Bioferments Manual - Making On Farm v3 Oct 2021-10
Bioferments Manual - Making On Farm v3 Oct 2021-10
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Author: David Hardwick at Soil Land Food
Technical Support: Gerry Gillespie, Dr Chandra Iyer at Green Microbes, Cetana
Wong
Graphic Design: ST Creative Design
Photos: Soil Land Food
Acknowledgements: Soil Land Food wishes to thank the numerous farmers
who have helped with practical tips and support on biofertilisers especially Mario
Raccanello (Tully, Qld), Wes Spencer (Kotupna, Vic), the Attard brothers (Mackay),
Fraser Pogue (Ardmona, Vic) and Bob Bright (East Feluga, Qld) who generously
shared their experience.
There are a number of simple bioferment products you
can make on the farm to improve soil condition, stimulate
plant growth and improve plant health. These include
biostimulants, biofertilisers and inoculants. This manual
has some recipes for making these on farm using simple
and effective fermenting methods.
Contents
06
Biological products: an introduction
08
Making bioferments: the basics
12
Base Cultures
18
Compost Inoculant
20
Hydrolysates
22
Biofertilisers
5
Biological Products:
an introduction
Aerobic Cultures
These products are made using
oxygen while culturing microbes. The
best known examples are compost tea
and aerated compost.
Fermentation Cultures
These products are made in cultures
with low or no oxygen levels. Effective
Microorganisms, fermented compost
and bioferments are examples.
Vermi-products
These are based on the products of
worms as they transform organic
materials into stable products. Worm
liquids and worm castings are two
examples.
6
Biologicals: the types of products
The range of biological products available in Australia can be confusing. However there are
actually only four main types of biological products.
Inoculants
These are products that contain living microbes that can benefit the crop-soil system in some way.
The most well-known inoculant products are the legume inoculants, Rhizobia, a nitrogen fixing
bacteria. Legume inoculants are used to coat legume seeds before planting. By adding these
specialised bacteria to your paddock you can gain extra nitrogen into your soil.
Another example of an inoculant product is compost tea, which can contain a diverse range of
microbes. More and more commercial inoculants products are coming onto the market. Some
have a single strain of bacteria in them.
Others are multi-strain products containing
more than one microbe.
Biostimulants
These products contain non-nutrient
compounds that are known to stimulate
positively either the soil or plants. These
compounds are sometimes called plant
hormones or growth factors. They are often
used to minimise crop stress. Seaweed is
known to contain some of these compounds.
Humic Acid products are another commonly
used example of these type of products.
Biofertilisers
Fertilisers are products that contain nutrients or micronutrients for plant growth. Most fertiliser
products contain nutrients in a soluble form. The nutrients in biofertilisers are in a biological form.
This means the nutrients are attached to a carbon based compound. When nutrients are attached
to carbon we say they are in an organic form. When nutrients are not attached to carbon we say
they are inorganic. Nutrients in organic forms are more stable than soluble fertilisers and are better
for soil health as they do not negatively affect soil biology when used correctly.
Blood and bone and chicken manure are examples of biofertilisers. Modern biofertilisers are often
fermented, using microbes and carbohydrates to complex nutrients into biological forms.
Compound Biologicals
Some biological products have more than one function. They may contain beneficial microbes as
well as containing stimulant compounds and/or nutrients. For example some worm liquids contain
microbes as well as biostimulant compounds. These products are compound biological products.
7
Making Bioferments:
the basics
Fermentation is the process of
using a culture of specialised
microbes to transform
material into stable beneficial
compounds under controlled
conditions. It is how alcohol
is made and many foods are
preserved. A home brew is an
example of fermentation!
Fermentation usually happens in conditions
of low or no oxygen. There are a wide range of
bacteria, yeasts and related organisms that can
ferment. Many of these are called anaerobic
microbes. Some of these microbes can also
live in conditions with oxygen. They switch their
activity depending on the level of oxygen.
8
Culturing on farm: getting it right
Culturing microbes is not too complicated and you can make quality products on farm as long as
you follow a few simple guidelines.
1. Starter Culture - every bioferment will have culturing process is critical to get your
a specific culture of microbes. You normally chosen culture thriving. In some recipes
need to add a starter or base culture to help you need to seal the lid and put on a
get the ferment going. To get a consistent fermentation lock. For other recipes you
result you need to inoculate the ferment. keep the lid loose and for others you may
2. Energy – the culture of fermenting need to add oxygen.
microbes get this from simple 5. Water – Liquid based cultures are done
carbohydrates like sugars. This energy can in water and it is important that you use a
be supplied from molasses, sugar, fruits clean source of water. If using chlorinated
and some flours. water then it is a good idea to let it gas off
3. Nutrients – a culture needs a full range of for a few hours in your holding tank before
nutrients and micronutrients. These can making your culture.
come from plant or animal biomass, added 6. Temperature – not too hot and not too cold
nutrients/minerals or high protein materials is the rule for bio fermenting. The culture
like nutritional yeast. Seaweed, molasses microbes need warm conditions. Ideal is
and mineral powders are also sources of 25OC to 30OC. You can successfully ferment
micronutrients. below this range but under about 15OC it
4. Air – different cultures require either a full becomes very difficult to have success.
level of oxygen, low oxygen or no oxygen.
Controlling the oxygen level during the
9
Follow the process
It is important to follow the steps carefully
when making a bioferment. This ensures you
get a consistent, quality product each batch.
It is possible to adapt a recipe process. If you
do decide to adapt a recipe then trial it first
and make a note of the steps you followed. If
you get a good result you can then repeat the
process next time.
10
Using alternative ingredients
It is possible to swap some ingredients when making bioferments and get a similar result.
Sometimes ingredients may not be available to use locally. Sometimes you may want to use a local
source of material to get a locally adapted culture. For example some farmers like to use fresh
cow manure from their own farm as a starter culture. At other times you may have access to wood
ash or local minerals.
The recipes in this book are based on ingredients that can be fairly easily purchased and that are
consistent in quality. This will result in a consistent end product. Where possible we have also
given options for using local alternatives.
If you decide to use alternative ingredients then here are some tips:
11
Base Cultures
These recipes are for the starter cultures that you use to make all the other products. They are
also called Serums. You can also use these products on their own. They can be used to reduce
odours in animal sheds and manure piles. There are 2 main Base Cultures. One is made with kefir,
a European style youghurt. The other is made with rice and milk. The dominant microbial group in
the culture is lactobacillus bacteria, along with some other bacteria and yeasts.
There are some commercial products that can be used instead of these base cultures. They are
sometimes called Effective Microorganisms (EM) or sometimes Lactos. Look for ones based on a
lactic acid bacteria culture. The farm made ones are usually much more economic. They also store
for a long time so you can make a batch and then use it as needed for a year or two.
If they are not used within a few weeks of making then seal the container tightly for long term
storage. It should last for at least 6 to 24 months but it should be checked regularly to see if it is
stable. Store in a shady location. If it is giving off gas you can take the lid off for a few hours every
month or so.
12
13
LAB Culture
(LAB Serum)
This is a simple starter culture based on using rice, water, molasses and milk. It makes a
culture of mainly fermenting bacteria called Lactobacillus. This recipe is ideal when you are
working remote as milk powder, rice, molasses and water are available in most places.
Batch Quantities
* For the 200 litre batch size a 180 or 220 litre drum (44 gallon) can be used. Just use slightly more or less water.
^ Milk can be made from milk powder.
14
METHOD
LAB Culture
1000 litre batch
Make whey
• Now add this rice water to the milk in a 1000 litre IBC with a wide lid.
• Cover with a loose fitting lid and store for a few days until it curdles and milk solids
separate.
• Remove and discard the solids with a scoop. Keep the creamy-yellow whey.
• You should have about 450 litres of whey.
Make culture
• Then add equal parts water (approx 450 litres) to this liquid whey.
• Add in 50 litres of molasses to the product.
• Leave for around 10 days with the lid loosely on.
• Protect from insects with mesh if needed.
• It will stop bubbling and giving off gas when it is finished.
• This is your stable LAB Culture product.
• Check the pH of the product. It should be at 4 or just below.
• Visually check the liquid. It should be light to mid brown colour with a slightly sweet-sour
smell.
• Store the product in a cool, shady place with the lid tightly on.
• Check fortnightly and let gas out if needed.
If it is not used within a few weeks of making then seal the container tightly for long term
storage. It should last for at least 6 to 24 months but it should be checked every few weeks
to see if it is stable. Some light brown, pink or light grey yeasts may colonise the surface
over time. This is OK. The pH should remain around 4 or under. The smell should remain the
sweet/sour smell of lactic acid and molasses. If it is giving off gas you can take the lid off for
a few hours every month or so.
15
KAB Culture
(KAB Serum)
Batch Quantities
* For the 200 litre batch size a 180 or 220 litre drum (44 gallon) can be used. Just use slightly more or less water.
^ Milk can be made from milk powder.
16
METHOD
KAB Culture
1000 litre batch
If it is not used within a few weeks of making then seal the container tightly for long term
storage. It should last for at least 6 to 24 months but it should be checked every few weeks
to see if it is stable. Some light brown, pink or light grey yeasts may colonise the surface
over time. This is OK. The pH should remain around 4 or under. The smell should remain the
sweet/sour smell of lactic acid and molasses. If it is giving off gas you can take the lid off for
a few hours every month or so.
17
Compost Inoculant
This culture contains microorganisms that help to compost organic materials under low
oxygen conditions. It is used when making fermentation compost. It can also be used to
reduce odours in animal sheds and manure piles. You use the LAB or KAB culture to start this
recipe, adding other ingredients to it. It can be made easily on the farm. It is best made in a
large wheelie bin or 1000 L IBC. This inoculant is diluted in water and added to the compost
material as you are setting up the compost pile. This product needs to be used within a few
weeks of making.
For more information on how to make a fermentation compost using this inoculant and what
rates to use it at, see the Fermentation Composting Fact Sheet by Soil Land Food.
*If you do not have access to seawater you can make it by adding 1 cup of sea salt to 7 litres of clean water. If you need a larger quantity then
just multiple this recipe, keeping the ratio the same.
Batch Quantities
18
METHOD
Compost Inoculant
Make liquid
• Fill bin or IBC with half the water
• Add molasses, seawater and Base Culture (KAB
or LAB Serum) to the Bin/IBC. You can also add
seaweed liquid instead of meal if available.
• Now add the balance of water to the Bin/IBC.
Add extras
• Prepare hessian ‘teabag” by placing fresh
green leafy plant material (grass, weeds,
herbs, fresh seaweed etc.), blood and bone
meal and bran into the sack and closing it
with string. You can add basalt rock dust or
seaweed meal if available.
• Place the ‘teabag’ sack into the Bin/IBC and
secure to the side so you can readily access it.
• Close the lid loosely on the Bin/IBC and leave
the mixture to activate for 5 days.
19
Hydrolysates
A hydrolysate is a high protein bioferment made with material such as fish biomass, animal
carcasses or food scraps. These are macerated (smashed up) and then fermented with a
starter culture, water and a carbohydrate source like molasses. Sometimes the biomass
is pre-processed to help break it down. This can be chemically, usually with potassium
hydroxide, or physically with a mincer. The result is a bioferment with both fertiliser value
and a range of biostimulants. There has been a fair amount of research showing that the
compounds in hydrolysates, including amino acids and organic acids, are very beneficial to
plant growth and health.
Batch Quantities
200* litres
High protein 80 L*
biomass
Water 80 - 100 L
Base culture 16 L
Molasses 11 L
1000 litres
High protein 400 L*
biomass
Water 400 L
Base culture 80 L
Molasses 55 L
20
METHOD
Hydrolysate
This product may need to be filtered before use. If it is not used within a few weeks of
making then seal the container tightly for long term storage. It should last for at least 6 to
24 months but it should be checked every few weeks to see if it is stable. Some light brown,
pink or light grey yeasts may colonise the surface over time. This is OK. The pH should
remain around 4 or under.
The smell should remain the sweet/sour smell of lactic acid and molasses. If it is giving off
gas you can take the lid off for a few hours every month or so. Sometimes this culture may
start to go putrid. It will darken in colour and start to emit a foul smell. In this case you can
add more Base Culture at 10% and molasses at 10% by volume to stabilise it.
21
Biofertilisers
Biofertiliser products can be used for growing insoluble in the water. For example mixing
crops or pastures. There are a wide range phosphorous and calcium together in the same
of recipes for making biofertilisers.They are tank will lead to an insoluble phosphorous salt
sometimes called Biols. These are bioferments forming. Making biofertilisers is more complex
to which nutrients are added. In all recipes than making soluble liquid fertilisers. The goal is
nutrient elements are added to the recipe before to complex (chelate) the nutrients biologically.
or during fermentation. It is not a black and white science as it depends
on the culture dynamics
The nutrients in as well as the nutrient
biofertilisers are in combinations.
a biological form.
This means the Therefore when making
nutrients are attached biofertilisers you can
to a carbon based add nutrients that may
compound. When usually react in water.
nutrients are attached This is because the
to carbon they are culture will balance the
in an “organic” form. reactions. However, you
When nutrients still need to be careful
are not attached when adding different
to carbon they are nutrients. It is also
“inorganic”. During important not to add
fermentation, as the more nutrients than the
culture microbes culture can digest.
grow, they digest
the nutrients turning The three biofertiliser
them into biologically recipes in this booklet
based compounds. are designed to be
Nutrients in this simple and follow the
form are sometimes above principles. We
called chelated or have also avoided
complexed. Nutrients in biological forms are using chloride and nitrate based nutrients to
more stable than soluble fertilisers and are optimise the fermentation environment. You
better for soil health when used correctly as are welcome to adapt these recipes and add
they do not negatively affect soil biology. or replace nutrients as you like. Just follow the
principles in this booklet and you cant go too
Biofertilisers can be made using soluble, far wrong! There are options in the recipes that
“chemical” nutrients, or by using mineral, use soluble nutrients and options for certified
“natural”, forms of nutrients. They can also be organic farmers.
made with major nutrients or micronutrients
(trace elements). You can make single nutrient Biofertilisers can be applied between 5 and
biofertilisers or multi-nutrient biofertilisers. 50 litres per hectare. 5 to 10 litres is the rate
usually used in dry land cropping. You can also
Usually when making soluble liquid fertilisers tank mix other fertilisers and biologicals with
the goal is to dissolve the nutrients fully. It is the biofertiliser just before application. Dilute in
important not blend certain nutrients as they water for application.
can have a chemical reaction and become
22
23
Biofert P Plus + Micronutrients
This is a Biofertiliser recipe with Phosphorous plus Potassium, Calcium, Magnesium, Sulphur
and micronutrients. It is low in soluble Nitrogen. It is a biofertiliser designed to support the
developing root system of growing plants. It can also be applied as a foliar spray.
Options
1
You can substitute some of the Base Culture with fresh cow manure slurry if you like. We recommend including at
least 50 litres of Base Culture. To make a manure slurry, mix 1 part water with 1 part fresh manure. Leave covered
for 2 hours. Then filter the slurry before mixing it in to the biofertiliser. This lowers the risk of suspended materials
causing blockages in the final product. You can also add 1/2 kg of bakers yeast to the recipe.
2
Vegemite, Marmite or soy flour can be used instead.
3
You can substitute this with micronised rock phosphate and soluble potassium sulphate in whatever ratios you want.
4
You can leave the Micronutrients out of the recipe if you want. Alternatively you can just add single micronutrients
like Zinc, Copper, etc. Add them in at 3 - 5 kg to the 1000 litres. No more than 15 kg total micronutrients is
suggested.
5
You can substitute this with liquid lime or liquid gypsum. Use a high grade liquid calcium product that is properly
micronised. You could also use Calcium Chloride instead. Certified Organic farmers cannot use Thiocalcium or
Calcium Chloride.
6
You can leave the Magnesium Sulphate out if you have adequate to high magnesium in your soils.
7
Extras you can add into the recipe include biochar, basalt powder, wood ash, seaweed, zeolite or humic acid. Add
no more than 10 kg of these extras in total. Always use very fine grade materials to reduce the risk of equipment
issues when handing.
24
METHOD
Biofert P Plus - 1000L IBC
Mix ingredients
• Add 500 litres of water to the IBC
• Dissolve the Sea Salt, MKP and Micronutrients into this 500 litres of water
• Separately dilute the molasses with 100 litres of water
• Add this molasses/water mix into the 500 litres of nutrient water thoroughly
• Add in the Kefir Culture to the IBC and mix well
• Add in the Milk, Liquid Seaweed and Nutritional Yeast to the IBC
• Agitate until everything is well mixed
• Dissolve the Thio Cal and Mag Sulphate into 100 litres of water
• Add this 100 litre mixture to the IBC
• Agitate again until all is mixed.
• Top up with extra water to 900 - 950 litres total as needed.
• Check you have a 10 - 20 cm gap between the top of the culture and the lid.
• Top up with water if you need.
Store in a shady location. Once fermented it can be stored for at least 6 months under a tight
seal. Check it every 2 weeks to ensure it is stable. You can use any brand of soluble nutrients
but use quality products. We suggest Campbells Fertilisers because they are of high quality.
We do not represent that company! Filter product before use.
25
Biofert Ca Plus + Micronutrients
This is a Biofertiliser recipe with Phosphorous plus Potassium, Calcium, Magnesium, Sulphur
and micronutrients. It is low in soluble Nitrogen. It is a biofertiliser designed to support the
developing root system of growing plants. It can also be applied as a foliar spray.
Options
1
You can substitute some of the Base Culture with fresh cow manure slurry if you like. We recommend including at
least 50 litres of Base Culture. To make a manure slurry, mix 1 part water with 1 part fresh manure. Leave covered
for 2 hours. Then filter the slurry before mixing it in to the biofertiliser. This lowers the risk of suspended materials
causing blockages in the final product. You can also add 1/2 kg of bakers yeast to the recipe.
2
Vegemite, Marmite or soy flour can be used instead.
3
You can substitute this with liquid lime or liquid gypsum. Use a high grade liquid calcium product that is properly
micronised. You could also use Calcium Chloride but use half the amount when using Calcium Chloride. Certified
Organic farmers cannot use Thiocalcium or Calcium Chloride.
4
You can leave the Micronutrients out of the recipe if you want. Alternatively you can just add single micronutrients
like Zinc, Copper, etc. Add them in at 3 - 5 kg to the 1000 litres. No more than 10 kg total micronutrients is
suggested.
5
You can substitute this with wood ash if you like.
6
You can leave the Magnesium Sulphate out if you have adequate to high magnesium in your soils.
7
Extras you can add into the recipe include biochar, basalt powder, wood ash, seaweed, zeolite or humic acid. Add
no more than 10 kg of these extras in total. Always use very fine grade materials to reduce the risk of equipment
issues when handing.
26
METHOD
Biofert Ca Plus - 1000L IBC
Mix ingredients
• Add 500 litres of water to the IBC
• Dissolve the liquid lime, Potassium Sulphate and Magnesium Sulphate into this 500 litres
of water
• Separately dilute the molasses with 100 litres of water
• Add this molasses/water mix into the 500 litres of nutrient water thoroughly
• Add in the Kefir Culture to the IBC and mix well
• Add in the Milk, Liquid Seaweed and Nutritional Yeast to the IBC
• Agitate until everything is well mixed
• Dissolve the micronutrients into 100 litres of water
• Add this 100 litre mixture to the IBC
• Agitate again until all is mixed.
• Top up with extra water to 900 - 950 litres total as needed.
• Check you have a 10 - 20 cm gap between the top of the culture and the lid.
• Top up with water if you need.
Store in a shady location. Once fermented it can be stored for at least 6 months under a tight
seal. Check it every 2 weeks to ensure it is stable. You can use any brand of soluble nutrients
but use quality products. We suggest Campbells Fertilisers because they are of high quality.
Filter product before use.
27
Biofert Maxi Micros
Options
1
You can substitute some of the Base Culture with fresh cow manure slurry if you like. We recommend including at
least 50 litres of Base Culture. To make a manure slurry, mix 1 part water with 1 part fresh manure. Leave covered
for 2 hours. Then filter the slurry before mixing it in to the biofertiliser. This lowers the risk of suspended materials
causing blockages in the final product. You can also add 1/2 kg of bakers yeast to the recipe.
2
Vegemite, Marmite or soy flour can be used instead.
3
You can substitute this with liquid gypsum or liquid lime. Use a high grade liquid calcium product that is properly
micronised. Certified Organic farmers cannot use thiocalcium.
4
Organic farmers can substitute MKP with a mixture of rock phosphate and potassium silicate at 3 kg each. Use
super fine rock phosphate (colloidal).
5
Use tech/horticulture grade that dissolves in water.
6
Use a high quality multi-element micronutrient product that is fully soluble. Alternatively substitute the multi-
element product for one or a few micronutrients. Use no more than 30kg of micronutrient products in total. Use no
more than 2kg of any Cobalt product in total.
7
Extras you can add into the recipe include biochar, basalt powder, wood ash, seaweed, zeolite or humic acid. Add
no more than 10 kg of these extras in total. Always use very fine grade materials to reduce the risk of equipment
issues when handing.
28
METHOD
Biofert Maxi Micros - 1000L IBC
Mix ingredients
• Add 500 litres of water to the IBC
• Dissolve the micronutrients into this 500 litres of water
• Separately dilute the molasses with 100 litres of water
• Add this molasses/water mix into the 500 litres of nutrient water thoroughly
• Add in the Kefir Culture to the IBC and mix well
• Add in the Milk, Liquid Seaweed and Nutritional Yeast to the IBC
• Agitate until everything is well mixed
• Dissolve the Liquid Lime, MKP and Magnesium Sulphate into 100 litres of water
• Add this 100 litre mixture to the IBC
• Agitate again until all is mixed.
• Top up with extra water to 900 - 950 litres
total as needed.
• Check you have a 10 - 20 cm gap
between the top of the culture and the lid.
• Top up with water if you need.
Store in a shady location. Once fermented it can be stored for at least 6 months under a tight
seal. Check it every 2 weeks to ensure it is stable. You can use any brand of soluble nutrients
but use quality products. We suggest Campbells Fertilisers because they are of high quality.
Filter product before use.
29
Important Information
References
Chontal et al; 2019. Nutrient content of fermented fertilisers and its efficacy in combination
with hydrogel in Zea Mays L. International Journal of Recycling Organic Waste in Agriculture
Kalema & Chacon; 2010. Organic fertilisers and bio-ferments; a practical manual for
smallholder farmers; Louis Balk Institute
Plamer, N; 2020. The Regenerative Growers Guide to Garden Amendments. Chelsea Green.
30
Notes
Bioferments: making them on your farm
2021 - 2022
is an extension project initiated by Soil Land Food in partnership with Returning Organ-
ics to Soils to help develop capacity in Australian farmers to make quality compost,
biofertilisers and biostimulants on farm using applied fermentation technologies. The
project is developing a range of simple and effective recipes for bioferments that can
be made on farm and conducting testing to validate the quality of the recipes. These are
freely available to farmers. We aim to do field efficacy trials of the products in the next
stage of the project.