CONTENTS

PAGE
 INTRODUCTION 2
PHYSICAL PROPERTIES 2
OPTIX FEATURES 3
DURAPLEX FEATURES 3
OPTIX PHYSICAL PROPERTIES TABLE 4
DURAPLEX PHYSICAL PROPERTIES TABLE 5

FABRICATING 6
ACRYLIC SHEET CARE 6
® CUTTING 6
MACHINING 7
CUTTING & MACHINING TIPS 8
ANNEALING 8
FINISHING OPERATIONS 8
CEMENTING & FASTENING 9
DECORATING & PAINTING 10
FORMING METHODS 11
PLASKOLITE OUTDOOR SIGNAGE 13
MATERIAL ROLL STOCK SPOOL DIMENSIONS
TRANSPORTING ROLL STOCK
13
13
EXCELLENCE DETERMINING SHEET THICKNESS 14
DETERMININING SHEET SIZE 14
SIGN ASSEMBLY 14

TROUBLE SHOOTING GUIDES 16

ISO 9002 Registered
CHEMICAL RESISTANCE 18

SUGGESTED VENDORS 19

PLASKOLITE, INC.
P.O. Box 1497 Columbus, OH 43216
614/294-3281 800/848-9124
Fax: 877/538-0754
Email: plaskolite@plaskolite.com
www.plaskolite.com

1
PLASKOLITE FABRICATION GUIDE

INTRODUCTION PLASKOLITE acrylic sheet is an excellent choice for a

variety of industries, including: signage, store fixture,
P.O.P. display, skylight, building/window, hobby/
PLASKOLITE is a leading manufacturer of acrylic craft, lighting, and the automotive aftermarket.
sheet, acrylic resin, polystyrene sheet and acrylic
mirror sheet products. Since 1950, it has built an
excellent reputation for providing superior quality
products and responsive customer service.
PLASKOLITE’s commitment to quality extends
over every aspect of its business. From our 350,000
sq. ft. manufacturing and distribution headquarters
in Columbus Ohio, 240,000 sq. ft. facility in Zanes-
ville, Ohio, and an 80,000 sq. ft. facility in Comp-
ton, California, PLASKOLITE delivers flawless quality
sheet and resin to customers worldwide.
To better serve customers, sheet can be ordered
in customized “Run-to-Size” dimensions, special pat-
terns, and thicknesses. Inside sales representatives
use automated order and shipping tracking systems
to provide customers with up-to-the-minute order
information.
From manufacturing, through customized prod-
uct offerings, packing, shipping and order tracking,
PLASKOLITE is committed to delivering the highest
quality products and service.

PHYSICAL PROPERTIES
PLASKOLITE acrylic is a continuously processed
sheet made through a fully integrated manufacturing Plaskolite’s acrylic sheet meets the following:
process that converts acrylic monomer into acrylic
polymer, then into acrylic sheet. It is crystal clear, ISO 9000 Quality Registration received in 1994
glossy, durable, weather resistant, and lightweight. International Code Council Evaluation Service
Advantages of PLASKOLITE acrylic sheet include; (ICC-ES) listings as CC2 Plastics (incorporates
high molecular weight for ease of fabrication, low former ICBO, SBCCI, BOCA and NES certifica-
heat loss for economy, and an attractive clear edge tions)
color. ANSI Z97.1 Safety Glazing Requirements
PLASKOLITE produces OPTIX standard grade ANSI Z26.1 (AS-6) Motor Vehicle Safety Stan-
acrylic and DURAPLEX, which has an impact modi- dard
fier blended with the acrylic resin. Acrylic sheet is Underwrites Laboratories (UL) listings as UL
available with a smooth, nonglare or patterned sur- 94HB and UL746 Compliant
face, in clear, translucent, and transparent colors. Miami-Dade County Product Notice of
Supplied thicknesses range from .040” to 1.0”, and Acceptance-Plastics
widths up to 105”. 10-year limited warranty on all clear acrylic
The Run-to-Size program allows sheet to be sup- sheets
plied at specific size requirements. This flexibility ASTM D-4802 B-1 Plastics
saves you time, eliminates scrap, improves produc-
tivity and reduces wear and tear on your equipment.
2
OPTIX FEATURES 100

PERCENTAGE OF LIGHT TRANSMISSION

SCRATCH RESISTANCE 80
OPTIX acrylic sheet is one of the most durable
thermoplastic materials for resisting scratches. It is

LASS

ET
60

IC SHE
also offered with an abrasion resistant coating, on

ARD G
one or two sides, to protect from excessive scratch-

ACR YL
ing. 40

STAND

OPTIX
TEMPERATURE RESISTANCE 20

OPTIX acrylic sheet can be used continuously

in a temperature range of 170-190°F. OPTIX acrylic
sheet begins to soften between 210-220°F and starts 300 340 380 420
to melt between 300-315°F. OPTIX acrylic sheet Figure 1 WAVE LENGTH OF LIGHT, NANOMETERS
can withstand temperatures down to -20°F without
noticeable changes in properties.
DURAPLEX FEATURES
LOW HEAT LOSS In addition to the features of OPTIX acrylic sheet,
Compared to a glass panel, OPTIX acrylic sheet DURAPLEX acrylic sheet can offer the following:
reduces heat transfer and solar heat gain through the
sheet. The R value is .86, which describes the degree IMPACT STRENGTH
of insulation provided by acrylic.
50% medium impact modified acrylic sheet is 10-
15 times stronger than double strength glass, and 20-
IMPACT RESISTANCE 30 times stronger than polished wire glass or other
OPTIX acrylic sheet is between 2-10 times stron- glasses.
ger than double strength glass. Half the weight of 100% high impact modified acrylic sheet is 20-
glass, and shatter resistant, acrylic sheet is easy to 30 times stronger than double strength glass, and
transport. 40-50 times stronger than polished wire glass or
other glasses.
Custom blends are available to meet specific
EDGE COLOR impact requirements.
OPTIX acrylic sheet offers crystal clear edge color,
and excellent optical properties. DURABILITY
DURAPLEX acrylic sheet is great for damage-
LIGHT TRANSMISSION prone uses, and rough handling.
OPTIX acrylic sheet has a light transmission of
92% and a haze of 2% or less. WEATHERABILITY
DURAPLEX acrylic sheet is an economical alter-
WEATHER RESISTANCE native to polycarbonate. It offers significantly more
OPTIX acrylic sheet is recommended for both weatherability than standard PETG or polycarbonate.
indoor and outdoor use. It is able to withstand pro-
longed exposure to the sun and the elements. FORMING BENEFITS
DURAPLEX offers a wide operating window of
ULTRA VIOLET FILTERING forming temperatures (270-375°F). DURAPLEX is
OPTIX acrylic sheet filters out between 80-90% easy to form, with short heating cycles. Excellent
of the UV light within the damaging wavelength part definition, no required predrying, low orienta-
area of 250-400 nanometers (See Fig. 1). tion, and low shrinkage are all benefits of forming
PLASKOLITE acrylic sheet.

3
38304.1_32 4/30/04 4:15 PM Page 4 (Black plate)

ACRYLIC SHEET PROPERTIES



®
Optix® Acrylic Sheet Properties

ASTM Test Units Values Thermal ASTM Test Units Values

ASTM ASTM
Method Method
Physical Test Test
Properties Method Units Values Thermal Method Units Values
Maximum °F 170-190
D-792 1.19 recommended
Specific Gravity D-792 1.19 Maximum
continuous service
°F 170-190
D-542 1.49
Recommended
temperature
Optical Refractive Index D-542 1.49 Continuous Service
Temperature
Softening temperature 210-220
°F
Light Transmittance D-1003
D-1003
Total %% 92
92 Softening
Melting Temperature
temperature °F
°F
210-220
300-315
Haze %% 22
Melting Temperature
Deflection temperature D-648 °F 300-315
E 90-70 db 27 load, unannealed
Sound Transmission E 90
E 413 db 27 Deflection Temperature
3.6°F/minute, 264 psi D-648 °F 190
E 413 2643.6°F/minute,
psi 66 psi °F
°F 203
205
% 66 psi °F 207
Water Absorption D-570 By weight
D-570 % 0.40
.40 Coefficient of thermal D-696 ins/in/°Fx
By Weight Coefficient
expansion of Thermal D-696 in/(in-°F)
10-5
% Expansion
-40°F x10-5 2.7
Shrinkage D-702
D-702 %
Shrinkage <5%
<5% -30 to 30°C
-20°F 3.0
2.9
Shrinkage 0°F 3.1
Thermal Conductivity
20°F C-177 BTU-ft/ 0.075
3.2
40°F (hr-ft2-°F) 3.4
Mechanical 60°F 3.6
Mechanical Flammability D-635 in/minute 1.019
80°F
(Burning Rate) 3.9
Tensile Strength - Max. D-638 psi 11,030 100°F 4.3
Tensile strength D-638 psi 10,100 Smoke Density Rating D-2843 % 3.4
Tensile
maximum
Elongation - Max. % 5.8
Tensile Modulus of Elasticity psi 490,000 Thermal conductivity C-177 BTU .9
Tensile elongation % 5.1 Self-Ignition D-1929 (HR)(Ft°F
2)(°F/in) 833
maximum Temperature
Flammability D-635 ins/minute
Flexural Strength
Modulus - Max.
of elasticity D-790 psipsi 17,000
431,000
Flexural Modulus of Elasticity psi 490,000 (burning rate) .060” Sheet 1.019
Flame Spread Index E-84
.236” Sheet 115
.318
Flexural strength D-790 psi 14,600 Smoke density rating D-2843-77 %
maximum Smoke Developed Index .236” 550
.36
Izod Impact Strength - D-256 ft-lb/in 0.4
Molded Notch Notch Self-ignition temperature D-1929 °F
Izod molded notch D-256-56 Ft lbs/inch .4 .236” 833
Izod xImpact
1/2” 2 1/2” Strength
x 1/4” bar- ft-lb/in
of notch 0.28
Milled
at 73° Notch Notch Chemical
Flame spread index/ E-84-86 .375” 110
Tensile Impact Smoke developed index .236” 115
Izod milled notchStrength D-1822 Ft lbs/inch
ft-lb/in2 20
.28 Resistance to Stress - ARTC
1/2” x 2 1/2” x 1/4” bar of notch Critical Crazing Stress modification
Abrasion
at 73° Resistance D-1044
Change in Haze to: of
0 cycles Chemical MIL-P-6997
Tensile impact strength D-1822 Ft Haze,
lb/in2 % 0
20 Isopropyl Alcohol psi 900
10 cycles Haze, % 11.2
50 cyclesresistance Haze, % 24.0 Lacquer Thinner
Resistance to stress - ARTC psi 500
Abrasion D-1044 Toluenecrazing stress
Critical modification psi 1,300
0200 cycles
cycles Haze,
Haze, % % 24.9
2 Solvesso 100 of psi 1,600
10 cycles Haze, % 15 to: MIL-P-6997
Rockwell
50 cycles Hardness D-785 Haze, % M-95
30
200 cycles Haze, % 50 Isopropyl alcohol psi 900
Lacquer thinner psi 500
These suggestions
Rockwell Hardness and data are based on information weM-93
D-785 believe Toluene psi 1,300
to(sample thickness
be reliable. .250”)
They are offered in good faith, but without guar- Solvesso 100 psi 1,600
antee, as conditions and methods of use are beyond our control.
We recommend that the prospective user determine the suit-
These
ability ofsuggestions
our materials andand data arebefore
suggestions based on informa-
adopting them on
tion we believe
a commercial scale. to be reliable. They are offered in
good faith, but without guarantee, as conditions and
methods of use are beyond our control. We rec- PLASKOLITE, INC.
P.O. Box 1497 • Columbus, Ohio 43216
ommend that the prospective user determine the
ISOof 9001
suitability Quality
our materials Systembefore
and suggestions
614/294-3281 • FAX: 877/538-0754
Email: plaskolite@plaskolite.com
adopting them on a commercial scale. www.plaskolite.com
Plaskolite, Inc. 2/04
Printed in U.S.A. 4 1-800-848-9124
4
 MODIFIEDACRYLIC
ACRYLI Impact Modified Acrylic Flat Sheet
ACRYLIC SHEET PROPERTIES
®

Impact
Impact Modified Modified
Acrylic FlatAcrylic
SheetSheet
®

Physical Impact
ASTM TestModified
Units Acrylic Sheet  ® ® ® ®

PROPERTY Properties ASTM

Method UNITS SG 30% I30% I 50%
50% I I 70%I
70% I 100%
100% I I
® SG05 SG10
Optical Optical
Light transmission D-1003 % 92 92 92 92 90 90
Light TransmittancePercent haze D-1003 % 92 92 90 90
PROPERTY
Percent Haze ASTM
D-1003
D-1003 UNITS
%
%
2
2
2 30% I
2
250% I
2 70%
<3 I
<3 100%
<3 I
<3
Optical
Mechanical Mechanical
Impact strength izod impact (73°F) D-256 Ft lbs/inch 0.4 0.6 0.7 0.9 1.11
Light
Izod Transmittance
Impact Strength Tensile modulus D-1003
D-256
D-638 psi %
ft.lbs./in. 430,0000.492 376,0000.6 92 340,000 92 304,000
0.7 90
0.9 90
1.1
250,000
Percent
Tensile Haze
Modulus ofstrength
Tensile Elasticity
@ yield D-1003
D-638
D-638 %
psiPSI 2 9,000
490,000
10,500 2 8,000
376,000 340,0002 <3
304,000
7,100 <3
250,000
5,600
Tensile
Mechanical Strength
Flexural strength @ Yield D-790
@ yield D-638 psiPSI 11,030 13,6909,000 12,000
14,600 8,000 10,610 7,100 5,600 8,300
Rockwell hardness Method A D-785 96 78 68 59 46
Flexural
Izod Impact StrengthStrength @ Yield D-790 D-256 PSI
ft.lbs./in. 17,000
0.4 13,690
0.6 12,000
0.7 10,610
0.9 8,300
1.1
Rockwell Hardness
Tensile Modulus of Elasticity Method A D-785
Thermal D-638 PSI 95
490,000 78
376,000 68
340,000 59
304,000 46
250,000
Deflection temperature D-648 °F 205 200 194 188 180
Tensile
Thermal Strength
(Annealed)
@ Yield(264psi)
D-638 PSI 11,030 9,000 8,000 7,100 5,600
Flexural Strength
Deflection Temperature @ Yield
(264psi) D-790
D-648 PSI
°F 17,000
-5203 13,690
3.5 x 10-198
5
4 x12,000
194
-5 4.510,610
190
10-5 58,300
185
x 10-5
PACT MODIFIED

Coefficient of linear D-696 in/in °F 3 x 10 10 x

Rockwell Hardness
Coefficient ofthermal
Thermal Method(0-100°F
Expansion
expansion A D-696
D-785
Avg.) in./(in.-°F) 3.0 95 x 10-5 3.5 78 x 10-5 4 x68 10-5 4.5 59 x 10-5 5 x46 10-5
Thermal Self Self Ignition Temperature D-1929 °F 833 >850 >850 >850 >850
ignition temperature
Burning Rate D-1929
D-635 °F
in./min. 8331.019 >850 0.85 >850 1.25 >850
1.53 >850
1.97
Deflection Temperature (264psi)D-635-88
Burn rate D-648 in/min°F <0.5 203 0.85 198 1.25194 190
1.53 185
1.97
Smoke Density
Coefficient of Thermal Expansion Rating D-2843
D-696 in./(in.-°F) 3.0 x 10 3.5 x 10 4 x 10 4.5 x 10 516.5
(.177” Sheet) % 3.4 -5 5.20 -5 8.50 -5 11.5 -5
x 10-5
Smoke density rating D-2843 % 0.36 5.20 8.50 11.5 16.5
Self Ignition Temperature D-1929
(.177” Sheet)
°F 833 >850 >850 >850 >850
Burning Rate D-635 in./min. 1.019 0.85 1.25 1.53 1.97
Processing Smoke Processing
Density Rating D-2843 % 3.4 5.20 8.50 11.5 16.5
Density Specific Gravity D-792
Specific gravity
D-792 1.19
1.19 1.18 1.18 1.17 1.17 1.16
1.16
1.15
1.15
Moisture Water
Water Absorption D-570
absorption D-570 %%wtwt. gaingain 0.3 0.4 0.3 0.3 0.30.3 0.3
0.3 0.3
0.3
Dimensional
Processing Molding
Molding Shrinkage
shrinkage D-955
D-955 mils./in.
mils/inch 2-6 2 -6 3-6 3 -6 3-63 -6 3
3-6 -6 3
3-6-6
Density Specific Gravity D-792 1.19 1.18 1.17 1.16 1.15
Moisture Water Absorption D-570 % wt. gain 0.4 0.3 0.3 0.3 0.3
DURAPLEX
Dimensional/ Polycarbonate
Molding ShrinkageComparison D-955 mils./in. 2 -6 3 -6 3 -6 3 -6 3 -6
Feature Duraplex Polycarbonate

Weatherability Excellent weatherability Yellows and less glossy when exposed

These values are not intended
with no for specification.
impact or optical to sunlight, lessens impact strength
property reduction after exposure

Forming
These values are not Duraplex/Polycarbonate
Better melt strength
intended
No predrying for specification.
required
Low melt strength
Often requires predrying Comparison
Forming temperature Wide range (275°F-350°F) Distinct high forming temperature
Feature Short cycle times Duraplex
Long cycle times, more energy cost Polycarbonate
Duraplex/Polycarbonate Comparison
Weatherability
Optical clarity Excellent weatherability
Very clear Less clear, hazy, shows distortionYellows when exposed to sunlight,
with no impact reduction lessens impact strength after exposure
MPACT

Cost Feature Considerably less than poly- Duraplex

Expensive Polycarbonate
carbonate
Forming
Weatherability Better
Excellent meltweatherability
strength Low meltwhen
Yellows strength
exposed to sunlight,
Forming Temperature with no impact reduction
Wide range (275°F–375°F) Distinct formingstrength
lessens impact after exposure
temperature
FormingClarity
Optical Betterclear
Very melt strength Low clear,
Less melt strength
hazy, shows distortion
Forming Temperature
Cost Wideless
40% range
than(275°F–375°F)
polycarbonate Distinct forming temperature
Expensive
Optical Clarity Very clear Less clear, hazy, shows distortion
These
Cost suggestions and data are based
40% less on information
than we believe Expensive
polycarbonate to be reliable. They are offered in good
faith, but without guarantee, as conditions and methods of use are beyond our control. We recommend that
PLASKOLITE, INC.
the prospective user determine the suitability of our materials and suggestions before adopting them on a
Run-to-Size Available
commercial scale. P.O. Box 1497 • Columbus, Ohio 43216
614/294-3281 • FAX: 877/538-0754
5
PLASKOLITE, INC.
Email: plaskolite@plaskolite.com
www.plaskolite.com
Run-to-Size Available
Plaskolite, Inc. 2/04
P.O. Box 1497 • Columbus, Ohio 43216
614/294-3281 • FAX: 877/538-0754
 cutting tool, or Fletcher Terry Knife. Score to pen-
etrate 1/3 through the sheet. Align the score with
CARE the edge of the table and apply gentle pressure to
break the sheet along the score line (See Fig. 2).
SAFETY CONCERNS
Acrylic sheet is a combustible thermoplastic, it will
ignite and burn if placed in open flame or in contact with
any other source of ignition. When storing or working
with acrylic sheet, please be aware of the thermoplastic
properties and consider fire precautions.
STORAGE
PLASKOLITE acrylic sheet is best stored horizon-
tally, on the supplied flat bulk skids, in a well ven- Figure 2
tilated, consistent temperature area. Avoid storing
acrylic sheet where extreme temperature variations CUTTING
occur, and areas above 100°F. Extreme temperature PLASKOLITE acrylic sheet can be cut with a vari-
fluctuations can reform flat sheet as it can expand or ety of equipment. The selection of blades is critical
contract. with regards to the quality of the edge finish.
A-frames or special racks can be used to store Table, and Panel saws are the best options for
sheet vertically. Construct the racks allowing the high volume straight cuts. Material can be stacked
acrylic to lean approximately 10°. to cut several sheets at one time. When cutting,
HANDLING the saw blade should protrude through the sheet
approximately 1/4” (See Fig. 3). Saw blades, specifi-
PLASKOLITE acrylic sheet is covered with a poly- cally designed for cutting acrylic sheet, are commer-
ethylene film or paper masking for protection during cially available.
storage and fabrication. Avoid sliding sheets across
work surface debris. Chips and dirt can penetrate the
masking, scratching the sheet.
MASKING REMOVAL
When removing the film and/or paper masking
from the acrylic, it is best to start at a corner and peel
away from the sheet. If removal is difficult, combine
50% rubbing alcohol with water in a squirt bottle;
begin spraying at the edges as you pull away from
the sheet.
CLEANING Figure 3
*Guard removed to show
Clean PLASKOLITE acrylic sheet with a mild soap proper blade height.
solution, or a commercially available plastic cleaner,
such as PLASKOLITE PLASTIC CLEANER, and a lint CIRCULAR SAW BLADE SPECIFICATIONS (See Fig. 4):
free cloth. To remove grease, oil, or tar deposits, use Rake angle 0 -10°
hexane or kerosene, followed by a soap solution. Clearance angle 10-15°
Avoid cleaners containing ammonia or alcohol. Blade teeth 80 per 10” blade
NEUTRALIZING STATIC ELECTRICITY Blade
Diameter RPM
PLASKOLITE acrylic sheet can be neutralized with 6” 6400
an anti-static cleaner such as PLASKOLITE PLASTIC 8” 5000
CLEANER, or ionizing air guns, and bars. 10” 4000
12” 3000
CUTTING/MACHINING 14”
16”
2800
2400
SCRIBING & BREAKING Tooth design (See Fig. 5)
For PLASKOLITE acrylic sheet up to 1/4” thick, Band, scroll, and sabre saws are best for cutting
score repeatedly along a straight edge with a plastic intricate shapes and curves. Again, blade
6
 Circle routers can cut round parts by securing
Rake the acrylic sheet to a turntable, then rotating the
sheet around the stationary router.
Computer Numerically Controlled (CNC) rout-
ers are used for high volume, intricate, precise acrylic
parts. The part is designed on a CAD/CAM system
and geometry is programmed directly into the CNC
Clearance
angle machine. Many of the variables; feed rate, RPM, bit
Figure 4
diameter, depth of cut are adjustable for optimum
cutting performance.
Carbide CNC laser cutters are used to cut virtually any
teeth
shape part from PLASKOLITE acrylic sheet. This form
of cutting produces a clean, polished edge without
saw chips. It is well suited for cutting small intricate
Figure 5
parts that are difficult to hold down with other cut-
ting processes. Paper masked, or sheet with 3 mil
laser cuttable film perform best for this operation.
selection and proper feed rate is important to minimize
melting or chipping. These saws are excellent for cre- MACHINING
ating templates for vacuum or hand routing, and trim- Many methods are used to produce a desirable
ming off excess scrap material. edge finish.
Routers are one of the most versatile pieces of Shapers and table routers can machine square,
equipment available to trim PLASKOLITE acrylic sheet. beveled, bull nose, ogee, and other decorative edges
Bit selection is important, and tools specifically designed (See Fig. 7).
to rout acrylic are commercially available. Use a down-
ward spiral router bit to prevent masking from fraying.
Routers produce a high quality machined edge, ready
for finishing, provided the following formulas are fol-
lowed:

Chip Load = Feed Rate/(RPM X # cutting edges)

Feed Rate = RPM X # cutting edges X chip load
Speed (RPM) = Feed Rate/(# cutting edges X chip Figure 7
Table routing a
load) beveled edge.
Hand routers are best used for low volume work. Jointers are used to square and prepare edges
With a bearing-mounted, flush trim bit, the router can for cementing or hand finishing. Multiple sheets can
trim around a clamped template. be stacked to increase efficiency (See Fig. 8).
Pin, table and vacuum routers (hand routers
mounted under a table) are more convenient to rout
around intricately shaped templates (See Fig. 6).

Figure 8
Figure 6
Acrylic sheet vacuumed to a template Edge finishing machines with diamond cutting
with a foam rubber gasket between. wheels, produce an edge with a polished look,
excellent for cementing.
7
 Mills can be used to create precisely machined designed with proper geometry for cutting acrylic
parts. sheet.
Use proper and constant feed rates, and RPMs.
DRILLING To prolong tool/blade life, apply the fastest feed rate
that gives a satisfactory edge.
Drilling holes is performed best on a drill press Eliminate vibration of the acrylic sheet through
with commercially available plastic cutting drill bits. clamping or other hold-down methods.
Guidelines for drilling include: Align all fences and tables parallel to the cutting
Drill bit Speed device.
Diameter (RPM) Machine PLASKOLITE acrylic sheet with a
1/8” 3500 conventional cut rather than a climb cut.
3/16” 2500 Machine off as little acrylic as possible. Two
1/4” 1800 passes may be necessary for thicker acrylic; one to
3/8” 1200 rough out the part, then a final skin cut. For jointers
1/2” 900 and shapers, trim a maximum of 1/32” per pass.
5/8” 700 When necessary, direct compressed air or an
atomized spray of a water soluble coolant toward
The bit should enter the PLASKOLITE acrylic sheet the tool/blade.
at a slow feed rate, then a steady rate producing two If all of the above suggestions are followed, heat
continuous spiral chips, finally exiting through the buildup will be held to a minimum, melting and
acrylic slowly, eliminating chipping. chipping should not occur, and the edges of the
To reduce heat build up, and removal of material, PLASKOLITE acrylic sheet will be ready for finishing
peck feeding may be necessary when drilling thick or further fabrication.
acrylic sheet.
Place a scrap piece of acrylic or plywood beneath
the sheet to be drilled. This will eliminate chipping ANNEALING
as the bit passes through. After all cutting and machining, internal stresses
Standard twist drill bits can be used, provided occur. To reduce the possibility of crazing, (small
modifications to the bit are performed. These hairline fissures) during cementing, bending, and
modifications will allow the bit to scrape rather than forming, annealing is recommended.
cut through the acrylic sheet (See Fig. 9). Heat PLASKOLITE acrylic sheet for 5 to 6 hours
at 130 to 150°F in a forced air oven. Cool the sheet
60-90° slowly to at least 110°F.

Grind small flats

along cutting edge
FINISHING
SCRAPING
Scrapers are sharp tool steel devises used to
eliminate machining marks and ease sharp edges
(See Fig. 10).

Standard Modified
Twist Drill Bit
Figure 9
Drill Bit

CUTTING/MACHINING TIPS
For optimum cutting and machining quality,
certain guidelines should be followed.
Always use sharp tools/blades reserved for
cutting acrylic sheet. Figure 10
Whenever possible use tools/blades specifically
8
SANDING BUFFING
All methods of sanding will result in the removal A well machined edge is required to polish
of machining marks, and produce a matte finish. The without additional sanding. Preferably, use stationary
choice of hand, palm, random orbit, disc, belt, or machines with polishing wheels dedicated to
drum sanding, depends on the quantity, size and buffing acrylic. Wheels 8-14” diameter, 2-3” wide,
shape of the acrylic sheet. Like sanding wood, work of bleached muslin with bias strips, run cooler than
from coarse to fine paper. Use light pressure, and ones fully stitched. With light pressure, keep the
keep the part or sander moving to avoid heat build PLASKOLITE acrylic sheet moving across the wheel
up (See Fig. 11). After sanding, the edge is ready for to prevent excess heat build up (See Fig. 13).
buffing or flame polishing.

Figure 13

Figure 11 Finish quality depends on the polishing

compounds used. A medium cutting compound
will result in a good finish in one operation. A high
FLAME POLISHING luster finish can be achieved by first applying a
fast cutting compound, to remove machining and
A hydrogen-oxygen torch, with a #4 or #5
sanding marks, followed by a fine compound on a
tip, gently melts the sanded or machined edges
finishing wheel.
of PLASKOLITE acrylic sheet, providing a smooth
glossy look. Low line pressures create a torch flame
that is 2-3” long, bluish, nearly invisible, and narrow
enough to prevent overshooting onto the face of the CEMENTING/FASTENING
acrylic sheet (See Fig. 12).
Cementing PLASKOLITE acrylic sheet must begin
with well machined parts. A square flush fit, without
using excessive force, is required to produce a
strong, attractive joint and to minimize the chance
of “blushing”. Cementing should be performed at
room temperature in a well ventilated area. A low
humidity environment will prevent cloudy joints.
Parts to be bonded should not be flame or buff
polished.

TYPES OF CEMENTS
Solvent cements - Water thin solvents that soften
the acrylic, diffuses and evaporates, allowing the
Figure 12
parts to harden together.
Remove the masking from the acrylic sheet, Mixed solvent cements - Solvent cement
and guide the torch along the edge at a rate of thickened with an acrylic polymer to slow cure times,
approximately 3-4” per second. As with other and fill small voids.
cutting and machining processes, avoid excessive Polymerizable cements - Methyl methacrylate
heat build up. Bubbles, stress, and crazing will occur monomer and a catalyst mixed to produce a cement
if the flame is moved too slowly. Do not cement a for strong, long lasting museum quality joints.
flame polished edge.
9
CAPILLARY CEMENTING MECHANICAL FASTENING
This technique allows solvent cement to flow Attaching PLASKOLITE acrylic sheet to itself
into the joint and melt the parts together. or to other substrates can be accomplished with
Apply cement with a syringe, solvent applicator, screws, nuts and bolts, rivets, or other mechanical
or eyedropper. Use small weights, fixtures, and fasteners. However, when the acrylic is exposed to
fences to hold the parts in place (See Fig. 14). Initial fluctuating temperatures, allowances for expansion
bonding occurs within 5-10 seconds. A three hour and contraction must be provided. Drilling oversized
cure time is sufficient to allow further fabrication, and holes or slots, using washers and spacers, and not
24-48 hours for maximum bond strength. overtightening the fasteners, will allow the acrylic
sheet to move (See SHEET SIZE on page14).

ULTRASONIC WELDING
Sonic welding: the use of electrical energy that
is converted to mechanical vibration to melt acrylic
sheet, can be used to press parts together.

DECORATING
PREPARATION
PLASKOLITE acrylic sheet can be easily decorated
using paints produced specifically for acrylic or vinyl.
Figure 14
Follow paint manufactures guidelines for thinners,
viscosity, methods, and volumes for optimum results.
Proper machining, forming, and fabricating techniques
DIP/SOAK CEMENTING should be followed to reduce the chance of crazing.
Place small wire brads in a level, shallow tray, After handling and fabricating, clean the acrylic sheet.
pour in solvent to cover the brads. Rest the edge of Remove dust, masking residue, and static charges
acrylic on the brads for 1-5 minutes, depending on prior to painting or vinyl application.
thickness, allowing the material to soften. Remove Painting acrylic sheet reduces it’s impact resistance.
the acrylic, drain excess solvent, then quickly and Design considerations should be taken into account
precisely place the edge onto the other part. Hold to minimize potential breakage.
the parts in place with fixtures or light weights, being
careful not to apply pressure. After initial bonding MASKING
occurs (30 seconds), steady slight pressure can
Areas not to be painted can be covered with a
be applied to remove any air bubbles. Allow the
liquid maskant, or taped off. If the acrylic sheet is
joint to cure for 5-20 minutes before moving, and
supplied with a paper masking, trim the paper to
8-24 hours before conducting further machining or
expose the area to be painted. For excellent results
finishing.
using a liquid maskant, apply a thickness of 10-12 mils
wet (3-5 mils dry), allow the maskant to thoroughly
ADHERING TO OTHER MATERIALS dry, and do not expose to UV light (See Fig. 15).
Care must be taken when attaching PLASKOLITE
acrylic sheet to other substrates. Different
coefficients of thermal expansion exist between the
two pieces to be fastened, placing large stresses on
the bond. To overcome the inherent stress along
the joint, keep the dimension of the adhesive area
as small as possible, and use elastic cements that Figure 15
remain flexible, such as caulks, polysulfides and Trimming and
rubber based adhesives. Pressure sensitive, double- removing spray
maskant prior to
faced tape, depending on the end use, may also be spray painting
suitable for joining acrylic to other materials.
10
SPRAY PAINTING can be accomplished. Certain restrictions, such
as heating temperature and time, depth of draw,
Use an atomizing spray gun system that will
and thickness of vinyl affect the quality of the end
uniformly distribute paint free of water and oil.
product.
The use of backlighting will aid in determining the
Refer to Vinyl film manufacture’s guidelines for
uniformity of paint application (See Fig. 16).
more detailed information.

Figure 17

Figure 16 FORMING
COLD FORMING
SCREEN PRINTING A bend in PLASKOLITE acrylic sheet can be
For volume production, screen printing is fast accomplished without applying heat. A minimum
and economical. Paint is applied with a squeegee in radius of 200 times the thickness of the acrylic is
a uniform motion. Paint passes through a screen and required to avoid stress cracking.
transfers to the acrylic sheet. Using a screen in good
condition, with a fine mesh size, in conjunction with LINE BENDING
paint of proper viscosity, will produce painted parts Line bending is a method of forming a sharp
with good detail. bend in the acrylic sheet. The radius of the bend can
be controlled by adjusting the width of the heated
PAINT REMOVAL area. Routing a V-groove into the acrylic prior to
When paint removal is necessary, immediately bending will produce a very sharp bend. Heating
remove the paint from the acrylic using the paint elements such as nicrome wire, infrared, rods, or
manufacturer’s recommended remover. Paint wide strips can be used. Heat the area to be bent
removers contain organic solvents harmful to to a pliable state then place the sheet in a fixture to
acrylic sheet. Time in contact with the acrylic sheet, cool (See Fig. 18 & 19).
especially on high stress areas of thermoformed
parts, should be minimized to reduce the chances of
crazing.

VINYL FILMS
Lettering and intricate designs made with vinyl
films, can be adhered to PLASKOLITE acrylic sheet.
Vinyl films can be used as a masking during painting
operations. Depending on the size of the graphic,
apply the film using either the dry or wet method.
Choose the proper vinyl film for the application
desired (See Fig. 17). Figure 18
Thermoforming acrylic with vinyl already applied
11
 THERMOFORMING
PLASKOLITE acrylic sheet is heated to its
forming temperature, placed over a mold, creating
an air- tight seal. Vacuum is drawn through the mold,
pulling the sheet to it. Once the part takes the shape
of the mold, it is slowly cooled, then released.
Typical for signage, Figure 20 shows a method for
low volume production. The acrylic sheet is heated
while on the mold, vacuum applied. Angle iron
presses out any webbing or wrinkles on the flange,
Figure 19 and prevents any vacuum loss during cooling. Since
the sheet is not clamped in this method, allow for
Adjust heating time, element temperature, and
shrinkage in the machine direction.
distance from the heating element, dependant
on acrylic thickness, to eliminate scorching and
bubbling, or stress and crazing. Bend the acrylic
sheet away from the heat source. Accelerate the
cycle time by placing heating elements above and
below the acrylic sheet. Visible bowing of the acrylic
sheet may occur on bends that are longer than
24”. To reduce the amount of warpage, minimize
the width of the heated area, heat the entire bend
evenly, perpendicular to the sheet’s manufacturing
direction, and clamp the sheet in place while being
heated and cooled.
Figure 20
OVEN HEATING SHEET
An entire sheet of PLASKOLITE acrylic can be OPTIX THERMOFORMING CONDITIONS
heated to forming temperature in an oven. Acrylic .100” to .375” thickness
sheet can be hung in a vertical oven, or clamped OPTIX &
around all four edges and placed in a horizontal oven. PROPERTY OPTIX SG
Manufacturing orientation of the sheet, shrinkage, Optimal forming temp. 320°F
and heating uniformity are important factors when Forming temp. range 270-350°F
determining heating and forming methods. Heating time 1-10 min.
Sheet temperature is critical. If not heated enough, (two sided infrared)
the sheet will not acquire good part definition, too Cooling time .5-4 min.
Optimal mold temp. 180°F
hot and the acrylic will pick up mark-off from minor
Free shrinkage at forming temp.
imperfections in the mold. Machine direction 1-3%
Mold temperature is important for good part Transfer Direction 0%
definition, and to provide gradual cooling to
minimize stress and crazing. DURAPLEX IMPACT MODIFIED ACRYLIC
THERMOFORMING CONDITIONS
DRAPE FORMING .100” to .375” thickness
After reaching forming temperature, the acrylic DURAPLEX
sheet is draped over a mold covered with flocked PROPERTY SG-05 SG-10
rubber or flannel. Optimal forming temp. 315°F 310°F
Forming temp. range 270-350°F 270-350°F
Heating time 1-10 min. 1-10 min.
FREE BLOWN FORMING (two sided infrared)
By clamping heated acrylic sheet beneath a forming Cooling time .5-4 min. .5-4 min.
template, and applying compressed air through an Optimal mold temp. 175°F 170°F
orifice, the sheet can be blown up similar to blowing a Free shrinkage at forming temp.
bubble. This method can be reversed by drawing the Machine direction 1-3% 1-3%
sheet into a chamber using vacuum pressure. Transfer Direction 0% 0%
12
USING PLASKOLITE ACRYLIC
FOR OUTDOOR SIGNAGE
INTRODUCTION
Topics related specifically to sign fabrication are
presented in this section. Use this portion of the
guide, in conjunction with the PLASKOLITE acrylic
sheet fabrication guide, to minimize production
problems.
Along with flat sheet, PLASKOLITE offers OPTIX
SG acrylic sheet, DURAPLEX SG05, and SG10 impact
modified sheet in roll form. A wide range of sizes Height
and thicknesses are available.
PLASKOLITE Sign Grade sheet offers many ben- Width
Depth
efits. Features include excellent forming character-
istics with detailed vacuum definition, high optical
clarity, and superb weatherability. Roll stock sheet Figure 22
features custom widths and lengths to reduce scrap,
and no required drying prior to forming.
PLASKOLITE combines a tradition of quality and Sheet Dimensions Approx. Weight (lbs)
service with modern production facilities to be the Width Depth X Width X Height (.118) (.150) (.177) (.236)
500’ 400’ 350’ 250’
supplier of choice for your sign grade acrylic needs.
30” 63”D X 40”W X 70”H 1170 1198 1235 1160
39” 63”D X 51”W X 70”H 1540 1514 1575 1480

ROLL STOCK 51”

63”
63”D X 66”W X 70”H
63”D X 76”W X 70”H
1935 1900 1985 1860
2330 2290 2400 2235
75” 63”D X 90”W X 70”H 2475 2775 2825 2710
STORAGE & HANDLING 100” 63”D X 117”W X 70”H 3575 3625 3780 3600
It is best to store the reel on a portable A-frame
stand. Slide a shaft through the reel ends, then lift TRANSPORTATION / DISTRIBUTION
the shaft using a forklift or hoist onto the stand. The
Roll stock acrylic can be cut, rerolled and shipped.
sheet can be easily unwound for cutting desired
Care should be taken to cut without chipping. Wind
lengths, and moved about the facility (See Fig. 21).
the sheet no tighter than 50” diameter. Protect the
entire sheet, especially the edges to minimize the
possibility of cracks propagating from impacts to the
edges during shipping. Transport the sheet standing
on edge.

FORMING & ANNEALING

PLASKOLITE acrylic sheet cut from reels can be
thermoformed without annealing. If reeled acrylic is
to be used for large, non thermoformed flat sections,
Figure 21 annealing is recommended (See page 8). Coiling of
the acrylic causes bows, warps, and internal stresses.
SPOOL DIMENSIONS Without annealing, crazing during secondary sign
making operations may occur.
For sizes and weights see Figure 22 and the
accompanying chart.

13
ACRYLIC SELECTION mum sign temperature* (°F) - room temperature
(°F)) X 0.00004.
Calculate contraction by taking:
SHEET THICKNESS Measurement between channels (inches) X (room
temperature (°F) - minimum temperature (°F)) X
Determining proper sheet thickness is based on
0.00004.
the long dimension of the sign and the specified
A simple calculation is to allow 1/16” per linear
maximum wind load in pounds per square feet (PSF)
foot for expansion and contraction.
(See Fig. 23). The sign is required to meet a speci-
Note: * Maximum sign temperature must remain
fied wind load determined by building codes of your
below acrylic deflection temperature (See physical
area. Approximate wind loads in relation to wind
property tables, pages 4 & 5).
velocity can be seen in Table 1.
170
IMPACT RESISTANCE
160
PLASKOLITE’S sign grade acrylic sheet can be
150
obtained with a choice of impact resistance. From
140
OPTIX SG, a general purpose acrylic, to DURAPLEX
LONG DIMENSION (inches)

130
SG10 that incorporates the most modifier, PLAS-
120 KOLITE acrylic sheet can meet the requirements to
110 minimize potential breakage (See physical property
100 tables, pages 4 & 5).
90
.236
80
70 SIGN ASSEMBLY
60 .177
50
.118
ATTACHING ACRYLIC TO SIGN CABINETS
40
Typical sign cabinets use aluminum extrusions to
30
engage the edge of the acrylic sign face (See Fig. 24).
20
0 5 10 15 20 25 30 35 40 45
UNIFORM LOAD - PSF
Figure 23

UNIFORM APPROXIMATE
LOAD WIND VELOCITY

20 PSF 75 MPH
30 PSF 90 MPH
40 PSF 100 MPH
50 PSF 130 MPH
Table 1

SHEET SIZE Figure 24

Contraction and expansion allowances must A hanger bar along the top edge of the acrylic
be taken into consideration when fabricating signs should be used to correct any sagging or bowing of
for outdoor applications. PLASKOLITE’s sign grade the sign face. This technique is commonly used in
acrylic must be allowed to move freely within a warmer climates and with large signs where it is nec-
sign’s channels to prevent bowing or dislodging. essary to prevent the weight of the sign from resting
The coefficient of linear expansion is 0.00004-°F, or on the lower portion of the sign frame, reducing the
.000072-°C possibility of sign deformation due to high tempera-
Calculate expansion by taking: ture (See Fig. 25).
Measurement between channels (inches) X (maxi-
14
 Figure 25
Figure 27
If mechanical fasteners must be used, allow room
for expansion and contraction. A method of attach-
ment to prevent acrylic sign faces from binding on VENTILATION
the sign cabinet include a spacer, slightly taller than To prevent sign face distortion caused by heat
the thickness of the acrylic sheet and the sign cabinet build up above the acrylic deflection temperature,
combined, inserted through the oversized hole and cabinet ventilation should be incorporated. Consider
slot (See Fig. 26). additional vents when the sign face is decorated with
dark paints or vinyl (See Fig. 28).

Figure 28

CEMENTING TRIM CAP

Tack trim cap to acrylic with a water thin solvent
such as Weld-On #3. Allow to dry, then apply a con-
tinuous bead of thickened polymerized cement such
as Weld-On #16 (See Fig. 29).
Figure 26

Tie bars are typically used on large signs to pre-

vent the acrylic pan from blowing in, out, or dislodg-
ing. They attach the sign face to the cabinet (See
Fig. 27). Soft bumpers can also be used to minimize
sign faces from flexing inward. Contact between the
sign face and the bumper can cause friction, thereby
damaging graphics. Both methods work best on
signs decorated on the first surface.
Figure 29

15
TROUBLE SHOOTING GUIDES
SAWING
DEFECT CAUSES SOLUTION
Chipping on edge of sheet Feed rate is too fast Slow the feed rate
Teeth on blade are bent Check condition of blade so teeth
are correctly positioned
Vibration of stacked sheets Clamp sheets together tightly
Melting of acrylic Dull blade Sharpen blade
Feed rate is too slow Increase feed rate
Incorrect blade angle Blade angle should be parallel
to direction of travel
Stopping of sheet while sawing Material needs to move evenly
through saw

CEMENTING
DEFECT CAUSES SOLUTION
Crazing in machined edge Stress due to machining Make sure the tool is sharp,
of cemented joint check speed of tool, anneal parts
before cementing to reduce
pressure
Edge polishing Do not polish prior to cementing
Chemical attack by cement Change type of cement
Cloudy joints Excessive moisture Use slower evaporating solvent
Reduce environment humidity
Poor joint strength Bubbles Improve surface contact between
parts
Dry spots Use slower evaporative solvent
Extra solvent squeezing from Reduce clamping pressure
joint
Solvent action reduced because Warm solvent, increase room
of low ambient temperature temperature

MASKANTS
DEFECT CAUSES SOLUTION
Weak and brittle maskant Air bubbles in film Dilute slightly
Film not thoroughly dry Wait recommended drying time
Maskant film too thin Increase film thickness to 3-5
mils (10-12 mils wet)
Excessive adhesion Maskant film too thin Increase film thickness to 3-5
mils (10-12 mils wet)
Coating exposed to UV Do not store sprayed acrylic
outdoors

SPRAY PAINTING
DEFECT CAUSES SOLUTION
Poor adhesion Incorrect paint Use paints recommended for use
with acrylic sheet
Dirt or residue on sheet Clean surface before painting
Blotches of paint Static electricity Neutralize charges with ionizing
gun
Wipe with damp cloth
16
SCREEN PRINTING
DEFECT CAUSES SOLUTION
Poor detail Screen mesh too coarse Use a finer mesh
Paint too thin Reduce thinner additive
Worn screen Replace screen
Paint drying on screen Hot, dry weather Add retardant to slow paint
drying
Large lapse of time between Flood screen between passes
screening
Crazing Stress from fabrication Review fabrication methods
Flame polishing Flame polish as last step

THERMOFORMING
DEFECT CAUSES SOLUTION
Bubbles Overheating Lower temperature, shorten the
heating cycle, increase the
distance between heater and
sheet.
Moisture Pre-dry material before forming,
keep masking on sheet until
formed.
Uneven heating Attach baffles, circulate heated air
Bumps in formed parts Entrapped air between sheet Change venting system, increase
and form, mold temperature mold temperature or preheat
too cold mold
Sheet too hot, leaving mark-off Lower temperature, shorten the
from the mold heating cycle
Crazing in formed parts Plasticizer in gasket on finished Change material in gasket
part Flexible vinyl gasket is not
recommended

Chemical put on formed Use mild soap and water,

part to clean or polish isopropyl alcohol, or
recommended cleaner

Stress Concentration Round or bevel the mold corners

to a 45º angel

17
CHEMICAL RESISTANCE
of PLASKOLITE ACRYLIC SHEET
NO ATTACK ATTACK
Alum, Ammonium Acetaldehyde
Alum, Potassium Acetic Acid
Aluminum Fluoride Acetic Anhydride
Aluminum Sulfate Acetone
Ammonia Gas Alcohol, Amyl
Ammonium Carbonate Alcohol, Butyl
Ammonium Chloride Alcohol, Ethyl
Ammonium Hydroxide Alcohol, Methyl
Ammonium Phosphate Alcohol, Propyl
Ammonium Sulfate Ammonia
Antimony Trichloride Amyl Acetate
Barium Chloride Aniline
Barium Hydroxide Battery Acid (Conc.)
Barium Sulfide Benzaldehyde
Battery Acid (10%) Benzene
Benzoic Acid Butyl Acetate
Boric Acid Butyric Acid
Calcium Hypochloride Carbon Tetrachloride
Carbonic Acid Chloroacetic Acid
Citric Acid Chlorosulfonic Acid
Copper Chloride Chromic Acid
Copper Sulfate Dimethyl Ether
Detergent Solution Dimethyl Formamide
Diesel Oil Ethyl Acetate
Diethylene Glycol Ethyl Alcohol
Ethylene Glycol Ethyl Chloride
Fatty Acids Ethylene Dichloride
Ferrous Chloride Ethyl Ether
Ferrous Sulfate Formic Acid
Magnesium Sulfate Gasoline
Mercuric Chloride Hydrofluoric Acid
Formaldehyde Hydrogen Peroxide
Glycerine Isopropyl Alcohol
Hydrochloric Acid Latic Acid
Hydrogen Sulfide Methyl Ethyl Ketone
Kerosene Nitric Acid (Conc.)
Lubricating Oil Sulfuric Acid (Conc.)
Nickel Chloride Toluene
Nickel Sulfate Xylene
Soap Solution
Sodium Carbonate
Sodium Chloride
Sodium Hydroxide
Sulfuric Acid (10%)
Turpentine
Water (Distilled)
18
SUGGESTED VENDORS

SAW BLADES Weld-On 3 Quick set, good bond strength,

FS Tool Corp. most aggressive. Avoid use in high stess areas.
800-387-9723 Weld-On 16 Fast drying, high strength.
P.O. Box 510 Weld-On 40 Reactive gluing system. Good for
210 S. 8th St. bonding PLASKOLITE acrylic to other materials.
Lewiston, NY 14092-0510
Lord Corp. Chemical Products
General Saw Corp. 800-458-0434
800-772-3691 P.O. Box 10038
20 Wood Ave. 2000 West Grandview Blvd.
Secaucus, NJ 07094 Erie, PA 16514-0038
406/19 Medium set time for acrylic to acrylic.
Forrest Mfg. Co. Inc. 7542 & 7545 Acrylic to other substrates.
800-733-7111 7550 A/C Acrylic to trimcap bonding.
457 River Road
Clifton, NJ 07014 INKS & PAINTS
Spraylat Corp.
914-699-3030
ROUTER BITS 716 South Columbus Ave.
Onsrud Cutter
Mount Vernon, NY 10550
800-234-1560
(Lacryl ® Series)
800 Liberty Drive
800 Series (Screen printing)
Libertyville, IL 60048
400 Series (Spray painting)
200-T, 201-T, 205-T (Thinners)
Amana Tool Corp.
206-T (Cleaner)
516-752-1300
120 Carolyn Blvd.
Akzo Nobel Coatings Inc.
Farmingdale, NY 11735
770-662-8464
3669 Old Peachtree Road
Saber Diamond Tools Inc.
Norcross, GA 30071
614-876-0770
(Grip-Flex ® Series)
4324 Reynolds Drive
FR-1 (Screen printing)
Hilliard, OH 43026
FR-2 (Spray painting)
T-2003, T2004, T-2005 (Thinners)
BUFFING SUPPLIES T-4000 (Cleaner)
JacksonLea
800-438-6880 Nazdar
P.O. Box 699 913-422-1888
Hwy 70 East 8501 Hedge Lane Terrace
Conover, NC 28613 Shawnee, KS 66227-3290
3200 Series
DRILL BITS THERMOFORMING EQUIPMENT
Onsrud Cutter Plastic-Vac
800-234-1560 800-438-4139
800 Liberty Drive 214 Dalton Ave.
Libertyville, IL 60048 Charlotte, NC 28225
These suggested vendors and their products are based on infor-
CEMENTS mation we believe to be reliable. They are offered in good faith, but
IPS Corp. without guarantee, as conditions and methods of use of the prod-
800-421-2677 ucts are beyond our control. We recommend that the prospective
455 West Victoria Street user determine the suitability of our material with the products of
Compton, CA the vendors, before adopting them on a commercial scale.

19
DISCLAIMER
This manual is a general guide for working with
PLASKOLITE OPTIX® acrylic and DURAPLEX®
impact modified acrylic sheet. Because actual
results vary with differences in operating conditions,
thickness, color, and composition of the acrylic sheet,
nothing contained herein can be construde as a
warranty that PLASKOLITE’s acrylics will perform in
accordance with these general guidelines.
Important Notice: Our recommendations, if any,
for the use of this product are based on tests believed
to be reliable. The greatest care is exercised in the
selection of raw materials and in the manufacturing
operations. However, since the use of this product is
beyond the control of the manufacturer, no guaran-
tee or warranty expressed or implied is made as to
such use or effects incidental to such use, handling
or possession of the results to be obtained, whether
in accordance with the directions or claimed so to
be. The manufacturer expressly disclaims respon-
sibility therefore. Furthermore, nothing contained
herein shall be construed as a recommendation to
use any product in conflict with existing laws and/or
patents covering any material or use.
Anyone experiencing problems fabricating OPTIX
acrylic sheet or DURAPLEX impact modified acrylic
sheet should refer those questions to the PLASKOLITE
Inside Sales Department at 1-800-848-9124.
This manual does not constitute an offer to sell
by the Company. The Company sells ONLY under its
current Terms and Conditions of Sale, which appear
on its Acknowledgements and invoices. A current
copy of the Company’s Terms and Conditions of Sale
will be supplied upon request. The details provided
are believed to be accurate at the time of publica-
tion; however, no description is a warranty that the
product is suitable for any particular application. THE
COMPANY MAKES NO WARRANTIES, AND UNDER-
TAKES AND ACCEPTS NO LIABILITIES, EXCEPT ONLY
AS SET FORTH IN ITS CURRENT TERMS AND CONDI-
TIONS OF SALE.

20
 Worldwide Support
Plaskolite maintains manufacturing and distribution facilities in Columbus, OH; Zanesville,
OH; Compton, CA; Riverside, CA; Olive Branch, MS; Monterrey, MX; Grand Saline, TX; and
Doesburg, Holland, for fast product delivery and local support of its distributor network.

*Columbus, Ohio, USA *Zanesville, Ohio, USA

Manufacturing and Distribution Headquarters Manufacturing and Distribution

Compton, California, USA Riverside, California, USA

Manufacturing Distribution

Olive Branch, Mississippi, USA Monterrey, Mexico

Manufacturing and Distribution Manufacturing and Distribution

Grand Saline, Texas, USA Doesburg, Holland

Manufacturing and Distribution Distribution
*Plaskolite’s Quality Management System is certified as being
in conformance with the ISO9000/2000 standard.
Please contact Plaskolite for technical and distribution information.

PLASKOLITE, INC.
P.O. Box 1497 • Columbus, Ohio 43216
614/294-3281 • FAX: 877/538-0754
Email: plaskolite@plaskolite.com
www.plaskolite.com

1-800-848-9124
 PLASKOLITE
MATERIAL
EXCELLENCE
ISO 9002 Registered

PLASKOLITE, INC.
P.O. BOX 1497 • COLUMBUS, OHIO 43216 • (614) 294-3281
FAX (877) 538-0754
Email: plaskolite@plaskolite.com • Website: www.plaskolite.com

For the location of the Plaskolite Distributor nearest you, call

1-800-848-9124
1-888-CURBELL
www.curbellplastics.com
© 2006 Plaskolite, Inc. All rights reserved. 05/09

Curbell Plastics is a proud supplier of Plaskolite materials.