
Max. Belt Tension under starting condition
101 N 8776.81 14116.25 26227.78 16255.47 21195.71 16768.73 13414.79 13530.17 30752.54 11921.30
(Tmax)
102 Max. working Tension on belt KN/M 13.5 21.72 40.35 25.01 32.61 25.8 20.64 20.82 47.31 18.34
103 Actual % tensile force % 42.87 58.59 62.33 62.86 56.84 64.22 58.03 58.57 73.08 58.22
As per Belt Manufacturer Catalogue:
104 Head Pulley Dia Required MM 323 323 400 400 323 400 323 323 400 323
105 Tail/Takeup/B.P Dia Required MM 273 273 323 323 273 323 273 273 323 273
106 Snub Pulley Dia Required MM 219 219 273 273 219 273 219 219 273 219
As Per Tender/Specification
107 Head Pulley Dia Provided mm 500 500 500 500 500 500 500 500 500 500
108 Tail/Take-up/B.P Dia Provided mm 400 400 400 400 400 400 400 400 400 400
109 Snub Pulley Dia Provided mm 323 323 323 323 323 323 323 323 323 323
TENSION VALUES
110 Min. Slack Side Tension (T2) N 1148.77 3213.31 5970.28 3700.27 5444.49 3817.1 3053.64 3079.9 7000.26 2388.22
111 Min. Belt Tension to limit belt sag (Tmin) N 6027.75 4015.48 4021.06 4015.48 4021.06 4015.48 4015.48 4015.48 4021.06 6027.75
112 Min Slack Side Tension Required (T2) N 6027.75 4015.48 5970.28 4015.48 5444.49 4015.48 4015.48 4015.48 7000.26 6027.75
113 Tail Tension (Tt) N 6080.05 3724.48 5403.44 4307.12 6035.61 4066.94 3456.44 3409.84 5549.54 5849.35
114 Final Tail Tension based on Tmin (Tt) N 6080.05 4015.48 5403.44 4307.12 6035.61 4066.94 4015.48 4015.48 5549.54 6027.75
115 Final Slack Side Tension based (T2) N 6027.75 4306.48 5970.28 4015.48 5444.49 4015.48 4574.52 4621.12 7000.26 6206.15
116 Length of Takeup Pulley from Head End M 3 2.2 25 60 10 60 0 0 8 0
117 Lift of Bend Pulley from Head End M 0.8 0.8 2.5 1 0.8 0.8 0 0 1.2 0
118 Tension at Takeup (Ttu) N 6080.05 4237.12 5822.71 4152.23 5405.13 4171.71 4015.48 4015.48 6913.71 6027.75
119 Counter weight required at take-up Kgs 0 733.37 1056.63 716.06 971.49 720.03 0 0 1279.05 0

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