Model 110P

Two-Stage Piston
Compressor Manual

Specifications • Installation • Assembly

Stellar Industries, Inc.

740 North State Street
PO Box 169
Garner, IA 50438
Subject to Change without Notification.
800-392-3015 Rev 1
© 2019 Stellar Industries www.stellarindustries.com PN 92627
 P65 Warning / Serial Tag / Cold Weather
WARNING
Operating, maintaining, and servicing a Stellar
product may expose you to chemicals including, but
not limited to, engine exhaust, carbon monoxide,
phthalates, and lead. These chemicals are known
to the State of California to cause cancer and birth
defects (or other reproductive harm). To keep your
exposure to a minimum, be sure to avoid breathing
exhaust and service your Stellar product in a well-
ventilated area while wearing gloves or washing
your hands frequently. For more information, go to
www.P65Warnings.ca.gov/passenger-vehicle. www.p65warnings.ca.gov

NOTICE
Cold Weather Performance
Although clear data on cold weather performance from every steel
manufacturer is not available for all types and thicknesses of steel, Stellar
Industries is confident that the weldments on our products will operate to
100% of their intended purpose to temperatures down to -40° F / C.

It is recommended it Stellar manufactured equipment needs to be used in

temperatures below -40° F / C, the operator should pull the unit into a
climate-controlled area and allow the weldments to warm up to and then
maintain a temperature above this level.

MO D EL

S E R IA L N O .

D AT E

PATENT / IP INFORMATION:
www.stellarindustries.com/ip

MADE IN THE USA

by the Employee Owners of Stellar Industries PN 112060

Page ii | Stellar® 110P Compressor Manual

Table of Contents
Introduction............................................................................................................................................... iv
Chapter 1 - Specifications............................................................................................................................1
Chapter 2 - Installation..................................................................................................................................3
Component Installation..............................................................................................................................3
110P Electrical Schematic.........................................................................................................................4
Hydraulic System.......................................................................................................................................5
Air System.................................................................................................................................................5
Head Unloading System............................................................................................................................6
Typical Hydraulic Circuit for Single-Section Pump....................................................................................7
Typical Hydraulic Circuit for Tandem (Two Part) Pump ............................................................................8
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler.................................................................9
Chapter 3 - Assembly Drawings.................................................................................................................11
110P Assembly - PN 10647.....................................................................................................................11
Crankcase, Flywheel, Cylinders, & Centrifugal Unloader........................................................................13
Crankshaft, Rod, & Piston.......................................................................................................................14
Valve, Manifold, & Filter...........................................................................................................................15
Tubing Assembly.....................................................................................................................................16

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information: service@stellarindustries.com

Order Parts: parts@stellarindustries.com

Warranty Information: warranty@stellarindustries.com

Stellar® 110P Compressor Manual | Page iii
 Introduction
Stellar Industries® Air Compressors are designed to provide safe and dependable service for a
variety of operations. With proper use and maintenance, these air compressors will operate at
peak performance for many years.

To promote this longevity, carefully study the information contained in this manual before putting the
equipment into service. Though it is not intended to be a training manual for beginners, this manual
should provide solid guidelines for the safe and proper usage of the air compressor.

Once you feel comfortable with the material contained in this manual, strive to exercise your
knowledge as you safely operate and maintain the air compressor. This process is vital to the
proper use of the unit.

A few notes on this manual:
A copy of this manual is provided with every air compressor and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the air
compressor at all times.

Throughout the manual, three signal words will be used to bring attention to important items:

A NOTICE signal word indicates a practice not related to physical injury.

NOTICE
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
WARNING A DANGER signal word indicates a hazardous situation which, if not

avoided, will result in death or serious injury.
DANGER
Information contained within this manual does not cover all maintenance, operating, or repair
instructions pertinent to all possible situations. Please be aware that some sections of this manual
contain information pertaining to Stellar Industries® manufactured air compressors in general and
may or may not apply to your specific model.

This manual is not binding. Stellar Industries reserves the right to change, at any time, any or all
of the items, components, and parts deemed necessary for product improvement or commercial/
production purposes. This right is kept with no requirement or obligation for immediate mandatory
updating of this manual.

In closing:
If more information is required or technical assistance is needed, or if you feel that any part of this
manual is unclear or incorrect, please contact the Stellar Industries Customer Service Department by
phone at 800-392-3015 or email at service@stellarindustries.com.

Page iv | Stellar® 110P Compressor Manual

Chapter 1 - Specifications
.56
TYP 10

4.25

18.94

4.34

3.00
5.13 11.38 8.13 9.52

43.92 27.53

31.16

SPECIFICATIONS 110P
24-25 GPM @ 2300
Hydraulic System
PSI
Max Compressor Speed 900 RPM
Hydraulic Operating Pressure 2300 PSI
Hydraulic Relief Pressure 3500 PSI
Max Working Pressure 175 PSI
Air Relief Valve 200 PSI
Air Delivery (At Max Speed) 110 CFM @ 100 PSI
Weight (Hydraulic Driven Asm) 750 lbs.
Weight (Air Pump Only) 570 lbs.
Dimensions (Length) 43.92"
Dimensions (Width) 27.53"
Dimensions (Height) 31.18"
Electrical 12V DC
Crankcase Oil Capacity 5 Quarts
Cooler Fan 12 Volt (Pull)
Drive Type Belt Driven

NOTICE Duty cycle on Piston Compressors is 50:50 over 10 minutes.

Stellar® 110P Compressor Manual | Page 1

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Page 2 | Stellar® 110P Compressor Manual

Chapter 2 - Installation
Component Installation
This section pertains to the installation of the air compressor, PTO, pump and other related items.
The instructions are intended as a guide to assist you with particular installation. These instructions
will provide only general information.

Pump Assembly:
The pump assembly may either be installed directly on the PTO or as an optional
method, may be driven by a driveline from the PTO. Pump manufacturers provide specific
installation information for their products and should be consulted if questions arise. Note: A dual
or tandem hydraulic pump is recommended when additional hydraulically operated equipment are
added to the hydraulic system.

PTO Assembly:
Check with the PTO manufacturer’s representative for specific instructions regarding your particular
make, model, and year of vehicle. As some trucks may require modification of the transmission
cross member and the exhaust system, the manufacturer’s instructions should be followed to
ensure proper installation of the PTO.

Compressor Assembly:
Prepare the mounting location of the compressor by locating and drilling four (4) holes, 1/2”
diameter as per the mounting pattern of the air compressor base. Using four (4) 3/8” x 1.25 GR-5
cap screws, 3/8” flat washer, and 3/8” nyloc nut, secure the compressor in place. The compressor
is air cooled, and must have a clean supply of cooling air to the fan with minimum restrictions.
Adequate space must be provided for proper circulation of air.

Electric Speed Control:

An optional electric or electronic speed control must be used to maintain proper operating speed of
the air compressor. The engine speed control will automatically increase from idle to preset speed
when engaged and decrease when disengaged.

Stellar® 110P Compressor Manual | Page 3

 110P Electrical Schematic
Electrical Connections:
From the air pressure switch there are two (2) wires, red and black, running to the outside of the
compressor housing. Connect the black wire to the vehicle frame or other suitable ground. Mount a
single throw toggle switch in a convenient location and connect the red wire from the compressor to
this switch. Connect the other switch terminal to a fuse holder and then to a 12- volt power supply.
A third wire is required from the air compressor switch when connecting the speed control into the
system.

Page 4 | Stellar® 110P Compressor Manual

 Hydraulic System
Installed on the compressor is a valve block assembly that controls the flow to the hydraulic
motor. To this block, a 1/2” high-pressure hose must be attached. This hose comes from the
hydraulic pumps pressure side. A 1-1/4” hydraulic suction hose must be installed from the
hydraulic reservoir to the hydraulic pump. (See drawing above) Note: For compressors
purchased without a reservoir a 3/4” minimum low-pressure return line is connected to the oil cooler
outlet and is routed to the oil reservoir. The case drain line from the hydraulic motor is also routed
to the oil reservoir. Stellar Industries recommends a sufficient sized reservoir be provided which
includes the proper suction and return filters. The cooler on the compressor is designed and sized
to cool the air compressor efficiently. An auxillary oil cooler is required when additional hydraulically
operated equipment are added to the hydraulic system. Pressure on the return line exceeding 200
PSI can and will cause damage to the filter, cooler, and components of the compressor hydraulic
system.

Air System
Two (2) airlines must be routed to the air tank for proper installation. The main airline is routed
from the check valve to the air tank using a 3/4”(200psi) air hose. This is the main delivery line and
should be free from all obstructions. A 1/4” line is routed from the air
pressure valve to the air tank. This line senses the pressure in the tank and will engage and
disengage the compressor automatically.

HYDRAULIC PRESSURE
-12 MALE FACE SEAL

HYDRAULIC PRESSURE
-20 MALE FACE SEAL

AIR DISCHARGE
-20 FEMALE NPT

Stellar® 110P Compressor Manual | Page 5

 Head Unloading System
Head Unloading System

3/16" WHEN PISTON IS UP

CAUTION
When re-installing head unloader the
actuating claw (Ref. No. 6) protrudes 3/16”
below the bottom of the manifold (Ref. No.
1) as shown. Claw must be position so that
it will enter three slots in the compressor
valve. Failure to follow this procedure will
result in an inoperative head unloader.

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 26804 LOW PRESSURE INTAKE MANIFOLD R70 2 9 0521 WASHER 0.25 LOCK 12
1A 26807 HIGH PRESSURE INTAKE MANIFOLD R70 2 10 7493 GASKET UNLOADER VALVE R70 2
2 7481 CYLINDER UNLOADER VALVE R70 4 11 26821 ACTUATING TUBE R70 1
3 26812 UNLOADER PISTON R70 4 12 26822 MANIFOLD TUBE RB/LB R70 1
4 7483 O'RING UNLOADER VALVE R70 4 13 26823 INTERMEDIATE TUBE R70 1
5 13924 PISTON ROD LP UNLOADER VALVE R70 2 14 7475 TUBE FTG R70 2
5A 13925 PISTON ROD HP UNLOADER VALVE R70 2 15 7498 CPRSN TEE R70 3
6 4567 CLAW UNLOADER VALVE LP R70 2 16 C5568 UNLOADER VALVE CONRADER 1
6A 13921 CLAW UNLOADER VALVE HP R70 2 17 26824 COMPRESSION FITTING R70 1
7 13922 SPRING UNLOADER VALVE LP R70 2 18 C6064 U BOLT 0.25X1.25X2.25 1
7A 13923 SPRING UNLOADER VALVE HP R70 2 19 13735 UNLOADER VALVE ASM LP R70 2
8 1056 NUT 0.25-28 HH 8 20 13736 UNLOADER VALVE ASM HP R70 2

Air Pilot Valve Adjustment

(See Air Pilot Valve Adjustment Detail)
High Pressure Adjustment: Proceed with the following
while the compressor is running.

1.) Loosen locknut (4) and back off several turns. Do

not turn differential adjuster (3).

2.) Check reading on the tank pressure gauge. Set the

compressor maximum pressure at 175 psi. Over
pressurizing compressor will cause damage and void 1.) Loosen locknut (2) and back off several turns.
warranty. Turn threaded cap (1) clockwise to increase
pressure or counterclockwise to decrease pressure. 2.) Check reading on the tank pressure gauge. Set the
pressure to 30 psi differential (unload at 175 psi, reload
3.) After pressure is set, tighten locknut at 145 psi). Turn nut (3) clockwise to increase
differential pressure or counterclockwise to decrease
4.) Be careful not to move the threaded cap (1). differential pressure.

Differential Pressure Adjustment: Proceed with the 3.) After pressure is set, tighten locknut (2). Be careful
following while the compressor is running. not to move nut (3)
SHD-245/110P Manual
6

Page 6 | Stellar® 110P Compressor Manual

 PN 30533

Typical Hydraulic Circuit for Single-Section Pump

Stellar® 110P Compressor Manual | Page 7

 Typical Hydraulic Circuit for Tandem (Two Part) Pump

Page 8 | Stellar® 110P Compressor Manual

Typical Hydraulic Circuit for Compressor with Auxiliary Cooler

HYDRAULIC
RESERVOIR

FILTER
FILTER SCREEN

AUXILIARY
COOLER

SUCTION PORT
SINGLE
HYDRAULIC
PUMP

COMPRESSOR

RETURN

PRESSURE

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Page 10 | Stellar® 110P Compressor Manual

 110P Assembly - PN 10647

5 11
21
6 26 12
10

30
40

27
1

14 20 31 38
44
16 17 39
7 42
1 TORQUE: 35 FT.-LBS.
9 32 1
36 25 33 13
8 43
18
4 34
TORQUE: 25 FT.-LBS. 35
23 15 1
Chapter 3 - Assembly Drawings

28

43 37 29
3 41 43
24
2 17
22 19

Stellar® 110P Compressor Manual | Page 11

 110P Assembly Bill - PN 10647

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 0501 CAP SCR 0.50-13X2.00 HHGR5 12 FORMED ANGLE 0.25 R70 THRD CPRSR
22 65464 2
2 0537 NUT 0.50-13 HH 2 MNT PC BLACK
23 69690 HOSE 0.38(471TC-JC-01-6-6-6-52) 1
3 0560 FTG 6 MFS PLUG 1
BASE WLDMT CPRSR R40/R70 TOP MOUNT 24 71403 FTG HOSE 6-4 PL-MP STRAIGHT BRASS 1
4 10642 1
PC BLACK 25 71406 FTG HOSE 4-4 PL-MP STRAIGHT BRASS 1
5 11768 INTAKE LEFT R70 CPRSR 2 26 76312 BELT 3B90 GATES (DAYCO RBP90-3) 1
6 20326 PLUG 0.25 NPT SQ HD BRASS 2 27 8277 FTG ST L 0.25 MNPT/0.125 FNPT SPL 1
7 20330 FTG 0.38-0.25 FF HEX NIPPLE 1 28 8697 CAP SCR 0.50-13X6.00 ALL THREAD GR5 2
8 20452 FTG 6-6 FP-FP ELBOW 90 BRASS 1 BRKT HYD MOTOR MOUNT CPRSR PC
29 B0179 1

Page 12 | Stellar® 110P Compressor Manual

FTG 6-6X4.00 MP-MP NIPPLE STRAIGHT BLACK
9 20456 1
BRASS 30 C0864 SWITCH PRES HOBBS 1
10 20463 FTG 20-20 MP-FP STREET ELBOW BRASS 2 31 C1089 CHAMPION R70A-HU COMPRESSOR 1
11 22825 PLUG 1.25 NPT SQ HD BRASS 2 32 C3075 BLOCK AL CPRSR SHD 66 1
12 28007 COVER KIT 110P & 60P 1 33 C4913 VALVE SOLND 1
13 37591 FTG 12-16 MORB-FORB STRAIGHT 34 C4914 VALVE RELIEF CP-200-1-B-0-A-C 1
1
REDUCER
14 3853 VALVE PILOT 145/175 PSI RCL-S 1 35 C5549 FTG 12-12 MAORB-ORB STRAIGHT 1
15 4570 MOTOR HYD M3000A731SPLZA15-32 1 36 C5662 FILTER METAL BOWL 0.25 1
16 4703 BRKT UNLOADER VALVE MNT SHD66DD 1 37 C5908 FTG 4-4 MP-FP 90 STREET ELBOW 1
17 51274 FTG 16-12 MFS-MAORB 90 2 38 C5968 FTG 12-12 MFS-MAORB 90 1
18 51275 FTG 20-16 MFS-MAORB 90 1 39 C6015 FTG 0.75 PLUG 12-P5ON 1
19 51279 HOSE 1.00(881-JC-JC-16-16-16-24.00) 1 40 C6064 U BOLT 0.25X1.25X2.25 1
20 5418 ST EL 0.25 90 DEG BRASS 44-161 1 41 C6106 NUT 0.50-13 HHGR5 NYLOC 4
PANEL BELT COVER KIT CPRSR SHD245 42 C6188 BUSHING 1.00 1
21 58868 1
(R70) TOP MNT 43 D0790 WASHER 0.50 FLAT GR8 14
44 D1303 PULLEY SHEAVE 3 GROOVE 3B 94SK 1
Crankcase, Flywheel, Cylinders, & Centrifugal Unloader

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 26490 CRANKCASE R-70 1 21 26782 CAP SCR 0.44-20X1.25 HHGR5 4
2 20326 PLUG 0.25 NPT SQ HD BRASS 1 22 26783 CAP SCR 0.44-20X1.00 HHGR5 2
3 26491 OIL SEAL R70 1 23 26778 GOVERNOR BAFFLE PLATE R70 1
4 C4845 PLUG 0.75 NPT SQ HD BLK 1 24 6096 SPINDLE GOV WEIGHT R30/R70 1
5 20456 NIPPLE 0.38X4.00 BRASS 1 25 6097 GOVERNOR WEIGHT R30/R70 2
6 D1254 CAP 0.38 PIPE HEX 5406-6 1 26 6098 PIN GOV WEIGHT R30/R70 2
7 4561 OIL LEVEL GAUGE RE714 1 27 0524 WASHER 0.44 LOCK 1
8 26493 CYLINDER FLANGE GASKET R70 2 28 26782 CAP SCR 0.44-20X1.25 HHGR5 1
9 26494 CYLINDER R70 2 29 0343 WASHER 0.31 USS FLAT ZINC 1
10 0359 CAP SCR 0.50-13X1.50 HHGR5 12 30 7414 SPRING GOV MAIN R30/R70 1
11 26495 FLYWHEEL R70 1 31 7415 SLEEVE SPRING R30/R70 1
12 26780 MACHINERY KEY R70 1 32 6094 GASKET GOV HSG COVER R30/R70 1
13 26496 FLYWHEEL RETAINER WASHER R70 1 33 26779 GOVERNOR HOUSING COVER R70 1
14 26781 CAP SCR 0.44-20X2.00 HHGR5 1 34 17246 MUFFLER ASM UNLOADER R15/R70 1
15 26497 GOVERNOR HOUSING GASKET R70 1 35 26784 CAP SCR #10-32X0.63 HHGR5 6
16 26498 GASKET 0.031 R70 1 36 C0896 VALVE KIT REL 1
17 26499 GASKET 0.015 R70 1 37 7419 PLUNGER RELEASE VALVE R30/R70 1
18 26500 GASKET 0.010 R70 1 38 7423 BALL RELEASE VALVE R30/R70 1
19 26776 GASKET 0.006 R70 1 39 7424 SPRING RELEASE VALVE R30/R70 1
20 26777 GOVERNOR HOUSING R70 1 40 17248 BODY RELEASE VALVE R15/R70 1

Stellar® 110P Compressor Manual | Page 13

 Crankshaft, Rod, & Piston

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 26785 LP CONNECTING ROD ASM R70 2 10 26794 HP PRESSURE PISTON W/PIN R70 2
2 26786 HP CONNECTING ROD ASM R70 2 11 26795 HP PRESSURE PISTON PIN R70 2
3 26787 PISTON PIN BEARING R70 4 12 26796 HP PRESSURE PISTON RING SET R7 2
4 26788 CONNECTING ROD BOLT R70 8 13 26797 PISTON PIN RETAINING RING R70 8
5 26789 CONNECTING ROD NUT R70 8 14 26798 CRANKSHAFT R70 1
6 26790 OIL DIPPER HP ONLY R70 2 15 26799 MAIN BEARING R70 2
7 26791 LP PISTON W/PIN R70 2 16 26800 PUMP RING SET R70 1
8 26792 LP PISTON PIN R70 2 17 26801 LP PISTON ASM R70 2
9 26793 LP PISTON PIN RING SET R70 2 18 26802 HP PISTON ASM R70 2

Page 14 | Stellar® 110P Compressor Manual

 Valve, Manifold, & Filter

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 26803 FILTER ASM R70 2 16 13923 SPRING UNLOADER VALVE HP R70 2
2 4562 FILTER ELEMENT R70 2 17 13922 SPRING UNLOADER VALVE LP R70 2
3 26804 LOW PRESSURE INTAKE MANIFOLD R70 2 18 1056 NUT 0.25-28 HH 8
4 26805 HIGH PRESSURE EXHAUST MANIFOLD R70 2 19 0521 WASHER 0.25 LOCK 8
5 26806 LOW PRESSURE EXHAUST MANIFOLD R70 2 20 13921 CLAW UNLOADER VALVE HP R70 2
6 26807 HIGH PRESSURE INTAKE MANIFOLD R70 2 21 4567 CLAW UNLOADER VALVE LP R70 2
7 C1182 VALVE PRESS RELIEF CHAMP 2 22 13925 PISTON ROD HP UNLOADER VALVE R70 2
8 0494 CAP SCR 0.44-14X2.00 HHGR5 16 23 13924 PISTON ROD LP UNLOADER VALVE R70 2
9 26808 LOW PRESSURE VALVE GASKET R70 6 24 26812 UNLOADER PISTON R70 4
10 26809 HIGH PRESSURE VALVE GASKET R70 8 25 7483 O'RING UNLOADER VALVE R70 4
11 13731 VALVE ASM LP INTAKE R70 2 26 7493 GASKET UNLOADER VALVE R70 2
12 13734 VALVE ASM HP EXHAUST R70 2 27 7481 CYLINDER UNLOADER VALVE R70 4
13 13733 VALVE ASM HP INTAKE R70 2 28 26811 COMPRESSION FERRULE R70 6
14 13732 VALVE ASM LP EXHAUST R70 2 29 4565 VALVE SET W/GASKETS (R70) Z614 1
15 26810 COMPRESSION NUT R70 6 30 4566 GASKET SET VALVE Z615 1

Stellar® 110P Compressor Manual | Page 15

 Tubing Assembly

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 26813 BREATHER TUBE 0.38X20.00 W/FITTINGS R70 1 9 26817 RIGHT DISCHARGE TUBE W/FITTINGS R70 1
2 7476 TUBE FTG R70 2 10 26818 LEFT DISCHARGE TUBE W/FITTINGS R70 1
3 26814 UNLOADER VALVE TUBE W/FITTINGS R70 1 11 26819 TEE DISCHARGE TUBE R70 1
4 7473 TUBE FTG R70 1 12 26810 COMPRESSION NUT R70 4
5 26815 INTERCOOLER TUBE W/FITTING LB R70 1 13 26811 COMPRESSION FERRULE R70 1
6 26816 INTERCOOLER TUBE W/FITTING RB R70 1 14 C1183 VALVE PRESS RELIEF CHAMP PO9704A 1
7 26810 COMPRESSION NUT R70 4 15 26820 STRAIGHT COMPRESSION FITTING R70 1
8 26811 COMPRESSION FERRULE R70 4

Page 16 | Stellar® 110P Compressor Manual

Subject to Change without Notification.
© 2023 Stellar Industries Inc.