S5 System

Service Instructions
 S5 System • Service Instructions

Copyright © 2005 - 2008

SORIN GROUP DEUTSCHLAND GMBH
Lindberghstrasse 25
D-80939 München, Germany

Telephone:+49 - (0)89 - 32301-0

Telefax: +49 - (0)89 - 32301-777

All rights reserved, especially the right to reproduction and distribution as well as translation. No part of
this document may be reproduced – by photocopy, microfilm or any other process – nor may any part of
it be stored, edited, duplicated or distributed by electronic means without the written permission of
SORIN GROUP DEUTSCHLAND GMBH.

Service Instructions
Version 04/2008 - SM-5811-0000.01 ENG

SM-5811-0000.01 ENG
 S5 System • Table of Contents

Table of Contents

1 Introduction
1.1 About the Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.1 Symbols used in these Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.2 Chapters in these Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

1.2 Terminology and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

2 Safety
2.1 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

2.2 Regulations and Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

2.2.1 Use in Accordance with Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
2.2.2 General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2.2.3 Safety instructions during use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
2.2.4 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
2.2.5 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
2.2.6 Safety Instructions for Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
2.2.7 Safety instructions for service technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5

2.3 Safety feature on the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5

3 System description
3.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

3.2 Layout of the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

3.2.1 Total overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3.2.2 Overview of mast pump systems (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
3.2.3 Overview of S5 System Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8
System panel (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8
System panel (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9
3.2.4 Overview of the electronic / and power pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10
3.2.5 Overview of pumps and pump control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12
S5 roller pump 150 and S5 double roller pump 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12
S5 mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.14

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3.3 Service-relevant assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.16

3.3.1 Assembly overview – E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.18
Overview of E/P pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.18
Overview – Switching power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.21
3.3.2 Assembly overview – S5 RP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.22
3.3.3 Assembly overview – DRP 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.24
3.3.4 Assembly overview – System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.26
System panel (4 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.26
System panel (3 pos. and 6 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.27
3.3.5 Assembly overview – Sensor modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.29
3.3.6 Assembly overview – S5 MRP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.31
3.3.7 Assembly overview – S5 MRP 85/1 and S5 MRP 85/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.32
3.3.8 Assembly overview – Control panels for mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . 3.33
3.3.9 Assembly overview SCP System for S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.35
3.3.10 Overview – Circuit boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.36
Overview Backplane E/N-Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.36
Circuit board motor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.40
Circuit board motor power amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.41
Circuit board computer board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.42
Circuit board inverter (pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.43
Circuit board keys and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.44
Overview backplane system panel (4 pos. and 5 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.45
Overview backplane system panel (3 pos. and 6 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.47
Overview circuit board display and control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.48
Circuit board inverter (system-panel and control panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.49
Circuit board fan control (control panel mast roller pumps). . . . . . . . . . . . . . . . . . . . . . . . . . 3.50
Circuit board mast roller pumps 85 (motor controller and motor power amplifier) . . . . . . . 3.51

4 Brief overview system panel

4.1 Key icons and display (brief overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
General key icons and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Key icons and displays of the system menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3

5 Fault messages and troubleshooting

5.1 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
5.1.1 Unspecified faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
5.1.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Fault on pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Battery fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5
Faults in the sensor modules or sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7

5.2 Operating the additional devices for the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8

Other displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8

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6 Replacing components
6.1 E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Removing the E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Opening the E/P pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
Removing the system boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
Removing the switching power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6
Replacing the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
Replacing the battery switch circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
Replacing fuses (Circuit board battery switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10

6.2 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11

6.2.1 Opening the pump housing and removing the pump head . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11
Removal of roller pump 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.18
6.2.2 Removal of the pump control panel and touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.20
Removing the shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.26
6.2.3 Replacing the line filter on the pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.28

6.3 Mast roller pump MRP150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.29

6.3.1 Opening the pump housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.29
6.3.2 Removing the mast roller pump MRP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.32

6.4 Mast roller pump MRP85/x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.33

6.4.1 Removing the double holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.33
6.4.2 Opening the pump housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.34
6.4.3 Replacing circuit boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.35
6.4.4 Removing the pump head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.40

6.5 System Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.42

6.5.1 Opening the system panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.42
6.5.2 Replacing the circuit board backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.46
6.5.3 Replacing components of the display and control module . . . . . . . . . . . . . . . . . . . . . . . . . . 6.47
Replacing the display and control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.48
Replacing the circuit board Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.49
Replacing the touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.50

6.6 Control panels for mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.51

6.6.1 Opening the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.51
6.6.2 Replacing control panel components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.53
Replacing the circuit board fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.53
Replacing circuit boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.54
Replacing the touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.57
Removing the shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.58

6.7 Replacing circuit boards/sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.60

6.8 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.62

6.8.1 E/P pack connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.62
ODU plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.62
Amphenol plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.62
6.8.2 Circuit boards connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.63
Phoenix plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.63
FCI plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.63
Molex plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.64
AMP plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.64

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7 Appendix
7.1 S5 system specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.1.1 Dimensions, weights, operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Masts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4
7.1.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
Electronics and power pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
UPS and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
Shelf with AC outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6
System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6
Modules and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7
7.1.3 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.9

7.2 Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.11

7.3 Partnumbers, standard components and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.13

7.3.1 S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.13
7.3.2 System accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17
7.3.3 Additional devices and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.20

7.4 Disposables and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.22

7.5 Service component part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.23

7.5.1 S5 System separate components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.23
Accessories for E/P pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.23
Assembly RP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.24
Assembly System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.27
Assembly Sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.29
7.5.2 Additional assemblies and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.32
Console accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.32
Pump spacer accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.32
Mast roller pumps and control panels accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.32
Cables and/or wiring sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.35
Mast accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.36

4 SM-5811-0000.01 ENG
 S5 System • Introduction

1 Introduction
1.1 About the Service Instructions

These Service Instructions (along with the training given by SORIN GROUP DEUTSCHLAND GMBH) provide
basic information on the maintenance and repair of your S5 System. This manual has been designed
solely for use by suitably qualified service technicians. In the interest of the safety of patients and all
users:

!
Only service technicians who have been trained and duly authorised by
SORIN GROUP DEUTSCHLAND GMBH may perform service on the S5 System.

All information on the operation of the S5 System can be found in the Operating Instructions. These
Service Instructions will refer to the appropriate chapter of the Operating Instructions as required.

1.1.1 Symbols used in these Service Instructions

The symbols are intended to help the user find particular text passages. The meaning of the symbols is
as follows:

! Danger! Failure to pay attention may put the health and safety of the patient
and/or the operator at risk.

! Warning! Failure to pay attention may cause damage to the machine or other
equipment.

✓ A check list for a quick and safe follow-up on whether operational steps have
been carried out completely.

◗ Primary list (main groups)

➜ Secondary list (subgroups)

SM-5811-0000.01 ENG 1.1

S5 System • Introduction

1.1.2 Chapters in these Service Instructions

In chapter... you will find the following information:

1 Introduction – Symbols in the Service Instructions
– Overview on chapters (this table)
– Terminology and abbreviations

2 Safety – Important safety instructions for the operation of the S5

System
– Safety instructions for service technicians
3 System description – Brief description of all service-relevant components

4 Brief overview system panel – Brief overview of all key icons and displays

5 Fault messages and troubleshooting – List of all fault messages and fault isolation tips

6 Replacing components – Information and instructions on the removal and

installation of components

7 Appendix – Technical data and components

– Part numbers / spare parts

1.2 SM-5811-0000.01 ENG

 S5 System • Introduction

1.2 Terminology and abbreviations

◗ S5 System Stöckert S5 System, modular heart-lung-machine

◗ S5 console 4 position Contains the electronic / power supply pack with the fans
(abbreviation: console) and accumulators for the emergency power supply

4 console casters with 4 parking brakes

◗ S5 console plate 4 position Located on the console:
(abbreviation: console plate) – Supports 4 pump housings or units
– With mast retaining flanges (for supporting the push
bars and telescope masts)
– With push bars (left and right)
– With crossbar on the back for the movable mast
◗ S5 electronics and power pack The electronics / and power pack is located inside the
(abbreviation: E/P pack) console. The E/P pack comprises the power-supply
components (including the emergency power supply), the
system connection panel and the necessary sensor
modules.

S5 power supply module

S5 UPS module
S5 DC/DC module
S5 battery discharger
◗ S5 sensor module The sensor module measures all the recorded values (such
as the temperature from a temperature sensor). The values
are shown on the corresponding displet (e.g. Temperature
1) via the CAN bus.

◗ S5 mast retaining flange, left Side components for supporting the sliding T-bar handles
◗ S5 mast retaining flange, right and telescopic masts
◗ S5 mast system (complete) Comprises:
– Two vertical telescope masts
– One movable telescope mast
– Push bars (left and right)
– Horizontal mast
– Crossbar for movable mast
◗ S5 telescope mast with infusion rack Fixed telescope mast
(abbreviation: telescope mast) with 4-arm bottle holder

◗ S5 telescope mast, movable with Movable telescope mast with 4-arm bottle holder
infusion rack
(abbreviation: movable mast)
◗ S5 crossbar for movable mast 4 position Permanently mounted on the back of the console for
(abbreviation: crossbar for movable supporting the movable telescope mast
mast)
◗ S5 horizontal mast 4 position With 2 mast retainers (left and right) for attachment to the
(abbreviation: horizontal mast) vertical masts

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S5 System • Introduction

◗ S5 system panel 4 position The modular control unit mounted on the mast comprises
(abbreviation: system panel) 4 module slots to take a maximum of 4 display and control
modules with touch screens.
Blank modules are plugged into slots which are not being
used.
◗ S5 display and control module Central interface between the user and the S5 System
comprising:
– Touch screen
– Housing

◗ Touch screen This is where

(pressure-sensitive display) – All the values recorded by the sensors, the states and
the parameters defined by the user (such as limits) are
displayed
– The control functions are assigned to the
corresponding pumps
– The entire system is configured

The surface of the touch screen is divided up into several

displets (according to menu and display).
◗ Display applet A display applet is the display of an application. This
(abbreviation: displet) application may concern displets for displaying the current
values (such as the measured pressure) or so-called entry
displets where parameters or limits can be entered.

The number of displets shown depends on the

configuration of the entire system, the menus which have
been selected and the current status of the heart-lung-
machine.

◗ Start page After switching on, if the self-test has run without any
faults (the S5 System and the system panel), the start page
will appear on the system panel.
The Start page is dependent on the total configuration of
the system and the parameters last saved in the
– System menu
– UPS menu
– Menus for the control and monitoring functions
– Menus for the monitoring functions
– Display menu
– Equipment menu (optional)
◗ Main menu (Main page) Overall display of all menus during operation on the
system panel.
◗ System menu This is where the:
– Displays date and time
– Displays alarm, warning and error messages
– Deletes, clears and silences pending alarms
◗ UPS menu This is where the:
– Monitor and control of UPS functions
– Shows the current operating state of the UPS

1.4 SM-5811-0000.01 ENG

 S5 System • Introduction

◗ Monitoring function The term “monitoring function” may also include a control
associated with it. A control in this instance can be the
result of a monitored process. In order to avoid the use of
different terms, therefore, the term “monitoring function”
will be used consistently throughout.
◗ Menus for the control and monitoring The following menus (and corresponding sensor modules
functions and sensors) are used to control operation and intervene in
the pump control system when there is an alarm:
– Pressure menu
– Level menu
– Bubble menu
– Cardioplegia menu
◗ Menus for the monitoring function The following menus (and corresponding sensor modules
and sensors) can be used to trigger an alarm which,
however, does not intervene in the pump control system:
– Temperature menu
◗ Display menu These menus only have a display function:
– Timer
◗ Pump menu This is where the:
– Pump parameters are entered
– The blood/cardioplegia and stop link pumps are
assigned
◗ Equipment menu (optional) The control panel for external units appears on the
displets.
Parameters can be entered or assigned.
e.g. gas blender (optional)

◗ Functional group The displet on the display and control module on the
system panel, the sensor module in the E/P pack and the
corresponding sensor (or sensors) represent a “functional
group” (e.g. “Temperature monitor” displet and sensor
module and the temperature probes).
Although all entry and display displets are combined on
the system panel, each functional group operates
independently.

SM-5811-0000.01 ENG 1.5

S5 System • Introduction

◗ S5 Roller pump 150 Comprises:

(abbreviation: S5 RP 150) – Pump housing
– Pump head with pump track Ø 150 mm
(e.g. for arterial blood flow)
– S5 control panel RP 150
– S5 pump cover RP 150
– S5 tubing clamp block RP 150
– Or S5 tubing clamp Variolock RP 150
– Incl. various Variolock inserts
◗ S5 double roller pump 85 Comprises:
(abbreviation: S5 DRP 85) – Pump housing
– Two independently operating pumps with Ø 85 mm
pump raceways (for low flow rates)
– S5 control panel DRP 85
– S5 pump cover DRP 85
– S5 terminal blocks
DRP 85
◗ S5 control panel for RP 150/DRP 85 The control panel is located on the top of the pump housing
(abbreviation: control panel) and contains the control elements (setting knob and keys)
and the touch screen for the corresponding pump.

◗ S5 mast pump system Comprises:

– Corresponding mast-mounted roller pump
e.g. S5 mast roller pump 150 or
1-2 S5 mast roller pump(s) 85

– S5 control panel for MRP 150/MRP 85

or S5 control panel for 2 MPR 85
◗ S5 control panel for mast roller pumps These control panels are integrated into a separate mast-
MRP (abbreviation: control panel) mounted panel and each comprise a touch screen and the
corresponding control elements.

The control panels operate in exactly the same way as the

control panels for the S5 RP 150 and S5 DRP 85.
The S5 control panel MRP 150/85 differs from the S5
control panel MRP 85 in that the S5 control panel MRP 150/
85 is used to control a mast-roller pump 150 or 85 and the
S5 control panel MRP 85 is used to control two MRP 85s.
◗ S5 mast roller pump 150/85 Mast-mounted roller pumps consist of a pump unit (pump
(abbreviation: mast pump) housing with pump head) and the corresponding control
panels.

1.6 SM-5811-0000.01 ENG

 S5 System • Introduction

◗ HLM Heart-Lung-Machine
◗ EMC ElectroMagnetic Compatibility
◗ UPS Uninterruptible Power Supply
◗ OT Operating Theatre
◗ DMS Data Management System
◗ CAN Controller Area Network (CAN bus)
◗ BPM (bpm) Pulse frequency per minute (beats per minute)
◗ RPM (rpm) Revolutions Per Minute
◗ LPM (l/min) Litres Per Minute
◗ LCD Liquid Crystal Display
◗ PMC (PM) Pulse Mode Control (Pulse Mode)
◗ ECG ElectroCardioGram
◗ BSA BSA display (Body Surface Area display):
Display for calculating the body surface area
(abbreviation: BSA display)
◗ ECC-Timer ECC (Extracorporeal circuit):
Facilitates an independent measuring of time during an
extracorporeal circuit (abbreviation: ECC-Timer).
◗ APC Air Purge Control :
An optional S5 System component that facilitates the
controlled removal of bubbles from bubble traps.

SM-5811-0000.01 ENG 1.7

S5 System • Introduction

1.8 SM-5811-0000.01 ENG

 S5 System • Safety

2 Safety
2.1 Approvals

Like development and manufacturing, service must also be conducted in conformance with the following
standards and statutes:

IEC 60601-1 – Medical Electrical Equipment: General Requirements

for Safety
IEC 60601-1-2:2001 – EMC (Electromagnetic Compatibility)
VBG – Regulations for Accident Prevention
MDD – Medical Device Directive
(EC Directive 93/42 EEC of 14 June 1993)
DIN EN ISO 13485 – Quality Assurance
– CE Label

The S5 System is a medical product, class IIb (MDD 93/42). A Declaration of Conformity has been issued
for the S5 System.

2.2 Regulations and Safety Instructions

2.2.1 Use in Accordance with Regulations

!
◗ In accordance with the applicable regulations, the Stöckert S5 System is used to perform, control
and monitor extracorporeal circulation during an operation. Any use outside this specification is not
in accordance with the regulations and SORIN GROUP DEUTSCHLAND GMBH will not assume any
liability for damage in such a case. Use in accordance with regulations also includes compliance with
the operating instructions, as well as repair and maintenance according to the maintenance
instructions.

◗ Relevant accident prevention measures according to existing local regulations and employees’
health and safety regulations must be complied with. SORIN GROUP DEUTSCHLAND GMBH will not
accept any liability for damage due to non-compliance with these regulations.

◗ SORIN GROUP DEUTSCHLAND GMBH will not assume any liability for injuries and/or damage caused
by failure to observe the safety instructions or operating instructions or by the operator not taking
due care. This also applies if the operator’s duty to take due care has not been specifically expressed
to the user.

SM-5811-0000.01 ENG 2.1

S5 System • Safety

2.2.2 General Instructions

◗ The S5 System has been designed according to current state-of-the art technology and accepted
safety standards. However, danger may arise to the patient, the user or other equipment during
operation.

◗ The S5 System must not be used in the presence of explosive substances.

!
◗ The S5 System may only be used when the equipment is in perfect technical running order and when Use in accordance
it is used in accordance with the applicable regulations and the operating instructions. Be sure to with regulations:
take note of cautions and warnings. See Chapter 2.2.1
on Page 2.1.

◗ The operating instructions must be available close to the S5 System at all times. Incomplete or
illegible operating instructions must be replaced immediately.

◗ According to the European Directive 93/42 EEC and the national standards based on this directive,
the S5 System must be subjected to a regular maintenance check by an authorised service
technician. The S5 System must be subjected to this maintenance check every 1000 operating hours
or at least every 12 months, whichever comes first.

◗ In addition to the operating instructions, the relevant legal, general and binding regulations
concerning the prevention of accidents must be followed.

◗ In order to take into account situations which are clinic-specific and outside of normal routines, e. g.
certain working procedures, the operating instructions must be supplemented with relevant
instructions (supervision and registration requirements, etc).

◗ Persons operating the S5 System must familiarise themselves thoroughly with the operating
instructions before working on the machine!

◗ The firmware installed in the device must correspond to the version numbers listed in the Operating Firmware informa-
Instructions. tion:See Operating
Instructions

◗ Always switch off the S5 System using the main switch. Otherwise, the batteries may totally
discharge.

◗ If modifications affecting safety or performance are noticed when the S5 System is not in use, shut
down the machine immediately and have it checked by an authorised service technician.

◗ Do not execute any modifications or extensions to the machine unless they have been tested and
approved by SORIN GROUP DEUTSCHLAND GMBH, otherwise SORIN GROUP DEUTSCHLAND GMBH
cannot assume any liability or responsibility.

◗ Keep the S5 System clean! This will prevent incorrect contact and faults due to dirt etc. Routine Mainte-
nance: See
Operating
Instructions

2.2 SM-5811-0000.01 ENG

 S5 System • Safety

2.2.3 Safety instructions during use

◗ The S5 System must only be operated and maintained by trained and qualified personnel.

!
◗ When in operation, the S5 System must be monitored at all times. Non-compliance with this duty
may result in danger to the patient's health! The safety features of the S5 System (alarm signals etc.)
are intended to assist the user and do not free him from his responsibility to monitor the equipment
continuously and conscientiously.

!
◗ A cardiopulmonary bypass requires comprehensive monitoring of both the patient and the perfusion
status. For this reason, all relevant values which are not recorded directly on the S5 System must be
monitored externally.

!
◗ Medical conclusions must not be drawn from and interventions in the perfusion must not be carried
out on the basis of the displays which have been obtained from serial data.

◗ Carefully monitor the blood volume in the blood reservoir.

◗ All values from the entire system which have been determined or displayed must be checked for
plausibility. Pay attention to the pump parameters which are being used and the material and
diameter of the tubing.

SM-5811-0000.01 ENG 2.3

S5 System • Safety

2.2.4 Operational Safety

◗ Before operating the S5 System, the user must read the operating instructions thoroughly and
become familiar with the machine functions.

!
◗ Before using the machine, check all cables, tubes, connectors and other accessories to make sure
that they are connected correctly, are not leaking and are in perfect working order. Replace all
damaged components immediately.

◗ Ensure that the tubes are laid out as straight as possible and do not kink or twist the cables. Kinked
or twisted cables could pose a hazard to any persons present (causing them to stumble or get caught
up in them).

◗ Secure the tubing system to prevent vibration during pulse mode.

◗ Make sure that the air circulation at the ventilation openings is unimpeded. Insufficient ventilation
may cause overheating.

◗ Modifications or extensions to the machine or the use of spare parts which have not been tested and
approved by SORIN GROUP DEUTSCHLAND GMBH may have a detrimental effect on the safety and
operation of the machine. If this happens, SORIN GROUP DEUTSCHLAND GMBH cannot accept any
liability or responsibility.

!
◗ Do not use any more connectors or tubing than is necessary for operating the machine in accordance
with the regulations. Additional connectors etc. increase the risk of faults.

◗ Accessories and supplementary devices which have not been tested and approved by
SORIN GROUP DEUTSCHLAND GMBH must have evidence to show that their use does not represent a
safety hazard.

2.2.5 Electrical Safety

◗ Electrical installations must be in accordance with the national standards and regulations. Please
refer to the specifications.

◗ The S5 System complies with the requirements for Protection Class 1 (IEC 60601-1). It must be
connected to a properly fused and grounded AC power supply.

◗ For safety reasons, a potential equalisation cable must be connected to a point intended for such
purpose in the operating theatre (OT).

◗ Regularly check the operational safety of all electrical connections, cables and sockets. Safety checks: See
Operating
◗ For office equipment, the minimum distance of 1.50 m to the patient must be observed. Instructions

◗ Equipment connected to the AC outlet strip must comply with the relevant office equipment standard
(IEC 60950-1) or IEC 60601 for medical equipment.

2.4 SM-5811-0000.01 ENG

 S5 System • Safety

2.2.6 Safety Instructions for Routine Maintenance

◗ Routine maintenance work must only be carried out by qualified personnel.

!
◗ Before carrying out maintenance and cleaning work on the machine, disconnect it completely from
the power supply. Make sure that the system is switched off (as the UPS permits operation even
without the mains power supply).

◗ Do not fail to follow the regulations concerning routine maintenance, as well as the prescribed
maintenance intervals stated in the operating instructions.

◗ Ensure that no liquids or cleaning agents enter the machine housing through the vents or other
openings.

◗ Use recommended cleaning agents.

◗ Repair work on the machine must only be carried out by authorised service technicians. To guarantee
safe and reliable operation of the machine, only genuine spare parts from
SORIN GROUP DEUTSCHLAND GMBH must be used.

2.2.7 Safety instructions for service technicians

◗ Please note that the S5 System features a UPS supplied by two batteries. When you are working with
the housing open or on the E/P pack itself, the danger of short circuits remains as long as the
batteries are connected and charged, even though the mains power cable may be disconnected.

◗ Always use suitable removal and insertion tools in order to avoid bending electrical contacts (e.g. of
connectors) or damaging plugs or socket housings.

◗ Please take care not to damage cables or their insulation on the sharp edges of panels and printed
circuit boards during assembly. Route the cables in a way that prevents them from being pinched by
fasteners or by the edges of panels.

◗ Observe the local (country-specific) configuration of the individual components of the mains power
supply and the associated connection procedures as specified in the wiring diagram in the appendix.

◗ Please read the information on the correct handling of (heavy) objects in Chapter 6. Two people are
required to disassemble E/N pack due to its dead weight.

2.3 Safety feature on the S5 System

◗ The S5 System contains an emergency power supply (Uninterruptible Power Supply or UPS) which Duration of UPS
guarantees uninterrupted operation in the event of a power failure or other disruption. operation:
See Operating
Instructions
◗ Both visual and acoustic alarms are triggered if there is a system fault when the machine is switched
on.

◗ If there is a system fault during operation, a fault message is output. Faults during oper-
ation in the OT: See
◗ In the event of an emergency, the S5 System can be started via the UPS. Operating
Instructions

◗ When switching on, all pumps and devices which are integrated in the S5 System carry out an
automatic self-test.

◗ Any faults which occur during operation are displayed on the system panel.

SM-5811-0000.01 ENG 2.5

S5 System • Safety

2.6 SM-5811-0000.01 ENG

 S5 System • System description

3 System description
3.1 General description

The Stöckert S5 System (abbreviation: S5 System) is a modular perfusion system which can be
assembled and configured for different applications at any time. The S5 System controls and monitors
extracorporeal blood circulation during a cardiopulmonary perfusion.

3.2 Layout of the S5 System

SM-5811-0000.01 ENG 3.1

S5 System • System description

3.2.1 Total overview

8 10

7
14

16

11

12

17

15
13
2
5
4

Fig. 1: Overview of S5 System

3.2 SM-5811-0000.01 ENG

 S5 System • System description

Item name Operation

1 Stöckert S5 System
2 S5 console Contains the electronic / power supply pack as well as the
fan and accumulators for the emergency power supply
3 S5 console table Supports 4 pump housings or units (depending on the type
of console)
4 Main switch Switches the entire S5 System on and off
5 S5 mast retaining flange (left / right) Side components for supporting the sliding T-bar handles
and telescopic masts
6 Push bar
7 Telescope mast with ➜ Mounting for the System Panel (14)
8 infusion rack ➜ Mounting for additional equipment
➜ Mounting for disposable items
9 Telescope mast, movable with
infusion rack
10 Horizontal mast Stabilising the mast system
11 Crossbar for movable mast Permanently mounted on the back of the console for
supporting the movable telescope mast
12 Console casters with Transporting the S5 System
13 Parking brakes
14 S5 system panel The modular control unit mounted on the mast comprises
4 module slots to take a maximum of 4 display and control
modules with touch screens.
Blank modules are plugged into slots which are not being
used.
For details, see Chapter 3.2.3 on page 3.8
15 S5 electronics and power pack Cover closed
(abbreviation: E/P pack) The electronics / and power pack is located inside the
console. The E/P pack comprises the power-supply
components (including the emergency power supply), the
system connection panel and the necessary sensor
modules.

For details, see Chapter 3.2.4 on page 3.10

16 S5 roller pump 150 For details, see Chapter 3.2.5 on page 3.12
(abbreviation: S5 RP 150)
17 S5 double roller pump 85 For details, see Chapter 3.2.5 on page 3.12
(abbreviation: S5 DRP 85)

SM-5811-0000.01 ENG 3.3

S5 System • System description

18

19

22

25 23
24

27

26

20
21

Fig. 2: Overview of S5 mast system extension

3.4 SM-5811-0000.01 ENG

 S5 System • System description

Item name Function

18 S5 mast system extension ➜ for extending the S5 mast system
➜ Can be mounted on both sides of the S5 System on the
telescope mast 7
19 S5 telescope mast for mast system
extension with
20 Console casters and
21 Parking brake Locking the mast system extension in place during an
operation
22 Vertical mast ➜ Mounting of additional equipment (in this case: a mast
roller pump)
➜ Mounting of disposable items
23 Horizontal masts Mounting the vertical mast and stabilising the mast system
extension. The horizontal masts can be positioned as
required. The greater the distance between the two
horizontal masts, the greater the stability of the mast
system extension.
A minimum distance of 500 mm must be observed. Do not
attach any loads to the horizontal masts.
!
24 Swivel arm Mounting the mast system extension on the mast system
of the S5 System. The lower swivel arm can also be secured
below the console plate. The greater the distance between
the two swivel arms, the greater the stability of the mast
system extension.
A minimum distance of 600 mm must be observed. Do not
attach any loads to the swivel arms.
!
25 Clamping lever ➜ Fixing the mast system extension during operations
➜ The clamping levers can be released when the S5
System is moved (e.g. to compensate for uneven floor
surfaces).
26 Transport locking arm with ➜ Securing the mast system extension during transport
27 Fast clamp connector of the S5 System by fixing the fast clamp connector to
the telescope mast 19
➜ Installation on the push bar 6

SM-5811-0000.01 ENG 3.5

S5 System • System description

3.2.2 Overview of mast pump systems (optional)

28

29

Fig. 3: Overview of mast pump systems 1

Item name Function

28 S5 mast roller pump system 150 with For details, see chapter 3.2.5 on page 3.12.
S5 mast roller pump 150 and
S5 control panel MRP 150/85
29 S5 mast roller pump system 85 with For details, see chapter 3.2.5 on page 3.12.
S5 mast roller pump 85 and
S5 control panel MRP 150/85

3.6 SM-5811-0000.01 ENG

 S5 System • System description

31

30

Fig. 4: Overview of mast pump systems 2

Item name Function

30 S5 mast roller pump system 85 with For details, see chapter 3.2.5 on page 3.12.
two S5 mast roller pumps 85 with
double holder and
S5 control panel for two MRP 85
31 S5 mast roller pump system 85 with For details, see chapter 3.2.5 on page 3.12.
two single S5 mast roller pumps 85
and
S5 control panel for two MRP 85

SM-5811-0000.01 ENG 3.7

S5 System • System description

3.2.3 Overview of S5 System Panel

System panel (standard)

14

32

34

35 36

33

38

37

Fig. 5: Front and back of the S5 system panel

Item name Operation

14 S5 system panel With four module slots for supporting a maximum of
4 display and control modules with touch screens
32 Display and control module with Control and configuration of the S5 System
33 Touch screen
34 Mast holder with Positioning the S5 system panel on the mast system of the
35 Fast clamp connector S5 System
36 Clamping lever Fixing the mast holder or the connector
37 Switch Switching the S5 system panel on and off
38 Cable CAN/24 V Power supply for the S5 system panel

3.8 SM-5811-0000.01 ENG

 S5 System • System description

System panel (optional)

Because most of the components are identical in function and construction, the following overview lists
only the obvious differences.

40

41

43

39

42

42

44

Fig. 6: Front and back of the S5 system panel (optional)

Item Name Function

39 S5 system panel, 3 pos. With three module slots for supporting a maximum of
3 display and control modules with touch screens
(Display and control module with system menu displet:
bottom module slot)
40 S5 system panel, 5 pos. With five module slots for supporting a maximum of
5 display and control modules with touchscreen
(Display and control module with system menu displet:
bottom module slot)
41 S5 system panel, 6 pos. With six module slots for supporting a maximum of
6 display and control modules with touch screens
(Display and control module with system menu displet:
right or left bottom module slot)
42 Clamping lever Fixing the mast holder or the connector
43 Holder for system panel 6 pos. with For supporting the S5 system panel 6 pos.
44 connectors

SM-5811-0000.01 ENG 3.9

S5 System • System description

3.2.4 Overview of the electronic / and power pack

58 45 57
46 47 48 49 50 51 59

60 61 62 63 64 65 66 67 56 55 54 52

53

Fig. 7: E/P pack

Item name Operation

45 System connection panel
46 Circuit breaker F13 Automatic circuit breaker 10 A for the sensor modules
47 Connection for S5 battery discharger
48 Circuit breaker F10 - F12 Automatic circuit breaker 10 A for 58
49 System slots 1-6 Connecting pumps and devices (e.g. system panel)
with circuit breakers F1 - F6
50 Circuit breaker F7 - F9 Automatic circuit breaker 10 A for 57
51 CAN connections 1 + 2 Connecting additional equipment
52 S5 power supply connection module
with main switch 4
53 Potential equalisation point Connection of the potential equalisation cable
54 Socket for power cable Connecting the power cable
55 S5 UPS module Module for internal monitoring of the emergency power
supply (UPS)
56 S5 DC/DC module Module for internal power supply for the sensor modules

3.10 SM-5811-0000.01 ENG

 S5 System • System description

Item name Operation

57 Socket 7-9 On the right hand side of the E/P pack
Connecting pumps and devices (e.g. system panel)
58 Socket 10-12 On the left hand side of the E/P pack
Connecting pumps and devices (e.g. system panel)
59 Socket for multipoint connector On the right hand side of the E/P pack
Connecting the multipoint connector

60 Sensor module for bubble detector Connecting the bubble sensor

61 Level sensor module Connecting the sensor for the level monitor
62 Pressure sensor module Connecting the sensors for pressure control 1 and 2

63 Cardioplegia sensor module Connection for bubble sensor and pressure transducer for
cardioplegia control
64 Temperature sensor module Connecting the temperature probes to the temperature
monitor
65 Interface module Connecting for data transfer of external devices
(e.g. Data Management System, abbreviation: DMS)
66 APC sensor module (optional) Connects the bubble sensor of the Air Purge Control
67 Blank module Covering unused slots

SM-5811-0000.01 ENG 3.11

S5 System • System description

3.2.5 Overview of pumps and pump control panels

S5 roller pump 150 and S5 double roller pump 85

76

70 72

78

80

74
79

81

82
84

73 68 71 16

69

77

83

84

75

68 17

Fig. 8: Overview of S5 roller pump 150 and S5 double roller pump 85

3.12 SM-5811-0000.01 ENG

 S5 System • System description

Item name Operation

16 S5 roller pump 150
17 S5 double roller pump 85
68 Pump housing
69 Switch Switching the pump on and off
70 Control panel with ➜ Monitoring and displaying the pump functions and the
71 Touch screen selected control and monitoring function
➜ Entering and displaying the pump parameters which
have been set
72 Keys Override the monitoring functions
73 Setting knob Sets the speed
74 Pump head S5 RP 150 e.g. for arterial blood flow
75 Pump head S5 DRP 85 For low flow rates
76 S5 pump cover RP 150 Safety, pump can only operate with the cover closed
77 S5 pump cover DRP 85
78 Tubing guide rollers Keep the tubing in position
79 Thumbwheel for occlusion Moves the occlusion rollers inwards or outwards
adjustment
80 Rotation direction indicator for 79 Shows the direction of rotation when moving the occlusion
rollers outwards
81 Occlusion rollers Occlude the installed tubing
82 Tubing grip channel ➜ Retains the installed tubing
➜ Removable strip with two tubing guide channels
83 Magnet Monitors whether the cover is closed or not
84 Opening for hand crank Enables the pump to be operated by hand in emergency
situations

SM-5811-0000.01 ENG 3.13

S5 System • System description

S5 mast roller pumps

76
28 88

78

80

86
79
87
85 81

91 82
84

90

93 77
89

83
92

94

98 96 84

29

97

95

103
31

102

100

99

101

Fig. 9: Overview of mast roller pumps 150 and 85

3.14 SM-5811-0000.01 ENG

 S5 System • System description

Item name Function

28 S5 mast roller pump system 150
76 to See page 3.13
84
85 S5 mast roller pump 150 consisting of:
(MRP 150 for short) – Pump head MRP 150
– Pump housing with drive unit and connection cable
86 Pump head MRP 150 e.g. for arterial blood flow
87 Connection cable (fixed) Connection to S5 control panel MRP 150/85 (back of the
housing)
88 Holder MRP 150 Positioning the S5 MRP 150 on the mast system of the
S5 System
89 S5 control panel MRP 150/85 with ➜ Monitoring and displaying the pump function and the
90 Touch screen selected control and monitoring function
➜ Entering and displaying the pump parameters
91 Keys Overriding the monitoring functions
92 Setting knob Setting the speed
93 Cable CAN/24 V Power supply for the S5 system panel MRP 150/85 and the
pump (connection to system slots 1-12)
94 Switch Switching the control panel and the mast roller pump on
and off (back of the housing)

29 S5 mast roller pump system 85

95 S5 mast roller pump 85 consisting of:
(MRP 85 for short) – Pump head MRP 85
– Pump housing with drive unit and connection cable
96 Pump head MRP 85 For low flow rates
97 Connection cable (fixed) Connection to S5 control panel MRP 150/85
(back of the housing)
98 Holder MRP 85 Positioning the S5 MRP 85 on the mast system of
the S5 System

31 S5 mast roller pump system 85

99 S5 mast roller pump 85 consisting of:
(MRP 85 for short) – 2 MRP 85 pump heads
– 2 pump housings, each with a drive unit and a separate
connection cable
100 S5 control panel for 2 MRP 85
101 Switch Switching the control panel and the 2 MRP 85 on and off
(back of the housing)
102 Connection cable (fixed) Connection for S5 control panel MRP 85 (back of the
housing)
103 Double holder MRP 85 Positioning the S5 MRP 85 on the mast system of the
S5 System

SM-5811-0000.01 ENG 3.15

S5 System • System description

3.3 Service-relevant assemblies

Assembly Component contains the following service-relevant assemblies/components:

A E/P pack ◗ Circuit board Backplane HBP 0321

◗ Circuit board Battery switch HUS 0318
◗ Circuit board System boards A HEK 0411
◗ Circuit board System boards B HEX 0412
◗ Mains power switch
◗ 2 batteries
◗ Discharge resistor for batteries
◗ Toroidal-core transformer
◗ Rectifier
◗ Line filter
◗ Fan
◗ System AC outlet with connections: pumps and devices
◗ Rack (sensor modules E)

B S5 RP 150 ◗ Circuit board Computer board HKR 0325

◗ Circuit board Motor power amplifier HMF 0408
◗ Circuit board Motor controller HMS 0409
◗ Circuit board Keys and LEDs HKD 0327
◗ Pump head (replace only as a complete unit)
◗ Touch screen
◗ Shaft encoder
◗ Fan
◗ Line filter
◗ Switch
◗ Connection cable E/P pack

C S5 DRP 85 ◗ Circuit board Computer board HKR 0325

◗ Circuit board Motor power amplifier HMF 0408
◗ Circuit board Motor controller HMS 0409
◗ Circuit board Keys and LEDs HKD 0327
◗ Pump head (replace only as a complete unit)
◗ Touch screen
◗ Shaft encoder
◗ Fan
◗ Line filter
◗ Switch
◗ Connection cable E/P pack

D System panels ◗ Touch screens

(different pos.) ◗ Circuit board Backplane HDB 0406 (4pos.)
◗ Circuit board Backplane HDT 0406 (3 pos.)
◗ Circuit board Backplane HDT 0406 (6 pos.)
◗ Circuit board Backplane HDB 0406 and HDA 0604 (5 pos.)
◗ Circuit board HDS 0407
◗ Toggle switch
◗ Connection cable E/P pack

E Sensor modules ◗ Circuit boards

3.16 SM-5811-0000.01 ENG

 S5 System • System description

F S5 MRP 150 ◗ (for details see S5 PR 150)

G S5 MRP 85/1 and ◗ Circuit board Motor power amplifier HME 0402
S5 MRP 85/2 ◗ Circuit board Motor controller HMR 0403
◗ (for more details see S5 DPR 85)

H S5 control panels for mast ◗ S5 control panel for mast roller pump 150/85 and S5 control panel
roller pumps for two mast roller pumps 85
◗ Circuit board Fan control HDM 0503

As you can see from the previous list of components, certain assemblies of the S5 System cannot be
repaired separately by a service technician on site. Therefore please take note of the following
conditions before you begin to perform service:

E/P pack
Due to its weight, removal of the E/P pack is best done by two persons. Also note that the S5 System
features a UPS supplied by two batteries. When you are working on the E/P pack, the danger of short
circuits remains as long as the batteries are connected and charged, even though the mains power cable
may be disconnected.

Pumps and mast roller pumps

Adjustment of the mechanical components requires precision instruments and test equipment that the
local service technician does not have at hand. Therefore the following faults cannot be eliminated
directly and require replacement of the complete pump head:
◗ Defective motor
◗ Defective Hall effect sensor
◗ Mechanical fault (e.g. defective bearings, unusual noises during operation)

On-site repairs can be performed by replacement of circuit boards or individual assemblies (e.g. shaft
encoder, connecting cable). The circuit boards themselves should not be repaired on site.

System panel and control panels for mast roller pumps

The same restrictions apply for the System panel and the control panels as for the pumps: mechanical
components cannot be repaired on site. On-site repairs can be performed by replacement of circuit
boards or individual assemblies (e.g. touch screen, connecting cable). The circuit boards themselves
should not be repaired on site.

Sensor modules
On-site repairs can be performed by replacement of circuit boards. The circuit boards themselves should
not be repaired on site.

SM-5811-0000.01 ENG 3.17

S5 System • System description

3.3.1 Assembly overview – E/P pack

Overview of E/P pack

A4

A7
A6

A 11

A 10

A3
A2

A1

A5
A8

Fig. 10: Assembly overview – E/P pack (1)

3.18 SM-5811-0000.01 ENG

 S5 System • System description

Item Name Number Part Number

A E/P pack 28-98-00

A 1 Pump and device slot (front) 97-103-662

(6 sockets)

A 2 Pump and device slot (right)

(3 sockets)

A 3 AC outlet connection

A 4 Pump and device slot (left)

(3 sockets)

A 5 Remote control for mains power switch 75-521-517

A 6 Battery switching circuit board HUS 0318 90-305-550

A 7 12V/17Ah battery 96-405-002

A 8 Carrying handle

A 9 Guide rail E/P pack

A 10 Speaker

A 11 Bus bar

SM-5811-0000.01 ENG 3.19

S5 System • System description

A 12

A 13

A 14

A 15

A 16

A 18
A 17

Fig. 11: Assembly overview – E/P pack (2)

Item Name Number Part Number

A E/P pack 28-98-00

A 12 System AC oulet 97-103-801

A 13 3 automatic circuit breakers 10 A for pump and device

slot (right)

A 14 6 automatic circuit breakers 10 A for pump and device

slot (front)

A 15 3 automatic circuit breakers 10 A for pump and device

slot (left)

A 16 Automatic circuit breaker 10 A for sensor modules

A 17 Backplane (for details see Page 3.36) HBP 0321 90-305-580

A 18 Switching power supply (for details see Page 3.21) HLM-NT-S5 96-403-551

3.20 SM-5811-0000.01 ENG

 S5 System • System description

Overview – Switching power supply

A 19 S5

S3

A 20

A 21

A 22

A 18
A 23

Fig. 12: Switching power supply

Item Name Number Part Number

A 18 Switching power supply HLM-NT-S5 96-403-551

A 19 Plug for connection on circuit board Backplane A 31

(shown here for clarity)

A 20 Screwed connector for connection on circuit board

Battery switch A 6 (G9)
with socket head screw DIN 912 M5x10 71-115-026
washer DIN 127 5.3 71-120-528

A 21 Screwed connector for connection on circuit board

Battery switch A 6 (G2)
with socket head screw DIN 912 M5x10 71-115-026
washer DIN 127 5.3 71-120-528

A 22 Socket for connection circuit board

Battery switch A 38

A 23 Socket for connection circuit board

Battery switch A 39

SM-5811-0000.01 ENG 3.21

S5 System • System description

3.3.2 Assembly overview – S5 RP 150

B 11 B4 B1 B1 B3

B6
B 12
B2

B9

B5

B8

B 14

B 13 B7 B 10

Fig. 13: Assembly overview – S5 RP 150

3.22 SM-5811-0000.01 ENG

 S5 System • System description

Item Name Number Part Number

B S5 roller pump 150 / S5 RP150 10-80-00

B 1 Control panel RP150 10-80-10 10-85-10

B 2 LCD touch screen 97-103-616

B 3 Circuit board keys and LEDs HKD 0327 90-305-640

B 4 Computer board HKR 0325 90-305-620

B 5 Pressure switch C 7000 AF 96-110-020

B 6 Speaker 97-103-669

B 7 Fan Pabst 614 24V 96-406-031

B 8 Line filter FN332Z-10-05 96-401-012

B 9 Retaining ring maxi 10-81-42

B 10 Connection cable RP150 97-102-621

B 11 Pump head RP150 10-81-00

B 12 Pump cover RP150 (complete) 10-81-75

B 13 Motor power amplifier HMF 0408 90-305-760

B 14 Motor controller HMS 0409 90-305-770

SM-5811-0000.01 ENG 3.23

S5 System • System description

3.3.3 Assembly overview – DRP 85

C
C 11 C9 C 12

C1

C2

C3

C4

C 13

C 14

C 11
C6
C5

Fig. 14: Assembly overview – DRP 85

3.24 SM-5811-0000.01 ENG

 S5 System • System description

Item Name Number Part Number

C S5 double roller pump 85 / S5 DRP85 10-85-00

C 1 Control panel DRP85 10-85-50

C 2 LCD touch screen 97-103-616

C 3 Circuit board keys and LEDs HKD 0327 90-505-640

C 4 Computer board HKR 0325 90-305-620

C 5 Pressure switch C 7000 AF 96-110-020

C 6 Speaker 97-103-669

C 7 Fan (not shown) Pabst 614 24V 96-406-031

C 8 Line filter FN332Z-10-05 96-401-012

C 9 Retaining ring mini 10-86-42

C 10 Connection cable DRP85 (not shown) 97-102-621

C 11 Pump head RP85 10-86-00

C 12 Pump cover RP85 (complete) 10-86-45

C 13 Motor power amplifier HMF 0408 90-305-760

C 14 Motor controller HMS 0409 90-305-770

SM-5811-0000.01 ENG 3.25

S5 System • System description

3.3.4 Assembly overview – System panel

System panel (4 pos.)

D1
D1
D5

D4
D3

D7

D9
D 10

D6
D5

Fig. 15: Assembly overview – System panel (4 pos.)

Item Name Number Part Number

D 1 S5 system panel, 4 pos. 28-95-00

D 2 Backplane system panel HDB 0406 90-305-740

D 3 Mast joint holder (not shown here) 55-90-56

D 4 Connection cable 97-103-625

D 5 Toggle switch 1-pole Type 1801 96-121-209

D 6 Line filter FN332Z-10-05 96-250-042

D 7 Speaker 97-103-669

D 8 Fan - SmartCooler LFX1460E 96-406-030

D 9 S5 display and control module 28-95-10

D 10 Circuit board display and control module HDS 0407 90-305-750

3.26 SM-5811-0000.01 ENG

 S5 System • System description

System panel (3 pos. and 6 pos.)

D 11 D 12 D3
D8
D4

D7

D9
D 10

D6
D5

Fig. 16: Assembly overview – System panel (3 pos. and 6 pos.)

Note:
The S5 system panel (6 pos.) is made up of two S5 system panels (3 pos.). As the functions performed by
these S5 system panels are identical, we are using the S5 system panel (3 pos.) for the overview. There
are differences in the holder. For more information about this holder, refer to the section entitled
„Assembly System panel“ on page 7.27.

Item Name Number Part Number

D 11 S5 system panel, 3 pos. 28-95-03

S5 system panel, 6 pos. (not shown here) 28-95-04

D3 Mast joint holder (not shown here) 55-90-56

D4 Connetion cable 97-103-625

D5 Toggle switch 1-pole Typ 1801 96-121-209

D6 Line filter FN332Z-10-05 96-250-042

D7 Speaker 97-103-669

D8 Fan - Smartcooler LFX1460E 96-406-030

D9 S5 display and control module 28-95-10

D 10 Circuit board display and control module HDS 0407 90-305-750

D 12 Backplane system panel HDT 0501 90-305-830

SM-5811-0000.01 ENG 3.27

S5 System • System description

System panel (5 pos.)

D 13
D 14

D8

D3

D4

D7

D9
D 10

D2

D6

D5

Fig. 17: Assembly overview – System panel (5 pos.)

Item Name Number Part Number

D 13 S5 system panel, 5 pos. 28-95-01

D2 Backplane system panel (identical to 4pos.) HDB 0406 90-305-740

D3 Mast joint holder (not shown here) 55-90-56

D4 Connetion cable 97-103-625

D5 Toggle switch 1-pole Typ 1801 96-121-209

D6 Line filter FN332Z-10-05 96-250-042

D7 Speaker 97-103-669

D8 Fan - Smartcooler LFX1460E 96-406-030

D9 S5 display and control module with 28-95-10

D 10 Circuit board display and control module HDS 0407 90-305-750

D 14 Adapter Backplane board HDA 0406 90-305-890

3.28 SM-5811-0000.01 ENG

 S5 System • System description

3.3.5 Assembly overview – Sensor modules

E6

E7

E8

E9

E 10

E 11

E5

E4

E3

E2

E1

Fig. 18: Assembly overview – Sensor modules

SM-5811-0000.01 ENG 3.29

S5 System • System description

Item Name Number Part Number

E 1 S5 mains power connection module 29-12-30

E 2 S5 UPS module 28-98-80

Circuit board UPS charging device HUL 0319 90-305-560

Circuit board UPS control HUK 0320 90-305-570

E 3 S5 DC/DC module 28-98-20

Circuit board DC/DC HDC 0322 90-305-590

E 4 S5 System boards

System board A HEK 0411 90-305-790

System board B HEX 0412 90-305-800

E 5 S5 Sensor module APC (optional) 23-45-22

Sensor board (bubble detector) HSB 0329 90-305-660

E 6 S5 Sensor module bubble detector 23-45-20

Sensor board (bubble detector) HSB 0329 90-305-660

E 7 S5 sensor module level monitor 23-40-20

Sensor board (level monitor) HSL 0401 90-305-690

E 8 S5 sensor module 2-channel pressure monitor 20-20-20

Sensor board (pressure monitor) HDR 0324 90-305-610

E 9 S5 sensor module cardioplegia control 29-02-50

Sensor board (cardioplegia) HSK 0405 90-305-730

E 10 S5 sensor module 4-channel temperature monitor 20-30-20

Sensor board (temperature monitor) HST 0328 90-305-650

E 11 S5 interface I4D 29-02-50

Sensor board (interface I4D) HIS 0413 90-305-810

3.30 SM-5811-0000.01 ENG

 S5 System • System description

3.3.6 Assembly overview – S5 MRP 150

F
F3

F2

F4

F5

F6

F1

F9

F8

F7

Fig. 19: Assembly overview S5 MRP 150

Item Name Number Part Number

F S5 MRP 150 (complete) 10-81-00

F 1 Holder MRP 150 10-88-69 ???

F 2 Pump head MRP150 (complete) 10-81-00

F 3 Pump cover MRP150 (complete) 10-81-75

F 4 Motor controller HMS 0409 90-305-770

F 5 Motor power amplifier HMF 0408 90-305-760

F 6 Fan Pabst 614, 24V 96-406-031

F 7 Line filter FN332Z-10-05 96-401-012

F 8 Connection cable control panel MRP 150/85 97-102-621 ???

F 9 Base plate MRP 150 10-88-10

SM-5811-0000.01 ENG 3.31

S5 System • System description

3.3.7 Assembly overview – S5 MRP 85/1 and S5 MRP 85/2

G G4 G2

G3

G5

G9
G6

G7

Fig. 20: Assembly overview – S5 MRP 85/1 and S5 MRP 85/2

Item Name Number Part Number

G S5 MRP 85/1 and S5 MRP 85/2 (identical construction)

G 1 Double holder MRP85 (not shown here) 10-88-68

G 2 Holder MRP85 10-88-69

G 3 Pump head RP85 10-86-00

G 4 Pump cover RP85 (complete) 10-86-45

G 5 Motor controller MRP85 HME 0402 90-305-700

G 6 Motor power amplifier MRP85 HMR 0403 90-305-710

G 7 Fan Pabst 614, 24V 96-406-031

G 8 Connection cable control panel (not shown here) 97-102-621

G 9 Retaining ring mini 10-86-42

3.32 SM-5811-0000.01 ENG

 S5 System • System description

3.3.8 Assembly overview – Control panels for mast roller pumps

H H8
H9
H6

H 11 H 10

H4
H 12
H3

H5
H 13 H 14

H 15
H1

Fig. 21: Assembly overview Control panels for mast roller pumps

Item Name Number Part Number

H Control panels for mast roller pumps

H 1 S5 control panel MRP 150/85 28-95-80

H 2 The S5 control panel for 2 MRP 85 is identical to H 1 28-95-85

(apart from having two shaft encoders)

H 3 LCD Touchscreen 97-103-616

H 4 Computer board (for details see Page 3.42) HKR 0325 90-305-620

H 5 Circuit board Keys and LEDs HKD 0327 90-505-640

(for details see page 3.44)

H 6 Circuit board Fan control HDM 0503 90-105-850

(for details see page 3.50)

H 7 Circuit board inverter LXM1617-05-6x 93-146-026

(not shown here: for details see Page 3.49)

SM-5811-0000.01 ENG 3.33

S5 System • System description

H 8 Socket connection mast roller pump

H 9 Connetion cable 97-103-625

H 10 Line filter

H 11 Switch

H 12 Speaker 97-103-669

H 13 Shaft encoder with

H 14 setting knob

H 15 Fan

3.34 SM-5811-0000.01 ENG

 S5 System • System description

3.3.9 Assembly overview SCP System for S5

!
All SCP Systems must only be connected to the S5 System by an appropriate (fixed) cable:

Additional device (part number) Connection with

SCP System (60-00-00)
SCP System (only for S5 System) Connection cable with S5 system plug 45-12-02 (fixed)
(60-00-50)

For information on service-relevant SCP System components, please refer to the separate SCP System
service manual.

For information on
◗ connecting to the S5 System and
◗ its operation
please refer to the separate operating instructions for the S5 System.

Further details concerning servce component Part Numbers can be found in Chapter 7.5 „Service
component part numbers“ on page 7.16.

SM-5811-0000.01 ENG 3.35

S5 System • System description

3.3.10 Overview – Circuit boards

Overview Backplane E/N-Block

A 26

A 27

A 28

A 33

A 30
A 34
A 17

A 29
A 25
A 31 A 24

A 32

A 35

Fig. 22: Circuit board Backplane E/N-Block

3.36 SM-5811-0000.01 ENG

 S5 System • System description

Item Name Number Part Number

A 17 Backplane (complete) HBP 0321 90-305-580

A 24 Block for connection of DC/DC module CON 1 96-215-125

A 25 Plug connection speaker CON 2 96-201-015

A 26 Connection system slots (left) CON 4-6

A 27 Connection system slots (front) CON 7-12

A 28 Connection system slots (right) CON 13-15

A 29 Connection UPS module CON 16 96-215-125

A 30 Connection battery switching circuit board CON 17 96-215-125

A 31 Plug connection power supply CON 18 96-205-051

A 32 Connection system boards (HEK 0411 and HEX 0412) CON 19 96-215-252

A 33 Connection AUX 1 CON 20

A 34 Connection AUX 2 CON 21

A 35 Connection interface and sensor modules CON 24-33 96-215-123

SM-5811-0000.01 ENG 3.37

S5 System • System description

Circuit board battery switch

A6

A 37
A 36

A 39

A 44 A 38
A 45

A 42 A 46
A 43 A 48
A 40 A 47
A 49
A 41
A 50

Fig. 23: Circuit board battery switch

Item Name Number Part Number

A6 Circuit board battery switch HUS 0318 90-305-550

A 36 Socket connection circuit breaker sensor modules CON 1

A 37 Socket connection discharger CON 2

A 38 Socket connection switching power supply CON 6

(Input voltage charging device)

A 39 Socket connection switching power supply CON 7

(power supply diagnosis)

A 40 Fuse 20 A T F1 93-511-530

A 41 Fuse 20 A T F2 93-511-530

A 42 Fuse battery H1 (start without mains power) 3.15 A T F3 93-510-044

A 43 Fuse battery discharger 10 A T F4 93-511-030

A 44 Fuse battery H2 (Supply emergency patch-in) 1 A T F5 93-510-039

A 45 Screwed terminal power supply (+ terminal) G2

with socket head screw DIN 912 M5x8 71-115-025
washer DIN 127 5.3 71-120-528

A 46 Screwed terminal bus bar (+ terminal) G4

with socket head screw DIN 912 M5x8 71-115-025
washer DIN 127 5.3 71-120-528

3.38 SM-5811-0000.01 ENG

 S5 System • System description

A 47 Screwed terminal battery (+ terminal) G1

with socket head screw DIN 912 M5x8 71-115-025
washer DIN 127 5.3 71-120-528

A 48 Screwed terminal power supply (– terminal) G9

with socket head screw DIN 912 M5x8 71-115-025
washer DIN 127 5.3 71-120-528

A 49 Screwed terminal bus bar (– terminal) G10

with socket head screw DIN 912 M5x8 71-115-025
washer DIN 127 5.3 71-120-528

A 50 Screwed terminal battery (– terminal) G3

with socket head screw DIN 912 M5x8 71-115-025
washer DIN 127 5.3 71-120-528

SM-5811-0000.01 ENG 3.39

S5 System • System description

Circuit board motor controller

B 14
B 20 B 22

B 21

B 17

B 18
B 19
B 15
B 16
B 23
Fig. 24: Circuit board motor controller

Item Name Number Part Number

B 14 Circuit board motor controller HMS 0409 90-305-770

B 15 Socket connection Hall effect sensor CON 3

B 16 Socket connection control cable on pump CON 4

B 17 Socket connection cover pump head CON 6

B 18 Socket connection temperature CON 7

B 19 Socket serial connection CON 8

B 20 Socket serial connection CON 10

B 21 DIP switch S1

B 22 Ribbon cable connection on circuit board motor

power amplifier

B 23 Socket connection on on circuit board motor power CON 2

amplifier (MRP 150)

3.40 SM-5811-0000.01 ENG

 S5 System • System description

Circuit board motor power amplifier

B 13

B 24 B 27

B 26 B 25

Fig. 25: Circuit board motor power amplifier

Item Name Number Part Number

B 13 Circuit board motor power amplifier HMF 0408 90-305-760

B 24 Socket connection fan

B 25 Socket connection pump head B 45 CON 1

B 26 Socket connection computer board HKR 0325 CON 2

B 27 Socket connection on circuit board motor CON 3

controller B 22

SM-5811-0000.01 ENG 3.41

S5 System • System description

Circuit board computer board

B4 B 39 B 38

B 31 B 37

B 30
B 36

B 35

B 34

B 33

B 32

B 29 B 28
Fig. 26: Circuit board computer board

Item Name Number Part Number

B4 Circuit board computer board HKR 0325 90-305-620

B 28 Socket connection speaker CON 1

B 29 Socket connection inverter CON INV

B 30 Socket connection power supply

B 31 Socket connection CAN bus CONCAN

B 32 Socket for connector B 47 CON 2

B 33 Socket connection shaft encoder RP150 ENC A

(or PR 85 left)

B 34 Socket connection shaft encoder RP85 (right) ENC B

B 35 Socket connection serial flash and report CON 3

B 36 Socket connection touch screen CON TS

B 37 Socket connection LCD CON LCD

B 38 Socket connection on circuit board motor CONPA

controller B 22 RP 150 (or RP 85 left)

B 39 Socket connection on circuit board motor CONPB

controller B 22 RP 85 (right)

3.42 SM-5811-0000.01 ENG

 S5 System • System description

Circuit board inverter (pumps)

B 40

B 41
B 42

Fig. 27: Circuit board inverter

Item Name Number Part Number

B 40 Circuit board inverter LXM1617-05-6x 93-146-026

B 41 Socket for connection circuit board CON INV

computer board B 4

B 42 Socket connection LCD

SM-5811-0000.01 ENG 3.43

S5 System • System description

Circuit board keys and LEDs

B 43

B 44

B 47

B 45 B 46

B 46

B 47

Fig. 28: Circuit board keys and LED

Item Name Number Part Number

B 43 Circuit board keys and LEDs for RP 150 and MRP 85/1 HKD 0327 90-305-640
(for registration of the shaft encoder with cable har-
ness; not shown here)

B 44 LED light guide, 7-element (in this case for RP 150) 75-521-033

B 45 Circuit board keys and LEDs for DRP 85 und MRP 85/2 HKD 0327 90-505-640
(for registration of the shaft encoder with cable har-
ness; not shown here)

B 46 LED light guide, 7-element (in this case for DRP 85) 75-521-033

B 47 Contact pin to circuit board computer board HKR B 4

3.44 SM-5811-0000.01 ENG

 S5 System • System description

Overview backplane system panel (4 pos. and 5 pos.)

D 18

D 17
D2

D 16

D 21

D 19

D 15

D 20
D 22

D 14
D 23

Fig. 29: Circuit board backplane system panel (4 pos. and 5 pos.)

SM-5811-0000.01 ENG 3.45

S5 System • System description

Item Name Number Part Number

D2 Backplane system panel HDB 0406 90-305-740

D 15 Plug connection speaker CON 9 96-201-015

D 16 Plug connection S5 System (CAN) CON 6 96-201-098

D 17 Plug connection line filter CON 5 96-205-033

D 18 Plug connection fan CON 8 96-201-035

D 19 Plug connection fan CON 7 96-201-035

D 20 Connection display and control module CON 1 - 4 96-215-123

D 21 Plug connection HDA 0406 D 22 CON 10 96-215-122

D 14 Adapter Backplane system panel HDA 0406 90-305-890

D 22 Plug connection HDB 0406 D 21 CON 1 96-215-123

D 23 Connection display and control module CON 2 96-215-123

3.46 SM-5811-0000.01 ENG

 S5 System • System description

Overview backplane system panel (3 pos. and 6 pos.)

D 12 D 18

D 16

D 15

D 19

D 17

D 20

Fig. 30: Backplane system panel (3 pos. and 6 pos.)

Item Name Number Part Number

D 12 Backplane system panel HDB 0406 90-305-740

D 15 Plug connection speaker CON 9 96-201-015

D 16 Plug connection S5 System (CAN) CON 6 96-201-098

D 17 Plug connection line filter CON 5 96-205-033

D 18 Plug connection fan CON 8 96-201-035

D 19 Plug connection fan CON 7 96-201-035

D 20 Connection display and control module CON 1 - 3 96-215-123

SM-5811-0000.01 ENG 3.47

S5 System • System description

Overview circuit board display and control module

D 24
D 10

D 25
D 28
D 26

D 27

Fig. 31: Circuit board display and control module

Item Name Number Part Number

D 10 Circuit board display and control module HDS 0407 90-305-750

(system panel)

D 24 Socket connection of serial flash and report CON 3

D 25 Socket connection LCD CON LCD 94-820-152

D 26 Socket connection Touchscreen CON TS 94-820-006

D 27 Socket connection Inverter CONINV 94-820-004

D 28 Socket connection backplane CON 4 96-215-122

3.48 SM-5811-0000.01 ENG

 S5 System • System description

Circuit board inverter (system-panel and control panel)

D 29

D 31

D 30

Fig. 32: Circuit board inverter

Item Name Number Part Number

D 29 Circuit board inverter LXM1617-05-6x 93-146-026

D 30 Socket for connection circuit board CON INV

computer board D 10

D 31 Socket connection LCD

SM-5811-0000.01 ENG 3.49

S5 System • System description

Circuit board fan control (control panel mast roller pumps)

H6 H 17

H 16

Fig. 33: Circuit board fan control

Item Name Number Part Number

H6 Circuit board Fan control HDM 0503 90-105-850

H 16 Socket connection fan CON 1

H 17 Socket connection computer board H 4 CON 2

3.50 SM-5811-0000.01 ENG

 S5 System • System description

Circuit board mast roller pumps 85 (motor controller and motor power
amplifier)

G5

G 11
G 10

G 12

G 13

G 16
G 15

G 14

Fig. 34: Circuit board motor controller MRP85

Item Name Number Part Number

G5 Circuit board motor controller MRP85 HMR 0403 90-305-710

G 10 Ribbon cable connection on circuit board motor

power amplifier MRP85 G 6

G 11 Plug connection ribbon cable G 10 CON 1

G 12 Plug connection S5 control panel mast roller pump CON 2

G 13 Socket connection Hall effect sensor CON 3

G 14 Socket connection control cable on pump CON 4

G 15 Socket connection cover pump head CON 6

G 16 Socket connection temperature CON 7

SM-5811-0000.01 ENG 3.51

S5 System • System description

G6

G 18

G 20

G 19
G 17
Fig. 35: Circuit board motor power amplifier MRP85

Item Name Number Part Number

G6 Circuit board motor power amplifier MRP85 HME 0402 90-305-700

G 17 Socket connection pump head CON 1

G 18 Socket connection S5 control panel mast roller pump CON 2

G 19 Socket connection circuit board motor controller G 5 CON 3

G 20 Socket connection fan CON 4

3.52 SM-5811-0000.01 ENG

 S5 System • Brief overview system panel

4 Brief overview system panel

4.1 Key icons and display (brief overview)

Detailed information on the operation of the S5 System can be found in the associated Operating
Instructions. For ease of navigation, the following pages give you a brief overview of the system menu:

General key icons and displays

Key icons and display on Item Name Function

the system panel
Icon menu Tapping on the icon opens the corresponding menu for
Pressure 1
(in this case: entering parameters (in this case: opening the pressure
Pressure 2
Pressure 1 + 2) menu for Pressure channel 1 or 2)
Icon Dn / Up Tapping on the icons changes the associated parameters.
➜ Tapping on Dn reduces the selected parameter.
➜ Tapping on Up increases the selected parameter.

Key icons Page Switches between the pages of a multi-page menu

Key icon Scroll (scroll text) Advances to the next text message in the system menu
Scroll

Key icon Space (Space key) Enters a space (e.g. when entering text)
Space

Key icon Delete Deletes texts in the entry mode

(delete)

Key icon Cancel (abort) Closes the current window and returns to the previous
window without saving the data which has been entered or
changed

Key icon Return (Enter key) In all menus:

Confirms the parameters which have been entered and
returns to the previous “menu”

Status display Alarm Display red

Alarm display when the specified stop limit has been
exceeded (e.g. pressure and temperature). An alarm tone
also sounds simultaneously.
Status display Warning Display yellow
– Values have dropped below the specified warning
limits
– Sensor not connected

SM-5811-0000.01 ENG 4.1

S5 System • Brief overview system panel

Status display OK Display green

(Display for the time being only applies to bubble activity)
– Bubble sensor connected
– No bubbles
Key icon Clear alarm – Clears the alarm indicated in the System menu, after
the cause of the alarm has been eliminated.
– Clears the bubble alarm, after the cause of the alarm
has been eliminated.
Key icon Audio off Switches currently active alarm and warning tones
(Tone off) (temporarily) off. If another alarm condition occurs, the
corresponding tone will sound again.

A warning tone can be activated or deactivated in the menu

of the corresponding monitoring function. This is not the
case for alarm tones.
Key icon Override Temporarily switches off an alarm which is pending. There
is a difference between:
– selective override of the corresponding monitoring
function in the System menu (time limited: 5 minutes)
– on the pumps: overriding all assigned monitoring
functions (time limited)

Icon Entry displet Consists of a key icon and a display.

Pressure unit mmHg
The key icon Entry displet opens the
– alphanumeric displet (see operating Instructions),
– numeric displet (see operating Instructions),
– lists displet (see operating Instructions),
– or an additional sub-menu (for further entry or display)

The parameters which have been entered appear on the

display (in this example: the pressure should be displayed
in mmHg.)

The key icons and displays listed above always have the same function and meaning. The following
sections explain the special, non-general key icons and displays of the individual menus.
Only those key icons which can be pressed in the menu shown are displayed (e.g. the key icon Scroll in
the System menu).

When a key icon is pressed, it briefly appears yellow. Activated functions are indicated by a vertical bar
in the key icon (on the left side).

4.2 SM-5811-0000.01 ENG

 S5 System • Brief overview system panel

Key icons and displays of the system menu

a b
e f g

S5 20.05.2005 14:15:01

d
100 %

Level c
Arterial Pump (1) stopped

Temperature was above max. limit

Scroll

Fig. 36: System menu displet

Item Name Function

S5 20.05.2005 1 a Icon System menu Display of the selected menu name, date and time.
Opens the menu entry displet for configuring the basic
settings for:
– Changing the language
– Selecting the pressure unit
– Changing the system direction of rotation
– Entering the default volume
– Entering the date and time
– Entering the menu name
– BSA settings

Opens the display

– Of operating hours
– Information on the battery status or starting the battery
test
– Information on the mains operation and calibration of
the sensor offset
b Icon System

c Display System Output of alarm, warning and error messages and

message information as text messages with the corresponding
symbols.
d Display UPS status with key icon Audio off, to switch off the UPS alarm tone
(temporarily).

SM-5811-0000.01 ENG 4.3

S5 System • Brief overview system panel

e Display Battery status Bar graph of the battery charge status

– Battery test required or fault in the battery

– Batteries are fully charged

(bar graph with long arrow)

– During trickle charging

(bar graph with short arrow)

– Discharge phase of the battery test of UPS operation

(bar graph with long arrow)
f Display Battery charge Display of the battery charge status (in %) while charging:
status – Yellow: below 60%
55 %
– White: above 60%

76 % The battery charge status indicator is white during

discharge.
g Icon and display Time Icon and display of “battery discharge” with time
3:11 remaining remaining display (yellow)

4.4 SM-5811-0000.01 ENG

 S5 System • Fault messages and troubleshooting

5 Fault messages and troubleshooting

The S5 system undergoes continuous self-monitoring. Faults that occur (e.g. the failure of a component)
are displayed in the system menu.

5.1 Fault messages

5.1.1 Unspecified faults

!
Note:
Even if
– all pumps are switched off,
– the system panel is switched off,
– the mains power cable is unplugged,
– and the E/P pack is switched on,
it is still possible that the batteries are totally discharged. In this case, take the appropriate steps
described in chapter 5.1.2.

Fault Description/possible cause Steps to be taken

(please proceed in the order listed)
System does not start Defective switch – Check/replace switch
although batteries are
charged

System does not start Mains power cable missing – Connect/check mains power cable
with discharged or or defective
missing batteries Transformer/terminal block – Check wiring/terminal block
wired wrongly
Defective switch – Check/replace switch
Defective line filter – Check/replace line filter
Defective rectifier – Check/replace rectifier

System starts (can be Circuit breaker for system – Check / reset / replace safety cut-out
heard), but touch screen panel socket has triggered/
remains dark is defective

Faulty contact – Check / replace wiring in E/P pack to system panel

socket
– Check / replace system panel cable CAN/24 V
– Check / replace system panel switch
Back plane board of system Replace complete system panel
panel defective

SM-5811-0000.01 ENG 5.1

S5 System • Fault messages and troubleshooting

5.1.2 Fault messages

The following applies with regard to all displayed fault messages:

◗ Check mains power cable connection

◗ Check (and where necessary clean) connector of the relevant or displayed components.
◗ Check the connector cable for blockages/short-circuits (where necessary replace connector cable).
◗ Check wiring of relevant or displayed components (e.g. for cable breaks).

◗ Restart the S5 system (i.e. the pump).

For persistent fault messages, please refer to the following section for information on further steps to
take:

Fault on pump

Display in system menu Description

➜ possible cause/effect
◗ Steps to be taken (please proceed in the order listed)

Turn-off path faulty A fault has been detected during the self-test.
Pump 1 The pump fails to switch itself off (e. g. ramp-up) (in this case:
pump 1).
➜ Cable break
➜ Fault in circuit board Computer board (HKR 0325)
◗ Replace cable
◗ Replace circuit board HKR 0325
◗ where necessary send pump to manufacturer for checking

Direction of rotation fault The pump ran in the wrong direction (without having been
Pump 1 instructed to do so).
◗ Send pump to manufacturer for checking.

Runaway fault The pump ran too fast (without being instructed to do so).
Pump 1
◗ Send pump to manufacturer for checking.
Runaway fault software
Pump 1

Motor monitoring/control failed A safety feature of the pump has failed.

Pump 1
➜ Cable break
➜ Hall sensor defective
➜ Fault in circuit board.
Circuit board Motor control (HMS 0409)
◗ Check (and where necessary replace) connector cable
from motor control to circuit board HKR 0325
◗ Replace motor (hall sensors)
◗ Replace circuit board HMS 0409
◗ where necessary send pump to manufacturer for checking

5.2 SM-5811-0000.01 ENG

 S5 System • Fault messages and troubleshooting

Shaft angle encoder fault The pump speed can no longer be adjusted correctly.
Pump 1
➜ Shaft encoder defective
Fault in motor controller ➜ Fault in circuit board Computer board (HKR 0325)
Pump 1
➜
◗ Replace shaft encoder
◗ Replace circuit board HKR 0325

Motor controller failed The pump no longer allows the system to monitor it properly.
Pump 1
➜ Fault in circuit board Motor control (HMS 0409)
Fault in motor controller
Pump 1 ◗ Replace circuit board HMS 0409

Touchscreen failure Pump parameters can no longer be adjusted.

Pump 1 The key icon Stop pump is out of service.
➜ Touch screen defective
➜ Fault in circuit board Computer board (HKR 0325)
◗ Replace touch screen
◗ Replace circuit board HKR 0325

Graphic display failure The display of current flow rate and the current pump speed
Pump 1 may be missing or incorrect.
➜ Touch screen defective
➜ Fault in circuit board Computer board (HKR 0325)
◗ Replace touch screen
◗ Replace circuit board HKR 0325

Internal temperature too high The temperature of the pump head rises above the specified
Pump 1 set temperature. The pump head might transmit heat to the
blood in the tubing.
➜ Fan defective
➜ Fault in circuit board Computer board (HKR 0325)
➜ Fault in motor
◗ Check fan function (where necessary replace fan)
◗ Replace circuit board HKR 0325
◗ Replace motor

Pump communication failed The displayed dose volume of the delivered cardioplegia dose
Pump 1 is incorrect.
➜ Hardware/software fault on pump or cardioplegia
sensor module
◗ Start at least two further administration processes.
◗ Replace cardioplegia sensor module
◗ Replace pump
◗ Replace touch screen of relevant pump

SM-5811-0000.01 ENG 5.3

S5 System • Fault messages and troubleshooting

Speed knob LED failure LED display on pump control panel remains dark.
Pump 1
➜ Connections to circuit board keys and LEDs (HKD 0327)
interrupted
➜ Fault in circuit board HKD 0327
➜ (possible) fault in circuit board HKR 0325
◗ Check connections to HKD 0327
◗ Replace circuit board HKR 0327
◗ where necessary replace circuit board HKR 0325

Wrong pump head connected During maintenance work or when replacing the circuit board,
Pump 1 the DIP switch setting no longer accords with the pump
connections after pump assembly.
➜ The displet of the double roller pump is displayed on
the touch screen of the roller pump (or vice-versa).
➜ Fault in circuit board HMS 0409
◗ Adjust DIP switch on the HMS 0409 to the correct
setting:
Switch setting ON: if an RP 150 is connected
Switch setting OFF: if a DRP 85 is connected
◗ Replace circuit board HMS 0409

Short-term internal malfunction, An internal malfunction has occured.

remains operational- Pump 1
◗ Delete message in system menu (twice if necessary).
◗ The pump should not be used. Send pump to the
manufacturer for checking.

5.4 SM-5811-0000.01 ENG

 S5 System • Fault messages and troubleshooting

Battery fault

Display in system menu Description

➜ possible cause/effect
◗ Steps to be taken (please proceed in the order listed)

Battery is a high-drain battery.

Charging time too long

The battery charge time was exceeded (internal charge time

The residual charging time was too long
limit approx. 3 hours)

Deviation of current measured voltage value from specified

Fault during trickle charging
actual value detected internally during trickle charging.

(Internal) fault has occurred during storage of battery capacity.

No battery capacity stored

Stored battery capacity incorrect

Battery voltage = 0.5 V! Battery fault detected.

The battery is defective

A software fault has occurred in the UPS.

UPS is defective

The following applies to all these messages:

➜ One or both batteries is/are defective
➜ UPS module fault
◗ Replace battery (-ies)
◗ Replace UPS module

SM-5811-0000.01 ENG 5.5

S5 System • Fault messages and troubleshooting

Other messages:
The charge process was interrupted:

Battery defective; ➜ Fault in battery

charging has stopped

➜ Additional battery status display

➜ Battery is defective

◗ Replace battery (-ies)

2 Current sensors connected in series to identify increases in

current:

The current offset = 23.5 A ➜ Current sensor of the battery switch board (HUS 0318)
is too large is defective
◗ Replace circuit board HUS 0318
➜ Current sensor of the HUS 0318 charger is defective
Current sensor deviation = 0.5 A!
◗ Replace current sensor
◗ Replace circuit board HUS 0318

The power supply fan is defective. One or both fans have

Power supply fan is defective
failed. Further use can lead to overheating of the power
supply (and to UPS operation).

◗ Replace power supply fan

Note:

!
When correcting a battery fault or replacing a battery, a battery test must be carried out before initial
operation of the system.

5.6 SM-5811-0000.01 ENG

 S5 System • Fault messages and troubleshooting

Faults in the sensor modules or sensors

Display in system menu Description

➜ possible cause/effect
◗ Steps to be taken

➜ There is a module or sensor defect. (The display of the

Module defective
relevant icon indicates the corresponding monitoring
function. In this case: level monitor).
Module/sensor defective
◗ Replace corresponding sensor module or sensor.

➜ There is a level sensor contact failure.

Check level sensor
◗ Check that the level sensor is correctly seated (e.g. on the
reservoir/oxygenator).
◗ Check the metal contacts of the level sensor.
◗ Replace corresponding sensor module or sensor.

➜ The signal of the bubble sensor is too strong and cannot be

Receive signal too strong
processed or the sensor is not connected.
◗ Check that the bubble sensor is correctly seated.
Receive signal too strong
◗ Replace corresponding sensor module or sensor.

➜ The reference voltage of the temperature module is outside

37° reference inexact
the permitted tolerance range.
◗ Replace corresponding sensor module or sensor.

SM-5811-0000.01 ENG 5.7

S5 System • Fault messages and troubleshooting

5.2 Operating the additional devices for the S5 System

Other additional devices can also be operated with the S5 System.

This includes connecting

– the Heater-Cooler System 3T

– various gas blender systems,
– the SCP system and
– the electrical remote-controlled tubing clamp

to the S5 System.

For information about the relevant alarm messages, see the S5 System operating instructions.
If an alarm is not cleared or other errors and faults are displayed, please refer to the separate operating
instructions or service manual for additional measures.

Other displays

General messages are also output on the System panel as well as the specific messages for the
individual devices:

Display on System menu Description

➜ possible cause/effect
◗ Steps to be taken

Please connect S3 devices ➜ An S3 additional device has been connected

to the side jacks incorrectly.
➜ Incorrect choice of connection cable.

◗ Check the connection to the S5 additional device. S5

devices 57 or 58 on the side.

5.8 SM-5811-0000.01 ENG

 S5 System • Replacing components

6 Replacing components

!
Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components susceptible to
ESD, ensure that you use ESD mats, wrist straps, or similar.

6.1 E/P pack

To replace the following components, the E/N pack must be opened:

◗ Battery switching circuit board

◗ Batteries
◗ Switching power supply
◗ Various circuit breakers
◗ Speaker

Removing the E/P pack

Fig. 37: Removing the E/P pack (1)

◗ Make certain that all E/P pack connectors (system connection panel and sensor modules im in front
and the system slots beside) are be removed first.
◗ Loosen the two screws on the console.

SM-5811-0000.01 ENG 6.1

S5 System • Replacing components

Fig. 38: Removing the E/P pack (2)

◗ Pull the E/P pack out of the console far enough to allow you to straighten out the two handles on the
side of the pack.
◗ Now pull the E/P pack out of the console completely. Warning: Due to its weight, removal of the E/P
pack is best done by two persons.

Note:
Correct handling of objects (e.g. the E/N pack) reduces mechanical stress to the spinal column and back
muscles.
◗ Take a position as close as possible to the E/N pack and squat down.
◗ Clasp the E/N pack in both hands while keeping the back straight.
◗ Push up with the legs and lift the E/N pack without bending or twisting the spine.
◗ Carry the E/N pack as close to the body as possible.
◗ When setting down, revert to the squat position, making sure to keep the back straight.

6.2 SM-5811-0000.01 ENG

 S5 System • Replacing components

Opening the E/P pack

!
Note that the S5 System features a UPS supplied by two batteries. When you are working on the E/P
pack, the danger of short circuits remains as long as the batteries are connected and charged, even
though the mains power cable may be disconnected.

Fig. 39: Opening the E/P pack (1)

◗ Loosen the six socket head screws shown above (DIN 912 M4x8 / allen key size 3 mm).
◗ Remove the cover.

SM-5811-0000.01 ENG 6.3

S5 System • Replacing components

Fig. 40: Opening the E/P pack (2)

The rear panel of the E/P pack must also be removed in order to access other components easily:

◗ Loosen the six socket head screws shown (DIN 912 M4x8 / allen key size 3 mm).
◗ Remove the rear panel.

6.4 SM-5811-0000.01 ENG

 S5 System • Replacing components

Removing the system boards

Fig. 41: Removing the system boards

To remove the system boards:

◗ Loosen both screws.
◗ Pull the system boards out by the handle.

The system boards (HEK 0411 and HEX 0412) can only be replaced as a complete unit.
Installation is carried out by reversing this sequence. Ensure the boards are not tilted.

SM-5811-0000.01 ENG 6.5

S5 System • Replacing components

Removing the switching power supply

A 51

A 40

A 43

A 52

A 53

Fig. 42: Removing the switching power supply (1)

In order to remove the switching power supply:

!
◗ Loosen the allen fasteners (DIN 912 M4x10 / allen key size 4 mm) of the A 40 (red) and A 43 (black)
connections on the battery switch circuit board A 6.
Caution: Connectors are live even when the system is switched off. Isolate loosened connectors
immediately (e.g. with shrinkdown plastic tubing or insulating tape).
◗ Loosen the connectors:

Item Name Number Part Number

A 51 Connection of the mains power supply module at the

backplane board A 26

A 52 Connection to Battery switch A 33circuit board 97-101-928

A 53 Connection to Battery switch A 34circuit board 97-101-925

Connection A 40 (red/+ terminal/24VDC_H) 97-101-923 (cable

with socket head screw DIN 912 M5x8 harness complete)
washer DIN 127 5.3

6.6 SM-5811-0000.01 ENG

 S5 System • Replacing components

Connection A 43 (black/– Pol/24VDC_L ) 97-101-923 (cable

with socket head screw DIN 912 M5x8 harness complete)
washer DIN 127 5.3

Fig. 43: Removing the switching power supply (2)

◗ Carefully turn the E/P pack over.

◗ Loosen the six screws (hexagon screw size 8 mm) on the underside of the E/P pack and pull the
power supply out.
◗ Replace the power supply.

The switching power supply (96-403-551) can be replaced only as a complete unit.
The installation and connection of the new switching power supply is carried out in the reverse order.

SM-5811-0000.01 ENG 6.7

S5 System • Replacing components

Replacing the batteries

The S5 System has an integrated test routine for the batteries (see the Operating Instructions). When the
batteries no longer deliver the required power values or are defect, they must be replaced immediately
(in order to ensure that the UPS functions properly).

A7

Fig. 44: Replacing the batteries

!
Note that the risk of short circuits remains as long as the batteries are connected and charged, even
though the mains power cable may be disconnected.

◗ First loosen the indicated screws .

◗ Remove the bridge between the batteries to avoid potential short circuits.
◗ Next, loosen the indicated screws of the cable connections including the washers from the
battery A 7.
◗ Loosen the socket head screws on the retaining bracket (DIN 912 M4x8 / allen key size 3 mm).
◗ Open the retaining bracket upwards.
◗ Pull the battery out vertically.
◗ Replace the battery.
◗ Use the same procedure to replace the second battery as well.

The batteries should be replaced only as pairs.

The installation and connection of the new batteries is carried out in the reverse order.
You must only use the aluminum screws supplied with the new batteries.

6.8 SM-5811-0000.01 ENG

 S5 System • Replacing components

Replacing the battery switch circuit board

A 31

A 34

A 33

A6

A 32

Fig. 45: Replacing the battery switch circuit board

In the interest of clarity, the cables have been omitted from the diagram.

◗ Loosen the socket head screws (DIN 912 M5x8 / allen key size 4 mm) of the cable connections (A 40
to A 45) including the spring washers from the circuit board A 6 (Battery switch circuit board).

◗ Disconnect the following connectors from the circuit board A 6:

– Connection circuit breaker sensor module A 31
– Connection discharger A 32
– Connection switching power supply A 33 and A 34

◗ Pull the circuit board A 6 straight out.

When installing the circuit board, take care to avoid wedging it askew in its slot.

SM-5811-0000.01 ENG 6.9

S5 System • Replacing components

Replacing fuses (Circuit board battery switch)

A6

A 39

A 37
A 38
A 35
A 36

Fig. 46: Circuit board battery switch

Item Name Number Part Number

A 35 Fuse 20 A slow F1 93-511-530

A 36 Fuse 20 A slow F2 93-511-530

A 37 Fuse 3.15 A slow F3 93-510-044

A 38 Fuse 10 A slow F4 93-511-030

A 39 Fuse 1 A slow F5 93-510-039

!
Replace fuses only with fuses of the same type and specification! Otherwise the S5 System may be
damaged.

6.10 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.2 Pumps

As the pumps of the S5 System are of identical construction to some degree, we have illustrated the
following descriptions with only one figure in some cases. Unless otherwise specified, the procedure for
the installation of the pumps is identical. In the interest of clarity, cables and connectors have been
omitted in some of the figures. Always mark the plugs and cables to avoid mistakes in subsequent
assembly.

!
Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components susceptible to
ESD, ensure that you use ESD mats, wrist straps, or similar.

6.2.1 Opening the pump housing and removing the pump head

Fig. 47: Opening the pump housing

◗ Carefully lay the pump on its side.

◗ Pull the connection cable from the retaining brackets on the base plate.
◗ Loosen the six socket head screws shown above (DIN 912 M3x8 / allen key size 2.5 mm) on the base
plate including the front rubber feet.

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S5 System • Replacing components

Fig. 48: Lifting open the housing

◗ Carefully lift open the housing base plate.

Warning: The housing base plate cannot be removed completely, because the connection between
fan and circuit board must be disconnected first!

6.12 SM-5811-0000.01 ENG

 S5 System • Replacing components

Fig. 49: Disconnecting the retaining ring (1)

◗ Using appropriate retaining ring pliers (shaft diameter 3.2 mm or 1/8"), pry the two open ends of the
retaining ring far enough apart to allow you to pull the ring off. As the ring is under high spring
tension, it is recommended to work as a team of two persons in this case, too.

SM-5811-0000.01 ENG 6.13

S5 System • Replacing components

B 51

B 50

B 49

B 53
B 52
B 48

B4

B 14

B 13

Fig. 50: Disconnecting the retaining ring (2) and dismantling the pump head

◗ Disconnect the connector B 48 and the following connectors from the circuit board B 13 (Motor power
amplifier circuit board):

Item Name Number Part Number

B 48 Connection to circuit board HMF

B 49 Connection Hall effect sensor CON 3

B 50 Connection control cable on pump CON 4

B 51 Connection control cable on pump CON 5

B 52 Connection cover pump head CON 6

B 53 Connection temperature CON 7

◗ Remove the ring.

◗ Remove the pump head from the housing.

6.14 SM-5811-0000.01 ENG

 S5 System • Replacing components

B 13

B 14

Fig. 51: Removal of circuit boards (here DRP 85)

◗ Pull the bracket with the two circuit boards B 13 and B 14 out of the pump housing.

SM-5811-0000.01 ENG 6.15

S5 System • Replacing components

B 13

B 22

B 14

Fig. 52: Disassembly of circuit boards

For further disassembly of the RP 85:

◗ Disconnect the connector B 22 from the circuit board Motor power amplifier B 13.
◗ Loosen the four self-locking nuts a and carefully lift up the circuit board B 13.
◗ In order to separate the Motor controller B 14 circuit board from the retaining bracket, loosen the four
distance bolts b from the circuit board.
◗ Carefully lift up the circuit board B 14 from the retaining bracket.

6.16 SM-5811-0000.01 ENG

 S5 System • Replacing components

No further dismantling of the double roller pump is planned. Each of the three units
– Motor controller circuit board,
– Motor power amplifier circuit board and
– Pump head (10-86-00)
is to be replaced as a complete unit.

!
When reassembling (in reverse order) thereafter take extreme care in positioning the individual
components. Screw the fasteners on the circuit boards in cross pattern and in several iterations in order
to ensure a level seat.
Take care to avoid bending the pins of the connectors.

Assembly material

a Self-locking nuts DIN 985 M3 (width across flats 5.5 mm; abbreviation: WAF)

b Distance bolts with internal/external thread M3 x 15 (WAF 5.5 mm)

c Distance bolts with internal/external thread M3 x 10 (WAF 5.5 mm)

d Spring washer DIN 127 B3

e Socket head screw DIN 912 M3x6

SM-5811-0000.01 ENG 6.17

S5 System • Replacing components

Removal of roller pump 150

d c

B 13

B 22

B 14

B 48

Fig. 53: Removing the circuit board (1)

6.18 SM-5811-0000.01 ENG

 S5 System • Replacing components

For further disassembly of the RP 150:

◗ If it has not already been done: Remove the pump cover from the pump head.
◗ Carefully place the pump head down on a soft, flat work surface. Take care not to scratch the pump
head.

◗ Disconnect the connector B 22 from the circuit board Motor power amplifier B 13.
◗ Loosen the indicated screw (allen key size 2.5 mm) including the washer, in order to separate the
bracket with the cable B 48 from the circuit board.
◗ Loosen the indicated screws (allen key size 2.5 mm) including the spring washers and the
distance bolts.
◗ Carefully lift up the circuit board B 13.
◗ In order to separate the Motor controller B 14 circuit board from the pump head, loosen the four
distance bolts from the circuit board.

No further dismantling of the roller pump is planned. Each of the three units
– Motor controller circuit board,
– Motor power amplifier circuit board and
– Pump head (10-81-00)
is to be replaced as a complete unit.

!
When reassembling (in reverse order) thereafter be extremely careful in positioning the individual
components. Screw the fasteners on the circuit boards in cross pattern and in several iterations in order
to ensure a level seat.
Take care to avoid bending the pins of the connectors.

Assembly material

a Socket head screw DIN 912 M3x6

b Washer DIN 125 A 3.2

c Cable clip CC S 31

d Spring washer DIN 127 B4

e Distance bolts with internal/external thread M3 x 15 (WAF 5.5 mm)

f Distance bolts with internal/external thread M3 x 7 (WAF 5.5 mm)

SM-5811-0000.01 ENG 6.19

S5 System • Replacing components

6.2.2 Removal of the pump control panel and touch screen

Fig. 54: Removing the pump control panel and touch screen (1)

◗ Disassemble the base plate as described above.

◗ Loosen all connectors.

Always mark the plugs and cables to avoid mistakes in subsequent assembly. If necessary, make a note
of the cable connection positions.

6.20 SM-5811-0000.01 ENG

 S5 System • Replacing components

Fig. 55: Removing the pump control panel and touch screen (2)

◗ Loosen the six socket head screws (DIN 912 M3x10 / allen key size 2.5 mm) including the washers
(DIN 9021 3.2) and the spring washers (DIN 127 B3).
◗ Pull the touch screen assembly out of the pump housing.

SM-5811-0000.01 ENG 6.21

S5 System • Replacing components

Removal of the CPU B 4 circuit board is necessary in the following cases:

– To replace this circuit board
– In order to gain access to the Inverter B 39 circuit board and keys and LEDs B 42 located underneath
it
– To replace the shaft encoder

B 28

B4

B 42 B 36

B 35
B 32

Fig. 56: Removing the display and control module (1)

◗ Carefully lay the touch screen down with the display surface facing downwards on a soft, flat work
surface. Take care not to scratch the screen.

◗ Loosen the connectors

– Connection inverter B 28
– Connection shaft encoder B 32
– Connection LCD B 36
– Connection touch screen B 35

6.22 SM-5811-0000.01 ENG

 S5 System • Replacing components

B4

B 46

Fig. 57: Removing the display and control module (2)

◗ Loosen the four distance bolts (internal/external thread M3 x 15) from the circuit board B 4.
◗ Take care to lift the circuit board straight upwards to avoid bending the contact pins B 46.

SM-5811-0000.01 ENG 6.23

S5 System • Replacing components

B 41

B 38

Fig. 58: Removing the display and control module (3)

To remove the Inverter B 38 circuit board:

◗ Loosen the two self-locking nuts (DIN 985 M3 WAF 5.5) from the cover.
◗ Loosen the connection LCD B 41 and lift the circuit board up.

6.24 SM-5811-0000.01 ENG

 S5 System • Replacing components

B 41

B 42

Fig. 59: Removing the display and control module (4)

To remove the display carrier and the Keys and LEDs B 42 circuit board:
◗ Loosen the PT screws (PT Z30x8 WN 5411 and socket head screw DIN 912 M3x6) from the Display
carrier.
◗ Carefully lift the Display carrier up. Take care to avoid damaging the cable of the LCD connection B 41
or pulling out the plug.

No further dismantling of the touch screen is planned.

SM-5811-0000.01 ENG 6.25

S5 System • Replacing components

Removing the shaft encoder

B 54

B 56

B 55

B 59
B 57

B 58
B 55

B 54

Fig. 60: Removal of the circuit board with the shaft encoder

6.26 SM-5811-0000.01 ENG

 S5 System • Replacing components

Item Name Number Part Number

B 54 Shaft encoder with cable harness 97-103-608

B 55 S5 setting knob 10-85-14

B 56 Rubber ring 10-85-14

B 57 Threaded rod, DIN 916 M4x6 71-118-317

B 58 Washer PA 6,2 x 12,0 x 0,5 71-120-514

B 59 Nut for panel 10-89-13

◗ Loosen the PT screws K822x6 WN 1411.

◗ Pull the rubber ring B 56 upwards.
◗ Loosen the set screw B 57 with an Allan key (xx).
◗ Pull the setting knob B 55, the washer B 58 and the nut B 59 from the shaft encoder B 54.

◗ Always replace the shaft encoder assembly as a complete unit (with cable harness). Install the shaft
encoder in the reverse order.

SM-5811-0000.01 ENG 6.27

S5 System • Replacing components

6.2.3 Replacing the line filter on the pumps

When removing the line filter, the housing base plate must be removed first (see Page 6.11).

Fig. 61: Removing the line filter

◗ Loosen the two nuts (DIN 934 M3 WAF 5.5 mm) on the line filter including the spring washers (DIN
127, B 3).
◗ Pull the four connectors from the line filter.

Install the new line filter in the reverse order.

6.28 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.3 Mast roller pump MRP150

6.3.1 Opening the pump housing

F3

F4
F5

F 12
F 10
F 11

F9

Fig. 62: Removing the base plate

◗ If necessary, remove the pump cover F 3.

◗ Carefully lay the pump on its side.
◗ Remove the four socket head screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including
the spring washers (DIN 127 B3) on the base plate F 9.
Warning: The base plate cannot be removed completely, because the connections between base
plate and circuit boards must be disconnected first!

◗ Disconnect the following connectors from the circuit boards F 5 (Circuit board Motor power amplifier)
and F 4 (Circuit board Motor controller):

Item Name Number Part Number

F 10 Connection line filter (on F 5) CON 2

F 11 Connection fan (on F 5) CON 4

F 12 Connection control cable (on F 4) CON 2

SM-5811-0000.01 ENG 6.29

S5 System • Replacing components

a
b

F1

Fig. 63: Removing the housing (1)

◗ Remove hexagon screw a including washers b and c.

◗ Remove connector piece d with fast clamp connector F 1.

Assembly material

a Hexagon screw (DIN 933 M6x16, AF 10 mm)

b Washer (DIN 125 A 3.2)

c Washer MRP 150

d Connector

6.30 SM-5811-0000.01 ENG

 S5 System • Replacing components

Fig. 64: Removing the housing (2)

◗ Rotate the holder a and housing b so you can loosen the indicated head socket screws through
opening c.
◗ Gradually loosen the four head socket screws (DIN 912 M4x8 / allen key size xx mm).
◗ Carefully remove the housing b.

SM-5811-0000.01 ENG 6.31

S5 System • Replacing components

6.3.2 Removing the mast roller pump MRP 150

For further disassembly of the MRP 150, proceed as described in section „Removal of roller pump 150“ on
page 6.18.

!
When reassembling (in reverse order) thereafter be extremely careful in positioning the individual
components. Screw the fasteners on the circuit boards in cross pattern and in several iterations in order
to ensure a level seat.
Be careful not to bend the contacts of the plug connector.

6.32 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.4 Mast roller pump MRP85/x

6.4.1 Removing the double holder

G1

Fig. 65: Removing the double holder

◗ Remove cap a from the back of the double holder G 1.

◗ Remove the four head socket screws (DIN 912 M4x8 / allen key size xx mm).
◗ Replace the pump.

SM-5811-0000.01 ENG 6.33

S5 System • Replacing components

6.4.2 Opening the pump housing

Fig. 66: Opening the pump housing

◗ If necessary, remove the pump cover.

◗ Remove the indicated head socket screws (DIN 912 M3x6 / allen key size 2.5 mm) (on base plate).
◗ Remove the indicated head socket screws (DIN 912 M3x6 / allen key size 2.5 mm) .
◗ Carefully remove the housing.

6.34 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.4.3 Replacing circuit boards

G5

G6

G 19

Fig. 67: Replacing the circuit board HMR 0403 (1)

◗ Remove the three head socket screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including
washers (DIN 125 A 3.2).

Warning: The circuit board cannot be removed completely, because the connections between pump
head and circuit boards must be disconnected first!

◗ Disconnect the connector G 19 from the circuit board Motor power amplifier MRP85 G 6.

SM-5811-0000.01 ENG 6.35

S5 System • Replacing components

G 14
G 15

G 13

G 14

G5

G 12

Fig. 68: Replacing the circuit board HMR 0403 (2)

◗ Lift up the circuit board Motor controller MRP85 G 5.

◗ Disconnect the following connectors from the circuit board G 5:

Item Name Number Part number

Connection S5 control panel mast roller pump G 12 CON 2

Connection Hall effect sensor G 13 CON 3

Connection control cable on pump G 14 CON 4

Connection cover pump head G 14 CON 6

Connection temperature G 15 CON 7

◗ Replace the circuit board Motor controller MRP85 G 5.

6.36 SM-5811-0000.01 ENG

 S5 System • Replacing components

G6

Fig. 69: Replacing the circuit board HME 0402 (1)

◗ Remove both cap nuts a (DIN 1587 M4) on heat sink b to replace the circuit board Motor power
amplifier MRP85 G 6.

SM-5811-0000.01 ENG 6.37

S5 System • Replacing components

G6
5

Fig. 70: Replacing the circuit board HME 0402 (2)

◗ Rotate the pump.

◗ Remove the two head socket screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including
washers (DIN 125 A 3.2).

Warning: The circuit board cannot be removed completely, because the connections on the circuit board
must be disconnected first!

6.38 SM-5811-0000.01 ENG

 S5 System • Replacing components

G6
5

G 20
G 18

G 17

Fig. 71: Replacing the circuit board HME 0402 (3)

◗ Lift up the circuit board motor power amplifier MRP85 G 6 circuit board.
◗ Disconnect the following connectors from the circuit board G 6:

Item Name Number Part number

Connection pump head G 17 CON 1

Connection mast roller pump S5 control panel G 18 CON 2

Connection fan G 20 CON 4

◗ Replace the circuit board motor power amplifier MRP85 G 6.

SM-5811-0000.01 ENG 6.39

S5 System • Replacing components

6.4.4 Removing the pump head

Fig. 72: Disconnecting the retaining ring

◗ Using appropriate retaining ring pliers (shaft diameter 3.2 mm or 1/8"), pry the two open ends of the
retaining ring far enough apart to allow you to pull the ring off. As the ring is under high spring
tension, it is recommended to work as a team of two persons in this case, too.

6.40 SM-5811-0000.01 ENG

 S5 System • Replacing components

Fig. 73: Removing the pump head

◗ Pull the pump head out of the housing.

No further dismantling of the pump head RP85 is planned. The pump head (10-86-00)
is replaced as a complete unit.

!
When reassembling (in reverse order) thereafter be extremely careful in positioning the individual
components. Screw the fasteners on the circuit boards in cross pattern and in several iterations in order
to ensure a level seat.
Be careful not to bend the contacts of the plug connector.

SM-5811-0000.01 ENG 6.41

S5 System • Replacing components

6.5 System Panel

As most of the S5 system panels are of identical construction, we have illustrated the following
descriptions with only one figure in some cases. Unless otherwise specified, the procedure for the
installation of the system panels is identical. In the interest of clarity, cables and connectors have been
omitted in some of the figures. Always mark the plugs and cables to avoid mistakes in subsequent
assembly.

!
Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components susceptible to
ESD, ensure that you use ESD mats, wrist straps, or similar.

6.5.1 Opening the system panel

Fig. 74: Pull the display and control modules out

◗ Pull the four display and control modules out vertically of the system panel housing.

6.42 SM-5811-0000.01 ENG

 S5 System • Replacing components

Fig. 75: Open the system panel (1)

◗ Loosen the eight socket head screws (DIN 912 M3x10 / allen key size 2.5 mm) including the washers
(DIN 125 A 3.2).

Fig. 76: Open the system panel (2)

◗ Turn the system panel over.

◗ Loosen the two socket head screws (DIN 912 M3x10 / allen key size 2.5 mm) including the washers
(DIN 125 A 3.2).

SM-5811-0000.01 ENG 6.43

S5 System • Replacing components

Fig. 77: Open the system panel (3)

◗ Carefully open up the rear of the housing.

Warning: The rear of the housing cannot be fully opened up completely, because the connections
between the rear of the housing an the circuit board backplane must be disconnected first!

6.44 SM-5811-0000.01 ENG

 S5 System • Replacing components

D 13 D 14

D 12 D 11

D 10

Fig. 78: Open the system panel (4)

◗ Loosen the connectors

– Connection speaker D 10
– Connection S5 System (CAN) D 11
– Connection line filter D 12
– Connection fans D 13 and D 14

◗ Open up the rear of the housing completely.

SM-5811-0000.01 ENG 6.45

S5 System • Replacing components

6.5.2 Replacing the circuit board backplane

D1

Fig. 79: Removing the circuit board backplane

◗ Loosen the eight socket head screws (DIN 912 M3x6 / allen key size 2.5 mm).
◗ Remove the circuit board Backplane system panel D 1.
◗ Replace the circuit board.
◗ Install the new circuit board in the reverse order.
◗ Reconnect the connectors.
◗ Warning during assembly: Sharp edges of the housing can be damage cables or their insulation.
Make certain that the cables not being pinched.

6.46 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.5.3 Replacing components of the display and control module

Abb. 80: Open the housing

◗ Loosen the four PT screws (KB 30x10 WN 1411) and carefully lift the rear of the housing up.

D 17

D 18

D 19

Abb. 81: Loosen the connectors

◗ Loosen the connectors

– Connection LCD D 17
– Connection Touch screen D 18
– Connection Inverter D 19

SM-5811-0000.01 ENG 6.47

S5 System • Replacing components

Replacing the display and control module

D9

Abb. 82: Replacing the circuit board display and control module

◗ In order to separate the circuit board display and control module D 10 of the frame, loosen the four
socket head screws (DIN 912 M3x6 / allen key size 2.5 mm).
◗ Carefully lift up the circuit board D 10.

Install the circuit board in the reverse order.

6.48 SM-5811-0000.01 ENG

 S5 System • Replacing components

Replacing the circuit board Inverter

D 31

D 29

Abb. 83: Replacing the circuit board Inverter

To remove the circuit board Inverter D 21:

◗ Loosen the two self-locking nuts (DIN 985 M3 WAF 5.5) from the cover.
◗ Loosen the connection LCD Inverter D 31.
◗ Carefully lift up the circuit board Inverter D 21.

Install the circuit board in the reverse order.

SM-5811-0000.01 ENG 6.49

S5 System • Replacing components

Replacing the touch screen

D 31

Fig. 84: Replacing the touchscreen

To remove the display carrier and the touchscreen:

◗ Loosen the socket head screws (DIN 912 M3x6 / allen key size 2.5 mm) and the PT screws (KB 30x10
WN 1411) from the Display carrier.
◗ Carefully lift the Display carrier up. Take care to avoid damaging the cable of the LCD connection D 23
or pulling out the plug.

No further dismantling of the touch screen is planned.

Install the display and control module in the reverse order.

◗ Note when assembling: It is essential that both seals a (72-102-018) for the LCD touchscreen are
refitted. Ensure that the ribbon cable is located in the depression in the seal.

6.50 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.6 Control panels for mast roller pumps

As the control panels are of identical construction to some degree, we have illustrated the following
descriptions with only one figure in some cases. Unless otherwise specified, the procedure for the
installation of the control panels is identical. In the interest of clarity, cables and connectors have been
omitted in some of the figures. Always mark the plugs and cables to avoid mistakes in subsequent
assembly.

!
Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components susceptible to
ESD, ensure that you use ESD mats, wrist straps, or similar.

6.6.1 Opening the control panel

Fig. 85: pening the control panel (1)

◗ Remove the six socket head screws (DIN 912 M3x10 / allen key size 2.5 mm).

◗ Carefully open the back of the housing.

Warning: The back of the housing cannot be opened up fully without first detaching the plug
connectors between the connections on the back of the housing and the circuit board!

SM-5811-0000.01 ENG 6.51

S5 System • Replacing components

H8

H 18

H 19

H 12
H 20

Fig. 86: Opening the control panel (2)

◗ Disconnect the following connectors from the circuit board computer board H 4 :

Item Name Number Part number

H 18 Connection power supply

H 19 Connection CAN bus CONCAN

H 20 Socket connection mast roller pump H 8 CONPA

Connection loudspeaker H 12 CON 1

◗ Open the back of the housing fully.

6.52 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.6.2 Replacing control panel components

Replacing the circuit board fan control

H 21

H 15
H 18

H6

Fig. 87: Replacing the circuit board fan control

◗ Disconnect the following connectors from the circuit board fan control H 6:

Item Name Number Part number

H 21 Connection fan H 15 CON 2

Connection power supply H 18 CON 1

◗ Remove the two socket head screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including
washers (DIN 125 A 3.2).

◗ Replace thecircuit board fan control H 6.

SM-5811-0000.01 ENG 6.53

S5 System • Replacing components

Replacing circuit boards

Removal of the circuit board computer board H 4 is necessary in the following cases:
– To replace this circuit board
– In order to gain access to the inverter H 7 circuit board and keys and LEDs H 5 located underneath it
– To access the inverter and the keys and LEDs circuit boards located underneath it
– To replace the shaft encoder H 13

H4
H 25

H 13

H 24
H5

H 23
H 22

Fig. 88: Disconnecting the control panel (1)

◗ Disconnect the following connectors from the circuit board computer board H 4:

Item Name Number Part number

H 22 Connection shaft encoder ENC A

H 23 Connection touch screen CON TS

H 24 Connection LCD CON LCD

H 25 Connection Inverter CON INV

6.54 SM-5811-0000.01 ENG

 S5 System • Replacing components

H4

Fig. 89: Disconnecting the control panel (2)

◗ Remove the four distance bolts (internal/external thread M3x12 (AF 5.5 mm)
from the circuit board H 4.
◗ Take care to lift the circuit board straight upwards to avoid bending the contact pins a.

SM-5811-0000.01 ENG 6.55

S5 System • Replacing components

H7

H 24

Fig. 90: Disconnecting the control panel (3)

To remove the circuit board inverter H 7:

◗ Detach both self-locking nuts (DIN 985 M3 AF 5.5) from the cover.
◗ Loosen the connection LCD B 42 and lift the circuit board up.

6.56 SM-5811-0000.01 ENG

 S5 System • Replacing components

Replacing the touch screen

H3

H5

Fig. 91: Replacing the touch screen

To remove the display carrier and the keys and LEDs H 5 circuit board:

◗ Remove the PT screws (PT Z30x8 WN5411) and head socket screws (DIN 912 M3x6) from the display
carrier.
◗ Carefully lift off the display carrier.Take care to avoid damaging the cable of the LCD connection H 3
or pulling out the plug.

No further dismantling of the touch screen is planned.

SM-5811-0000.01 ENG 6.57

S5 System • Replacing components

Removing the shaft encoder

H 13

H 27

H 26

H 30
H 28

H 29

H 26

H 13

Fig. 92: Removing of the circuit board with the shaft encoder

6.58 SM-5811-0000.01 ENG

 S5 System • Replacing components

Item Name Number Part number

H 13 Shaft encoder with cable harness 97-103-608

(identical to shaft encoder on pumps)

H 26 S5 setting knob 10-85-14

H 27 Rubber ring 75-521-529

H 28 Grub screw DIN 916 M4x6 71-118-317

H 29 Washer PA 6.2 x 12.0 x 0.5 71-120-514

H 30 Nut for panel 10-89-13

◗ Remove PT screws K822x6 WN 1411.

◗ Pull the rubber ring H 27 upwards.
◗ Remove the grub screw H 28 using an allen key (xx).
◗ Pull the setting knob H 26, washer H 29 and nut H 30 off the shaft encoder H 13.

◗ Replace the shaft encoder as a complete unit only (with cable harness). Fit the shaft encoder in the
reverse order.

◗ Note when assembling: Sharp edges on the housing can damage cables or their insulation. Take care
to ensure that cables are not pinched.
Ensure that you do not position the shaft encoder cable harness close to the fan!

SM-5811-0000.01 ENG 6.59

S5 System • Replacing components

6.7 Replacing circuit boards/sensor modules

As the exterior design of the sensor modules is virtually identical, we have only used one figure of the
interface module in following description. In the interest of clarity, cables and connectors have been
omitted. Always mark the plugs and cables to avoid mistakes in subsequent assembly.

!
Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components susceptible to
ESD, ensure that you use ESD mats, wrist straps, or similar.

Fig. 93: Replacing sensor boards (1)

◗ Remove the screws on the cover a and back b of the module.

6.60 SM-5811-0000.01 ENG

 S5 System • Replacing components

b
c

a
d

Fig. 94: Replacing sensor boards (2)

◗ Detach the cover a.

◗ Loosen all connectors between the back of the front plate b and the sensor board c.
◗ Remove both screws on the sensor board.
◗ Carefully pull the sensor board out of the guide rail d.
◗ Replace the sensor board.

The sensor boards can only be replaced as a complete unit.

Installation is carried out by reversing this sequence. Ensure the boards are not tilted.

For further information about assembly material and the part numbers of the relevant sensor modules,
refer to the section entitled „Assembly Sensor modules“ on page 7.29.

SM-5811-0000.01 ENG 6.61

S5 System • Replacing components

6.8 Connectors

When inserting the new cable ensure that the connections are correctly assigned. For overview the most
important connectors with pin assignment. Further information to the part numbers is provided in the
chapter 7.5 „Service component part numbers“ on page 7.16.

6.8.1 E/P pack connectors

ODU plug

1
2 8

1 8
2

Fig. 95: ODU plug (e.g. connecting pumps and devices to system slots )

Amphenol plug

2
1

Fig. 96: Amphenol plug (connecting AC outlet connection to the E/P pack)

6.62 SM-5811-0000.01 ENG

 S5 System • Replacing components

6.8.2 Circuit boards connectors

Phoenix plug and socket

1 2 1 7

Fig. 97: Phoenix plug (e.g. connecting power supply of the pumps(internal))

FCI plug and socket

1 2 3

B
A

Fig. 98: FCI plug (e.g. CAN (internal) or diverse pump connections (internal))

SM-5811-0000.01 ENG 6.63

S5 System • Replacing components

Molex plug and socket

21 432 1

Fig. 99: Molex plug (e.g. connecting Hall sensors, fans etc.)

AMP plug and socket

2
1

Fig. 100: AMP plug (e.g. connecting speaker system panel and pumps)

6.64 SM-5811-0000.01 ENG

 S5 System • Appendix

7 Appendix
7.1 S5 system specifications

7.1.1 Dimensions, weights, operating conditions

Console

Height (to the surface of the pump cover) 640 mm

Depth 600 mm
Width (incl. push bars)
3 position 745 mm
4 position 890 mm
5 position 1073 mm
Weight
3 position 83.4 kg
4 position 86.3 kg
5 position 89.5 kg

Operating conditions
Operating Temperature + 10 °C ... + 40 °C
Storage Temperature 0 °C ... + 40 °C
Relative Humidity (Operating and Storing) 30% ... 75%

SM-5811-0000.01 ENG 7.1

S5 System • Appendix

Masts

Telescope masts
Height (from the floor)
in the lowest configuration 1230 mm min.
1840 mm max.
in the highest configuration 1520 mm min.
2120 mm max.
Diameter (fixed part) Ø 33 mm

Movable mast
Height (from the floor) 1520 mm min.
2120 mm max.
Diameter (fixed part) Ø 33 mm

Horizontal mast
Length
3 position 806 mm
4 position 896 mm
5 position 1081 mm
Diameter Ø 25 mm

Maximum permissible load

Maximum total load on mast system 45 kg
Maximum load on a mast 20 kg (max. swivel arm 200 mm)
Maximum load on the infusion rack 5 kg

Mast system extension (optional)

Maximum load on the telescope mast 40 kg
Maximum load on the vertical mast 11.5 kg

7.2 SM-5811-0000.01 ENG

 S5 System • Appendix

Pumps

Roller pump 150

Height 285 mm
Width 180 mm
Depth 485 mm
Weight 15 kg

Double roller pump 85

Height 257 mm
Width 180 mm
Depth 485 mm
Weight 12 kg

Mast roller pump 150

Height 289 mm
Width 178 mm
Depth (with fast clamp connector) 299 mm
Weight (with fast clamp connector) 11.9 kg

Mast roller pump 85

Height 237 mm
Width 116 mm
Depth (without fast clamp connector) 175 mm
Weight (with fast clamp connector) 5 kg

2 mast roller pumps 85

Height 237 mm
Width 260 mm
Depth (without double holder) 200 mm
Weight (with double holder) 11 kg

SM-5811-0000.01 ENG 7.3

S5 System • Appendix

System panel

for 3 display and control modules

Height 475 mm
Width 184 mm
Depth (without mast holder) 94 mm
Weight (without display and control module) 3.9 kg

for 4 display and control modules

Height 590 mm
Width 184 mm
Depth (without mast holder) 94 mm
Weight (without display and control module) 4.5 kg

for 5 display and control modules

Height 723 mm
Width 184 mm
Depth (without mast holder) 94 mm
Weight (without display and control module) 5.1 kg

for 6 display and control modules

Height 475 mm
Width 375 mm
Depth (without mast holder) 94 mm
Weight (without display and control module) 7 kg

Display and control module

Height 125 mm
Width 179 mm
Depth 48 mm
Weight 0.5 kg

Control module for mast roller pumps

Height 260 mm
Width 190 mm
Depth 100 mm
Weight (with holder) 3.5 kg

7.4 SM-5811-0000.01 ENG

 S5 System • Appendix

7.1.2 Electrical Specifications

Device protection Protection class 1

Type B

Drip-proof IPX1

Electronics and power pack

Input voltages 100 V~ to 240 V~; 50 / 60 Hz

Permissible mains voltage fluctuation ± 10%
Maximum power consumption (standard equipment) 1000 W

Mains power protection (implemented in mains power switch) Circuit breaker:

10 A nominal trip current
Circuit breaker system slots:
Circuit breaker F1 - F12 (for pumps and devices) One circuit breaker each, 10 A
Circuit breaker Module F13 for sensor module Automatic circuit breaker 10 A

UPS and batteries

Output voltage
Nominal voltage 24 V
Minimum voltage 19 V
Maximum voltage 32 V

Output power
Nominal output power 400 W
Capacity of new batteries 17 Ah
Fuse protection of batteries 40 A

Operating time of UPS

At 400 W output power 20 minutes
At 160 W output power 90 minutes
Charging time 12-15 hours

Discharger
Input voltage 24 V DC
Current 8A
Fuse protection of the discharger 10 A slow (DIN 41662)

SM-5811-0000.01 ENG 7.5

S5 System • Appendix

Shelf with AC outlet

3/4/5
position
Weight - shelf approx. 6.5 kg
Maximum load - shelf 8 kg
Number of sockets 4
Protection at 230/240 V: Circuit breaker 2 A
Protection at 110/115 V: Circuit breaker 2 A
Load rating 2 A maximum in total
Sum of leakage currents 500 μA max. in total

System panel

Display and control module / touchscreen

Operating voltage 24 V
Power consumption 45 W
Pixel Failure Class Conformity with Pixel Failure Class III

Level
Alarm limit (level sensor) for oxygenators/reservoirs made of Level display of the sensor holder ±10 mm
rigid polycarbonate, wall thickness at sensor position 3 mm
max.

Pressure
Measurement range -200 mm Hg to +800 mm Hg
Resolution 1 mm Hg

Cardioplegia
Pressure measurement range -200 mm Hg to +800 mm Hg
Resolution 1 mm Hg

Temperature monitor
Display range 0 •C to +50 •C

Timer
Counting range 0 - 999 min 59 sec

Timer (optional)
Counting range 0 - 10 h (up and down)

7.6 SM-5811-0000.01 ENG

 S5 System • Appendix

Pulse Mode Control for SCP/S5

Pulse frequency 40 to 80 beats per minute
(adjustable in increments of 5)
Pulse flow percentage 50% (not adjustable)
Minimum pulse duration M 300 ms
Base flow percentage 50% (not adjustable)
Deviation -15% to +5% (flow rate accuracy between
pulse and non-pulse mode)

APC
Accuracy of volume measurement (air and blood are suctioned)
when delivering pure liquid ±10% min. ±
20 ml
Accuracy of time measurement ± 1s sec

Modules and sensors

All sensor modules

Operating voltages +5 V (from DC/DC module)
24 V (system voltage)
Power consumption 3W

Level sensor module

Alarm limit (level sensor) for oxygenators/reservoirs made of Level display of the sensor holder ±10 mm
rigid polycarbonate, wall thickness at sensor position 3 mm
max.

Sensor module for bubble detector and sensor module APC

Alarm limit (bubble sensor) at N 15 rpm
1/2" and 3/8" Alarm limit “Large” Air volume: 0.144 cm3 (Ø 6.5 mm)
Alarm limit “Medium” Air volume: 0.065 cm3 (Ø 5.0 mm)
Alarm limit “Small” Air volume: 0.034 cm3 (Ø 4.0 mm)
1/4" and 3/16" Alarm limit “Small 1/4" ” Air volume:
0.034 cm3 (Ø 4.0 mm)

Sensor module 2 channel pressure monitor

Accuracy ± 5 mm Hg
Zero point adjustment range ± 100 mm Hg
Gain adjustment range (matching) ± 20%

Input resistance 100 kT

Output voltage to pressure transducer < 10 V

SM-5811-0000.01 ENG 7.7

S5 System • Appendix

Cardioplegia sensor module

Volume control
Setting range 0 to 2 litres
Accuracy of dosage ± 10%, minimum tolerance ± 20 ml

Pressure monitor
See sensor module 2 channel pressure monitor

Bubble detector
See alarm limit of the bubble sensor

Sensor module 4 channel temperature monitor

Temperature measurement range 0 °C to 50 °C
Resolution 0.1 °C
Accuracy (without sensors) 0.0 °C - 25.0 °C ± 0.2 °C
25.0 °C - 45.0 °C ± 0.1 °C
45.0 °C - 50.0 °C ± 0.2 °C

Interface module
Serial interface
Baud rate (fixed) 9600
Word length (fixed) 7 bit
Parity (fixed) none
Stop bits (fixed) 1
Time grid (fixed) 10 seconds
(interval of the data sent by the S5 System)

Interface, galvanically isolated:

Isolation voltage 1.5 kV

Serial interface cable:

1 x D-SUB 9f 1
2 RXD RXD 2 5 1
1 x ODU MEDI-SNAP 3 GND TXD 3 9 6
4 TXD
Interface 5 V- GND 5 PC
Modul 6 V+

7.8 SM-5811-0000.01 ENG

 S5 System • Appendix

7.1.3 Pumps

Pump specifications Roller pump Double roller pump

Diameter of pump raceway 150 mm 85 mm
Diameter of occlusion roller 30.5 mm 15 mm

Speed range 0 to 250 rpm (clockwise, counterclockwise)

Deviation in speed accuracy ±1% of the terminal value 250 rpm plus ±0.5% of set value
Speed deviation in the event of a fault during continuous operation:
(Detection of faulty speed from 30 rpm) +15% max.; 2 revolutions max. until pump stops
Direction of rotation Clockwise/ Clockwise/
counterclockwise counterclockwise

Concentricity
Pump raceway 0.03 mm 0.03 mm
Occlusion symmetry 0.03 mm 0.03 mm
Occlusion rollers 0.015 mm 0.015 mm

Displays
rpm display range 0 to 250 rpm 0 to 250 rpm
Resolution 1 rpm 1 rpm
l/min display range (flow)
1/8" 0 to 0.83 l/min 0 to 0.44 l/min
3/16" 0 to 1.79 l/min 0 to 0.93 l/min
1/4" 0 to 3.12 l/min 0 to 1.57 l/min
5/16" 0 to 4.70 l/min 0 to 2.33 l/min
3/8" 0 to 6.50 l/min o
1/2" 0 to 11.2 l/min o

Deviation of speed slave pump max. 1 percentage point of the flow ratio setting

Power supply
Operating voltage 24 V DC 24 V DC
Power consumption 160 W 160 W
Power consumption for mast roller pump MRP 150: 160 W MRP 85: 80 W

Device protection IPX1 (drip-proof)

Touch screen
Pixel Failure Class Conformity with Pixel Failure Class III

SM-5811-0000.01 ENG 7.9

S5 System • Appendix

Pulse mode control specifications

Pulse frequency setting range 30 to 150 bpm
Pulse width setting range 30 to 80%
Base flow setting range 30 to 100%
rpm deviation <5%
(while changing from pulse to continuous
mode)
Flow deviation maximum deviation:
(while changing from pulse to continuous -20% of +10% of the selected flow
mode)

7.10 SM-5811-0000.01 ENG

 S5 System • Appendix

7.2 Labelling

Icons on the nameplates:

Caution! Refer to the documentation.

Degree of protection against electrical shock: Type B

IPX1 Drip-proof

Icons on the console, pump housing, system panel and control panel:
– on the console: Switch S5 System on/off
– on the pump housing: Switch the pump on/off
– on the system-panel: Switch the system panel on/off
– on the control panels: Switching the control panels and
connected mast roller pumps on/off

Icons on the S5 sensor modules:

B1 Channel 1 for connection to bubble sensor
S5 Sensor module for bubble detector

L1 Channel 1 for connection to level sensor

S5 level sensor module

P1-P2 Channel 1-2 for connection to pressure sensor

S5 sensor module 2 channel pressure monitor

B Channel for connection to bubble sensor / cardioplegia

P Channel for connection to pressure sensor / cardioplegia
S5 cardioplegia sensor module

T1, T2, T4 Channel 1, 2 and 4 for connection to temperature probes

T3 Channel 3 for connection to temperature probe /
cardioplegia
S5 sensor module 4 channel temperature monitor

APC Channel for connecting bubble sensor/

Air Purge Control APC
S5 APC module
(Air Purge Control)

DC/DC S5 DC/DC module

(Direct Current)
UPS S5 UPS module
(Uninterruptible Power Supply)
Interface S5 interface modul

SM-5811-0000.01 ENG 7.11

S5 System • Appendix

Icons on the S5 power supply module:

Potential equalisation point

Icons on the system connection panel:

Automatic circuit breaker 10 A

Icons on the discharger:

F10A S Fuse 10 A slow in accordance with DIN 41662

7.12 SM-5811-0000.01 ENG

 S5 System • Appendix

7.3 Partnumbers, standard components

and accessories

7.3.1 S5 System

Consoles with E/P pack and standard mast system

S5 console
3 position 48-30-00
4 position 48-40-00
5 position 48-50-00
S5 console table
3 position 48-30-30
4 position 48-40-30
5 position 48-50-30

2 standard hand cranks 41-01-22

1 adjustable hand crank 48-30-21

E/P pack
consisting of:
Electronics and power pack without devices 28-98-00
S5 DC/DC module 28-98-20
S5 UPS module 28-98-80
S5 power supply connection module 29-12-30
S5 interface modul 29-02-50
S5 battery discharger 28-98-90
Battery 12 V/17 Ah 2 required 96-405-002

Mast systems
Telescope mast with infusion rack 48-30-50
Telescope mast, movable with infusion rack 48-30-51

Push bar 48-30-57

Horizontal mast
3 position 48-30-77
4 position 48-30-78
5 position 48-30-79
Crossbar for movable mast
3 position 48-30-81
4 position 48-30-82
5 position 48-30-83

SM-5811-0000.01 ENG 7.13

S5 System • Appendix

S5 System components
S5 System panel 4 position for 4 display and control modules 28-95-00
S5 System panel 3 position for 3 display and control modules (optional) 28-95-03
S5 System panel 5 position for 5 display and control modules (optional) 28-95-01
S5 System panel 6 position for 6 display and control modules (optional) 28-95-04
Display and control module 28-95-10
Blank module 28-95-30

Sensor module 4 channel temperature monitor 20-30-20

Sensor module 2 channel pressure monitor 22-20-20
with 2 blocking ferrites (item number: 742 711 4) 96-530-112
Sensor module level monitor 23-40-20
with blocking ferrite (item number: 742 711 4) 96-530-112
Sensor module for bubble detector 23-45-20
with blocking ferrite (item number: 742 711 12) 96-530-111
Cardioplegia sensor module 27-80-20
with blocking ferrite (item number: 742 711 12) 96-530-111
with blocking ferrite (item number: 742 711 31) 96-530-113
APC sensor module 23-45-22
with blocking ferrite (item number: 742 711 12) 96-530-111
3 channel timer (standard) 21-15-00
S5 interface modul 29-02-50

S5 roller pump 150 (complete)/ S5 RP 150 10-80-00

S5 double roller pump 85 (complete)/ S5 DRP 85 10-85-00

7.14 SM-5811-0000.01 ENG

 S5 System • Appendix

Pump accessories
Pump cover for roller pump RP 150 10-81-75
Pump cover for roller pump DRP 85 10-86-45
2 direction rotation arrows 76-012-001

RP 150 Variolock tubing clamp 10-81-30

Variolock tubing clamp inserts
1/4" x 1/16" red (small) 10-61-73
1/4" x 3/32"
5/16" x 1/16"
3/8" x 1/16"
5/16" x 3/32"
3/8" x 3/32"
3/8" x 3/32" blue (large) 10-61-72
1/2" x 1/16"
1/2" x 3/32"

Variolock tubing clamp inserts cardioplegia

1/4" x 1/16" 1:1 10-61-91
1/4" x 1/16"
1/4" x 1/16" 2:1 10-61-92
3/16" x 1/16"
1/4" x 1/16" 4:1 10-61-93
1/8" x 1/16"

Tubing clamp block RP 150 10-81-35

Tubing clamp block RP 150 tubing clamp inserts
1/8" x 1/16" violet 10-64-05
3/16" x 1/16" mint-green 10-64-10
1/4" x 1/16" red 10-64-15
1/4" x 3/32" yellow 10-64-25
5/16" x 1/16"
3/8" x 1/16" black 10-64-40
5/16" x 3/32"
3/8" x 3/32" blue 10-64-50
1/2" x 1/16" grey 10-64-55
1/2" x 3/32" green 10-64-65

SM-5811-0000.01 ENG 7.15

S5 System • Appendix

Tubing clamp inserts Cardioplegia RP 150

3/16" x 1/16" light grey 1:1 10-64-70
3/16" x 1/16"
1/4" x 1/16" light brown 1:1 10-64-71
1/4" x 1/16"
3/16" x 1/16" white 2:1 10-64-72
1/8" x 1/16"
1/4" x 1/16" light blue 2:1 10-64-74
3/16" x 1/16"
1/4" x 1/16" turquoise 4:1 10-64-76
1/8" x 1/16"
17/64" x 1/16" brown 8:1 10-64-78
3/32" x 1/16"

Tubing clamp block DRP 85

for PVC and silicon tubing:
1/8" x 1/16" violet 10-86-55
1/4" x 1/16" red 10-86-56
3/16" x 1/16" mint-green 10-86-59
only for silicon tubing:
1/4" x 3/32" yellow 10-86-57
5/16" x 3/32" black 10-86-58

7.16 SM-5811-0000.01 ENG

 S5 System • Appendix

7.3.2 System accessories

Sensors and accessories

Medex transducer (MX 960) 45-04-03
Cable for Medex transducer 45-04-15
Holder for one Medex transducer 45-04-16
Holder for 2 Medex transducers 45-04-17

Holder with fast clamp connector for 2 Bentley Trantec transducers 41-04-90

Bubble sensor
1/4" (6.35 mm) 23-07-40
1/2" (12.7 mm) 23-07-45
3/8" (9.56 mm) 23-07-50
3/16" (4.76 mm) 23-07-55

Ultrasound gel 250 ml bottle 96-06-10

(only required for 23-07-45 or 23-07-50)
3-joint mast holder with fast clamp connectors for 2 sensors 620 mm 23-26-91
3-joint mast holder with fast clamp connectors for 2 sensors 420 mm 23-26-96

Level sensor 23-27-40

Adhesive level sensor holder 100 items 23-27-41
Level sensor holder 75-521-548

Holder for gas bottles and heat exchanger 19-03-00

Pump spacer
for console table 3 position 48-31-20
for console table 4 position 48-41-20
for console table 5 position 48-51-20

Temperature probes for direct measurement in the oxygenator

For COBE/DIDECO oxygenators 45-03-10
For BAXTER oxygenators 45-03-11
For MEDTRONIC oxygenators 45-03-30

SM-5811-0000.01 ENG 7.17

S5 System • Appendix

Shelf without AC outlet

3 position 48-31-10
4 position 48-41-10
5 position 48-51-10
Shelf with AC outlet
3 position 48-31-11
4 position 48-41-11
5 position 48-51-11
Cable holder for masts with Ø 33 mm 6 clips 45-09-10
Cable holder for masts with Ø 25 mm 6 clips 45-09-11
Perfusionist's chair 41-02-98
S5 drawer module 48-41-70
S5 writing desk DIN A4 48-04-00
Potential equalisation cable 5m 41-02-98
Cable for serial interface 45-12-03
Halogen console lamp 35-05-50
LED console lamp 35-05-60

7.18 SM-5811-0000.01 ENG

 S5 System • Appendix

S5 mast system extension 50-45-00

consists of:
Swivel telescope mast with infusion rack and castor 50-45-05
2 swivel arms 50-45-10
Vertical mast (including 2 horizontal masts) 50-45-15
Transport locking arm 50-45-20

S5 mast roller pump system 150 50-80-00

consists of:
S5 mast roller pump 150 (connection cable supplied) 10-88-00
S5 control panel for mast roller pump 150/85 (connection cable supplied) 28-95-80

S5 mast roller pump system 85 50-80-70

consists of:
1 x S5 mast roller pump 85 (connection cable supplied) 10-88-60
S5 control panel for mast roller pump 150/85 (connection cable supplied) 28-95-80

S5 mast roller pump system 85 50-80-60

consists of:
2 x S5 mast roller pumps 85 (connection cable supplied) 10-88-60
S5 control panel for 2 mast roller pumps 85 (connection cable supplied) 28-95-85

2 S5 mast roller pumps 85 with double holder 50-80-62

consists of:
2 x S5 mast roller pumps 85 (connection cable supplied) 10-88-60
S5 control panel for 2 mast roller pumps 85 (connection cable supplied) 28-95-85
Double holder (fixed)

Colour coding set for S5 mast pumps 50-80-99

SM-5811-0000.01 ENG 7.19

S5 System • Appendix

7.3.3 Additional devices and accessories

Heater-Cooler System 3T 16-02-80

complete consisting of:
Remote controller for patient circuit (software) 16-35-10
Remote controller for cardioplegia circuit (software) 16-35-20
Cable for connection to the S5 System (including blocking ferrite) 6m 45-12-01

Gas blender system (10 l/min) 25-28-67

Cable for connection to the S5 System (including blocking ferrite) 45-12-02
Gas blender system (5 l/min) 25-28-68
Cable for connection to the S5 System (including blocking ferrite) 45-12-02
Gas blender system (2 l/min) 25-28-69
Cable for connection to the S5 System (including blocking ferrite) 45-12-02

Gas blender holder for S5 console size 4 and size 5 (all gas blender systems) 25-40-70

SCP System 60-00-00

consists of:
SCP drive unit (cable supplied) 60-01-00
with blocking ferrite (item number: 742 712 21) 96-530-110
Pump control panel (with holder) 60-02-15
Flow sensor (Stöckert 3/8") 96-414-120
with blocking ferrite (item number: 742 711 4) 96-530-112

Emergency system (complete) 60-01-50

Cable for connection to the S5 System (including blocking ferrite) 45-12-00

SCP System (for S5 System exclusively) 60-00-50

consists of:
SCP drive unit (cable supplied) 60-01-00
with blocking ferrite (item number: 742 712 21) 96-530-110
Pump control panel (with holder) 60-02-50
Connection cable with S5 system plug 45-12-02
with blocking ferrite (item number: 742 712 21) 96-530-110
Emergency system (complete) 60-01-50
Flow sensor (Stöckert 3/8") 96-414-120
with blocking ferrite (item number: 742 711 4) 96-530-112

7.20 SM-5811-0000.01 ENG

 S5 System • Appendix

Tubing clamps
Electrical remote-controlled tubing clamp (for installation on mast) 60-05-00
consists of:
Tubing clamp
Swivel arm with fast clamp connector 500 mm
Cable for connection to the S5 System (including blocking ferrite) 45-12-00

Electrical remote-controlled tubing clamp (for installation on mast) 60-05-40

consists of:
Tubing clamp
Swivel arm with fast clamp connector 620 mm
Cable for connection to the S5 System (including blocking ferrite) 45-12-00

Electrical remote-controlled tubing clamp (for installation on mast) 60-05-60

(for S5 System exclusively)
consists of:
Tubing clamp
Swivel arm with fast clamp connector 500 mm
Connection cable with S5 system plug (including blocking ferrite) 45-12-02

Electrical remote-controlled tubing clamp (for installation on mast) 60-05-65

(for S5 System exclusively)
consists of:
Tubing clamp
Swivel arm with fast clamp connector 620 mm
Connection cable with S5 system plug (including blocking ferrite) 45-12-02

S5 Air Purge Control (only for S5 System) 23-45-05

consists of:
APC sensor module 23-45-22
Bubble sensor 3/8" 23-07-50
3-joint mast holder with fast clamp connectors for 2 sensors 420mm 23-26-96
Ultrasound gel 250 ml bottle 96-06-10

SM-5811-0000.01 ENG 7.21

S5 System • Appendix

Connection cable for external devices

Blood gas analysers:
GEM Premiere 45-12-03
Terumo CDI 500 45-12-61
CDI 100 Monitor 45-12-61
CDI 101 Monitor 45-12-72
Radiometer ABL (ASTM) 45-12-03
Datamaster 45-12-62
Cobe Sat/HCT 45-12-63
Ciba Corning LIS 2 45-12-03
Medtronic BioTrend 45-12-57
Medtronic ACT Plus 45-12-58
Hemochron Response/Junior Signature 45-12-67
Bayer Rapidpoint 400 45-12-03
AVL Omni C 45-12-03
Patient monitors:
Siemens SC 9000 (in addition: connection cable of Siemens) 45-12-08
Hellige VICOM 45-12-12
Datex AS/3 45-12-66
HP Merlin (19.2 kBaud/9.6 kBaud) 45-12-65
Philips IntelliVue MP50, MP60, MP70, MP90 45-12-69
Marquette/ GE Solar 8000 45-12-64
Marquette/ GE Solar 8000 M 45-12-72
Marquette/ GE Solar 9500 45-12-03

Note:
To read out data via the blood gas analysers and patient monitors listed here, at least one
interface module must be connected in the E/P pack. Use the system menu to select and
assign the relevant devices. For more information, refer to the S5 System operating
instructions.
The connection of these devices depends on the current firmware release of the interface
module. The devices listed here are only examples.

7.4 Disposables and accessories

The compatibility of disposables and accessories (as stated in the European Directive 93/42 EEC,
Appendix 9.1/Basic Requirements) with the S5 System must be verified and guaranteed by the
manufacturer concerned. All safety checks and operational checks must be carried out in accordance
with the operating instructions supplied with the equipment concerned.

The compatibility of disposables manufactured by the Sorin Group for extracorporeal circulation with the
S5 System is guaranteed.

7.22 SM-5811-0000.01 ENG

 S5 System • Appendix

7.5 Service component part numbers

These part numbers concern assemblies and components that are intended solely for use by service
technicians. The position number references relate to the illustration of the components in Chapter 3.

7.5.1 S5 System separate components

Accessories for E/P pack

Item Name Number Part Number

A E/P pack 28-98-00

Pump and device slot (front) 97-103-662

A 17 Backplane HBP 0321 90-305-580

A 18 Switching power supply HLM-NT-S5 96-403-551

A6 Battery switching circuit board HUS 0318 90-305-550

A7 12V/17Ah battery 96-405-002

A 12 System AC oulet 97-103-801

Automatic circuit breaker, 10A 96-143-118

AUX (CAN) slot 97-103-664

Discharge adapter slot 97-103-665

Ext. power output 96-250-116

Pump and device slot 97-103-663

(left or right side)

S5 mains power cable 6.6 m (complete) Euro 97-103-690

A5 Remote control for mains power switch 75-521-517

S5 E/P pack cover 28-98-09

S5 E/P pack mounting bracket 28-98-11

S5 E/P pack battery mounting plate 28-98-08

S5 E/P pack blind plate 7TE 28-??-??

Socket head screw DIN 912 M4x8 71-115-011

Washer DIN 127 5,3 71-120-528

Socket head screw DIN 912 M5x8 71-115-025

Washer DIN 127 5,3 71-120-528

Hexagon screw DIN 933 M5x8 71-115-032

SM-5811-0000.01 ENG 7.23

S5 System • Appendix

Assembly RP 150

Item Name Number Part Number

B S5 roller pump 150 / S5 RP150 10-80-00

B1 Control panel RP150 10-80-10

S5 rotary knob 10-80-14

Rotary ring 75-521-529

Threaded rod, DIN 916, M4x6 71-118-317

Nut for panel 10-85-13

B2 LCD touch screen with cable 97-103-616

Insulating film for LCD touch screen 72-102-074

B3 Display and monitoring board HKD 0327 90-305-640

Shaft encoder S5 with cable harness 97-103-608

Display carrier RP 10-85-15

Inverter bracket 28-95-22

Inverter LXM1617-05-6x 93-146-026

B4 Computer board HKR 0325 90-305-620

EMC sealing cord 96-530-127

Joint for LCD touch screen 72-102-018

LED light guide, 7-element 75-521-033

PT Screws K822x6 WN 1411 71-119-825

Washer PA 6,2 x 12,0 x 0,5 71-120-514

Housing-mounted component:s

B5 Pressure switch C 7000 AF 96-110-020

Speaker with cable harness, 250 cm 97-103-669

Base plate (complete) 10-84-41

Fan without cable harness Pabst 614 24V 96-406-031

Fan screen EMC 60x60 10-84-42

Distance plate for fan 10-84-43

Push rivet (d3,5/5,5 - 6,5 mm) 96-520-063

B8 Line filter FN332Z-10-05 96-401-012

Hex Nut DIN 934 M3 (WAF 5.5 mm) 71-121-502

Spare pump 75-521-524

7.24 SM-5811-0000.01 ENG

 S5 System • Appendix

Pump head pawl

Pawl maxi S5 10-81-40

Pawl spring maxi S5 10-81-41

Retaining ring maxi 10-81-42

Socket head screw, DIN 912, M3x8 71-115-007

Socket head screw, DIN 912, M4x8 71-115-011

Socket head screw, DIN 912, M3x6 71-115-001

PT Z30x8 WN5411 71-119-830

Spring washer, DIN 127, B 4 71-120-527

Spring washer, DIN 127, B 3 71-120-526

Self-locking nut, DIN 985, M3 (WAF 5.5 mm) 71-121-527

Distance bolts with internal/external thread M3x15 71-131-018

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x12 71-131-017

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x10 71-131-016

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x7 71-131-013

(WAF 5.5 mm)

Cable clip CC S 31 96-510-014

Washer DIN 125 A 3.2 71-120-501

Washer DIN 9021 3.2 71-120-601

Connection cable E/P pack S5 pump 97-102-621

Pump head RP150 10-81-00

B 12 Pump cover RP150 (complete) 10-81-75

Universal joint for cover RP150 75-521-519

Limit stop for cover RP150 75-520-618

Tubing guide rolls RP150 75-521-501

B 13 Motor power amplifier HMF 0408 90-305-760

B 14 Motor controller HMS 0409 90-305-770

Spring element for clamp block or Variolock RP 150 75-521-505

(10-81-35 or 10-81-30)

SM-5811-0000.01 ENG 7.25

S5 System • Appendix

Assembly DRP 85

Item Name Number Part Number

C S5 double roller pump 85 / S5 DRP85 10-85-00

Control panel DRP85 10-85-50

S5 rotary knob 10-80-14

Rotary ring 75-521-529

Threaded rod, DIN 916, M4x6 71-118-317

Nut for panel 10-85-13

LCD touch screen with cable 97-103-616

Insulating film for LCD touch screen 72-102-074

C3 Display and monitoring board HKD 0327 90-305-640

Shaft encoder S5 with cable harness 97-103-608

Display carrier RP 10-85-15

Inverter bracket 28-95-22

Inverter LXM1617-05-6x 93-146-026

Computer board HKR 0325 90-305-620

EMC sealing cord 96-530-127

Gasket for LCD touch screen 72-102-018

LED light guide, 7-element 75-521-033

PT Screws K822x6 WN 1411 71-119-825

Washer PA 6,2 x 12,0 x 0,5 71-120-514

Housing-mounted components:

C5 Pressure switch C 7000 AF 96-110-020

Speaker with cable harness, 250 cm 97-103-669

Base plate (complete) 10-84-41

C7 Fan without cable harness Pabst 614, 24V 96-406-031

Fan screen EMC 60x60 10-84-42

Distance plate for fan 10-84-43

Push rivet (d3.5/5.5 - 6.5 mm) 96-520-063

C8 Line filter FN332Z-10-05 96-401-012

Hex Nut DIN 934 M3 (WAF 5.5 mm) 71-121-502

Spare pump 75-521-524

7.26 SM-5811-0000.01 ENG

 S5 System • Appendix

Pump head pawl

Pawl mini S5 10-86-40

Pawl spring mini S5 10-84-35

Retaining ring mini 10-86-42

Socket head screw, DIN 912, M3x8 71-115-007

Socket head screw, DIN 912, M4x8 71-115-011

Socket head screw, DIN 912, M3x6 71-115-001

Spring washer, DIN 127, B 4 71-120-527

Spring washer, DIN 127, B 3 71-120-526

Self-locking nut, DIN 985, M3 (WAF 5.5 mm) 71-121-527

Distance bolts with internal/external thread M3x15 71-131-018

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x12 71-131-017

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x10 71-131-016

(WAF 5.5 mm)

Washer DIN 9021 3.2 71-120-601

Connection cable E/P pack S5 pump 97-102-621

Pump head RP85 10-86-00

Pump cover RP85 (complete) 10-86-45

Universal joint for cover RP85 75-521-521

Tubing guide rolls RP85 75-521-502

C 13 Motor power amplifier HMF 0408 90-305-760

C 14 Motor controller HMS 0409 90-305-770

Assembly System panel

Item Name Number Part Number

D S5 system panel, 3 pos. 28-95-03

Backplane board HDT 0501 90-305-830

S5 system panel, 4 pos. 28-95-00

Backplane board HDB 0406 90-305-740

S5 system panel, 5 pos. 28-95-01

Backplane board (identical pos. 4) HDB 0406 90-305-740

Adapter backplane board HDA 0604 90-305-890

SM-5811-0000.01 ENG 7.27

S5 System • Appendix

S5 system panel, 6 pos. 28-95-04

Backplane board (left) HDT 0501 90-305-830

Backplane board (right) HDT 0501 90-505-830

Holder for system panel 6 pos. 28-95-26

Connector 28-95-24

Clamping lever (for double holder) GN604.1-M8-32 73-200-012

Connection cable E/P pack S5 panel 97-103-625

D3 Mast joint holder (complete for 3 pos., 4pos. and 5 pos.) 55-90-56

D6 Line filter FN332Z-10-05 96-250-042

D5 Toggle switch 1-pole Type 1801 96-121-209

D7 Speaker with cable harness 97-103-669

D8 Fan - SmartCooler LFX1460E 96-406-030

D9 S5 display and control module 28-95-10

D 10 Board HDS 0407 90-305-750

TFT/LCD display with touch screen 97-103-616

Insulating film for LCD touch screen 72-102-074

Empty module S5 28-95-30

Ribbon cable 8-conductor (for inverter) 96-231-042

Ribbon cable 33-conductor (for TFT display) 96-231-043

Pawl pin 28-95-05

Inverter (for LCD display) LXM1617-05-6X 93-146-026

Inverter bracket 28-95-22

Socket head screw DIN 912 M3x10 71-115-005

Socket head screw DIN 912 M3x6 71-115-001

Washer DIN 125 A 3.2 71-120-501

PT Screw KB30x10 WN1411 71-119-840

7.28 SM-5811-0000.01 ENG

 S5 System • Appendix

Assembly Sensor modules

Item Name Number Part Number

Assembly material/gen. accessories:

Screws, DIN 966 M3x8 71-103-026

Screws, DIN 7985 M3x8 71-103-325

Screws, DIN 84 M2.5x6 71-116-014

Screws, DIN 966 M2.5x8 71-116-015

Side panel 100 73-100-130

Cover 7TE 73-100-132

Cover 7TE (slotted) 73-100-134

E1 S5 mains power connection module 29-12-30

Mains power input socket 96-250-115

Cable harness (connection switch/circuit breaker) HBP 0321 97-101-926

Cable harness (mains power module output) 97-101-927

Cable channel, mains power 96-510-055

Front plate (mains power module) 29-12-36

Safety switch, 10A 96-143-018

Earthing bolt, M6 96-221-029

Shoulder screws M2.5 x 12.3 73-110-142

E2 S5 UPS module 28-98-80

Circuit board UPS charger unit HUL 0319 90-305-560

Circuit board UPS control HUK 0320 90-305-570

Front plate (UPS module) 28-98-86

Shoulder screws M2.5 x 12.3 73-110-142

Fan Papst 412 FM 96-406-006

E3 S5 DC/DC module 28-98-20

Board DC/DC HDC 0322 90-305-590

Front plate (DC/DC module) 28-96-26

Shoulder screws M2.5 x 12.3 73-110-142

E4 S5 System boards

System board A HEK 0411 990-305-790

System board B HEX 0412 990-305-800

SM-5811-0000.01 ENG 7.29

S5 System • Appendix

E5 S5 5 sensor modul APC 23-45-22

Sensor board (bubble detector) HSB 0329 90-305-660

Front plate (bubble monitor) 23-45-26

Shoulder screws M2.5 x 12.3 73-110-141

Socket LEMO 5-conductor. EGG.1B.305.CLL 96-250-042

E6 S5 sensor module bubble detector 23-45-20

Sensor board (bubble detector) HSB 0329 90-305-660

Front plate (bubble monitor) 23-45-26

Shoulder screws M2.5 x 12.3 73-110-141

Socket LEMO 5-conductor. EGG.1B.305.CLL 96-250-042

E7 S5 sensor module level monitor 23-40-20

Sensor board (level monitor) HSL 0401 90-305-690

Front plate (level monitor) 23-40-26

Shoulder screws M2.5 x 12.3 73-110-141

Socket LEMO 3-conductor. EGG.0B.303 96-250-031

E8 S5 sensor module 2-channel pressure monitor 20-20-20

Sensor board (pressure monitor) HDR 0324 90-305-610

Front plate (pressure monitor) 22-20-26

Shoulder screws M2.5 x 12.3 73-110-141

Diode socket pressure S5 in cable harness 97-103-660

E9 S5 sensor module cardioplegia control 29-02-50

Sensor board (cardioplegia) HSK 0405 90-305-730

Front plate (cardioplegia) 29-02-56

Shoulder screws M2.5 x 12.3 73-110-141

Diode socket pressure S5 in cable harness 97-103-660

Socket LEMO 5-conductor. EGG.1B.305.CLL 96-250-042

E 10 S5 sensor module 4-channel temperature monitor 20-30-20

Sensor board (temperature monitor) HST 0328 90-305-650

Front plate (temperature monitor) 20-30-26

Shoulder screws M2.5 x 12.3 73-110-141

7.30 SM-5811-0000.01 ENG

 S5 System • Appendix

S5 interface I4D 29-02-50

Sensor board (interface I4D) HIS 0413 90-305-810

Front plate (interface I4D) 29-02-56

Shoulder screws M2.5 x 12.3 73-110-141

Socket ODU 6-conductor with cable harness 97-101-931

SM-5811-0000.01 ENG 7.31

S5 System • Appendix

7.5.2 Additional assemblies and components

Console accessories

Item Name Number Part Number

Console 48-40-05

Console wheel (with brake) Colson 125 73-501-055

Console cover 48-30-02

Lock for console cover 48-30-03

Cable holders Euro 48-30-09

Guide rails for E/P pack 28-98-16

Pump spacer accessories

Item Name Number Part Number

Pump spacer, 3 pos. (complete) 48-31-20

Pump spacer, 4 pos. (complete) 48-41-20

Pump spacer, 5 pos. (complete) 48-51-20

Positioning ball 48-30-43

Washer for feet 48-41-27

Socket head screw, DIN 912 M3x8 71-115-007

Cable channel 75-521-528

Housing foot 75-521-523

PT Screws KB40x10 WN1411 71-119-828

Mast roller pumps and control panels accessories

Item Name Number Part Number

Pump head MRP 150 (complete) 10-81-00

Pump cover RP150/MRP150 (complete) 10-81-75

Universal joint for cover RP150/MRP 150 75-521-519

Limit stop for cover RP150/MRP 150 75-520-618

Tubing guide rollers RP150/MRP 150 75-521-501

Housing MRP 150 10-88-07

Silicone packing cord 120 (490 mm) 75-102-076

7.32 SM-5811-0000.01 ENG

 S5 System • Appendix

Fast clamp connector 43-42-60

Washer MRP 150 10-88-17

Connector MRP 150 10-88-16

Computer board HKR 0325 90-305-620

Keys and LEDs circuit board (MRP 150 and MRP 85/1) HKD 0327 90-305-640

Keys and LEDs circuit board (MRP 85/2) HKD 0327 90-505-640

Inverter (for LED display) LXM1617-05-6x 93-146-026

Heat sink MRP 85 10-88-77

Motor controller MRP85/x (L-shaped circuit board) HMR 0403 90-305-710

Motor power amplifier MRP 85/x (L-shaped circuit HME 0402 90-305-700
board)

Motor controller (all except MRP 85/x) HMS 0409 90-305-770

Motor output stage (all except MRP 85/x) HMF 0408 90-305-760

Circuit board for fan control panel (complete) HDM 0503 90-105-850

Motor power amplifier (complete) 10-88-10

Hexagon head screw, DIN 933 M6x16 71-110-051

Leaf spring 10-88-13

Locating pin 10-88-44

Guide piece MRP 150 10-88-43

Socket head screw, DIN 912, M3x4 71-115-000

Socket head screw, DIN 912, M3x6 71-115-001

Socket head screw, DIN 912, M3x8 71-115-007

Socket head screw, DIN 912, M3x12 71-115-009

Socket head screw, DIN 912, M4x6 71-115-010

Socket head screw, DIN 912, M4x8 71-115-011

Spring washer, DIN 127, B § 71-120-526

Washer DIN 125 A 3.2 71-120-501

Line filter FN332Z-10-05 96-401-012

Fan screen EMC 60x60 10-84-42

Distance plate for fan 10-84-43

Push rivet (d3.5/5.5 – 6.5 mm) 96-520-063

Fan Pabst 614, 24 V 96-406-031

Double holder MRP 85 (MRP 85/2 adapter) 10-88-68

Holder MRP 150/85 (short adapter) 10-88-69

Cap 10-88-71

SM-5811-0000.01 ENG 7.33

S5 System • Appendix

Pump head pawl

Pawl maxi S5 10-81-40

Pawl spring maxi S5 10-81-41

Retaining ring maxi 10-81-42

Socket head screw, DIN 912, M3x8 71-115-007

Socket head screw, DIN 912, M4x8 71-115-011

Socket head screw, DIN 912, M3x6 71-115-001

PT Z30x8 WN5411 71-119-830

Spring washer, DIN 127, B 4 71-120-527

Spring washer, DIN 127, B 3 71-120-526

Self-locking nut, DIN 985, M3 (WAF 5.5 mm) 71-121-527

Distance bolts with internal/external thread M3x15 71-131-018

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x12 71-131-017

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x10 71-131-016

(WAF 5.5 mm)

Distance bolts with internal/external thread M3x7 71-131-013

(WAF 5.5 mm)

Cable clip CC S 31 96-510-014

Washer, DIN 125 A 3.2 71-120-501

Washer, DIN 9021 3.2 71-120-601

Connection cable E/P pack S5 pump 97-102-621

Pump head RP150 10-81-00

Spring element for clamp block or Variolock RP 150 75-521-505

(10-81-35 or 10-81-30)

7.34 SM-5811-0000.01 ENG

 S5 System • Appendix

Cables and/or wiring sets

Item Name Number Part Number

Connection cable System panel <– –> E/P pack 97-102-625

Connection cable pump <– –> E/P pack 97-102-621

Connection cable mast roller pump MRP 150 97-102-628

<– –> E/P pack

Connection cable mast roller pump MRP 85/x 97-102-629

<– –> Control panel for mast roller pumps MRP 85/x

Connection cable control panel for mast roller pumps 97-102-628

MRP 85/x <– –> E/P pack

Connection cable SCP pump control panel 97-102-626

<– –> E/P pack

Cable harness-pumps internal 6-conductor. FCI S5 97-101-911

RP 150 97-101-914
Cable set HKR 0325 <– –> Filter and
filter <– –> switch

MRP 150 97-101-938

Cable harness HMF 0408 <– –> Filter

MRP 150
Cable harness Panduit UL PLT. 7M 96-510-101

DRP 85 97-101-915
Cable set HKR 0325 <– –> Filter and
filter <– –> switch

S5 system socket front with cable harness 97-103-662

S5 system socket side with cable harness 97-103-663

S5 AUX socket with cable harness 97-103-664

S5 battery-discharge device socket with cable 97-103-665

harness

Connection cable HUS 0318/CON6 <– –> 97-101-928

Switching power supply NGS5/X3

Connection cable HUS 0318/CON7 <– –> 97-101-925

Switching power supply NGS5/X4

Cable set HUS 0318 / battery / switching power suppy 97-101-923

NGS5

Wiring set for S5 system panel (4 pices) 97-101-930

Cable harness HUS 0318 <– –> circuit breaker for HBP 97-101-922
0321

Cable harness HUS 0321 <– –> line circuit breaker HK 97-101-926

Flash conductor for S5 97-101-912

Pressure sensor with cable harness for S5 97-103-660

ODU cable harness for S5 interface 97-101-931

SM-5811-0000.01 ENG 7.35

S5 System • Appendix

Mast accessories

Item Name Number Part Number

S5 mast system (general) 48-30-9X

Telescope mast with infusion rack 48-30-50

Nut for 48-30-50 60-04-34

Push bar 48-30-57

Tee for 48-30-57 (complete) 48-30-56

Handle mast (glued) 48-30-67

Connector (complete) 48-30-55

Infusion hook (complete) 48-30-75

Wing screw 71-901-040

Telescope mast, movable with infusion rack 48-30-51

Foot for 48-30-51 48-30-54

S5 mast system for console 3 pos. 48-30-95

Sliding mast guide 3 pos. (complete) 48-30-81

Horizontal mast 3 pos. (complete) 48-30-77

S5 mast system for console 4 pos. 48-30-96

Sliding mast guide 4 pos. (complete) 48-30-82

Horizontal mast 4 pos. (complete) 48-30-78

S5 mast system for console pos. 5 48-30-97

Sliding mast guide 5 pos. (complete) 48-30-83

Horizontal mast 5 position (complete) 48-30-79

S5 mast retaining flange, left 48-30-40

Clamp piece, D 20 48-30-42

Socket head screw, DIN 912, M6x20 71-115-047

S5 mast retaining flange, right 48-30-41

Clamp piece, D 20 48-30-42

Socket head screw, DIN 912, M6x20 71-115-047

Positioning ball 48-30-43

Cable channel 75-521-528

PT screws 71-119-828

Housing foot insert 96-531-004

Hex nut, self-locking, DIN 985, M6 71-121-530

Disc, DIN 9021, 6.4 71-120-604

Pump table for triple console 48-30-30

Pump table for quad console 48-40-30

7.36 SM-5811-0000.01 ENG

 S5 System • Appendix

Base plate for quad console 48-40-35

Cable clip 48-30-38

Socket head screw, DIN 912, M6x10 71-115-044

Pump table for quintuple console 48-50-30

Base plate for quintuple console 48-50-35

Cable clip 48-30-38

Socket head screw, DIN 912, M6x10 71-115-044

Snap hook 48-30-44

Mast system extension accessories

Item Name Number Part Number

S5 mast system extension (complete) 50-45-00

Swivel telescope mast with infusion rack and castor 50-45-05

Swivel arm 50-45-10

Vertical mast (complete with 2 horizontal masts) 50-45-15

Vertical mast 50-45-11

Horizontal mast 50-45-13

Transport locking arm 50-45-20

Console casters (with brake) Colson 125 73-501-055

Protective cap for console caster 50-42-53

SM-5811-0000.01 ENG 7.37

S5 System • Appendix

Notes:

7.38 SM-5811-0000.01 ENG

 S5 System • Appendix

7.6 Wiring diagrams

1.2 1.1 1.3

X2.1 –

PE L1 L2
Power supply module 2 x AWG10

123
Switching power supply 1.1kW
X2.2 + 200 mm

PE L N
21 22 U in 90–264 VAC
V out 1: 24 V 40 A
11 12 3 x AWG16 V out 2: 36 V 3 A
Amphenol 32 580 mm
T3111000
31 34
NG S5

termianl block
AWG16 1

2 x AWG12 1 x 440 mm 1 x 620 mm

FASTON 6.35 Conductor rail Auxigane 340
2

2 x AWG12 1 x 440 mm 1 x 620 mm

Wieland
PA 3 JUMPER
PE Amphenol

48 V

36 V

X3.1
X3.2
X4
T3111000

FCI 78207–106 FASTON 6.35

24 V_H

24 V_L
B3 B2 B1 A3 A2 A1

2 x 12 V/ 17 Ah
200 mm
550 mm
AWG10
7 x AWG20
Contacts 1-7 occupied
270 mm
6 x AWG24 1 50 mm

LINE

G2

G9

G1
G3

G10
G11

G5
G4
CON 6/2
CON 6/1

CON 7
AWG16

CON 2/4 3 x AWG16

CON 2/3
HUS CON 2/2

HEK CON 2/1

8 7 6 2 3 4 5 1
CON 1/2
System sockets CON 5 CON 1/1
ODU STÖCKERT
VG strip
VG strip

CON 19 CON 17
Length 24 V_L for
LINE
sockets to edges of housing: 250 mm
2 x AWG16 2
sockets to HSL: 130 mm
Length 24 V_H for 10 A
sockets to edges of housing: 250 mm 1 2
sockets to HSL: 120 mm
Length 24 V_H Conductor rail Discharge socket
-> automatic circuit breaker: 120 mm
HBP 1

Circuit breaker HBP

CON 18/3 – – CON 6
CON 18/1 – – CON 4
CON 18/2 – – CON 5

A3 A2 A1 B2 FCI 78207–106
CON 18/4

4 x AWG A3 A2 A1
150 mm
CON 2
B3 B2 B1
Loudspeaker
Pole diagram FCI Connector side on housing rear panel
2 1 3 4
N.C.

ODU G11ME7-P04LJG0-0080
AUX
All primary cables: UL–Style 1015
All secondary cables: UL–Style 1007

Fig. 1: Overview wiring diagramm E/P pack

SM-5811-0000.01 ENG 7.x

 S5 System • Appendix

LED crown and keys

prefabricated assemblies:
2 * rack connector Loudspeaker, cable 250 mm and insulation displacement socket
6–pole FCI connector Cable–S5–P 3 P1–D
97–103–669
Pair 1 SYS_CAN SYS_CAN ge A1
Pair 2 S A2
ADMIN_CAN ADMIN_CAN Cable–S5–P 3 gn A3
P1–A we + Power supply 24 V Cable–UL1007 ge B1
bn – P3 S B2
Cable–S5–P P2 AWG16 100 mm C7000AF Cable–UL1007 gn B3
P1–B FN33327–10/05 blade terminal–6.3 mm AWG16 300 mm
97–102–621 1.0–2.5 mm2 P1–E
Cable–S5–P P blade terminal–6.3 mm blade terminal–6.3 mm
Prefabricated cable set

Load
100 mm 1.0–2.5 mm2 1.0–2.5 mm2

Line
ST6–D–FCI
Pressure switch, 10 A P4 CONCAN (Simeto) 96–231–042
P1–C N blade terminal–6.3 mm Arcolectric BU6–Phoenix Ribbon cable 8 pole
Cable–S5–P Schaffner 1.0–2.5 mm2 Cable–UL1007 96-110-020 1 1 1 1 1 1 INV 93-146-025
100 mm 96–401–012 96–229–071 AWG16 300 mm 2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 4
5 5 5 5 5 5 Inverter Microsemi
CON_INV 6 6 6 6 LXM1617–05–61
6 6 ST10–MICS–SMD 7 7 7 7
Cable–UL1007 96–205-092 8 8 8 8
AWG16 300 mm ST6–D–PHO 9 9
Cable–UL1007 BU8–Molex
AWG16 300 mm CONPWRTOP 10 10
BU10–MICA

Roller pump head (RP150) and

double roller pump head A (control side left) A3
A2 Pump A
A1 ST6–D–FCI LCD 93-146-025
B3 CONPA
B2 Axojump. FF cable Sharp OR
B1 33 pole 0.5 mm Kyocera LCD 5.7“
96–231–043

BU–33–FXC–6210
CON_LCD

ST4W–NICO–Molex
CON_TS Touch screen Danielson
TS 93-146-027

A3 ST6–D–FCI
A2 Pump B CON 3
A1 ST6–D–FCI Flash/Report
B3 CONPB for double roller pump:
B2
B1

97–101–911
Pump communication cable_INTERN

Parvex
single pump head: NK812 96–407–041
double pump head: NK408 96–407–045

right shaft encoder with left shaft encoder with right shaft encoder with
cable and connector cable and connector cable and connector

Double roller pump head B (control side right)

Fig. 2: Overview wiring diagramm pumps

SM-5811-0000.01 ENG 7.x

 S5 System • Appendix

Supply 2 * 6 mm stripped
6–pin FCI plug
Cable–UL1007
120 mm Paar 1 LOC_CAN
P4 Paar 2 INDEX
Supply 24 V FN332Z–10/05 Cable 2 m long
we P we + P1–A

Load
bn –

Line
sw Kabel–S5–P
N
97-102-628
Schaffner Conductive connection to the housing
96–401–012 via the screw connection of the filter Conductive connection to the housing
via braided screen

Cable–UL1007
AWG16 250 mm
Cable–UL1007
200 mm
1
2

P2
BU2-PHO with cable and blade terminal
97-101-938
1
2

P1–D
HMF 90-305-760 HMS 90-305-770 Cable–S5–P
CON2 A1 ge
A2 S LOC_CAN
CON3 CON1 A3 gn Cable–S5–P
ST26D–EHF BU26D–FL–7.5 B1 ge
B2 S INDEX Supply 2 * 6 mm stripped
B3 gn 6–pin FCI plug
P1–E
Paar 1 LOC_CAN
Paar 2 INDEX
Supply 24 V Cable 2 m long
we + P1–A
bn – Cable–S5–P
97-102-629

Conductive connection to the housing

Cable–UL1007 via braided screen
AWG16 120 mm

Cable–UL1007
CON4 CON1 Cable–UL1007 120 mm
ST2–W–MO–RM2.54 ST3–PHO AWG16 120 mm
DIP-switch to positon EP!
ge/gn

1
2
3
P2
Conductive connection to the housing BU2-PHOENIX socket with shieled cable
via cable lug M4 on the threaded bolt 97-101-936

1
2
3
P1–D
HME 90-305-700 HMR 90-305-710 Cable–S5–P
CON2 A1 ge
A2 S LOC_CAN
CON3 CON1 A3 gn Cable–S5–P
ST26D–EHF BU26D–FL–7.5 B1 ge
B2 S INDEX
B3 gn
P1–E

614-KONF NK812 V23401-D1401-E801

Papst Parvex Tyco
96–406–031 96–407–041 96-407-051 Mast roller pump MRP150

CON4 CON1
ST2–W–MO–RM2.54 ST3–PHO

614-KONF NK408 V23401-D1401-E801

Papst Parvex Tyco
96–406–031 96–407–045 96-407-051 Mast roller pump MRP85

Fig. 3: Overview wiring diagramm - Mast roller pumps MRP 150 and MRP 85)

SM-5811-0000.01 ENG 7.x

SM-5811-0000.01 ENG
96-406-030

Fig. 4: Overview wiring diagramm - System panel

CON 7

CON 8
CON 5
90-305-740 brown, 250 mm (97-101-930)
white, 250 mm (97-101-930)

green/yellow, 300 mm (97-101-930)

CON 6

97-102-625

black
96-401-012
CON 9

brown
CN1, CN-side

white 180 (97-101-930)

97-103-669
white

96-121-209
7.x
S5 System • Appendix
 S5 System • Appendix

Cable set MRP system socket

97-101-935 (für 28-95-85) 97-103-670
ArtNr: 75-521-516

Datum/Werkstoff

FFC
96-231-043 Connection cable
97-102-628
Ribbon cable
(for inverter)
96-231-042

Fan Speaker
Shaft encoder 96-406-030 97-103-669
97-103-608

Fan:
as far away from
shaft encoder ribbon cable as possible!

Fig. 5: Overview wiring diagramm - Control panel for mast roller pumps

SM-5811-0000.01 ENG 7.x