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© Copyright 2013 ABB ALL right reserved.

ABB AB

SE-721 68 Västerås
Sweden

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PRH SERVICE DIAGRAM POS IF C.D 2009 Location: +
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 1 2 3 4 5 6 7 8

Description : SERVICE DIAGRAM POS IF C.D 2009

Drawing number : 3HAC035754-001
Drawing version : 02
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Date : 2014-06-12
Customer :
Year of construction :
:
:
:
:
:
:

Drawn by : PRME/SK
Number of pages : 15
:
:
:
:

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 1 2 3 4 5 6 7 8

TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
1 COPYRIGHT PAGE 2009-04-07 PRME/SK
2 TITLE PAGE 2009-04-07 PRME/SK
3 TABLE OF CONTENTS 2014-05-07 PRME/SK 02
4.a BLOCK DIAGRAM Before Release 14.1 IRBP C 2014-05-07 PRME/SK 02
4.b BLOCK DIAGRAM Release 14.1 SCENARIO A: IRBP C 2014-05-07 PRME/SK 02
4.c BLOCK DIAGRAM Release 14.1 SCENARIO B: 1 EXT.AXIS AND IRBP C 2014-05-07 PRME/SK 02
5 MOTOR INTERCHANGE 2014-05-07 PRME/SK 02
6 MOTOR CONTACTOR 2013-05-07 PRME/SK
7 BRAKE RELEASE 2013-05-07 PRME/SK
8.a MOTOR SIGNALS BEFORE RELEASE 14.1 2014-05-07 PRME/SK 02
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8.b MOTOR SIGNALS RELEASE 14.1 2014-05-07 PRME/SK 02

9 SAFETY SIGNALS 2013-05-07 PRME/SK
10 MEASUREMENT SYSTEM 2014-05-07 PRME/SK
11 BUS CONNECTIONS 2014-05-06 PRME/SK 02
12 OPTION SUPERVISION ACTIVE RELAYS 2013-05-07 PRME/SK 01

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 1 2 3 4 5 6 7 8

SC/
DM1 IRC5 CONTROLLER

A41.3

ADDITIONAL
DRIVE UNIT

A11 POSITIONER INTERFACE

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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

DIGITAL
ACTIVATION UNIT
I/O-BOARD
A43 A42

CONTACTOR AXIS
UNIT COMPUTER

XP/XS101 XP/XS41

IRBP C

CONNECTION
NOT INCLUDED IN
CIRCUIT DIAGRAM.

Latest revision: Lab/Office: Status: Plant: =

PRH SERVICE DIAGRAM POS IF C.D 2009 Location: +
Approved Sublocation:+
Rev. 02: Page number changed. BLOCK DIAGRAM Before Release 14.1 Document no. Rev. Ind Page 4.a
IRBP C Next 4.b
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SC/
DM1 IRC5 CONTROLLER

A41.3

ADDITIONAL
DRIVE UNIT

A11 POSITIONER INTERFACE

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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

DIGITAL
ACTIVATION UNIT
I/O-BOARD
A43 A42

CONTACTOR AXIS
UNIT COMPUTER

A7.X7 A7.X8 A7.X9

XP/XS101 XP/XS41

IRBP C

CONNECTION
NOT INCLUDED IN
CIRCUIT DIAGRAM.

Latest revision: Lab/Office: Status: Plant: =

PRH SERVICE DIAGRAM POS IF C.D 2009 Location: +
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Rev. 02: Page 4.b added. BLOCK DIAGRAM Release 14.1 Document no. Rev. Ind Page 4.b
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DM1 IRC5 CONTROLLER

A41.3 A41.4

ADDITIONAL ADDITIONAL
DRIVE UNIT DRIVE UNIT

A11 POSITIONER INTERFACE

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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

DIGITAL
ACTIVATION UNIT
I/O-BOARD
A43 A42

CONTACTOR AXIS
UNIT COMPUTER

A7.X7 A7.X8 A7.X9

XP/XS7 XP/XS101 XP/XS2 XP/XS41

EXTERNAL
IRBP C
AXIS 1

CONNECTION
NOT INCLUDED IN
CIRCUIT DIAGRAM.

Latest revision: Lab/Office: Status: Plant: =

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CONTROLLER

ADDITIONAL DRIVE UNIT

*) A41.3/4

W
U

V
X2 1 2 3

PE
AWG10
GN/YE

1001

1002

1003
A11 POSITIONER INTERFACE

X2

C/c 1 2 4
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1033

1034

1035
1 3 5
K5
6.7 2 4 6

1051

1052

1053
X1

E/e 1 2 4

1011

1012

1013
PE
AWG10
GN/YE

W
XS101
U

PE/6
E 1 2 4
*) SCENARIO A: CONNECTED TO A41.3.X2
SCENARIO B: CONNECTED TO A41.4.X2

INTERCHANGE

SEE POSITIONER SH. 5

CONNECTED WITH AWG12 BK,
IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

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CONTROLLER

A43 CONTACTOR UNIT

24V COOL
0V COOL

X11

1 2

AWG22 BU
A11 POSITIONER INTERFACE

A111 DIGITAL I/O-BOARD

1102

1101

X1

OUTPUT

INPUT
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+24V

CH.5

CH.5
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

0V

f/F TB3 TB4 0V TB4 TB3

7 8

8 13 14 5 5
1105

1103

1106
1105/

1107
1106/

1104
1103/

1122

1123
0V COOL

24V COOL

0V COOL

24V COOL

doACT_K5

diK5_ACT
1104

•
24V COOL / 9.1

A1 53
K5
A2 54
1107

1112
1107/
1112
0V COOL / 7.4

INTERCHANGE
1 2 5.4
3 4 5.5
5 6 5.5
13 14 8.a.2
13 14 8.b.2
53 54 6.7
62 61 9.8
72 71 9.8

CONNECTED WITH AWG18 BU,

IF NO OTHER NOTATION

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PRH SERVICE DIAGRAM POS IF C.D 2009 Location: +
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MOTOR CONTACTOR Document no. Rev. Ind Page 6
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 1 2 3 4 5 6 7 8

A11 POSITIONER INTERFACE

A111 DIGITAL I/O-BOARD

OUTPUT
CH.10
TB4
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10
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1128
doACT_K15
A1
K15
A2

1113
1112/
1112 1113
6.8 / 0V COOL 0V COOL / 9.1

BRAKE REL.
INTERCHANGE

14 11 8.a.2
14 11 8.b.2

CONNECTED WITH AWG 18 BU,

IF NO OTHER NOTATION

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CONTROLLER

A4

EXT BRAKE
REL
X40

5
SEE EL.DWGS FOR THE IRC5
CONTROLLER
A11 POSITIONER INTERFACE
A43
1129
CONTACTOR UNIT
X1

24V DRIVE
f/F
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6
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PTC 0V
PTC
X24

0V
1131

1 2 3 4 5 6

14
K15 JUMPER,2-POL
7.5 11
1136

13
K5
6.7 14
1141

X1

F/f 5
1146

1148
0V BRAKE
BRAKE 1

XS101

F 5 6

INTERCHANGE

CONNECTED WITH AWG18 BU,

SEE POSITIONER SH. 5 IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

PRH SERVICE DIAGRAM POS IF C.D 2009 Location: +
Approved Sublocation:+
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BEFORE RELEASE 14.1 Next 8.b
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CONTROLLER

EXT BRAKE REL

EXT BRAKE PB

0V BRAKE

PTC2

PTC2
A7.XS8

1 2 3 4 5

1129

1148
A11 POSITIONER INTERFACE

1129
X1

f/F
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6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

1131

14
K15
7.5 11
1136

13
K5
6.7 14
1141

X1

F/f 5
1146

1148
0V BRAKE
BRAKE 1

XS101

F 5 6

INTERCHANGE

SEE POSITIONER SH. 5 CONNECTED WITH AWG18 BU,

IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

PRH SERVICE DIAGRAM POS IF C.D 2009 Location: +
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RELEASE 14.1 Next 9
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 1 2 3 4 5 6 7 8

A11 POSITIONER INTERFACE

A111 DIGITAL I/O-BOARD

INPUT

INPUT
CH.6

CH.7
TB3

6 7
1163

1164
6.3 / 24V
7.5 / 0V

diLS_1_INPOS

diLS_2_INPOS
COOL

COOL
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1113

1104

X1

F/f 9 10 11 12

62 72
K5
1154

1156

1159

1162

6.7 61 71

SAFE OUTP.K5 1A

SAFE OUTP.K5 1B

SAFE OUTP.K5 2A

SAFE OUTP.K5 2B
AWG18
OG
1153

1155

1158

1157

1161

1160

1189

1190

1191

1192
XS3 XP4
1154
1153/

1156
1155/

1159
1158/

1157

1162
1161/

1160

1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0V COOL

24V COOL

S1.1 NC

S1.1 NO

S1.2 NC

S1.2 NO

XS101

F 12 13 14 15 16 17

12.6

SEE POSITIONER SH. 6

IRBP C
CONNECTED WITH AWG18 BU,
SEE SAFETY INTERFACE SH. 6 IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

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CONTROLLER

A42 AXIS COMPUTER

X5
1 2 4 5 6 7 3 9

6x2x
AWG24

WH

BU

WH

OG

WH

GN

WH

BN
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

SH

MRCO2-P

MRCO2_N

MRCI2-P

MRCI2_N

GND

+24V_SMB

GND

0V_ISO2

SHIELD
XS41
A B C D E F G H J K L

SMB CONNECTION POSITIONER

SEE POSITIONER SH. 7

Latest revision: Lab/Office: Status: Plant: =

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CONTROLLER

A42 AXIS COMPUTER

A43 CONTACTOR UNIT
FROM DRIVE
POWER SUPPLY

+24V DRIVE
0V ENABLE2

0V ENABLE2

0V DRIVE
ENABLE2

ENABLE2
RS485+

RS485+
RS485-

RS485-
X6 4 5 7 8 XP4 4 5 7 8 X6 1 2 1 2 A43.X6.1

SH SH SH

2x4x 2x4x
4x1mm²
AWG26 AWG26
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BU

WH/BU

OG

WH/OG

BU

WH/BU

OG

WH/OG

4
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

SH SH

W11
4 5 7 8 4 5 7 8
X2 X1

XS3 4 5 7 8
T-CONN.RJ45
SH

4x2x
AWG26

WH/BU

BU
SH

A111 DIGITAL I/O-BOARD

RS485+

RS485-
DRAIN

V+
V-
TB1

3 4 2 1 5

Latest revision: Lab/Office: Status: Plant: =

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A11 POSITIONER INTERFACE

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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

9.6

XP3 XS4

1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0V COOL

24V COOL

S1.1 NC

S1.1 NO

S1.2 NC

S1.2 NO
PE
AWG16
GN/YE
2153

2155

2157

2158

2160

2161

2173

2174

2175

2176

2177

2178

2179

2180

2181

2182

2183

2184

2185

2186

2187

2188

2189

2190

2191

2192
XP202

f 1 2 3 4 5 6
a 1 2 3 4 5 6 7 8 9 10
b 1 2 3 4 5 6 7 8 9 10
PE/6

STATUS MID POSITION SUPERVISION

INDICATOR SWITCH ACTIVE RELAYS

OPEN SAFETY INTERFACE

CUSTOMER CONNECTION

CONNECTED WITH AWG18 OG,

IF NO OTHER NOTATION

Latest revision: Lab/Office: Status: Plant: =

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