Kollmorgen ServoStar 600
Kollmorgen ServoStar 600
Technical
SERVOSTAR® 600
Publication Xt
with Kollmorgen GOLDLINE®
SERVOSTAR® 600
INTRODUCTION
Motion Capabilities
The SERVOSTAR 600 can be configured to perform motion • Absolute and relative (index) moves
control that normally requires a fully programmable drive • Linking of motion task (sequencing)
with a motion language. With the SERVOSTAR 600 there is • Adjustable Following-Error window
no programming language to learn; the user only “fill in the • Adjustable window for the In Position signal
blanks” to create common motion tasks
Linked motion tasks are started:
• Up to 180 motion task can be stored in
• Immediately upon reaching a targeted position
permanent memory
• Digital Input upon reaching the targeted position
• Motion Tasked can be linked together.
• A Preset Time Delay after the targeted position is reached
• 10 types of homing
• Speed profile/registration control
• Adjustable S curve acceleration
• packaging
• soft positioning
• robot
Time • conveyor belt controlling
• fast positioning
ABSOLUTE MOVE • special cleaning process
• part selection
Velocity
• glass processing
• robot
• wirepuller
Position • textile industry
• printing
ELECTRONIC GEARING 5:1 (MASTER/SLAVE) • electronics
• web converting
Velocity
• cut to length
Time
MACRO MOVE
Velocity
Time
1 5
PGND R2 (Ref Hi)
6 9
B+ (DATA) R1 (Ref Lo)
2 4
Motor + S3 (Cos Lo)
7 8
B- (/DATA) S1 (Cos Hi)
3 3
Motor - S4 (Sin Hi)
8 7
+5V S2 (Sin Lo)
4 2
A- (CLK) THERMOSTAT
9 6
X6 PC N.C. THERMOSTAT
5 1
A+ (/CLK) SHIELD
1
+8V
6
CANL
2
RxD
7
3
TxD
8 X3 I/O
4
N.C.
9
CANH 1 AGND
5
PGND
2 BTB/RTO
3 BTB/RTO
4 SW/SETP.1+
X4 24V INPUT
5 SW/SETP.1-
1 +24V 1 6 SW/SETP.2+
2 +24V 2 7 SW/SETP.2-
3 XGND 3 8 MONITOR1
4 XGND 4 9 MONITOR2
10 AGND
18 DGND
Connectors underneath:
XOB X8 RREGEN X9 motor/brake
Brake+
Brake-
RBEXT
+RBint
-RB
n.c.
W2
PE
PE
U2
V2
L1
L2
L3
1
XOA X7 DC-circuit
+DC
+DC
-DC
-DC
PE
L1
L2
L3
1
CONNECTOR POSITION
24V 1 12 1 12
1
X1
14 additional digital inputs permit the selection and start of the motion
tasks that are stored in the motion-task memory of the SERVOSTAR®
600. All the important functions for the position controller that
is integrated into the servo controller can thus be operated from a
small, independent control system.
8 digital outputs report the status of the drive to the higher-level control.
CONNECTOR ASSIGNMENTS
Connector Connector
X11A X11B
Terminal Fn. Description Terminal Fn. Description
1 In A0 1 In MT_Restart
2 In A1 2 In Start_MT
3 In A2 3 Out InPos
4 In A3 4 Out Next-InPos
5 In A4 5 Out Sfault
6 In A5 6 Out PosReg1
7 In A6 7 Out PosReg2
8 In A7 8 Out PosReg3
9 In Reference 9 Out PosReg4
10 In Sfault_clear 10 Out Reserve
11 In Start_MT Next 11 Sup. 24V DC
12 In Start_Jog v=x 12 Sup. I/O-GND
Amplifier Ratings
Model Output Continuous Output Peak Internal Power AC Input Rated Continuous Continuous
Current Per Phase Current Per Dissipation Line Input Internal External
(RMS/phase) Phase (Watts) Voltage Power (KVA) Regen Power Regen Power
(5 sec) (3 phase) @230 V (Watts) (Watts)
E1
s h u n t r e g e n e r a t i o n re q u ire d is a fu n ctio n o f t he s um of
E2
D
simultaneously decelerating loads. The loads need to be defined in
terms of system inertia, maximum speed, and deceleration
time. In addition, the duty cycle must be known. Contact Kollmorgen
C ust o m e r S u p p o r t N e tw o rk fo r a p p lic a tio n a s s is ta nc e a t
A
1-800-77 SERVO or servo@kollmorgen.com. B
C
G
Model Watts Ohms Amplifiers A B C D E1 E2 F G
BAR-250 250 33 S603, S606, 330(12.99) 390(15.35) 412(16.22) 66(2.60) 44(1.73) 35(1.38) 4,5x9(.20x.35) 77(3.03)
BAR-500 500 33 S610, S614, S620 400(15.75) 426(16.77) 486(19.13) 92(3.62) 64(2.52) 64(2.52) 6,5x9(.20x.35) 120(4.72)
BAR-1500 1500 33 S606, S610, S614, S620 500(19.69) 526(20.71) 586(23.07) 185(7.28) 150(5.91) 150(5.91) 6,5x9(.20x.35) 120(4.72)
265 (10.4)
with connector:
273 (10.7)
"A"
Dimensions in mm (inches)
MOTIONLINK® for Windows takes the fear out of setting up a servo system. Designed for the novice as well as
the advanced user, MOTIONLINK lets users quickly set-up and fine tune system performance.
MOTIONLINK has many other features including: • Saving drive configuration to disk • Setting acceleration amps
• Activating position limits • Limiting max speed or torque
• Displaying amplifier status
* READ ONLY
Analog Input
• Two Differential Analog Inputs that can be configured in the following ways:
Mode 0 OPMODE Input 1 Input 2
The amplifier uses Input 1 only, depending analog speed speed command inactive
on the operation mode. analog torque torque command inactive
Mode 2
OPMODE Input 1 Input 2
Both inputs are switched off.
analog speed inactive inactive
analog torque inactive inactive
Mode 3
OPMODE Input 1 Input 2
The amplifier uses Input 1, depending on
analog speed speed command limits peak torque
the operation mode. Input 2 is used for lim-
analog torque torque command limits peak torque
iting peak current.
Mode 4
OPMODE Input 1 + Input 2
The amplifier uses the sum of Inputs 1 and
analog speed speed setpoint
2, depending on the setting of OPMODE.
analog torque torque setpoint
Mode 5
OPMODE Input 1 • Input 2
The amplifier uses the product of Inputs 1
analog speed speed setpoint
and 2, depending on the setting of
analog torque torque setpoint
OPMODE. The voltage on Input 2 has the
effect of a weighting factor for Input 1.
Analog Output
• Two Analog Outputs can be configured for Actual Speed,
Actual Current, Commanded Speed, Commanded Current, or Contouring error window
Digital I/O
Inputs:
The 4 digital inputs can be configured as follows:
IN1MODE=1 External drive reset (only available at Input 1)
IN3MODE=2 Activates PSTOP in positive direction of travel (only available at Input 3)
IN4MODE=3 Activates NSTOP in negative direction of travel(only available at Input 4)
IN3MODE=4 Activates PSTOP function combined with integral gain off (only available at Input 3)
IN4MODE=5 Activates NSTOP function combined with integral gain off (only available at Input 4)
IN3MODE=6 Activates both PSTOP and NSTOP (only available at Input 3)
IN3MODE=7 Activates both PSTOP and NSTOP with integral gain off (only available at Input 3)
INxMODE=8 Switch between analog input 1 and analog input 2
INxMODE=9 Select a motion task that is stored in memory
INxMODE=10 Turn integral gain off in the velocity loop
INxMODE=11 Switch between velocity and torque control
INxMODE=12 Home switch
INxMODE=13 Change over position feedback from encoder equivalent output format (ROD) to SSI format
INxMODE=14 Reset following error or limit infringement warning
INxMODE=15 Start next motion task once the targeted position is reached
INxMODE=16 Start a motion task. Enter task number through an auxiliary variable
INxMODE=17 Start motion task that is bit coded on the digital inputs
INxMODE=18 Switch over to second (lower) peak value of current
INxMODE=19 Reserved
INxMODE=20 Start jog. Enter speed through an auxiliary variable
INxMODE=21 Turn off undervoltage monitoring
INxMODE=22 Restart motion task that was interrupted
INxMODE=23 Same as INxMode 16 except motion task started on rising edge only
INxMODE=24 Switch between Opmodes a (Input high) and b (Input low) when INxTRIG = a*256+b
INxMODE=25 During set up, set encoder equivalent output marker pulse offset
IN2MODE=26 Position latch on rising edge of input (only available at Input 2)
INxMODE=30 On rising edge of input the string stored in INHCMD will be processed.
On falling edge of input the string stored in INLCMD will be processed. Multiple commands
in the string are possible up to total of 64 characters.
Outputs:
The 2 digital outputs can be configured as follows:
OxMODE=1 Motor speed is less than preset value OxMODE=16 Target position reached for each task
OxMODE=2 Motor seed is greater than preset value in an automatically executed sequence of
OxMODE=3 Drive power stage ready motion task (Next-In Position)
OxMODE=4 Preset regen power is exceeded OxMODE=17 Error or warning message is signaled
OxMODE=5 Software travel limit is reached OxMODE=18 Error message is signaled
OxMODE=6 Actual position is greater than preset value OxMODE=19 DC bus voltage is higher than an
OxMODE=7 Target position reached (In Position) auxiliary value
OxMODE=8 Actual current feedback less than OxMODE=20 DC bus voltage is lower than an
preset value auxiliary value
OxMODE=9 Actual current feedback greater than OxMODE=21 Drive is enabled
preset value OxMODE=22 Marker pulse (low speeds only)
OxMODE=10 Following error exceeded OxMODE=23 Option card status
OxMODE=11 I2T monitoring threshold is reached OxMODE=24 Homing complete
OxMODE=12 Preset function of position register OxMODE=28 Preset function of position register
1 is reached 0 is reached
OxMODE=13 Preset function of position register OxMODE=29 Preset function of position register
2 is reached 5 is reached
OxMODE=14 Preset function of position register OxMODE=35 Status of hardware and software enable
3 is reached
OxMODE=15 Preset function of position register
4 is reached
FEATURES:
• Multiple stack lengths
• Short overall motor lengths
• Optimized torque-to-inertia ratios
• Low cogging & torque ripple
• Speeds to 6000 RPM standard
• Increased thermal time constant
• English and Metric standard mounting
• UL recognized, CE compliant
• Optimized windings to match SERVOSTAR® 600
• Rotatable connectors
• Rugged resolver feedback
• Built-in thermostat
• IP65 sealing
SPEED (RPM)
kW rated kWatts 0.59 Continuous Intermittent
2000 Duty Zone
Rated Speed Nr RPM 4500 Duty Zone
N-m 4.91
2000
Cont. Power HP rated HP 0.95 0.71 kW
SPEED (RPM)
(0.95 HP)
kW rated kWatts 0.71 1500 Intermittent
Rated Speed Nr RPM 3000 Continuous Duty Zone
Duty Zone
Max. Speed Nmax RPM 3000 1000
Motor Inertia Jm lb-ft-s2 0.0000596
500
kg-m2 0.0000808
Motor Weight Wt lb 7.3
0
kg 3.3 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 lb-ft
TORQUE
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 N-m
N-m 5.13
Cont. Power HP rated HP 1.8 4000
1.3 kW
kW rated kWatts 1.3 (1.8 HP)
3000
Rated Speed Nr RPM 6000
Max. Speed Nmax RPM 6000 Continuous Intermittent
2000 Duty Zone Duty Zone
Motor Inertia Jm lb-ft-s2 0.0000596
kg-m2 0.0000808 1000
Motor Weight Wt lb 7.3
kg 3.3 0
0 1.0 2.0 3.0 4.0 lb-ft
TORQUE
0 1.0 2.0 3.0 4.0 5.0 N-m
Notes:
1. Continuous duty operation is with motor mounted to 8” x 12” x 3/8” aluminum faceplate in 40° C ambient.
2. All curves shown at 60 Hz input, derate max. speed and peak power by 15% for 50 Hz operation. (for models with shaft seals, derate by 0.059 lb-ft)
3. All curves represent typical performance. Always allow appropriate safety factor when sizing systems.
SPEED (RPM)
N-m 6.69 2000
4500
Cont. Torque at stall Tc lb-ft 2.45
N-m 3.32 4000
N-m 9.77
Cont. Power HP rated HP 1.7 2000
1.3 kW
kW rated kWatts 1.3 (1.7 HP)
Rated Speed Nr RPM 3000 1500
SPEED (RPM)
2000
N-m 6.21
Cont. Power HP rated HP 1.1
1500 0.80 kW
kW rated kWatts 0.80 (1.1 HP)
Rated Speed Nr RPM 2400 Continuous Intermittent
1000 Duty Zone
Max. Speed Nmax RPM 2400 Duty Zone
min J max J
500
Motor Inertia Jm lb-ft-s2 0.00037 0.00079
kg-m2 0.00051 0.00108
0
Motor Weight Wt lb 12.9 14.8 0 1.0 2.0 3.0 4.0 5.0 lb-ft
TORQUE
kg 5.9 6.7 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 N-m
3000
N-m 6.76
Cont. Power HP rated HP 1.6 2500 1.2 kW
(1.6 HP)
kW rated kWatts 1.2 2000
Rated Speed Nr RPM 4000 Intermittent
1500
Max. Speed Nmax RPM 4000 Duty Zone
Continuous
min J max J 1000 Duty Zone
Motor Inertia Jm lb-ft-s2 0.00037 0.00079 500
kg-m2 0.00051 0.00108
0
Motor Weight Wt lb 12.9 14.8 0 1.0 2.0 3.0 4.0 5.0 6.0 lb-ft
kg 5.9 6.7 TORQUE
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 N-m
N-m 12.41
Cont. Power HP rated HP 1.9 1500 1.4 kW
kW rated kWatts 1.4 (1.9 HP)
Rated Speed Nr RPM 2400 1000 Continuous Intermittent
Duty Zone Duty Zone
Max. Speed Nmax RPM 2400
min J max J 500
Motor Inertia Jm lb-ft-s2 0.00069 0.00154
kg-m2 0.00093 0.00208 0
Motor Weight Wt lb 17.6 20.1 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 lb-ft
TORQUE
kg 8.0 9.1 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 N-m
Notes:
1. Continuous duty operation is with motor mounted to aluminum faceplate of 300 in2, in 40° C ambient.
2. All curves shown at 60 Hz input, derate max. speed and peak power by 15% for 50 Hz operation.
3. All curves represent typical performance. Always allow appropriate safety factor when sizing systems.
SPEED (RPM)
N-m 12.9 (2.5 HP)
Cont. Power HP rated HP 2.5 2500
SPEED (RPM)
N-m 48.3 1500
Cont. Power HP rated HP 5.2 3.9 kW
(5.2 HP)
kW rated kWatts 3.9
1000
Rated Speed Nr RPM 2200
Continuous Intermittent
Max. Speed Nmax RPM 2200 Duty Zone Duty Zone
min J max J 500
1000
N-m 86.5
Cont. Power HP rated HP 7.8 5.8 kW
750 (7.8 HP)
kW rated kWatts 5.8
Rated Speed Nr RPM 1300
500
Max. Speed Nmax RPM 1300 Continuous Intermittent
Duty Zone Duty Zone
min J max J
250
Motor Inertia Jm lb-ft-s2 0.0093 0.0176
kg-m2 0.0126 0.0239
0
Motor Weight Wt lb 79.3 92.5 0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 lb-ft
TORQUE
kg 36.0 42.0 0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 N-m
Notes:
1. Continuous duty operation is with motor mounted to aluminum faceplate of 400 in2, in 40° C ambient.
2. All curves shown at 60 Hz input, derate max. speed and peak power by 15% for 50 Hz operation.
3. All curves represent typical performance. Always allow appropriate safety factor when sizing systems.
MT(x)30x
4 X 90°
Ø“E”
137.3 KEY
(5.41) SIZE
REF. SEE TABLE
Ø“D”
90.02 (3.544) 4 X Ø120 .035 (.0014) 2.93-3.07 (.115-.121) Brake Option
(4.72) -A- “A” MAX.
NEMA 34 .076 (.003) A
Ø5.42-5.79 (.213-.228) THRU,
4 PL ON A Ø98.43 (3.875) SHAFT DETAIL
NEMA 100 3.13-3.17
Ø6.99-7.36 (.275-.290) THRU, 15.88-16.00 4.98-5.00 (.123-.125)
4 PL ON A Ø100 (3.937) (.625-.630) (.196-.197) 13.67-14.09
Notes: (.538-.555)
1. Dimensions in mm (inches). Motor designed in English, Metric provided for reference only. NEMA 100 NEMA 34
2. Tolerances, unless otherwise specified: MT(C)306 & MT(C)308
Angle dimension ±1°, XX decimal places ± .38 (.015), XXX decimal places ± .127 (.005)
3. Connectors rotate. For MT302 model, DIM “B” is too small for cable bend radius.
Rotate connector 35° MIN.
±.76
Model “A” MAX. “B” MIN. “D” “E” “F” (±.030) Key Length
with brake without brake with brake without brake NEMA 34 NEMA 100 NEMA 34 NEMA 100 NEMA 34 NEMA 100 NEMA 34 NEMA 100
MT(C)302 165.6 (6.520) 120.1 (4.730) 65.14 (2.565) 19.93 (.785) 9.512-9.525 14.01 73.05 80.03 no 20 (.79)
MT(C)304 183.1 (7.210) 137.7 (5.420) 82.67 (3.255) 37.46 (1.475) (.3745-.3750) 13.99 73.00 79.99 31.75 30 keyway 20 (.79)
MT(C)306 198.6 (7.820) 153.2 (6.030) 98.16 (3.865) 52.95 (2.085) 12.69-12.70 .5515 2.876 3.151 (1.250) (1.181) 19 (.75) 20 (.79)
MT(C)308 231.7 (9.120) 186.2 (7.330) 131.2 (5.165) 85.97 (3.385) (.4995-.5000) ( ) ( )( )
.5511 2.874 3.149 19 (.75) 20 (.79)
Ø165.1
(6.50)
120.1 120.1
(4.73) (4.73)
REF. REF.
110.000
Ø 109.965
(4.3307)
4X 90° (4.3293)
.041 A
(.0016) 15.75 (.620) 58.4
Ø9.00-9.37 (.354-.369) THRU 14.49 (.570) (2.30) BRAKE OPTION
4 PL. ON A Ø145.00 (5.709) B.C. "A" MAX.
2.00 (.079)
10.00
(.394) Ø 19.000 1.90 (.075)
18.987
(.7480) M10 X 1.25
(.7475) Ø16.00 (.630)
14.00 (.551)
.020 (.0008) 1/10 TAPER
-A-
Ø114.300
114.275 58.42
(4.5000) (2.300)
(4.4990)
174.0 .069 A "A" MAX.
(6.85) (.0027)
Ø223.90
(8.815) MAX. STRAIGHT SHAFT KEYWAY OPTION TAPERED SHAFT OPTION
10.000 (.3937) 79.45 21.99
9.965 (.3923) 78.57 102.0 (.866)
(3.128) 2.6 (.102) (4.016)
29.99 (1.181) (3.093) 2.4 (.094)
29.80 (1.173) 2.84 6.01 (.237) Ø25.0 57.99
(.112) -A- (.98) (2.283)
5.97 (.235)
38.00 (1.496) REF.
37.71 (1.484)
35.011 1/10 TAPER
20.0 (.79) Ø 35.002 Ø32.03
M20 X 1.5 29.0 (1.261)
2X M6 X 1 X 12.7 (.50) DP. (1.3784) (1.14)
(1.3780)
9.964-10.000 (.3923-.3937) X .05 (.0019)
7.910-8.000 (.3114-.3150) X -A-
63 (2.48) LONG KEY
Notes:
1. Dimensions in mm (inches). Motor designed in English,
Model “A” Max “B”
Metric provided for reference only.
2. Tolerances, unless otherwise specified: with brake without brake
Angle dimension ±1°, XX decimal places ± .38 (.015), MT(x)702 349.66 (13.766) 301.19 (11.858) 205.0 (8.07)
XXX decimal places ± .127 (.005) MT(x)704 410.54 (16.163) 362.03 (14.253) 265.9 (10.47)
3. For MT(x)70x-RxCx models 20A-40A, the connector configuration is
MT(x)706 470.54 (18.525) 422.02 (16.615) 326.1 (12.84)
different. The power connector is larger and a separate brake connector is used.
Notes:
1. Cable "-xx" designates length in meters. Standard lengths available are 3 m (-03), 6 m (-06), and 9 m (-09). Maximum length is 75 m.
2. Cable p/n shown is for motor without brake. For motor with brake, use cable p/n: CS-SS-RHGAHBE-xx for amplifiers thru S610,
and use cable p/n: CS-SS-RHGBHBE-xx for amplifiers S614 and S620.
3. Part numbers are for minimum inertia models. For maximum inertia: MTxxxx2
1 ±10% on inputs
2 Static holding torque only. Must not be used for dynamic braking.
Kollmorgen GOLDLINE® XT
MT C 5 0 4 A 1 - R 1 C 1 - xxx
SERVOSTAR 600
S 6 xx 01-xx
Accessories
Model Number Description
External Regen Resistors (in housing): BAR-250 250 watts
BAR-500 500 watts
BAR-1500 1500 watts
Communication Cables: A-97251-004 RS-232 (9 pin) communication cable
A-SR6Y Y- adapter cable with 5 DB9 connectors for connecting PC
up to 4 drives, includes termination
Motor-Drive Cable Set: CS-SS-RHG2HE-xx For use with S603-S610
(power cable & resolver cable) CS-SS-RHG1HE-xx For use with S614-S620
Motor- Mating Connector Kit: CKT-T3A-SRE Power plug & resolver plug; with crimp style pins
Note: XT Series motors are available with modified mechanicals including special shafts and keyways.
Contact the Kollmorgen Customer Support Network (1-800-77 SERVO) for more information.
5MBBMS1299-1255