Funai 24FL553P10 Schematic and Manual PDF
Funai 24FL553P10 Schematic and Manual PDF
– EXTERNAL VOLUME –
This Service Manual is for the 24FL553P/10 (A33L1EP) and 24FL553/10
(A33L0EP) models.
For the 24FL553P/10 (A33L1EP) and 24FL553/10 (A33L0EP) models, the
letter (A33L1EP or A33L0EP) is printed on the Serial Number Label on the
back of the unit. Refer to the Serial Number Label below.
Serial No. Label Serial No. Label
MANUFACTURED : MAY 2013 P P10210001 ‒ A33L1EP ※ MANUFACTURED : MAY 2013 P P10210001 ‒ A33L0EP ※
"A33L1EP" "A33L0EP"
24FL553P/10
24FL553/10
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
How to Initialize the LCD Television. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Electrical Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
<DVB-T>
Description Condition Unit Nominal Limit
1. RECEIVED FREQ.RANGE + kHz 1000 500
(-60dBm, 45ch.) *1, *2 - kHz 900 167
2. INPUT DYNAMIC 1):*1 VHF HIGH 8ch. dBuV 25/101 28/98
RANGE (mix./max) UHF 45ch. dBuV 25/101 29/98
2):*2 VHF HIGH 8ch. dBuV 18/101 21/98
UHF 45ch. dBuV 18/101 21/98
3. C/N PERFORMANCE 1):*1 VHF HIGH 8ch. dB 15 ≦18
(-50dBm) UHF 45ch. dB 15 ≦18
2):*2 VHF HIGH 8ch. dB 11 ≦14
UHF 45ch. dB 11 ≦14
4. MULTIPATH (-50dBm) UHF 45ch.
a. Performance with 1):*3 dB 18.7 ≦23
short delay echoes 2):*4 dB 14.0 ≦20
b. Performance with 1):*3 dB 19.1 ≦23
long delay echoes 2):*4 dB 13.0 ≦18
1-1 A33L0_L1 SP
< AUDIO >
All items are measured across 8 load at speaker output terminal.
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent
the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet
limit specifications.
1-2 A33L0_L1 SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
2-1 LTVP_ISP
4. Hot Chassis Warning - 7. Product Safety Notice - Some electrical and
a. Some TV receiver chassis are electrically mechanical parts have special safety-related
connected directly to one conductor of the AC characteristics which are often not evident from
power cord and maybe safety-serviced without visual inspection, nor can the protection they give
an isolation transformer only if the AC power necessarily be obtained by replacing them with
plug is inserted so that the chassis is components rated for higher voltage, wattage, etc..
connected to the ground side of the AC power Parts that have special safety characteristics are
source. To confirm that the AC power plug is identified by a ! on schematics and in parts lists.
inserted correctly, with an AC voltmeter, Use of a substitute replacement that does not
measure between the chassis and a known have the same safety characteristics as the
earth ground. If a voltage reading in excess of recommended replacement part might create
1.0 V is obtained, remove and reinsert the AC shock, fire, and/or other hazards. The product's
power plug in the opposite polarity and again safety is under review continuously and new
measure the voltage potential between the instructions are issued whenever appropriate.
chassis and a known earth ground. Prior to shipment from the factory, our products
are strictly inspected to confirm they comply with
b. Some TV receiver chassis normally have 85V
the recognized product safety and electrical codes
AC(RMS) between chassis and earth ground
of the countries in which they are to be sold.
regardless of the AC plug polarity. This chassis
However, in order to maintain such compliance, it
can be safety-serviced only with an isolation
is equally important to implement the following
transformer inserted in the power line between
precautions when a set is being serviced.
the receiver and the AC power source, for both
personnel and test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not
isolated from the AC power line. The two
ground systems are electrically separated by
insulation material that must not be defeated or
altered.
5. Observe original lead dress. Take extra care to
assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch
thermally hot parts, c. the AC supply, d. high
voltage, and, e. antenna wiring. Always inspect in
all areas for pinched, out of place, or frayed wiring.
Check AC power cord for damage.
6. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or
wiring that meet original specifications.
Additionally, determine the cause of overheating
and/or damage and, if necessary, take corrective
action to remove any potential safety hazard.
2-2 LTVP_ISP
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F. Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC supply outlet.
L. When installing parts or assembling the cabinet
parts, be sure to use the proper screws and
tighten certainly.
2-3 LTVP_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws, Chassis or Secondary Conductor
parts and wires have been returned to original posi-
tions. Afterwards, perform the following tests and con- Primary Circuit
firm the specified values in order to verify compliance
with safety standards. d' d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Fig. 2
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
2-4 LTVP_ISP
STANDARD NOTES FOR SERVICING
Circuit Board Indications How to Remove / Install Flat Pack-IC
1. The output pin of the 3 pin Regulator ICs is
1. Removal
indicated as shown.
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
Top View Bottom View
machine, then apply hot air to the Flat Pack-IC
Input (about 5 to 6 seconds). (Fig. S-1-1)
Out In
Pin 1
10
Fig. S-1-1
3. The 1st pin of every male connector is indicated as
shown. 2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
Pin 1 CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
Pb (Lead) Free Solder 4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Pb free mark will be found on PCBs which use Pb CAUTION:
free solder. (Refer to figure.) For PCBs with Pb free
1. The Flat Pack-IC shape may differ by models. Use
mark, be sure to use Pb free solder. For PCBs
an appropriate hot-air flat pack-IC desoldering
without Pb free mark, use standard solder.
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
3. The flat pack-IC on the CBA is affixed with glue, so
Pb free mark be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
Fig. S-1-2
3-1 TVP_SN
With Soldering Iron: With Iron Wire:
1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC, flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3) you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
Flat Pack-IC Desoldering Braid point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
Soldering Iron soldering iron to center of the flat pack-IC and heat
Fig. S-1-3 up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
2. Lift each lead of the flat pack-IC upward one by tweezers. (Fig. S-1-6)
one, using a sharp pin or wire to which solder will Note: When using a soldering iron, care must be
not adhere (iron wire). When heating the pins, use taken to ensure that the flat pack-IC is not
a fine tip soldering iron or a hot air desoldering being held by glue. When the flat pack-IC is
machine. (Fig. S-1-4) removed from the CBA, handle it gently
because it may be damaged if force is applied.
Sharp or
Pin
Fine Tip
CBA Soldering Iron
Flat Pack-IC
Tweezers
Fig. S-1-6
3-2 TVP_SN
2. Installation Instructions for Handling Semi-
1. Using desoldering braid, remove the solder from conductors
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more Electrostatic breakdown of the semi-conductors may
easily. occur due to a potential difference caused by
2. The “ I ” mark on the flat pack-IC indicates pin 1. electrostatic charge during unpacking or repair work.
(See Fig. S-1-7.) Be sure this mark matches the 1. Ground for Human Body
pin 1 on the PCB when positioning for installation.
Then presolder the four corners of the flat pack-IC. Be sure to wear a grounding band (1 M) that is
(See Fig. S-1-8.) properly grounded to remove any static electricity that
3. Solder all pins of the flat pack-IC. Be sure that may be charged on the body.
none of the pins have solder bridges. 2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
Example : with proper grounding (1 M) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Presolder
CBA
CBA
1MΩ
Conductive Sheet or
Copper Plate
3-3 TVP_SN
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart Note:
(1) Order of steps in procedure. When reassembling,
This flowchart indicates the disassembly steps for the follow the steps in reverse order. These numbers
cabinet parts and the CBA in order to gain access to are also used as the Identification (location) No. of
items to be serviced. When reassembling, follow the parts in figures.
steps in reverse order. Bend, route and dress the
(2) Parts to be removed or installed.
cables as they were.
(3) Fig. No. showing procedure of part location
[1] Stand (4) Identification of parts to be removed, unhooked,
Assembly unlocked, released, unplugged, unclamped, or
desoldered.
[3] Power Supply [4] Digital Main
CBA
[2] Rear Cover
CBA Unit
P = Spring, L = Locking Tab, S = Screw,
H = Hex Screw, CN = Connector
[6] LCD Panel e.g. 2(S-2) = two Screws of (S-2),
[5] Speaker
Assembly 2(L-2) = two Locking Tabs of (L-2)
(5) Refer to the following "Reference Notes in the
[7] Front Cabinet Table."
[8] Function
CBA Unit Important precautions concerning the
LCD Panel Assembly:
1. When you disassemble/re-assemble the Rear
2. Disassembly Method Cover
Step/ • Be careful not to break the hooks. If you pull with too
Fig. much force, the hooks may be damaged.
Loc. Part Removal Note
No.
No. • When assembling, be careful not to damage the
Stand X-PCB Board or the COF(Chip On Film).
[1] D1 3(S-1) --- • Make sure the hooks are securely in place when
Assembly
re-assembling.
[2] Rear Cover D1 8(S-2), 3(S-3) 1
Power 4(S-4), CN101, 2. When you disassemble/re-assemble the Front
D2
[3] Supply CN102, CN103, --- Cabinet or Function CBA Unit
D5
CBA CN104, CN1001
• Be careful not to break the hooks. If you pull with too
Digital Main D2 4(S-5), CN7, CN12, much force, the hooks may be damaged.
[4] ---
CBA Unit D5 CN18, Jack Holder • When disassembling, first detach the hooks on each
[5] Speaker D3 --------------- --- end on the bottom side, then detach the remaining
hooks moving toward the center.
LCD Panel
[6] D3 --------------- --- • Make sure the hooks are securely in place when
Assembly
assembling.
Front • Be careful not to scratch the display panel when
[7] D4 4(S-6) 2
Cabinet
assembling.
Function Sensor Lens, Shield • The Function CBA Unit and Sensor Lens are fixed in
[8] D4 2
CBA Unit Plate, Control Plate place by the hooks. Make sure these hooks are not
damaged. Make sure the Function CBA Unit and
(1) (2) (3) (4) (5) Sensor Lens are securely in place when
re-assembling.
• The screw tightening torque must be 6kgf·cm
(5.2lb·in).
• After replacing the Front Cabinet or Function CBA
Unit, make sure the tact switches operate normally.
• Make sure to replace the Control Plate to a new one
when replacing the Front Cabinet.
4-1 A33L1_L0 DC
[2] Rear Cover*1 (S-2)
Hook*1
(S-3)
Hook*1
(S-3)
(S-2)
(S-1)
Fig. D1
*1: Make sure to read all the precautions on page 4-1 when you disassemble/re-assemble the Rear
Cover.
4-2 A33L1_L0 DC
Jack Holder
(S-4) (S-5)
Fig. D2
[5] Speaker
Fig. D3
4-3 A33L1_L0 DC
Hook*2
[7] Front Cabinet*2
Hook*2
Hook*2
Shield Plate
Sensor Lens
Hook*2
Control Plate*2
Fig. D4
*2: Make sure to read all the precautions on page 4-1 when you disassemble/re-assemble the Front
Cabinet or Function CBA Unit.
4-4 A33L1_L0 DC
TV Cable Wiring Diagram
Digital Main
CBA Unit
Power Supply CBA
CN12
CN1001
CN104 CN4
CN103 CN5
CN102 CN17
CN101
CN7 CN18
To AC Cord
Fig. D5
4-5 A33L1_L0 DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: “CBA” is abbreviation for How to set up the service mode:
“Circuit Board Assembly.”
Note: Electrical adjustments are required after
Service mode:
replacing circuit components and certain 1. Turn the power on.
mechanical parts. It is important to perform 2. Press [SOURCE], [2], [5], [8] and [0] buttons on
these adjustments only after all repairs and the remote control unit in this order to enter the
replacements have been completed. service mode. The Factory Setting menu appears
Also, do not attempt these adjustments unless in the screen.
the proper equipment is available.
Example:
Factory Settings
Test Equipment Required 0 White Balance >>>
1 Aging Mode >>>
1. Remote control unit 2 Picture ->
3 Sound ->
2. Color Analyzer, 4 General ->
5 Debug ->
CA-310 (KONICA MINOLTA Luminance meter) or 6 EMC ->
7 System Info ->
measuring instrument as good as CA-310. 8 Upgrade ->
9 Init fac channel tbl >>>
10 Init TV >>>
11 ADC Adjust ->
12 Factory Reset >>>
5-1 LC11P(A33M1_M0EP)EA
The White Balance Adjustment should be
performed when replacing the LCD Panel
or Digital Main CBA.
1. White Balance Adjustment
Purpose: To mix red and blue beams correctly for
pure white.
Symptom of Misadjustment: White becomes bluish
or reddish.
INPUT SIGNAL
L = 1 cm
INPUT: WHITE 70%, 40% Color Analyzer
5-2 LC11P(A33M1_M0EP)EA
HOW TO INITIALIZE THE LCD TELEVISION
1. Turn the power on.
2. Enter the service mode. (Refer to page 5-1.)
- To cancel the service mode, press [BACK]
button on the remote control unit.
3. Select “Factory Reset” and [OK] button on the
remote control unit.
The TV set will go off and turn back on
automatically when initialization completes.
6-1 LC11P_INT
FIRMWARE RENEWAL MODE
Equipment Required
a. USB storage device
b. Remote Control Unit
[Update procedure]
1. Turn the power on.
2. Insert USB storage device with F/W to TV set.
3. Press the [MENU] button on the remote control
unit to display Menu.
4. Select “SETUP”.
5. Select “Software Update (USB)” and press [OK]
button.
The message “Are you sure?” will appear in the
screen.
6. Press [LEFT] button to select “YES”.
7. Updating starts.
Note: Do not turn off the TV set and do not
remove the USB storage device while this
procedure.
8. The TV set will go off and turn back on
automatically when update completes.
Additional step:
A1. Enter the service mode.
A2. Select "Init TV" and press [OK] button.
The TV set will go off and go back on
automaticaly.
A3. Adjust the white balance.
[Confirmation of update]
1. Enter the service mode. (Refer to page 5-1.)
2. Check the “Checksum” section.
7-1 LC11P_FW
TROUBLESHOOTING
[Power Supply Section]
FLOW CHART NO.1
The power cannot be turned on.
No
Is the fuse (F602) normal? See FLOW CHART No.2 <The fuse blows out.>
Yes
Is normal state restored when once unplugged No Check if there is any leak or short-circuit on the
power cord is plugged again after several seconds? primary circuit component and repair it if defective.
Yes (C605, D601, D602, D603, D604, D605, D608, D609,
No D612, D613, D616, D617, D618, IC602, Q601, Q602,
Is the STB+5V line voltage normal?
R603, T601)
Yes
Check if there is any leak or short-circuit on the Check if there is any leak or short-circuit on the
primary circuit component and repair it if defective. each rectifying circuit component of secondary side
and repair it if defective.
Make sure to repair the primary circuit component before replacing the fuse (F602).
Does the photocoupler circuit on the secondary side No Check D404, IC301, IC601 and their periphery
operate normally? circuit. Repair it if defective.
Yes
Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side.
Repair it if defective. (D401, D402, D403, D501, D502, D503, Q401, Q501)
8-1 A33L0TR
FLOW CHART NO.5
STB+5V is not output.
Is approximately +5V voltage supplied to the cathode No Check C402, C403, C404, C405, D401, D402, D403,
of D401(D402, D403)? D404 and their periphery circuit.
Yes Repair it if defective.
No
Is approximately +14V voltage supplied to the cathode Check C502, C503, C504, D501, D502, D503 and
of D501(D502, D503)? their periphery circuit. Repair it if defective.
Yes
No
Is approximately +16V voltage supplied to the drain of Check C502, C503, C504, D501, D502, D503 and
Q501? their periphery circuit. Repair it if defective.
Yes
No
Is approximately +15V voltage supplied to the gate of Check C704, D701, IC501, Q502, Q503,
Q501? POWER-ON/OFF line and their periphery circuit.
Repair it if defective.
Yes
Replace Q501.
Replace Q401.
8-2 A33L0TR
[Video Signal Section]
FLOW CHART NO.1
The key operation is not functioning.
No
When pressing each buttons, does the Pin(6) voltage Replace the Function CBA Unit.
of CN7 decrease?
Yes
No
Is approximately +5V voltage supplied to Pin(1) of Check STB+5V line and repair it if defective.
CN7?
Yes
No
Is the "L" pulse supplied to Pin(4) of CN7 when the Replace the Function CBA Unit or the remote control
infrared remote control is activated? unit.
Yes
No
Is approximately +5V voltage supplied to Pin(1) of See FLOW CHART NO.5 <STB+5V is not output.
CN104? [Power Supply Section]>
Yes
No
Is approximately +13V voltage supplied to Pin(1, 2) of See FLOW CHART NO.7 <P-ON+13V is not output.
CN103? [Power Supply Section]>
Yes
No
Is approximately +5V voltage supplied to Pin(5, 6, 7, 8) See FLOW CHART NO.8 <+5V is not output.
of CN104? [Power Supply Section]>
Yes
8-3 A33L0TR
[Audio Signal Section]
FLOW CHART NO.1
Audio is not output normally.
No
Is approximately +5V voltage supplied to Pin(1) of See FLOW CHART NO.5 <STB+5V is not output.
CN104? [Power Supply Section]>
Yes
No
Is approximately +14V voltage supplied to Pin(1, 2) of See FLOW CHART NO.6 <AMP+13V is not output.
CN102? [Power Supply Section]>
Yes
No
Is approximately +5V voltage supplied to Pin(5, 6, 7, 8) See FLOW CHART NO.8 <+5V is not output.
of CN104? [Power Supply Section]>
Yes
No
Are the audio signals output to Pin(1, 2, 3, 4) of CN18? Replace the Digital Main CBA Unit.
Yes
8-4 A33L0TR
U1
(MAIN MICRO CONTROLLER)
RE1
REMOTE
SENSOR
CN7 CN3
REMOTE J5 4 REMOTE 4 KEY-SW
KEYA J14 6 IR-KEY 6
LED-R T8 2 LED-R 2
D15
POWER
TO AUDIO AMP-MUTE
BLOCK DIAGRAM L20 AMP-MUTE
1. System Control Block Diagram
T1 (TUNER UNIT)
TUNER-SCL W4 3 SCL
9-1
TUNER-SDA W5 4 SDA
FUNCTION CBA UNIT
UF11 (MEMORY)
SCK 6 B3 SPI-SCK
STB+5V
SI 5 A3 SPI-SDI
SO 2 B4 SPI-SDO
CS# 1 L6 SPI-CSN
QE21
QE22
BLOCK DIAGRAMS
POW-EN L5
M+5V
CN4 CN104
Y1 PS-ON TO POWER SUPPLY
QF31 2 PS-ON 2 BLOCK DIAGRAM
24MHz Y4 XTAL-IN RESET H6 RESET STB+3.3V
OSC AA4 XTAL-OUT CN5 CN103
BACKLIGHT-SW
3 BACKLIGHT-SW 3 TO LED BACKLIGHT DRIVE
BACKLIGHT-ADJ
4 BACKLIGHT-ADJ 4 BLOCK DIAGRAM
BL-EN K6 QB1
A33L0BLS
VIDEO SIGNAL AUDIO SIGNAL
T1
(TUNER UNIT)
IF_P
IF_P 8 TO DIGITAL SIGNAL
IF_N
IF_N 7 PROCESS
IF-AGC BLOCK DIAGRAM
IF-AGC 9
2. Video Block Diagram
AV8
SCART JACK
RGB-VIDEO-IN
RGB-VIDEO-IN 20
VIDEO-R
VIDEO-R 15 VIDEO-G
VIDEO-B
VIDEO-G 11
RGB-VIDEO-OUT
VIDEO-B 7
QS1, QS2
RGB-VIDEO-OUT 19 BUFFER
9-2
TO DIGITAL SIGNAL
PROCESS
BLOCK DIAGRAM
AV11 VIDEO-IN
VIDEO-IN
CN8 COM-Y-IN
COMPONENT COM-Pb-IN
-Y IN
COM-Pr-IN
COMPONENT
-Pb-IN
COMPONENT
-Pr-IN
A33L0BLV
AUDIO SIGNAL
AV27
DIGITAL DIGITAL MAIN CBA UNIT
AUDIO-OUT
(COAXIAL)
AV11
AUDIO(L)-IN
AUDIO(R)-IN SPDIF
AUDIO(L)
AUDIO(R)
AV7 PC-AUDIO(L)
PC-AUDIO(R)
PC-AUDIO-IN TO DIGITALSIGNAL
RGB-AUDIO(L)-OUT PROCESS
RGB-AUDIO(R)-OUT BLOCK DIAGRAM
RGB-AUDIO(L)-IN
RGB-AUDIO(R)-IN
AMP(L)-OUT
AMP(R)-OUT
3. Audio Block Diagram
AV8
SCART JACK
RGB-AUDIO(L)-IN 6
RGB-AUDIO(R)-IN 2
QS3, QS4
RGB-AUDIO(L)-OUT 3 BUFFER
QS5, QS6
RGB-AUDIO(R)-OUT 1 BUFFER
9-3
AV30
HEADPHONE
JACK
22,23 L-DRIVE
SP3802
SPEAKER
R-CH
A33L0BLA
VIDEO SIGNAL AUDIO SIGNAL LCD PANEL
ASSEMBLY
U1 (DIGITAL SIGNAL PROCESS)
T2 CN12
VIDEO-IN P19 7 RXO0(-)
R2
COM-Y-IN P20 8 RXO0(+)
L1
L2 R21 9 RXO1(-)
TO VIDEO COM-Pb-IN R20 10 RXO1(+)
BLOCK L3
COM-Pr-IN T21 11 RXO2(-)
DIAGRAM M1
VIDEO-R R19 RXO2(+)
K2 12
VIDEO-G A/D
J2 SW CONVERTER T19 15 RXOC(-)
VIDEO-B T20 16 RXOC(+)
AV6 J3
PC-RGB-IN RGB-VIDEO-IN U19 17 RXO3(-)
T3
RED U20 18 RXO3(+)
1 P3
GREEN W21 19 RXE0(-)
2 N3 LVDS
BLUE TX V19 20 RXE0(+)
3 M2
HSYNC Y21 21 RXE1(-)
13 P2 PC-HS
VSYNC W20 22 RXE1(+)
14 P1 PC-VS
DATA Y20 23 RXE2(-)
12 U7 VGA-SDA
CLOCK W19 24 RXE2(+)
15 V7 VGA-SCL
Y19 27 RXEC(-)
AV20 CI-D(0-7) AA20 28 RXEC(+)
CI CI CONTROL DIGITAL W18 29 RXE3(-)
CARD SIGNAL
SLOT CI-A(0-14) PROCESS AA19 30 RXE3(+)
V21 37 RXO4(-)
DESCRAMBLER V20 38 RXO4(+)
/TS INTERFACE Y18 39 RXE4(-)
AA18 40 RXE4(+)
IF_P
TO VIDEO W2 DEMODULATOR
IF_N
BLOCK W1 /MPEG DECODER
DIAGRAM IF-AGC
V2 IF-AGC
AUDIO(L)
U4
AUDIO(R) RGB-VIDEO-OUT
U1 DAC U3 TO VIDEO
PC-AUDIO(L) BLOCK DIAGRAM
9-4
U5
PC-AUDIO(R)
U6
RGB-AUDIO(L)-OUT U2 (SDRAM)
TO AUDIO AA2
BLOCK RGB-AUDIO(R)-OUT
Y2 A-MDQU(0-7) DQU(0-7)
4. Digital Signal Process Block Diagram
A33L0BLD
LCD PANEL
ASSEMBLY
AMP+13V
Q1001
IC1001
(LED BACKLIGHT DRIVER)
4 OVP
CN1001
9 4 VLED
8 DRIVE 2 6 ILED1
TO BACKLIGHT-SW CONTROL
SYSTEM CONTROL 6 7 ILED1
BACKLIGHT-ADJ LOGIC
BLOCK DIAGRAM 1 DRIVE 5 2 ILED2
9-5
1 ILED2
5. LED Backlight Drive Block Diagram
A33L0BLLD
CAUTION ! CAUTION ! NOTE:
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, The voltage for parts in hot circuit is measured using
If Main Fuse (F602) is blown , check to see that all components in the power supply replace only with the same type fuse. hot GND as a common terminal.
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
HOT CIRCUIT. BE CAREFUL.
CN102 CN17
AC101
AC CORD F602 L601 D601- D604 T601 1, 2 AMP+13V 1, 2 AMP+13V
CN101 2.5A/250V
B LINE BRIDGE 6 7
CN103 CN5
W FILTER RECTIFIER
1, 2 P-ON+13V 1, 2 P-ON+13V
8
CN104 CN4
5 1 STB+5V 1 STB+5V
5-8 +5V 5-8 M+5V
9 PANEL+5V
Q401
SW+5V
2
6. Power Supply Block Diagram
Q602 11
AMP+13V
1 12
9-6
Q601
SWITCHING
Q501
SW+12V
IC501
IC601 SHUNT
ERROR REG.
VOLTAGE DET Q502
4 1 TO
POWER-ON/OFF SYSTEM CONTROL
Q503 BLOCKDIAGRAM
IC602 3 2
SWITCHING
CONTROL
VCC 6
IS 3
OUT 5 IC301
ERROR
VH 8 VOLTAGE DET
FB 2
HOT COLD
POWER SUPPLY CBA
A33L0BLP
SCHEMATIC DIAGRAMS / CBA AND TEST POINTS
Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using
replacement components rated for higher voltage,
wattage, etc. Replacement parts that have these
special safety characteristics are identified in this
manual and its supplements; electrical components
having such features are identified by the mark “!” in
the schematic diagram and the parts list. Before
replacing any of these components, read the parts list
in this manual carefully. The use of substitute
replacement parts that do not have the same safety
characteristics as specified in the parts list may create
shock, fire, or other hazards.
Notes:
1. Do not use the part number shown on these
drawings for ordering. The correct part number is
shown in the parts list, and may be slightly
different or amended since these drawings were
prepared.
2. All resistance values are indicated in ohms
(K = 103, M = 106).
3. Resistor wattages are 1/4W or 1/6W unless
otherwise specified.
4. All capacitance values are indicated in F
(P = 10-6 F).
5. All voltages are DC voltages unless otherwise
specified.
6. Electrical parts such as capacitors, connectors,
diodes, IC’s, transistors, resistors, switches, and
fuses are identified by four digits. The first two
digits are not shown for each component. In each
block of the diagram, there is a note such as
shown below to indicate these abbreviated two
digits.
10-1 LCDP_SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE
FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F602) is blown, first check to see that all components in the power supply circuit are not
defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components
in the power supply circuit to fail.
3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
2. To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
1 2 3
(Unit: Volt) 5.0 5.0 Power on mode
10-2 LCDP_SC
Power Supply Schematic Diagram
BC1001 L1001
HOT CIRCUIT. BE CAREFUL. POWER SUPPLY CBA WIRE C1001
330/25V
C1002
1
C1003
1
C1004
1 22uH
D1001
SK2B-TR Q1001 R1024 D1002
4
AP18T10AGH-HF 0 1SS400T1
AC101 C1009 C1008 C1006
AC CORD CN101 C1010
1/100V 1/100V 1/100V
C1007
47/100V 47/100V R1023 14.5 D (SWITCHING)
W 10 R1001
G 3.2 10
B SA601 R1006 C1019 R1002
F602 VARISTOR 560K 220P 0 S 200
T3.15A L/250V C615
470P/250V R1007 R1003 C1011
510K 0.15 1000P
C601 1/3W
0.47/310V R1004
C1012 R1008 0.15
1000P 27K 1/3W
IC1001
HA7219PB
LED BACKLIGHT
DRIVER
L601 R1018
4.4 1 1K
LINE FILTER 14 2.2
R1017 C1016
3.2 2 2.2 100 1
DRIVE COMP 13
D601 D604 1.2 3 ISET VIN 12 11.4
1N5397BD 1N5397BD C1015 R1013 R1012
R602 C614 1.2 4 OVP 0 0.1 240 240
1.2/5W 1500P/250V GND 11
C1014
3.2 5 DRIVE 4.7
LDO 10 0
3
D602 D603 D501 4.4 6
1N5397BD 1N5397BD SR315B0 R1015 CONTROL
LOGIC 9 3.9
330
D502 1.0 7 RT 0
SR315B0 C502 C503 C504 8
470/25V 470/25V 470/25V R1014 R1009 C1013
D607 D606 D503 13K 200K 1000P
1N4007 1N4007 R612 SR315B0 R1021
6.8K 10K
T601
POWER TRANS C501
1000P R501
6 7 /1KV 20 R1022 R1020 R1019
R618 100K 100K 10K
1M R617 R603 C605 R502
R619 100/2W C604 20K/2W 2200P/1KV
1M D616 120 20
R620 TFZGTR39B 146.3 /450V 5 8
1M 0 Q602 D605 TO LCD PANEL
2SK3471 GR1J-TR R1010 CN1001 ASSEMBLY
D618 (SWITCHING) 0
R621
620K TFZGTR39B R622
1.5M
C613
0.1 6.2 BC601 D617 3.2 1 ILED2
BEAD GR1J-TR 9 3.2 2
D1003 C1017 ILED2
4 D701 EDZTE6115B 1000P
10 GR1G 3 NU
310.0 D Q601 45.5 4 VLED
TK5A65D R605 C704
G (SWITCHING) 270 10/50V R1016
0
5 NU
6.2 2 11 3.2 6 ILED1
0 S R606 D610 3.2 7
47 GR1G D1004 C1018 ILED1
D401 EDZTE6115B 1000P
C607 SB360BH
C606 1200P 1 12
2
220P D402
/2KV IC602 SB360BH C402 C403 C404 C405 D404
D609 FA8A00N D608 470/25V 470/25V 470/25V 470/25V 1ZB11BB
TFZGTR27B SWITCHIG GR1G D403 TO DIGITAL MAIN
CONTROL SB360BH CN102 CBA UNIT CN17
R623 14.2 1 AMP+13V
1.2 1 ZCD VH 8 124.2 20
14.2 2 AMP+13V
C608 0.8 2 FB C618 R624
1 NU 7 10 R514 R516 0 3 GND
C609 240 0.75 0.75 R518 15.8 14.5
1000P 0 3 IS 1/3W 1/3W 0 D S 0 4
VCC 6 20.0 GND
R614 R515 R517 Q501 R511
3.3K 0 4 GND OUT 5 7.2 0.75 0.75 FDD5612 G 15.2 6.2K
C611 D613 IC601 1/3W 1/3W (SW+12V)
C610 0.1 EDZTE6120B LTV817MCF R512
150P TO DIGITAL MAIN
ERROR 4.7K CN103 CBA UNIT CN5
R609 D612 R608 VOLTAGE DET R301 R302 R505 C506 13.2 1
0.15 IN4753A 0.15 0.8 3.1 1.5K 180 10K 0.1 P-ON+13V
1/3W 1/3W 4 1 13.2 2 P-ON+13V
R303 15.2 4.8 3
0 1K 2.5 BACKLIGHT-SW
R611 R610 2.1 4.6 4
0.15 0.15
3 2 0 IC501
SL431A-AT R507 BACKLIGHT-ADJ
1/3W 1/3W R305 15.2 R509 2.7K 0 5
Q502 4.9 1K SHUNT GND
2.7K 2SK3018 REG. R508 0 6
C303 R304
R306
0 (SWITCHING) 0 Q503 4.9 4.8 1K GND
0.1 10K 2SK3018
(SWITCHING) 0 R510 TO DIGITAL MAIN
2.1 100K CN104 CBA UNIT CN4
2.5 5.0 1 STB+5V
0 IC301 R307 4.8 2
SL431A-AT 2.7K PS-ON
1
ERROR 0 3 GND
VOLTAGE DET R404 5.0
100K D 0 4 GND
Q401 5.0 5
G FDD5612 +5V
12.7 (SW+5V) 5.0 6 +5V
BC602 C406 S 5.0 7
BEAD 1 5.0 +5V
5.0 8 +5V
0 9 GND
HOT COLD 10 NU
A B C D E F G
10-3
Power Supply CBA Top View
Because a hot chassis ground is present in the power supply CAUTION ! NOTE:
circuit, an isolation transformer must be used when repairing. Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. The voltage for parts in hot circuit is measured using
Also, in order to have the ability to increase the input slowly, If Main Fuse (F602) is blown , check to see that all components in the power supply hot GND as a common terminal.
when troubleshooting this type of power supply circuit, circuit are not defective before you connect the AC plug to the AC power supply.
a variable isolation transformer is required. Otherwise it may cause some components in the power supply circuit to fail. CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
HOT C612
J602 COLD
D612
IC301
C606
C615 GP1001
J603
TOOL NO
IC601
12 3 4
BC602
C401
Q601
F602
CN101
T2.5AL/250V
IC1001
SA601
D403
D402
D401
C601
A
J604
BC601
BOND J601
CAUTION-
RISK OF FIRE- CN1001
B19
REPLACE FUSE AS MARKED J612
D607
D606
L1001
D602
T601
C1007
C402
D601
C605
R603
D503
R617
C1006
C405
D603 C604 R602
C501
C616
JS607
C614
D502
B
HOT
C403
C1001
JS606 BC1001
BA33L1F01022
D501
C704
D604
J506
L601
J504
C503
D404
J502
J501
C404
GND 4
GND 3
C504
J505
+13VAMP 2
J616
+13VAMP 1
J503
C502
GP1002
IC501
CN104
CN103 J402
CN102
PS-ON
+5Vsb
GND
GND
+5V
+5V
+5V
+5V
GND
NC
BL-ADJ
BL-SW
+12V
+12V
GND
GND
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
10-4 BA33L1F01022
Power Supply CBA Bottom View
Because a hot chassis ground is present in the power supply CAUTION ! NOTE:
circuit, an isolation transformer must be used when repairing. Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. The voltage for parts in hot circuit is measured using
Also, in order to have the ability to increase the input slowly, If Main Fuse (F602) is blown , check to see that all components in the power supply hot GND as a common terminal.
when troubleshooting this type of power supply circuit, circuit are not defective before you connect the AC plug to the AC power supply.
a variable isolation transformer is required. Otherwise it may cause some components in the power supply circuit to fail. CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
D612
C303 J602
R303 C610
R1015 R1022 IC301 R614
C606
D1004 R1009 R607 D613
GP1001 R1016 A R306 C615
D1003 R1021 R609 J603
TOOL NO
R1007 R1008 C1012C1013 IC601 R608 C619
4 3 21
R1006 C1011 C611
BC602
C1017 R1014 IC1001
R1010 R305 R304 R611 IC602
C1018 R1019R1020 R1018 R610
C1016 C401 R302 R623
Q601
R1017
F602
CN101
C1015 C1014 R301 C618 R615
SA601
R606
D403
D402
D610
D401
R1001 D608
BA33L1F01022
A
J604
R1024 BC601 D609 R605
A
J601
R1002
Q602
C1010 CN1001 R622
B19 R612
J612 R1004 R1003 D617
C1009 R401
C613
C402 L1001 D1002
R1012
Q1001
D616
R620 D606
D605 D602
T601
R621
D701 R619
C1007 C1002
C605
C1008 D601
R603
D1001 C1003
D503 R618
R617
C1006
C405
C616
R503
JS607
C614
D502 R505
B
HOT
C403
R404 D604
J506
R520 L601
J504
C406
C503
D404
J502
J501
C506
C404
4 GND
R518
R507
C504
IC501
GP1002 R517
CN104
J402 C407 CN103 R519 R514
R509 R510 CN102
R515
2 PS-ON
1 +5Vsb
9 GND
8 +5V
7 +5V
6 +5V
5 +5V
4 GND
3 GND
10 NC
BL-ADJ
BL-SW
+12V
+12V
GND
GND
R508 Q503
Q502
6
5
4
3
2
1
10-5 BA33L1F01022
TUNER UNIT DIGITAL MAIN CBA UNIT
COMPONENT
-Y-IN
11-1
3 GND 3
RXE0(-) 19
HDMI-IN2 4 GND 4 CN101 RXE0(+) 20
B W RXE1(-) 21
HEADPHONE RXE1(+) 22
JACK RXE2(-) 23
RXE2(+) 24
SP3801 AC101 GND 25
SCART JACK CN18 SPEAKER AC CORD
CL18 GND 26
SP(L)+ 1 L-CH
WIRING DIAGRAM
RXEC(-) 27
SP(L)- 2 RXEC(+) 28
HDMI-IN3 SP(R)- 3 RXE3(-) 29
(HML) SP(R)+ 4 RXE3(+) 30
A33L0EP SP3802 GND 31
(NOT USED) SPEAKER GND 32
R-CH CON1 33
PC-RGB-IN DISPLAY 34
VSEL1 35
VSEL2 36
SIDE CN7 CN3
PC-AUDIO-IN CL7 RXO4(-) 37
+5V 1 1 +5V
RXO4(+) 38
LED-R 2 2 LED-R
RXE4(-) 39
NU 3 3 NU
USB JACK RXE4(+) 40
REMOTE 4 4 REMOTE FUNCTION CBA UNIT
GND 5 5 GND
CI CARD IR-KEY 6 6 IR-KEY
SLOT 7 SDA(NU)
8 SCL(NU)
LCD PANEL ASSEMBLY
A33L0WI
EXPLODED VIEWS
Cabinet
A1
A19
LCD1
CL12 A13
B12
A9 S7 B18
A6 L23 CL17 CL4
CL5
B17
L7
A3
SP3801
L7
Power Supply CBA
Function CBA Unit
L7
L23
L7
See Electrical Parts List
for parts with this mark.
A15
SA1
S7
SSK1
Tape SSK1
X1
X2 X19 A17
Tape
S3
Packing Tape
SA1
Packing Tape
S6
Packing
Tape
S7
S4
S1
C606 CERAMIC CAP. 220pF/2kV CA3D221PAN04 D618 ZENER DIODE SMD TFZGTR39B QD1B000TFZ39
D701 DIODE FAST RECOVERY SMD GR1G ND1Z00GR1GTR
C607 CAP CHIP 1608 K/X7R/0.0012µF/50V CHD122EYA032
C608 CHIP CERAMIC CAP.(1608) B K 1µF/25V CHD1EK30B105 D1001 DIODE SCHOTTKY SMD SK2B-TR ND1Z00SK2BTR
C609 CAP CHIP 1608 K/X7R/0.001µF/50V CHD102EYA032 D1002 SWITCHING DIODE 1SS400T1 ND1Z001SS400
D1003 ZENER DIODE EDZTE6115B QD1B000EDZ15
C610 CAP CHIP 1608 J/C0G/150pF/50V CHD151EYA030
C611 CAP CHIP 1608 K/X7R/0.1µF/50V CHD104EYA032 D1004 ZENER DIODE EDZTE6115B QD1B000EDZ15