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Sheet lamination, also known as laminated object manufacturing, is an additive manufacturing technique that builds objects by bonding together layers of sheet material like paper or polymer foils using adhesives, heat, or pressure. The Laminated Object Manufacturing (LOM) process developed by Helisys in the early 1990s was the first commercially available sheet lamination technique and worked by gluing together paper sheets layer-by-layer to form parts in a cheap but limited method. Sheet lamination techniques can use various materials like paper, polymers, ceramics and bonding methods to construct 3D objects from 2D sheets.

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25 views7 pages

New Microsoft Word Document

Sheet lamination, also known as laminated object manufacturing, is an additive manufacturing technique that builds objects by bonding together layers of sheet material like paper or polymer foils using adhesives, heat, or pressure. The Laminated Object Manufacturing (LOM) process developed by Helisys in the early 1990s was the first commercially available sheet lamination technique and worked by gluing together paper sheets layer-by-layer to form parts in a cheap but limited method. Sheet lamination techniques can use various materials like paper, polymers, ceramics and bonding methods to construct 3D objects from 2D sheets.

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Sheet lamination, also known as laminated object manufacturing, shares similar building principles

with other AM processes, but instead of using powder or wire as feedstock, sheet lamination uses
foil to make an object.

The Laminated Object Manufacturing (LOM) system from Helisys was first introduced to the market
in the early 1990’s.

LOM was the first commercially available sheet lamination process for additive manufacturing. It was
also one of the cheapest AM processes at the time because parts were made by actually gluing
sheets of paper together, layer-by-layer.It is a good approach for the objects that do not need to
meet any standards for strength or quality.

The varieties of sheet lamination include laminated object manufacturing, which involves paper;
plastic sheet lamination, which uses polymers; and computer-aided manufacturing of laminated
engineering materials, which uses ceramics.

[LOM, SLECTIVE DEPOSTION LAMINATION, LAMINATED LAYER MANUFACTURING, COMPOSITE BASED


MANUFACURING]

The bonding approaches for sheet lamination vary as well and can include heat and pressure;
ultrasonic welding, which is often used for metal sheets; and baking, which is often used for
ceramics.

*Laser cutting is a technology that uses laser to vapourize materials to remove the unwanted layers.

*. In LOM, the portion of the paper sheet which is not contained within the final part is sliced into
cubes of material using a crosshatch cutting operation.

*The Laminated Object Manufacturing (LOM) system from Helisys was first introduced to the market
in the early 1990’s.

* specifically for Construction of parts with internal features and channels

LOM was the first commercially available sheet lamination process for additive manufacturing. It was
also one of the cheapest AM processes at the time because parts were made by actually gluing
sheets of paper together, layer-by-layer.

*The sheets can be either cut and then stacked or stacked and then cut.If it is cut and stacked…

The specific process can vary slightly depending on the sheet lamination method, but the basic steps
are as follows:

A user creates a computer-aided design (CAD) template or model that illustrates the desired final
item.

A sheet of material is put on the manufacturing platform, and a bonding agent is placed on the
material.

The manufacturing machine adds layers, following the CAD model, until the desired size of the item
is reached.

Excess material is cut away, with the manufacturing machine continuing to follow the CAD model
until the final item is finished.
1Sanding and trimming
One of the most common post-processing methods for LOM parts
is sanding and trimming. This involves removing the excess material
around the edges of the part, as well as smoothing out any rough
or uneven surfaces. Sanding and trimming can improve the
dimensional accuracy, aesthetics, and fit of LOM parts, especially for
complex or curved shapes. You can use various tools and abrasives
for sanding and trimming, such as files, knives, sandpaper, or rotary
tools. However, you should be careful not to damage the part or
expose the inner layers of the laminate.

Add your perspective

2Painting and coating


Another way to enhance the appearance and performance of LOM
parts is painting and coating. This involves applying a layer of paint,
varnish, lacquer, or other substance to the surface of the part, either
by spraying, brushing, or dipping. Painting and coating can provide
various benefits for LOM parts, such as adding color, gloss, texture,
or patterns, as well as protecting them from moisture, UV rays,
abrasion, or corrosion. You can choose from a wide range of paints
and coatings, depending on the type and thickness of the laminate
material, as well as the desired effect and durability.

Add your perspective

3Sealing and gluing


Sometimes, you may need to join or seal multiple LOM parts
together to form a larger or more complex model. In that case, you
can use sealing and gluing as a post-processing method. This
involves applying a sealant or an adhesive to the edges or surfaces
of the parts, and then clamping or pressing them together until
they bond. Sealing and gluing can help to create a more seamless
and stable structure, as well as to prevent delamination, warping, or
cracking of the parts. You can use different types of sealants and
adhesives, such as epoxy, silicone, polyurethane, or cyanoacrylate,
depending on the strength and flexibility required.

Add your perspective


4Cutting and drilling
Another post-processing method that you can use for LOM parts is
cutting and drilling. This involves creating holes, slots, notches, or
other features on the part, using a cutting or drilling tool. Cutting
and drilling can enable you to add functionality, compatibility, or
customization to your LOM parts, such as attaching fasteners,
connectors, or other components, or modifying the shape or size of
the part. You can use various tools and techniques for cutting and
drilling, such as saws, drills, punches, lasers, or water jets. However,
you should be careful not to damage the part or cause
delamination or deformation.

Add your perspective

5Finishing and polishing


The final post-processing method that you can use for LOM parts is
finishing and polishing. This involves applying a final touch to the
surface of the part, using a finishing or polishing tool or material.
Finishing and polishing can improve the smoothness, shine, and
quality of your LOM parts, as well as to remove any defects,
scratches, or marks. You can use different methods and materials
for finishing and polishing, such as buffing, waxing, rubbing, or
polishing compounds. However, you should be gentle and avoid
over-polishing or removing too much material.

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