ALG Illustrated Parts Manual Models 600S 600SJ 660SJ PRIOR TO SN 0300068000 PIN 3120720 September 14, 2018 - Rev AP ANSI3120720 REVISION LOG NOTES: ADE SYSTEM ‘Most 6005, 6005) and 660S) machines from SN 0300061927 incorporate the ADE System, but no clean SN break exist. The following machine serial numbers prior to SN 0300061927 also utilize the ADE System: 0300058993, 0300058998, 0300059222, 0300059223, 0300059275, 0300059281, (0300059315, 0300059319, 0300059352, 0300059358, 0300059631, 0300059769, 0300060253, (0300060254, 0300060286, 0300060642, 0300060645, 0300061120, 0300061257, 0300061402, (0300061440, 0300061491, 0300061833, 0300061840, 0300061875 and 0300061878. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform console box. MANUAL REVISION LOG: February, 1996 - A - Original Issue Of Manual January, 1998 - B - Revised (Manual edited to 0010512 Revision 43) December, 1998 - C - Revised (Manual edited to 0010512 Revision 53) June 25, 1999 - D - Revised (Manual edited to 0010512 Revision 59) July 14, 1999 - E- Updated Pages (4-3 & 4-4) October 18, 1999 - F - Updated Pages (2-13, 8-2 & 8-6) February 18, 2000 - G - Revised (Manual edited to 0010512 Revision 66) April 25, 2001 - H - Revised (Manual edited to 0010512 Revision 76) (Manual edited to 0010574 Revision 3 ADE System) February 20, 2002 - | - Revised (Manual edited to 0010574 Revision 9) May 24, 2002 - J - Revised (Manual edited to 0010574 Revision 18) November 30, 2002 - K - Added "Prior to SN 0300068000" to Front Cover. Refer to Parts Manual 3121178 for Machines Built SN 0300068000 to Present. 6008/6008 J/660SJREVISION LOG January 17, 2003 - L - Revised Manual May 1, 2003 - M - Revised Manual December 9, 2003 - N - Revised Manual January 20, 2005 - 0 - Revised Manual May 27, 2005 -P - Revised Manual November 10, 2005 - Q - Revised Manual May 18, 2006 - R - Revised Manual August 9, 2006 - S - Revised Manual January 12, 2007 - T- Revised Manual ‘May 15, 2007 - U - Revised Manual September 18, 2007 - V- Revised Manual June 15, 2008- W- Revised Manual December 1, 2008 - X - Revised Manual April 15, 2009-Y - Revised Manual October 15, 2009 - Z - Revised Manual May 24, 2010 - AA - Revised Manual March 15, 2011 - AB - Revised Manual June 10, 2011 - AC- Revised Manual September 14, 2011 - AD - Revised Manual January 6, 2012 - AE - Revised Manual April 20, 2012 - AF - Revised Manual July 27, 2012 - AG - Revised Manual November 8, 2012 - AH - Revised Manual March 15, 2013 - Al- Revised Manual June 14, 2013 - AJ- Revised Manual September 30, 2013 - AK - Revised Manual February 28, 2014 - AL - Revised Manual October 30, 2015 - AM - Revised Manual (Revision 4) March 14, 2017 - AN - Revised Manual January 31, 2018 - AO - Revised Manual September 14, 2018 - AP - Revised Manual 6008/6008 /6608J 31207203120720 GENERAL INFORMATION 1) MACHINE IDENTIFICATION Machines are identified by model andin some cases a combination of models, serial number (SN) or regional standard (Le ANSI, CE.CSA). Components may also be identified by SN or manufacturer. common components that may be identified by these characteristics are engines and hydraulic components. 2) PARTS MANUAL ORGANIZATION Product information in this manual is organized under section titles. Frame, Cylinder Hydraulic and Electrical are afeve ‘examples. Each section is organize by figure and page number. The information within the Figureis then organized by item hhumber, par number, description and corresponding ilustration (9), 3)TABLE OF CONTENTS ‘Atable of contents I found toward the beginning of the manval. Figure number, description and page number are provided for quick reference tothe page containing the related information 44) RECOMMENDED SPARE PARTS ‘The Recommended Spare Pats, located near the end of the manual referance most frequently used maintenance parts. 5) PART NUMBER INDEX ‘Arnumericl index listing al part numbers and the corresponding page number(s| appears atthe back of the manual. 6008/6008 J/660SJGENERAL INFORMATION 16) NON-SERVICED PARTS In some instances, itis necessary to display non-serviced parts, assemblies or installations. In the case of assemblies and installations there will bea Ref in the Qty column. In case of parts that are not available for service within assemblies or ‘components, there wll bea NSS (Not Sold Separately) or NLA (No Longer Available) sted in the Qty. column of the 7) PARTS LIST ITEM NUMBERS ‘Numbers shown in the item column correspond to numbers used in the associated illustration (9). Item numbers which are ‘missing from the sequence inthe parts list are not used on that page '8) INDENTED PARTS DESCRIPTION [An indented part description is included inthe item under which itis indented. ‘9) ABB REVIATION AND SYMBOLS pf seeiananabansiits Alternating Current ADE, nnn nes ~r = Advanced Design Electronics ANS! [American National Standards Institute ARS ce canons AS Required ASST COIL assembly AUX, - -Auxliany AWG anon ‘American WireGauge am. eae Bill of Material ce. ~.-European Conformity COW. irannaeree Counter Clockwise Monn Centimeter Wovrsran nomi Clockwise CSA nn ‘Canadian Standards Association CMe Cylinder Da. oe Diameter Direct Current Emergency Stop Engine a Feet aoa ali Hydraulic eon Herta STITT inside Diameter cshapaeaiianad mma sanapaN “Intemational Organization for Standards aC. pase oneedoint Industry Council KGa a — Kilogram u Luter ib INT Pounds 10) ILLUSTRATION REFERANCE LETTERS Liquid Crystal Display Light Emitting Diodes 2 Left Hand Load Sensing System -Motric/Meter -uliimeter CT miliamps No Longer Available Nationa Pipe Threads vnuNOt Sold Separately ~~ Outside Diameter ene OPRINg Boss WO fing Face Seal ae Ounces a Page . -PartNumber a renee Quarts a Quantity ‘Reference Revision Level sv Right Hand Society of Automotive Engineers Serial Number sseuSpecifications ae Turntable -Univetsal Ground Module Seen ~ Volts aera nies WETS) oo Number When necessary, illustrations may contain eferance letters that are intended to track information (i. hoses, harnesses) from one point to another or to track visual enlargement of components to show details that may be located in another area.on the illustration, ‘Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information. 6008/6008 /6608J 3120720TABLE OF CONTENTS SECTION 1 - FRAME. FIGURE 1-1, 2WD FRONT AXLE AND STEERING INSTALLATIONS, FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS. FIGURE 1-3, 4WS REAR STEERING INSTALLATIONS. FIGURE 1-4, TIRE AND WHEEL DRIVE INSTALLATIONS FIGURE 1-5. DRIVE HUB ASSEMBLY (Prior to SN 0300064395)... FIGURE 1-6. DRIVE HUB ASSEMBLY (SN 090004985 through 800068000). FIGURE 1-7, DRIVE BRAKE ASSEMBLY oo os FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH FIGURE + DRIVE VALVES AND SHIELDS INSTALLATION (FRANE WOUNTED) FIGURE 1-10, TOW PACKAGE INSTALLATION (OPTIONAL)... ‘SECTION 2 - TURNTABLE. FIGURE 2-1. CONTROL VALVES INSTALLATIONS. FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY. FIGURE 2-3, ACCESSORY VALVE ASSEMBLY... FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS, FIGURE 2-5. SWING HUB ASSEMBLY. FIGURE 2-6. SWING BRAKE ASSEMBLY. FIGURE 2-7. SWING MOTOR ASSEMBLIES. FIGURE 2-8. CONTINENTAL ENGINE INSTALLATION. FIGURE 2-9. GENERATOR INSTALLATION - CONTINENTAL ENGINE (OPTIONAL) FIGURE 2-10, DEUTZ ENGINE INSTALLATION (Prior to SN 0300030041) FIGURE 2-11. DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (SN 0300030041 through 0300068000) FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). FIGURE 2-13. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MAGHINES (ANSI AND CSA SPECS) FIGURE 2-14. FORD ENGINE INSTALLATIONS - LRG423 (Prior to SN 0300037116) FIGURE 2-15. FORD ENGINE INSTALLATIONS - LRG425 WITH CARBURETOR (SN 0300037117 through 0300068000) FIGURE 2-16. FORD ENGINE INSTALLATIONS - LRG425 WITH EFI (SN 0300048907 through 0300088000) FIGURE 2-17. DUAL FUEL INSTALLATIONS (FORD MACHINE WITH CARBURETOR) (OPTIONAL). FIGURE 2-18. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048907 through 0300088000). FIGURE 2-19. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) FIGURE 2-20. ISUZU ENGINE INSTALLATION - 481 (SN 0300057378 through 0300068000). FIGURE 2-21. PISTON PUMP ASSEMBLY FIGURE 2-22. GEAR PUMP ASSEMBLY. FIGURE 2-23. TANK INSTALLATIONS. FIGURE 2-24. ROTARY COUPLING INSTALLATION. FIGURE 2-25, GROUND CONTROL BOX ASSEMBLY (Prior to SN 0300061926)... FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (SN 0300061827 throu ish see068000) FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED). FIGURE 2-28. ENGINE TRAY JACK INSTALLATION (OPTIONAL). FIGURE 2-29. HOODS AND LIFTING PLATE INSTALLATIONS - WITHOUT NOISE REDUCTION (Prior to SN 0300027943), FIGURE 2-30. HOODS AND LIFTING PLATE INSTALLATIONS - WITH NOISE REDUCTION (SN 0300027943 through (0300068000) SECTION 3 -BOOM FIGURE 3-1. BOOM INSTALLATIONS - 6008. FIGURE 3-2, BOOM INSTALLATIONS - 600SJ & 660SJ FIGURE 3-3. MAIN BOOM ASSEMBLIES FIGURE 3-4, ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) FIGURE 3-5. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM). FIGURE 3-6. POWER TRACK INSTALLATIONS - PLASTIC TRACK (Prior to SN 0300060842). FIGURE 3-7, POWER TRACK INSTALLATIONS - STEEL TRACK (SN 0300060842 through 0300068000}, SECTION 4 - PLATFORM FIGURE 4-1, PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY), FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY). FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (Priar to SN 0300061927). FIGURE 4-4, PLATFORM CONSOLE ASSEMBLY (ADE SYSTEM) (SN 0300051927 through 0300068000) FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (ORIGINAL EQUIPMENT) (Prior to SN 0300039654) FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SERVICE REPLACEMENT) (SN 0300039654 through (0300061926) 3120720 6008/6008 J/660SJ 128 130 134 138 140 144 148 152 156 160 162 166 wm 172 176 182 186 490 192 198 499 200 204 208 214 224TABLE OF CONTENTS FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (ADE SYSTEM) (ORIGINAL EQUIPMENT) (SN 0300061927 through 0300088000). 228 FIGURE 4-8, CONTROLLER ASSEMBLY (LIFT ANO SWING) (SERVICE REPLACEMENT) (SN 0300061927 through 10300068000} 228 FIGURE 4-9. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) (SN 0300061927 through 10300068000) 230 FIGURE 4-10. CONTROLLER ASSEMBLY (ORIVE AND STEER) (ORIGINAL EQUIPMENT) (Prior to SN 0300039664)... 234 FIGURE 4-11, CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT) (SN 0300039656 through 0300081926) wan. 1.238 FIGURE 4-12, CONTROLLER ASSEMBLY (ORIVE AND STEER) (ADE SYSTEM) (ORIGINAL EQUIPMENT) (SN 0300061827 through 0300088000). 240 FIGURE 4-13. CONTROLLER ASSEMBLY (ORIVE AND STEER) (SERVICE REPLACEMENT) (SN 0300061927 through (0300068000) 242 FIGURE 4-14, CONTROLLER ASSEMBLY (ORIVE AND STEER) (SERVICE REPLACEMENT) (SN 0300061927 through (0300068000) 244 FIGURE 4-15. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL} 206 FIGURE 4-16. SKYWELDER INSTALLATION (60H2). 250 FIGURE 4-17. WELDER ASSEMBLY 252 SECTION 5 - CYLINDER. .ssn:sminininninninininnininininnininininnnnninninnnninnininnnnnnnnnnnnnenn SS FIGURE §-1, AXLE LOCKOUT CYLINDER ASSEMBLY. 256 FIGURE 6-2. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 6008 (ORIGINAL EQUIPMENT). 258 FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) -600S (SERVICE REPLACEMENT), 260, FIGURE 6-4, LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) -600S (SERVICE REPLACEMENT). 262 FIGURE 6-5. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) -600SJ & 660SJ (ORIGINAL EQUIPMENT) 264 FIGURE 5-6. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) -600SJ & 660SJ (SERVICE REPLACEMENT) 268 FIGURE 5-7, LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) -600SJ & 660SJ (SERVICE REPLACEMENT), 270 FIGURE 5-8. LIFT CYLINDER ASSEMBLY - (800M) 272 FIGURE 5-9, LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 66084. ar FIGURE 5-10, MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT),...-s...ssnnsn-nssnsnossnnnnnnannonennnnnne 276 FIGURE 5-11. MASTER CYLINDER ASSEMBLY - 600S (SERVICE REPLACEMENT) «sn -sssnnsnunsnunsnunsnsnsnsnnnansr280 FIGURE 5-12. MASTER CYLINDER ASSEMBLY - 6008,/560SJ (SERVICE REPACEMENT) 282 FIGURE 5-13. STEER CYLINDER ASSEMBLY 284 FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY. 286 FIGURE 5-18. CYLINDER BELLOWS INSTALLATIONS (OPTIONAL) 288 SECTION 6 - HYDRAULIC. 291 FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS) 292 FIGURE 6-2, HYDRAULIC DIAGRAM - DRIVE AND STEER (4WD/2WS). sn 294 FIGURE 6-3, HYDRAULIC DIAGRAM - OSCILLATING AXLE visser 298 FIGURE 6-4, HYDRAULIC DIAGRAM - STANDARD. tunnnnannanisnnnnninnnnninnnnnninnnnsnee 800 FIGURE 6-5. HYDRAULIC DIAGRAM LIST. 304 SECTION 7 - ELECTRICAL ssnismnninnninnninnniniinnininininnnnninniinnininnninnnninnnnnnennnnnnnn SOS FIGURE 7-1, ELECTRICAL DIAGRAM LIST 308 FIGURE 7-2, HARNESS COMPONENTS INSTALLATION (Prior to SN 0300081927). 310 FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (ADE SYSTEM) (SN 0300067927 through 0200063909), 322 FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (ADE SYSTEM) (SN 0300064499 through 0300068000), 330 SECTION 8 - DECALS 339 FIGURE 8-1, DECALS INSTALLATION - STANDARD .onssosinnoninnnnninininininnnnnnnninnnnnennennsnnn 840 FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPEC. 344 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK, 349 FIGURE 9-1, MODELS 600S/600SJ/680SJ STANDARD PARTS 350 FIGURE 9-2, MODELS 600S/600SJ/680SJ VARIABLE PARTS. 352 SECTION 10 - SPECIAL OPTIONS. 353, FIGURE 10-1, SPECIAL OPTIONS 354 PART NUMBER INDEX. 359 8 6008/6008 J/6608J 3120720SECTION 1 - FRAME SECTION 1 - FRAME 3120720 6008/6008 J/660SJ 9SECTION 1 - FRAME FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS 22 ¢ 25 x Wiz 2a 7 15 ? 2 108 22 ‘e io ‘ 5 ie 7 3 19 107 2 a Le 108 2 4 233 p NE i be 206 229 ia 208 é 208 jor 114 ‘! 218 : 103 110 13, 28 201 ata? 13, 220 N72 wr aig a i ze ots 214 n7 uy 208 5 214 212 2a1 ave 215 * 216 234 233 any MO ay : Zor 212 ; 209 os 72, on 218 pat 296 2a 200 210 a 219 240 22a <5 a4 REVERSE VIEW 2 224 ~ ‘OF SPINDLE / “sensu. 202 5 203 ~ J 2 225 204 2038 230 208 € 239 203 @ 238 =. 207 rae 28 ba 217241 298 “+ 235 10 6008/6008 J/6608J 3120720SECTION 1 - FRAME FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS Tem | PARTNUMBER | GTY DESCRIPTION REV Ret [AXLE INSTALLATIONS - OSCILLATING | o2sae17 Ret | ANSI Machines (Prior to SN 0300041810) 8 0256398 Ret | ANSI Machines (SN 0300041610 through 0300068000) 5 256394 Rot | CSAMachines 5 1 4944777 1 | Axle Weldment 2 1683078 2 | Lockout Cynder Assembly (See CYLINDER SECTION for Breakdown) 3 3427393, 2 | Pin, Pivot 4 3427392 2 | Pin, Gylindor 5 aee1143 4 | Keeper, Pin 6 0641608, 4 | Bok tBin-tBNc x tin 7 Ret | Pin, Axle Pivot Options: 7 3402325 NLA | Pin, Ale Pivot ANSI Machines (Use pin 3422591) (Prior to SN 0300041810) 7 422691 1 Pin, Axle Pivot ANSI Machines (SN 0300044810 through 0300068000) 7 3422501 1 Pin, Axle Pivot CSA Machines 8 3841258 + | Keeper, Pin 9 0642012 4 | Bot Si8in-t1NC x 4-172 10 3596047 2 | Plate, Wear " 4070878 aR | Shim 116in 12 4070879 AR | Shim 18in 13 os4t612 4 | Bok iBin-tBNC x 1-1/2In 4 4711600 4 | latwasher3/8in Thin 15 4840871 1+ | Vave, cam 15 7012699, 1 Seal Kit- 4640871 Valve 6 7002840 + | Pin Removal Too! 16 ose1414 4 | Bob 14in20NC x 13/4n 7 4711400 4 | Flatwasher tn Thin 19 4740158 + | Thnustwasher 2 0961950 2 | Bushing 22 0700011 AR | Compound, Locking 23 100086 + | cam 24 oset814 2 | Bok ti2ntaNc x 13%4in 25 4751800 AR | Flatwasher 1/in Regular Ref | AXLE INSTALLATIONS - FIXED o2sae4s Rot | Axle installations - Fixed ANSI Machines (Prior to SN 5 0300041810) 256621 Rot | Axle Installations - Fixed ANSI Machines (SN 0300041810 4 through 0300068000) 0256621 Ret | Axle installations - Fixed CSA Machines 4 101 4804777 1 | Axle Weldment 102 3599677 2 | Plate, Stop 103 3539878 2 | Plate, Stop 104 4070944 AR ‘Shim (.08) 105 4070945 AR | Shim (25) 108 Rot | Hardware Options: 106 641820 2 Hardware Bolt 1/2in-t3NC x 2-12in (Prior to SN 0300038047) 108 3931840 2 Hardware Screw 1/2in-13NC x 21/2 (SN 0300038047 through 0300068000) 107 Ret | Pin, Pivot Options 3120720 6008/6008 J/660SJ 1"SECTION 1 - FRAME 12 ITEM | PARTNUMBER | QTY DESCRIPTION REV. 107 3422825, NLA Pin, Pivot ANSI Machines (Use pin 3422591) (Prior to SN 0300041810) 107 3422591 1 Pin, Pivot ANSI Machines (SN 0300041810 through 0300068000) 107 3422591 1 Pin, Pivot CSA Machines 108 3841258 1 Keeper, Pin 109 o6az012, 1 Bolt 5/Bin-1 1NC x 1-1/2in 110 3538047 2 Plate, Wear 14 4070878 AR | Shim 4/16in 412 4070879 AR | Shim 4/8in 113 0641608 4 Bolt 3/8in~16NC x tin 114 4711600 4 Flatwasher 3/8in Thin 115 4740158 1 Thrustwasher 116 0100019 AR | Compound, Locking 417 0961950 2 Bushing Ref | STEERING INSTALLATIONS orsaase Ref | Steering Installations (Prior to SN 0300034646) Te 0287732 Ref | Steering Installations (SN 0300034646 through 0300068000) 2-A 201 Ref | Spindle - Right Side Options: 201 4130312 1 Spindle - Right Side (Prior to SN 0300034646) 201 4130353 1 Spindle - Right Side (SN 0300034646 through 0300068000) 202 Ref | Spindle - Left Side Options: 202 4130311 1 Spindle - Left Side (Prior to SN 0300034646) 202 4130354 1 Spindle - Left Side (SN 0300034646 through 0300068000) 203 2780188 2 Hub 203A 0830078 20 Stud, Wheel (10 Per Hub) 204 3841236 1 Tie-Rod 205 0561138 1 End, Tie-Rod (Right Side/RH Threads) 206 3323002 1 Nut, Jam 1-1/4in-12NF (RH Threads) 207 0561139 1 End, Tie-Rod (Left Side/LH Threads) 208 3300229, 1 Nut, Jam 1-4/4in-12NF (LH Threads) 209 1683208, 2 ‘Steor Cylinder Assembly (See CYLINDER SECTION for Breakdown) 210 3422351 2 Pin, Steer Cylinder an 3422352 2 Pin, Tie-Rod 212 3841143, 6 Shaft, Keeper 213 0641608 6 Bolt 3/8in~16NC x tin 21a 100011 AR | Compound, Locking 215 3422328 2 Pin, Steer Cylinder 216. oss2014 2 Bolt 5/Bin-1 1NC x 1-a/din (Grade 8) 27 3312002 4 Nut, Jam 5/8in-11NC. 218 2160002 2 Fitting, Grease (Prior to SN 0300034646) 29 4660812 2 Valve Relief (Prior to SN 0300034646) 220 3422335 2 kingpin 222 0681610, 4 Bolt 3/8in-16NC x 1-1/4in (Grade 8) 223 3324203, 2 Nut, Slotted 2in-4 1/2NF 224 3451012 2 Pin, Cotter S18in x 3in 225 oaao171 4 Cup, Bearing - Inner 226 0440170 4 Cone, Bearing - Inner 227 3960343, 2 ‘Seal, Groase 28 4740283 2 Flatwasher, Hardened 229 3323403, 2 Nut, Slotted 1-1/2in-6NF 6008/6008 J/6608J 3120720SECTION 1 - FRAME Tem | PARTNUMBER | _GTY DESCRIPTION REV 230 3451010 2 | Pin, Cotter Stim x 2-2 231 3780187 4 | oRing 22 1120308 2 | Cap. Hub 233 0961977 2 | Bearing 234 Ret | Thnustwasher Options 234 4740914 4 Thrustwasher (Prior to SN 0300034646) 234 4740469 2 Thrustwasher (Top) (SN 0300034646 through 0300068000) 234 4740256 2 Thrustwasher (Bottom) (SN 0300034646 through 0300068000) 235 o6e2012 2 | Bok Sitin-INC x 1-1/2in (Grade 8) 236 Ret | Thrustwasher Options 236 440091 4 Thrustwasher (rior to SN 0300035329) 236 arnt 4 Thrustwasher (SN 0300035329 through 0300068000) 237 0721003, 6 | Bok #10-24NCx 3/8in 228 4751000 6 | Lockwasher #10 239 0100063, AR | Loctite R608 240 Ret | Bushing, Bronze Options 240 ovst889 4 Bushing, Bronze (Prior to SN 0300034646) 240 0962036 4 Bushing, onze (SN 0300034646 through 0300068000) 241 4740067 2 | Trmustwasher L_ 242 3300007 20 | Lugnut (10 per wheel 3120720 6008/6008 J/660SJ 13SECTION 1 - FRAME FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS ON 2 25 wea 24 : 18 ge 8 108, 7 22 09 9 tis 2 6 5 19 @ wr 38 2 #1» 106 201 ae 226 168 214 228 io é 215 108 103 230 s 21 1 4 it7 223 213 227 101 a “ 205 i a { 209 217 309 208 6 219 r 209 » 220). 212 207 223, SM 226 210 > 229 208 SP ~228 4 216 203 225 Lee 222 223 oi 221 229 202 208 209 2 SS ob bar 208 vow 205 sue ASSeaLe : 208 208 218 220 202 3 ———= 213 24 (FH) 49 113 S aoe 217(LH) 43 114 2 215 (RH 11110 222 14 6008/6008 J/6608J 3120720SECTION 1 - FRAME FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref AXLE INSTALLATIONS - OSCILLATING | o2saa1 Ref | ANSI Machines (Prior to SN 0300038047) 6 o2srrar Ref | ANSI Machines (SN 0300038047 through 0300041809) 5 0257749 Ref | ANSI Machines (SN 0300041810 through 0300061703) 5 0256396 Ref | CSA Machines (Prior to SN 0300038047) 1 0257749 Ref | CSA Machines (SN 0300038047 through 0300061703) 5 0271003, Ref | ANSIICSA Machines (SN 0300061704 through 0300068000) B 1 Ref | Axle Weldment Options: 4844690 1 ‘Axle Weldment (Prior to SN 0300038047) 1 4845588 1 ‘Axle Weldment (SN 0300038047 through 0300061703) 1 4846288 1 ‘Axle Weldment (SN 0300061704 through 0300068000) 2 1683078 2 Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) 3 3422333, 2 Pin, Pivot 4 Ref | Pin, Cylinder Options: 4 3422332 2 Pin, Cylinder (Prior to SN 0300061704) 4 3422904 2 Pin, Cylinder (SN 0300061704 through 0300068000) 5 3841143, 4 Keeper, Pin 6 0641608 4 Bolt 3/8in-16NC x tin 7 Ref | Pin, Axle Pivot Options: 7 3022825 NLA Pin, Axle Pivot ANSI Machines (Use pin 3422581) (Prior to SN 0300041810) 7 3422591 1 Pin, Axle Pivot ANSI Machines (SN 0300041810 through 9300068000) 7 3422591 1 Pin, Axle Pivot CSA Machines 8 3841258 1 Keeper, Pin 9 os42012, 1 Bolt §/Bin-1 NC x 1-1/2in 10 3538047 2 Plate, Wear (Prior to SN 0300061704) 1" 4070878 AR | Shim 1/16in 2 4070879 AR | Shim 1/8in 13 0641608 4 Bolt 3/8in-16NC x tin 4 4711600 4 Flatwasher 3/8in Thin 16 4640871 1 Valve, Cam 16 7012693, 1 Seal Kit- 4640871 Valve 15 7002840, 1 Pin Removal Tool 16 0641414 4 Bolt 1/4in-20NC x 1-3/4in 7 4711400 4 Flatwasher 1/4in Thin 19 4740158 1 Thnustwasher 2 0961950 2 Bushing 22 0100011 AR | Compound, Locking 23 100086 1 cam 24 0641814 2 Bolt 1/2in-13NC x 1-3/4in 25 Ret | Flatwasher 1/2in Options: 25 4751800 AR Flatwasher 1/2in (Regular) (Prior to SN 0300061704) 25 4711800 AR Flatwasher 1/2in (Thin) (SN 0300061704 through 0300068000) Ref | AXLE INSTALLATIONS - FIXED 024846 Ref | ANSI Machines (Prior to SN 0300038047) 2 0257748 Ref | ANSI Machines (SN 0300038047 through 0300041809) 3 0257750 Ref | ANSI Machines (SN 0300041810 through 0300061703) 3 0258620 Ref | CSA Machines (Prior to SN 0300038047) 2 3120720 6008/6008 J/660SJ 16SECTION 1 - FRAME 16 Tem [| PARTNUMBER | GTY DESCRIPTION REV 0267750 Ret | CSA Machines (SN 0300038047 through 0300061703) 3 | 271004 Rof | ANSUCSA Machines (SN 0200061704 through 0300068000) A 101 Ret | Axle Weldment Options 104 494777 1 Axlo Weldment (Prior to SN 0300061704) 101 4906288 1 ‘Axle Weldment (SN 0300064704 through 0300068000) 102 3539877 2 | Pate, Stop 103 3599878 2 | Plate, Stop 104 4070946 AR | Shim (08) 105 4070945 AR | Shim (25) 106 Ret | Hardware Options: 108 0641820 2 Hardware Bolt 1/2in-13NC x 2-1/2in (Prior to SN 0300038047) 106 3931840 2 Hardware Serew 1/2in-13NC x 272m (SN 0300038047 through 0300068000) 107 Ret | Pin, Pivot Optons 107 3422325 NLA | Pin, Pivot ANS! Machines (Use pn 342250") (Porto SN 0300041810) 107 422501 1 Pin, Pvot ANSI Machines (SN 0300041810 through 0300068000) 107 3422591 1 Pin, Pot CSA Machines 108 3841258, + | Kooper, Pin 109 0642012 1 | Bok S/8in-t1NC x 1-12in 110 3598047 2 | Plate, Wear (Prior to SN 0300061704) 1 4070878 AR | Shim 1/6in 12 4070879 AR | Shim tin 199 0641608, 4 | Bork fbin-t6NC x tn 14 4711600 4 | Flatwasher3/in Thin 115 4740158 + | Thnustwasher 16 0100019 AR | Compound, Locking “7 961950 2 | Bushing Ret | STEERING INSTALLATIONS ozsaa4z Rot | Steering installations (Prior to SN 0300038047) 5D 0257731 Ret | Steering installations (SN 0300038047 through 0300061703) 3 270868 Rot | Steoring installations (SN 0300061704 through 0300068000) A 201 Ret | Spindle - Right Side Options: 201 4130308 1 Spindle - Right Side (Prior to SN 0300061704) 201 4130381 1 Spindle - Right Side (SN 0300061704 through 0300068000) 202 Ret | Spindle - Left Side Options: 202 4130309 1 Spindle - Left Side (Prior to SN 0300061704) 202 4130382 1 Spindle - Let Side (SN 0300064704 through 0300068000) 203 1683208 2 | Steer Cyinder Assembly (See CYLINDER SECTION for Breakdown) 204 Ret | _ Kingpin Options: 208 3427330 4 Kingpin (Prior to SN 0300047411) 204 3422759, 4 kingpin (SN 0300047441 through 0300068000) 205 681610 8 | Bok 3/Bint6NC x 1-1/4n (Grade 8) 206 Ret | Pin, Stear Cylinder Options: 206 sa2za27 2 Pin, Steer Cylinder (Prior to SN 0300061704) 208 3422902 2 Pin, Steer Cylinder (SN 0300061704 through 0300068000) 207 aee1163 5 | Shat, Keoper 208 0641608, 4 | Bott atain-t6NC x tin 209 0100011 AR | Compound, Locking 210 3422326 2 | Pin, Steer Cynder 6008/6008 /6608J 3120720SECTION 1 - FRAME TEM | PARTNUMBER | _aTY DESCRIPTION REV 21 0641612 2 Bok SBin-1ENG x 1-172! | 212 3311605 2 Locknut 3/Bin-16NC (Prior to SN 0300061704) 213 Ref | Tie-Rod Options 23 ge41234 1 Tie-Rod (Prior to SN 0300061704) 23 3941510 1 Tie-Rod (SN 0300061704 through 0300068000) 24 3923002 1 Nut, Jam 1-1/4in-12NF (RH Threads) (Prior to SN 0300061704) 215 0561138 1 End, Te-Rod (Right Side/RH Threads) (Prior to SN 0300061704) 216 0561139 1 End, Te-Rod (Left Side/LH Threads) (Prior to SN 0300061704) 27 3300229 1 Nut Jam 1-1/4in-12NF (LH Threads) (Prior to SN 0300061704) 218 0682014 2 Bolt 5/8in-11NC x 1-3/4in (Grade 8) (Prior to SN 0300061704) 219 0682016 2 Bok 5/Bin-11NC x 2in (Grade 8) (Prior to SN 0300061704) 220 3312002 4 Nut, Jam Si8in-1INC (Prior to SN 0300061704) 221 Ret | Thnustwasher Options 221 4740391 2 Thiustwasher (Prior to SN 0300038047) 221 4740863, 2 Thrustwasher (SN 0300038047 through 0300068000) 22 a7aoint 5 | Thustwasher 223 3780187 8 | ORing (Prior to SN 0300038047) 224 4640812 4 Valve Relief (Prior to SN 0300038047) 225 2160002 4 Fiting, Grease (Prior to SN 0300038047) 26 0961977 2 Bearing 227 Ref | Pin Options: 221 aazzaza 2 Pin (Prior to SN 0300061704) 227 2422903 2 Pin (SN 0300061704 through 0300068000) 228 0100053 AR | Loctite R608 (Prior to SN 0300061704) 229 Ref | Bushing Options 229 0961850 4 Bushing (Prior to SN 0300038047) 229 0962131 4 Bushing (SN 0300038047 through 0300068000) 230 Ret | Thnustwasher Options: 230 4740449 2 Thiustwasher (Prior to SN 0300038047) [230 4740256__| 2 _| __Thrustwasher (SN 0300038047 through 0300068000) 3120720 600S/600SJ/660SJ 17SECTION 1 - FRAME FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS © 2 50 a oy : g 5 aS 2 5 os 18 8 20. 4 259 7 os 2 10 2 $ 2 3 7 6 2 4 1" 24 7 = 22 it 27 ean view fs 5 oe rn 3 pmueaSiewmer (7 28 28 13 2 Z T 17 (WEFT SIDE) 14 (RIGHT SIDE) 16 (LEFT SIDE) » 15 (RIGHT SIDE 19+ = Ls 12 18 6008/6008 /6608J 3120720SECTION 1 - FRAME FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref /4WS REAR STEERING INSTALLATIONS OPTIONS: 1 o2saa4s, Ref | 4WS Installation -2WD Machines (Prior to SN 0300038047) 1 o2s7r44 Ref | 4WS Installation -2WD Machines (SN 0300038047 through 2 0300068000) o2saa43, Ref | 4WS Installation - 4WD Machines (Prior to SN 0300038047) 1 0257743, Ref | 4WS Installation - 4WD Machines (SN 0300038047 through 1 0300061703) 0271005 Ref | 4WS Installation - 4WD Machines (SN 0300061704 through 1 0300068000) Ref | STEERING INSTALLATIONS o2sa942, Ref | Steering Installations (Prior to SN 0300038047) 50 028731 Ref | Steering Installations (SN 0300038047 through 0300061703) | 3 270868 Ref | Steering installations (SN 0300061704 through 0300068000) A Ref | Spindle - Right Side Options: 1 4130308 1 Spindle - Right Side (Prior to SN 0300061704) 4130381 1 Spindle - Right Side (SN 0300061704 through 0300068000) 2 Ref | Spindle - Left Side Options: 2 4130309 1 Spindle - Left Side (Prior to SN 0300061704) 2 4130382 1 Spindle - Left Side (SN 0300061704 through 0300068000) 3 1683208, 2 Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) 4 Ref | Kingpin Options: 4 3422330 4 Kingpin (Prior to SN 0300047411) 4 3422753 4 Kingpin (SN 0300047411 through 0300068000) 5 0681610 8 Bolt 3/8in-16NC x 1-1/4in (Grade 8) 6 Ref | Pin, Steer Cylinder Options: 6 3422927 2 Pin, Steer Cylinder (Prior to SN 0300061704) 6 3422902 2 Pin, Steer Cylinder (SN 0300061704 through 0300068000) 7 3841143, 6 Shaft, Keeper 8 0641608 4 Bolt 3/8in-16NC x tin 8 100011 AR | Compound, Locking 10 3422326 2 Pin, Steer Cylinder " 0641612, 2 Bolt 3/8in-16NC x 1-1/2in 12 3311605, 2 Locknut 3/8in-16NC (Prior to SN 0300061704) 13 Ref | Tie-Rod Options: 13 3841234 1 Tie-Rod (Prior to SN 0300061704) 3 3841510 1 Tie-Rod (SN 0300061704 through 0300068000) 14 3323002 1 Nut, Jam 1-1/4in-12NF (RH Threads) (Prior to SN 0300061704) 16 0561138 1 End, Tie-Rod (Right Side/RH Threads) (Prior to SN 19300061704) 16 0561139 1 End, Tie-Rod (Leff Side/LH Threads) (Prior to SN 0300061704) 7 3300229 1 Nut, Jam 1-1/4in-12NF (LH Threads) (Prior to SN 0300061704) 18 0682014 2 Bolt 5/8in-11NC x 1-3/din (Grade 8) (Prior to SN 0300061704) 19 0682016 2 Bolt 5/8in-1 1NC x 2in (Grade 8) (Prior to SN 0300061704) 20 3312002 4 Nut, Jam S/8in-1 1NC (Prior to SN 0300061704) 2 Ref | Thrustwasher Options: 2 4740391 2 Thrustwasher (Prior to SN 0300038047) 2 4740463 2 Thrustwasher (SN 0300038047 through 0300068000) 2 4740111 6 ‘Thrustwasher 3 3780187 8 ‘O-Ring (Prior to SN 0300038047) 24 4640812 4 Valve Relief (Prior to SN 0300038047) 3120720 6008/6008 J/660SJ 19SECTION 1 - FRAME ITEM | PARTNUMBER | aTY DESCRIPTION REV 25 2160002 4 Fiting, Grease (Prior to SN 0300038047) | 26 0961977 2 Bearing 2 Ref | Pin Options: 27 3422828 2 Pin (Prior to SN 0300061704) 2 3422903 2 Pin (SN 0300061704 through 0300068000) 28 0100083 AR | Loctite RC609 (Prior to SN 0300061704) 2a Ref | Bushing Options: 29 0961850 4 Bushing (Prior to SN 0300038047) 29 0962131 4 Bushing (SN 0300038047 through 0300068000) 30 Ref | Thrustwasher Options: 30 740449 2 Thrustwasher (Prior to SN 0300038047) L20 4740256__| 2 __|__Thwustwasher (SN 0300038047 through 0300068000) 20 6008/6008 /6608J 3120720SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS. 2 1" 102 6008/6008 /6608J 101 104 103 106 107 105 10 3120720SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref | WHEEL DRIVE INSTALLATIONS OPTIONS: 1 0254975 Ref | Whee! Drive Installations 2WD, 2WS/4WS (Prior to SN 5 0300056536) 270121 Ref | Wheel Drive Installations 2WD, 2WS/AWS (SN 0300056536 3 through 0300068000) 0254976 Ref | Whee! Drive Installations 4WD, 2WS/4WS (Prior to SN 7 10300056536) 0270120 Ret | Whee! Drive Installations 4WD, 2WS/4WS (SN 0300056536 3 through 0300068000) Ref | Drive Hub Assembly Options: Ret 2WD, 2WS/4WS Options: 1 2780114 2 Drive Hub Assembly 2WD, 2WS/AWS (See DRIVE HUB. ASSEMBLY for Breakdown) (Prior to SN 0300064395) 2780261 2 Drive Hub Assembly 2WD, 2WS/4WS (See DRIVE HUB. ASSEMBLY for Breakdown) (SN 0300064395 through 0300068000) 1 Ret 4WD, 2WS/4WS Options: 2780138 4 Drive Hub Assembly 4WD, 2WS/AWS (See DRIVE HUB, ASSEMBLY for Breakdown) (Prior to SN 0300064395) 2780261 4 Drive Hub Assembly 4WD, 2WS/AWS (See DRIVE HUB, ‘ASSEMBLY for Breakdown) (SN 0300064395 through 0300068000) 2 Ref | Drive Brake Assembly Options: (See DRIVE BRAKE ASSEMBLY {or Breakdown) 2 0920084 NLA Drive Brake Assembly (Use p/n 0920110) (Prior to SN 0300033476) 2 0920110 AR Drive Brake Assembly (SN 0300033476 through 0300056535) 2 0920117 NLA Drive Brake Assembly (Use pin 0920118) (SN 0300056536 through 0300068000) 2 7000731 2 Gasket (Located between Hub/Brake/Motor - Not Shown) 3 3160204 AR | Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY - REXROTH for Breakdown) Ref | Note: Adjustment required when replacing complete motor - See Service Manual for adjustment. 4 0682016 AR | Bolt S/8in-11NC x 2in (Grade 8) 5 Ref | Flatwasher 5/8in Options: 5 4712000 AR Flatwasher 5/8in (Thin) (Prior to SN 0300037066) 5 4892000 AR Flatwasher 6/8in (Hardened) (SN 0300037066 through 0300068000) 6 Ret | Stud Options: 6 4300092 AR Stud 1/2in-13NC x 5-1/2in 6 4300097 AR Stud 1/2in-13NC x 5-1/8in 8 3311801 AR Nut 1/2in - 13 NC 8 0100011 AR | Compound, Locking 10 3300007 20 Nut, Wheel " 4891800 AR | Flatwasher 1/2in Hardened Ref | TIRE AND WHEEL INSTALLATIONS OPTIONS: 0255299 Ret | Tire and Whee! installations Pneumatic -Denman Tires (Prior | 1 to SN 0300033658) 0257875 Ref | Tire and Whoo! Installations Pneumatic - Galaxy Tires (SN 1 0300033658 through 0300064779) o271618 Ref | Tire and Wheel Installations Pnoumatic - OTR Tires (SN 1 (0300064780 through 0300068000) 0272297 Ref | Tire and Whee! Installations Pneumatic with Sealant - OTR 1 3120720 6008/6008 /660SJ 23SECTION 1 - FRAME 28 TEM | PARTNUMBER | _GTY DESCRIPTION REV Tires (GN 0300068874 through 0300068000) i o2ssa02 Rot | Tire and Whee! Installations Foam-Filled -Denman Tires (Prior 1 to'SN 0300038703) 0257874 Ref Tire and Wheel Installations Foam-Filled - Galaxy Tires (SN 1 0300033703 through 0300064770) oarte19 Ret | Tire and Whee! Installations Foar-Filled -OTR Tires (SN 1 0300084780 through 0300068000) Ret | Note: Recommend using Galaxy Tires in place of Denman. Rot | Tie and Whee! Assombly Options: (See tems 101-107 for Breakdown), Ret | Prowmatic (Prior to SN 0300033658) 255298 2 Denman Tire (Let Side) 410 0255297 2 Denman Tie (Right Sie) 1 Rot | Pnowmnatic (SN 0300033658 through 0300064779) o2s78ss 2 Galaxy Tie (Lef Side) 1A o2s7ass 2 Galaxy Tire (Right Side) 1A Ret | Pneumatic (SN 0300064780 through 0300068000) verter 2 OTR Tire (Let Side) A ozrt61s 2 OTR Tire (Right Side) A Ref | Preumati (SN 0300066874 through 0300068000) 272317 2 Witn Sealant - OTR Ti (Let Side) A 0272318 2 With Sealant - OTR Tie (Right Side) A Ret | Foam-iled (Prior to SN 0300033703) 0265301 2 Denman Tire (Let Side) 28 0255300 2 Denman Tie (Right Sie) 38 Ref Foam-Filled (SN 0300033703 through 0300064779) o2s7es7 2 Galaxy Tie (Left Side) 1A 0257866 2 Galaxy Tire (Right Side) 1A Rot | Foam-Flled (SN 0300064780 through 0300068000) ozrte16 2 OTR Tire (Let Side) A 27617 2 OTR Tro (Right Side) A Ref | Note: Assemblies may require balastfoam fing to manufacturers specifications prior to installing on a machine, Refer to Operation and Safety or Service and Maintenance Manuals, Purchase individual tire andior rim only if able to foam fil tire and wheel assembly, otherwise, Purchase complete assembly. 101 Rot Tito 15x 19:5 (1 Per Assembly) 101 4520142 NLA Denman Tie (Use in 4520200 & 1703504) 404 4520258 AR Galaxy Tire (pin was 4520200) (Prior to SN 0300064780) 104 4520258 AR OTR Tire (SN 0300064780 through 0300068000) 102 4860140 AR Rim, Wheel (1 Per Assembly) 103 4540113 AR Valve, Air (1 Per Assembly) 106 Ret Decal Options: 104 170164 AR Decal 70psi (Denman Tires) 104 1702701 AR Decal 95psi (Galaxy/OTR Tires) 105 1705364 AR Decal - Tie Sealant (With Sealant Oni) 108 1300019, AR Chemical, Tie Sealant (Green) (With Sealant Only) 407 1120552 AR Cap, Valo Stem (Green) (With Sealant Oni) 0256196, Rot | WHEEL COVER INSTALLATION (OPTIONAL) (NOT SHOWN) 2 201 1670776, 4 | Cover, Wheel 202 0641550 20. | Bolin -18NC x 6tidin 203 0100011 AR | Compound, Locking | 600S/600SJ/660SJ 3120720SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (Prior to SN 0300064395) 63 T. La aT 65 f] 171 Fe 66 4 C 21 — 62 481 fal 67 7 ort 3 1s “oO Ds a @ ) 16 19 19 ~—O 20 181 161 12 181 - ey au — 13 35 31 32 Ww 38 os ‘at §—23 5 Al i 81 ao bw * ¢ n 34 421 101 G33 hi: 10) 38 "1 32 U 181 » * 191 161 181) . 200 201A wt 201B 28 6008/6008 J/6608J 3120720SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (Prior to SN 0300064395) TEM | PARTNUMBER | QTY DESCRIPTION REV. 2780114 Ref | DRIVE HUB ASSEMBLY (2WO) (43:1 RATIO) a | 2780136 Ref | DRIVE HUB ASSEMBLY (4WD) (53.58:1 RATIO) A 10 Ref | Hub Spindle Assemblies 10 Ref | Spindle Options: 10 7001937 1 Spindle 2780114 Hub 10 7007644 1 Spindle 2780136 Hub " See Note Nss Seal (Note: Use Item 200 or 201A) 12 7000272, 1 Cup, Bearing 18 7000273 1 Cone, Bearing 4 7000274 1 Cup, Bearing 15 7000275 1 Cone, Bearing 16 7000276 1 Hub a See Note Nss Spacer (Note: Use Item 200 or 201A) 18 See Note Nss Ring, Retaining (Note: Use Item 200 or 201A) 19 7001928 2 Plug, Pipe 20 7000265 10 Stud, Wheel 2 7001917 1 Intemal Gear Ref | Cartier Assembly Options: 7001918 Ref Cartier Assembly 2780114 Hub 7007694 Ret Cartier Assembly 2780136 Hub 3 7001900, 1 Carrier 32 See Note Ns ‘Thrustwasher (Note: Use Item 2018) 33 7001902 a4 Roller, Needle 34 See Note Ns Spacer (Note: Use tem 2018) 35 7001904 3 Shaf, Pinion 36 See Note Nss Gear, Cluster (Note: Use Item 2018) 37 7001908 3 Rollpin 38 See Note NSS ‘Thrustwasher (Note: Use Item 2018) a 7000279 1 Ring, Gear 51 See Note NSS | O-Ring (Note: Use Item 200 or 2014) 7000218 Ref | Cover Assembly 6 7000280, 1 Cover 62 See Note Nss Cap, Cover (Note: Use Item 201A) 63 7000220 4 Bolt 1/4in-20NC x 3iin 64 See Note Nss Cap, Disconnect (Note: Use Item 201A) 65 See Note NSS Rod, Disconnect (Note: Use Item 201A) 86 See Note Nss (O-Ring (Note: Use Item 201A) 67 See Note NSS (O-Ring (Note: Use Item 207A) 68 7000243, 1 Plug nm 7000282 2 Washer 81 7000283, 1 ‘Spring 9 7000284 1 Ring, Retaining 101 7000285 1 Ring, Retaining Ref | Shaft, Input Options: ut 7000222 1 Shaft, Input 2780114 Hub 11 7007649 1 Shaft, Input 2780136 Hub 121 Ref | Thrust Spacer Options: 121 7000286 1 Thrust Spacer 2780114 Hub 121 7000293, 1 Thrust Spacer 2780136 Hub 131 Ref | Gear, Input Options: 3120720 6008/6008 /660SJ 27SECTION 1 - FRAME 28 Tem [| PARTNUMBER | _GTY DESCRIPTION REV 131 7000221 1 Gear, nput 2780714 Hub 1 131 7001940 1 Gear, Input 2780136 Hub 141 Ret | Thnust Spacer Options 141 | NotRequires 0 Thrust Spacer 2780114 Hub 141 7000295 1 Thrust Spacer 2780136 Hub 4154 7000287 4 | Thmustwasher 161 7000286 2 | Bearing, Trust m roo0289 8 | Bok i8in-t6NC x 2-4/2n (Grade @) 181 000225 4 | Bok, Shoulder 191 7000290 + | Coupling 200 900202 1 | Seal Kit (Inludes tems 11, 17, 188 51) 201 Ret | Repair Kits Options 201A 2000138 1 Disconnect and Seal Kit (Ineudes tems 11,17, 18, 51,62 & 6487) 2018 roo1927 1 Cluster Gear kit (eludes tems 32, 34, 36, 37 838) 600S/600SJ/660SJ 3120720SECTION 1 - FRAME FIGURE 1-6, DRIVE HUB ASSEMBLY (SN 0300064395 through 0300068000) 8 9 7 10 1" 2 13 7 f “4 1 14 18 15 5 i > 19 24 2, 22 25 8 25 i, 100 6 101, ar 30 23 (8 30 6008/6008 /6608J 3120720SECTION 1 - FRAME FIGURE 1-6, DRIVE HUB ASSEMBLY (SN 0300064395 through 0300068000) TEM | PARTNUMBER | TY DESCRIPTION REV 2780261 Ref [DRIVE HUB ASSEMBLY a | 1 7014700 + | Coupling - 13 Teetn 2 7014701 + | Shaft, nput- 13 Teeth 3 7014731 1 | Spindle 5 7014703 + | Seal, oi 6 7014704 1 | Cone, Bearing 7 7014705 1 | Cup, Bearing 8 7014737 40 Bol, Whee! 9 7014734 + | Hub 10 7014707 + | Cup, Bearing " 7014708 1 | Cone, Bearing 2 7001711 + | Thustwasher 13 7014709 1 Ring, Retaining Kit (Kit Includes Qty 6 Retaining Rings) 14 7018711 2 | Ring, Retaining 15 rora712 2 | Thustwasher 16 ro14710 + | spring 7 7014732 + | Gear, Ring 18 7014736 + | Secondary Carrier Assembly 19 7014735 1 | Primary Carrier Assembly 20 7014733 + | Gear, Sun 18 Teeth 2 7014722 + | Thustwasher 2 rora7t7 1 | Plunger, Disengage 23 rovarte 1+ | O-Ring 24 ro1a719 + | Cover, Hub 25 7014721 12 | Batt 26 7014720 12. | Flawasher 2 7014725 + | Plug, Magnetic 2 7014728 1 | Plug, Pioe 29 7014723 + | Cover, Disengage 20 7014724 2 | Batt 4100 7014730 4 | Seal Kit (includes Items 5 & 13) [101 7014729 + | Bearing and Seal Kit (Includes Items 5,6, 7, 10, 11 & 13) 3120720 6008/6008 /660SJ 3SECTION 1 - FRAME 32 R 2 16 15 1“ 13 23. 22 FIGURE 1-7. DRIVE BRAKE ASSEMBLY (0920084 & 0920110 BRAKES 6008/6008 /6608J 22 23 24 10 " 20 "7 2 19 18 100, 0920117 & 0920119, BRAKES. 2008 2008 201K 2018 201c 202A 2028 3120720SECTION 1 - FRAME FIGURE 1-7. DRIVE BRAKE ASSEMBLY TEM | PARTNUMBER | TY DESCRIPTION REV Ref DRIVE BRAKE ASSEMBLY OPTIONS: | 020084 Ref | Drive Brake Assembly (Original Equipment) (Prior to SN A 0300033476) 0920110 Ref | Drive Brake Assembly (Service Replacement) (Prior to SN 8 0300033476) 0920110 Ref Drive Brake Assembly (Original Equipment) (SN 0300033476 |B. through 0300056535) ronnie 1 Shaft 2 Ref | Guide, Spring Options: 2 roti? 1 Guide, Spring 0920084 Brake (Prior to SN 0300033476) 2 7018608 1 Guide, Spring 0920110 Brake (SN 0300033476 through 0300056535) 3 Ref | Spring Options: 3 7007979 6 Spring 0920084 Brake (Inner) (Prior to SN 0300033476) 3 7007980 6 Spring 0820084 Brake (Outer) (Prior to SN 0300033476) 3 7007870 6 Spring 0920110 Brake (Red) (SN 0300033476 through 10300056535) 3 7018602 3 Spring 0920110 Brake (Blue) (SN 0300033476 through 0300056535) 4 Ref | Housing Options: 4 7011713 1 Housing 0920084 Brake (Prior to SN 0300033476) 4 7018605 1 Housing 0920110 Brake (SN 0300033476 through 0300056535) 5 Ref | Retum Plate and Separator Assembly Options: 5 Soe Note Nss Return, Plate - 0820084 Brake (Note: Use Item 201A or 2018) (Prior to SN 0300033476) 5 rors 2 ‘Separator Assembly - 0920084 Brake (Prior to SN 10300033476) 5 ror 4 Pin 5 7007983 2 Separator 5 See Note NSS | Relum Plate and Separator - 0920110 Brake (Note: Use ltem 201A or 2016) (SN 0300033476 through 0300056535) 6 Soe Note NSS Rolor (Note: Use item 201A or 2018) 7 See Note NSS Stator (Note: Use tem 201A or 2018) 8 See Note NSS Seal, Case (Note: Use lem 200A, 2008, 201 or 2018) 9 Ret | Bolt, Washer Head Options: 8 7007985 4 Bolt, Washer Head 0920084 Brake (Prior to SN 0300033476) 9 7018607 4 Bolt, Washer Head 0820110 Brake (SN 0300033476 through 0300056535) 10 7007986 1 Cover " Ret | Hardware Options: " 7000796 1 Screw, Bleeder (Prior to SN 0300033806) " 7018609 1 Plug, Pipe (SN 0300033906 through 0300056536) 12 7007987 2 Pin, Dowel 13 See Note NSS | Seal, Ol (Note: Use Item 200A or 2008) 14 7o11716 1 Ring, Retaining 18 See Note NSS | Bearing (Note: Use lem 2008) 18 7007977 1 Ring, Retaining 7 Soe Note NSS | Ring, Back-up (Note: Use Item 2008) 18 Soe Note NSS | Ring, Back-up (Note: Use ltom 2008) 19 See Note NSS | O-Ring (Note: Use Item 200A) 20 See Note NSS_| O-Ring (Note: Use Item 2008) 3120720 6008/6008 J/660SJ 33SECTION 1 - FRAME 34 Tem [| PARTNUMBER | _GTY DESCRIPTION REV 21 Ret | Piston Options 1 21 7007928 1 Piston 0920084 Brake (Prior to SN 0300039476) a 7018603 1 Piston 0920110 Brake (SN 0300033476 through 0300056535) 22 7007933, 2 | Gasket 23 See Note | -NSS_| O-Ring (Note: Use tem 200A, 2008, 201A or 2078) 24 7007926 + | Plug, Pipe 100 Ret [DRIVE BRAKE ASSEMBLY (SN 0300056536 through 0300068000) 100 0920117 Rot | Drive Brake Assembly (Original Equipment) 8 100 0920119 Ret | Drive Brake Assembly (Service Replacement) 100 7000731 2 | Gasket (Located Between Hub, Motor and Brake - Not Shown) Rot | Note: Other then Gasket, tem 2028 Repair Kitis the only item available. Ret [KIT OPTIONS 200 Ret | Seal Kit Options 2008 2900766 + | Seal Kit=0920084 & 0820110 Brake (cludes lems 8, 13,17 18, 19, 20, 22 & 23) (Prior to SN 0300056536) 2008 2900768 + | Seat Kit-092004 & 0820110 Brake (Includes ems 8,13, 15, 22 & 23) (Prior to SN 0300056536) 2000 7018612 + | Seal kit=0920117 & 0820119 Brake (SN 0300056536 through 0300068000) 201 Ret | Lining Kit Options 201A 2900767 + | Lining Kit- 0920084 Brake (mctudes Items 5, 6,7, 8,22 & 23) (Prior to SN 0300033476) 2018 7018608 1 | Lining Kit- 0920110 Brake (Includes tems 5, 6,7, 8,22 &23) (SN 0300033476 through 0300056535) 2ore ror8612 + | Lining Kit- 0920117 & 0820119 Brake (SN 0300056536 through 0300068000) 202 Ret | Repair Kits 202A See Note | NSS_| Repair Kit- 0920084 & 0920110 Brake (Note: Not Available for Purchase) (Prior to SN 0300056536) 2028 7018612 1 Repair Kit- 0920117 & 0920119 Brake (SN 0300056536 through 0300068000) 6008/6008 /6608J 3120720SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH 7 ) 5 6 8 3 9 10 P * 1 W hi “ 12 13 23 5 a 1s 4 21 20 19 48 16 17 24 100 36 6008/6008 J/6608J 3120720SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH TEM | PARTNUMBER | _GTY DESCRIPTION REV 3160204 Ref [DRIVE MOTOR ASSEMBLY A 1 7012701 + | Shaft-13 Teeth 2 See Note NSS | Seal, Shaft (Note: Use tem 100) 3 7012702 2 | Bearing, Cradle 4 See Note NSS | Housing (Note: Not Available - Purchase Complete Drive Motor Assembly) 5 7012703 + | Rog, Piston 6 7012704 + | Piston, stroking 7 See Note NSS | O-Ring Note: Use tom 100) 8 7012705 + | Nut, Adapter 9 7012708 + | Beating, Roller 10 7012707 4 | Bolt, Metric Socket Head M12 x 5 " ro12708 + | Block, Por 2 7012709 + | shim 13 7012710 1 | Pin, Dowel M6 x 18 4 See Note NSS | O-Ring Note: Use ltem 100) 18 rorarit 1 | Nut, CapMt0x 1 6 rotari2 1 | Screw, Adusting 7 See Note NSS | O-Ring (Note: Use ltem 100) 18 7012719 + | Nut, Jam att0x 1 19 7012716 + | Rotary Group Assembly 20 See Note NSS | Plug (Note: Not Available - Purchase Locally) 2 7024038 + | Plate, Swash 22 rora714 1 | Bearing, Roller 2 ro12715 + | veRing 24 7012700 + | Conc! Plate Assembly L100 2000788 + _| Seal Kt (cludes tems 2,7, 14, 17nd O-Rings under item 24) _| 3120720 600S/600SJ/660SJ a7SECTION 1 - FRAME FIGURE 1-9. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) 108 102 103 401 104 302 103 105 7 \ 168 16 15 14 168 12a “5 13 16 2 13 8g 38 6008/6008 /6608J 3120720FIGURE 1-9. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) SECTION 1 - FRAME TEM | PARTNUMBER | _aTY DESCRIPTION REV Ref [DRIVE VALVES INSTALLATION OPTIONS: | 0254975 Ref Drive Valves installation 2WD (Prior to SN 0300056536) 5 oa70121 Ref Drive Valves Installation 2WD (SN 0300056536 through 3 0300068000) 0254978 Ref Drive Valves installation 4WD (Prior to SN 0300056536) 7 0270120 Ref Drive Valves Installation AWD (SN 0300056836 through 3 300068000) 12 4640923, 1 awe, Flow Divider 120 rotra4e 1 Cartidge, Flow Divider 128 7012980 1 Seal Kit- 7017442 Cartridge 128 7012993 1 Plug, Orfee 13 0541522 AR | Bolt /t6in-t8NC x 25/8in 4 3311505 AR | LocknutS/16in-18NC 18 4751500 AR | Flatwasher5/16in Regular 16 Rel | Flow Divider Valve Assembly Options: 16 Not Requires ° Flow Divider Vat Assembly 21D 16 4640997 2 Flow Divider Vatve Assembly 41VD 168 7021657 2 Canridge (1 Per Valve) 168 7012980 2 Seal Kit- 7021657 Cartridge (1 Per Valve) 16a To12994 1 Plug, Onfee 7 0641520 AR | Bolt S/16in-18NC x 24/210 18 4060808 35f | Shiela, Flex Trim (Not Shown) (SN 0300067816 through ‘108m | 0300068000) Ret FRAME SHIELDS INSTALLATION OPTIONS: 0254856 Ref | Frame Shields installation 2WS - 0254857 Ref Frame Shields installation 4WS : 401 4080870 1 Shiels, Frame - Front 102 0541608 AR | Bot, a8in -16NC x tin 103 4751600 AR | Flatwasher, 3(8in Regular 104 0100011 AR | Compound, Locking 105 Ref | Shiels, Frame - Rear 105 | NotRequites ° Shield, Frame -Rear 20S L405 4060674 |__| __Shield, Frame -Rear 4wS. 3120720 6008/6008 J/660SJ 39SECTION 1 - FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION (OPTIONAL) 18 4 4 61 BOTH SIDES TYPICAL 40 5 bisnonmy Far Sie 9) it Shown) 6008/6008 /6608J 12 21 n 3120720SECTION 1 - FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION (OPTIONAL) TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref | TOW PAGKAGE INSTALLATION -2WS OPTIONS: 1 0255363, Ref | Tow Package Installation - 2WS Standard Machines 6 0259424 Ref | Tow Package Installation -2WS CSA Machines 1 1 4845281 2 Tow Bar Waldment 2 4845283 2 Bracket, Tow Bar Storage (Front) 3 0641608 a Bolt 3/8in-16NC x tin 4 4711600 8 Flatwasher 3/8in Thin 5 4845282 1 Bracket, Tow Bar Storage (Rear Left Side) 6 4845286 1 Bracket, Tow Bar Storage (Rear Right Side) 7 3421453, 4 ‘Snap-Pin 8 4712600 1 Flatwasher ‘in Thin 8 3422552 2 Pin, Tow Bar 10 4713400 2 Flatwasher 1-1/2in Thin 1" 3422553 1 Pin, Tow Bar 12 4713000 2 Flatwasher 1-1/4in Thin 13 3420592 2 Hairpin 4 4640261 1 Valve, Tow 16 0641505, 2 Bolt §/16in-18NC x 5/8in 16 4711500 2 Flatwasher 5/16in Thin 18 Ref | Decal Options: 18 1702968, 1 Decal Standard Machines 18 1704273, 1 Decal CSA Machines 19 Ref | Nameplate Options: 19 3250872 1 Nameplate Standard Machines 19 1704272 1 Nameplate CSA Machines 20 Ret | Rivet Options 20 3820001 4 Rivet Standard Machines. 20 Not Required 4 Rivet CSA Machines 2 4566971 2 Spacer, Tube 2 0362519 4 Bar, Tow Clamp (SN 0300039820 through 0300068000) 23 3539662 1 Plate, Valve Mount (SN 0300039820 through 0300068000) Ref | TOW PACKAGE INSTALLATION - 4WS (OPTIONAL) o2se886 Ref | Tow Package Installation - 4WS Standard Machines 38 0259425, Ref | Tow Package Installation - 4WS CSA Machines 1A 51 4845281 2 Tow Bar Weldment 521056 | Not Requires o Not Required 57 3421453, 2 Snap-Pin 58 Not Required o Not Required 59 3422552 2 Pin, Tow Bar 60 4713400 2 Flatwasher 1-1/4in Thin 61 3422553 1 Pin, Tow Bar 62 4713000 2 Flatwasher 1-1/4in Thin 63 3420592 1 Hairpin 64 4640261 1 Valve, Tow 65 0641505 2 Bolt §/16in-18NC x 5/8in 66 4711500 2 Flatwasher 5/16in Thin 68 Not Required o Not Required 69 Ref | Nameplate Options: 69 3250872 1 Nameplate Standard Machines 69 1704272 1 Nameplate CSA Machines 3120720 6008/6008 /660SJ 4SECTION 1 - FRAME 2 Tem | PARTNUMBER | GTY DESCRIPTION REV 70 Ret | _ Rivet Options 1 70 34820001 4 Rivet Standard Machines 70 | NotRequired 4 Rivet CSA Machines nm Ret | Spacer, Tube Options n 4567172 2 ‘Spacer, Tube (Prior to SN 0300042668) nm 4566971 2 Spacer, Tube (SN 0300042668 through 0300068000) 72 Ret | Rod, Extension Options 72 861329 1 Rod, Extension Standard Machines 72 3861322 1 Rod, Extension CSA Machines 73 4761600 + | Lockwasher r16in 74 Ret | Decal Options 4 1703403 1 Decal Standard Machines 74 1708276 1 Decal CSA Machines 75 1703404 2 Decal, Match Arrow (Not Shown) 76 srosaea 1 | Decal (Not Shown) 7 Ret | Decal (Not Shown) Options 77 41703450 1 Decal Standard Machines 7 sroaare 1 Decal CSA Machines 73 3539662 + | Plate, Vave Mount 73 0362519 4 | Bar(Standard Machines) (SN 0300046458 through | 0300068000) 600S/600SJ/660SJ 3120720SECTION 2 - TURNTABLE SECTION 2 - TURNTABLE 3120720 6008/6008 /660SJ 43SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS 5 8 & a) wou ExT 3 7a a = c= z Tat te a | { ‘ ped ll 170, 3 # 4 104, 8 a, 36 05 102 at 2A TORQUE To SOINLBS. 103, 2B * \ 1 on 2 2 28 2 g é & 2 2 tt 2D 36 26 el 19 = 8 3 8 22 6 7, 36 ™~ a Sy, “ we sc 7 on B ec 44 6008/6008 /6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref | VALVES INSTALLATIONS | 0255315 Ref | Valves Installations 6008 (2WS) 10 0255446 Ref | Valves Installations 6008 (4WS) 9 o2ssaas, Ref | Valves installations 600SJ (2S) & 660SJ (2WS) 1" 0255447 Ref | Valves installations 600SJ (4WS) & 660SJ (4WS) 9 1 Ref | Main Control Vane Assembly Options (See MAIN CONTROL VALVE ASSEMBLY for Breakdown) 4640919 NLA ‘Main Control Valve Assembly (Use pin 4641096) (Prior to SN 9300081265) 1 4641096 1 Main Control Valve Assembly (SN 0300041265 through 0300068000) 2 3600243, 1 ‘Auxiliary Pump Assembly 2a 7013755 1 Replacement Motor 2a 7013799, 1 Brush Kit- 7013755 2B 7013711 1 Coupling 2c 7013796 1 Replacement Pump 2c. See Note 1 Seal Kit (Note: Not Avalable - Purchase Individual Pieces) 2c. 7018700 1 Seal, Oil 2c. 7016701 1 O-Ring 2c 7016702 1 O-Ring 20 7022203, 4 Bolt (Pump to Bracket) 2 7016744 2 Bolt (Motor to Bracket) 3 4640908 1 Counterbalance Valve Assembly 3A 7011328 2 Cartridge, Counterbalance 3A 290070 2 Seal, Kit- 7011328 Cartridge 4 4640931 1 Manual Descent Valve Assembly (See items 101-105 for Breakdown) 6 2120146 1 Hydraulic Pressure Filter Assembly 6A 2120150 1 Element, Filter 6B 7016312 1 Indicator, Clogged 7 4840907 1 Valve Assembly (Brake) 7” 7012941 1 Cartridge without Coil 7A 7012907 1 Seal Kit- 7012941 Cartridge 7B To12944 1 Coll 8 4640908 1 Valve Assembly (Two Speed) 8A 7012974 1 Cartridge with Coil an 7012907 1 Seal Kit - 7012974 Cartridge 3B 7012944 1 coil ac. See Note Ns Cartridge, Check (Note: Use item 8) 8c. 7012972 1 Seal Kit 9 Ref | Valve Kit (Articulating Jib) Options: 9 Not Required 0 Valve Kit (Articulating Jib) 6008 9 4640921 1 Valve Kit (Articulating Jib) (600SJ & 660SJ) (See ACCESSORY VALVE ASSEMBLY for Breakdown) 10 Ref | Valve Kit (4WS) Options: 10 Not Required ° Valve Kit without (4WS) 10 4640922 1 Valve Kit with (4WS) 10 012774 1 Control Valve Assembly 10 7018912 2 Nut, Coil 10 ro12772 2 Coll 10 7024014 2 Pipe, Pole 3120720 6008/6008 J/660SJ 48SECTION 2 - TURNTABLE 46 TEM | PARTNUMBER | _GTY DESCRIPTION REV 10 7012773 1 Seal Ki 7072774 Control Valve i 10 ro17420 2 Valve, Cartidge 10 7012098 2 Seal Kit- 7017420 Cartidge " 0641619 2 Bolt /8in-16NC x 1-5/8 2 4711600 5 | Flatwasher 38in Thin 4 4891800 2 Flatwasher 1/2in Hardened 6 4711500 5 | Flatwasher !16in Thin 16 3311501 3 Nut 5/18in-1@NC 7 201s 1 Retum Filler Assembly 1A 2120149 1 Element, Filter 178 7016319 1 Indicator Switch, Clogged 18 2220893 1 Fitting, Adapter 19 0651408 4 Bott 1in-2BNF x Sin 20 4711400 11 | Flatwasher tin Thin a 0651408 3 Bot 1in-2BNF x 3i4in 2 0641416 2 Bot 4in-20NC x 2in 23 4891400 4 Flatwasher 14in Hardened 24 0641508 2 Bolt 5/16in-t8NC x tin 25 4891500 2 Flatwasher 5/6in Hardened 26 3311405 2 Locknut 14in-20NC 28 0641608 3 Batt /8in-16NC x tin 2 0140001 1 Horn 30 Ref | Hamess Assembly (Jib Cont) Options (Not Shown - See ELECTRICAL SECTION for Breakdown} 20 Not Required ° Hames Assembly (Jib Control) 600S 30 4921771 1 Hamess Assembly (Jib Control) (600SJ & 660) (Prior to SN 0300035129) 20 4921927 1 Hames Assembly (Jib Control) (6008J & 6605.) (SN 0300035128 through 0300068000) 4 Ref Harness Assembly (4WS Control) Options: (Not Shown - See ELECTRICAL SECTION for Breakdown) 31 Not Required ° Hames Assembly without (2WS) 34 4921772 1 Hamess Assembly with (4WS) (Prior to SN 0300035129) 34 4921928 1 Hamess Assembly with (4WS) (SN 0300035129 through 0300068000) a4 4060918 40 inl10m|_Flex-THim 36 4891600 4 Flatwasher 38in Hardened (Prior to SN 0300038806) 36 0100011 AR | Compound, Locking 4640931 Ret | MANUAL DESCENT VALVE ASSEMBLY 401 7012964 + | Knob 102 7012954 1 | Cartage, Needle Valve 102 7012953 1 ‘Seal Kit- 7012954 Vane 103 7012975 1 | Cartage, Check Valve 103 7012540 1 ‘Seal Kit- 7012975 Vane 404 7012976 + | Cartiage, Relief Vave 404 rot2071 1 ‘Seal Kit- 7012971 Vahe 405 7012977 1 | Cartage, Plot Valve 108 ro12018 +_|_ Seat kit=7012977 Vane 6008/6008 /6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY 23. ) 2 16 rae zat 17 =A: 22 20A Z 6 18 2 2 1a 13 1 34 ~é: 19 4 198 fe 2 =F 428 1A é. a : WV 51 . 108 q 6 5 8 2 JR 10 4a 30 ‘TORQUE TO 60 INILBS. 48 6008/6008 /6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref _|MAIN CONTROL VALVE ASSEMBLY 1 4640919 Ref | Main Control Valve Assembly (Prior to SN 0300041265) © 4841098 Ref | Main Control Valve Assembly (SN 0300041265 through A 9300068000) 1 7017410 1 Cartridge, without Coil 7012967 1 ‘Seal Kit- 7017410 Cartridge 1A 7012944 1 Coil 2 ro17at1 1 Cartridge, Pressure Sensing (Use with Valve pin 4640919) 2 7012518 1 Seal Kit 2 7017464 1 Cartridge, Pressure Sensing (Use with Valve pin 4641096) 2 7012518 1 Seal Kit 3 7017418 1 Cartridge (Main Relief) (Use with Valve pin 4640919) 3 7012998, 1 Seal Kit 3 7012912 1 Cartridge (Main Retief) (Use with Valve pin 4641096) 3 7012998, 1 Seal Kit 4 70001976 1 Control Valve Assembly (Platform Level) (was pin 7012770) 4 701273, 1 Seal Kit 4a 701272 2 Coil 5 7012914 1 Cartridge, Check Valve 5 7012918 1 Seal Kit- 7012814 Cartridge 6 7012914 1 Cartridge, Check Valve 6 7012918 1 Seal Kit- 7012814 Cartridge 7 7017428, 1 Cartridge, Relief Valve (Use with Valve pin 4640919) 7 7012998, 1 ‘Seal Kit - 7017428 Cartridge 7 ro12912 1 Cartridge, Relief Vaive (Use with Valve pin 4641096) 7 7012998, 1 Seal Kit - 7012912 Cartridge 8 rorra27 1 Cartridge, Relief Vaive (Use with Valve pin 4640919) 8 7010541 1 Seal Kit- 7017427 Cartridge 8 7012912 1 Cartridge, Relief Valve (Use with Valve pin 4641096) 8 7012998, 1 Seal Kit- 7012812 Cartridge 8 7012989 1 Cartridge, Flow Control 9 7012953 1 Seal Kit- 7012989 Cartridge 10 70001976 1 Control Valve Assembly (Platform Rotate) (was pin 7012770) 10 7012773, 1 Seal Kit 10 7018986 4 Capscrew #10 x 3-1/2 408 7012772 2 Coll " ‘70000579 1 | Control Valve Assembly (Upper Tela) (was pin 7012766) Ret | _ Note: Refer to Vendor PIN on Valve Nameplate before ‘ordering Parts. PIN 7012766 is RROOS67495 or R900567496. PIN 70000573 is R900930080, " Ref Seal Kit Options: 1" 7012769 1 Seal Kit 7012766 Valve " ‘70000583, 1 Seal Kit 70000579 Valve 1" 7018951 4 Capscrew 1/4 x 1-112, 118 Ret Coil Options: 110 7012772 1 Coil 7012766 Valve (was pin 7012768) MA "70000582 1 Coll 70000579 Valve 118 Ref Nat, Coil Options: MA 7018912, 1 ‘Nut, Coil 7012766 Valve MA ‘70000580, 1 ‘Nut, Coil 70000579 Valve 3120720 6008/6008 /660SJ 49SECTION 2 - TURNTABLE 60 TeM_[ PARTNUMBER |_aTY DESCRIPTION REV 12 7012775 1 | Gono Vaive Assembly (Flow Conta} i 12 7012773 1 Seal Kt 12 7018942 4 Capscrew #102 2A 7012772 2 Cai 12a 7018912 2 Nut 124 7024015 2 Pipe, Pole 13 7010542 + | Cartage, Shute 18 701054 1 Seal Kt- 7010542 Cartidge 4 7010542 1 | Cartage, Shute “4 ro10843 1 ‘Seal Kt- 7010542 Cortidge 15 7010542 + | cartridge, Shute 15 7010543 1 Seal Kt- 7010542 Cartidge 16 7010542 + | cartiage, Shuto 16 7010543 1 Seal Kt- 7010542 Cartidge 17 7010542 + | cartiage, Shute 17 7010543 1 Seal Kt- 7010542 Cartidge 18 7017420 + | Cartage, Reliet Valve (Use wth Valve pin 4640819) 18 7012998 1 Seal Kt- 7017420 Cartidge 18 7012912 + | Cartage, Reet Vale (Use wth Valve pin 4641096) 18 7012098 1 Seal Kt- 7012912 Cartidge 18 7012775 + | Control Valve Assembly (Upper Lin) 19 7012773 1 Seal Kit 19 018042 4 Capscrew #10%2 19a ro12r72 2 Coil 9A 7018912 2 Nut 9A 7024015 2 Pipe, Pole 20 7012775 + | Conte Vave Assembly (Swing) 20 7012773 1 Seal Kt 20 7018942 4 Capscrew #102 208 7012772 2 Coit 208 7018912 2 Nut 208 7024015 2 Pipe, Pole 2 ro17423 + | Catidge, Relief Valve (Use wth Valve pin 4640919) 2 7012998 1 Seal Kt- 7017423 Cartidge 21 7012012 1 | Cartage, Reiet Valve (Use wth Valve pin 4661006) 21 7012998 1 Seal Kt- 7012912 Cartidge 22 7012774 + | Conta Vatve Assembly (Steer) 2 por2773 1 Seal Kt 22 7018942 4 Capscrew #102 228 7012772 2 Coil 228 7018912 2 Nut 228 ro24014 2 Pipe, Pole 23 7017428 1 | Cartage, Reiet Valve (Use wth Valve pn 4640979) 23 7012098 1 Seal Kt- 7017428 Cartidge 23 7012912 1 | Cartage, Reet Vale (Use wth Valve pin 4681005) 2 7012998 1 Seal Kt- 7012912 Cartidge 24 7017428 + | Cartage, Reet Vale (Use wth Valve pin 4640919) 2 712998 1 Seal Kit - 7017428 Cartidge 24 7012912 + | Cartage, Reet Vale (Use with Valve pn 4641096) 24 7012098 1 Seal Kt- 7012912 Cartidge 30 480490 45. | Connector, Din wih Diode (Par of Valve Hamess) 600S/600SJ/660SJ 3120720SECTION 2 - TURNTABLE TEM | PARTNUMBER | _aTY DESCRIPTION REV 2901753 Ret ROTATE SANDWICH VALVE KIT a | 51 7021310 | __1__| Block, Valve i 4 3120720 6008/6008 /660SJ 51SECTION 2 - TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLY 2a 2c 28 6 NOTE: TORQUE ITEMS 6, 7,103 & 104 TO 60 IN/LBS. 104 102 4024 102¢ 1028 101 101 106 4105 403 82 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLY Tem [| PARTNUMBER | GTY DESCRIPTION REV Ret _ [ACCESSORY VALVE ASSEMBLIES | 540921 Ref | ARTICULATING JIB VALVE ASSEMBLY D 7012965 + | Cartridge, Flow Cont 1 7012953, 1 Seal Kit- 7012865 Cartridge 2 70001978 + | Directional Control Valve Assembly (was pin 7012770) 2 7012773, 1 Seal Kit 20 7018945 4 oing 28 ror8912 2 Nut 2c rowzrr2 2 oi 3 7017421 + | Cartridge, Retiot 3 7012988 1 Seal Kit 7017421 Cartridge 4 7017422 + | Cartridge, Reliot 4 7012998 1 Seal Kit 7017422 Cartridge 5 4450499 2 | Connector, DIN with Diode (Not Shown - Part of Valve Hamess) 6 rizr 4 | Capscrow, Socket Head 5/16in-18NC x 2-14 (Used to Mount Valve Assembly) 7 ro18942 4 | Capscrew, Socket Head #10-24NC x 2in 8 7012776 2 | OfRing (Used to Mount Main Valve) 4640922 Ret | 4WS VALVE ASSEMBLY 8 101 7017420 + | Cartridge, Reliot 101 7012998 1 Seal Kit 7017420 Cartridge 102 ro1z774 1 | Directional Control Valve Assembly 102 012773 1 Seal Kit 102A 7018945 4 O-Ring 1028 rov8912 2 Nut 1020 ror27r2 2 cai 103 7018946 4 | Capscrew, Socket Head #10-24NC x Sin (Used to Mount Main valve) 106 ro18942 4 | Capscrow, Socket Head #10-24NC x 2in 105 012948 4 | ORing (Used to Mount Main Valve) L106 7018947 1 | Plato, o-Ring 3120720 600S/600SJ/660SJ 53SECTION 2 - TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS 203 { 204 4 1 202 ‘ TURNTABLE REF. 301 84 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS TEM | PARTNUMBER | TY DESCRIPTION REV Ref _ [SWING DRIVE INSTALLATIONS 1 0255025 Ref | Swing Drive Installations (Prior to SN 0300064566) 38 0270329 Ref | Swing Drive Installations (SN 0300064566 through A 0300068000) 1 3537318 1 Plate, Swing Drve Mounting 2 0642018 40 | Bol SiBin-1INC x 2-1i4in 3 4892000 10 Flatwashor 8in Hardened 4 0100011 AR | Compound, Locking 5 2780205 1 Hub Assembly (See SWING HUB ASSEMBLY for Breakdown) 6 3992228 4 Bolt 1/2in-13NC x 1-12in 7 Rat_| Brake Assonby tons (Sen SWING BRAKE ASSENBLY or 7 0920083 NLA | Brake Assembly (Use pln 092010) (Prior to SN 0300033476) 7 0920109 1 Brake Assembly (SN 0300033476 through 0300064565) 7 0920119 1 Brake Assembly (SN 0300064566 through 0300068000) 8 3931860 2 Bolt Socket Head */2in-13NC x 3-3/4in (Prior to SN 10300064566) 9 Ref Motor Assembly Options (See SWING MOTOR ASSEMBLIES | for Breakdown): 9 3160200 1 White Roller Stator Motor (Prior to SN 0300064566) 8 3160273 NLA | White Roller Stator Motor (Use pn 10011 1016) (SN 0300064566 through 0300068000) 9 1001110169 1 Parker Motor (Service Replacement) (SN 0300064566 through 0300068000) Ret Note: For Machines SN 0300064566 through 0300068000, either pin may be used as a replacement. 10 Ret | Bolt Options: 10 0641811 2 Bolt 1/2in-13NC x 1-3/8in (Prior to SN 0300064566) 10 0681836 2 Bolt 1/2in-13NC x 4-1/2!n (SN 0300064566 through 300068000) 1 4891800 2 Flatwasher 1/2in Hardened 0254798 Ref [TURNTABLE BEARING INSTALLATION A 101 0480207 1 Bearing, Turntable 102 0682016 38 | Bolt Siin-11NC x 2in (Grade 8) 103 4892000 38 | Flatwasher S/6in Hardened 104 0100019 AR | Compound, Locking 0239585 Ref [TURNTABLE LOCK INSTALLATION 8 201 3421627 + | Pin 202 3421565 1 | Pin, Snap 203 3760170 2 | Ring, Quick Release 204 1260017 | 9inv23em) Chain 0255316 Ret | REMOTE BEARING LUBE INSTALLATION 2 301 2751095 1 | Hose, Grease 302 2180344 2 | Fiting, Bulkhead 303 22160003 2 | Fitting, Grease 45 304 2220083 2 | Fitting, 90 |__s05 2751032 1 _| Hose, Groase 3120720 600S/600SJ/660SJ 58SECTION 2 - TURNTABLE FIGURE 2-5. SWING HUB ASSEMBLY 27 928 29 22 — 6 10 24 ie — 100 wt 86 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-5. SWING HUB ASSEMBLY TEM | PARTNUMBER | _aTY DESCRIPTION REV 2780205 Ref SWING HUB ASSEMBLY ~ | Ret | Housing Assembly 7010492 1 Shaft, Output 2 ro0022a 1 ‘Seal, Lip (Note: Use Item 100) 3 7000255 1 Cup, Bearing 4 7000258 1 Cone, Bearing 5 7000257 1 Cup, Bearing 6 7000258 1 Cone, Bearing 7 7017089 1 Housing 8 7007633 1 Thrustwasher 9 7000229 1 Ring, Retaining (Note: Use Item 100) 10 To10494 2 Pipe, Plug " 7o01928 2 Pipe, Plug 12 7000246 2 | Gear, In O-Ring Ret | Carrier Assembly 13 7001931 1 Carer 4 7001985 6 | Thustwasher, Tanged 16 7001909 96 | Bearing, Needle 16 7000263 3 | Spacer, Trust 7 7001911 3 Shaft, Planet 18 7001987 3 | Gear, Cluster 19 rot0474 3 Rollin 20 7001988 + | Ring Gear 2 7000230 1 O-Ring (Black) (Note: Use Item 100) 2 7017070 1 | ORing (White) (Note: Use tem 100) 2 7000200 + | Cover Input 23 To10488 + | Gear, Sun 24 7000259 1 | Spacer, Input 25 7000270 + | Thustwasher 26 7000253 2 | Thnustwasher (Note: Use item 100) 2 7000217 8 | Batt 28 ro00214 4 | Balt, Shoulder 29 2200222 + | Pipe, Pug L100 7024100 + | Seal Kit (eudes tems 2,9, 21 & 26) 3120720 600S/600SJ/660SJ 87SECTION 2 - TURNTABLE FIGURE 2-6. SWING BRAKE ASSEMBLY 68 2 R 16 15 14 13 23 2 (0920083 & 0920109 BRAKES 6008/6008 J/6608J 22 23 10 1" 20 7 2 19 18 100, 0920119 BRAKES, 2008 2008 201A 2018 202A 2028 2026 203A 2038 3120720SECTION 2 - TURNTABLE FIGURE 2-6. SWING BRAKE ASSEMBLY TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref [SWING BRAKE ASSEMBLY OPTIONS: | 0920083, Ref | Swing Brake Assembly (Prior to SN 0300033476) A 0920109, Ref | Swing Brake Assembly (SN 0300033476 through 0300064565) | 8 1 7011720, 1 ‘Shaft 2 Ref | Guide, Spring Options: 2 7011717 1 Guide, Spring 0920083 Brake (Prior to SN 0300033476) 2 7018606 1 Guide, Spring 0920109 Brake (SN 0300033476 through 0300064565) 3 Ref | Spring Options: 3 7007979 6 ‘Spring 0920083 Brake (Inner) (Prior to SN 0300033476) 3 7007980, 6 ‘Spring 0920083 Brake (Outer) (Prior to SN 0300033476) 3 7007970 6 ‘Spring 0920109 Brake (Red) (SN 0300033476 through 0300064565) 3 7018602 a ‘Spring 0920109 Brake (Blue) (SN 0300033476 through 0300064565) 4 Ret | Housing Options: 4 7011713, 1 Housing 0920083 Brake (Prior to SN 0300033476) 4 7018605 1 Housing 0920109 Brake (SN 0300033476 through 9300064565) 5 Ref | _ Relum Plate and Separator Assembly Options: 5 2900767 1 Plate, Return - 0320088 Brake (Prior to SN 0300033476) 5 7011715 2 ‘Separator Assembly - 0920083 Brake (Prior to SN 0300033476) 5 7011714 4 Pin 5 7007983, 2 Separator 5 7018608 1 Plate, Retum/Separator - 0920109 Brake (SN 0300033476 through 0300064565) 6 See Note NSS | Rotor (Note: Use llem 200A, 201A, 202A, 2028 or 2038) 7 See Note NSS | Stator (Note: Use Item 200A, 201A, 202A, 2028 or 2038) 8 See Note NSS | Seal, Oil (Note: Use Item 200A, 201A, 202A, 2028 or 2038) 9 Ref | Bolt, Washer Head Options: 9 7007985 4 Bolt, Washer Head 0920083 Brake (Prior to SN 0300033476) 8 7018607 4 Bolt, Washer Head 0920109 Brake (SN 0300033476 through 0300064565) 10 7011719 1 Cover " Ref | Hardware Options: " 7007914 1 Screw, Bleeder (Prior to SN 0300033906) " 7018609 1 Plug, Pipe (SN 0300033906 through 0300064566) 12 7007987 2 Pin, Dowel 13 See Note Nss_| Seal, Gil (Note: Use Item 200A, 201A or 2038) 4 7011716 1 Ring, Retaining 18 See Note NSS | Bearing (Note: Use llem 201A or 2038) 16 7007977 1 Ring, Reteining a See Note Nss | Ring, Back-up (Note; Use Item 200A or 2038) 18 See Note Nss_ | Ring, Back-up (Note: Use Item 200A or 2038) 9 See Note Nss_| O-Ring (Note: Use Item 200A or 2038) 20 See Note NSS | O-Ring (Note: Use Item 200A or 2038) 2 Ret | Piston Options: 21 7007923, 1 Piston 0920083 Brake (Prior to SN 0300033476) 2 7018603, 1 Piston 0920109 Brake (SN 0300033476 through 0300064565) 2 7007934 2 Gasket 3120720 6008/6008 /660SJ 59SECTION 2 - TURNTABLE TEM | PARTNUMBER |_GTY DESCRIPTION REV 23 SeeNote | NSS | O-Ring (Note: Use lem 200A, 201A, 202A, 2028 or 2098) i 100 0820119 | -Ref_| SWING BRAKE ASSEMBLY (SN 0300064566 through 8 ‘soc0es000) 100 7007038 2 | Gasket, Mountng Face 100 7007990 2 | O-fing, Mounting Face Ref | Note: Other then Gasket and O-Ring, Item 2038 Repair Kit is. only part available. Ref |KIT OPTIONS 200 Ref | Seal Kit Options: 2008 2900766 1 ‘Seal Kit- 0920083 & 0920109 Brakes (Includes lems 8, 13, 17, 48, 19, 20, 22 & 23) (Prior to SN 0300064566) 2008 7018612 1 ‘Seal Kit- 0920119 Brake (SN 0300064566 through 19300068000) 201 Ref | Bearing Kit Options: 2018 2900768 1 Bearing Kit - 0920083 & 0920109 Brakes (Includes Items 8, 13, 14, 15, 16, 22 & 23) (Prior to SN 0300064566) 2018 7018612 1 Bearing Kit - 0920119 Brake (SN 0300064566 through, 19300068000) 202 Ref | Lining Kit Options: 2028 2900767 1 Lining Kit - 0920083 Brake (Includes Items 6 Retum Plate, 6, 7, 8, 22 & 23) (Prior to SN 0300033476) 2028 7018608, 1 Lining Kit- 0920109 Brake (Includes items § Retum/Separator Plate, 6, 7, 8, 22 & 23) (SN 0300033476 through 0300064565) 202¢ 7018612 1 Lining Kit - 0920119 Brake (SN 0300064566 through 10300068000) 203 Ref | Repair Kit Options: 2038 See Note NSS | Repair Kit- 0820083 & 0920109 Brakes (Note: Not Available - Purchase Individual lems) (Prior to SN 0300064566) 2038, 7018612 1 Repair Kit - 0920119 Brake (SN 0300064566 through (0300068000) 60 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLIES 19 18 2008 2008 7 2014 8 2018 a QN: 2010 20 = 16 Oe” 7 - : 13 10 6 9 s " 1 7 S 5 j Q 4 e 118 2000 WHITE ROLLER are eran aten 9 125447 sae 120 118 114 ne 118 112 104 110 ¥ 18 101 Q PARKER MOTOR, 2 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLIES TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref | Note: Original Equipment may have been replaced with Service Replacement swing motor. Identify brand before ordering parts. Ref | SWING MOTOR ASSEMBLY OPTIONS: 3160200 Ref | White Roller Stator Motor (Prior to SN 0300064566) c 3160273, Ref | White Roller Stator Motor (Original Equipment) (SN B (0300064566 through 0300068000) See Note NSS | Seal, Dust (Note: Use tem 200A) 2 See Note NSS | Ring, Split Wire (Note: Use Item 200A) 3 See Note NSS | Shim, Metal Back-up (Note: Use Item 200A) 4 See Note NSS | Seal, High Pressure (Note: Use tem 200A) 5 See Note NSS | Shim, Metal Back-up (Note: Use Item 200A) 6 See Note NSS | Seal, Teflon Back-up (Note: Use Item 200A) 7 See Note NSS | Seal, Shaft (Note: Use Item 200A) 8 See Note NSS_| Seal, Body (Note: Use Item 200A) 9 See Note NSS | Cartier, Seal (Note: Use Item 2008) 10 See Note Nss | Thrustwasher (Note: Use lem 2008) 1" Ret | Bearing, Thrust Options: 1" 7005842 1 Bearing, Thrust 3160200 Motor (Prior to SN 0300064566) " 7018422 1 Bearing, Thrust 3160273 Motor (SN 0300064566 through 0300068000) 2 7005889 1 Link, Drive 13 Ref | Plate, Wear Options: 13 7005845 1 Plate, Wear 3160200 Motor (Prior to SN 0300064566) 13 7016423, 1 Plate, Wear 3160273 Motor (SN 0300064566 through 0300068000) 4 7005890, 1 Rotor Assembly 18 7005891 1 Pin, Drive Link 16 See Note NSS | Ball (Note: Use Item 201A or 2018) a See Note NSS | Cover, End (Note: Use Item 207A or 2018) 18 See Note NLA | Tag, LD. (Note: Not Available to Purchase) 9 7005892 4 Bolt 20 Ref | Housing Options: 20 7005841 1 Housing 3160200 Motor (Prior to SN 0300064566) 20 7018425 1 Housing 3160273 Motor (SN 0300064566 through 0300068000) 2 7005893, 1 Plug, Cooling 2 Ret | Shaft Options: 22 7005804 1 ‘Shaft 3160200 Moter (Prior to SN 0300064566) 2 7016426 1 Shaft 3160273 Motor (SN 0300064566 through 0300068000) 4001110169 Ref | SWING MOTOR ASSEMBLY (PARKER)SERVICE A REPLACEMENT) 101 ‘70002243, 5 | Bott 402 7004035, 1 | Cover, Ena 103 See Note NSS | Seal, Commutator (Note: Use Item 200) 104 See Note NSS | Seal, Ring (Note: Use Item 2000) 105 7024453, 1 | Commutator and Ring Assembly 106 7024453 1 | Ring 107 7024379 1) Manitote 108 ‘70002208 1 | Rotor Set 109 7024380 1 | Plate, Wear 3120720 6008/6008 /660SJ 63SECTION 2 - TURNTABLE TEM | PARTNUMBER | TY DESCRIPTION REV 110 183304150 1 | Link, Dive | 42 7024395 4 | Shaft, Coupling 113, ro2ase1 1 | Bushing, Bronze 114 7004043 2 | Thustwasher 115 7o0404e 1 | Bearing, Thrust 116 Soo Noto NSS Seal, Inner (Note: Use item 2000) “7 See Note NSS | Washer, Back-up (Note: Use Item 2000) 118 1001110169 1 | Housing (Note: Not Available - Purchase Complete Swing Motor Assembly) 119 7024390 1 | Bearing 120 See Note NSS_ | Seal (Note: Use Item 2006) 125 Soe Note NSS Washer, Back-up (Note: Use Item 200¢) Ref SEAL AND REPAIR KITS 200 Ref | Seal Kit Options: 200 Ref | White Roller Stator Options: 2008 7o0s881 1 Soal Kt (Includes ktoms 1-8) 2008 7005882 1 Seal Carrer Kit (Includes items 9& 10) 200 Ret | Parker Options: 2006 7024389 1 Seal Kit (Includes tems 103, 104, 116, 117, 120.8 125) 201 Ref | Repair Kit Options: 201 Ret | White Roller Stator Options: 201A 7005848 1 End Cover Kit- 3160200 Motor (Includes Items 16 & 17) (Prior to SN 0300064566) 2018 ror6aze 1 End Cover Kit- 8160327 Motor (Includes Items 16 & 17) (SN 0300064566 through 0300068000) 2016 7005895 1 Housing/Shaft Kit -3160200 Motor (Includes items 20-22) (Prior to SN 0300064566) 2010 7016827 1 Housing/Shaft Kit -3160327 Motor (Includes Items 20-22) (SN 0300064566 through 0300068000) 2016 Beets | AR | Pate Opts Not NeAvlae-Pucae betta | | Componants) 64 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-8. CONTINENTAL ENGINE INSTALLATION 351 352 aor ea ar 3a 8 908 ior 3 55 53 101 ” 8 8 ies 29 oe nn OR 18 a % ioe ™ = ‘Tew 206 On. PerER | 0 meee 7&2 60 gy wr 2 ean a S49 zs 20 & Si 60. (| BAC aap eB q &. © Ba staan = 4 & 9 = oy 100 8S a To sure ‘mm pan sat Oo wr 73 ot ear act mh FUEL TANK REF ad arn oA 66 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-8. CONTINENTAL ENGINE INSTALLATION TEM | PARTNUMBER | QTY DESCRIPTION REV. Ref | CONTINENTAL ENGINE INSTALLATIONS. 1 0255327 Ref | Continental Engine Installations (Prior to SN 0300030043) 4c 0256754 Ref | Continental Engine Installations (SN 0300030043 through 18 0300068000) 1 2000131 1 Engine - Continental TMD-27 Diesel 2 Ref | Tray Engine Options: 2 4844961 1 Tray Engine (Prior to SN 0300030043) 2 4845404 1 Tray Engine (SN 0300030043 through 0300068000) 3 Ref | Plate, Radiator Mounting Options: 3 3538724 1 Plate, Radiator Mounting (Prior to SN 0300030043) 3 3539872 1 Plate, Radiator Mounting (SN 0300030043 through 0300068000) 4 3620030, 1 Radiator 5 2060025 1 Fan 6 Ret | Piston Pump Assembly Options (See PISTON PUMP ASSEMBLY for Breakdown): 6 3600164 1 Piston Pump Assembly 13 Tooth Pump (Prior to SN 9300030043) 6 3600260, 1 Piston Pump Assembly 15 Tooth Pump (SN 0300030043, through 0300068000) 7 Ref | Coupling, Pump Options: 7 1660183, 1 Coupling, Pump 13 Tooth Pump (Prior to SN 0300030043) 7 1680233, 1 Coupling, Pump 16 Tooth Pump (SN 0300030043 through 6300088000) 8 oogo1e1 1 Plate, Pump Adaptor 8 1580011 1 Container, Coolant Overiow 10 Ref | Air Cleaner Assembly Options: 10 1340056 1 Air Cleaner Assembly (Prior to SN 0300030043) 10 1340060, 1 Air Cleaner Assembly (SN 0300030043 through 0300068000) 100 7012664 1 Element, Air Cleaner " os4o041 2 Band, Mounting 12 4640952 1 Valve, Oil Drain 3 3600242 1 ‘Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) 4 Ref | Mount, Rubber Engine Options: 4 3200378 4 ‘Mount, Rubber Engine Front and Rear (Prior to SN 9300030043) 4 3200378 2 Mount, Rubber Engine Rear (SN 0300030043 through 19300088000) 4 200362 2 Mount, Rubber Engine Front (SN 0300030043 through 0300068000) 16 3537287 1 Bracket, Engine Mounting - Rear 16 3537691 1 Bracket, Engine Mounting - Front "7 3537290, 2 ‘Support, Engine 8 0400075 1 Battery 19 orei727 1 Hold-Down, Battery 20 0530498 2 Rod, Hold-Down 2 3740087 3 Relay 22 080215 1 ‘Spacer, Fan 23 Ref | Tube, Airintake Options: 23 14845059 1 Tube, Air Intake (Prior to SN 0300030043) 23 4845453 1 Tube, AirIntake (SN 0300030043 through 0300068000) 3120720 6008/6008 /660SJ 87SECTION 2 - TURNTABLE 68 Tem | PARTNUMBER | _GTY DESCRIPTION REV 24 4360892 1 | Switch, Restriction Indicator 1 25 2180798 + | Fitting 26 aaz4ae 1 | Pin, Pivot 2 aect13 + | Keeper, Pin 28 Ret | Tube, Exhaust Options: 23 480587 1 Tube, Exhaust (Prior to SN 0300030043) 28 4867072 1 ‘Tube, Exhaust (SN 0300030045 through 0300068000) 29 0940070 + | Bumper, Rubber 30 2720396 1 | Hose, cit Cooter -Top 31 2720396 + | Hose, Oil Cooler - Bottom 32 920012 3 | Clamp, Hose 33 Rot | Nameplate - Fan Caution Options: 3 ses094 2 ‘Nameplate - Fan Caution (Priar to SN 0300030043) 33 1703162 2 Nameplate - Fan Caution (SN 0300030043 through 300088000) 4 080201 + | Elbow, Rubber 35 ooe0216 1 | Reducer, Rubber 36 1920016, 4 | Clamp, Hose 37 0060033 NLA Actuator Assembly (Use p/n 2910000) (See ELECTRICAL SECTION for Breakdown) 38 ‘1680220 + | Swivel 39 3861288 + | Rod, Throttle 40 1660222 + | Coupling, Trote “1 3931620 2 | Bol, Socket Head 3in-16NC x 1-14in 42 3539199, + | Plate, Actuator Mounting 43 0902159 + | Bracket, Spring 44 4160138 1 Spring 45 0641818, 4 | Bok 12intaNc x 2-i4n 46 3311608 4 | Lockrut tv2in-t3NC 47 0641610 8 | Bok iBint6NC x 1-1i4n 48 3311605 22 | Locknut/in-T6NC x 1-1in 49 4751600 58 | Flatwasher3/in Regular 50 0681606, 8 | Bolt 3iBin-t6NC x 3idin (Grade 8) st o7orats 8 | Bok M14 x30mm 82 700819 4 | Bok M8 x 55mm 53 0641406, 20. | Bok t/4inzONC x 34in 54 4751400 35 | Flatwasher tin Regular 55 3311405 17 | Locknut 14in-20NC 56 0721008 2 | Bolt #10-24NC x 1/21 57 s92t001 2 | Nuta#to2anc 58 4751000 10 | Flatwasher#10 Regular 58 4891600 2 | Flatwashor3/8in Hardenod 60 920022 8 | Clamp, Hose 61 2220273 2 | Fiting, Reducer 62 2180536 + | Fitting, Straight 63 2220313 + | Fitting, 90 64 2750832 «| «215 | Hose iin ‘6.6m 65 2220250 + | Fitting, Reducer 66 2220859 + | Fitting, 80 67 2720271 | 1514.6) Hose 3/t6in 68 2720058 | inl15om| Hose s/t6in 600S/600SJ/660SJ 3120720SECTION 2 - TURNTABLE Tem | PARTNUMBER | _GTY DESCRIPTION REV 68 0641812 2 | Bok Wain-7ONC x 1Aan | 70 0100020 AR | Sealant, Thread 1 0100011 AR | Compound, Locking 72 4740462 + | Washer, Btvite 23 3900217 1 | Bot, Socket Head Shoulder 74 0962091 + | Bushing, Flanged 75 sszt40z 4 | Nut, Jam 1ain-28NF 76 3921602 4 | Nut Jam a8in-24NF a 961986 2 | Bushing, Flanged 78 474027 4 | Washer, Snubbing 73 2220720 + | Fitting, Barbed 20 0641608 20 | Bolt fain-t6NC x tn a1 +920031 1 | Clamp, Hose 2 oset712 2 | Bok 7/t6in-taNC x 1-12in 83 3311705 2 | Locknut 7/46in-14NC es 2901369 1 | Batlry Cable Kit 84a 7016800 1 Cable, Battory (Red) a8 7018809 1 Cable, Batory (Black) aac 7016810 1 Cable (Red) 240 7016811 1 Cable (Red) ase 7016806, 1 Cable Rea) ear 7016805 1 Cable (Black Only) (Prior to SN 0300025556) 85 440611 + | Terminal, Battery Jumper Post 06 4950294 + | Breaker, Circuit -30Amp 87 1320222 + | s-Clip a8in Only (Prior to SN 0300025556) 88 1320223, 9 | clip tin 9 0700605 + | Bot, Metric 0 3422592 +) Pin, Hien 31 osei612 12 | Bot 3itin-t6NC x 1-12n 92 4891900 4 | Lockwasher MB 93 0641407 + | Bolt iin-20Nc x Tin 4 4741400 + | Flatwasher 14in Tin 95 1701505, + | Decal - Diesel (Not Shown - Located on Hood) 96 3790152 + | ORing or Ret | Optional Pars: 97~ 4506986 1 Tube, Adaptor (Prior to SN 0300030043) 978 3960468 1 Seal (SN 0300030043 through 0300068000) °8 Ret | Optional Pan 9A +920019 1 Ciamp, Exhaust (Prior to SN 0300030043) 288 3960468 1 Seal (SN 0300030043 through 0300068000) 98 0642010 4) Bot si8int INC x 1-1/4in 100 4752000 + | Flotwashers/tin Regular 101 4060805 | inft@om)_FlexsTeim 1/4in 102 4060804 | 16in | Flex-Trim at6in ‘40cm 103 1090637 + | Lanyard 106 0641808 2 | Bot 2in-t3NC x tin 105 sat801 4 | Nut izinetanc 106 4751600 + | Flatwasher 12in Regular 107 3960389 | -310.9m | Seal (SN 0300030043 through 0300068000) 108 0641826 2 | Bolt 72in-tBNC x 3-4i4n 2000131 Rot | ENGINE COMPONENTS 3120720 6008/6008 J/660SJ 69SECTION 2 - TURNTABLE 1 ITEM | PARTNUMBER | QTY DESCRIPTION REV. 201 7016329 1 | Alternator 202 7016324 1 | Filter, Fuel 203 7016325 1 | Starter 204 7016326 1 | Switch, Water Temperature (Not Shown) 205 7016327 1 | Switch, Low Oil Pressure (Not Shown) 206 7016340, 1 | Filter, oi 207 7020073 1 | Pump, Fuel 208 7023677 4 | Glow Plug (Not Shown) Ref | MUFFLER INSTALLATIONS (Prior to SN 0300030043) 0258873, Ref | Standard Equipment (Spark Arresting) - 0255874 Ref | Optional Equipment (Purifier) : 301 Ref | Mutflor Options: 301 3220097 1 Spark Arresting 301 3220099, 1 Purifier 302 os¢o041 2 Clamp, Band 303 0902216 1 Bracket 304 0641508 4 Bol 5/16in-18NC x tin 305 4711800 8 Flatwasher 5/16in Thin 306 3311505, 4 Locknut §/16in-18NC 307 1320019 1 Clamp, Exhaust Ref | MUFFLER INSTALLATION S (SN 0300030043 through 0300068000) 0256687 Ref | Standard Equipment (Spark Arresting) : o2ss6aa Ref | Optional Equipment (Purifier) . 351 Ref | Mutfler Options: 351 3220105 1 Spark Arresting 351 3220107 1 Purifier 352 0340046 2 Clamp, Band 353 0902310, 1 Bracket 354 0641508 4 Bolt §/16in-18NC x tin 355 4711500 a Flatwasher 5/16in Thin 356 3311505 4 Locknut §/16in-18NC 357 4567073 1 Tube, Exhaust 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-9. GENERATOR INSTALLATION - CONTINENTAL ENGINE (OPTIONAL) i i : . a .s 4\\e ; \ 2 re J d : ; 2D 8 js 2 a a ea 4 fl ee 22 nm 6008/6008 J/6608J 3120720SECTION 2 - TURNTABLE FIGURE 2-9. GENERATOR INSTALLATION - CONTINENTAL ENGINE (OPTIONAL) EM | PARTNUMBER | aTY DESCRIPTION REV Ret GENERATOR INSTALLATIONS | Ref | Note: Number Colored Wiring Starts SN 0300035129 through 0300068000. 0255395 Ret | 110 Volt Generator (Prior to 0300035129) 4c 0257852 Ref | 110 Volt Generator (SN 0300035129 through 0300068000) 4A 0256895 Ref | 220 Volt Generator (Prior to 0300035129) + 0257855 Ref | 220 Volt Generator (SN 0300035129 through 0300068000) 2IA 3580255 1 Paley 2 Rot | Generator and Control Box Assembly Options: 2 2460011 1 Generator and Control Box Assembly 110V Generator 2 2460013 NLA | Generator and Control Box Assembly 220V Generator (Use pin 2460058) 2A Ret Replacement Generator Options: 2a 7012558 1 Replacement Generator 110V Replacement Generator 2A 1001100321 1 Replacement Generator 220V Replacement Generator 2A 7020193 1 Cable, Generator (Generator to Contra! Box) 20 Ret ‘Armature Options 2A 7026199 1 ‘Armature “10V Generator 20 70000123 1 ‘Armature 220V Generator 2a 7020108 4 Brush 2A 7020108 4 Holder, Brush 2a 7012513 4 Cap, Brush Holder 2a 7012514 1 Fan 2A 7020110 1 Bell, Front 20 7020111 1 Bell Rear 20 7020190 2 Bearing 28 Rot Control Box Options: 28 7003657 1 110V Control Box 28 ‘70002235 1 220 Control Box with Toggle Switch 28 70000127 1 220V Conivol Box without Toggle Switch Ref Note: Replacement 110V control box comes with (2) standard receptacle pin 4460190. Optional industrial twist lock receptacle pin 4460027 must be ordered separately. 28 Ref Breaker, Circuit Options 28 44360842 1 Breaker 110V 28 70000128 1 Breaker 220V 28 Ref Receplacle Options: 28 4480190 AR Receptacle, Standard 110V 28 4480027 AR Receptacle, Twistlock 110¥ 28 0000124 AR Receptacie, Double 220 28 70000125 AR Receptacle, Single 220V 28 2920162 1 Lamp 28 7020191 1 Switeh, Toggle 28 3520028 1 Plug, Hole 2c Ref Voltmeter Options 20 2420203 1 Voltmeter 110V (was pin 701069) 26 7020192 1 Voltmeter 220V 2 3580134 1 Pulley 20 7027887 1 Key, Woodrut 3 4845181 1 Bracket, Generator Mounting 3120720 6008/6008 /660SJ 73SECTION 2 - TURNTABLE TEM | PARTNUMBER | aTY DESCRIPTION REV 4 0200530 1 ‘arm, Adjusting i 5 0480050 1 V-Belt 6 0701417 4 Bolt, Metric M14 x 45mm 7 4751900 4 Flatwasher 9/16in 8 100011 AR Compound, Locking 9 0681612 3 Bolt 3/8in-16NC x 1-1/2in (Grade 8) 10 4751600 5 Flatwasher 3/8in 1 2860012 1 Key, Woodruff 12 3539504 1 Pate, Mounting 13 4360204 1 Breaker, Circuit 30Amp 14 3740080 1 Rolay, Bosch 18 4460023 1 Connector, Strain Relief 18 0841508 1 Bolt 5/6in-18NC x tin 7 4751500 1 Flatwasher 5/16in Regular 19 3520028 1 Plug, Hole 20 0721008 2 Bolt #10-24NC x aidin 2 3311005 4 Locknut #10-24NC 2 4751000 9 Flatwasher #10 Regular 25 4360338 1 Switch, Toggle (Not Shown - Located at Platform) 28 4740397 1 Bushing (Not Shown - Located at Platform) 27 4060802 1 Guard, Switch (Not Shown - Located at Platform) 2 2820031 | 4in/10cm) Heat Shrink (Not Shown - Located at Platform) 30 3251102 1 Decal - On/Off (Not Shown - Located at Platform) 3t 0721008 2 Bolt #10-24NC x tin Lse 0701015 |_3__|__Capserew 10mm x 35mm 4 6008/6008 J/6608J 3120720