Intro To Frac Fluids
Intro To Frac Fluids
Introduction to
Fracturing Fluids
Version 1.0
Introduction to Fracturing Fluids
PREFACE
Fracturing Services Training Manual Series
This manual is part of a training series in Sanjel’s Fracturing service line. The Fracturing service training
series includes materials on the following topics:
• Introduction to Fracturing
• Iron Truck Operator
• Fracturing Pump Operator
• Crew Cab Operator
• Introduction to Fracturing Fluids
• Chemical Unit Operator
• Quality Control Technician
• Blender Unit Operator
• Data Van Operator
• Hydration Unit Operator
• Combo Unit Operator
• BASS Unit Operator
• Fracturing Supervisor
Sanjel’s series of Fracturing training manuals are intended to provide employees in the Fracturing service
line with information and procedures that can be used to achieve exceptional job performance. Although
this series of training manuals covers essential information, employees are also expected to learn from
subject-matter experts and supervisors, and to use safe work practices and common sense while
performing all job–related duties and tasks.
Reinforcement Questions
Review questions are included at the end of each unit to highlight content critical to the understanding of
the principles and concepts presented. If the material is still unclear after thorough review, ask the
supervisor for clarification.
Self-Paced Learning
The intent with these units is to provide self-paced instruction wherever possible. This allows individual
control over the speed of proceeding through the material.
Terminology
The terms in this manual are technical and relate to the oil well servicing industry. Always attempt to use
the correct terms for procedures and equipment.
Introduction to Fracturing Fluids
Table of Contents
INTRODUCTION TO Notes
FRACTURING FLUIDS
The Introduction to Fracturing Fluids training manual
behaviours of fluid.
fracturing fluid.
in fracturing fluid.
systems.
1.2 Introduction
Hydraulic fracturing is the process of creating a fracture
initiate fractures.
rate and shear stress defines the viscosity of the fluid. When
behaviour influences:
• Pumping costs.
• Fracture geometry.
turbulent flow.
Slower
Notes
Faster
Slower
casing.
1.3.2 Viscosity
Sir Isaac Newton defined viscosity as “the measure of the
proppant.
“thick” the fluid is. The ”thinner” the fluid, the faster it will
Shear Stress
Viscosity =
Shear Rate
Shear Stress
Shear Rate
fluid layers. The faster the layer in the centre slides past the
Slower
Faster
Slower
fluid will not thin under shear stress. Several fracturing fluids
are Newtonian.
Viscoelastic Fluids
Pseudoplastic Fluids
under shear stress, and will not reform again once the stress
Thixotropy
time. This can occur when the fluid or gel undergoes shear,
shaking.
Rheopecty
time. This can occur when the fluid or gel undergoes shear,
vibration or shaking.
H+ + OH- ⇌ H2O
Fracturing Services Fluid System Training Manual 1-10
Version 1.0
Unit 1
Basic Principles of Fracturing Fluids
dissociation of water.
H2O ⇌ H+ + OH-
HCl+, and OH- can now react with sodium (Na) to form
NaOH-.
neutralization.
determining acidity.
the more H+ or OH- ions that separate, the stronger the acid
1.4.1.1 Acids
properties.
HCl → H+ + Cl-
Fracturing Services Fluid System Training Manual 1-12
Version 1.0
Unit 1
Basic Principles of Fracturing Fluids
pH.
CH3COOH → CH3COO + H+
1.4.1.2 Bases
chemical properties.
strong bases. Strong acids will have a lot of OH- ions, and
1.4.1.3 Neutralization
when the excess H+ and OH- ions have reacted with other
is:
H+ + OH- → H2O
In this reaction, there are less excess H+ and OH- ions in the
neutralize.
Example of Neutralization:
1.4.2 pH
pH is a unit of measurement that is used to describe the
solution is acidic and has a lower pH. When there are less
H+ ions than OH- ions, the solution is basic and has a higher
pH.
0 7 14
Highly Acidic Neutral Highly Basic
(Water)
ten times less H+ ions in its solution than water. This means Notes
Acid 14 Lye
13
Household Bleach
12
11 Ammonia
10
Borax
9 Baking Soda
8 Egg White
Blood
Neutral 7 Pure Water
6 Many Soils
5 Coffee
4 Tomato Juice
3 Vinegar
Lemon Juice
2
Digestive Juice
1
Battery Acid
Base 0
results. Notes
hydronium (H3O+) ions are reacting with the titrant until the
solution is neutralized.
Example:
thoroughly.
of 1N NaOH.
pink color.
couple of minutes.
syringe.
1.4.3 Polymers
Polymers are a special kind of compound made up of many
Backbone
A A A A A A A A A
B B B
Pendant Group
bean embryos (or “splits”) are removed from the bean pods
and hulls, and are ground into a powder. When the powder
Natural Guar
Natural guar can be used with base fluids that contain less
Guar Derivatives
as a linear gel.
become viscous.
Notes
Polymer pH
Guar 7
HPG 5
CMHPG 4
viscous. In this test, the gel will be one mass that can be
test.
Breakers).
downhole.
linkers).
linking.
performance.
characteristics:
temperatures.
optimize the fluid system for the formation type and for the
1.5.2.1 Buffers
pH to about 10.
1.5.2.2 Breakers
fluids to fall slowly over time, until they return back to their
back to surface.
• Sand will stay deposited in the fractures and will not Notes
adjustors.
Enzyme Breaker
degrades. Notes
Oxidizing Breakers
chains.
are too high, oxidizing breakers might be too active and will Notes
break the gel too quickly for it to carry the sand to the
pH Adjustors
Break times
viscosity too early, the sand will fall out of the fluid system;
whereas, if the gel remains viscous for too long, then the
break times must be tested to ensure the gel will not start to
break too early, but will be fully broken by the time the job is
1.5.2.3 Non-Emulsifiers
inhibit production.
emulsions. Notes
appropriate for the formation and for the job. Temporary clay
1.5.2.5 Surfactants
liquids like oil and water, or they can be a liquid and gas, or
Hydrophobic Hydrophilic
Water
Notes
Oil
Surfactant
are used:
and OF-2.
fluid may not reach the turbulent flow regime, and the fluid
1.5.2.7 Biocides
hydrogen sulfide.
1.5.3.1 Viscosity
“thinner” the fluid, the faster the fluid will flow; and the
“thicker” or more viscous a fluid, the slower the fluid will flow.
design.
1. Fluid Viscosity –
2. Proppant Size –
3. Relative Density –
and the fluid are relative (ie. both heavy, or both light) in Notes
4. Length of Time –
of the fluid.
sandstone formations).
When fluid is pumped into the formation, some of that fluid Notes
will leak away into the formation rather than propagate the
rate than the rate at which fluid is leaking off. A fluid’s leak-
off rate is impacted by both the properties of the fluid and the
formation.
• Fluid viscosity
• Flow rate
• Pressure
• Pressure
• Fluid saturation
slurry.
1.5.3.5 Temperature
Systems).
Systems).
a.
b.
c.
5. List 2 reasons guar derivatives can be of greater benefit in fracturing fluids than
natural guar.
a.
b.
a.
b.
a.
b.
c.
True False
a. Viscosity
c. Fluid Loss
Notes
2.0 WATER-BASED
FRACTURING FLUID
SYSTEMS
2.1 Objectives
The objectives specify what you should know and the tasks
system.
2.2 Introduction
Water-based fluid systems are most commonly used in
following:
• Water
• Methanol
• KCl (potassium chloride)
hazard.
• Economical to use.
Crosslinked Non-Crosslinked
components: (1) a linear or base fluid, (2) a gellant, and (3) a Notes
breaker.
Base fluid: (or base gel) generally refers to a fluid that will
be cross-linked.
the purity of the water may not be known. This can mean the
The first gellant that was used in fracturing was starch. Then,
Table 2-1 shows the existing product codes for Sanjels guar
gellants:
hydration unit.
2.3.1.3 Breaker
fluids to fall slowly over time, until they return back to their
10% Methanol
High pH,
Breaker-1B Liquid Enzyme N2, CO2
Up to 60°
10% Methanol
Low to Moderate
Breaker-1Z Liquid Enzyme N2, CO2
pH, Up to 75°
Methanol,
Encapsulated High pH, AQUAjel,
Breaker-2B
Oxidizer Over 75° BORAjel
N2 and CO2.
systems.
BORAjel systems.
order to optimize the fluid system for the formation type and
2.3.2.1 Buffer
AQUAjel,
Low pH, CO2 POLYjel
Buffer A
Assists with hydration CLEANjel
BORAjel,
High pH,
Buffer B T-jel
Assists with cross-linking
Low pH,
Buffer S For naturally buffered waters Used with Buffer A
with high bicarbonates
2.3.2.2 Cross-linkers
cross-linkers.
75°C).
Chlorine
SCC-1L Salts Temporary
Quaternary
SCC-2L Amines Permanent
Quaternary
SCC-3L Amines Permanent
Chlorine
SCC-5L Salts Temporary
clays.
systems.
the U.S.A.
2.3.2.4 Non-emulsifier
fracturing additives.
2.3.2.5 Surfactant
of Sanjel’s surfactants.
except CLEANjel.
CO2 and the linear gel. PS-2L can foam even with oil Notes
2.3.2.6 Biocide
• They can energize the near wellbore in wells with low Notes
pressure.
energized fluid.
• Nitrogen (N2)
compatible systems
2.3.3.2 Characteristics of N2
dangerous.
pressures.
systems:
• Non-flammable.
systems:
formations.
penetration.
Fracturing Services Fluid System Training Manual 2-23
Version 1.0
Unit 2
Water Based Fracturing Fluid Systems
Gellant:
environments.
Cross-linker:
order for the cross-link to work, the linear base gel needs to
Buffer:
Breaker:
the polymer's molecular structure and revert the fluid to low Notes
viscosity.
Additives:
• Low pH system.
• Ultra-low residue.
to 105ºC.
AQUAjel system.
2.4.1.2 AQUAjel-D
tolerant.
130ºC.
SCC-1L (Canada) Temporary 2 to 4 Clean/ Inhibits clay migration and swelling. Can be
clay control added on clean or dirty side.
SCC-5L (USA) Slurry
FA-1 / FA-2 Surfactant 1 to 5 Slurry Stabilizes foam between AQUAjel and N2.
Added on slurry side to prevent tub foaming.
Gellant:
Cross-linker:
Buffer:
between 8.0 and 10.0 pH. The base gel must be in the pH
Breaker:
75ºC.
applications.
Additives: Notes
additives that do not affect gel or break time. They are used
formation.
recovery.
• Very cost-effective.
unit.
105ºC.
system.
Buffer-B High pH 1.5 - 3.5 Clean Increases pH for cross-linking. Added only after
buffer hydration is achieved.
BX-1L Crosslinker 1.5 - 5 Slurry Borate cross-linker. Added only after hydration is
achieved. Added after the flowmeter on the dirty
BX-1LB
side.
Breaker- Breaker 0.5 - 10% Slurry Enzyme breaker, effective at temperatures from 20-
1B at 60ºC. Added at farthest valve from blender tub on
slurry side.
1.0 - 5
SCC-1L Temporary 2-4 Clean/ Prevents clay migration and swelling. Can be
(Canada) clay control added on clean or dirty side.
Slurry
SCC-5L
(USA)
SCC-3L Permanent 2-4 Clean/ Prevents clay migration and swelling. Can be
clay control added on clean or dirty side.
Slurry
FA-1 Surfactant 1-5 Slurry Stabilizes foam between BORAjel and N2. Added
on slurry side to prevent tub foaming.
FA-2
hydration.
is used as a breaker.
• Cost-effective.
100ºC.
system.
Buffer-B High pH 1.5 – 3.5 Clean Increases pH for cross-linking. Added only after
buffer hydration is achieved.
Buffer-A Low pH 0.5 Clean Used with WG-4TL to aid in hydration. Batch
buffer mix or hydration unit.
BX-1L Crosslinker 1.5 - 3 Slurry Borate cross-linker. Added only after hydration
is achieved. Added after the flowmeter on the
dirty side.
SCC-1L Temporary 2-4 Clean/ Prevents clay migration and swelling. Can be
(Canada) clay control added on clean or dirty side.
Slurry
SCC-5L (USA)
SCC-3L Permanent 2-4 Clean/ Prevents clay migration and swelling. Can be
clay control added on clean or dirty side.
Slurry
FA-1 Foaming 1-5 Slurry Stabilizes foam between BORAjel and N2.
agents Added on slurry side to prevent tub foaming.
FA-2
75ºC.
BORAjel system.
Buffer-B High pH 1.5 - 3.5 Clean Increases pH for cross-linking. Added only after
buffer hydration is achieved.
Buffer-A Low pH 0.5 Clean Used with MB-1BL to aid in hydration. Batch
buffer mix or hydration unit.
BX-2L Cross-linker 1-3 Slurry Used with borate cross-linking for methanol
gels. Added only after hydration is achieved.
Added after the flowmeter on the dirty side.
SCC-1L Temporary 2-4 Clean/ Prevents clay migration and swelling. Can be
(Canada) clay control added on clean or dirty side.
Slurry
SCC-5L (USA)
FA-1 Foaming 1-5 Slurry Stabilizes foam between BORAjel and N2.
agents Added on slurry side to prevent tub foaming.
methanol.
Gellant:
hydration.
Cross-Linker:
Buffer: Notes
linking.
Breaker:
Additives:
The T-jel system has other additives that do not affect gel or
formation.
• Neutral pH system.
system.
Buffer-B High pH 1.5 - 3.5 Clean Increases pH for cross-linking. Added only after
buffer hydration is achieved.
SCC-1L Temporary 2-4 Clean/ Prevents clay migration and swelling. Can be
(Canada) clay control added on clean or dirty side.
Slurry
SCC-5L
(USA)
IFTR-1 Interfacial 1-2 Slurry Reduces interfacial tension between the treating
tension and production fluids. Added on slurry side to
reducer prevent tub foaming.
Notes
2.5 Linear Fluid Systems
Linear fluid systems are non-crosslinked systems that are
then energizing the fluid with CO2 or N2. See Section 2.3.3
on Energized Fluids.
Gellant:
Buffer:
Breaker:
Surfactant:
carrying ability.
Additives:
not affect gel or break time. They are used to reduce the
AQUAjel system.
temperatures.
POLYjel system.
SCC-1L Temporary clay 2-4 Clean/ Prevents clay migration and swelling. Can be
(Canada) control added on clean or slurry side.
Slurry
SCC-5L (USA)
SCC-2L Permanent clay 2-4 Clean/ Prevents clay migration and swelling. Can be
control added on clean or slurry side.
SCC-3L Slurry
emulsifier.
2.5.3 N2 FOAMjel
Sanjel's N2 FOAMjel is a two-part system that uses N2 as the
Gellant:
batch mixing.
Buffer: Notes
Breaker:
viscosity.
Surfactant:
emulsion between the linear gel and the N2. This will result in
Additives: Notes
AQUAjel system.
temperatures.
FOAMjel system.
Breaker-1Z Breaker 0.25 -1% Slurry Added at farthest valve from blender tub on
at 1 - 3 slurry side.
SCC-1L Temporary 2-4 Clean/ Inhibits clay migration and swelling. Can be
(Canada) clay control added on clean or dirty side.
Slurry
SCC-5L (USA)
SCC-3L Permanent 2-4 Clean/ Inhibits clay migration and swelling. Can be
clay control added on clean or dirty side.
Slurry
methanol tolerant.
Gellant: Notes
Buffer:
Breaker:
and 2 cP.
Surfactant:
Addtitives:
• No polymer residue.
• No cross-linker used.
temperatures.
CLEANjel system.
Buffer-A Low pH buffer 2 Clean Decreases pH to create the gel. Added to gel
on clean side before CG-5 to promote
hydration.
SCC-1L Temporary 2-4 Clean/ Inhibits clay migration and swelling. Can be
(Canada) clay control added on clean or dirty side.
Slurry
SCC-5L (USA)
SCC-3L Permanent 2-4 Clean/ Inhibits clay migration and swelling. Can be
clay control added on clean or dirty side.
Slurry
CG-5 Surfactant 15 – 40 Clean & Creates viscosity. Added 3 L/m3 on the clean
Slurry side, and the remainder on the slurry side.
AQUAjel
WG-3ZL CMHPG Polymer 6 - 12 Clean Provides base viscosity. Pumped on-the-fly up to 3% KCl.
Buffer-A Low pH buffer 2 Clean Added to gel on clean side to promote hydration.
ZX-1L Cross-linker 1.5 - 4 Slurry Added after flowmeter on dirty side after hydrated.
Breaker-1Z Breaker (Enzyme) 4% at 1 - 4 Slurry Added at farthest valve from blender tub on slurry side.
Breaker-O Breaker (Oxidizer) 1% at 1 - 10 Slurry Added at farthest valve from blender tub on slurry side.
SCC-1L (Canada) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-5L (USA) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-2L Permanent clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-3L Permanent clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
KCl Temporary Clay control 0 - 7% Pre-mixed Can be added on clean or dirty side.
IFTR-1/ N2 / CO2 Interfacial tension reducer 1-2 Slurry Added on slurry side to prevent tub foaming.
CAS-1 Surfactant 1-2 Slurry Added on slurry side to prevent tub foaming.
FA-1 / FA-2 Surfactant 1-5 Slurry Added on slurry side to prevent tub foaming.
NE-3 Non-emulsifier 1 Clean/Slurry Can be added on clean or dirty side.
BORAjel
WG-2BL Guar polymer 4 - 12 Clean Batch mix or hydration unit.
Buffer-B High pH buffer 1.5 - 3.5 Clean Added only after hydration is achieved.
BX-1L / BX-1LB Crosslinker 1.5 - 5 Slurry Added only after hydration is achieved.
Breaker-1B Breaker (Enzyme) 0.5 - 10% at 1.0 - 5 Slurry Added at farthest valve from blender tub on slurry side.
Breaker-O Breaker (Oxidizer) 1-10% at 1 - 10 Slurry Added at farthest valve from blender tub on slurry side.
LTA-1 Low temperature activator 5% at 1 - 10 Slurry Low temperature activator used with Breaker-O.
3
Breaker-2B Encap. Breaker (Oxidizer) 0.1 - 5.0 kg/m Dry-add Added to the blender tub at the back of the blender.
SCC-1L (Canada) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-5L (USA) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-3L Permanent clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
KCl Temporary clay control 2 - 7% Pre-Mixed Prevents clay migration and swelling.
IFTR-1 / N2 Interfacial tension reducer 1-2 Slurry Added on slurry side to prevent tub foaming.
FA-1 Surfactant 1-5 Slurry Added on slurry side to prevent tub foaming.
FA-2 Surfactant 1-5 Slurry Added on slurry side to prevent tub foaming.
NE-3 Non-emulsifier 1 Clean/Slurry Can be added on clean or dirty side.
BORAjel M
WG-4TL HPG polymer 4 - 12 Clean Batch mix or hydration unit. Up to 40% methanol.
MG-1BL HPG polymer 4 - 12 Clean Batch mix or hydration unit. Over 40% methanol.
Buffer-B High pH buffer 1.5 - 3.5 Clean Added only after hydration is achieved.
Buffer-A Low pH buffer 0.5 Clean Batch mix or hydration unit.
BX-1L Crosslinker 1.5 - 3 Slurry Added only after hydration is achieved.
Breaker-O Breaker (Oxidizer) 1-10% at 1 - 10 Slurry Added at farthest valve from blender tub on slurry side.
LTA-1 Low temperature activator 5% at 1 - 10 Slurry Low temperature activator used with Breaker-O.
3
Breaker-2B Encap. Breaker (Oxidizer) 0.5 - 5 kg/m Dry-Add Added to the blender tub at the back of the blender.
SCC-1L (Canada) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-5L (USA) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-3L Permanent clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
KCl Temporary clay control 0 - 7% Pre-Mixed Prevents clay migration and swelling.
IFTR-1 / N2 Interfacial tension reducer 1-2 Slurry Added on slurry side to prevent tub foaming.
FA-1 Surfactant 1-5 Slurry Added on slurry side to prevent tub foaming.
FA-2 Surfactant 1-5 Slurry Added on slurry side to prevent tub foaming.
NE-3 Non-emulsifier 1 Clean/Slurry Can be added on clean or dirty side.
T-jel
WG-4TL HPG polymer 4 - 12 Clean Batch mix or hydration unit.
Buffer-B High pH buffer 1.5 - 3.5 Clean Added only after hydration is achieved.
TX-1L Cross-linker 2 Slurry Added only after hydration is achieved.
Breaker-1Z Breaker (Enzyme) 4% at 1 to 4 Slurry Added at farthest valve from blender tub on slurry side.
SCC-1L (Canada) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-5L (USA) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
IFTR-1 Interfacial tension reducer 1-2 Slurry Added on slurry side to prevent tub foaming.
NE-3 Non-emulsifier 1 Clean/Slurry Can be added on clean or dirty side.
3
Chemical Function Loading L/m Location Comments
CO2 POLYjel
WG-3ZL CMHPG Polymer 6 - 12 Clean Provides base viscosity. Pumped on-the-fly up to 3% KCl.
PS-2L Surfactant (Emulsion) 5 Slurry Added on slurry side to prevent tub foaming.
Breaker-1Z Breaker (Enzyme) 0.25-1% at 1 - 3 Slurry Added at farthest valve from blender tub on slurry side.
Buffer-A Low pH buffer 2 Clean Added to gel on clean side to promote hydration.
SCC-1L (Canada) Temporary clay control 2-4 Clean/Slurry Can be added on clean or slurry side.
SCC-5L (USA) Temporary clay control 2-4 Clean/Slurry Can be added on clean or slurry side.
SCC-2L Permanent clay control 2-4 Clean/Slurry Can be added on clean or slurry side.
SCC-3L Permanent clay control 2-4 Clean/Slurry Can be added on clean or slurry side.
KCl Temporary clay control 0-7% Pre-Mixed Prevents clay migration and swelling.
N2 FOAMjel
WG-3ZL CMHPG Polymer 6 - 12 Clean Batch mix or hydration unit.
FA-1 Foaming agents 5 Slurry Added on slurry side to prevent tub foaming.
FA-2 Foaming agents 5 Slurry Added on slurry side to prevent tub foaming.
Breaker-1Z Breaker (Enzyme) 0.25 -1% at 1 - 3 Slurry Added at farthest valve from blender tub on slurry side.
Buffer-A Low pH buffer 2 Clean Added to gel on clean side to promote hydration.
SCC-1L (Canada) Temporary clay control 2. - 4 Clean/Slurry Can be added on clean or dirty side.
SCC-5L (USA) Temporary clay control 2. - 4 Clean/Slurry Can be added on clean or dirty side.
SCC-3L Permanent clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
KCl Temporary clay control 0 – 7% Pre-Mixed Inhibits clay migration and swelling.
CLEANjel
3
CG-5 Surfactant 15 – 40 Clean & Slurry Added 3 L/m (clean), and the rest (slurry).
Buffer-A Low pH buffer 2 Clean Added to gel on clean side before CG-5 for hydration.
SCC-1L (Canada) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-5L (USA) Temporary clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
SCC-3L Permanent clay control 2-4 Clean/Slurry Can be added on clean or dirty side.
CG-1BL Breaker 1 - 10 Slurry Added on the slurry side.
KCl Temporary clay control 2–4 Pre-Mixed Provides a base for the surfactant to create viscosity.
* IMPORTANT: The Typical Fluid Systems Chart represents the “typical” chemical components and concentrations of
Sanjel’s fluid systems. Quality control technicians must always verify the accuracy and completeness of chemical
additives and concentrations on job programs with the Technical Centre as job programs will vary based on specific job
needs.
NOTE: Some chemical products have been combined through reformulation to enhance fluid system quality and
maximize chemical unit storage space. Combinations cannot be recreated at the field level due to the reformulation
involved. (IFTR-N2 = IFTR-1 + FA-1) (IFTR-CO2 = IFTR-1 + CAS-1) (BX-1LB = BX-1L + high pH buffer)
a. b. c.
2. What might happen if, by mistake, you added Buffer B to an AQUAjel system
instead of Buffer A?
5. List all of Sanjel’s water-based fluid systems that use a CMHPG polymer in its
base gel.
Notes
3.0 HYDROCARBON-
BASED FRACTURING
SYSTEMS
3.1 Objectives
The objectives specify what you should know and the tasks
fluid system.
3.2 Introduction
The first hydrocarbon-based systems were aluminum salts of
Notes
3.3 Sanjel’s
Hydrocarbon-based
Fluid Systems
Sanjel uses two different oil-based fluid systems for
OILjel
OILjel LT
Notes
3.3.1 Fluid System Components
Sanjel’s oil-based fracturing fluid systems will consist of a
diesel fuel.
3.3.1.2 Gellant
5G LT and OG-6G.
3.3.1.3 Activator
Cross-Linked OILjels).
stable up to 150ºC.
3.3.1.4 Breaker
fluids to fall slowly over time, until they return back to their
including:
fracturing jobs.
system.
3.3.2.1 Non-Emulsifier
systems:
during pumping.
Notes
3.3.4 Disadvantages of Hydrocarbon-
based Fracturing Fluids
The following are some of the disadvantages of
based systems:
• Highly flammable.
pressure.
conditions.
• More costly.
3.4.2 OILjel
The OILjel system is used in the temperature range 20-
higher temperatures.
Gellant:
Activator:
clean and dirty side of the blender (2-3 2-3 L/M3 on clean
Breaker:
at 20-150ºC.
Non-Emulsifier:
system.
Notes
Table 3-1 Typical Chemical Loadings for OILjel
3.4.3 OILjel LT
The OILjel LT (low temperature) system is used in the
Gellant:
Activator:
both the clean and dirty side of the blender (2-3 2-3 L/M3 on Notes
Breaker:
at 20-150ºC.
Non-Emulsifier:
LT system.
Notes
Table 3-2 Typical Chemical Loadings for OILjel LT
* IMPORTANT: The Typical Fluid Systems Chart represents the “typical” chemical components and concentrations of
Sanjel’s fluid systems. Quality control technicians must always verify the accuracy and completeness of chemical
additives and concentrations on job programs with the Technical Centre as job programs will vary based on specific job
needs.
NOTE: Some chemical products have been combined through reformulation to enhance fluid system quality and
maximize chemical unit storage space. Combinations cannot be recreated at the field level due to the reformulation
involved. (IFTR-N2 = IFTR-1 + FA-1) (IFTR-CO2 = IFTR-1 + CAS-1) (BX-1LB = BX-1L + high pH buffer)
a. b. c. d.
a.
b.
Notes
4.0 EMULSION BASED
FRACTURING
SYSTEMS
4.1 Objectives
The objectives specify what you should know and the tasks
system.
4.2 Introduction
Emulsions are multiphase fluids created by mixing oil, water
Water
Oil
Surfactant
systems:
phase.)
batch mixing.
• Highly flammable.
Notes
4.3 Sanjel’s POLYjel
Fluid System
Several of Sanjel’s fracturing fluids resemble an emulsion.
condensate.
Gellant
start seeping out and the emulsion will break back into
Surfactant Foamer
up to 50°C.
Breaker
emulsion.
formation.
temperature up to 100ºC.
water-based systems.
system.
SCC-1L (Canada) Temporary 2 to 4 Clean/ Inhibits clay migration and swelling. Can be
clay control added on clean or dirty side.
SCC-5L (USA) Slurry
* IMPORTANT: The Typical Fluid Systems Chart represents the “typical” chemical components and concentrations of
Sanjel’s fluid systems. Quality control technicians must always verify the accuracy and completeness of chemical
additives and concentrations on job programs with the Technical Centre as job programs will vary based on specific job
needs.
NOTE: Some chemical products have been combined through reformulation to enhance fluid system quality and
maximize chemical unit storage space. Combinations cannot be recreated at the field level due to the reformulation
involved. (IFTR-N2 = IFTR-1 + FA-1) (IFTR-CO2 = IFTR-1 + CAS-1) (BX-1LB = BX-1L + high pH buffer)
a.
b.
following questions. The training department at Sanjel uses this information to improve
Are there topics covered in the training that are not covered in this Yes
unit? If the answer is Yes, please explain. No
8. Please list any topics that should be included in future versions of this unit.
9. Comments:
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