Instruction book

High Speed Separator

MAB 102B-14

Product No. 881134-01-03/ 2

Book No. 575884-02 Rev. 2
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax: +46 8 530 310 40

© Alfa Laval Tumba AB 8 August 2008 09.10

This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Tumba AB.
Contents
1 Read this first 7

2 Safety Instructions 9

2.1 Warning signs in text 14

2.2 Environmental issues 15
2.3 Requirements of personnel 16

3 Separator Basics 17

3.1 Basic principles of separation 18

3.2 Overview 21
3.3 Separating function 22
3.4 Mechanical function 24
3.5 Definitions 27

4 Operating Instructions 29

4.1 Operating routine 30

4.2 Cleaning the bowl 37

5 Service Instructions 43

5.1 Periodic Maintenance 44

5.2 Maintenance Logs 46
5.3 Check points at Intermediate Service (IS) 52
5.4 Check points at 
Major Service (MS) 58
5.5 Cleaning 66
5.6 When changing oil 70
5.7 Common maintenance directions 72
5.8 Lifting instructions 76

6 Dismantling/Assembly 77

6.1 General 78

3
 6.2 Dismantling - (IS) 79
6.3 Dismantling - (MS) 83
6.4 Assembly - (MS) 88
6.5 Assembly - (IS) 92
6.6 Feed and discharge pumps 96
6.7 Oil filling 101
6.8 Frame feet 102

7 Trouble-tracing 103

7.1 Trouble tracing procedure 104

7.2 MAB mechanical function 104
7.3 Purification faults 110

8 Technical Reference 111

8.1 Product description 112

8.2 Technical data 113
8.3 Basic size drawing 116
8.4 Connection list 118
8.5 Interface description 119
8.6 Quality specification for operating water 123
8.7 Lubricants 124
8.8 Drawings 136
8.9 Storage and installation 146

Index 155

4
Read and understand instruction manuals
and observe the warnings before installation,
operation, service and maintenance.

Not following the instructions can result in

serious accidents.

In order to make the information clear only foreseeable conditions

have been considered. No warnings are given, therefore, for
situations arising from the unintended usage of the machine and its
tools.

5
6
1 Read this first

This manual is designed for operators and service

engineers working with the Alfa Laval separator
MAB 102B-14.
For information concerning the function of the
separator, see ‘‘3 Separator Basics” on page 17,
and ‘‘4 Operating Instructions” on page 29.
If the separator has been delivered and installed
by Alfa Laval as part of a processing system, this
manual is a part of the System Manual. In this
case, study carefully all the instructions in the

S0068011
System Manual.
In addition to this Separator Manual a Spare Separator Manual and Spare Parts Catalogue
Parts Catalogue, SPC is supplied.

This Separator Manual consists of:

Safety Instructions
Pay special attention to the safety instructions for
the separator. Not following the safety instructions
can cause accidents resulting in damage to
equipment and serious injury to personnel.

Separator Basics
Read this chapter if you are not familiar with this
type of separator.

Operating Instructions
This chapter contains operating instructions for
the separator only.

7
 1 Read this first

Service Instructions
This chapter gives instructions for daily checks,
cleaning, oil changes, servicing and check points.

Dismantling / Assembly
This chapter contains step-by-step instructions for
dismantling and assembly of the separator for
service and repair.

Trouble-tracing
Refer to this chapter if the separator functions
abnormally.
If the separator has been installed as part of a
processing system always refer to the Trouble-
tracing part of the System Manual first.

Technical Reference
This chapter contains technical data concerning
the separator and drawings.

Installation
General information on installation planning.
Lifting instruction.

Index
This chapter contains an alphabetical list of
subjects, with page references.

8
2 Safety Instructions

The centrifuge includes parts that rotate at high

speed. This means that:
x Kinetic energy is high
x Great forces are generated

G0010421
x Stopping time is long

Manufacturing tolerances are extremely fine.

Rotating parts are carefully balanced to reduce
undesired vibrations that can cause a breakdown.
Material properties have been considered
carefully during design to withstand stress and
fatigue.
The separator is designed and supplied for a
specific separation duty (type of liquid, rotational
speed, temperature, density etc.) and must not be
used for any other purpose.
Incorrect operation and maintenance can result in
unbalance due to build-up of sediment, reduction
of material strength, etc., that subsequently could
lead to serious damage and/or injury.
The following basic safety instructions therefore
apply:
x Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
x Strictly follow the instructions for
installation, operation and maintenance.
x Ensure that personnel are competent and
have sufficient knowledge of maintenance
and operation, especially concerning
emergency stopping procedures.
S0151211

x Use only Alfa Laval genuine spare parts

and the special tools supplied.

9
 2 Safety Instructions

Disintegration hazards

x When power cables are connected,

always check direction of motor rotation.
If incorrect, vital rotating parts could
unscrew.

S01512F1
x If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.

S01512N1
x Use the separator only for the purpose
and parameter range specified by
Alfa Laval.


S01512P1
x Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a
serious break down.

x Welding or heating of parts that rotate S01512L1

can seriously affect material strength.

S0151241

x Wear on the large lock ring thread must

not exceed safety limit. I-mark on lock
ring must not pass opposite I-mark by
more than specified distance.
S01512G1

x Inspect regularly for corrosion and

erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
S01512H1

10
2 Safety Instructions

Entrapment hazards

x Make sure that rotating parts have come 

to a complete standstill before starting
any dismantling work.


S01512O1




x To avoid accidental start, switch off and

lock power supply before starting any
dismantling work.


S0151261
Assemble the machine completely
before start. All covers and guards must
be in place.

Electrical hazard

x Follow local regulations for electrical

installation and earthing (grounding).
x To avoid accidental start, switch off and

S0151271
lock power supply before starting any
dismantling work.

Crush hazards

x Use correct lifting tools and follow lifting

instructions.


S01512M1



Do not work under a hanging load.
S01512Y1

11
 2 Safety Instructions

Noise hazards

x Use ear protection in noisy

environments.

S0151291
Burn hazards

x Lubrication oil and various machine

surfaces can be hot and cause burns.

S01512A1
Skin irritation hazards

x When using chemical cleaning agents,

make sure you follow the general rules
and suppliers recommendation
regarding ventilation, personnel S01512D1

protection etc.
x Use of lubricants in various situations.

12
2 Safety Instructions

Cut hazards

x Sharp edges on bowl discs and threads

can cause cuts.

S01512B1
Flying objects

x Risk for accidental release of snap rings

and springs when dismantling and
assembly.

S01512C1
Health hazard

x Risk for unhealthy dust when handling

friction blocks/pads. Use a dust mask to
make sure not to inhale any dust.

S01512V1

13
 2 Safety Instructions

2.1 Warning signs in text

Pay attention to the safety instructions in this
manual. Below are definitions of the three grades
of warning signs used in the text where there is a
risk for injury to personnel.

DANGER

Type of hazard

DANGER indicates an imminently

hazardous situation which, if not avoided,
will result in death or serious injury.

WARNING

Type of hazard

WARNING indicates a potentially

hazardous situation which, if not avoided,
could result in death or serious injury.

CAUTION

Type of hazard

CAUTION indicates a potentially

hazardous situation which, if not avoided,
may result in minor or moderate injury.

NOTE
NOTE indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.

14
2 Safety Instructions

2.2 Environmental issues

Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.

Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with local
regulations.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Seal rings and friction linings should be disposed
to a licensed land fill site. Check your local
regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.

15
 2 Safety Instructions

2.3 Requirements of
personnel
Only skilled or instructed persons are allowed to
operate the machine, e.g. operating and
maintenance staff.
x Skilled person: A person with technical
knowledge or sufficient experience to enable
him or her to perceive risks and to avoid
hazards which electricity/mechanics can
create.
x Instructed person: A person adequately
advised or supervised by a skilled person to
enable him or her to perceive risks and to
avoid hazards which electricity/mechanics
can create.
In some cases special skilled personnel may
need to be hired, like electricians and others. In
some of these cases the personnel has to be
certified according to local regulations with
experience of similar types of work.

16
3 Separator Basics

Contents

3.1 Basic principles of separation 18

3.1.1 Factors influencing the
separation result 19

3.2 Overview 21

3.3 Separating function 22

3.3.1 Purifier bowl 22
3.3.2 Position of interface - gravity disc 23

3.4 Mechanical function 24

3.4.1 Inlet and outlet 24
3.4.2 Mechanical power transmission 25
3.4.3 Inlet and outlet pump 26
3.4.4 Indicators 26

3.5 Definitions 27

17
3.1 Basic principles of separation 3 Separator Basics

3.1 Basic principles of

separation
The purpose of separation can be:
x to free a liquid of solid particles,
x to separate two mutually insoluble liquids with
different densities while removing any solids
presents at the same time,
x to separate and concentrate solid particles
from a liquid.

G0010711
Separation by gravity Sedimentation by gravity

A liquid mixture in a stationary bowl will clear

slowly as the heavy particles in the liquid mixture
sink to the bottom under the influence of gravity.
A lighter liquid rises while a heavier liquid and
solids sink.
Continuous separation and sedimentation can be
achieved in a settling tank having outlets
arranged according to the difference in density of
the liquids.

G0010811
Heavier particles in the liquid mixture will settle
and form a sediment layer on the tank bottom
Sedimentation in a settling tank, with outlets making it
possible to separate the lighter liquid parts from the
heavier

Centrifugal separation

In a rapidly rotating bowl, the force of gravity is

replaced by centrifugal force, which can be
thousands of times greater.
Separation and sedimentation is continuous and
happens very quickly.
The centrifugal force in the separator bowl can
achieve in a few seconds what takes many hours
in a tank under influence of gravity.
G0010911

The centrifugal solution

18
3 Separator Basics 3.1 Basic principles of separation

3.1.1 Factors influencing the

separation result

Separating temperature
For some types of process liquids (e.g. mineral
oils) a high separating temperature will normally
increase the separation capacity. The
temperature influences oil viscosity and density
and should be kept constant throughout the
separation.

G0011011
High viscosity (with low temperature)

Viscosity
Low viscosity facilitates separation. Viscosity can
be reduced by heating.

G0011111
Low viscosity (with high temperature)

Density difference (specific gravity ratio)

The greater the density difference between the
two liquids, the easier the separation. The density
difference can be increased by heating.
G0011211

High density (with low temperature)

G0011311

Low density (with high temperature)

19
3.1 Basic principles of separation 3 Separator Basics

Phase proportions
An increased quantity of water in a oil will
influence the separating result through the
optimum transporting capacity of the disc stack. 
An increased water content in the oil can be
compensated by reducing the throughput in order
to restore the optimum separating efficiency.

The throughput
The throughput sets the time allowed for the
separation of water and sediment from the oil. A
better separation result can often be achieved by
reducing the throughput, i.e. by increasing the
settling time.

Sludge space - sludge content

Sediment will accumulate on the inside periphery
of the bowl. When the sludge space is filled up
the flow inside the bowl is influenced by the
sediment and thereby reducing the separating
efficiency. In such cases the time between
cleaning should be reduced to suit these
conditions.

G0601211
Disc stack Sludge accumulation
A neglected disc stack containing deformed discs
or discs coated with deposits will impair the
separating result.

20
3 Separator Basics 3.2 Overview

3.2 Overview
The separator comprises a processing part and a
driving part. It is driven by an electric motor (6).
Mechanically, the separator machine frame is
composed of a bottom part, a top part and a
collecting cover. The motor is flanged to the frame
as shown in the illustration. The frame feet have
vibration damping.
The bottom part of the separator contains the
horizontal driving device (1), driving shaft with
couplings, a worm gear and a vertical spindle.
The bottom part also contains an oil bath for the
worm gear.

G0588431
A pump (3) is attached to the driving spindle and
located on the side of the bottom part. This pump
has dual function. It is the feed inlet pump and the 1. Horizontal driving device, friction coupling
clean oil discharge pump. and worm gear
2. Collecting cover.
The frame top part and the collecting cover 3. Inlet and outlet gear pump
contain the processing parts of the separator, the 4. Separator bowl
inlet and outlets and piping. 5. Inlet / outlet
6. Electric motor
The liquid is cleaned in the separator bowl (4).
This is fitted on the upper part of the vertical
spindle and rotates at high speed inside the
space formed by the frame top part and collecting
cover.
The main inlets and outlets are shown with 206
connection numbers in the illustration. These
numbers correspond with the numbers used in
the connection list and the basic size drawing 201c
which can be found in chapter ‘‘8 Technical
Reference” on page 111. 201a

221

463
G0599621

220 201b
Inlet and outlet connections

21
3.3 Separating function 3 Separator Basics

3.3 Separating function

Unseparated oil is fed into the bowl through the
inlet pipe and is pumped via the distributor
towards the periphery of the bowl.
When the oil reaches holes of the distributor, it will
rise through the channels formed by the disc
stack where it is evenly distributed.
The oil is continuously cleaned as it flows towards
the center of the bowl. When the cleaned oil
leaves the disc stack it rises upwards, flows over
the gravity disc and leaves the bowl through outlet
(220). Separated water, sludge and solid particles

G0613211
are forced towards the periphery of the bowl and
collected in the sludge space.
The space between bowl hood and top disc are Process flow through separator bowl
normally filled with water.

3.3.1 Purifier bowl

The illustration shows characteristic parts of the
purifier bowl:
1. Top disc with neck
2. The gravity disc, which should be chosen
according to directions in chapter ‘‘4.1.2
Selection of gravity disc” on page 30.
This bowl has two liquid outlets. The process
liquid flows through the distributor to the
interspaces between the bowl discs, where the
liquid phases are separated from each other by
action of the centrifugal force. The heavy phase
and any solids move along the underside of the
bowl discs towards the periphery of the bowl,
where the solids settle on the bowl wall.
The heavy phase flows along the upper side of
the top disc towards the neck of the bowl hood
and leaves the bowl via the gravity disc the outer
way.
G0589011

The light phase flows along the upper side of the

bowl discs towards the bowl centre and leaves the
bowl via the hole in the top disc neck the inner Purifier bowl
way.

22
3 Separator Basics 3.3 Separating function

3.3.2 Position of interface -

gravity disc
In a purifier bowl the position of the interface
should be located between the disc stack edge
and the outer edge of the top disc.
The position of the interface is adjusted by
altering the pressure balance of the liquid phases
oil and water inside the separator. That is done by
exchanging the gravity disc. For this purpose a
number of gravity discs with various hole
diameters is delivered with the machine.
The gravity disc is located inside the bowl hood. A
gravity disc with a larger hole will move the
interface towards the bowl periphery, whereas a
disc with a smaller hole will place it closer to the
bowl centre.

G0600711
Selection of gravity disc
Gravity disc
For selection of gravity disc, see nomogram in
chapter ‘‘8.2.1 Gravity disc nomogram” on page
114.
When selecting a gravity disc the general rule is
to use the disc having the largest possible hole
without causing a break of the water seal.
The heavier or more viscous the light phase and
the larger the liquid feed the smaller the diameter
should be.
When the heavy phase (water) is wanted more
free from the light one (oil), the interface should
be placed nearer the bowl centre, however not
inside the outer edge of the discs (the gravity disc
is too small), as this would prevent the liquid flow.

23
3.4 Mechanical function 3 Separator Basics

3.4 Mechanical function

G0966911

Exploded view

206

3.4.1 Inlet and outlet 201c

The inlet and outlets consists of the following
parts: 201a

x The inlet (201).

221
x The inlet for water seal (206).
x The outlet for clean oil (220) from pump. 463

x The outlet for water (221).

G0599621

220 201b

24
3 Separator Basics 3.4 Mechanical function

3.4.2 Mechanical power

transmission

G0966921
Horizontal drive

The main parts of the power transmission

between motor and bowl are illustrated in the
figure.
The friction coupling ensures a gentle start and
acceleration and at the same time prevents
overloading of the worm gear and motor.
The worm gear has a ratio which increase the
bowl speed several times compared with the
motor speed. For correct ratio see chapter ‘‘8
Technical Reference” on page 111.
To reduce bearing wear and the transmission of
bowl vibrations to the frame and foundation, the
top bearing of the bowl spindle is mounted in a
spring casing.
The worm wheel runs in a lubricating oil bath. The
bearings on the spindle and the worm wheel shaft
are lubricated by the oil splash produced by the
rotating worm wheel.
G0246431

1. Bowl spindle
2. Top bearing and spring casing
3. Worm wheel
4. Worm
5. Friction coupling
6. Worm wheel shaft

25
3.4 Mechanical function 3 Separator Basics

3.4.3 Inlet and outlet pump

A gear pump is attached to the driving spindle
and located on the side of the separator. This
pump has dual function. It is the feed inlet pump
and the clean oil discharge pump.

G0588811
Gear pump

3.4.4 Indicators

Sight glass
The sight glass shows the oil level in the worm
gear housing.

G0602711
Sight glass - oil level

26
3 Separator Basics 3.5 Definitions

3.5 Definitions
Back pressure Pressure in the separator outlet.
Clarification Liquid/solids separation with the intention of separating particles, normally
solids, from a liquid (oil) having a lower density than the particles.
Clarifier disc An optional disc, which replaces the gravity disc in the separator bowl, in the
case of clarifier operation. The disc seals off the heavy phase (water) outlet in
the bowl, thus no liquid seal exists.
Counter pressure See Back pressure.
Density  Mass per volume unit. Expressed in kg/m3 at specified temperature, normally
(specific gravity) at 15 °C.
Gravity disc Disc in the bowl hood for positioning the interface between the disc stack and
the outer edge of the top disc. This disc is only used in purifier mode.
Interface Boundary layer between the heavy phase (water) and the light phase (oil) in a
separator bowl.
Intermediate Service Overhaul of separator bowl, inlet/outlet and operating water device. Renewal
(IS) of seals in bowl inlet/outlet and operating water device.
Major Service (MS) Overhaul of the complete separator, including bottom part (and activities
included in an Intermediate Service, if any). Renewal of seals and bearings in
bottom part.
Purification Liquid/liquid/solids separation with the intention of separating two intermixed
and mutually insoluble liquid phases of different densities. Solids having a
higher density than the liquids can be removed at the same time. The lighter
liquid phase (oil), which is the major part of the mixture, shall be purified as far
as possible.
Sediment (sludge) Solids separated from a liquid.
Throughput The feed of process liquid to the separator per time unit.
Expressed in m3/or lit/h.
Viscosity Fluid resistance against movement. Normally expressed in centistoke
(cSt = mm2/sec), at specified temperature.
Water seal Water in the solids space of the separator bowl to prevent the light phase (oil)
from leaving the bowl through the heavy phase (water) outlet, in purifier mode.

27
3.5 Definitions 3 Separator Basics

28
4 Operating Instructions

Contents

4.1 Operating routine 30

4.1.1 Before first start 30 The operating procedure:
4.1.2 Selection of gravity disc 30
4.1.3 Before normal start 31
4.1.4 Starting and running-up Before start
procedure 32
4.1.5 At full speed 34
4.1.6 During operation 35
4.1.7 Stopping procedure 35
4.1.8 Emergency stop 36
Start and run-up
4.2 Cleaning the bowl 37
4.2.1 Removal of separated sludge 37
4.2.2 Sediment paper 39
4.2.3 Disc stack 39
4.2.4 Assembly the bowl 40
Running

Stop procedure

29
4.1 Operating routine 4 Operating Instructions

4.1 Operating routine

These instructions is related only the separator 206
itself. If the separator is a part of a system or
module follow also the instructions for the system.
201c

201a
4.1.1 Before first start
Technical demands for connections and logical 221
limitations for the separator is described in the
chapter ‘‘8 Technical Reference” on page 111 in 463
the documents:
1. Technical data

G0599621
2. Basic size drawing 220 201b
An explanation of the separator connections is given
3. Connection list in ‘‘8.4 Connection list” on page 118
4. Interface description
5. Foundation drawing.
Before first start the following checkpoint shall be
checked:
x Ensure the machine is installed correctly and
that feed-lines and drains have been flushed
clean.
x Fill oil in the gear housing. Fill up to the
middle of the sight glass. Use the correct
grade of oil. The separator is delivered
without oil in the worm gear housing.
For grade and quality, see ‘‘8.7 Lubricants” on
page 124.

4.1.2 Selection of gravity disc

The separator is delivered with a set of gravity
discs. The diameter (d) of the gravity disc sets the
position of the oil-water interface in the separator.
The separation efficiency can be optimized by
selection of the correct diameter for each
process.
As a guide the nomogram in chapter ‘‘8.2.1
Gravity disc nomogram” on page 114 can be
used.
G0589011

The gravity disc sets the position of oil-water interface

30
4 Operating Instructions 4.1 Operating routine

4.1.3 Before normal start

Check these points before every start.
1. Ensure the bowl is clean and that the
separator is properly assembled.

G0599311
2. Make sure that all inlet and outlet couplings
and connections have been correctly made
and are properly tightened to prevent
leakage.

S0009821
3. Check that the bolts of the outlet cover and
the hooks and screws for the frame hood are
tightened.
4. Read the oil level. The middle of the sight
glass indicates the minimum level. Refill if
necessary. For grade and quality, see ‘‘8.7
Lubricants” on page 124.

G0602711

5. Make sure the direction of rotation of the

motor and bowl corresponds to the sign on
the frame.

31
4.1 Operating routine 4 Operating Instructions

4.1.4 Starting and running-up

procedure
1. After starting the separator, visually check to
be sure that the motor and separator have
started to rotate.

2. Check the direction of rotation. The arrow

indicating direction of rotation of horizontal
driving device.

G0966811
3. Be alert for unusual noises or conditions.
Smoke and odour may occur at the start
when friction pads are new.

G0600011
Smell

4. Note the normal occurrence of critical speed

vibration periods.
S0055611

Vibration

32
4 Operating Instructions 4.1 Operating routine

5. Motor current indicates when the separator

has come to full speed.

S0009621
Current increases when the coupling engages...

During start the current reaches a peak and

then slowly drops to a low and stable value.
For normal length of the start-up period see
‘‘8.2 Technical data” on page 113.

S0009631
.... to decrease to a stable value when full speed has
been reached

WARNING

Disintegration hazards

When excessive vibration occurs, keep

liquid feed on and stop separator.
The cause of the vibrations must be
identified and corrected before the separator
is restarted.
Excessive vibrations may be due to incorrect
assembly or poor cleaning of the bowl.

33
4.1 Operating routine 4 Operating Instructions

4.1.5 At full speed

1. For purification mode:
a. Supply water (206), approx. 0,5 litre
(depending on Gravity disc) to form the
water-seal. Continue until water flows out
through the water outlet (221). The water
should have the same temperature as the
process liquid and be supplied quickly.
b. Close water feed.
c. Start the oil feed slowly to avoid breaking
the water seal. Fill the bowl as quickly as
possible.

34
4 Operating Instructions 4.1 Operating routine

4.1.6 During operation

Do regular checks on:
x oil inlet temperature (if applicable)
x water collecting tank level
x sound/vibration of the separator
x back pressure
x motor current.

4.1.7 Stopping procedure

1. Feed sealing water.
2. Turn off the oil feed.
3. Stop the separator.
4. Wait until the separator has come to a
complete standstill (approx. 7 minutes).
5. Manual cleaning should be carried out before
next start up. See ‘‘4.2.1 Removal of
separated sludge” on page 37.

WARNING

Entrapment hazards

Make sure that rotating parts have come to a

complete standstill before starting any
dismantling work.
S0051111
The motor fan indicate if the separator is
rotating or not.

35
4.1 Operating routine 4 Operating Instructions

4.1.8 Emergency stop

The emergency stop is always installed according
to local safety regulations. It is often a button
placed on the wall near the separator or on the
control equipment.
The following should happen automatically:
x The bowl is kept filled with liquid until
standstill.

S0009911
x The separator motor is switched off.
Evacuate the room. The separator may be
hazardous when passing resonance frequencies Emergency stop
during the run-down.
After an emergency stop the cause of the fault
must be identified.
If all parts have been checked and the cause
remains unclear contact your Alfa Laval
representative for advice.

36
4 Operating Instructions 4.2 Cleaning the bowl

4.2 Cleaning the bowl

The separated sludge is accumulating on the
inside surface of the separator bowl. How often
the separator needs to be cleaned, depends on
the amount of sediment entering the separator.
High solids content or high throughput has the
consequence that the cleaning need to be done
more often.
Guidelines for emptying intervals:
Marine diesel oil - 1 week

G0601211
Lubricating oil - 1 day
Intervals for a specific case must be based on Sludge accumulation
experience.

4.2.1 Removal of separated

sludge
Remove the sludge collected on the inside of the
bowl as follows:
1. Stop the separator.

WARNING

S0051111
Entrapment hazards

Make sure that rotating parts have come to a

complete standstill before starting any
dismantling work.
The motor fan indicate if the separator is
rotating or not.

2. Raise the collecting cover open. For

instructions, see chapter ‘‘6 Dismantling/
Assembly” on page 77.

37
4.2 Cleaning the bowl 4 Operating Instructions

3. Remove separator bowl using socket spanner

to release cap nut, and lift the bowl from the
frame.
4. Place separator bowl in bowl holder and
secure. See ‘‘6.2 Dismantling - (IS)’’.
5. Open the separator bowl.

G0595311
6. Clean the bowl hood.

G0601011
7. Clean the channels on the top disc upper
side.

G0600811

38
4 Operating Instructions 4.2 Cleaning the bowl

8. Remove sediment from the bowl body, clean

and lubricate lock ring.

G0600911
4.2.2 Sediment paper
To facilitate the cleaning of separators, a liner of
plastic paper can be inserted in the bowl. Cut the
paper into shape, moisten its plastic-coated side
and press it against the inside of the bowl body.
When cleaning remove the paper with the
sediment cake.

G0601111
Sediment paper

4.2.3 Disc stack

When the sediment is not sticky, the disc stack
can be cleaned by “hurling”.
1. Clean the other bowl parts.
2. Assemble the bowl.
3. Close and lock the collecting cover.
4. Run up to full speed without liquid feed.
5. After “hurling” either continue separation or
G0601211

stop and open the bowl and remove the

sediment.
Bowl cleaning by ‘hurling’
If the sediment adheres firmly, dissolve it by
submerging the distributor and the disc stack in a
suitable detergent.
If “hurling” has no effect, clean the discs one by
one.

39
4.2 Cleaning the bowl 4 Operating Instructions

4.2.4 Assembly the bowl

Each bowl constitutes a balanced unit. Exchange
of any major part necessitates rebalancing of the
bowl. To prevent mixing of parts, e.g. in an
installation comprising of several machines of the
same type, the major bowl parts carry the
machine manufacturing number or its last three
digits.

NOTE
Be sure bowl parts are not interchanged.
Out of balance vibration will reduce ball
bearing life.

Purifier bowl
The arrows indicate positions of guides on the bowl
parts.
S0000711

Lubrication needed

Balanced parts. 
S0068511

Exchange necessitates
rebalancing of bowl.

Lubrication paste needed

S0000511

G0600321

Purifier bowl, exploded view

40
4 Operating Instructions 4.2 Cleaning the bowl

1. Clean spindle top and bowl body nave with a

cloth.

G0601411
2. Bring bowl parts into positions defined by the
guides.

G0588911
3. Place bowl in bowl holder and secure. Screw
large lock ring counter clockwise until bowl
hood lies tightly against bowl body.

G0601541

41
4.2 Cleaning the bowl 4 Operating Instructions

4. Lower and clamp the collecting cover and

tighten both cap nuts to a maximum torque of
12 Nm.

G0600211
Max. torque = 12 Nm.

42
5 Service Instructions

Contents

5.1 Periodic Maintenance 44 5.5 Cleaning 66

5.1.1 Introduction 44 5.5.1 External cleaning 66
5.1.2 Maintenance intervals 44 5.5.2 Cleaning agents 67
5.1.3 Maintenance procedure 45 5.5.3 Cleaning of bowl discs 69
5.1.4 Service kits 46
5.6 When changing oil 70
5.2 Maintenance Logs 46 5.6.1 Oil change procedure 70
5.2.1 Daily checks 47
5.2.2 Oil change 48 5.7 Common maintenance
5.2.3 IS-Intermediate Service 49 directions 72
5.2.4 MS-Major Service 50 5.7.1 Vibration 72
5.7.2 Ball and roller bearings 73
5.3 Check points at Intermediate 5.7.3 Friction coupling 74
Service (IS) 52 5.7.4 Shutdowns 75
5.3.1 Corrosion 52
5.3.2 Erosion 54 5.8 Lifting instructions 76
5.3.3 Cracks 55
5.3.4 Lock ring; wear and damage 56

5.4 Check points at 

Major Service (MS) 58
5.4.1 Corrosion 58
5.4.2 Erosion 58
5.4.3 Cracks 58
5.4.4 Lock ring; wear and damage 58
5.4.5 Radial wobble of bowl spindle 59
5.4.6 Bowl spindle cone and
bowl body nave 60
5.4.7 Coupling disc of motor 61
5.4.8 Friction pads 62
5.4.9 Top bearing springs 63
5.4.10 Ball bearing housing 63
5.4.11 Worm wheel and worm;
wear of teeth 64
5.4.12 Tooth appearance examples 65

43
5.1 Periodic Maintenance 5 Service Instructions

5.1 Periodic Maintenance

5.1.1 Introduction
Periodic (preventive) maintenance reduces the
risk of unexpected stoppages and breakdowns.
Maintenance schedules are shown on the
following pages in order to facilitate periodic
maintenance.
WARNING
Disintegration hazard

G0593931
Separator parts that are either worn beyond
their safe limits or incorrectly assembled may
Periodic maintenance prevent stoppages
cause severe damage or fatal injury.

5.1.2 Maintenance intervals

The following directions for periodic maintenance
give a brief description of which components to
be cleaned, checked and renewed at different
maintenance intervals.
The maintenance logs for each maintenance
interval later in this chapter give detailed
enumeration of the check points that must be
done.
Daily checks consist of minor check points to
carry out for detecting abnormal operating G0590511

conditions.
After a standstill for more than six months the Maintenance log
spindle bearings should be prelubricated before
restart. See also ‘‘5.7.4 Shutdowns” on page 75.

Oil change
Change oil after every operation period of
maximum 2000 hours or at least once every year
if the total number of operating hours is less than
2000 hours.

NOTE
The oil change interval must be shortened
when the separator environment is damp.
Change the oil at every bowl service

44
5 Service Instructions 5.1 Periodic Maintenance

IS - Intermediate Service (IS)

Intermediate Service consists of an overhaul of
the separator bowl, inlet/outlet and operating
device every 3 months or 2000 operating hours.
Seals in the bowl and gaskets in inlet/outlet
device are renewed.
Major Service (MS)
Major Service consists of an overhaul of the
complete separator every 12 months or 8000
operating hours. Seals and bearings in the bottom
part are renewed.

Service schedule

Oil change
Intermediate Service = IS
Major Service = MS
MS MS MS MS
IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS

Installation 1st year 2nd year 3rd year 4th year

5.1.3 Maintenance procedure

At each Major Service, take a copy of the Service
Log and use it for notations during the service.
A Major Service should be carried out in the
following manner:
1. Dismantle the parts as mentioned in the
Service Log and described in ‘‘6.2
Dismantling - (IS)” on page 79.
Place the separator parts on clean, soft
surfaces such as pallets.
2. Inspect and clean the dismantled separator
parts according to the Service Log.
3. Fit all the parts delivered in the Service kit
while assemble the separator as described in
‘‘6.4 Assembly - (MS)” on page 88. The
assembly instructions have references to
check points which should be carried out
during the assembly.

45
5.2 Maintenance Logs 5 Service Instructions

5.1.4 Service kits

Service kits are available for Intermediate 
Service (IS) and Major Service (MS).
For other services the spare parts have to be
ordered separately.
Note that the parts for IS are not included in the
MS kit.

S0021011
NOTE Intermediate & Major service kit

Renew all parts included in the Intermediate

Service kit (IS) and Major Service kit (MS).

The contents of the service kits are described in

the Spare Parts Catalogue.

NOTE
Always use Alfa Laval genuine parts as
otherwise the warranty will become invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipment if non-genuine
spare parts are used.

5.2 Maintenance Logs

Keep a log of inspection and maintenance
performed. Parts repeatedly replaced should be
given special consideration. The cause of
repeated failures should be determined and
corrected. Discuss your problems with an Alfa
Laval representative and, when necessary,
request a visit by an Alfa Laval Service engineer.
Rate of corrosion and erosion and notification of
cracks should also be a part of this log. Note the
extent of damage and date the log entries so that
the rate of deterioration can be observed.

46
5 Service Instructions 5.2 Maintenance Logs

5.2.1 Daily checks

The following steps should be carried out daily.

Main component and activity Part Page Notes

Inlet and outlet

Check for leakage Collecting cover and -

connecting housing

Separator bowl

Check for vibration and noise 72

Worm wheel shaft and gear casing

Check for vibration and noise

Check Oil level in gear housing 48

Electrical motor
1)
Check for heat, vibration and noise

1) See manufacturer’s instruction

47
5.2 Maintenance Logs 5 Service Instructions

5.2.2 Oil change

The oil change and check of worm gear should be
carried out every 2000 * hours of operation.

Main component and activity Part Page Notes

Worm wheel shaft and gear housing

Check Worm wheel and worm 64

Renew Oil * in gear housing 48

* When the separator is running for short periods,

the lubricating oil must be changed every 12
months even if the total number of operating
hours is less than 2000 hours.

In a new installation, or after replacement of gear,

change the oil after 200 operating hours.
See chapter ‘‘8 Technical Reference” on page
111 for further information.

48
5 Service Instructions 5.2 Maintenance Logs

5.2.3 IS-Intermediate Service

Name of plant: Local identification:

Separator: MAB 102B-14 Manufacture No./Year:
Total running hours: Product No: 881134-01-03/ 2
Date: Signature:

Main component and activity Part Page Notes

Inlet and outlet

Clean and inspect Threads of inlet pipe(s)

-

Connecting housing -

Separator bowl

Clean and check Lock ring 56

Bowl hood 37

Top disc -

Gravity disc -

Bowl discs -

Distributor -

Bowl body -

Corrosion 52

Erosion 54

Cracks 55

Disc stack pressure 93

Renew O-rings and sealings -

49
5.2 Maintenance Logs 5 Service Instructions

5.2.4 MS-Major Service

Name of plant: Local identification:

Separator: MAB 102B-14 Manufacture No./Year:
Total running hours: Product No: 881134-01-03/ 2
Date: Signature:

Main component and activity Part Page Notes

Worm wheel shaft and gear housing

Check Worm wheel and worm 64

Radial wobble of worm wheel -

shaft

Axial play of coupling disc 61

Renew Oil in gear housing 48

Vertical driving device

Clean and check Bowl spindle 60

Wear of driver and of groove 64

in worm

Buffers 59

Ball bearing housing 63

indentations

Radial wobble of bowl spindle 59

Renew Ball bearings and top bearing 60

springs

Brake

Pump

Clean and check Bushings, wearing seals, 97

shear pin coupling and
impeller shaft.

Renew Lipseal ring 97

50
5 Service Instructions 5.2 Maintenance Logs

Name of plant: Local identification:

Separator: MAB 102B-14 Manufacture No./Year:
Total running hours: Product No: 881134-01-03/ 2
Date: Signature:

Main component and activity Part Page Notes

Friction coupling

Clean and check Friction coupling 74

Renew Friction pads

Frame feet

Renew Rubber cushions 102

Electrical motor

Clean and check Position of coupling disc 61

Lubrication (if nipples are fitted) - -

Signs and labels on separator

Check attachment and readability, Safety label on collecting 144

replace if needed cover

Monitoring equipment (option)

Function check Cover interlocking switch 65

51
5.3 Check points at Intermediate Service (IS) 5 Service Instructions

5.3 Check points at

Intermediate Service
(IS)

5.3.1 Corrosion
Evidence of corrosion attacks should be looked
for and rectified each time the separator is
dismantled. Main bowl parts such as the bowl
body, bowl hood and lock ring must be inspected
with particular care for corrosion damage.

WARNING

Disintegration hazard

Inspect regularly for corrosion damage.

Inspect frequently if the process liquid is
corrosive.

Always contact your Alfa Laval representative if

G0589811
you suspect that the largest depth of the
corrosion damage exceeds 1,0 mm or if cracks
have been found. Do not continue to use the Main bowl parts
separator until it has been inspected and given
clearance for operation by Alfa Laval.
Cracks or damage forming a line should be
considered as being particularly hazardous.

Non-stainless steel and cast iron parts

Corrosion (rusting) can occur on unprotected
surfaces of non-stainless steel and cast iron.
Frame parts can corrode when exposed to an
aggressive environment.

52
5 Service Instructions 5.3 Check points at Intermediate Service (IS)

Stainless steel
Stainless steel parts corrode when in contact with
either chlorides or acidic solutions. Acidic
solutions causes a general corrosion. The
chloride corrosion is characterised by local
damage such as pitting, grooves or cracks. The

S0020611
risk of chloride corrosion is higher if the surface is:
x Exposed to a stationary solution. Corrosion forming a line
x In a crevice.
x Covered by deposits.
x Exposed to a solution that has a low pH 75
x value.
Corrosion damage caused by chlorides on
stainless steel begins as small dark spots that
can be difficult to detect.
x Inspect closely for all types of damage by
corrosion and record these observations
carefully.
x Polish dark-coloured spots and other
corrosion marks with a fine grain emery cloth.

S0020511
This may prevent further damage.

Polish corrosion spots

WARNING

Disintegration hazard

Pits and spots forming a line may indicate

cracks beneath the surface.
All forms of cracks are a potential danger and
are totally unacceptable.
Replace the part if corrosion can be
suspected of affecting its strength or
function.

Other metal parts

Separator parts made of materials other than
steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.

53
5.3 Check points at Intermediate Service (IS) 5 Service Instructions

5.3.2 Erosion
Erosion can occur when particles suspended in
the process liquid slide along or strike against a
surface. Erosion can become intensified locally by
flows of higher velocity.

G0205221
WARNING
Maximum depth of damage

Disintegration hazard

Inspect regularly for erosion damage. Inspect

frequently if the process liquid is erosive.

Always contact your Alfa Laval representative if

the largest depth of any erosion damage exceeds
1,0 mm. Valuable information as to the nature of
the damage can be recorded using photographs,
plaster impressions or hammered-in lead.
Erosion is characterised by:
x Burnished traces in the material.
x Dents and pits having a granular and shiny
surface.

Surfaces particularly subjected to erosion are:

1. The underside of the distributor in the vicinity
of the distribution holes and wings.
2. The internal surface of the bowl body that
faces the conical part of the distributor.
Look carefully for any signs of erosion damage.
Erosion damage can deepen rapidly and
consequently weaken parts by reducing the
thickness of the metal.

WARNING

Disintegration hazard

Erosion damage can weaken parts by

G0589911

reducing the thickness of the metal.

Replace the part if erosion can be suspected
of affecting its strength or function. Erosion check points

54
5 Service Instructions 5.3 Check points at Intermediate Service (IS)

5.3.3 Cracks
Cracks can initiate on the machine after a period
of operation and propagate with time.
x Cracks often initiate in an area exposed to
high cyclic material stresses. These are
called fatigue cracks.
x Cracks can also initiate due to corrosion in an
aggressive environment.
x Although very unlikely, cracks may also occur
due to the low temperature embrittlement of
certain materials.
The combination of an aggressive environment
and cyclic stresses will speed-up the formation of
cracks. Keeping the machine and its parts clean
and free from deposits will help to prevent
corrosion attacks.

WARNING

Disintegration hazard

All forms of cracks are potentially dangerous

as they reduce the strength and functional
ability of components.

Always replace a part if cracks are present.

It is particularly important to inspect for cracks in

rotating parts.
Always contact your Alfa Laval representative if
you suspect that the largest depth of the damage
exceeds 1,0 mm. Do not continue to use the
separator until it has been inspected and cleared
for operation by Alfa Laval.

55
5.3 Check points at Intermediate Service (IS) 5 Service Instructions

5.3.4 Lock ring; wear and damage

Excessive wear or impact marks on threads,
guide and contact surfaces of the lock ring, bowl
hood and bowl body may cause hazardous
galling.
Check the thread condition by tightening the lock
ring after removing the disc stack and bowl hood
O-ring from the bowl.

WARNING

Disintegration hazards

G0592411
Wear on large lock ring thread must not Wear of lock ring
exceed safety limit. The I-mark on lock ring
must not pass opposite I-mark by more than
the specified distance.

In a new bowl the alignment marks on the lock

ring and the bowl hood are exactly opposite each
other.
If thread wear is observed, mark the bowl hood at
the new position of the alignment mark on the
lock ring by punching in a new alignment mark.
Contact Your Alfa Laval representative
x If the original mark on the lock ring passes
the corresponding mark on the bowl hood by
G0592611
more than 25° (or 25 mm).
x If the alignment marks become illegible. The Maximum wear A=25 ° (or 25 mm)
thread wear need to be inspected and the
new position of alignment marks determined.

56
5 Service Instructions 5.3 Check points at Intermediate Service (IS)

Damage
The position of the threads, contact and guide
surfaces are indicated by arrows in the illustration.
Clean the threads, contact and guide surfaces
with a suitable degreasing agent.
Check for burrs and protrusions caused by
impact. Watch your fingers for sharp edges.
If damage is established, rectify using a
whetstone or fine emery cloth (recommended
grain size 240).
If the damage is considerable, use a fine single-
cut file, followed by a whetstone.

57
5.4 Check points at Major Service (MS) 5 Service Instructions

5.4 Check points at 

Major Service (MS)

5.4.1 Corrosion
Same as described in ‘‘5.3.1 Corrosion” on page
52.

5.4.2 Erosion
Same as described in ‘‘5.3.2 Erosion” on page 54.

5.4.3 Cracks
Same as described in ‘‘5.3.3 Cracks” on page 55.

5.4.4 Lock ring; wear and damage

Same as described in ‘‘5.4.4 Lock ring; wear and
damage” on page 58.

58
5 Service Instructions 5.4 Check points at Major Service (MS)

5.4.5 Radial wobble of bowl

spindle
x Spindle wobble is indicated by rough bowl run
(vibration).
The bowl spindle wobble should be checked if the
bowl spindle has been dismantled or if rough bowl
running (vibration) occurs.

NOTE
Spindle wobble will cause rough bowl run.
This leads to vibration and reduces lifetime of
ball bearings.

G0191521
Maximum spindle wobble 0,15 mm
Check the wobble before mounting the bowl.
Before measuring, make sure that the buffer
plugs are properly tightened.

x Fit a dial indicator in a support and fasten it to

the frame.
x Remove the motor to get access to the
coupling drum. Use the coupling drum to
revolve the spindle manually.
x Measure the wobble at the top of the tapered
end of the spindle. Maximum permissible
radial wobble is 0,15 mm.
x If wobble is too large, renew all the ball

G0592811
bearings on the spindle.
Measure wobble after assembly. If it is still Rotate spindle by hand
excessive, the spindle is probably damaged and
must be replaced, contact your Alfa Laval
representative.

59
5.4 Check points at Major Service (MS) 5 Service Instructions

5.4.6 Bowl spindle cone and bowl

body nave
Impact marks on the spindle cone or in the bowl
body nave may cause poor fit and out-of-balance
vibrations.
The bowl spindle and the nave should also be
checked if the bowl spindle has been dismantled
or if the bowl runs roughly.
Corrosion may cause the bowl to stick firmly to
the spindle cone and cause difficulties during the
next dismantling.
x Remove any impact marks with a scraper
and/or whetstone.

G0590911
Rust can be removed by using a fine-grain emery
cloth (e.g. No 320).
Put a little oil on the bowl spindle and wipe it of with a
Finish with polishing paper (e.g. No 600). clean cloth to prevent corrosion
Wipe off the spindle top and nave bore in the bowl
body. Lubricate the tapered end of the spindle
and wipe it of with a clean cloth before assemble.

NOTE
Always use a scraper with great care. The
conicity must not be marred.

60
5 Service Instructions 5.4 Check points at Major Service (MS)

5.4.7 Coupling disc of motor

The position of the coupling disc on the motor
shaft is establishing the location of the friction
pads inside the coupling.
When the machine is delivered with motor, the
pulley has been fastened in its correct position on
the motor shaft. Score the position of the pulley
before loosening it from motor shaft. The axial
play for the elastic plate - measurement "a" in
illustration should be about 6,5 mm.

The speed described for the input shaft to the

machine (the worm wheel shaft) must on no
conditions be exceeded, and which is stamped on
the type plate of the machine. The worm gear
ration and friction blocks of the clutch are suited
to this speed.

G0593531

61
5.4 Check points at Major Service (MS) 5 Service Instructions

5.4.8 Friction pads

Worn or oily pads will cause a long running-up
period. Replace all the pads even when only one
of them is worn.
If the pads are oily:
x Clean the pads as well as the inside of the
coupling drum with a suitable degreasing
agent.

G0593211
x Roughen up the friction surfaces of the pads
with a coarse file.
Friction coupling

CAUTION
Inhalation hazard

When handling friction blocks/pads use a dust

mask to make sure not to inhalate any dust.
Do not use compressed air for removal of
any dust. Remove dust by vacuum or wet
cloth.
See Safety instructions for environmental
issues regarding correct disposal of used
friction blocks/pads.

62
5 Service Instructions 5.4 Check points at Major Service (MS)

5.4.9 Top bearing springs

Weakened or broken buffer springs may give rise
to machine vibration (rough bowl running).
The condition (stiffness) of a spring can hardly be
determined without using special testing
equipment. So, an estimation of the spring
condition must be based on the knowledge of the
machine run before the overhaul. It is
recommended, however, to replace all the springs
at the annual overhaul.
In case of a sudden spring fracture, all springs
should be replaced even when only one spring
has broken.

G0593011
1. Radial buffer
2. Buffer spring
3. Ball bearing housing

5.4.10 Ball bearing housing

x Defective contact surfaces for the buffers on
the ball bearing housing may give rise to
machine vibration (rough bowl running).
Examine the contact surface for the buffers (1) on
the ball bearing housing (3). In case of defects
(indentations deeper than 0,1 mm) replace the
housing as well as buffers and springs.

63
5.4 Check points at Major Service (MS) 5 Service Instructions

5.4.11 Worm wheel and worm;

wear of teeth
Check the teeth of worm wheel and worm for
wear.
See ‘‘5.4.12 Tooth appearance examples” on
page 65.
Examine the contact surfaces and compare the
tooth profiles. The gear may operate satisfactorily
even when worn to some degree.

NOTE
Replace both worm wheel and worm at the
same time, even if only one of them is worn.

G0592911
1. Worm wheel
NOTE 2. Worm (part of bowl spindle)

Presence of metal chips in the oil bath is an

indication that the gear is wearing
abnormally.

When using mineral-type oil in the worm gear

housing, the presence of black deposits on the
spindle parts is an indication that the oil base has
deteriorated seriously or that some of the oil
additives have precipitated. If pits are found on
the worm gear, the cause could be that the
additives are not suitable for this purpose.
In all these cases it is imperative to change to a
high-temperature oil. See chapter ‘‘8.7
Lubricants” on page 124.
G0205411

Inspect the gear for deposits and pits

64
5 Service Instructions 5.4 Check points at Major Service (MS)

5.4.12 Tooth appearance examples

Satisfactory teeth:
Uniform wear of contact surfaces. Surfaces are
smooth.
Good contact surfaces will form on the teeth when

G0538711
the gear is subjected to only moderate load
during its running-in period.
Satisfactory teeth

Worn teeth:
Permissible wear is as a rule 1/3 of the thickness
of the upper part of a tooth, provided that
x the wear is uniform over the whole of the flank

G0538811
of a tooth
x and all teeth are worn in the same way. Worn teeth

Spalling:
Small bits of the teeth have broken off, so-called
spalling. This is generally due to excessive load
or improper lubrication. Damage of this type need

G0538911
not necessitate immediate replacement, but
careful checking at short intervals is imperative.
Spalling

Pitting:
Small cavities in the teeth, so-called pitting, can
occur through excessive load or improper
lubrication. Damage of this type need not
necessitate immediate replacement, but careful G0539011

check at short intervals is imperative.

Pitting

65
5.5 Cleaning 5 Service Instructions

5.5 Cleaning

5.5.1 External cleaning

The external cleaning of the frame and motor
should be restricted to brushing, sponging or
wiping while the motor is running or is still hot.

G0602311
Use a sponge or cloth and a brush when cleaning

Never wash down a separator with a direct water

stream.
Totally enclosed motors can be damaged by
direct hosing to the same extent as open motors
and even more than those, because:
x Some operators believe that these motors are
sealed, and normally they are not.
x A water jet played on these motors will

G0590011
produce an internal vacuum, which will suck
the water between the metal-to-metal contact
surfaces into the windings, and this water Never wash down a separator with a direct water
cannot escape. stream. Never play a water jet on the motor

x Water directed on a hot motor may cause

condensation resulting in short-circuiting and
internal corrosion.
Be careful even when the motor is equipped with
a protecting hood. Never play a water jet on the
ventilation grill of the hood.

66
5 Service Instructions 5.5 Cleaning

5.5.2 Cleaning agents

When using chemical cleaning agents, make sure
you follow the general rules and supplier’s
recommendations regarding ventilation,
protection of personnel, etc.

For separator bowl, inlet and outlet

A chemical cleaning agent must dissolve the
deposits quickly without attacking the material of
the separator parts.
x For cleaning of lube oil separators the most

S0008511
important function of the cleaning agent is to
be a good solvent for the gypsum in the
sludge. It should also act as a dispersant and Alfa Laval cleaning liquid for lube oil separators is
emulsifier for oil. It is recommended to use available in 25-litre plastic containers.
Alfa-Laval cleaning liquid for lube oil
separators which has the above mentioned Alfa Laval cleaning liquid for fuel oil separators is
qualities. Note that carbon steel parts can be available in 5-litre plastic containers.
damaged by the cleaning agent if submerged
for a long time.
x Fuel oil sludge mainly consists of complex
organic substances such as asphaltenes.
The most important property of a cleaning
liquid for the removal of fuel oil sludge is the
ability to dissolve these asphaltenes.
Alfa Laval cleaning liquid of fuel oil
separators has been developed for this
purpose. The liquid is water soluble, non-
flammable and does not cause corrosion of
brass and steel. It is also gentle to rubber and
nylon gaskets in the separator bowl.
Before use, dilute the liquid with water to a
concentration of 3-5%. Recommended
cleaning temperature is 50-70 °C.

CAUTION

Skin irritation hazard

Read the instructions on the label of the

plastic container before using the cleaning
liquid.
Always wear safety goggles, gloves and
protective clothing as the liquid is alkaline
and dangerous to skin and eyes.

67
5.5 Cleaning 5 Service Instructions

For parts of the driving devices

Use white spirit, cleaning-grade kerosene or
diesel oil.

Oiling (protect surfaces against corrosion)

Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
coated with a thin layer of clean oil and protected
from dust and dirt.

G0590911
Oil parts to protect from corrosion

68
5 Service Instructions 5.5 Cleaning

5.5.3 Cleaning of bowl discs

Bowl discs
Handle the bowl discs carefully so as to avoid
damage to the surfaces during cleaning.

NOTE

Mechanical cleaning is likely to scratch the

disc surfaces causing deposits to form
quicker and adhere more firmly.
A gentle chemical cleaning is therefore
preferable to mechanical cleaning.

1. Remove the bowl discs from the distributor

and lay them down, one by one, in the
cleaning agent.

G0065831
2. Let the discs remain in the cleaning agent
until the deposits have been dissolved. This Put the discs one by one into the cleaning agent
will normally take between two and four
hours.
3. Finally clean the discs with a soft brush.

CAUTION

G0065841
Cut hazard
Clean the discs with a soft brush
The discs have sharp edges.

69
5.6 When changing oil 5 Service Instructions

5.6 When changing oil

Check at each oil change

Check the teeth of both the worm wheel and
worm for wear.

5.6.1 Oil change procedure

1
NOTE
Before adding or renewing lubricating oil in
the worm gear housing, the information
concerning different oil groups, handling of
2
oils, oil change intervals etc. given in chapter
‘‘8 Technical Reference” on page 111 must
be well known. 3

G0602521
1. Oil filling plug
2. Sight glass
3. Oil drain plug

1. Place a collecting tray under the drain hole,

remove the drain plug and drain off the oil.

CAUTION

Burn hazards

Lubricating oil and various machine surfaces

can be sufficiently hot to cause burns.
G0602631

Drain oil

70
5 Service Instructions 5.6 When changing oil

2. Fill new oil in the worm gear housing. The oil

level should be slightly above middle of the
sight glass. See chapter ‘‘8.2 Technical data”
on page 113.

G0602711
Oil level in sight glass

71
5.7 Common maintenance directions 5 Service Instructions

5.7 Common
maintenance
directions

5.7.1 Vibration
A separator normally vibrates and make noises,
when it passes its critical speeds, during the start
and stop periods.
It is recommended to get familiar with the normal
behaviour of the machine.

S0055611
Severe vibrations or noise indicates that
something is incorrect. Stop the machine and Vibration
identify the cause.
Use vibration analysis instrument to periodically
check and record the level of vibration.
The level of vibration should not exceed
maximum for separator in use (9 mm/s).

WARNING

Disintegration hazards

When excessive vibration occurs, keep

liquid feed on and stop separator.
The cause of the vibration must be identified
and corrected before the separator is
restarted. Excessive vibration can be due to
incorrect assembly or poor cleaning of the
bowl.

72
5 Service Instructions 5.7 Common maintenance directions

5.7.2 Ball and roller bearings

Use the greatest cleanliness when handling
rolling bearings. Avoid unnecessary dismounting
of bearings. Do not re-fit a used bearing, always
replaced it with a new one.
Important: Specially designed bearings are used
for the bowl spindle.

G0587311
The bearings used for the bowl spindle are
specifically designed to withstand the speed, A Outer race
vibration, temperature and load characteristics of B Ball/Roller
high-speed separators. C Inner race
D Cage
Do not use other bearings than those stated in
the Spare Parts Catalogue.
A bearing that in appearance looks equivalent to
the correct bearing may be considerably different
from the latter in various respects: inside
clearances, design and tolerances of the cage
and ball (roller) races as well as material and heat
treatment. Any deviation from the correct bearing
may cause a serious breakdown.

Dismounting
Detach the bearing from its seat by pressing
against the race having the tightest fit. Use a
puller or a special tool to apply the pressure to the
inner race when the bearing sits tightly on the

G0590311
shaft, and to the outer race when the bearing is
tightly fitted in the housing respectively.
Use puller tool to dismount bearing
Arrange dismounted bearings and other parts in
assembly order to avoid confusion.
Check the shaft end and the bearing seat in the
housing for damage indicating that the bearing
has rota ted on the shaft, and in the housing
respectively. Replace the damaged part, if the
G0602211

faults cannot be remedied by polishing or in some

other way.
Check bearing seat

73
5.7 Common maintenance directions 5 Service Instructions

Fitting
Leave new bearings in original wrapping until
ready to fit. The anti-rust agent protecting a new
bearing need not to be removed.

G0590411
Fit a bearing on a shaft by pressure applied to the
inner race and in a housing by pressure applied to
the outer race. Use a suitable piece of pipe or a Use assembly tools
metal drift and a hammer. Never strike the
bearing directly.
Bearings sitting with tight fit on a shaft should be
heated in oil before assembly. The oil temperature
should not exceed 125 °C. Never leave the
bearing in the oil bath longer than required for
thorough heating.

G0602411
Use assembly tool
Angular contact ball bearings
Always fit single-row angular contact ball bearings
with the stamped side of the inner race facing the

G0587211
axial load.

Angular contact bearing must be assembled correctly

5.7.3 Friction coupling

If the separator does not attain full speed within
about two minutes, the friction elements or the
coupling may be worn or greasy. The friction
elements must then be replaced with new ones or
carefully cleaned from grease.
Before the friction coupling is assembled,
examine all parts thoroughly for wear and
corrosion.
G0593211

Friction coupling

74
5 Service Instructions 5.7 Common maintenance directions

5.7.4 Shutdowns
,If the separator is shut down for a period of time,
the following must be carried out:
x Remove the bowl, according to instructions in
chapter ‘‘6 Dismantling/Assembly” on page
77.

NOTE

G0590221
The bowl must not be left on the spindle
during standstill for more than one week.
Vibration in foundations can be transmitted to Preparation for shutdown
the bowl and produce one-sided loading of
the bearings.
The resultant indentations in the ball bearing
races can cause premature bearing failure.

x Protect cleaned carbon steel parts against

corrosion by oiling. Separator parts that are
not assembled after cleaning must be wiped
and protected against dust and dirt.
x The O-rings should be removed.
x If the separator has been shut down for more
than 12 months, a Major Service (MS) should
be carried out.

75
5.8 Lifting instructions 5 Service Instructions

5.8 Lifting instructions

For lifting parts and assemblies of parts use lifting
slings, working load limit (WLL): 300 kg.

Lifting the separator

1. Remove the separator bowl.
2. Attach endless slings or cables around the
separator as the image to the right show.
3. Lift and handle with care.

NOTE
Remove the separator bowl before lifting to
prevent bearings to be damaged.

WARNING

Crush hazards

A dropped separator can cause accidents

resulting in serious injury to persons and

G0591341
damage to equipment.

Do not lift the separator in any other way

Weight to lift 34 kg.

76
6 Dismantling/Assembly

Contents

6.1 General 78
6.1.1 References to check points 78
6.1.2 Tools 78

6.2 Dismantling - (IS) 79

6.2.1 Bowl 79

6.3 Dismantling - (MS) 83

6.3.1 Vertical driving device 83
6.3.2 Horizontal driving device 86

6.4 Assembly - (MS) 88

6.4.1 Vertical driving device 88
6.4.2 Horizontal driving device 90

6.5 Assembly - (IS) 92

6.5.1 Bowl 92
6.5.2 Disc stack pressure 93

6.6 Feed and discharge pumps 96

6.6.1 Exchange of shear pin coupling 97

6.7 Oil filling 101

6.8 Frame feet 102

6.8.1 Mounting of new frame feet 102

77
6.1 General 6 Dismantling/Assembly

6.1 General
The parts must be handled carefully. Don’t place
parts directly on the floor, but on a clean rubber
mat, fibreboard or a suitable pallet.

6.1.1 References to check points

In the text you will find references to the check
point instructions in Chapter 5. The references
appear in the text as in the following example:
✔ Check point
‘‘5.3.4 Lock ring; wear and damage” on page
56.
In this example, look up check point ‘‘5.3.4 Lock
ring; wear and damage” on page 56 for further
instructions.

6.1.2 Tools
Special tools from the tool kit shall be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue.

NOTE
For lifting parts and assemblies of parts use
lifting slings, working load limit (WLL): 300 kg

78
6 Dismantling/Assembly 6.2 Dismantling - (IS)

6.2 Dismantling - (IS)

To avoid accidental start, switch off and lock
power supply.

S0051011
WARNING

Entrapment hazards

Make sure that rotating parts have come to a

complete standstill before starting any
dismantling work.
The motor fan indicates if separator parts are

S0051111
rotating or not.

6.2.1 Bowl
1. Be sure the bowl has stopped rotating.
Check if motor fan has stopped.

2. Loosen the cap nuts and open the collecting

cover.

G0600211

79
6.2 Dismantling - (IS) 6 Dismantling/Assembly

3. Unscrew bowl cap nut using socket spanner.

The bowl parts can remain hot for a
considerable time after the separator has
come to a standstill.

G0595041
4. Lift out separator bowl and place it in bowl
holder and secure.

G0595151
5. Unscrew the small lock ring by using the
special tool, “Spanner for small lock ring”.
Left hand thread!

G0601561

80
6 Dismantling/Assembly 6.2 Dismantling - (IS)

6. Unscrew the large lock ring by using the

special tool; “Spanner for lock ring” and a tin
hammer.
Left hand thread!

G0601551
7. Lift off gravity disc.

NOTE
If the gravity disc has to be replaced owing to
changed operating conditions, see ‘‘8.2.1
Gravity disc nomogram” on page 114.

G0595311
Lift out the top disc, disc stack and distributor.

CAUTION

Cut hazard

The discs have sharp edges.

81
6.2 Dismantling - (IS) 6 Dismantling/Assembly

8. Remove the outlet parts.

G0594171
Outlet parts

9. Soak and clean all parts thoroughly in

suitable cleaning agent, see ‘‘5.5 Cleaning”
on page 66. Remove O-rings and replace
them with spares from the major service kit.

✔ Check point
‘‘5.3.1 Corrosion” on page 52,
‘‘5.3.2 Erosion” on page 54,

G0590911
‘‘5.3.3 Cracks” on page 55.

Clean the parts

82
6 Dismantling/Assembly 6.3 Dismantling - (MS)

6.3 Dismantling - (MS)

6.3.1 Vertical driving device

Remove the outlet housings, feed and discharge
pumps and raise the collecting cover. Remove
also the separator bowl.
Before dismantling, in the case of 8000 hours
service, or if the separator vibrates while running:
✔ Check point
‘‘5.4.5 Radial wobble of bowl spindle” on page
59.

MS-kit: The upper bushing is tapered and should

be driven out of the bottom of the frame. When re-

G0966111
inserting this bushing, drive it home, but do not
use excessive force.
1. Throw off collar
2. Top bearing
3. Worm spindle
4. Upper bushing
5. Bottom bushing

1. Remove the pump assembly. Knock the

tubular pin out of the pump coupling and
worm wheel shaft. Inspect the bushings and
the wear of seals.
G0595711

83
6.3 Dismantling - (MS) 6 Dismantling/Assembly

2. Loosen the top bearing holder.

G0596111
3. Fit the cap nut to the spindle top and lift the
spindle.

G0596211
4. Loosen and inspect the buffer springs.

G0596411

5. Pull off the upper ball bearing (together with

sleeve).
G0596511

NOTE
Always discard a used bearing.

84
6 Dismantling/Assembly 6.3 Dismantling - (MS)

6. Every 3 years: clean the oil sump.

G0591011
7. Clean all dismantled parts thoroughly in a
degreasing agent and check for damage and
corrosion.
✔ Check point
‘‘5.3.1 Corrosion” on page 52.
Replace all parts supplied in the spare parts
kit.

85
6.3 Dismantling - (MS) 6 Dismantling/Assembly

6.3.2 Horizontal driving device

1. Remove the motor.

G0596611
2. Renew the pads on the friction blocks.
When refitting the blocks make sure the arrow
on each block points in the same direction of
rotation. See the arrow on the frame.
Secure the blocks with washer and split pin.
If the friction elements are worn: fit new ones.

Replace all friction elements even if only

G0593211
one is worn.
If the friction elements are only greasy:
clean the friction elements and the inside of
the coupling drum with a degreasing agent.

3. Remove the worm wheel shaft from frame.

Be careful not to drop the worm wheel into
the gear housing.

G0596831

4. To replace coupling drum or worm wheel

shaft force out the spring pin and gently
knock out the shaft.
G0597011

86
6 Dismantling/Assembly 6.3 Dismantling - (MS)

5. Knock out the horizontal spindle.

G0597111

87
6.4 Assembly - (MS) 6 Dismantling/Assembly

6.4 Assembly - (MS)

Clean all parts in a degreasing agent and replace
parts supplied in the Spare parts kits.
✔ Check point
‘‘5.3.1 Corrosion” on page 52,
‘‘5.3.2 Erosion” on page 54,
‘‘5.3.3 Cracks” on page 55,
‘‘5.4.9 Top bearing springs” on page 63,
‘‘5.4.10 Ball bearing housing” on page 63,
‘‘5.4.11 Worm wheel and worm; wear of
teeth” on page 64.

6.4.1 Vertical driving device

Before assemble the bowl spindle, make sure the
relevant checks have been carried out.
Wipe off and oil the bearing seat before fitting the
ball bearing.
Inspect the tapered end of the bowl spindle and
assemble ball bearings.
Heat the new ball bearings in oil to maximum
125 °C.

NOTE
Always fit new bearings.

G0597321

1. Fit the bearing and ball bearing sleeve onto

the shaft.

CAUTION

Burn hazards

Use protective gloves when handling the

G0597411

heated bearings.

88
6 Dismantling/Assembly 6.4 Assembly - (MS)

2. Fit the spacing sleeve (7), packing (6) and

spring casing (3) to the spindle.

3
4

5
3. Tighten the buffer springs (4) with the screw 6
plugs (5) against the ball bearing sleeve (9).

7
10

8
11
9
12
4. Fit the throw off collar (1) to the spindle.
13
14
15

16

G0966211
5. Lower the spindle into position.
Check for impact marks on the spindle cone
and in the bowl body nave.
✔ Check point
‘‘5.4.6 Bowl spindle cone and bowl body
nave” on page 60.

NOTE
G0597511

At assembly, turn the machined end of top

bearing springs towards the ball bearing
sleeve. Make sure that the oil groove in the
upper bushing is clean.

89
6.4 Assembly - (MS) 6 Dismantling/Assembly

6.4.2 Horizontal driving device

1. Clean the worm wheel shaft and the inner
surface of the worm wheel nave thoroughly.

2. Push the worm wheel into its position on the

shaft.
Knock with a brass sleeve on end of wheel.
Observe holes for spring pin.

G0598011
Count the number of teeth! See Chapter 
‘‘8 Technical Reference” on page 111.

WARNING

Disintegration hazard

When replacing the gear, always make sure

that the new worm wheel and worm have the
same number of teeth as the old ones.

3. Check with the conical pin to get the larger

side of holes in same direction, when holes
coincide, mark the parts to facilitate the fitting.
Remove worm wheel from shaft.

4. Clean the bushing housing in the frame and

oil the outer race of the bushings.
Force the worm wheel shaft into its position in
the frame and apply worm wheel to shaft,
check so that the bushings enters correctly.
Re-assembly conical pin to secure worm
wheel.
G0598111

90
6 Dismantling/Assembly 6.4 Assembly - (MS)

5. Fit pump and shear pin coupling.

See ‘‘6.6.1 Exchange of shear pin coupling”
on page 97.

G0598611
6. If the coupling disc has been loosened
without first marking its position on the motor
shaft, the correct position "a" for position of
coupling disc must be determined again.
✔ Check point
‘‘5.4.7 Coupling disc of motor” on page 61.

G0593531

7. Fit the motor.

WARNING

Disintegration hazards

When power cables have been connected,

always check direction of rotation. If
G0598711

incorrect, vital rotating parts could unscrew

causing disintegration of the machine.

91
6.5 Assembly - (IS) 6 Dismantling/Assembly

6.5 Assembly - (IS)

6.5.1 Bowl
Make sure that the check points are carried out
before and during assembly of the separator
bowl.
✔ Check points
‘‘5.4.6 Bowl spindle cone and bowl body
nave” on page 60.

1. Wipe off spindle top and nave bore in the

bowl body. Apply a few drops of oil onto the
taper, smear it over the surface and wipe it off
with a clean cloth.

G0598821
2. Before assemble the bowl discs, check the
threads of the bowl hood and bowl body.
✔ Check point
‘‘5.3.4 Lock ring; wear and damage” on page
56.

G0595331

3. Fit bowl hood into position. Make sure guides

are correctly located.
G0588911

92
6 Dismantling/Assembly 6.5 Assembly - (IS)

4. Degrease lock ring threads, contact and

locating faces (see arrows above). Apply
Lubrication paste to the threads and faces
stated.
Brush in the paste according to the
manufacturer’s direction.

G0599111
5. Secure the bowl from rotating in bowl holder.

G0601541
6.5.2 Disc stack pressure
The lock ring (1) should press the bowl hood (2)
firmly against the bowl body (3). The hood in turn
should exert a pressure on the disc stack (4),
clamping it in place.

NOTE
Insufficient pressure in disc stack can cause
G0592721

out of balance vibration and reduced lifetime

of ball bearings.
Disc stack pressure check

93
6.5 Assembly - (IS) 6 Dismantling/Assembly

Compress the disc stack by tightening the lock

ring, see chapter ‘‘6.5.1 Bowl” on page 92.
Correct pressure is obtained when it is possible to
tighten the lock ring so far by hand that the
I-mark on the lock ring is positioned 60° - 90°
before the mark on the bowl hood.
To achieve this, add an appropriate number of
discs to the top of the disc stack beneath the top
disc.
Then advance the lock ring by giving the spanner
handle some blows till the I-marks are passed
and the bowl is fully assembled.

G0592711
Add discs to achieve disc stack pressure

6. Tighten lock ring counter-clockwise (left-hand

thread) until bowl hood lies tightly against
bowl body (in a new bowl marks will now be in
line with each other - see image).

Left-hand thread!

G0599311
WARNING

Disintegration hazard

The assembly mark on the bowl hood must

never pass the mark on the bowl body by
more than 25° (or 25 mm).

94
6 Dismantling/Assembly 6.5 Assembly - (IS)

7. Fit the bowl body on the spindle. Be careful

not to damage the spindle cone.
Screw cap nut onto the spindle. Tighten
firmly.

G0595041
8. Tighten cap nut (B) to a maximum torque of
12 Nm.

G0600211
B = Max. torque 12 Nm.

9. Fit the connecting hoses if they have been

removed. Make sure to fit their gasket rings.
G0593931

95
6.6 Feed and discharge pumps 6 Dismantling/Assembly

6.6 Feed and discharge

pumps
1. Relief/safety valve:
Examine valve cone and valve seat.
2. Bushings:
Exchange the bushings if they are scratched
or there is a play between shaft and bushing.
3. Wearing seals:
Replace the seals if the surface is rough
crackled or dented by the impeller.

G0593611
4. Lipseal rings:
Replace the rings at the annual overhaul.
Important! Turn the rings the right way
round.
5. Shear pin coupling:
See ‘‘6.6.1 Exchange of shear pin coupling”
on page 97.
6. Impeller shaft:
Check the groove in the impeller shaft.

G0593711
7. Disengagement:
The feed pump can be disengaged by turning 1. Bushings
the impeller (6), thereby placing the driving 2. Wearing seals
blade of the impeller in the recess of the 3. Lipseal rings
shield. 4. Shear pin coupling
5. Impeller shaft
6. Disengagement
7. Axial play

96
6 Dismantling/Assembly 6.6 Feed and discharge pumps

8. Axial play:
The total axial play (1) must be 0,1 - 0,3 mm.
If the play is too large even though the
wearing seals have been renewed, it can be
compensated by adding a brass leaf liner.
Insert the liner at (2). If the play is too small,
grind off the bearing holder (3).

G0607711
Axial play 0,1 - 0,3 mm

6.6.1 Exchange of shear pin

coupling
1. Remove the pipe connections of the pump.
Screw off the lock ring of the sight glass.
Remove the upper gasket and the sight glass.

Lift the control housing with the lower gasket

and the connecting piece.

G0594171

97
6.6 Feed and discharge pumps 6 Dismantling/Assembly

2. Remove the sleeve halves over the shear pin

coupling.
Remove the pump housing with parts.

G0594211
3. Drive out the tubular pin (a) from the worm
wheel shaft. Use a counterstop.
Remove the sleeve (b) from the bearing
shield.

G0594311

4. If the tubular pin in the impeller shaft is

broken: drive out the tubular pin. Use a
counterstop.
G0594411

98
6 Dismantling/Assembly 6.6 Feed and discharge pumps

5. Check that the lipseal ring (c) is faultless.

Should this not be the case, fit a new ring,
turned the right way.
Fit the new shear pin coupling (d) in the worm
wheel shaft together with the sleeve (b). Drive
the tubular pin (a) into its position. Use a
counterstop.

G0594511
6. Check that the impeller shaft can be revolved
by hand.
Should this not be the case: dismantle the
pump and check the parts. See ‘‘6.6.1
Exchange of shear pin coupling” on page 97.
Drive in a new tubular pin if the old one is
broken. Use a counterstop.

G0594611

99
6.6 Feed and discharge pumps 6 Dismantling/Assembly

7. Fit the pump housing with parts. Be careful

not to damage the lipseal ring.
Fit the sleeve halves over the shear pin
coupling.

G0594711
8. Put down the control housing with connecting
piece and the lower gasket.
Fit the sight glass and the upper gasket.
Screw on the lock ring.
Fasten the pipe connections of the pump.

G0594821

100
6 Dismantling/Assembly 6.7 Oil filling

6.7 Oil filling

NOTE
Before adding or renewing lubricating oil in
the worm gear housing, the information
concerning different oil groups, handling of
oils, oil change intervals etc. given in chapter
‘‘8 Technical Reference” on page 111 must
be well known.

1. Place a collecting tray under the drain hole,

remove the drain plug to drain off the oil.

CAUTION

Burn hazards

Lubricating oil and various machine surfaces

can be sufficiently hot to cause burns.

G0602631

2. Fill new oil in the worm gear housing. The oil

level should be slightly above middle of the
sight glass. For lubricating oil volume see
chapter ‘‘8 Technical Reference” on page
111.
G0602711

101
6.8 Frame feet 6 Dismantling/Assembly

6.8 Frame feet

When replacing the frame feet, the separator
must be lifted.
See ‘‘5.8 Lifting instructions” on page 76.

NOTE
Always remove the bowl before lifting the
separator.

When lifting and moving the separator, follow

normal safety precautions for lifting large heavy
objects.

G0605311
Frame foot with vibration damping

6.8.1 Mounting of new frame feet

1. Remove the existing frame feet.
2. Mount the new feet. Tightening torque 16 Nm.
Secure the bolt with the lock-nut.
3. Place the separator in its original position and
assemble the separator.
4. Remove the two eye bolts used for lifting.

102
7 Trouble-tracing

Contents

7.1 Trouble tracing procedure 104

Trouble-tracing
7.2 MAB mechanical function 104
7.2.1 The separator does not start 104
7.2.2 Start-up time too long 104 Study the
7.2.3 Starting power too low 105 System Manual’s
Trouble-tracing
7.2.4 Starting power too high 105
chapter first.
7.2.5 Separator vibrates (if applicable)
excessively during
starting sequence 106
7.2.6 Separator vibrates excessively
during
normal running 106
7.2.7 Smell 107
7.2.8 Noise 107 If the problem is not solved
7.2.9 Speed too high 107 in the System Manual’s
7.2.10 Speed too low 108 Trouble-tracing, continue
with this chapter.
7.2.11 The pump fails 108
7.2.12 Water in oil sump 109
7.2.13 Liquid flows through bowl
casing drain 109

7.3 Purification faults 110

7.3.1 Unsatisfactory separation
result 110
7.3.2 Outgoing water contaminated
by oil 110
7.3.3 Broken water seal 110

103
7.1 Trouble tracing procedure 7 Trouble-tracing

7.1 Trouble tracing

procedure
This chapter applies to trouble-tracing concerning
functions of the separator only. It does not include
the other equipment in your processing system.
Always start with trouble-tracing instructions in
the System Manual, and if required, continue with
the instructions below. If the problem still is not
solved, contact your Alfa Laval representative.

7.2 MAB mechanical

function

7.2.1 The separator does not start

Possible cause Action

No power supply to motor. Check power supply.

7.2.2 Start-up time too long

Possible cause Action

Friction pads worn or oily. Fit new friction pads.

Motor failure. Repair.

Incorrect power supply (50 Hz instead of Use correct power supply. See machine plate.
60 Hz).

Bearings damaged or worn. Install new bearings.

104
7 Trouble-tracing 7.2 MAB mechanical function

7.2.3 Starting power too low

Possible cause Action

Motor failure. Repair the motor.

Friction pads worn. Fit new friction pads.

Friction pads oily. Fit new friction pads.

7.2.4 Starting power too high

Possible cause Action

Motor failure. Repair the motor.

Gear worn out. Replace worm wheel and worm.

Bearing damaged or worn. Install new bearings.

Incorrect transmission (50 Hz gear and DANGER: Disintegration hazard

60 Hz power supply).
STOP immediately! Install correct transmission.
Contact your local Alfa Laval representative. The
bowl must be inspected.

Wrong direction of rotation. STOP. Adjust motor power connection.

105
7.2 MAB mechanical function 7 Trouble-tracing

7.2.5 Separator vibrates

excessively during
starting sequence

NOTE Some vibration is normal during starting 

sequence when the separator passes through its 
critical speeds.

Possible cause Action

Bowl out of balance due to:

poor cleaning

incorrect assembly WARNING: Disintegration hazard

too few discs

insufficiently tightened bowl hood STOP immediately! Identify and rectify cause.

bowl assembled with parts from other

separators.

Vibration dampers in frame feet worn out. Fit new vibration dampers.

Bowl spindle bent (max. 0,15 mm). Fit a new bowl spindle.

Top and/or bottom bearing damaged or Fit new bearings.

worn.

Top bearing springs defective. Fit new springs.

7.2.6 Separator vibrates

excessively during
normal running

Possible cause Action

Uneven sludge deposits in sludge space. STOP and clean bowl.

Bearings damaged or worn. Fit new bearings.

Vibration-damping rubber washers worn Fit new frame feet washers every four years.
out.

Spindle top bearing spring(s) broken. Replace all springs.

106
7 Trouble-tracing 7.2 MAB mechanical function

7.2.7 Smell

Possible cause Action

Normal occurrence during start as the None.

(new) friction blocks slip.

Top and/or bottom bearing overheated. Fit new bearings.

7.2.8 Noise

Possible cause Action

Oil level in oil sump is too low. STOP and read oil level and add oil.

Top and/or bottom bearing damaged or Fit new bearings.

worn.

Friction pads worn. Fit new friction pads.

7.2.9 Speed too high

Possible cause Action

Incorrect transmission (50 Hz gear WARNING: Disintegration hazard

running on 60 Hz power supply).
STOP immediately! Install correct transmission.
Contact your local Alfa Laval representative. The
bowl must be inspected.

Frequency of power supply too high. Check.

107
7.2 MAB mechanical function 7 Trouble-tracing

7.2.10 Speed too low

Possible cause Action

Friction pads worn or oily. Fit new friction pads or clean the old ones if they are
oily.

Motor failure. Repair the motor.

Top/bottom bearings damaged or worn. Fit new bearings.

Bearing overheated/damaged. Fit new bearings.

Incorrect transmission (60 Hz gear Make sure that the gear is intended for 50 Hz power
running on 50 Hz current). supply.

7.2.11 The pump fails

Possible cause Action

The pump is dry Charge it with liquid before starting

Suction pipe or packing collar leaks Replace suction pipe, or packing

Shear pin is broken Replace shear pin

Strainers and pipelines are obstructed Clean strainer or pipelines

Relief valve opens at too low pressure Exchange the valve spring and make sure the valve
cone and seat are clean

The delivery head is too large or the

liquid is so viscous that the flow
resistance becomes too great to
overcome.

The packings of the pump housing are Replace packings

damaged

The gear wheels are worn. Replace gear wheels

108
7 Trouble-tracing 7.2 MAB mechanical function

7.2.12 Water in oil sump

Possible cause Action

Bowl casing drain obstructed. Clean. Change oil.

Leakage at top bearing. Fit a new seal ring and change oil.

Condensation. Clean the oil sump. Change oil.

7.2.13 Liquid flows through bowl

casing drain

Possible cause Action

Broken water seal. Stop feed and feed water to create water seal.

Too high throughput Reduce the feed.

The supply of sealing water is not Apply some more water through inlet 206.
sufficient.

Seal ring on gravity/clarifier disc Fit a new seal ring.

defective.

Bowl hood seal ring defective. Fit a new seal ring.

Bowl speed too low. Make sure current is on. Inspect motor and power
transmission.

109
7.3 Purification faults 7 Trouble-tracing

7.3 Purification faults

7.3.1 Unsatisfactory separation

result
Possible cause Action

Gravity disc hole too small. Use a gravity disc with a larger hole.

Incorrect separating temperature. Adjust temperature.

Throughput too high. Reduce throughput.

Sludge space in bowl is filled. Empty the sludge space in the bowl.

Disc stack clogged. Clean the bowl discs.

Bowl speed too low. See ‘‘7.2.10 Speed too low” on page 108.

7.3.2 Outgoing water

contaminated by oil
Possible cause Action

Gravity disc hole too large. Use a gravity disc with a smaller hole.

Seal ring under the gravity disc defective. Fit a new seal ring.

7.3.3 Broken water seal

Possible cause Action

Gravity disc too large. Use a gravity disc with a smaller hole.

Separation temperature too low. Increase temperature.

Throughput too high. Reduce throughput.

Sealing water volume too small. Supply more water.

Seal ring under gravity disc defective. Fit a new seal ring.

Disc stack clogged. Clean the bowl discs.

Bowl speed too low. Use correct speed. See ‘‘7.2.10 Speed too low” on
page 108.

Bowl incorrectly assembled. Examine and make correct.

110
8 Technical Reference

Contents

8.1 Product description 112 8.9 Storage and installation 146

8.9.1 Storage and transport
8.2 Technical data 113 of goods 146
8.2.1 Gravity disc nomogram 114 8.9.2 Planning and installation 148
8.9.3 Foundations 150
8.3 Basic size drawing 116
8.3.1 Dimensions of connections 117

8.4 Connection list 118

8.5 Interface description 119

8.6 Quality specification for

operating water 123

8.7 Lubricants 124

8.7.1 Lubrication chart 124
8.7.2 Recommended lubricating oils 126
8.7.3 Recommended oil brands (01) 127
8.7.4 Recommended oil brands (02) 128
8.7.5 Recommended oil brands (03) 130
8.7.6 Lubricants 132

8.8 Drawings 136

8.8.1 Cross-section 136
8.8.2 Exploded view 137
8.8.3 Pump 138
8.8.4 Foundation drawing 140
8.8.5 Lifting instruction 141
8.8.6 Electric motor 142
8.8.7 Machine plates and
safety labels 144

111
8.1 Product description 8 Technical Reference

8.1 Product description

Alfa Laval ref. 566865, rev. 2

Separator type designation: MAB 102B-14

Product number (separator): 881134-01-03/ 2

Application: Cleaning of fuel oil and lubrication oil.

Technical design: Intended for marine and land applications.

Purifier with solid-wall separator bowl and collecting 
cover in aluminium.
Built on in- and outlet pump.
Friction clutch.
No brake.
Sealing available in nitrile.

Designed in accordance with 98/37/EC Directive of the European Parliament

directives and standards: and the Council relating to machinery.

EN 12547 Centrifuges - Common safety

requirements.

Operational limits: Feed temperature: 0 to 100°C.

Ambient temperature: +5 to +55°C.
Not to be used for liquids with flash points below 60°C.
Risk for corrosion and erosion has to be investigated in
each case.

112
8 Technical Reference 8.2 Technical data

8.2 Technical data

Alfa Laval ref. 566868 rev. 2

GENERAL TECHNICAL DATA:

Motor power: 0,37 kW
Power consumption, idling / max. capacity: 0,2 kW 0,2 kW
Gear ratio, 50 / 60 Hz: 50:8 47:9
Max. bowl inner diameter: 125 mm
Jp reduced to motor shaft, 50 / 60 Hz 0,8 kgm2 0,5 kgm2
Start time, min. / max. : 2 minutes 4 minutes
3
Max. density feed / sediment: 1100 kg/m 1600 kg/m3
Min. / Max. feed temperature: 0 °C 100 °C
Max. running time without flow,   
bowl empty / filled: 180 minutes 180 minutes

OPERATING DATA:
Max. allowed speed 9375 r/minutes
Motor speed, synchronous, 50 / 60 Hz: 1500 r/minutes 1800 r/minutes
Stop time, max. : 7 minutes
Sound power / Uncertainty: 7,5 bel(A) 0,5 bel(A)
Sound pressure / Uncertainty: 62 dB(A) 5 dB(A)
Vibrations, separator in use: 9 mm/s (r.m.s.)

VOLUME AND CAPACITY DATA:

Max. hydraulic capacity, bowl: 0,56 m3/h
Bowl liquid volume: 0,6 litres
Sludge volume, efficient / total: 0,09 litres 0,20 litres
Lubricating oil volume: 0,4 litres

PUMP DATA:
Max suction lift 4m
Max delivery head 15 m
WEIGHT INFORMATION:
Bowl weight: 6,4 kg
Motor weight: 6,5 kg
Weight of separator: 40 kg

113
8.2 Technical data 8 Technical Reference

8.2.1 Gravity disc nomogram

Alfa Laval ref. 566879 rev. 0

1,000

0,950
39,5

41

43

0,900

45

48

0,850

51,5

0,800

54

0,750
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
3
Q
m /h
G0966311

D= Density ratio of oil in kg/m3

Q = Thoughput in m3/h

114
8 Technical Reference 8.2 Technical data

Selection of gravity disc

The best separating results are obtained by using
a gravity disc with as large a hole as possible, one
which will not cause a broken water seal in the
bowl or an emulsification in the water outlet.
The presence of salt water may demand the use
of gravity disc with bigger hole than indicated in
the nomogram (the nomogram is based on the
density properties of fresh water).
Framed numbers in Nomogram diagram in
previous page show size for gravity disc to use for
different flow.

115
8.3 Basic size drawing 8 Technical Reference

8.3 Basic size drawing

Alfa Laval ref. 566873 rev. 0

325

230

206
201c
701

201a
615

221
480 440
3 285
46

190 190
145

201b
220
100

62,5
20,5
125 125
175
B

175
60 60 75

19 90
132

90

G0591421
365 280

A. min. 50 mm
B. Screw 3/8-16UNC

All dimensions are nominal. Reservation for

individual deviations due to tolerances.

Data for connections see ‘‘8.4 Connection list” on

page 118.

116
8 Technical Reference 8.3 Basic size drawing

8.3.1 Dimensions of connections

ISO-G1/2 201a 201c 201b 220

ISO-G3/4 40 221

Ø 14 mm 463

R3/4” 206

G0591521
Data for connections, see chapter  All connections to be installed non-loaded
‘‘8.4 Connection list” on page 118. and flexible.

117
8.4 Connection list 8 Technical Reference

8.4 Connection list

Alfa Laval ref. 566881 rev. 0

Connection No. Description Requirements/limit

201a Inlet for process liquid, (to pump)

201b Inlet for process liquid, (from inlet pump)

201c Inlet for process liquid

206 Inlet for liquid seal and displacement liquid. 

- Flow, set value: 1litre / minute
- Quality requirements: See "Quality specification for
operating water"

220 Outlet for light phase

221 Outlet for heavy phase Should be possible to drain

liquid by gravity.

463 Drain of frame top part, upper. Should be possible to drain

liquid by gravity.

701 Motor for separator 

- Allowed frequency variation: ±5% (Momentarily during
maximum 5 seconds: ±10%)

118
8 Technical Reference 8.5 Interface description

8.5 Interface description

Alfa Laval ref. 566884 rev. 0

1. Scope
This document gives information, requirements
and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
for designing auxiliary equipment and control
system for the separator.

2. References
This Interface Description is one complementary
document to the separator. Other such
documents that contain necessary information
and are referred to here are:
x Connection List
x Technical Data
Standards referred to are:
x EN 418 Safety of machinery - Emergency
stop equipment, functional aspects -
Principles of design
x EN 1037 Safety of machinery - Prevention of
unexpected start-up

3. Definitions
For the purpose of this document, the following
definitions apply:
x Synchronous speed: The speed the machine
will attain when it is driven by a three-phase
squirrel-cage induction motor and there is no
slip in the motor and the drive system.
x Full speed: The synchronous speed minus
normal slip.

119
8.5 Interface description 8 Technical Reference

4. Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:

Situation Effect

Unbalance caused by uneven Too high stress on bowl and

sediment accumulation in the bearing system which might
bowl. cause harm.

Too high bowl speed. Too high stress on bowl which

might cause harm.

Access to moving parts. Can cause injury to person who

accidentally touches these parts.

Insufficient cleaning of Unsatisfactory product quality.

separator.

Bowl leakage. Product losses.

Information and instructions given in this

document aim at preventing these situations.
Control and supervision can be more or less
comprehensive depending on the type of used
control equipment. When a simple control unit is
used it would be impossible or too expensive to
include many of the functions specified here while
these functions could be included at nearly no
extra cost when a more advanced control unit is
used. For this reasons functions that are
indispensable or needed for safety reasons to
protect the machine and/or personnel are
denoted with shall while other functions are
denoted with should.

120
8 Technical Reference 8.5 Interface description

5. Description of separator modes

For control purposes the operation of the
separator should be divided into different modes.
The normally used modes are described below
but other modes might exist.
It is assumed that:
x The separator is correctly assembled.
x All connections are made according to
Connection List, Motor Drive Data and
Interface Description.
x The separator control system is activated.
If above conditions are not fulfilled the separator
will be in SERVICE mode.
STAND STILL means:
x The power to the separator motor is off
x The bowl is not rotating.
STARTING means:
x The power to the separator motor is on.
x The bowl is rotating and accelerating
RUNNING means:
x The power to the separator motor is on.
x The bowl is rotating at full speed.
x RUNNING is a collective denomination for a
number of sub modes which e.g. can be:
x STAND BY: Separator is in a waiting mode
and not producing.
x PRODUCTION: Separator is fed with product
and producing.
x CLEANING: Separator is fed with cleaning
liquids with the intention to clean the
separator.

121
8.5 Interface description 8 Technical Reference

STOPPING means:
x The power to the separator motor is off.
x The bowl is rotating and decelerating.
x STOPPING is a collective denomination for a
number of sub modes which e.g. can be:
x NORMAL STOP: A manually or automatically
initiated stop.
x SAFETY STOP: An automatically initiated
stop at too high vibrations.
x EMERGENCY STOP: A manually initiated
stop at emergency situations. This stop will
be in effect until it is manually reset.

6. Handling of connection interfaces

6.1 Electrical connections

701 Separator motor.
The separator is equipped with a 3-phase
squirrel-cage induction motor.
There shall be an emergency stop circuit
designed according to EN 418 and a power
isolation device according to EN 1037.
There shall be a start button close to the
separator that shall be used for first start after
assembly of the separator.
There should be a counter to count number of
running hours.
There should be a current transformer to give an
analogue signal to the control unit about the
motor current.

6.2 Fluid connections

Complementary information is given in the
document ‘‘8.4 Connection list’’.

122
8 Technical Reference 8.6 Quality specification for operating water

8.6 Quality specification

for operating water
Alfa Laval ref. 553406 rev. 9

Operating water is used in the separator for several different functions: e.g. to operate the
discharge mechanism, to lubricate and cool mechanical seals.
Poor quality of the operating water may with time cause erosion, corrosion and/or operating
problem in the separator and must therefore be treated to meet certain demands.

The following requirements are of fundamental importance

5.1 Turbidity free water, solids content <0,001% by volume. Deposits must not be allowed to
form in certain areas in the separator
1.2 Max. particle size 50 Pm
2. Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10°dH or 12.5°E
Hard water may with time form deposits in the operating mechanism. The precipitation
rate is accelerated with increased operating temperature and low discharge frequency.
These effects become more severe the harder the water is.
3. Chloride content max 100 ppm NaCl (equivalent to 60 mg Cl/l)

Chloride ions contribute to corrosion on the separator surface in contact with the
operating water, including the spindle. Corrosion is a process that is accelerated by
increased separating temperature, low pH, and high chloride ion concentration.
A chloride concentration above 60 mg/l is not recommended.
4. pH>6
Increased acidity (lower pH) increases the risk for corrosion; this is accelerated by
increased temperature and high chloride ion content.

NOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating
water supplied by the customer.

123
8.7 Lubricants 8 Technical Reference

8.7 Lubricants

8.7.1 Lubrication chart

Alfa Laval ref. 553216-01 rev. 7

Lubricating points Type of lubricant Interval

The oil bath: See ‘‘8.7.2 Oil Change:
Bowl spindle bearings are Recommended
lubricated by oil splash from lubricating oils” on page
the oil bath. 126. 1. Continuous operation: 2000h
Volume: see ‘‘8.2 2. Seasonal operation:
Technical data” on page Before every operating period
113.
3. Short period’s operation:
12 months even if total number of
operating hours is less than stated
above.
Bowl spindle taper: Lubricating oil, only a few At assembly.
drops for rust protection.
Bowl: Pastes as specified in At assembly.
Sliding contact surfaces, ‘‘8.7.6 Lubricants” on
thread of lock nut and cap nut. page 132.
Rubber seal rings: Grease as specified in At assembly.
‘‘8.7.6 Lubricants” on
page 132.
Friction coupling ball The bearings are packed -
bearings: with grease and sealed
and need no extra
lubrication.
Electric moto:r Follow manufacturer’s Follow manufacturer’s instructions.
instructions.
Threads: Lubricating oil, if not At assembly.
otherwise stated.

124
8 Technical Reference 8.7 Lubricants

NOTE!
Check and pre-lubricate new spindle bearings and those that have been out of service for one
month or longer.
The Lubrication chart can be complemented with more detailed charts, showing the lubricating
points in detail and what type of lubricants to use.
Instructions related to a specific design of the machine refer to general assembly drawings.
If not otherwise specified, follow the supplier’s instructions about applying, handling and storing of
lubricants.

CAUTION

Check the oil level before start.

Top up when necessary.

Do not overfill.

Oil volume = see ‘‘8.2 Technical

data” on page 113.

125
8.7 Lubricants 8 Technical Reference

8.7.2 Recommended lubricating

oils
Alfa Laval ref. 553219-10 rev. 0

Three different groups of lubricating oils are

approved for this type of frame.
They are designated as Alfa Laval lubricating oil
groups A,B and D.
The numerical value after the letter states the
viscosity grade.
The corresponding commercial oil brands
according to ‘‘ Alfa Laval lubrication oil group A”
on page 127.

Ambient temperature °C Alfa Laval lubricating oil Time in operation

group Oil change interval

between +5 and +45 A/220 B/220 1500 h

between ±2 and +65 D/220 2000 h

Note:
x In a new installation or after change of gear
transmission, change oil after 200 operating
hours.
x When the separator is operated for short
periods, lubricating oil must be changed
every 12 months even if the total number of
operating hours is less than stated in the
recommendations above.
x Check and prelubricate spindle bearings on
separators which have been out of service for
6 months or longer.
x In seasonal operation: change oil before
every operating period.

126
8 Technical Reference 8.7 Lubricants

8.7.3 Recommended oil brands

(01)

Paraffinic mineral lubricating oil for general use

Alfa Laval ref. 553218-01, rev. 3

NOTE
The following is a list of recommended oil brands. 
Trade names and designations might vary from country to country, Please
contact your local supplier for more information.

Alfa Laval lubrication oil group A

Viscosity grade VG (ISO 3448/3104) VG 220
Viscosity index VI (ISO 2909) VI >90
Manufacturer Designation
BP Bartran 220
Bartran HV 220
Castrol Alpha ZN 220
Ultra 220
ChevronTexaco Rando HD 220
Paper Machine Oil Premium 220
ExxonMobil Mobil DTE oil BB
Q8/Kuwait Petroleum Wagner 220
Shell Morlina 220
Statoil LubeWay XA 220
Total Cirkan ZS 220

The list of recommended oil brands are not complete. Other oil brands
may be used as long as they have equivalently quality as the brands
recommended. The oil shall follow the requirements in one of the
standards below. The oil must also be endorsed for worm gear with
brass worm wheel. The use of other lubricants than the recommended
is done on the exclusive responsibility of the user or oil supplier.

Standard Designation
ISO 12925-1, (ISO 6743/6) ISO-L-CKC or CKE 220
ISO 11158, (ISO 6743/4) ISO-L-HM or HV 220
DIN 51517 part 3 DIN 51517 - CLP 220
DIN 51524 part 2 or 3 (German standard) DIN 51524 - HLP or HVLP 220

127
8.7 Lubricants 8 Technical Reference

8.7.4 Recommended oil brands

(02)
Alfa Laval ref. 553218-02 rev. 4

Paraffinic mineral lubricating oil, category

(ISO-L-) CKE 220.

NOTE
The following is a list of recommended oil brands. Trade names and designations might vary
from country to country. Please contact your local oil supplier for more information.

Alfa Laval lubrication oil group B

Viscosity grade VG (ISO 3448/3104) VG 220

Viscosity index VI (ISO 2909) VI 90

Manufacturer Designation

Bel-Ray 100 Gear Oil 90

BP Energol GR-XP 220

Castrol Alpha SP 220

(Former Optimol) Optigear BM 220

ChevronTexaco Gear Compound EP 220 (H2)

Ultra Gear 220 (H2)
Texaco/Caltex Meropa 220

ExxonMobil Spartan EP 220

Mobilgear 630
Mobilgear SHC (XMP)220, Synthetic *

Q8/Kuwait Petroleum Goya 220

Shell Omala 220

Omala RL 220, Synthetic *

Statoil LoadWay EP 220

Mereta 220, Synthetic *

Total Carter EP 220

Elf Epona Z 220
Carter SH 220, Synthetic *

* These oils must be used when the frame

temperature is above 80 °C.
If the temperature can’t be measured, a
rough estimate is that 80 °C is 
when one can touch the surface of lower part
of frame only for a short time.

128
8 Technical Reference 8.7 Lubricants

The list of recommended oil brands are not

complete. Other oil brands may be used as long
as they have equivalently quality as the brands
recommended. The oil must have the same
viscosity class and shall follow the requirements
in one of the standards below. The oil must also
be endorsed for worm gear with brass worm
wheel. The use of other lubricants than the
recommended is done on the exclusive
responsibility of the user or oil supplier.

Standard Designation

ISO 12925-1, (ISO 6743/6) ISO-L-CKC/CKD/CKE/CKT 220

DIN 51517 part 3 DIN 51517 - CLP 220

129
8.7 Lubricants 8 Technical Reference

8.7.5 Recommended oil brands

(03)
Alfa Laval ref. 553218-03 rev. 5

Synthetic lubricating oil, category PAO (ISO-L-) CKE 220

Viscosity grade (ISO 3448/3104) VG 220.
The following are lists of recommended oil brands. Trade names and designations might vary from
country to country, contact your local oil supplier for more information.
Brands with Alfa Laval article number are approved and recommended for use.

Alfa Laval lubrication oil group D

Manufacturer Designation

Alfa Laval 542690-84 20 litres replacement for 542690-80

542690-85 4 litres replacement for 542690-81

BP Enersyn HTX 220

Enersyn EP-XF 220

Castrol Alphasyn EP 220

Alphasyn HG 220
Optigear Synthetic A 220

Chevron Tegra Synthetic Gear Lubricant 220 (H2)

Texaco/Caltex Pinnacle EP 220
FAMM Pinnacle Marine Gear 220

ExxonMobil Mobil SHC 630

Q8/Kuwait Petroleum Schumann 220

Shell Omala RL 220

Statoil Mereta 220

Total Carter SH 220

Elf Epona SA 220

The lists of recommended oil brands are not complete. Other oil brands may be used as long as
they have equivalently quality as the brands recommended. The oil must have the same viscosity
class and ought to follow the ISO standard 12925-1, category ISO-L-CKC, CKD, CKE or CKT (ISO
6743-6) or DIN 51517, part 3 CLP, but shall have a synthetic base oil of polyalphaolefin type (PAO)
instead of mineral base oil. The oil must be endorsed for worm gear with brass worm wheel. The
use of other lubricants than recommended is done on the exclusive responsibility of the user or oil
supplier.

130
8 Technical Reference 8.7 Lubricants

Synthetic lubricating oil, category PAO (ISO-L-) CKE 220 for 

hygienic applications
Conform to U.S. Food and Drug Administration (FDA) requirements of lubricants with 
incidental food contact, Title CRF 21 178.3570, 178.3620 and/or those generally regarded 
as safe (US 21 CRF 182).

Lubrication oils for food and hygienic applications

Manufacturer Designation

Shell Cassida fluid GL 220

The hygienic oil on the list is in the online “NSF White BookTM Listing” at the time of the
revision of this document. For more information about the NSF registration and up to date
H1 registration, see www.nsf.org (http://www.nsf.org/business/nonfood_compounds/)

131
8.7 Lubricants 8 Technical Reference

8.7.6 Lubricants
Alfa Laval ref. 553217-01, rev. 11

NOTE
The data in the below tables is based on supplier information in regards to
lubrication properties.
Trade names and designations might vary from country to country. Please
contact your local supplier for more information.
Brands with Alfa Laval article number are approved and recommended for
use.

Pastes:

Manufacturer Designation Alfa Laval No

Dow Corning Molykote 1000 (Paste) 537086-02 (1000 g)

Molykote 1000 (Paste) 537086-03 (100 g)

Molykote G-rapid plus (Paste) 537086-04 (50 g)

Fuchs Lubritech Gleitmo 705

Gleitmo 805K

Klüber Wolfracoat C (Paste)

Rocol Dry Moly Paste

MT-LM

Bonded coatings:

Manufacturer Designation Alfa Laval No

Dow Corning Molykote D321R (Spray) 535586-01 (375 g)

Fuchs Lubritech Gleitmo 900 (Varnish or spray)

132
8 Technical Reference 8.7 Lubricants

Pastes for hygienic applications (NSF

registered H1 is preferred):

Manufacturer Designation Hygienic comment Alfa Laval No

Dow Corning Molykote P1900 NSF Registered H1

(7 Jan 2004)

Molykote TP 42

Molykote D

Bremer & Leguil, Geralyn F.L.A. NSF Registered H1

Fuchs Lubritech (2 April 2003)
German § 5 Absatz
1 LMBG approved

Geralyn 2 NSF Registered H1 561764-01 (50g)

(3 Sep 2004)

Gleitmo 805 DVGW (KTW)

approval for drinking
water (TZW
prüfzeugnis)

Gleitmo 1809 554336-01

Klüber Klüberpaste UH1 NSF Registered H1

96-402 (25 Feb 2004)

Klüberpaste UH1 NSF Registered H1

84-201 (26 Aug 2005)

Klüberpaste 46 MR White; contains no

401 lead, cadmium,
nickel, sulphur nor
halogens.

Rocol Foodlube Multi NSF Registered H1

Paste (13 Apr 2001)

133
8.7 Lubricants 8 Technical Reference

Silicone grease for rubber rings:

Manufacturer Designation Hygienic comment Alfa Laval No.

Dow Corning (Molykote) 111 Conform to the FDA 539474-02 (100

(Compound) regulations (21 CFR g)
178.3570) for occasional
food contact. Certified: 539474-03 (25 g)
National Water Council UK
and WRC, UK. Certified:
food industry as per
Chemical Testing
Laboratory Dr. Böhm,
Munich.

Molykote G-5032 NSF Registered H1 (June 569415-01 (50 g)

3 2005)

Bremer & Chemplex 750 DVGW approved

Leguil, according to the German
Fuchs KTW-recommendations
Lubritech for drinking water.

Geralyn SG MD 2 NSF Registered H1 (30

March 2007)

Klüber Unisilkon L 250 L Complies with German

Environmental Agency on
hygiene requirements for
tap water. Certified by
DVGW-KTW, WRC,
AS4020, ACS.

Paraliq GTE 703 NSF Registered H1 (25

Feb 2004)
Complies with LMBG and
the European standard EN
1672, part 2.

Bel-Ray No-Tox Silicone NSF Registered H1 (19

Valve Seal June 2002)

MMCC ALCO 220 NSF Registered H1 (25

March 2002)

Rocol Foodlube Hi- NSF Registered H1 (18

Temp April 2001)

134
8 Technical Reference 8.7 Lubricants

Greases for ball and roller bearings:

NOTE
Always follow the specific recommendation for lubrication as
advised by the manufacturer.

Manufacturer Designation Hygienic comment

BP Energrease MP-MG2

Energrease LS2

Energrease LS-EP2

Castrol APS 2 Spheerol EPL 2

Chevron Chevron Dura-Lith Grease EP2

Texaco Multifak AFB 2

Dow Corning Molykote G-0101 Molykote Multilub

ExxonMobil Beacon EP2

Unirex N2

Mobilith SHC 460

Mobilux EP2

Fuchs Lubritech Lagermeister EP2

Q8/Kuwait Rembrandt EP2

Petroleum

Shell Alvania EP 2

Albida EP2

SKF LGEP 2

LGMT 2

LGFB 2 NSF Registered H1

(14 Sept 2005)

Total Multis EP2

BP Energrease MP-MG2

Energrease LS2

Energrease LS-EP2

135
8.8 Drawings 8 Technical Reference

8.8 Drawings

8.8.1 Cross-section

G0966121

Cross-section of separator

136
8 Technical Reference 8.8 Drawings

8.8.2 Exploded view

G0966511

Exploded view of separator frame hood

137
8.8 Drawings 8 Technical Reference

8.8.3 Pump

G0966921
Inlet and outlet pump, exploded view

G0604721

Inlet and outlet pump, cross-section

Alfa Laval ref. 547994

The worm wheel shaft works the pump direct via the coupling sleeve and the number of revolutions is
synchronous with the revolutions of the worm wheel shaft and the motor. As overload guard serves
partly the cylindrical pin (shearing pin) driving the coupling sleeve, partly the relief valve. The pump
needs no special lubrication, as for the actual purpose, the pumped liquid is considered to be sufficiently
lubricative. The pump must however never be permitted to run dry.

138
8 Technical Reference 8.8 Drawings

G0966611

139
8.8 Drawings 8 Technical Reference

8.8.4 Foundation drawing

Alfa Laval ref. 566930 rev. 0

2000

A B

2000

1000 1000

V H E

C
D

125

20,5

G0602121
62,5

125

A Minimum distance 50 mm Recommended free floor space for unloading

B Minimum distance 200 mm when doing service
C Center of separator bowl
D 4 holes Ø 11 for anchorage No fixed installation within this area
E Service side

Vertical force not exceeding 6 kN/foot

Horizontal force not exceeding 6 kN/foot

140
8 Technical Reference 8.8 Drawings

8.8.5 Lifting instruction

Alfa Laval ref. 575889 rev. 0

G0591341
Weight to lift 34 kg

NOTE
Never lift the separator with the separator
bowl inside.

Lifting the separator

1. Remove cap nut on hinged bolt
2. Remove separator bowl

NOTE
Never lift the separator in any other way.

WARNING
Crush hazard

Use correct lifting tools and follow lifting

instructions.
Do not work under a hanging load.

141
8.8 Drawings 8 Technical Reference

8.8.6 Electric motor

Alfa Laval ref. 551586 rev. 3

5 h9

30 210
16

11

34 92
A 85
61,5
M5 30,5
14j6 9

101
62,5
110 j6
160

141
13
0

3,5

G0606241
C
O

45
B
A Knockout opening for cable glands on both sides, 2xØ23 mm
B Sheet-steel fan hood
C 4 holes Ø10 mm

Manufacturer ABB Motors) Type of mounting Degree of protection

Manufacture drawing CAT. BA/marine motor GB98-05 IEC 34-7 IEC 34-5

Standards IEC 34-series, 72, 79 and 85.

Size IEC 71B IM 3001
Type M2AA 71B
Weight 6 kg IM 3011 IP 55
Poles 4
Insulation class F IM 3031
Bearings D-end 6203-2Z/C3
N-end 6202-2Z/C3
Method of cooling IC 41 (IEC 34-6)
Totally enclosed 3-phase motor for marine service 3)

Motor bearings are permanently lubricated.

1)
lst /l=starting current / rated current at direct on-
line starting (DOL).
2)
Thermistors tripping temperature if applicable.

142
8 Technical Reference 8.8 Drawings

3)
The motors can be designed to fulfill requirements
of following Classification Societies: 
(Essential Service if required)
Lloyds Register of shipping (LR)
Det Norske Veritas (DnV)
Germanischer Lloyd (GL)
Bureau Veritas (BV)
American Bureau of shipping (ABS)
Registro Italiano Navale (RINA)
Nippon Kaiji Kyokai (NK)
Korean register of shipping (KR)
Polski Rejester statkow (PRS)
China Classification Society (CCS)
Indian Register of Shipping (IRS)
Maritime Register of Shipping (RMS)

Required classification society must always be

specified when ordering. Factory test certificate to
be enclosed at the delivery. Rated output (kW) valid
for temp-rise max. 90 qC.

NOTE
For complete information about motor
variants, please contact your Alfa Laval
representative.

143
8.8 Drawings 8 Technical Reference

8.8.7 Machine plates and safety

labels
Alfa Laval ref. 547595 rev. 2

4 3

6
1

G0602831
A Space for label indicating representative

1. Machine plate
Separator
Manufacturing serial No / Year
Product No
Frame
Bowl
S0061411

Max. speed (bowl)

Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max. density of feed
Max. density of sediment
Process temperature min./max.

144
8 Technical Reference 8.8 Drawings

3. Safety label
! WA R N I N G
Text on label:
XXXXXXXXXXXXXXXXX

WARNING XXXX XXXX XXXX

XXXXXXXXXXXX XXX
XXXXXXX XXXXX XX
XXXXX XXXXXXX
XXX XXX X XXX XX XXXX
XXXX XX X X XXXXX XXX
X XXX XXXX XXX XX XX X
XX X XXXXX XX X XXXX
XXX XXX X XXXXXX
XXXXXXXXX. X XXX X XXX. XXX XXX XXX X XXXXX

S00690N1
XXX X XXXX .
XXXXX XXX XXXX XXX

Read the instruction manuals before installation, XXXXX XXXX X XXXX XXX XXXXX X XXXXX XX X
XX. XXX XX XXX XXX XX X.
XXXXXXX/XX,X XX

operation and maintenance. Consider inspection

intervals.
Failure to strictly follow instructions can lead to
fatal injury.
If excessive vibration occur, stop separator and
keep bowl filled with liquid during rundown.
Out of balance vibration will become worse if bowl
is not full during rundown.
Separator must stop rotating before any
dismantling work is started.

4. Name plate

S0063211
6. Power supply frequency

S0063111

7. Stop, follow lifting instruction

This transport label is not permanently fixed to the
separator.
S0069111

145
8.9 Storage and installation 8 Technical Reference

8.9 Storage and

installation

8.9.1 Storage and transport of

goods

Storage
Specification
Upon arrival to the store, check all components
and keep them:
1. Well stored and protected from mechanical
damage and theft.
2. Dry and protected from rain and humidity.
3. Organized in the store in such a way that the
goods will be easily accessible when
installation is about to take place.

A separator can be delivered with different types

of protection:
x Fixed on a pallet.
The separator must be stored in a storage
room well protected from mechanical damage
and also dry and protected from rain and
humidity.

G0402021

Fixed on a pallet

146
8 Technical Reference 8.9 Storage and installation

x In a wooden box which is not water tight.

The separator must be stored dry and
protected from rain and humidity.

G0402031
In a wooden box which is not water tight

x In a special water-resistant box for outdoor

storage.
The separator and its parts have been treated
with an anti-corrosion agent. Once the box
has been opened, store dry and protected
from rain and humidity.
The packaging for outdoor storage is only to
special order.

G0402041
In a special water-resistant box for outdoor storage

147
8.9 Storage and installation 8 Technical Reference

Transport
Specification
x During transport of the separator, the frame
hood and bowl must always be removed
from the machine.
x When lifting a separator it must always be
hung securely. See chapter ‘‘5.8 Lifting
instructions” on page 76.

WARNING

Crush hazards

Use correct lifting tools and follow lifting

instructions.

x During erection, all inlets and outlets to

separators and accessories must be covered
to be protected from dirt and dust.

8.9.2 Planning and installation

Introduction
The requirements for one or more separators can
be established by consulting the following
documents.
x Basic size drawing
x Connection list
G0020611

x Interface description
x Interconnection drawing Check the drawings when planning the installation

x Foundation drawing
x Lifting drawing
These are included in this chapter ‘‘8 Technical
Reference” on page 111.

148
8 Technical Reference 8.9 Storage and installation

Important measurements
Important measurements are the minimum lifting
height for lifting tackle, shortest distance between
driving motor and wall, free passage for
dismantling and assembly, maintenance and
operation.
Plan your installation with sufficient room for the

G0020721
controls and operation so that instruments are
easily visible. Valves and controls must be within
convenient reach. Pay attention to space Suitable space must be obtained for the maintenance
requirements for maintenance work, work work
benches, dismantled machine parts or for a
service trolley.

Space for separator

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained.

Specification
x See ‘‘8.8.4 Foundation drawing” on page 140
for the service space required with the
separator installed.

Recommendation
x The spanner for the large lock ring should
have sufficient space to make a complete turn
without hitting any of the ancillary equipment
surrounding the separator.

Space for oil changing

Specification
x The plug for gearbox oil draining must not be
blocked by floor plate arrangement, etc.
Recommendation
x It should be possible to place a portable
collecting tray under the gearbox drain plug
for changing oil.
G0602631

Place the separator in such way that makes the oil

change easy

149
8.9 Storage and installation 8 Technical Reference

8.9.3 Foundations
Specification
x The separator should be installed at floor
level, see ‘‘8.8.4 Foundation drawing” on page
140.
x The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
x The foundation should be provided with a
cofferdam.

Fit the separator frame on the foundation as

follows:
1. Place the separator frame without cushions in
position.
2. Check that the bolts do not press against the
edges of the holes, otherwise the elasticity of
the mounting of the separator frame will be
impeded.
3. Check that the separator frame is horizontal
and that all feet rest on the foundation.
4. Fit height adjusting washers required.

G0605311
5. Lift the separator frame, fit the vibration
dampers, lower and check that the bolts do Foundation foot
not press against the edges of the holes.
6. Tighten nut with 16 Nm. Hold firmly and
secure with the lock nut. Repeat for the other
frame feet.

150
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comments (positive or negative) regarding this manual, please note them down and send them to
us. You can do this by copying this page and sending it by fax, or you could mail it, or hand it over
to your local Alfa Laval representative.
Alfa Laval Tumba AB, Separator Manuals, dept. PPDM, SE-147 80 Tumba, Sweden. 
Fax: +46 8 530 310 40.

Your name: Company:

Address: City:

Country:

Product: MAB 102B-14 Book No.: 575884-02 Rev. 2

Date:

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151
152
Order Form
If you wish to order extra copies of this manual, please copy this page and give it to your local
Alfa Laval representative, who will advise you of current prices.
Your local Alfa Laval representative will also be able to help you with information regarding any
other manuals.

Your name: Company:

Address: City:

Country:

Product: MAB 102B-14 Book No.: 575884-02 Rev. 2

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153
154
Index

B D
Bearings Daily checks 47
Assembly of bowl spindle bearings 88 Disc stack pressure 93
Ball bearing housing damage 63 Drawings
Maintenance directions 73 Basic size drawing 116
Bowl Foundation drawing 140
Assembly 92 MAB 103B, exploded view 137
Dismantling 79 Machine plates and safety labels 144
Lock ring damage 56 Pump 138
Bowl cleaning
Procedure 37 E
Sediment paper 39
Bowl discs Electric motor 142
Cleaning 69 Emergency stop 36
Disc stack pressure 93 Erosion
Bowl spindle Check points 54
Assembly 88 Maintenace logs 46
Dismantling 83 Excessive vibration during normal running 106
Broken water seal 110 Excessive vibration during starting sequence 106

C F
Centrifugal separation 18 Foundation 150
Clarifier Frame feet
Definition 27 Vibration dampers exchange 102
Clarifier disc Friction coupling
Dismantling 81 Function 25
Cleaning
Bowl cleaning 37 G
Bowl discs 69
External cleaning 66 Gear
Fuel oil separators 67 Wear of gear teeth 64
Lube oil separators 67 Gravity disc
Time intervals 37 Dismantling 81
Connection list 118 Selection 30
Corrosion
Check points 52 H
Maintenance logs 46
Horizontal driving device
Oiling of parts 68
Assembly 90
Shutdowns 75
Dismantling 86
Coupling
Exchange of friction elements 86
Friction pads 62 I
General maintenance 74 Installation
Cover interlocking switch (option) 26 Checkpoints 30
Cracks Planning of installation 148
Check points 55 Interface
Maintenance logs 46 Definition 27

155
Interface description 119, 123 Definition 27
Outgoing water contaminated by oil 110
L Start procedure 34
Unsatisfactory separation result 110
Lifting instruction 76, 141 Purifier bowl
Liquid flows through bowl casing drain 109 Characteristic parts 22
Lock ring Exploded view 40
Wear and damage 56 Gravity disc 22
Lubricants 124
Lubrication R
Oil change procedure 70
Oil filling procedure 101 Revolution counter
Function 26
M Rotor
Assembly 92
Main parts 21 Dismantling 79
Maintenance Running-up procedure 32
Maintenance intervals 44
Maintenance procedure 45 S
Service kits 46
Major service 49 Safety Instructions 9
Metal surfaces Separated sludge
Corrosion 52 Cleaning the bowl 37
Cracks 55 Separation
Erosion 54 Optimum separation 23
Gear teeth wear 64 Purification 22
Motor Temperature 19
Coupling disc 61 Viscosity 19
Motor cleaning 66 Separator does not start. 104
Motor current during start 33 Separator exploded view 24
Service kits 46
O Shear pin coupling 97
Smell 107
Oil Speed too low 108
Before first start 30 Start 32
Oil change intervals 44 Checkpoints 31
Oil change procedure 70 Purification start procedure 34
Sight glass 26 Starting power too high 105
Oil discharge through water outlet 110 Starting power too low 105
Outgoing water contaminated by oil 110 Starting time 113
Start-up time too long 104
P Stopping procedure 35
Stopping time too long 108
Power transmission Storage 146
Description 25
Pump
Axial play 97
T
Bushings 96 Throughput
Dismantling 96 Definition 27
Function 26
Impeller shaft 96
Lipring seals 96
Shear pin coupling 96
Wearing seals 96
Pumps
Checkpoints 96
Purification
Broken water seal 110

156
Trouble tracing 104

U
Unsatisfactory separation result 110

V
Vertical driving device
Assembly 88
Dismantling 83
Vibration
Critical speed 32
Spindle wobble 59
Vibration checking 72

W
Warning signs 14
Water in oil sump 109
Worm gear
Function 25
Worm wheel
Assembly 90

157
158