BA01354C/07/EN/03.

16 Products Solutions Services

71314626
Valid as of version
01.06.02

Operating Instructions
Liquiline System CA80COD
Colorimetric analyzer for chemical oxygen demand
 Table of contents

Table of contents

1 Document information . . . . . . . . . . . . . . 5 9 Commissioning . . . . . . . . . . . . . . . . . . . . 43

1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 9.1 Preparatory steps . . . . . . . . . . . . . . . . . . . . . . 43
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 9.2 Function check . . . . . . . . . . . . . . . . . . . . . . . 44
1.3 Symbols at the device . . . . . . . . . . . . . . . . . . . . 5 9.3 Switching ON the measuring device . . . . . . . . 45
1.4 Documentation . . . . . . . . . . . . . . . . . . . . . . . . 6 9.4 Setting the operating language . . . . . . . . . . . . 45
9.5 Configuring the measuring device . . . . . . . . . . 45
2 Basic safety instructions . . . . . . . . . . . . 7
2.1 Requirements for the personnel . . . . . . . . . . . . 7 10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 7 10.1 General settings . . . . . . . . . . . . . . . . . . . . . . . 46
2.3 Occupational safety . . . . . . . . . . . . . . . . . . . . . 7 10.2 Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . 7 10.3 Current inputs . . . . . . . . . . . . . . . . . . . . . . . . 64
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . 9 10.4 Binary inputs and outputs . . . . . . . . . . . . . . . 65
10.5 Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . 74
3 Device description . . . . . . . . . . . . . . . . . 10 10.6 Additional functions . . . . . . . . . . . . . . . . . . . 82

3.1 Device design . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Measuring system . . . . . . . . . . . . . . . . . . . . . 10 11 Diagnostics and troubleshooting . . 102
3.3 Equipment architecture . . . . . . . . . . . . . . . . . 12 11.1 General troubleshooting . . . . . . . . . . . . . . . . 102
11.2 Diagnostic information on local display . . . . . 103
4 Incoming acceptance and product 11.3 Diagnostic information via web browser . . . . 103
11.4 Diagnostic information via fieldbus . . . . . . . . 103
identification . . . . . . . . . . . . . . . . . . . . . 14 11.5 Adapting the diagnostic information . . . . . . 103
4.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . 14 11.6 Overview of diagnostic information . . . . . . . 106
4.2 Product identification . . . . . . . . . . . . . . . . . . . 14 11.7 Pending diagnostic messages . . . . . . . . . . . . 112
4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . 15 11.8 Diagnostics list . . . . . . . . . . . . . . . . . . . . . . 112
4.4 Certificates and approvals . . . . . . . . . . . . . . . 15 11.9 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
11.10 System information . . . . . . . . . . . . . . . . . . . 117
11.11 Sensor information . . . . . . . . . . . . . . . . . . . 118
5 Installation . . . . . . . . . . . . . . . . . . . . . . . 16
11.12 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.1 Installation conditions . . . . . . . . . . . . . . . . . . 16 11.13 Device test . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.2 Mounting the analyzer on a wall . . . . . . . . . . 18 11.14 Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5.3 Mounting the analyzer on a base . . . . . . . . . . 20 11.15 Operating time information . . . . . . . . . . . . . 120
5.4 Mounting the Y strainer (optional) . . . . . . . . . 21 11.16 Firmware history . . . . . . . . . . . . . . . . . . . . . 121
5.5 Post-installation check . . . . . . . . . . . . . . . . . . 22
12 Maintenance . . . . . . . . . . . . . . . . . . . . 123
6 Electrical connection . . . . . . . . . . . . . . 23
12.1 Maintenance schedule . . . . . . . . . . . . . . . . . 123
6.1 Connecting the analyzer . . . . . . . . . . . . . . . . . 23 12.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.2 Connecting the sensors and additional 12.3 Replacing reagents . . . . . . . . . . . . . . . . . . . 125
modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 12.4 Performing zero point calibration . . . . . . . . . 126
6.3 Hardware settings . . . . . . . . . . . . . . . . . . . . . 32 12.5 Replacing the hoses . . . . . . . . . . . . . . . . . . . 126
6.4 Ensuring the degree of protection . . . . . . . . . . 33 12.6 Replace filter mats . . . . . . . . . . . . . . . . . . . . 127
6.5 Post-connection check . . . . . . . . . . . . . . . . . . 34 12.7 Replacing the dispenser . . . . . . . . . . . . . . . . 127
12.8 Checking the level of the waste canister . . . . 128
7 System integration . . . . . . . . . . . . . . . . 35 12.9 Decommissioning . . . . . . . . . . . . . . . . . . . . 128
7.1 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.2 Service interface . . . . . . . . . . . . . . . . . . . . . . 36 13 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.3 Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 13.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 130
13.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
8 Operation options . . . . . . . . . . . . . . . . . 38 13.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2 Access to the operating menu via the local 14 Accessories . . . . . . . . . . . . . . . . . . . . . . 133
display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 14.1 Consumables for CA80COD . . . . . . . . . . . . . 133
8.3 Configuration options . . . . . . . . . . . . . . . . . . 40 14.2 Maintenance kit CAV880 . . . . . . . . . . . . . . . 133

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Table of contents

14.3 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

14.4 Additional functionality . . . . . . . . . . . . . . . . 137
14.5 Measuring cable . . . . . . . . . . . . . . . . . . . . . 138
14.6 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
14.7 Other accessories . . . . . . . . . . . . . . . . . . . . . 138

15 Technical data . . . . . . . . . . . . . . . . . . . 139

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

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Liquiline System CA80COD Document information

1 Document information

1.1 Warnings
Structure of information Meaning

LDANGER This symbol alerts you to a dangerous situation.

Causes (/consequences) Failure to avoid the dangerous situation will result in a fatal or serious
Consequences of non-compliance injury.
(if applicable)
‣ Corrective action
LWARNING This symbol alerts you to a dangerous situation.
Causes (/consequences) Failure to avoid the dangerous situation can result in a fatal or serious
Consequences of non-compliance injury.
(if applicable)
‣ Corrective action
LCAUTION This symbol alerts you to a dangerous situation.
Causes (/consequences) Failure to avoid this situation can result in minor or more serious injuries.
Consequences of non-compliance
(if applicable)
‣ Corrective action
NOTICE This symbol alerts you to situations which may result in damage to
Cause/situation property.
Consequences of non-compliance
(if applicable)
‣ Action/note

1.2 Symbols
Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.3 Symbols at the device

Symbol Meaning

Reference to device documentation

Caution: Hazardous voltage

Warning: Health hazard

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Document information Liquiline System CA80COD

Symbol Meaning

Warning: Oxidizing

Warning: Acute toxicity

Warning: Corrosive

Warning: Hazardous to the aquatic environment

1.4 Documentation
The following instructions complement these Operating Instructions and are available on
the product pages on the internet:
• Brief Operating Instructions for Liquiline System CA80COD, KA01238C
• Operating Instructions for Memosens, BA01245C
– Software description for Memosens inputs
– Calibration of Memosens sensors
– Sensor-specific diagnostics and troubleshooting
• Guidelines for communication via fieldbus and web server
– PROFIBUS, SD01188C
– Modbus, SD01189C
– Web server, SD01190C
– EtherNet/IP, SD01293C
• Special documentation on reagents:
CY80COD
• Documentation on other devices in the Liquiline platform:
– Liquiline CM44xR (DIN rail device)
– Liquiline System CAT8x0 (sample preparation)
– Liquistation CSFxx (sampler)
– Liquiport CSP44 (sampler)

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Liquiline System CA80COD Basic safety instructions

2 Basic safety instructions

2.1 Requirements for the personnel

• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Measuring point faults may be repaired only by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided may only be carried out
directly by the manufacturer or by the service organization.

2.2 Designated use

The Liquiline System CA80COD is a wet-chemical analyzer for the almost continuous
determination of the chemical oxygen demand (COD) of liquid media.
The analyzer is designed for use in the following applications:
• Monitoring of the wastewater treatment plant inlet
• Monitoring of industrial wastewater
• Control of industrial wastewater treatment
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted. The
manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Occupational safety

As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
• Regulations for explosion protection
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable European standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.

2.4 Operational safety

1. Before commissioning the entire measuring point, verify that all connections are
correct. Ensure that electrical cables and hose connections are undamaged.
2. Do not operate damaged products, and safeguard them to ensure that they are not
operated inadvertently. Label the damaged product as defective.
3. If faults cannot be rectified:
Take the products out of operation and safeguard them to ensure that they are not
operated inadvertently.
4. Keep this door closed when not carrying out service and maintenance work.

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Basic safety instructions Liquiline System CA80COD

LCAUTION
Analyzer in operation during maintenance activities
Risk of injury and infection from medium
‣ Before hoses are released make sure that no action, such as the pumping of sample, is
currently running or is due to start soon.
‣ Wear protective clothing, goggles and gloves or take other suitable measures to protect
yourself.

LCAUTION
Risk of injury from door stop mechanism
‣ Always open the door fully to ensure the door stop engages properly.

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Liquiline System CA80COD Basic safety instructions

2.5 Product safety

2.5.1 State of the art

The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.
Devices connected to the analyzer must comply with the applicable safety standards.

2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.

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Device description Liquiline System CA80COD

3 Device description

3.1 Device design

10 2

9
3
8

7 4

A0028804

1 Example of Liquiline System CA80

1 Controller
2 Window
3 Pressure reactor (behind safety cover)
4 Safety cover
5 Bottle tray for reagents and standard
6 Peristaltic pump for dilution water
7 Dosing system
8 Peristaltic pump for sample
9 Dilution module
10 Dispenser

3.2 Measuring system

A complete measuring system comprises:
• Liquiline System CA80COD analyzer in the configuration ordered
• Reagentsand standard solutions (to be ordered separately)
• Y strainer with process connection (optional)

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Liquiline System CA80COD Device description

11 11

10 10

5 5
1 1
9 9
2 2
78 3 6 7 8 3
6 4 4
5 5

A0028797 A0028803

2 Measuring system with Liquiline System 3 Measuring system with Liquiline System
CA80COD and suction strainer CA80COD and Y strainer
1 Pressure reactor 1 Pressure reactor
2 Dosing system 2 Dosing system
3 Valve block 3 Valve block
4 Outlet 4 Outlet
5 Dilution module (optional) 5 Dilution module (optional)
6 Suction strainer 6 Medium
7 Medium 7 Y strainer (optional)
8 Water for optional dilution module 8 Water for optional dilution module
9 Peristaltic pump 9 Peristaltic pump
5 Dilution module (optional) 5 Dilution module (optional)
10 Dispenser 10 Dispenser
11 Liquiline System CA80COD 11 Liquiline System CA80COD

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Device description Liquiline System CA80COD

3.3 Equipment architecture

3.3.1 Slot and port assignment

SD

85
1 + PK

Sensor supply

Display
– 85 86 GY

+ PK
2
86

Service
– GY
42 41

2
1

98 97 88 87
(internal) 98 97 88 87
Alarm

+ BN BN +

Sensor
43

WH WH
B A –

GN GN B A –
YE YE
24VDC

Power

32 31

HART

+
1
0/4 ... 20 mA
–

24V

E
32 31

12,5V +
2

3,3V
–

A0028604-EN

The electronics configuration follows a modular concept:

• There are several slots for electronics modules. These are referred to as "slots".
• These slots are numbered consecutively in the housing. Slots 0 and 1 are always reserved
for the basic module.
• Each electronics module has one or more inputs and outputs or relays. Here they are all
collectively known as "ports".
• Ports are consecutively numbered per electronics module and are recognized
automatically by the software.
• Outputs and relays are named according to their function, e.g. "current output", and are
displayed in ascending order with the slot and port numbers.
Example:
"Current output 2:1" shown on the display means: slot 2 (e.g. AOR module) : port 1
(current output 1 of the AOR module)
• Inputs are assigned to measuring channels in the ascending order of "slot:port number"
Example:
– "SP1: CODcr shown on the display means:
Sampling point SP1 is assigned to analyzer measuring channel 1.
– "CH1: 1:1 pH glass" shown on the display for sensors means:
Channel 1 (CH1) is slot 1 (basic module) : port 1 (input 1) and a pH glass sensor is
connected here.

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Liquiline System CA80COD Device description

3.3.2 Terminal diagram

The unique terminal name is derived from:
Slot no. : Port no. : Terminal
Example, NO contact of a relay
Device with 4 inputs for digital sensors, 4 current outputs and 4 relays
• Base module BASE-E (contains 2 sensor inputs, 2 current outputs)
• Module 2DS (2 sensor inputs)
• Module 2AO (2 current outputs)
• Module 4R (4 relays)

Slot 1 2 3 4

Relay 1
43 42 41
Slot 4 Port 1 Pin 41

Relay 2
43 42 41

Relay 3
43 42 41

Relay 4
43 42 41
A0025105

4 Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay

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Incoming acceptance and product identification Liquiline System CA80COD

4 Incoming acceptance and product

identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.
 Notify your supplier of any damage to the packaging.
Keep the damaged packaging until the matter has been settled.
2. Verify that the contents are undamaged.
 Notify your supplier of any damage to the delivery contents.
Keep the damaged products until the matter has been settled.
3. Check the delivery for completeness.
 Check it against the delivery papers and your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
The permitted ambient conditions must be observed (see "Technical data").
If you have any questions, please contact your supplier or your local sales center.

NOTICE
Incorrect transportation can damage the analyzer
‣ Always use a lifting truck or a fork-lift to transport the analyzer.

4.2 Product identification

4.2.1 Nameplate
Nameplates can be found:
• On the inside of the door on the bottom right, or on the front in the bottom right-hand
corner
• On the packaging (adhesive label, portrait format)
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Firmware version
• Ambient and process conditions
• Input and output values
• Measuring range
• Activation codes
• Safety information and warnings
• Certificate information
• Approvals as per version ordered

‣ Compare the data on the nameplate with your order.

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Liquiline System CA80COD Incoming acceptance and product identification

4.3 Scope of delivery

The scope of delivery comprises:
• 1 analyzer in the version ordered with optional hardware
• 1 print version of Brief Operating Instructions in the language ordered
• 1 Maintenance Manual
• Optional accessories
If you have any questions, please contact your supplier or your local sales center.

4.4 Certificates and approvals

4.4.1  mark
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EC directives. The manufacturer confirms
successful testing of the product by affixing to it the  mark.

4.4.2 EAC
The product has been certified according to guidelines TP TC 004/2011 and TP TC
020/2011 which apply in the European Economic Area (EEA). The EAC conformity mark
is affixed to the product.

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Installation Liquiline System CA80COD

5 Installation
LCAUTION
Incorrect transportation or installation can cause injury and damage the device
‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are
needed for the installation.
‣ Lift the device by the recessed grips.
‣ In the case of the version with the analyzer stand, make sure that the housing is fixed
to the floor.
‣ Check that the analyzer is fully hooked into the wall holder unit at the top and bottom
and secure it to the upper wall holder unit using the securing screw.

5.1 Installation conditions

5.1.1 Installation options

The analyzer can be mounted in three different ways:
• As an independent table-top device
• Mounted on a wall
• Mounted on a base

5.1.2 Dimensions

463 (18.23) 530 (20.87)

793 (31.22)

A0028820

5 Liquiline System CA80 closed version, dimensions in mm (inch)

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Liquiline System CA80COD Installation

417 (16.42) 530 (20.87)

793 (31.22)

A0030419

6 Liquiline System CA80 open version, dimensions in mm (inch)

1723 (67.83)

930 (36.61)

654 (25.74)
A0028821

7 Liquiline System CA80 with base, dimensions in mm (inch)

5.1.3 Installation site

Note the following when erecting the device:
• Make sure that the wall has sufficient load-bearing capacity and is fully perpendicular.
• Mount the device on a level surface (with additional base).
• Protect the device against additional heating (e.g. from heaters).
• Protect the device against mechanical vibrations.
• Protect the device against corrosive gases, e.g. hydrogen sulfide (H2S).

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Installation Liquiline System CA80COD

• Make sure that the fluid can drain freely without any siphoning effects.
• Make sure air can circulate freely on the front of the housing.
• Make sure that analyzers which are delivered as open analyzers (i.e. analyzers without a
door) are only set up in closed areas or are installed in a protective cabinet or similar
facility.

5.2 Mounting the analyzer on a wall

≥ 330(12.99) ≤ 116 °
≥ 100 (3.94)

A0028814

9 Maximum opening angle

A0028811

8 Minimum spacing required for mounting. Engineering unit

mm (inch).

Mounting materials for securing the device to the wall (screws, wall plugs) are not
included in the delivery and must be provided by the client.

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Liquiline System CA80COD Installation

Ø 11 (0.43)

750 (29.53)

Ø 10.7 (0.42)

120 (4.72)

A0028810

 10 Holder unit dimensions. Engineering unit mm  11 Securing the holder unit on the housing
(inch)

1.

2.

A0028812

 12 Hooking into the wall holder unit

1. Hook the analyzer into the wall holder unit.

2. Secure the two top parts of the wall holder unit with the screw supplied.

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Installation Liquiline System CA80COD

5.3 Mounting the analyzer on a base

624 (24.57)

A A

297 (11.70)

417 (16.42)
A A

530 (20.87)

A0028809

 13 Foundation plan
A Fasteners (4 x M10)
--- Dimensions of Liquiline System CA80

A0028817

 14 Securing the base

1. Screw the base to the ground.

2. Have two people lift the analyzer and place it on the base. Use the recessed grips.
3. Screw the base to the analyzer using the 6 screws supplied.

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Liquiline System CA80COD Installation

5.4 Mounting the Y strainer (optional)

The Y strainer is designed to directly tap particle-laden samples from pipes. This makes it
possible to determine COD where particles up to a certain size must also be measured.
Mounting materials are not included in the scope of supply and must be provided by
the customer.

163,43 (6.43)

Ø 74 (2.91)
Ø 7 (0.28)
96 (3.78)

118 (4.65)

A0030527

 15 Dimensions of the Y strainer. Engineering unit mm (inch)

Mounting the Y strainer on an even surface

1. Mount the Y strainer on the pipe clamps on an even surface. The Y strainer should be
aligned as illustrated in →  3,  11.

Sticking the adhesive fittings

2. Clean the adhesive surfaces (tube end on outside, sleeve or angle piece on inside)
with a cleaning cloth.
3. Allow the cleaned surfaces to dry for approx. 5 minutes.
4. Apply the glue evenly (closed adhesive layer) to the adhesive surfaces (first sleeve,
then pipe).
5. Join the parts together immediately (screw them together as far as possible).
6. Remove any surplus glue.
7. Allow the glued parts to harden for at least 24 hours before exposing the system to
sample.

Securing the sample hose

8. Turn the union nut to remove it.
9. Secure the threaded joint and ferrule supplied on the hose to the analyzer.
10. Screw the hose with the ferrule and threaded joint into the threaded borehole.

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Installation Liquiline System CA80COD

11. Turn the union nut to secure it.



1
2
3
4
5

A0030604

 16 Y strainer
1 Thread adapter nut
2 Hose to analyzer
3 Threaded joint
4 Ferrule
5 Threaded borehole

5.5 Post-installation check

After mounting, check all the connections to ensure they are secure.

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Liquiline System CA80COD Electrical connection

6 Electrical connection
LWARNING
Device is live
Incorrect connection may result in injury or death
‣ The electrical connection may be performed only by an electrical technician.
‣ The electrical technician must have read and understood these Operating Instructions
and must follow the instructions contained therein.
‣ Prior to commencing connection work, ensure that no voltage is present on any cable.
Before establishing the electrical connection, check whether the pre-installed power
cable meets the local national electrical safety specifications.

6.1 Connecting the analyzer

NOTICE
The device does not have a power switch
‣ You must install the device near (distance < 3 m (10 ft)) an easily accessible and fused
plug socket so that it can be disconnected from the power supply.

Compliance with the protective grounding specifications is mandatory when installing

the device.

6.1.1 Cable types

Analog, signal and transmission cables: e.g. LiYY 10 x 0.34 mm2

6.1.2 Routing the cables

1. Remove the bottle tray (2) by lifting up the recessed grip slightly and then pulling it
towards the front.


A0028956

2 Bottle tray

2. Using a Torx screwdriver (T25), release the five screws on the carrier board (3) and
fold out the board towards the front.

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Electrical connection Liquiline System CA80COD

3. Using a Phillips head screwdriver, release the six screws on the electronics
compartment cover (4) and fold out the cover towards the front.


A0029136

3 Screws of carrier board

4 Screws of electronics compartment cover

4. Route the cables on the rear panel of the device so that they are properly protected.
Cable glands are available for the cable entry.


A0030460

5 Cable glands

In the case of order versions with G' and NPT cable glands, the pre-mounted cable
glands with an M‐thread must be replaced by the G' or NPT glands enclosed.
This does not affect the M32 hose glands.
For cabinet versions, the cable length is approx. 4.3 m (14.1 ft) from the housing
floor.
For analyzer stands, the cable length is approx. 3.5 m (11.5 ft) from the foundation.
The terminal connection is located under an additional protective cover in the upper
section of the device.

5. Use the six screws to secure the electronics compartment cover after connecting.
6. Use the five screws to secure the carrier plate after connecting.

24 Endress+Hauser
Liquiline System CA80COD Electrical connection

6.2 Connecting the sensors and additional modules

6.2.1 Overview of connection compartment in the controller

housing
The controller housing has a separate connection compartment. Release the 6 screws in
the electronics compartment cover (1) to open the compartment:

A0030429

1 Screws of electronics compartment cover

1 2 3 4

BASE-E
1
2

1
2
1
2

A0028935

 17 Connection compartment in the controller housing

1 E basic module
2 Analyzer interface
3 Dummy cover
4 Module cover

E base module

1 2 3 4

24 VDC
- +
12,5V
3,3V

24V

Power -

5
BASE-E

-
+

9 8 7 6

A0016535

 18 E basic module

Endress+Hauser 25
Electrical connection Liquiline System CA80COD

1 Indicator LEDs 6 Slot for display cable 1)

1)
2 Voltage connection 7 Service interface 1)

3 Alarm relay connection 8 Connections for 2 Memosens sensors (optional)

4 Power supply for digital fixed cable 9 Current outputs

sensors with Memosens protocol

5 SD card slot

1) Internal device connection. Do not disconnect the plug!

2 1

+
24VDC 43 42 41 86 85 86 85

12,5V
3,3V

24V

GY

PK

GY

PK
Alarm Sensor supply
Power B A –

+
(internal) 98 97 88 87

SD
1
YE
GN
WH
BN
32 31 32 31
YE
GN
WH
BN
– – 2
+

0/4 ... 20 mA Service Display

HART 98 97 88 87
B A –
2 1 +
Sensor

A0016537

 19 E basic module wiring diagram

6.2.2 Connecting the sensors

Only use terminated genuine cables where possible.

GY GND EY/NG

YE Com B
GN Com A
WH –
BN +
A0024019

 20 Example of Memosens data cable CYK10

Connecting the ferrules of the sensor cable to the E basic module

1. To access the electronics compartment, proceed as described in the "Routing the
cables" section.
2. Guide the sensor connecting cable from below through the cable gland on the inner
rear panel of the device and feed it upwards into the electronics compartment.
3. Establish the connection as per →  20,  26

26 Endress+Hauser
Liquiline System CA80COD Electrical connection

4. Ground the outer shield of the cable via the metal gland under the E basic module.


32 31
A0028930

 21 Terminal strip

6.2.3 Connecting additional inputs, outputs or relays

LWARNING
Module not covered
No shock protection. Danger of electric shock!
‣ If you are modifying or extending your hardware, always fill the slots from left to right.
Do not leave any gaps.
‣ If not all slots are occupied, always insert a dummy or end cover into the slot to the
right of the last module. →  17,  25This ensures the that unit is shock-protected.
‣ If not all slots are occupied, always insert a dummy or end cover into the slot to the
right of the last module. This ensures the that unit is shock-protected.
‣ Always ensure shock protection is guaranteed particularly in the case of relay modules
(2R, 4R, AOR).

Digital inputs and outputs

DIO module

47
+ 1
48
–
47
+ 2
48
–

45
+
1
46
–
45
+
46 2
–

91
+
1
92
–
91
+
2
92
–

 22 Module  23 Wiring
diagram

Endress+Hauser 27
Electrical connection Liquiline System CA80COD

Current inputs

Module 2AI

23
1 +

0/4 ... 20 mA
24
–

23
+
24 23
2
24
–
24 23

 24 Module  25 Wiring
diagram

Current outputs

2AO 4AO

31 31
+ 1 + 1
0/4 ... 20 mA

0/4 ... 20 mA
32 32
– –

31 31
+ 2 + 2
32 32
– –

31
+ 3
0/4 ... 20 mA

32
–

31
+ 4
32
–

 26 Module  27 Wiring  28 Module  29 Wiring

diagram diagram

28 Endress+Hauser
Liquiline System CA80COD Electrical connection

Relay

Module 2R Module 4R

41 41

Relay 1
Relay 1
42 42

43 43
41 41

Relay 2
Relay 2
42 42

43 43

41

Relay 3
42

43
41

Relay 4
42

43

 30 Module  31 Wiring  32 Module  33 Wiring

diagram diagram

Example: Connecting the cleaning unit 71072583 for CAS40D

T2.0A
PE 1 L1 N PE

CM44x/CM44xR
41
42
43

230 V AC / 50 Hz
A0028597

 34 Connecting the cleaning unit for CAS40D

Endress+Hauser 29
Electrical connection Liquiline System CA80COD

Example: Connecting the Chemoclean CYR10 injector cleaning unit

L N PE
1 CYR10

1
2
CM44x/CM44xR
41
1

Relay 1
42
2
43
41
2
Relay 2
42

43 5

3
4

A0028598

 35 Connecting the CYR10 injector cleaning unit

1 External power supply
2 Cleaner to spray head
3 Container with cleaner
4 Motive water 2 to 12 bar (30 to 180 psi)
5 Backflow valve (to be provided by the customer)

6.2.4 Connecting digital communication

Module 485
Ethernet
RJ45

1
T COM SF BF PWR

2
4
DIP switch

8
on

16
32
64
128/SW

Service
82
DGND
81
VP
B B'
DP/RS485

A A'
C C'

 36 Module  37 Wiring
diagram

30 Endress+Hauser
Liquiline System CA80COD Electrical connection

LEDs on front of module

LED Description Color Description

RJ45 LNK/ACT GN • Off = Connection is not active

• On = Connection is active
• Flashing = Data transmission

RJ45 10/100 YE • Off = Transmission rate 10 MBit/s

• On = Transmission rate 100 MBit/s

PWR Power GN Supply voltage is applied and module is initialized

BF Bus failure RD Bus failure

SF System failure RD Device error

COM Communication YE Modbus message sent or received

T Bus termination YE • Off = No termination

• On = Termination is used

DIP switches on front of module

DIP Factory Assignment
setting

1-128 ON Bus address (→ "Commissioning/communication")

OFF Write protection: "ON" = configuration not possible via the bus, only via local
operation

Service OFF If the switch is set to "ON" , the user settings for Ethernet addressing are saved
and connection settings programmed into the device at the factory are activated:
IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0,
DHCP=Off.
If the switch is set to "OFF" , the saved user settings are reactivated.

Module ETH
Ethernet
RJ45
PWR

1
2
4
8
BF

DIP switch

16
on

32
SF

64
128/SW
COM

Service

 38 Module  39 Wiring
diagram

Endress+Hauser 31
Electrical connection Liquiline System CA80COD

LEDs on front of module

LED Description Color Description

RJ45 LNK/ACT GN • Off = Connection is not active

• On = Connection is active
• Flashing = Data transmission

RJ45 10/100 YE • Off = Transmission rate 10 MBit/s

• On = Transmission rate 100 MBit/s

PWR Power GN Supply voltage is applied and module is initialized

BF Bus failure RD Not used

SF System failure RD Device error

COM Communication YE Modbus message sent or received

DIP switches on front of module

DIP Factory Assignment
setting

1-128 ON Bus address (→ "Commissioning/communication")

OFF Write protection: "ON" = configuration not possible via the bus, only via local
operation

Service OFF If the switch is set to "ON" , the user settings for Ethernet addressing are saved
and connection settings programmed into the device at the factory are activated:
IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0,
DHCP=Off.
If the switch is set to "OFF" , the saved user settings are reactivated.

6.3 Hardware settings

6.3.1 Bus termination (module 485 only)

There are two ways to terminate the bus:
1. Internal terminating resistor (via DIP switch on the module board)

"OFF"
"ON"

 40 DIP switches for internal terminating resistor

‣ Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position.
 The internal terminating resistor is used.

32 Endress+Hauser
Liquiline System CA80COD Electrical connection

VP 390 W 220 W 390 W DGND

B/B' A/A'
 41 Structure of the internal terminating resistor

2. External terminating resistor

Here, leave the DIP switches on the module board in the "OFF" position (factory setting).
‣ Connect the resistor to terminals 81 and 82 on the front of module 485 for 5‐V power
supply.
 The external terminating resistor is used.

6.3.2 Bus address

Setting the bus address
1. Open the housing.
2. Set the desired bus address via the DIP switches of module 485.

For PROFIBUS DP, valid bus addresses are anything between 1 and 126, and anything
between 1 and 247 for Modbus. If you configure an invalid address, software
addressing is automatically enabled via the local configuration or via the fieldbus.

on off on off on off

1 1 1
2 2 2
4 4 4
8 8 8
16 16 16
32 32 32
64 64 64
128 128 128

A0026776 A0026777 A0026778

 42 Valid PROFIBUS address 67  43 Valid Modbus address 195  44 Invalid address 255 1)
1)
Order configuration, software addressing is active, software address configured at the factory: PROFIBUS 126,
Modbus 247

6.4 Ensuring the degree of protection

Only the mechanical and electrical connections which are described in these instructions
and which are necessary for the required, designated use, may be carried out on the device
delivered.
‣ Exercise care when carrying out the work.
Individual types of protection permitted for this product (impermeability (IP), electrical
safety, EMC interference immunity, Ex protection) can no longer be guaranteed if, for
example:
• Covers are left off.
• Different power units to the ones supplied are used.
• Cable glands are not sufficiently tightened (must be tightened with 2 Nm for the
confirmed level of IP protection).
• Modules are not fully secured.

Endress+Hauser 33
Electrical connection Liquiline System CA80COD

• The display is not fully secured (risk of moisture entering due to inadequate sealing).
• Loose or insufficiently tightened cables/cable ends.
• Conductive cable strands are left in the device.

6.5 Post-connection check

LWARNING
Connection errors
The safety of people and of the measuring point is under threat. The manufacturer does
not accept any responsibility for errors that result from failure to comply with the
instructions in this manual.
‣ Operate the device only if you can answer yes to all of the following questions.
Instrument status and specifications
‣ Is there any external damage to the device and cables?
Electrical connection
‣ Are the mounted cables strain-relieved?
‣ Have the cables been routed without loops and cross-overs?
‣ Have the signal lines been connected correctly in accordance with the wiring diagram?
‣ Are all plug-in terminals securely engaged?
‣ Are all the connection wires securely positioned in the cable terminals?

34 Endress+Hauser
Liquiline System CA80COD System integration

7 System integration

7.1 Web server

7.1.1 Connection
‣ Connect the PC communication cable to the RJ45 port of module 485 or module ETH.
485 / ETH

Web Browser

A0026779

 45 Web server/Ethernet connection

7.1.2 Creating the data connection

1. Start your PC.
2. First, set a manual IP address in the network connection settings of the operating
system.
 This address must be in the same subnetwork as the IP address of the device.
Example:
- IP address Liquiline: 192.168.1.212 (Diagnostics/System information/
Ethernet/IP-Address)
- IP address for the PC: 192.168.1.213
3. Start the Internet browser.
4. If you use a proxy server to connect to the Internet:
Disable the proxy (browser settings under "Connections/LAN settings").
5. Enter the IP address of your device in the address line (192.168.1.212 in the
example).
 The system takes a few moments to establish the connection and then the CM44
web server starts. You might be asked for a password. The factory setting is
"admin" for the user name and "admin" for the password.

‣ Enter the following address(es) to download logbooks:

 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format)
192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format)

Downloads in FDM format can be securely transmitted, saved and visualized with
Endress+Hauser's "Field Data Manager Software".
(→ www.endress.com/ms20)

Endress+Hauser 35
System integration Liquiline System CA80COD

7.1.3 Operation
The menu structure of the web server corresponds to the onsite operation.

A0026780

 46 Example of web server (menu/language=English)

• Clicking a menu name or a function corresponds to pressing the navigator.

• You can make your settings conveniently via the computer keyboard.
Instead of using an Internet browser, you can also use FieldCare for configuration via
ethernet. The ethernet DTM required for this is an integral part of the "Endress
+Hauser Interface Device DTM Library".
Download: https://portal.endress.com/webdownload/FieldCareDownloadGUI/

7.2 Service interface

You can connect the device to a computer via the service interface and configure it using
"Fieldcare". Furthermore, configurations can also be saved, transferred and documented.

7.2.1 Connection
1. Connect the service connector to the interface on the Liquiline base module and
connect it to the Commubox.
2. Via the USB port, connect the Commubox to the computer running the Fieldcare
software.

FieldCare

Service

FXA291

A0029231

 47 Connection overview

7.2.2 Creating the data connection

1. Start Fieldcare.
2. Establish a connection to the Commubox. For this, select the ComDTM
"CDI Communication FXA291"
3. Then select the "Liquiline CM44x" DTM and start the configuration.

36 Endress+Hauser
Liquiline System CA80COD System integration

You can now start online configuration via the DTM.

Online configuration competes with onsite operation, i.e. each of the two options blocks
the other one. On both sides it is possible to take away access from the other side.

7.2.3 Operation
• In the DTM the menu structure corresponds to the onsite operation. The functions of the
Liquiline soft keys are found in the main window on the left.
• Clicking a menu name or a function corresponds to pressing the navigator.
• You can make your settings conveniently via the computer keyboard.
• Via Fieldcare, you can save logbooks, make backups of configurations and transfer the
configurations to other devices.
• You can also print out configurations or save them as PDFs.

7.3 Fieldbuses

7.3.1 PROFIBUS DP
With the fieldbus module 485 and the appropriate device version, you can communicate
via PROFIBUS DP.
‣ Connect the PROFIBUS data cable to the terminals of the fieldbus module as described
().

More detailed information on PROFIBUS communication is provided on the product

pages on the Internet (→ SD01188C).

7.3.2 Modbus
With the fieldbus module 485 and the appropriate device version, you can communicate
via Modbus RS485 or Modbus TCP.
For Modbus TCP, you can use the ETH module as an alternative to module 485.
The RTU and ASCII protocols are available when connecting via Modbus RS485. You can
switch to ASCII on the device.

‣ Connect the Modbus data cable to the terminals of the fieldbus module (RS 485) or to
the RJ45 (TCP) port as described.

More detailed information on Modbus communication is provided on the product

pages on the Internet (→ SD01189C).

7.3.3 EtherNet/IP
With the fieldbus module 485 or the ETH module and the appropriate device version, you
can communicate via EtherNet/IP.

‣ Connect the EtherNet/IP data cable to the RJ45 socket of module 485 or ETH.
More detailed information on EtherNet/IP communication is provided on the product
pages on the Internet (→ SD01293C).

Endress+Hauser 37
Operation options Liquiline System CA80COD

8 Operation options

8.1 Overview

8.1.1 Display and operating elements

1 LED
2 Display (with red display background in alarm
3 condition)
Analyzer_CA80
4 Navigator (jog/shuttle and press/hold function)
09:11:05 01.03.2016 1
Soft keys (function depends on menu)
SP1: CSBcr

4.3 2
mg/l O2
MENU MODE DIAG HOLD

4
A0029026

 48 Overview of operation

8.1.2 Display
1 Menu path and/or device designation
1 2 Status display
3 Assignment of the soft keys, e.g. ESC: escape or
2 abortion of a sampling process
MODE: quick access to frequently required
functions
DIAG: link to Diagnostics menu
?: Help, if available

MODE DIAG

3
A0028988-EN

 49 Display (example)

38 Endress+Hauser
Liquiline System CA80COD Operation options

8.2 Access to the operating menu via the local display

8.2.1 Operating concept

MENU MODE DIAG HOLD ESC MODE DIAG ?

Pressing the soft key: selecting the menu directly Turning the navigator: moving the cursor in the menu

Menu/Language

ESC MODE DIAG ? ESC

Pressing the navigator: launching a function Turning the navigator: selecting a value (e.g. from a list)

Menu/Language

ESC ESC MODE DIAG ?

Pressing the navigator: accepting the new value  New setting is accepted

8.2.2 Locking or unlocking operating keys

Locking operating keys
1. Press the navigator for longer than 2 s.
 A context menu for locking the operating keys is displayed.
You have the choice of locking the keys with or without password protection.
"With password" means that you can only unlock the keys again by entering the
correct password. This password is set here: Menu/Setup/General settings/
Extended setup/Data management/Change lock password.

Endress+Hauser 39
Operation options Liquiline System CA80COD

2. Choose whether you want to lock without or without a password.

 The keys are locked. No more entries can be made. In the soft key bar, you will
see the symbol.

The password is 0000 when the device is delivered from the factory. Make sure to
note down any changes to the password, as otherwise you will not be able to unlock
the keypad yourself.

Unlocking operating keys

1. Press the navigator for longer than 2 s.
 A context menu for unlocking the operating keys is displayed.
2. Select Key unlock.
 The keys are unlocked immediately if you did not choose to lock with a password.
Otherwise you are asked to enter your password.
3. Only if keypad is password-protected: enter the right password.
 The keys are unlocked. It is possible to access the entire onsite operation again.
The symbol is no longer visible on the display.

8.3 Configuration options

8.3.1 Display only

• You can only read the values but cannot change them.
• Typical read-only values are: analyzer data, sensor data and system information
• Example: Menu/Setup/Analyzer/../Measuring parameter

8.3.2 Picklists
• You receive a list of options. In a few cases, these also appear in the form of multiple
choice boxes.
• Usually you just select one option; in rare instances you select one or more options.
• Example: Menu/Setup/General settings/Temperature unit

8.3.3 Numerical values

• You are changing a variable.
• The maximum and minimum values for this variable are shown on the display.
• Set a value within this range.
• Example: Menu/Operation/Display/Contrast

Menu/...ration/Display/Contrast

40 Endress+Hauser
Liquiline System CA80COD Operation options

8.3.4 Actions
• You trigger an action with the appropriate function.
• You know that the item in question is an action if it is preceded by the following symbol:

• Examples of typical actions include:

– Deleting log entries
– Saving or loading configurations
– Triggering cleaning programs
• Example: Menu/Setup/Analyzer/Manual operation

8.3.5 Free text

• You are assigning an individual designation.
• Enter a text. You can use the characters in the editor for this purpose (upper-case and
lower-case letters, numbers and special characters).
• Using the soft keys, you can:
– Cancel your entries without saving the data ()
– Delete the character in front of the cursor ( )
– Move the cursor back one position ( )
– Finish your entries and save ()

E+H CA80

Endress+Hauser 41
Operation options Liquiline System CA80COD

8.3.6 Tables
• Tables are needed to map mathematical functions .
• You edit a table by navigating through rows and columns with the navigator and
changing the values of the cells.
• You only edit the numerical values. The controller automatically takes care of the
engineering units.
• You can add lines to the table ( INSERT) or delete lines from the table ( DEL).
• Afterwards, you save the table ( SAVE).
• You can also cancel your entries any time using the  soft key.
• Example: Menu/Setup/Inputs/pH/Medium comp.

42 Endress+Hauser
Liquiline System CA80COD Commissioning

9 Commissioning

9.1 Preparatory steps

9.1.1 Connecting liquid-bearing pipes

First connect the liquid-bearing lines and visually inspect the hoses before
establishing the connection to the power supply. The analyzer may start directly.
The reagents used can pose a health hazard. Pay attention to the information in the
reagent safety data sheets.

LCAUTION
Automatic cleaning function for the suction hose
Risk of injury from contact with very acidic cleaning solution
‣ Do not shorten the system intake hose.
‣ Self-priming: Connect the intake hose supplied (3 m) to the peristaltic pump ("sample")
(see hose connection diagram), and guide the hose through the analyzer's hose gland
to the outside.

Ensure that only sample that is aqueous and homogenized is supplied, as otherwise
there is a risk of blockage. The customer must guarantee a constant and sufficient
volume of sample.

Endress+Hauser 43
Commissioning Liquiline System CA80COD

Hose connection diagram

DU
R

DM

RK S1 S0 RN RB
D
A0028827

 50 Liquiline System CA80COD

P Sample D Drain
DM Dilution module (optional) S0 Zero standard 0
W Water for optional dilution module RN Reagent RN
RK Reagent RK RB Reagent RB
S1 Standard 1 E Ventilation
DU Dosing unit R Pressure reactor

9.2 Function check

LWARNING
Incorrect connection, incorrect supply voltage
Safety risks for staff and device malfunctions
‣ Check that all connections have been established correctly in accordance with the
wiring diagram.
‣ Ensure that the supply voltage matches the voltage indicated on the nameplate.
‣ Ensure that the reactor's safety cover is undamaged and installed correctly.
Before putting the device into operation:
‣ Connect the liquid-bearing hoses of the sample supply system.
• After mounting, check all the connections to ensure they are secure and leak-tight.
• Visually inspect all the hose connections to ensure everything is correct.

LWARNING
Connection errors
The safety of people and of the measuring point is under threat. The manufacturer does
not accept any responsibility for errors that result from failure to comply with the
instructions in this manual.
‣ Put the device into operation only if you can answer yes to all the following questions.
Instrument status and specifications
‣ Are the hoses free from damage on the outside?
Pressure reactor
‣ Have all of the reactor's connections been installed correctly?

44 Endress+Hauser
Liquiline System CA80COD Commissioning

‣ Has the reactor's safety cover been installed?

Visual inspection of the liquid-bearing lines
‣ Is the suction line connected to the peristaltic pump?
‣ Is the dispenser correctly inserted?
‣ Can the dispenser move freely?
‣ Are all the hose connections leak-tight?
‣ is the sample hose in the hose gland strain-relieved?
‣ Have the bottles with reagents, and standard been inserted and connected?
‣ Inspect the hose connections. Use the hose connection diagram as a guide.

9.3 Switching ON the measuring device

‣ Switch on the supply voltage. Wait for initialization.

9.4 Setting the operating language

Configure language

‣ Press the soft key MENU. Set your language in the top menu item.
 The device can now be operated in your chosen language.

9.5 Configuring the measuring device

9.5.1 Basic setup analyzer

Making basic settings
1. Go to the menu Setup/Basic setup analyzer.
 Make the following settings.
2. Device tag: Give your device any name of your choice (max. 32 characters).
3. Set date: Correct the set date if necessary.
4. Set time: Correct the set time if necessary.
5. Return to measuring mode by pressing and holding the soft key for ESC for at least
one second.
 Your analyzer now works with your basic settings. The sensors connected use the
factory settings of the sensor type in question and the individual calibration
settings that were last saved.

If you wish to configure your most important input and output parameters in the Basic
setup analyzer :
‣ Configure the current inputs, relays, limit switches, cleaning cycles and device
diagnostics with the following submenus.

9.5.2 Starting initial commissioning

Starting initial commissioning
‣ Start initial commissioning of the analyzer under Menu/Operation /Maintenance/
Commissioning/Start commissioning

Endress+Hauser 45
Operation Liquiline System CA80COD

10 Operation

10.1 General settings

10.1.1 Basic settings

Menu/Setup/General settings

Function Options Info

Temperature unit Selection

• °C
• °F
• K
Factory setting
°C

Current output range Selection In accordance with Namur NE43, the linear
• 0..20 mA range is from 3.8 to 20.5 mA (4..20 mA) or
• 4..20 mA from 0 to 20.5 mA (0..20 mA). If the range is
exceeded or undershot, the current value stops
Factory setting
at the range limit and a diagnostic message (460
4..20 mA
or 461) is output.

Error current 0.0 to 23.0 mA The function meets NAMUR NE43.

Set the current value that should be output at
Factory setting
the current outputs in the event of an error.
22.5 mA

 output
The value for Error current should be outside the measuring range. If you decided that your Current
range = 0..20 mA you should set an error current between 20.1 and 23 mA. If the Current
output range = 4..20 mA you could also define a value < 4 mA as the error current.
The device allows an error current within the measuring range. In such instances pay attention to possible
affects this may have on your process.

Alarm delay 0 to 9999 s The system only displays the errors that are
present longer than the set delay time. This
Factory setting
makes it possible to suppress messages that only
0s
occur briefly and are caused by normal process-
specific fluctuations.

Device hold Selection You can enable an immediate, general hold (for
• Disabled sensors) here. The function acts in the same way
• Enabled as the HOLD soft key in the screens.
Factory setting
Disabled

10.1.2 Date and time

Menu/Setup/General settings/Date/Time

Function Options Info

Set date Depends on the format Editing mode:

Day (two-digit): 01 to 31
Month (two-digit): 01 to 12
Year (four-digit): 1970 to 2106

Set time Depends on the format Editing mode:

hh (hour): 00 to 23 / 0 am to 12 pm
mm (minutes): 00 to 59
ss (seconds): 00 to 59

46 Endress+Hauser
Liquiline System CA80COD Operation

Menu/Setup/General settings/Date/Time

Function Options Info

Extended setup

Date format Selection Decide which date format you want to use.
• DD.MM.YYYY
• YYYY-MM-DD
• MM-DD-YYYY
Factory setting
DD.MM.YYYY

Time format Selection Decide whether you want to use the 12-hour or
• HH:MM am (12h) 24-hour clock. Seconds can also be displayed
• HH:MM (24h) with the latter version.
• HH:MM:SS (24h)
Factory setting
HH:MM:SS (24h)

Time zone Selection None = Greenwich Mean Time (London).

• None
• Choice of 35 time zones
Factory setting
None

DST Selection The controller adapts the summertime/normal

• Off time changeover automatically if you choose
• Europe European or American daylight saving time.
• USA Manual means that you can specify the start and
• Manual end of daylight saving time yourself. Here, two
additional submenus are displayed in which you
Factory setting
specify the changeover date and time.
Off

10.1.3 Hold settings

Menu/Setup/General settings/Hold settings

Function Options Info

Settings automatic Hold

Hold release time 0 to 600 s The hold status is maintained for the duration of
the delay time when you switch to the
Factory setting
measuring mode.
0s

Setup menu Selection Decide whether the device outputs should switch
• Disabled to the defined hold state when the particular
Diagnostics menu • Enabled menu is opened.
Factory setting
Disabled

Calibration active Factory setting

Enabled

External hold Selection

• Disabled
• Enabled
Factory setting
Disabled

10.1.4 Logbooks
Logbooks record the following events:
• Calibration/adjustment events
• Operator events
• Diagnostic events

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You define how the logbooks should store the data.

In addition, you can also define individual data logbooks for sensors.
1. Assign the logbook name.
2. Select the measured value to be recorded.
3. Set the data recording rate (Scan time).
 You can set the recording rate individually for every data logbook.

Further information on the logbooks: .

Data logbooks only apply for sensors (optional). There are special data logbooks for
the analyzer. These logbooks are automatically enabled and assigned to the
measuring channel.
SP1: Data logbook SP1 is assigned to measuring channel 1 of the analyzer.

Menu/Setup/General settings/Logbooks

Function Options Info

Logbook ident Customized text, 16 Part of the file name when exporting a logbook
characters

Event logbook Selection All diagnostic messages are recorded

• Off Ring buffer
• Ring buffer If the memory is full, the most recent entry
• Fill up buffer automatically overwrites the oldest entry.
Factory setting Fill up buffer
Ring buffer If the memory is full, there is an overflow, i.e. no
new values can be saved. The controller displays
a corresponding diagnostic message. The
memory then has to be cleared manually.

Analyzer event logbook Selection All diagnostic messages are recorded

• Ring buffer Ring buffer
• Fill up buffer If the memory is full, the most recent entry
Factory setting automatically overwrites the oldest entry.
Ring buffer Fill up buffer
The device displays a diagnostic message when
the memory is 80% full.
If the memory is full, there is an overflow, i.e. no
new values can be saved. The controller displays
a corresponding diagnostic message. The
memory then has to be cleared manually.

Overflow warnings
Data logbook = Fill up buffer

Calibration logbook Selection Decide whether you want to receive a diagnostic

• Off message if the fill-up buffer of the relevant
Diagnostic logbook • On logbook overruns.
Configuration logbook Factory setting
Off

Analyzer data logbooks For analyzer measured data

The entry is made automatically on completion
of the measurement. A setting does not need to
be made. The logbook is activated automatically.
SP1 is assigned to data logbook SP1.

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Menu/Setup/General settings/Logbooks

Function Options Info

Data logbook SP1 Assignment to measuring channel

Source of data Read only The assigned measuring channel is displayed

Measuring parameter Read only Plain-text information on the parameter that is

being recorded

Unit Read only Information about the unit in which the data are
available.

Logbook name Customized text, 16

characters

Line plotter Menu to define the graphic display

Axes Selection Should the axes (x, y) be displayed (On) or not

• Off (Off)?
• On
Factory setting
On

Orientation Selection You can choose whether the value curves should
• Horizontal be displayed from left to right (Horizontal) or
• Vertical from top to bottom (Vertical). If you want to
display two data logbooks simultaneously, make
Factory setting
sure that both logbooks have the same settings
Horizontal
here.

X-Description Selection Decide whether a description should be

• Off displayed for the axes and whether gridlines
Y-Description • On should be shown. In addition, you can also
Grids decide whether pitches should be displayed.
Factory setting
On
Pitches

X Pitch/Grid 10 to 50% Specify the pitches.

distance Factory setting
Y Pitch/Grid 10 %
distance

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Menu/Setup/General settings/Logbooks

Function Options Info

Data logbooks For connected Memosens sensors (optional)

New You can create a maximum of 8 data logbooks.

Logbook name Customized text, 20

characters

Source of data Selection Select a data source for the logbook entries. You
• Sensor inputs can choose from connected sensors, available
• Controller controllers, current inputs, fieldbus signals,
• Current inputs binary input signals and mathematical functions.
• Temperature
• Fieldbus signals
•
• Mathematical functions
Factory setting
None

Measured value Selection You can record different measured values

depend on Source of data depending on the data source.
Factory setting
None

Scan time 00:00:01 to 01:00:00 Minimum interval between two entries

Format: HH:MM:SS
Factory setting
00:01:00

Data logbook Selection Ring buffer

• Ring buffer If the memory is full, the most recent entry
• Fill up buffer automatically overwrites the oldest entry.
Factory setting Fill up buffer
Ring buffer If the memory is full, there is an overflow, i.e. no
new values can be saved. The controller displays
a corresponding diagnostic message. The
memory then has to be cleared manually.

Overflow warnings Selection Decide whether you want to receive a diagnostic

• Off message if the fill-up buffer of the relevant
Data logbook =
• On logbook overruns.
Fill up buffer
Factory setting
Off

Add another Action Only if you want to create another data logbook
logbook immediately. You add a new data logbook at a
later date using New .

Finished Action This allows you to exit the menu New.

Start/stop Action Appears if you have created more than one data
simultaneously logbook. With one mouse click, you can start or
stop recording all the data logbooks.

Logbook name The name of this submenu is based on the name

of the logbook and only appears once you have
created a logbook.

 This menu appears several times if you have several data logbooks.
Source of data Read only This is for information purposes only. If you
want to record another value, delete this logbook
Measured value and create a new data logbook.

Log time left Read only Displays the days, hours and minutes remaining
until the logbook is full.
Data logbook =
Fill up buffer

Log size Read only Displays the number of entries remaining until
the logbook is full.
Data logbook =
Fill up buffer

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Menu/Setup/General settings/Logbooks

Function Options Info

Logbook name Customized text, 20 You can change the name here again.
characters

Scan time 00:00:01 to 01:00:00 As above

Minimum interval between two entries
Factory setting
Format: HH:MM:SS
00:01:00

Data logbook Selection Ring buffer

• Ring buffer If the memory is full, the most recent entry
• Fill up buffer automatically overwrites the oldest entry.
Factory setting Fill up buffer
Ring buffer If the memory is full, there is an overflow, i.e. no
new values can be saved. The controller displays
a corresponding diagnostic message. The
memory then has to be cleared manually.

Overflow warnings Selection Decide whether you want to receive a diagnostic

• Off message if the fill-up buffer of the relevant
Data logbook =
• On logbook overruns.
Fill up buffer
Factory setting
Off

Line plotter Menu to define the graphic display

Axes Selection Should the axes (x, y) be displayed (On) or not

• Off (Off)?
• On
Factory setting
On

Orientation Selection You can choose whether the value curves should
• Horizontal be displayed from left to right (Horizontal) or
• Vertical from top to bottom (Vertical). If you want to
display two data logbooks simultaneously, make
Factory setting
sure that both logbooks have the same settings
Horizontal
here.

X-Description Selection Decide whether a description should be

• Off displayed for the axes and whether gridlines
Y-Description • On should be shown. In addition, you can also
Grids decide whether pitches should be displayed.
Factory setting
On
Pitches

X Pitch/Grid distance 10 to 50% Specify the pitches.

Y Pitch/Grid distance Factory setting

10 %

Remove Action This action removes the data logbook. Any data
that have not been saved are lost.

Example for setting up a new data logbook (for sensors for instance)
1. Menu/Setup/General settings/Logbooks/Data logbooks/New:
1.1. Logbook name: Assign a name, e.g. "01".
1.2. Source of data: Select a data source, e.g. the sensor connected to channel 1
(CH1).
1.3. Measured value: Select the measured value that you want to record.
1.4. Scan time: Specify the interval between two logbook entries.
1.5. Data logbook: Activate the logbook. Specify the type of memory, Ring buffer or
Fill up buffer.
2. ../Finished: Execute this action.
 Your new logbook now appears in the list of data logbooks.
3. Select the data logbook with the name "01".

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4. If you selected Fill up buffer you can also decide whether you want to receive a
diagnostic message in the event of memory overrun.
5. Depending on the type of memory selected, you receive information about the
memory space (for Ring buffer) or the time remaining until memory overrun (for Fill
up buffer).
6. Define the graphic display mode in the Line plotter submenu.

10.1.5 Advanced setup

Diagnostics settings
The list of diagnostic messages displayed depends on the path selected. There are device-
specific messages, and messages that depend on what sensor is connected.

Menu/Setup/(General settings or Inputs<Sensor channel>)/Extended setup/Diagnostics settings/Diag.

behavior

Function Options Info

List of diagnostic messages Select the message to be changed. Only then can
you make the settings for this message.

Diag. code Read only

Diagnostic message Selection You can deactivate or reactivate a diagnostic

• On message here.
• Off Deactivating means:
Factory setting • No error message in the measuring mode
Depends on the message • No error current at the current output

Error current Selection Decide whether an error current should be

• On output at the current output if the diagnostic
• Off message display is activated.
Factory setting
Depends on the message  Inerror
the event of general device errors, the
current is output at all the current
outputs. In the event of channel-specific
errors, the error current is only output at
the assigned current output.

Status signal Selection The messages are divided into different error
• Maintenance (M) categories in accordance with NAMUR NE 107.
• Out of specification (S) Decide whether you want to change a status
• Function check (C) signal assignment for your application.
• Failure (F)
Factory setting
Depends on the message

Diag. output Selection Before being able to assign the message to an

• None output you must first configure a relay output to
• Alarm relay Diagnostics .
• Binary output (Menu/Setup/Outputs: Assign the Diagnostics
• Relay 1 to n (depends on function and set the Operating mode to as
the device version) assigned .)
Factory setting
None

 An alarm relay is always available, regardless of the device version. Other relays are optional.

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Menu/Setup/(General settings or Inputs<Sensor channel>)/Extended setup/Diagnostics settings/Diag.

behavior

Function Options Info

Cleaning program Selection Decide whether the diagnostic message should

(for sensors) • None trigger a cleaning program.
• Cleaning 1 You can define the cleaning programs under:
• Cleaning 2 Menu/Setup/Additional functions/Cleaning.
• Cleaning 3
• Cleaning 4
Factory setting
None

Detail information Read only Here you can find more information on the
diagnostic message and instructions on how to
resolve the problem.

PROFIBUS DP

Menu/Setup/General settings/Extended setup/PROFIBUS

Function Options Info

Enable Selection You can switch off communication at this point.

• Off The software can then only be accessed via local
• On operation.
Factory setting
On

Termination Read only If the device is the last in the bus, you can
terminate via the hardware.

Bus address 1 to 125 If you have addressed the bus via hardware (DIP
switches on the module, ), you can only read the
address here.
If an invalid address is set via the hardware, you
have to assign a valid address for your device
either here or via the bus.

Ident number Selection

• Automatic
• PA-Profile 3.02 (9760)
• Manufacturer specific
Factory setting
Automatic

Modbus

Menu/Setup/General settings/Extended setup/Modbus

Function Options Info

Enable Selection You can switch off communication at this point.

• Off The software can then only be accessed via local
• On operation.
Factory setting
On

Termination Read only If the device is the last in the bus, you can
terminate via the hardware.

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Menu/Setup/General settings/Extended setup/Modbus

Function Options Info

Settings

Transmission Mode Selection The transmission mode is displayed depending

• TCP on the version ordered.
• RTU In the case of RS485 transmission, you can
• ASCII choose between RTU and ASCII . There are no
choices for Modbus-TCP.
Factory setting
(Modbus-RS485 only)
RTU

Byte order Selection

• 1-0-3-2
• 0-1-2-3
• 2-3-0-1
• 3-2-1-0
Factory setting
1-0-3-2

Watchdog 0 to 999 s If no data transmission takes place for longer

than the time set, this is an indicator that
Factory setting
communication has been interrupted. After this
5s
time, input values received via the Modbus are
considered to be invalid.

Web server

Menu/Setup/General settings/Extended setup/Webserver

Function Options Info

Webserver Selection You can switch off communication at this point.

• Off The software can then only be accessed via local
• On operation.
Factory setting
On

Webserver TCP Port 80 Read only The Transmission Control Protocol (TCP) is an
arrangement (protocol) as to how data should be
exchanged between computers. A port is a part
of an address which assigns data segments to a
network protocol.

Webserver login Selection You can switch user administration on and off at
• Off this point. This makes it possible to create
• On multiple users with password access.
Factory setting
On

User administration

List of users already View/edit You can change user names or passwords or
created delete users. A user is already created at the
factory: "admin" with password "admin".

New user:

Name Free text Create new user

1. Press INSERT.
Enter new user password Free text
2.Assign any name to the new user.
Confirm new user Free text 3.Select a password for the user.
password 4.Confirm the password.
 You can now change the password at any
Change user password Free text time.

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EtherNet/IP

Menu/Setup/General settings/Extended setup/Ethernet

Function Options Info

Enable Selection You can switch off communication at this point.

• Off The software can then only be accessed via local
• On operation.
Factory setting
On

Settings

Link settings Selection Transmission methods of the communication

• Auto negotiation channels
• 10MBps Half duplex • Full duplex:
• 10MBps Full duplex Data can be transmitted simultaneously in
• 100MBps Half duplex both directions.
• 100MBps Full duplex • Half-duplex:
Data can only be transmitted alternately in
Factory setting
both directions, i.e. not at the same time.
Auto negotiation
Source: Wikipedia

DHCP Selection The Dynamic Host Configuration Protocol

• Off (DHCP) makes it possible to assign the network
• On configuration to clients via a server. With DHCP,
it is possible to automatically integrate the
Factory setting
device into an existing network without the need
On
for manual configuration. Normally only the
automatic assignment of the IP address must be
configured at the client. During startup, the IP
address, the netmask and the gateway are
retrieved from a DHCP server.

IP-Address xxx.xxx.xxx.xxx An IP address is an address in computer

networks which are based on the Internet
protocol (IP).

Netmask xxx.xxx.xxx.xxx On the basis of the IP address of a device, the

netmask specifies which IP addresses this device
searches for in its own network and which
addresses it could access in other networks via a
router. It therefore divides the IP address into a
network part (network prefix) and a device part.
The network part must be identical for all
devices in the individual network, and the device
part must be different for every device within the
network.

Gateway x.x.x.x A gateway (protocol converter) enables

communication between networks that are
based on completely different protocols.

Service switch Read only

MAC-Address Read only The MAC address (Media Access Control

address) is the hardware address of every
individual network adapter which is used to
uniquely identify the device in a computer
network.

EtherNetIP Port 44818 Read only A port is a part of an address which assigns data
segments to a network protocol.

Data management

Firmware update
Please contact your local sales office for information on firmware updates available
for your controller and its compatibility with earlier versions.

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The current firmware version of the analyzer, FXAB1 control module and the
photometercan be found at: Menu/Diagnostics/System information/.
Back up your current setup and your logbooks to an SD card.

To install a firmware update, you must have the update available on an SD card.
1. Insert the SD card into the controller card reader.
2. Go to: Menu/Setup/General settings/Extended setup/Data management/
Firmware update.
 The update files on the SD card are displayed.
3. Select the desired update and select yes when the following question is displayed:
The current firmware will be overwritten.
After this the device will reboot.
Do you want to proceed?
 The firmware is loaded and the device is then started with the new firmware.

Saving the setup

Saving the setup gives you the following advantages:
• Copying settings for other devices
• Quick and easy switching between various setups, e.g. for different user groups or for
recurring sensor type change
• Restoring a tried-and-tested setup, e.g. if you have changed a lot of settings and no
longer know what the original settings were

1. Insert the SD card into the controller card reader.

2. Go to: Menu/Setup/General settings/Extended setup/Data management/Save
setup.
3. Name: Assign a file name.
4. Then select Save.
 If you have already assigned the file name, you will be asked whether you want to
overwrite the existing setup.
5. Select OK to confirm, or cancel the operation and assign a new file name.
 Your setup is stored on the SD card and you can upload it quickly to the device at
a later date.

Loading the setup

When you load a setup, the current configuration is overwritten.
Note that cleaning and controller programs could be active. Do you want to continue
anyway?
1. Insert the SD card into the controller card reader. A setup must have been saved to
the SD card.
2. Go to: Menu/Setup/General settings/Extended setup/Data management/Load
setup.
 A list of all the setups on the SD card is displayed.
An error message is displayed if there is no valid setup on the card.
3. Select the desired setup.
 A warning is displayed:
The current parameters will be overwritten and the device will reboot.
Warning: Please note that cleaning and controller programs can be active.
Do you want to proceed?
4. Select OK to confirm, or cancel the operation.
 If you select OK to confirm, the device restarts with the desired setup.

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Exporting the setup

Exporting the setup offers the following advantages:
• Export in XML format with a stylesheet for formatted display in an XML‐compatible
application such as Microsoft Internet Explorer
• Importing the data (drag and drop the XML file into a browser window)

1. Insert the SD card into the controller card reader.

2. Go to: Menu/Setup/General settings/Extended setup/Data management/Export
setup.
3. Name: Assign a file name.
4. Then select Export.
 If you have already assigned the file name, you will be asked whether you want to
overwrite the existing setup.
5. Select OK to confirm, or cancel the operation and assign a new file name.
 Your setup is saved on the SD card in the "Device" folder.

You cannot upload the exported setup to the device again. You must use the Save
setup function for this purpose. This is the only way you can save a setup to an SD
card and reload it later on or upload it to other devices.

Activation code
You require activation codes for:
• Additional functions, e.g. fieldbus communication
• Firmware upgrades
If activation codes are available for your device, these codes are provided on the inner
nameplate. The corresponding device functions are activated at the factory. You only
require the codes if servicing the device.

1. Enter the activation code: Menu/Setup/General settings/Extended setup/Data

management/Activation code.
2. Confirm your entry.
 Your new hardware or software function is activated and can be configured.

The table below tells you what functions an activation code enables:
Function Activation code beginning with:

Two current outputs (BASE-E module only) 081...

HART 0B1...

PROFIBUS PA 0B2...

PROFIBUS DP 0B3...

Modbus TCP 0B4...

Modbus RS485 0B5...

EtherNet/IP 0B6...
2)
Cooling 0F1...

Measuring range switching, set 1 211...

1)
Measuring range switching, set 2 212...

Feedforward control 220...

Chemoclean Plus 25...

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Function Activation code beginning with:

2)
Collecting vessel 20...
2)
Measuring channels 28...

1) When you order the "Measuring range switching" option, you receive two activation codes. Enter both
codes to have two sets for measuring range switching.
2) Availability depending on measuring parameter

Change password
You can lock the operating keys with a password (access the context menu by pressing the
navigator for longer). The keys can then only be enabled by entering the right password.
Set the password to lock the keys here: Menu/Setup/General settings/Extended setup/
Data management/Change lock password.
1. Enter the current password (factory setting 0000).
 Enter new lock password
2. Enter a new password.
 Confirm new lock password
3. Enter the new password again.
 The lock password has been changed successfully.
Press the navigator for longer to return to the measuring mode.

10.2 Analyzer
Menu/Setup/Analyzer

Function Options Info

Mode Read only Manual, automatic or fieldbus

Device tag Customized text, Select any name for your analyzer. Use the TAG
32 characters name for example.
Factory setting
Analyzer_serial number

Meas. param Read only

Measuring range Read only

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10.2.1 Extended setup

Menu/Setup/Analyzer/Extended setup

Function Options Info

Measuring value

Main value Selection

COD
Factory setting
COD

Unit Selection
• mg/l
• ppm
Factory setting
mg/l

Main value format Selection

• #
• #.#
• #.##
• Auto
Factory setting
#.#

Signal for sample request

Signal SP1 Selection On: The signal for sample request is output at
• On the selected binary output
• Off Off x:y: The signal for sample request is not
output at the selected binary output
Factory setting
On

Delay time SP1 5 to 600 s (seconds) You can set a delay time after which
measurement is started in the automatic mode.
Factory setting
The signal for sample request is present at the
60 s (seconds)
selected binary output for the duration of the
specified delay time.

Signal for process access

SP1 Selection Always accessible: Actions that require sample

• Always accessible (measurement, calibration, cleaning) are not
• Binary input x:y affected by the input signal level at the binary
inputs
Factory setting
Binary input x:y: The start of actions that
Always accessible
require sample (measurement, calibration,
cleaning) is controlled by the input signal level at
the selected binary input

Diagnostics settings

Limits dispensers

Control Selection
• Off
• On
Factory setting
On

Warning limit

Remaining Read only

operating time

Dispenser 1 Selection Dispenser 1

1 to 90 (d)
Factory setting
28 d

Diag. code 733 Read only

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Menu/Setup/Analyzer/Extended setup

Function Options Info

Alarm limit

Remaining Read only

operating time

Diag. code 732 Read only

Bottles

Control Selection
• Off
• On
Factory setting
Off

Bottle filling levels

Start volume

Zero standard S0 Selection

100 to 1000 ml
Factory setting
1000 ml

Standard S1 Selection
100 to 1000 ml
Factory setting
500 ml

Reagent RK Selection
100 to 1000 ml
Factory setting
1000 ml

Reagent RN Selection
100 to 5000 ml
Factory setting
2500 ml

Warning limits

Zero standard S0 Selection

1 to 20 %
Factory setting
2%

Standard S1 Selection
1 to 20 %
Factory setting
2%

Reagent RK Selection
1 to 40 %
Factory setting
10 %

Reagent RN Selection
1 to 40 %
Factory setting
10 %

Diag. code 726 Read only

Alarm limits

Zero standard S0 Selection

1 to 20 %
Factory setting
2%

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Menu/Setup/Analyzer/Extended setup

Function Options Info

Standard S1 Selection
1 to 20 %
Factory setting
2%

Reagent RK Selection
1 to 40 %
Factory setting
5%

Reagent RN Selection
1 to 40 %
Factory setting
5%

Diag. code 727 Read only

Waste canister

Monitoring Selection
• Off
• On
Factory setting
On

Volume Selection Here, enter the volume of the vessel used for
1 to 25 l reaction waste. The analyzer monitors the level
of the vessel to prevent overfilling.
Factory setting
5l

Residual volume

Warning limit Selection Specifies the residual volume as of which a

1 to 20 % warning message is displayed. The residual
volume is expressed as a percentage of the total
Factory setting
volume of the waste canister.
5%

Diag. code 376 Read only

Alarm limit Selection Specifies the residual volume as of which an

1 to 20 % alarm is displayed. The residual volume is
expressed as a percentage of the total volume of
Factory setting
the waste canister.
2%

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Menu/Setup/Analyzer/Extended setup

Function Options Info

Diag. code 377 Read only

Limits pump hoses

Monitoring Selection
• Off
• On
Factory setting
On

Operating time Read only

Process P Read only

Diag. code 733 Read only

Limits valve hoses

Monitoring Selection
• Off
• On
Factory setting
On

Operating time Read only

Drain D Read only

Diag. code 733 Read only

Absorption curve recording

In automatic mode Selection Off: Recording is only possible in the manual

• Off mode
• On On: Recording also takes place in the automatic
mode
Factory setting
Off

Curve Selection Select the absorption curve to be recorded.

1 to 7 Only one curve can be selected at any one time.
The data are saved in a logbook.
Factory setting
2

After power failure Selection Setting specifying how the analyzer should
• Last mode behave after a power failure, and when the
• Manual mode power is back on.
Last mode: The analyzer remains in the mode
Factory setting
that was last set. Example: The automatic mode
Last mode
was set. The analyzer continues after
initialization and after any samples have been
discarded.
Manual mode: The analyzer switches to the
manual mode and waits for user action.

Sample hose length Selection

0.10 to 5.00 m
Factory setting
3.00 m

Sample discard mode Selection Specifies whether the content of the sample hose
• To process is discarded after sampling and where.
• To drain To process: The sample is forced back into the
• Do not discard process.
To drain: The sample is forced into the outlet.
Factory setting
Do not discard: The sample is not discarded and
To process
remains in the sample hose.

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10.2.2 Measurement

Menu/Setup/Analyzer/Measurement

Function Options Info

Start condition Selection Immediate: The analyzer immediately starts

• Immediate with the measurement cycle once the system
• Date/time changes to the automatic mode.
• Continuous Date/time: The analyzer starts with the
measurement cycle at the set date/time.
Factory setting
Continuous: The analyzer measures
Immediate
continuously, without interruption, between the
measurements.

If the start condition selected is Immediate

Measuring interval 00:30 to 24:00 (HH:MM) For configuring the time interval of the
measurement
Factory setting
01:00

If the start condition selected is Date/time

Date 01.01.1970 to 07.02.2106

Factory setting
DD.MM.YYYY

Time 00:00:00 to 23:59:59

Factory setting
HH:MM:SS (24 h)

Measuring interval 00:30 to 24:00 (HH:MM) For configuring the time interval of the
measurement
Factory setting
01:00

Digestion time 00:03 to 02:00 (HH:MM)

Factory setting
00:30

Digestion temperature 100 to 175 °C

Factory setting
175 °C

Next measurem. %0V 1) Read only Time of the next measurement

Mode = Automatic

1) "%0V" here stands for text that depends on the context. This text is generated automatically by the
software and inserted in place of %0V. In the simplest situations, the generated text could contain the time
or the name of the measuring channel, for example.

10.2.3 Calibration

Menu/Setup/Analyzer/Calibration

Function Options Info

Start condition Selection The calibration can start either immediately or

• Immediate on the set date/at the set time.
• Date/time
• Disabled
Factory setting
Disabled

If the start condition selected is Immediate

Date 01.01.1970 to 07.02.2106

Factory setting
DD.MM.YYYY

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Menu/Setup/Analyzer/Calibration

Function Options Info

Time 00:00:00 to 23:59:59

Factory setting
HH:MM:SS (24 h)

Calibration interval 00-12 to 90-00 (DD-HH) For configuring the time interval of the
calibration/adjustment.
Factory setting
02-00

Next calibration Read only

Mode = Automatic

Zero point Read only

Calibration factor Read only Relationship of the measured concentration to

the pre-specified concentration of the calibration
standard.

Settings

Nominal concentration 10 to 1500(mg/l) For configuring the concentration of the

calibration standard solution.
Factory setting
Factory setting depends on Depends on the settings under Menu/Setup/
Analyzer/Extended setup/Measuring value/
the selected order option
Main value
(measuring range, with/
without dilution module)

Automatic cleaning Selection For specifying whether cleaning will take place
• Off before every calibration/adjustment (only in the
• On automatic mode).
Factory setting
On

10.3 Current inputs

The input can be used as the data source for limit switches and logbooks, for example.
Furthermore, external values can be made available as set points for controllers.

Menu/Setup/Inputs/Current input x:y 1)

Function Options Info

Mode Selection Select the same current range as in the data

• Off source (connected device).
• 0 - 20mA
• 4 - 20mA
Factory setting
4 - 20mA

Input mode Selection Select the input variable.

• Parameter
• Current
Factory setting
Current

Meas. value format Selection Specify the number of decimal places.

• #
• #.#
• #.##
• #.###
Factory setting
#.#

Parameter name Customized text, 16 Assign a useful name, such as the parameter
characters name, which the data source uses.
Input mode = Parameter

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Menu/Setup/Inputs/Current input x:y 1)

Function Options Info

Unit of measure Customized text, 16 You cannot choose the unit from a list. If you
characters want to use a unit, you must enter it here as
Input mode = Parameter
customized text.

Lower range value -20.0 ... Upper range Enter the measuring range. The lower and upper
value <unit of measure> range values are assigned to the 0 or 4 mA value
Input mode = Parameter
and the 20 mA value respectively. The system
Factory setting
uses the engineering unit which you entered
0.0 <engineering unit>
beforehand.
Upper range value Lower range value to
10000.0 <engineering
Input mode = Parameter
unit>
Factory setting
10.0 <engineering unit>

Damping 0 to 60 s The damping causes a floating average curve of

the measured values over the time specified.
Factory setting
0s

1) x:y = slot no. : input number

10.4 Binary inputs and outputs

Hardware options, e.g. module "DIO" with 2 digital inputs and 2 digital outputs or fieldbus
module "485" enable the following:
• via a digital input signal
– measuring range switching for conductivity (upgrade code required, see accessories)
– switching between different calibration datasets in the case of optical sensors
– external hold (for sensors)
– a cleaning interval to be triggered (for sensors)
– measurements to be started, interruption of measuring intervals
– PID controller switch-on/switch-off, e.g. via the proximity switch of the CCA250
– the use of the input as an "analog input" for pulse-frequency modulation (PFM)
• via a digital output signal
– the static transmission (similar to a relay) of diagnostic states, point level switches,
"Active measurement" system state, "Sample required" information etc.
– the dynamic transmission (comparable to a non-wearing "analog output") of PFM
signals, e.g. to control dosing pumps

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10.4.1 Application examples

Chlorine control with feedforward control

CA80
CCA250 DIO
47
INS
48
BN
BK Dig.in
BU 91

92

1 CA80
DIO
CCA250
CA80 Dig.out: PFM
45
+
46
–
2
CA80: DIO
Flow, e.g. Promag53 Dig.in: PFM
91

92
3

A0029239

 51 Example of chlorine control with feedforward control

1 Connection of the inductive proximity switch INS of CCA250 to the digital input of the DIO module
2 Connection of the signal from a flowmeter to the digital input of the DIO module
3 Activation of a (pulse) dosing pump via the digital output of the DIO module
A Dosing pump

Utilize the advantage of the effectively wear-free control with binary outputs versus a
control system with relay. With pulse frequency modulation (PFM), it is possible to achieve
virtually continuous dosing using a dosing pump with higher input frequency.
1. Connect the proximity switch INS of the CCA250 assembly to a digital input of the
DIO module (e.g. slot 6, port 1).
2. Configure a controller in the software and for the source select the binary input (e.g.
Binary input 1) to which the proximity switch is connected. (Menu/Additional
functions/Controllers/Controller 1/Controller Enable = Binary input 1)
3. Signal type: For the selected input, select the factory setting (Static signal).
4. Connect the measured value of a flowmeter to the second input of the DIO module
(e.g. slot 6, port 2).
5. Signal type: for this input, select PFM. (Menu/Inputs/Binary input 6:2/Signal type
= PFM)
6. Input mode: select the corresponding measured value (Flow rate).
 You can now use the input you have just configured as the disturbance variable
for your controller 1).

1) An activation code, Order No. 71211288, is necessary for the "feedforward control" function.

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7. Disturbance variable: In the controller menu, select the binary input to which the
flow measured value is connected. (Menu/Additional functions/Controllers/
Controller 1/Disturbance variable/Source of data = Binary input 6:2 and
Measured value = PFM value)
8. You can activate a dosing pump through PFM via a digital output of the DIO module.
Connect the pump to an output of the DIO module (e.g. slot 6, port 1) and choose the
following settings in the menu: Menu/Outputs/Binary output 6:1/Signal type =
PFM and Source of data = Controller 1.
Take the direction of action of your dosing into account. Select the correct parameter
(Actuator type = Unipolar+ or Unipolar-).
You must make additional settings in the controller menu to fully customize the control to
suit your process conditions.

CA80 as the cleaning master for connected sensors (optional)

47

48

1 2
Dig.in
91
CA80 CA80
92

CA80

A0029241

 52 Example of a central cleaning control

1 External cleaning trigger at the binary input
2 Transferring the external hold over binary output to other measuring devices without connected cleaning
functions
3 Transferring the cleaning trigger over a binary output to other self-cleaning measuring points

1. An external trigger actuates a cleaning operation at the master. A cleaning unit is

connected via a relay or a binary output, for example.
2. The cleaning trigger is transferred to another device via a binary output. This does
not have its own connected cleaning unit, but its sensors are installed in the medium
affected by cleaning the master and are set to hold by the trigger.
3. The trigger is transferred via an additional binary output to another device, whose
connected sensors have their own cleaning units. The signal can be used to
simultaneously activate a self-cleaning with the master.

Interrupting the operation via an external signal

You can temporarily interrupt the automatic operation of the analyzer via an external
signal at the "DIO" module. This can be useful if no sample is available in your process at
certain times, e.g. during a cleaning phase.

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The following information is processed at the binary inputs or output at the binary
outputs:
• Binary inputs:
Signal for process access: The analyzer can only perform activities that require sample
(measurement, calibration, cleaning) when the signal is active. The time and the
sequence of activities correspond to the settings in the setup. All activities that require
sample are delayed as long as the signal is inactive.
• Binary outputs:
– Signal Measurement active: Indicates that a measurement is currently running. The
signal is not active in the event of a calibration or cleaning.
– Signal Sample required: The signal is active for a configurable time before every
activity that requires sample. This makes it possible to activate an external pump or a
dilution module, for example.
1. Select Menu/Setup/Inputs/Binary input x:y.
2. Configure the binary inputs as follows:

Menu/Setup/Inputs/Binary input x:y 1)

Function Options Info

Binary input Selection

On

Signal type Selection

Static signal

Signal level Selection Specifies the active signal level:

• High Low
• Low Input signals between 0 and 5 V DC
High
Input signals between 11 and 30 V DC

1) x:y = slot no. : input number

3. Link the binary inputs to the analyzer: select Menu/Setup/Analyzer/Extended

setup/Signal for process access.
4. Select the measuring channel SP1.
5. Assign a binary output to the selected measuring channel: select Binary input x:y.

Controlling the measurement start time via an external signal

You can temporarily interrupt the automatic operation of the analyzer via an external
signal at the "DIO" module. You can also use this signal to specifically start individual
measurements. In this way, you can specify the time of the measurements using your
external control system.
For this purpose, connect the Signal for process access to a binary input of the "DIO"
module and set the starting time of the measurements to Continuous . A measurement
starts immediately as soon as the signal at the binary input is active. The only exception is
if a calibration or cleaning is due on the basis of the set time intervals: in this case, these
activities are performed first of all and then the measurement follows immediately
afterwards. Where necessary, connect the signal Measurement active to a binary output
to identify when the measurement actually begins. If you do not want any more
measurements after the end of the first measurement, you have to deactivate the Signal
for process access while the measurement is still running.

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The following information is processed at the binary inputs or output at the binary
outputs:
• Binary inputs:
Signal for process access: The analyzer can only perform activities that require sample
(measurement, calibration, cleaning) when the signal is active. The time and the
sequence of activities correspond to the settings in the setup. All activities that require
sample are delayed as long as the signal is inactive.
• Binary outputs:
– Signal Measurement active: Indicates that a measurement is currently running. The
signal is not active in the event of a calibration or cleaning.
– Signal Sample required: The signal is active for a configurable time before every
activity that requires sample. This makes it possible to activate an external pump or a
dilution module, for example.
1. For the measurement under Menu/Setup/Analyzer/Measurement select the start
condition Continuous (analyzer measures continuously, without interruption,
between the measurements).
2. Select Menu/Setup/Inputs/Binary input x:y.
3. Configure the binary inputs as follows:

Menu/Setup/Inputs/Binary input x:y 1)

Function Options Info

Binary input Selection

On

Signal type Selection

Static signal

Signal level Selection Specifies the active signal level:

• High Low
• Low Input signals between 0 and 5 V DC
High
Input signals between 11 and 30 V DC

1) x:y = slot no. : input number

4. Link the binary inputs to the analyzer: select Menu/Setup/Analyzer/Extended

setup/Signal for process access.
5. Select the measuring channel SP1.
6. Assign a binary output to the selected measuring channel: select Binary input x:y.
7. Select Menu/Setup/Outputs/Binary output x:y.
8. Configure the binary outputs as follows:

Menu/Setup/Outputs/Binary output x:y 1)

Function Options Info

Binary output Selection

On

Signal type Selection

Static signal

Function Selection
Analyzer

Assignments Selection Here you select which binary outputs output the
Measurement active SP1 system status for a measurement currently
Function = Analyzer
running.

1) x:y = slot no. : input number

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9. To confirm, select OK.

 The binary inputs and binary outputs are configured.
10. Switch back to the automatic mode: press the MODE and select Continue automatic
mode or Start automatic mode.
 The display shows Current mode- Automatic.

Activating an external pump before every measurement

If you convey the sample to the analyzer using an external pump or an external sample
preparation system, you can use the Signal for sample request to switch on the external
devices for a limited time only when the analyzer requires sample. The signal becomes
active before every measurement, calibration and cleaning. You can configure how long
the signal should be active for. The start of the actual analyzer activity is delayed by this
time.
1. Select Menu/Setup/Analyzer/Extended setup/Signal for sample request.
2. Select Signal SP1/On .
3. Under Delay time SP1 in the case of two-channel devices, set how long an action
that requires sample (measurement, calibration or cleaning) is delayed.
4. Configure the binary outputs as follows:

Menu/Setup/Outputs/Binary output x:y 1)

Function Options Info

Binary output Selection

On

Signal type Selection

Static signal

Function Selection
Analyzer

Assignments Selection Here you select which binary outputs output the
Sample required SP1 system status for a measurement currently
Function = Analyzer
running.

1) x:y = slot no. : input number

5.  In the case of the output signal level High the binary output outputs the
information that a measurement is active.

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10.4.2 Binary input configuration

Menu/Setup/Inputs/Binary input x:y 1)

Function Options Info

Binary input Selection Switches the input on/off

• Off
• On
Factory setting
On

Signal type Selection Select the signal type.

• Static signal Static signal
• PFM Use this setting to read out the position of, for
Factory setting example, an on/off switch, an inductive
Static signal proximity switch or a PLC binary output.
Signal application: for measuring range
switching, acceptance of an external hold, as a
cleaning trigger or for controller activation
PFM
The PFM setting produces a pulse-frequency-
modulated signal that is subsequently available
on the device as a quasi-continuous process
value.
Example: Measuring signal of a flowmeter

Signal type = Static signal

Signal level Selection Determine which input signal levels should

• Low activate, for example, measuring range
• High switching or a cleaning.
Factory setting Low
High Input signals between 0 and 5 V DC
High
Input signals between 11 and 30 V DC

Signal type = PFM

Max. frequency 100.00 to 1000.00 Hz Maximum frequency of the PFM input signal
Is to equal the maximum possible upper limit of
Factory setting
the measuring range.
1000.00 Hz
If the value selected is too small, higher
frequencies will not be detected. If the value is
too large, on the other hand, the resolution for
small frequencies will be relatively inexact.

Meas. value format Selection Specify the number of decimal places.

• #
• #.#
• #.##
• #.###
Factory setting
#.##

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Menu/Setup/Inputs/Binary input x:y 1)

Function Options Info

Input mode Selection Frequency

• Frequency Display in Hz in the measuring menu
• Parameter Parameter
• Flow rate You subsequently determine the parameter
Factory setting name and unit. These are then displayed in the
Frequency measuring menu.
Flow rate
For connecting a flowmeter

Parameter name Customized text, 16 Define a name for the parameter, e.g. "pressure".
characters
Input mode = Parameter

Unit of measure Customized text, 16 Define the unit for your parameter, e.g. "hPa".
characters
Input mode = Parameter

Lower range value -2000.00 to 0.00 The start of measuring range corresponds to a
frequency of 0 Hz.
Input mode = Parameter or Factory setting
Your previously defined unit is additionally
Flow rate 0.00
displayed.

Upper range value 0.00 to 10000.00 The end of measuring range corresponds to the
maximum frequency defined above.
Input mode = Parameter or Factory setting
Your previously defined unit is additionally
Flow rate 0.00
displayed.

Damping 0 to 60 s The damping causes a floating average curve of

the measured values over the time specified.
Factory setting
0s

1) x:y = slot no. : input number

10.4.3 Configuration of binary outputs

Menu/Setup/Outputs/Binary output x:y 1)

Function Options Info

Binary output Selection Switches the output on/off

• Off
• On
Factory setting
On

Signal type Selection Select the signal type.

• Static signal Static signal
• PFM Comparable to a relay: output of a diagnostic
Factory setting status , a limit switch or the status of an active
Static signal measurement
PFM
You can output a measured value, e.g. the
chlorine value or the manipulated variable of a
controller.
It functions as a "wear-free" switching contact
that can be used to activate a dosing pump, for
example.

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Menu/Setup/Outputs/Binary output x:y 1)

Function Options Info

Signal type = Static signal

Function Selection Source for the outputted switching state

• None The following functions depend on the option
• Limit switches selected.
• Diagnostics message Function = None Switches off the function.
• Cleaning There are no other settings.
• Analyzer
Factory setting
None

Assignments Multiple selection Here you can decide which binary outputs should
• Cleaning 1 - Water ... be used for activating the valves and pumps.
Function = Cleaning
• Cleaning 4 - Cleaner Here you concretely assign a control signal to the
binary output for the cleaner/water dosing of a
cleaning program.
You can define cleaning programs under: Menu/
Setup/Additional functions/Cleaning.

Data sources Multiple selection Select the limit switches that should be output
Limit switch 1 ... 8 via the binary output.
Function = Limit switches
Configuration of the limit switches: Menu/
Setup/Additional functions/Limit switches.

Operating mode Selection as assigned

• as assigned With this selection, the diagnosis messages are
Function = Diagnostics
• Namur M transmitted over the binary output that you
message
• Namur S individually allocated to it.
• Namur C Namur M ... F
• Namur F When you choose one of the Namur classes, all
Factory setting messages allocated to that respective class are
as assigned output.
You can change the Namur class assignment for
every diagnostic message .

Assignments Selection If this option is selected, the binary output

• None outputs information as to whether a
Function = Analyzer
• Sample required SP1 measurement is active on the selected
• Measurement active SP1 measuring channel or an action is started that
requires sample (measurement, calibration or
Factory setting
cleaning).
None

Signal type = PFM

Max. frequency 1.00 to 1000.00 Hz Maximum frequency of the PFM output signal
Is to equal the maximum possible upper limit of
Factory setting
the measuring range.
1000.00 Hz

Meas. value format Selection Specify the number of decimal places.

• #
• #.#
• #.##
• #.###
Factory setting
#.##

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Menu/Setup/Outputs/Binary output x:y 1)

Function Options Info

Source of data Selection Source, whose value should be read out as a

• None frequency over the binary output.
• Sensor inputs
• Binary inputs
• Controller
• Fieldbus signals
• Mathematical functions
Factory setting
None

Measuring value Selection Choose the measured value which should be

Depends on: output as the frequency via the binary output.
Source of data ≠ Controller
Source of data

Actuator type Selection Specify which controller component the

• None connected actuator, e.g. the dosing pump, should
Source of data = Controller
• Bipolar trigger.
• Unipolar+ Bipolar
• Unipolar- "Split range"
Factory setting Unipolar+
None Part of the manipulated variable that the
controller uses to increase the process value
Unipolar-
For connected actuators that decrease the
controlled variable

Hold behavior Selection Freeze

• Freeze The device freezes the last value.
• Fixed value Fixed value
• None You define a fixed current value that is
Factory setting transmitted at the output.
None None
A hold does not affect this output.

Hold value 0 to 100 %

Hold behavior = Fixed value Factory setting
0%

Error behavior Selection Freeze

• Freeze The device freezes the last value.
• Fixed value Fixed value
Factory setting You define a fixed current value that is
Fixed value transmitted at the output.

Error value 0 to 100 %

Error behavior = Fixed value Factory setting
0%

1) x:y = slot no. : input number

10.5 Signal outputs

10.5.1 Current outputs

Liquiline System CA80 has two analog current outputs as standard.
You can configure additional current outputs with extension modules.

Setting the current output range

‣ Menu/Setup/General settings: select 0..20 mA or 4..20 mA.

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Menu/Setup/Outputs/Current output x:y 1)

Function Options Info

Current output Selection Use this function to activate or deactivate a

• Off variable being output at the current output
• On
Factory setting
Off

Source of data Selection The sources of data on offer depend on your

• None device version.
• Connected inputs The main value of the analyzer and all the
• Controller sensors and controllers connected to inputs are
available for selection.
Factory setting
None

Measured value Selection The measured value you can select depends on
• None the option selected under Source of data .
• Depends on the Source
of data
Factory setting
None

 The list of the dependent measured values can be found in the Measured value table depending on the
Source of data→  75.
Apart from measured values from connected sensors, you can also select a controller as the data source.
The best way to do so is by using the Additional functionsmenu. Here, you can select and configure the
current output for outputting the controlled variable.

Range lower value Range of adjustment and You can output the entire measuring range or
factory settings depending just some of it at the current output. For this
Range upper value on the Measured value purpose, specify the upper and lower range
values in accordance with your requirements.

Hold behavior Selection Freeze

(for sensors) • Freeze The device freezes the last current value.
• Fixed value Fixed value
• None You define a fixed current value that is output at
Factory setting the output.
Depends on the None
channel:output A hold does not affect this current output.

Hold current 0.0 to 23.0 mA Specify which current should be output at this
(for sensors) current output in the hold state.
Factory setting
Hold behavior = Fixed value 22.0 mA

1) x:y = slot: output number

Measured value depending on the Source of data

Source of data Measured value

CODcr Selection
Main value

pH Glass Selection
• Raw value mV
pH ISFET • pH
• Temperature

ORP Selection
• Temperature
• ORP mV
• ORP %

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Source of data Measured value

Oxygen (amp.) Selection

• Temperature
Oxygen (opt.) • Partial pressure
• Concentration liquid
• Saturation
• Raw value nA
(only Oxygen (amp.))
• Raw value μs
(only Oxygen (opt.))

Cond i Selection
• Temperature
Cond c • Conductivity
• Resistance
(only Cond c)
• Concentration
(only Cond i and Cond c 4-pol)

Chlorine Selection
• Temperature
• Current
• Concentration

ISE Selection
• Temperature
• pH
• Ammonium
• Nitrate
• Potassium
• Chloride

TU/TS Selection
• Temperature
TU • Turbidity g/l
(only TU/TS)
• Turbidity FNU
(only TU/TS)
• Turbidity Formazine
(only TU)
• Turbidity solid
(only TU)

Nitrate Selection
• Temperature
• NO3
• NO3-N

Ultrasonic interface Selection

• Temperature
• Interface
• Turbidity

SAC Selection
• Temperature
• SAC
• Transm.
• Absorption
• COD
• BOD

Controller 1 Selection
Current input 1 ... 3 • Bipolar
(only for current outputs)
Controller 2 • Unipolar+
Temperature 1 ... 3 • Unipolar-

Mathematical functions All the mathematical functions can also be used as a data source and the calculated
value can be used as the measured value.

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Outputting the controller manipulated variable via the current output

Assign Unipolar+ to the output to which an actuator that can increase the measured value
is connected. Assign Unipolar- to the output to which an actuator that can decrease the
measured value is connected.
To output the manipulated variable of a two-sided controller, positive manipulated
variables and negative manipulated variables generally have to be output to different
actuators, as most actuators are able to influence the process in one direction only (not in
both). For this purpose, the instrument splits the bipolar manipulated variable y into two
unipolar manipulated variables, y+ and y‐.
Only the two unipolar manipulated variable parts are available for selection for outputting
to modulated relays. If outputting the values via a current output, you also have the
possibility of outputting the bipolar manipulated variable y to one current output only
(split range).

10.5.2 Alarm relay and optional relays

The basic version of the device always has one alarm relay. Additional relays are also
available depending on the version of the device.
The following functions can be output via a relay:
• Limit switch status
• Controller manipulated variable for controlling an actuator
• Diagnostic messages
• Status of a cleaning function in order to control a pump or a valve
You can assign a relay to multiple inputs in order to clean several sensors with just
one cleaning unit, for example.

Menu/Setup/Outputs/Alarm relay or relay at channel no.

Function Options Info

Function Selection The following functions depend on the option

• Off selected.
• LimitSwitch These versions are illustrated individually in the
• Controller following sections to provide a clearer
• Diagnostics understanding of the options.
• Cleaning Function = Off
(sensor) Switches off the relay function and means no
• Analyzer further settings are required.
Factory setting
• Alarm relays:
Diagnostics
• Other relays:
Off

Outputting the status of a limit switch

Function = LimitSwitch

Function Options Info

Source of data Selection Select the limit switch via which the status of the
• None relay is to be output.
• Limit switch 1 ... 8 The limit switches are configured in the menu:
Factory setting Setup/Additional functions/Limit switches.
None

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Outputting the manipulated variable of a controller

To output a controller manipulated variable via a relay, the relay is modulated. The relay is
energized (pulse, t1) and is then de-energized (interval, t0).

Function = Controller

Function Options Info

Source of data Selection Select the controller that should act as the data
• None source.
• Controller 1
• Controller 2
Factory setting
None

Operating mode Selection PWM=pulse width modulation

• PWM PFM=pulse frequency modulation
• PFM
Factory setting
PWM

1. PWM (pulse width modulation):

The duty cycle is varied within a period T (T=t1+t0). The cycle duration remains
constant.

y = t1 / T

10 % 50 % 100 %
t1 t0
1 "High"

0 "Low"
t
0 T 2T 3T

 53 Typical application: solenoid valve

2. PFM (pulse frequency modulation):
Here, pulses of a constant length (t1) are output and the interval between the pulses
varies (t0). At a maximum frequency, t1 = t0.

y = f / fmax= Tmin / T

100 % 50 % 20 %
t1
1 "High" t0

0 "Low"
t
T 2T 3T

 54 Typical application: dosing pump

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Function = Controller

Function Options Info

Actuator type Selection Here you specify what part of the controller
• None should power the relay. Unipolar(+) is the part
• Unipolar(-) of the manipulated variable which the controller
• Unipolar(+) uses to increase the process value (e.g. for
heating purposes). On the other hand, select
Factory setting
Unipolar(-)if you want to connect an actuator to
None
the relay that causes the controlled variable to
drop (e.g. for cooling purposes).

Cycle duration Shortest turn-on time to Specify the cycle duration within which the duty
999.0 s cycle should be varied (only PWM).
Operating mode = PWM
Factory setting
10.0 s

 applies
The settings for Cycle duration and Shortest turn-on time mutually affect one another. The following
Cycle duration ≥ Shortest turn-on time.

Shortest turn-on time 0.3 s to Cycle duration Pulses that are shorter than this limit value are
not output in order to conserve the actuator.
Operating mode = PWM Factory setting
0.3 s

Maximum frequency 1 to 180 min-1 Maximum number of pulses per minute

The controller calculates the pulse duration
Operating mode = PFM Factory setting
based on this setting.
60 min-1

Outputting diagnostic messages via the relay

If a relay is defined as a diagnostic relay (Function = Diagnostics), it works in the "fail-
safe mode".
This means that the relay is always energized ("normally closed", n.c.) in the basic state if
an error is not present. In this way it can also indicate a drop in voltage, for example.
The alarm relay always works in the failsafe mode.
You can output two categories of diagnostic messages via the relay:
• Diagnostic messages from one of the 4 Namur classes
• Diagnostic messages which you have individually assigned to the relay output
A message is individually assigned to the relay output at 2 specific points in the menu:
• Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag. behavior
(device-specific messages)
• Menu/Setup/Inputs/<Sensor>/Extended setup/Diagnostics settings/Diag. behavior
(sensor-specific messages)
Before being able to assign the relay output to a special message in Diag. behavior
you must first configure Outputs/Relay x:y or /Alarm relay/Function = Diagnostics .

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Function = Diagnostics

Function Options Info

Operating mode Selection as assigned

• as assigned If this option is selected, the diagnostic messages
• Namur M which you have individually assigned to the relay
• Namur S are output via the relay.
• Namur C Namur M ... Namur F
• Namur F If you decided to use one of the Namur classes,
Factory setting all the messages that are assigned to the
as assigned individual class are output via the relay. You can
also change the Namur class assignment for
every diagnostic message.
(Menu/Setup/General settings/Extended
setup/Diagnostics settings/Diag. behavior or
Menu/Setup/Inputs/<Sensor>/Extended
setup/Diagnostics settings/Diag. behavior)

Attributed diagnostic messages Read only All the messages assigned to the relay output
appear on the display. You do not have the
Operating mode = as
option of editing the information here.
assigned

Outputting the status of a cleaning function

Function = Cleaning (for sensors)

Function Options Info

Assignments Selection Here you can specify how a cleaning function

• None should be displayed for the relay.
• Depends on the type of Depending on the cleaning program selected
cleaning (Menu/Setup/Additional functions/Cleaning)
Factory setting you can choose from the following:
None • Cleaning type = Standard clean
Cleaning 1 - Water, Cleaning 2 - Water,
Cleaning 3 - Water, Cleaning 4 - Water
• Cleaning type = Chemoclean
Cleaning 1 - Water, Cleaning 1 - Cleaner,
Cleaning 2 - Water, Cleaning 2 - Cleaner,
Cleaning 3 - Water, Cleaning 3 - Cleaner,
Cleaning 4 - Water, Cleaning 4 - Cleaner
• Cleaning type = Chemoclean Plus
4x Cleaning 1 - %0V, 4x Cleaning 2 - %0V 1)

1) %0V is variable text which you can assign in Menu/Setup/Additional functions/Cleaning/Chemoclean

Plus/Output label 1 ... 4 .

Outputting the "Measurement active" system status and the information "Sample
required"

Function = Analyzer

Function Options Info

Signal type = Static signal

Assignments Selection If this option is selected, information is output as

• None to whether a measurement is active on the
Function = Analyzer
• Sample required SP1 selected measuring channel or an action is
• Measurement active SP1 started that requires sample (measurement,
calibration or cleaning).
Factory setting
None

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10.5.3 PROFIBUS DP

Device variables (device → PROFIBUS)

Specify which process values should be mapped to the PROFIBUS function blocks and are
thereby available for transmission via PROFIBUS communication.

You can define a maximum of 16 device variables (AI Blocks).

1. Define the data source.
 You can choose from sensor inputs, current inputs and mathematical functions.
2. Choose the measured value which should be transmitted.

In addition, you can define 8 binary variables (DI Blocks):

1. Define the data source.
2. Select the limit switch or relay whose status should be transmitted.

PROFIBUS variables (PROFIBUS → device)

A maximum of 4 analog (AO) and 8 digital (DO) PROFIBUS variables are available as
measured values in the controller, limit switch or current output menus.

Example: Using an AO or DO value as the set point for the controller

Menu/Setup/Additional functions/Controller 1
1. In the menu mentioned, define PROFIBUS as the data source.
2. Select the desired analog output (AO) or digital output (DO) as the measured value.

More information is provided in:

Guidelines for Communication via PROFIBUS, SD01188C

10.5.4 Modbus RS485 and Modbus TCP

Specify which process values should be output via Modbus RS485 communication or via
Modbus TCP.
In the case of Modbus RS485, you can switch between the RTU and the ASCII protocol.

You can define a maximum of 16 device variables.

1. Define the data source.
 You can choose from the analyzer as well as sensor inputs and controllers.
2. Choose the measured value which should be output.
3. Define how the device should behave in the event of a "Hold" (for sensors).
(Configuration options of Source of data, Measured value and Hold behavior)
→  75
Please note that if you select Hold behavior = Freeze , the system not only flags the status
but also actually "freezes" the measured value.

More information is provided in:

Guidelines for Communication via Modbus, SD01189C

10.5.5 EtherNet/IP
Specify which process values should be output via EtherNet/IP communication.

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You can define a maximum of 16 analog device variables (AI).

1. Define the data source.
 You can choose from the analyzer as well as sensor inputs and controllers.
2. Choose the measured value which should be output.
3. Define how the device should behave in the event of a "Hold" (for sensors).
(Configuration options of Source of data, Measured value and Hold behavior)
→  75
4. In the case of controllers, also specify the type of manipulated variable.
Please note that if you select Hold behavior = Freeze , the system not only flags the status
but also actually "freezes" the measured value.

In addition you can define 8 digital device variables (DI):

‣ Define the data source.
 You can choose from relays, binary inputs and limit switches.

More information is provided in:

Guidelines for Communication via EtherNet/IP, SD01293C

10.6 Additional functions

10.6.1 Limit contactors

There are different ways to configure a limit switch:
• Assigning a switch-on and switch-off point
• Assigning a switch-on and switch-off delay for a relay
• Setting an alarm threshold and also outputting an error message
• Starting a cleaning function (for sensors)

Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8

Function Options Info

Source of data Selection Specify the input or output which should be the
• None source of data for the limit switch.
• Sensor inputs The sources of data on offer depend on your
• Binary inputs device version.
• Controller You can choose from connected sensors, binary
• Fieldbus signals inputs, fieldbus signals, mathematical functions,
• Mathematical functions controllers and sets for measuring range
• MRS set 1 ... 2 switching.
Factory setting
None

Measuring value Selection Select the measured value, see the following
Depends on: table.
Source of data

Measured value depending on the Source of data

Source of data Measured value

CODcr Selection
Main value

pH Glass Selection
• Raw value mV
pH ISFET • pH
• Temperature

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Source of data Measured value

ORP Selection
• Temperature
• ORP mV
• ORP %

Oxygen (amp.) Selection

• Temperature
Oxygen (opt.) • Partial pressure
• Concentration liquid
• Saturation
• Raw value nA
(only Oxygen (amp.))
• Raw value μs
(only Oxygen (opt.))

Cond i Selection
• Temperature
Cond c • Conductivity
• Resistance
(only Cond c)
• Concentration
(only Cond i and Cond c 4-pol)

Chlorine Selection
• Temperature
• Current
• Concentration

ISE Selection
• Temperature
• pH
• Ammonium
• Nitrate
• Potassium
• Chloride

TU/TS Selection
• Temperature
TU • Turbidity g/l
(only TU/TS)
• Turbidity FNU
(only TU/TS)
• Turbidity Formazine
(only TU)
• Turbidity solid
(only TU)

Nitrate Selection
• Temperature
• NO3
• NO3-N

Ultrasonic interface Selection

• Temperature
• Interface
• Turbidity

SAC Selection
• Temperature
• SAC
• Transm.
• Absorption
• COD
• BOD

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Source of data Measured value

Controller 1 Selection
Current input 1 ... 3 • Bipolar
(only for current outputs)
Controller 2 • Unipolar+
Temperature 1 ... 3 • Unipolar-

Mathematical functions All the mathematical functions can also be used as a data source and the calculated
value can be used as the measured value.

You can monitor the manipulated variable by assigning the controller manipulated
variable to a limit switch (e.g. configure a dosing time alarm).

Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8

Function Options Info

Cleaning program Selection Use this function to choose the cleaning instance
• None which should be started when the limit switch is
• Cleaning 1 ... 4 active.
Factory setting
None

Function Selection Activating/deactivating the limit switch

• Off
• On
Factory setting
Off

Operating mode Selection Type of limit value monitoring:

• Above limit check • Limit value overshoot or undershoot→  55
• Below limit check • Measured value within or outside a range
• In range check →  56
• Out of range check • Rate of change →  58
• Change rate
Factory setting
Above limit check

Limit value Settings depend on the Operating mode = Above limit check or Below
measured value limit check

A B
MV MV
2

1 1

t1 t2 t3 t4 t5 t t1 t2 t3 t4 t5 t
A0028523

 55 Exceeding (A) and undershooting (B) a limit value (without hysteresis and switch-on delay)
1 Limit value
2 Alarm range
t1,3,5 No action
t2,4 An event is generated

• If the measured values (MV) are increasing, the relay contact is closed when the on-value is exceeded (Limit
value + Hysteresis) and the start delay (Start delay) has elapsed.
• If the measured values are decreasing, the relay contact is reset when the off-value is undershot (Limit value
- Hysteresis) and following the drop-out delay (Switch off delay).

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Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8

Function Options Info

Range lower value Settings depend on the Operating mode = Out of range check or In
measured value range check
Range upper value

A B
MV MV
3

1 1
3
2 2

t1 t2 t3 t4 t t1 t2 t3 t4 t
A0028524

 56 Range monitoring outside (A) and within (B) a range (without hysteresis and switch-on delay)
1 End of range
2 Start of range
3 Alarm range
t1-4 An event is generated

• If the measured values (MV) are increasing, the relay contact is closed when the on-value is exceeded (Range
lower value + Hysteresis) and the start delay (Start delay) has elapsed.
• If the measured values are decreasing, the relay contact is reset when the off-value is undershot (Range
upper value - Hysteresis) and following the drop-out delay (Switch off delay).

Hysteresis Settings depend on the Operating mode ≠ Change rate

measured value

MV The hysteresis is needed to ensure a stable

2 switching behavior.
The device software adds or subtracts the value
1 set here to/from the limit value (Limit value,
3 Range lower value or Range upper value). This
results in double the Hysteresisvalue for the
hysteresis range around the limit value. An
event is then only generated if the measured
value (MV) completely passes through the
t1 t2 t hysteresis range.
A0028525

 57 Hysteresis taking the example of limit value

overshoot
1 Limit value
2 Alarm range
3 Hysteresis range
t1,2 An event is generated

Start delay 0 to 9999 s Synonyms: pick-up and drop-out delay

Operating mode ≠ Change Factory setting
rate 0s

Switch off delay

Operating mode ≠ Change
rate

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Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8

Function Options Info

Delta value Settings depend on the Operating mode = Change rate

measured value The slope of the measured value (MV) is
Delta time 00:01 to 23:59 monitored in this mode.
An event is generated if, in the given timeframe
Factory setting (Delta time), the measured value increases or
01:00 decreases by more than the specified value
Auto Confirm 00:01 to 23:59 (Delta value). No further event is generated if
the value continues to experience such a steep
Factory setting increase or decrease. If the slope is back below
00:01 the limit value, the alarm status is reset after a
preset time (Auto Confirm).
MV
Events are triggered by the following conditions
MV2 in the example given:
t2 - t1 < Delta time and ∆MV1 > Delta value
MV3
t4 - t3 >Auto Confirm and ∆MV2 < Delta value
MV1 t6 - t5 < Delta time and ∆MV3 > DMV

t1 t2 t3 t4 t5 t6 t
A0028526

 58 Rate of change

10.6.2 Controller

Controller structure in Laplace representation

A B

A0015007

 59 Block diagram of the controller structure

A Neutral zone I Integral value
B Output limiting D Derivative value
Kp Gain (P-value) αTV Damping time constant with α = 0 to 1
Tn Integral action time (I-value) e Control deviation
Tv Derivative action time (D-value) w Set point
Tw Time constant for set point damping x Controlled variable
Twu Time constant for anti-windup feedback y Manipulated variable
P Proportional value

The controller structure of the device comprises set point damping at the input to prevent
erratic changes in the manipulated variable if the set point changes. The difference
between the set point w and the controlled variable (measured value) X results in the
control deviation which is filtered by a neutral zone.
The neutral zone is used to suppress control deviations (e) that are too small. The control
deviation thus filtered is now fed to the actual PID controller which divides into three parts
based on the P (proportional), I (integral) and D (derivative) values (top-down). The

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integral section (middle) also comprises an anti‐windup mechanism for limiting the
integrator. A low-pass filter is added to the D‐section to damp hard D‐terms in the
manipulated variable. The sum of the 3 sections results in the internal controller
manipulated variable which is limited according to the settings (for PID‐2s to ‐100% to
+100%).
The graphic does not illustrate a downstream filter for limiting the rate of change of the
manipulated variable (can be configured in the menu in Max y change rate).
In the menu do not configure the gain Kp. Instead configure the reciprocal value, the
proportional band Xp (Kp=1/Xp).

Configuration
Make the following decisions when configuring a controller:
• (1) What type of process can your process be assigned to? → Process type
• (2) Should it be possible to influence the measured variable (controlled variable) in one
direction or in both directions? One-sided or two-sided controller, → Controller type
• (3) What should be the controlled variable (sensor, measured value)? → Controlled
variable
• (4) Do you have a disturbance variable that should be active at the controller output? →
Disturbance variable
• (5) Define the parameters for the controller:
– Set point, → Setpoint
– Neutral zone, → Xn
– Proportional band, → Xp
– Integral action time (I-value), → Tn
– Derivative action time (D-value), → Tv
• (6) What should the controller do in the event of a hold (measured error, sensor
replacement, cleaning etc.)?
– Pause or continue with dosing? →Hold behavior/Manipulated Variable
– At the end of a hold, continue or restart the control loop (affects I‐value)? →Hold
behavior/State
• (7) How should the actuator be triggered?
– Unipolar+: Assign this setting to the output for an actuator which can increase the
measured value.
– Unipolar-: Assign this setting to the output for an actuator which can decrease the
measured value.
– Bipolar: Select this setting if you want to output the manipulated variable via one
current output only (split range).
• (8) Configure the outputs and switch on the controller.

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

Control Selection First configure the controller and leave the

• Off switch at the factory setting (Off).
• Automatic Once you have made all the settings, you can
• Manual mode assign the controller to an output and switch it
on.
Factory setting
Off

Manual mode

y -100 to 100 % Specify the manipulated variable that should be

output in manual mode.
Factory setting
0%

y Actual output Read only Manipulated variable actually output.

Setpoint Current set point

x Current measured value

Disturbance variable Current measured value of disturbance variable

Norm. disturb. value

Name Free text Give the controller a name so you can identify it
later on.

Controller Enable Selection In connection with the DIO module, you can
• None select a binary input signal, e.g. from an
• Binary inputs inductive proximity switch, as a source for
• Limit switches enabling the controller.
• Fieldbus variables
Factory setting
None

Setup Level Selection Changes the number of parameters that can be

• Standard configured. → Parameters →  92
• Advanced Standard: If you choose this, the other controller
parameters are active nevertheless. The system
Factory setting
uses the factory settings which usually suffice in
Standard
most cases.

Process type Selection Decide what type of process best describes your
• Inline particular process.
• Batch
Factory setting
Inline

Batch process
The medium is in a closed system.
The task of the control system is to dose in such a way that the measured value (controlled variable) changes
from its start value to its target value. No more dosing is needed once the set point has been reached and the
system is stable. If the target value is overshot, a two-sided control system can compensate for this. In the case
of 2-sided batch control systems, a neutral zone is used/configured to suppress oscillations around the set
point.
In-line process
In an in-line process, the control system works with the medium flowing by in the process.
Here, the controller has the task of using the manipulated variable to set a mixture ratio between the medium
and dosing agent such that the resulting measured variable corresponds to the set point. The properties and
volume of the medium flow can change at any time and the controller has to react to these changes on a
continuous basis. If the flow rate and medium remain constant, the manipulated variable can also assume a
fixed value once the process has settled. Since the control process is never "finished" here, this type of control is
also referred to as continuous control.

 ratio
A mixture of both process types can often be found in practice: the semi-batch process. Depending on the
between the flow and the container volume, this arrangement behaves either like a batch process or
an in-line process.

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

Controller type Selection Depending on the actuator connected, you

• PID 1-sided influence the process in just one direction (e.g.
• PID 2-sided heating) or in both directions (e.g. heating and
cooling).
Factory setting
PID 2-sided

A 2-sided controller can output a manipulated variable in the range from -100% to +100%, i.e. the
manipulated variable is bipolar. The manipulated variable is positive if the controller should increase the
process value. In the case of a pure P-controller, this means that the value of the controlled variable x is smaller
than the set point w. On the other hand, the manipulated variable is negative if the process value should be
decreased. The value for x is greater than the set point w.

y Xp Xp
+100 %

x<w

0%
w x
x>w
-100 %
 60 Relationship y = (w-x)/Xp

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

Effective direction Selection In what direction should the controller influence

• Direct the measured value?
Controller type = PID 1-sided
• Reverse • The measured value should increase as a
result of dosing (e.g. heating)
Factory setting
→ Reverse
Reverse
• The measured value should decrease as a
result of dosing (e.g. cooling)
→ Direct

A 1-sided controller has a unipolar manipulated variable, i.e. it can only influence the process in one direction.
Reverse: If the controller should increase the process value, set this as the direction of action. The controller
becomes active when the process value is too small (range A).
Direct: With this direction of action, the controller acts as a "downwards controller". It becomes active when the
process value (e.g. the temperature) is too high (range B).

y Xp Xp
+100 %
A

0%
w x
B
-100 %
 61 Red: overlap between the curves of the two 1-sided controllers.

Controlled variable

Source of data Selection Specify the input or output which should be the
• None source of data for the controlled variable.
• Sensor inputs
• Current inputs
• Fieldbus signals
• Binary inputs
• Mathematical functions
Factory setting
None

Measured value Selection Specify the measured value that should be your
depend on Source of data controlled variable.
You can use different measured values
Factory setting
depending on the data source.
None

Setpoint Target value of the controlled variable

This menu is not displayed if you selected a
fieldbus as the source (Source of data =
fieldbus).

Setpoint Range of adjustment and Specify the target value for the controlled
factory setting depending variable.
on the Source of data

Tw 0.0 to 999.9 s Time constant for the set point damping filter
Setup Level = Advanced Factory setting
2.0 s

Disturbance variable
 optional, activation code necessary

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

With "flowing medium" (inline) controls, it can happen that the flow rate is non-constant. In some
circumstances, strong fluctuations are possible. In the case of a settled control system in which the flow rate is
suddenly halved, it is desirable that the dosed quantity from the controller is also directly halved. In order to
achieve this type of "flow-rate-proportional" dosing, this task is not left to the I-component of the controller, but
rather one enters the (to be measured) flow rate as disturbance variable z multiplicative at the controller
output.

z
+
z0 - 1
zp

w 1 + er y
x
1+Tw s
-
x

Strictly speaking, feedforward control involves an open-loop control system, since its effect is not measured
directly. That means that the feed flow is directed exclusively forward. Hence the designation "feedforward
control."
For the additive feedforward control that is alternatively available in the device, the (standardized) disturbance
variable is added to the controller manipulated variable. This enables you to set up a type of variable base load
dosing.
The standardization of the disturbance variable is required both for multiplicative and for additive feedforward
control and is done using parameters Z0 (zero point) and Zp (proportional band): zn = (z - z0)/zp

zn

+100 %

z0
0% z
zP

-100 %

Example
Flowmeter with measuring range 0 to 200 m3/ h
The controller would currently dose 100% without feedforward control.
The feedforward control should be configured such that at z = 200m3/h, the controller still doses at 100% (zn =
1).
If the flow rate drops, the dosing rate should be reduced, and at a flow rate of less than 4 m3/h, dosing should
stop entirely (zn = 0).
→ Select the zero point z0 = 4 m3/h and the proportional band Zp= 196 m3/h.

Function Selection Selecting multiplicative or additive feedforward

• Off control
• Multiply
• Add
Factory setting
Off

Source of data Selection Specify the input which should be the source of
• None data for the disturbance variable.
• Sensor inputs
• Current inputs
• Fieldbus signals
• Binary inputs
• Mathematical functions
Factory setting
None

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

Measured value Selection Specify the measured value that should be your
depend on Source of data disturbance variable.
You can use different measured values
Factory setting
depending on the data source.
None

Zp Range of adjustment Proportional band -->

depending on the selection
Z0 of the measured value Zero point

Parameters

The Liquiline PID controller has been implemented in the serial structural form, i.e. it has the following
parameters:
• Integral action time Tn
• Derivative action time Tv
• Proportional band Xp
Setup Level = Advanced: With this setup level, you can also configure the following:
• Time constant Twu
• Time constant α
• Width of the neutral zone Xn
• Width of the hysteresis range of the neutral zone Xhyst
• Cycle time of the controller

Tn 0.0 to 9999.0 s The integral action time specifies the effect of

the I-value
Factory setting
If Tn > 0 the following applies: Clock < Twu <
0.0 s
0.5(Tn + Tv)

The integral action time is the time needed in a step-function response to achieve a change in the manipulated
variable - as a result of the I effect - which has the same magnitude as the P-value.

0 t
y PI

0 Tn t

e = control deviation, e=w-x (set point controlled variable)

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

Twu 0.1 to 999.9 s Time constant for anti-windup feedback

The lower the value the greater the integrator
Factory setting
inhibition. Exercise extreme caution when
20.0 s
making changes.
Clock < Twu < 0.5(Tn + Tv)

Tv 0.1 to 999.9 s The derivative action time specifies the effect of

the D-value
Factory setting
0.0 s

The derivative action time is the time by which the ramp response of a PD controller reaches a specific value of
the manipulated variable at an earlier stage than it would solely as a result of its P-value.

0 t
y PD

0 TV t

alpha 0.0 to 1.0 Affects the additional damping filter of the D-

controller. The time constant is calculated from
Factory setting
α.Tv.
0.3

Process balance Selection Symmetric

• Symmetric There is only one control gain and this applies
Controller type = PID 2-
• Asymmetric for both sides of the process.
sided
Factory setting Asymmetric
Symmetric You can set the control gain individually for both
sides of the process.

Xp Range of adjustment and Proportional band, reciprocal value of the

factory setting depending proportional gain Kp
Process balance =
on the Source of data As soon as controlled variable x deviates more
Symmetric
than xp from the set point w, manipulated
variable y reaches 100%.

Xp Low Range of adjustment and xp for y < 0 (manipulated variable < 0)

factory setting depending
Process balance =
on the Source of data
Asymmetric

Xp High xp for y > 0 (manipulated variable > 0)

Process balance =
Asymmetric

Xn Range of adjustment and Tolerance range about the set point that
factory setting depending prevents minor oscillations about the set point if
on the Source of data using two-sided control loops.

XN Low Range of adjustment and xn for x < w (controlled variable < set point)
factory setting depending
Process balance =
on the Source of data
Asymmetric

XN High xn for x > w (controlled variable > set point)

Process balance =
Asymmetric

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Menu/Setup/Additional functions/Controller 1 ... 2

Function Options Info

XHyst 0.0 to 99.9 % Width of the hysteresis range of the neutral

zone, relative component of xn
Factory setting
0.0 %

y x hyst

e = w-x
xn

The graphic illustrates the manipulated variable (with a pure P-controller) over the control deviation e (set
point minus controlled variable). Very low control deviations are set to zero. Control deviations > xn are
processed "in the normal way". Via xhyst it is possible to configure a hysteresis to suppress oscillations at the
edges.

Clock 0.333 to 100.000 s Expert setting!

Only change the cycle time of the controller if
Factory setting
you know exactly what you are doing!
1.000 s
Clock < Twu < 0.5(Tn + Tv)

Max y change rate 0.00 to 1.00 Limits the change of the output variable
A value of 0.5 permits a maximum manipulated
Factory setting
variable change of 50% within one second.
0.40

Hold behavior Hold=measured value is no longer reliable

Manipulated Variable Selection How should the controller react to a measured

• Freeze value that is no longer reliable?
• Fixed value Freeze
Factory setting The manipulated variable is frozen at the current
Freeze value
Fixed value
Manipulated variable is set to 0 (no dosing)

State Selection Internal controller status

• Freeze Freeze
• Reset No change
Factory setting Reset
Freeze After a hold, the control system starts from
scratch, and settling time takes place again.

Outputs Goes to the menu Outputs

Controller assignment view Shows an overview of the inputs and outputs

used

10.6.3 Cleaning programs for sensors

LCAUTION
Cleaning not switched off during calibration or maintenance activities
Risk of injury due to medium or cleaning agent
‣ If a cleaning system is connected, switch if off before removing a sensor from the
medium.
‣ If you wish to check the cleaning function and have therefore not switched off the
cleaning system, please wear protective clothing, goggles and gloves or take other
appropriate measures.

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Types of cleaning
The user can choose from the following cleaning types:
• Standard clean
• Chemoclean
• Chemoclean Plus
State of cleaning: Indicates whether the cleaning program is active or not. This is for
information purposes only.

Selecting the cleaning type

1. Menu/Setup/Additional functions/Cleaning: Select a cleaning program.
 You can configure 4 different types of cleaning which you can assign individually
to the inputs.
2. Cleaning type: For each cleaning program decide which type of cleaning should be
performed.

Standard cleaning
Standard cleaning involves cleaning a sensor with compressed air, for instance, as
performed with the ion-selective sensor CAS40D (connection of the cleaning unit for
CAS40D →  29).

Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean

Function Options Info

Cleaning time 5 to 600 s Cleaning duration

The cleaning duration and interval depend on
Factory setting
the process and sensor. Determine the variables
10 s
empirically or based on experience.

‣ Defining the cleaning cycle →  97

Chemoclean
An example is the use of the CYR10 injector unit to clean pH glass sensors. (CYR10
connection →  30)

Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean

Function Options Info

Cleaning time 0 to 900 s Cleaning duration

Factory setting
5s

Prerinse time 0 to 900 s The cleaning duration, pre-rinse and post-rinse

times and the interval depend on the process
Postrinse time Factory setting
and sensor. Determine the variables empirically
0s
or based on experience.

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Operation Liquiline System CA80COD

Chemoclean Plus
An example is the use of the CYR10 injector unit to clean pH glass sensors. (CYR10
connection →  30)

Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup

Function Options Info

Cleaning steps setup Table to create a time You define a maximum of 30 program steps
program which should be performed one after the other.
For each step enter the duration [s] and the state
(0 = "off", 1 = "on") of each relay or output. You
can specify the number and name of the outputs
further down in the menu.
See below for an example of programming.

Failsafe step setup Table view In the table specify the states that the relays or
outputs should assume in the event of an error.

Limit contacts 0 to 2 Select the number of digital input signals (e.g.

from limit position switches of the retractable
assembly).

Limit contact 1 ... 2 Selection Define the signal source for each limit position
• Binary inputs switch.
• Fieldbus signals

Outputs 0 to 4 Select the number of outputs that actuators,

such as valves or pumps, should activate.

Output label 1 ... 4 Free text You can assign a meaningful name to each
output, e.g. "assembly", "acid", "base" etc.

Programming example: regular cleaning with acid and base

Limit switch Duration [s] Assembly Water Acid Alkali

ES1 0 1 0 0 0 0
(Assembly in "Measure" position)

ES1 1 5 1 0 0 0
(Assembly in "Service" position)

ES1 1 10 1 1 0 0

ES1 1 2 1 1 1 0

ES1 1 10 1 1 0 0

ES1 1 2 1 1 0 1

ES1 1 10 1 1 0 0

ES1 1 2 1 0 0 0

ES1 0 5 0 0 0 0

The pneumatic retractable assembly, e.g. CPA875, is activated by compressed air via a
two-way valve. As a result, the assembly assumes either the position 0 ("Measure" ‐ sensor
in medium) or position 1 ("Service" ‐ sensor in rinse chamber). Media such as water, acids
or bases are supplied via valves or pumps. Here there are two states: 0 (= "off" or "closed")
and 1 (= "on" or "open").
The hardware required for "Chemoclean Plus", such as control valves, pumps,
compressed air supply, media etc., must be provided by the customer.

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Defining the cleaning cycle

Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4

Function Options Info

Cleaning cycle Selection Choose from a cleaning routine that is restarted

• Off at set intervals and a user-definable weekly
• Interval program.
• Weekly program
Factory setting
Weekly program

Cleaning interval 00-00:01 to 07-00:00 The interval value can be between 1 minute and
(DD-hh:mm) 7 days.
Cleaning cycle = Interval
Example: You have set the value "01-00:00".
Factory setting
Each day, the cleaning cycle starts at the same
01-00:00
time you started the first cleaning cycle.

Daily event times 00:00 to 23:59 1. Define up to 6 times (Event time 1 ... 6).
(HH:MM)  You can then choose from these for each
Cleaning cycle = Weekly
weekday afterwards.
program
2.For each day of the week, individually choose
Weekdays Selection which of the 6 times is to be used for a cleaning
Monday ... Sunday routine on this particular day.
Cleaning cycle = Weekly
program In this way you create weekly programs that are
perfectly adapted to suit your process.

Other settings and manual cleaning

Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4

Function Options Info

Start signal Selection In addition to cyclic cleaning, you can also use an
• None input signal to start event-controlled cleaning.
• Fieldbus signals Choose the trigger for such a cleaning process
• Signals of digital or here.
analog inputs Interval programs and weekly programs are
executed as normal, i.e. conflicts can occur.
Factory setting
Priority is given to the cleaning program that
None
was the first to be started.

Hold Selection Decide whether there should be a hold during

• Off the cleaning process. This hold affects the inputs
• On to which this cleaning process is assigned.
Factory setting
On

Start single Action Start an individual cleaning process with the

selected parameters. If cyclical cleaning is
enabled, there are times in which it is not
possible to manually start the process.

Stop or Stop Failsafe Action End the cleaning process (cyclically or manually)

Outputs Goes to the menu Outputs

Cleaning program Shows an overview of the cleaning processes

assignment view

10.6.4 Mathematical functions

In addition to "real" process values, which are provided by connected physical sensors or
analog inputs, mathematical functions can be used to calculate a maximum of 6 "virtual"
process values.

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The "virtual" process values can be:

• Output via a current output or a fieldbus
• Used as a controlled variable
• Assigned as a measured variable to a limit switch
• Used as a measured variable to trigger cleaning
• Displayed in user-defined measuring menus

Difference
You can subtract the measured values of two sensors and use the result to detect incorrect
measurements, for example.
To calculate a difference, you must use two measured values with the same engineering
unit.

Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Difference

Function Options Info

Calculation Selection On/off switch for the function

• Off
• On
Factory setting
Off

Y1 The options depend on the Select the sensors and the measured variables
sensors connected that should act as the minuend (Y1) or
Measured value subtrahend (Y2).
Y2

Measured value

Difference value Read only View this value in a user-defined measuring

screen or output the value via the current output.

Mathematical function Overview of the configured functions

assignment view

Redundancy
Use this function to monitor two or three sensors with redundant measurements. The
arithmetic average of the two closest measured values is calculated and output as the
redundancy value.

Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Redundancy

Function Options Info

Calculation Selection On/off switch for the function

• Off
• On
Factory setting
Off

Y1 The options depend on the You can select a maximum of 3 different types of
sensors connected sensor that output the same measured value.
Measured value
Example for temperature redundancy
Y2 You have a pH sensor and an oxygen sensor at
inputs 1 and 2. Select the pH sensor as Y1 and
Measured value
the oxygen sensor as Y2. Measured value: In
Y3 (optional) each case select Temperature.

Measured value

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Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Redundancy

Function Options Info

Deviation control Selection You can monitor the redundancy. Specify an

• Off absolute limit value that may not be exceeded.
• On
Factory setting
Off

Deviation limit Depends on the selected

measured value

Redundancy Read only View this value in a user-defined measuring

screen or output the value via the current output.

Mathematical function Overview of the configured functions

assignment view

rH value
To calculate the rH value, a pH sensor and an ORP sensor must be connected. It is
irrelevant whether you are using a pH glass sensor, an ISFET sensor or the pH electrode of
an ISE sensor.
Instead of the mathematical functions, you can also connect a combined pH/ORP
sensor. Simply set the main measured value to rH (Setup/).

Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = rH calculation

Function Options Info

Calculation Selection On/off switch for the function

• Off
• On
Factory setting
Off

pH source Connected pH sensor Set the input for the pH sensor and the input for
the ORP sensor. Measured value interrogation is
ORP source Connected ORP sensor obsolete as you must select pH or ORP mV.

Calculated rH Read only View this value in a user-defined measuring

screen or output the value via the current output.

Mathematical function Overview of the configured functions

assignment view

Degassed conductivity
Carbon dioxide from the air can be a contributing factor to the conductivity of a medium.
The degassed conductivity is the conductivity of the medium excluding the conductivity
caused by carbon dioxide.
Advantages of using degassed conductivity taking the example of a power station:
• The conductivity caused by corrosion products or contamination in the feed water is
determined as soon as the turbines are started. The system excludes the initially high
conductivity values resulting from the ingress of air.
• If carbon dioxide is regarded as non-corrosive, the live steam can be directed to the
turbine far earlier during startup.
• If the conductivity value increases during normal operation, it is possible to immediately
determine an ingress of coolant or air by calculating the degassed conductivity.

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Operation Liquiline System CA80COD

Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Degassed conductivity

Function Options Info

Calculation Selection On/off switch for the function

• Off
• On
Factory setting
Off

Cation conductivity Connected conductivity Cation conductivity is the sensor downstream

sensor from the cation exchanger and upstream from
the "degassing module", Degassed conductivity
Degassed conductivity Connected conductivity is the sensor at the outlet of the degassing
sensor module.
Measured value interrogation is obsolete as you
can only choose conductivity.

CO2 concentration Read only View this value in a user-defined measuring

screen or output the value via the current output.

Mathematical function Overview of the configured functions

assignment view

Dual conductivity
You can subtract two conductivity values and use the result, for example, to monitor the
efficiency of an ion exchanger.

Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Dual conductivity

Function Options Info

Calculation Selection On/off switch for the function

• Off
• On
Factory setting
Off

Inlet The options depend on the Select the sensors that should act as the
sensors connected minuend (Inlet, e.g. sensor upstream from the
Measured value ion exchanger) or subtrahend (Outlet, e.g.
Outlet sensor downstream from the ion exchanger).

Measured value

Main value format Selection Specify the number of decimal places.

• Auto
• #
• #.#
• #.##
• #.###
Factory setting
Auto

Cond. unit Selection

• Auto
• µS/cm
• mS/cm
• S/cm
• µS/m
• mS/m
• S/m
Factory setting
Auto

Dual conductivity Read only View this value in a user-defined measuring

screen or output the value via the current output.

Mathematical function Overview of the configured functions

assignment view

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Calculated pH value
The pH value can be calculated from the measured values of two conductivity sensors
under certain conditions. Areas of application include power stations, steam generators
and boiler feedwater.

Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = pH calculation from

conductivity

Function Options Info

Calculation Selection On/off switch for the function

• Off
• On
Factory setting
Off

Method Selection The calculation is performed on the basis of

• NaOH Guideline VGB-R-450L of the Technical
• NH3 Association of Large Power Plant Operators
• LiOH (Verband der Großkesselbetreiber, (VGB)).
Factory setting NaOH
NaOH pH = 11 + log {(κv - 1/3 κh)/273}
NH3
pH = 11 + log {(κv - 1/3 κh)/243}
LiOH
pH = 11 + log {(κv - 1/3 κh)/228}
κv ... Inlet ... direct conductivity
κh ... Outlet ... acid conductivity

Inlet The options depend on the Inlet

sensors connected Sensor upstream from the cation exchanger,
Measured value "direct conductivity"
Outlet Outlet
Sensor downstream from the cation exchanger,
Measured value
"acid conductivity"
The choice of measured value is obsolete since it
must always be Conductivity .

Calculated pH Read only View this value in a user-defined measuring

screen or output the value via the current output.

Mathematical function Overview of the configured functions

assignment view

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11 Diagnostics and troubleshooting

11.1 General troubleshooting

The analyzer continuously monitors its functions itself.
If a diagnostic message occurs, the display alternates between the diagnostic message and
the measured value in the measuring mode.
The color of the display background changes to red if a diagnostic message for error
category "F" occurs.

11.1.1 Troubleshooting
A diagnostic message appears on the display or via the fieldbus of the Liquiline System
analyzer, measured values are not plausible, or you identify a fault.
1. See the Diagnostics menu for the details on the diagnostic message.
 Follow the instructions to rectify the problem.
2. If this does not help: search for the diagnostic message under "Overview of diagnostic
information" in these Operating Instructions. Use the message number as a search
criterion. Ignore the letters indicating the Namur error category.
 Follow the troubleshooting instructions provided in the last column of the error
tables.
3. If the measured values are implausible, the local display is faulty or you encounter
other problems, search for the faults under "Process errors without messages" (→
Operating Instructions for Memosens, BA01245C) or "Device-specific errors" ().
 Follow the recommended measures.
4. Contact the Service Department if you cannot rectify the error yourself. Only cite the
error number.

11.1.2 Process errors without messages

Operating Instructions for "Memosens", BA01245C

11.1.3 Device-specific errors

Problem Possible cause Tests and/or remedial measures

Dark display No supply voltage Check if supply voltage applied.

Base module defective Replace base module

Values appear on display but: Module not wired correctly Check modules and wiring.
• Display does not change and /
or Impermissible operating Switch off device and switch it on again.
• Device cannot be operated system condition

Implausible measured values Inputs defective First perform tests and take measures as
outlined in "Process-specific errors" section
Measuring input test:
‣ Connect the Memocheck Sim CYP03D to the
input and use it to check the function of the
input.

Calibration / adjustment Repeat the calibration

failed

No reagents / sample • Check levels

• Check the hoses of the reagents
• Check sample

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Problem Possible cause Tests and/or remedial measures

Cell dirty • Calibration with standard

• Clean via manual cleaning, then repeat
calibration with standard

Incorrect reagent Check the configured measuring parameters

and the reagents used

Incorrect concentration of Check the concentration settings for the

the standard solution standard solution

Reagents have passed their

shelf life

Incorrect hose system Check the hose system using the hose routing
diagram (see "Commissioning" section).

Measurement//calibration does Action still active

not start
Appropriate bottles not Check status
used

No sample available Check if sufficient sample is available.

Device is in the fieldbus

mode; no manual actions
are possible

Injector run times have

elapsed

Calibration has failed Stability criterion was not • Check the configuration and perform
met manual calibration again
• Check the hoses of the reagents

Current output, incorrect current Incorrect adjustment Check with integrated current simulation,
value connect mA meter directly to current output.
Load too large

Shunt / short to ground in

current loop

No current output signal Base module defective Check with integrated current simulation,
connect mA meter directly to current output.

11.2 Diagnostic information on local display

Up-to-date diagnostic events are displayed along with their status category, diagnostic
code and short text. Clicking on the navigator lets you retrieve more information and tips
on remedial measures.

11.3 Diagnostic information via web browser

The same information as for the local display is available via the web server.

11.4 Diagnostic information via fieldbus

Diagnostic events, status signals and more information are transmitted according to the
definitions and technical capability of the respective fieldbus systems.

11.5 Adapting the diagnostic information

11.5.1 Classification of diagnostic messages

In the DIAG/Diagnostics list menu you can find more detailed information on the current
diagnostic messages displayed.

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In accordance with Namur specification NE 107, the diagnostic messages are characterized
by:
• Message number
• Error category (letter in front of the message number)
– F = (Failure) a malfunction has been detected
The measured value of the affected channel is no longer reliable. The cause of the
malfunction is to be found in the measuring point. Any control system connected
should be set to manual mode.
– C = (Function check), (no error)
Maintenance work is being performed on the device. Wait until the work has been
completed.
– S = (Out of specification), the measuring point is being operated outside its
specification
Operation is still possible. However, you run the risk of increased wear, shorter
operating life or lower measurement accuracy. The cause of the problem is to be found
outside the measuring point.
– M = (Maintenance required), action should be taken as soon as possible
The device still measures correctly. Immediate measures are not necessary. However,
proper maintenance efforts would prevent a possible malfunction in the future.
• Message text
If you contact the Service Department, please cite the message number only. Since you
can individually change the assignment of an error to an error category, the Service
Department cannot use this information.

11.5.2 Adapting the diagnostic behavior

All the diagnostic messages are assigned to specific error categories at the factory. Since
other settings might be preferred depending on the application, error categories and the
effect errors have on the measuring point can be configured individually. Furthermore,
every diagnostic message can be disabled.

Example
Diagnostic message 531 Logbook fullappears on the display. You want to change this
message so that an error is not shown on the display for example.
1. For analyzer-specific diagnostic messages, select Menu/Setup/Analyzer/Extended
setup/Diagnostics settings/Diag. behavior and for sensor-related messages, select
Menu/Setup/Inputs/<Sensor>/Extended setup/Diagnostics settings/Diag.
behavior.
2. Select the diagnostic message and press the navigator button.
3. Decide: (a) Should the message be deactivated? (Diagnostics message = Off)
(b) Do you want to change the error category?(Status signal)
(c) Should an error current be output? (Error current = On)
(d) Do you want to trigger a cleaning program? (Cleaning program)
4. Example: You deactivate the message.
 The message is no longer displayed. In the DIAG menu, the message appears as
Past message.

Possible settings
The list of diagnostic messages displayed depends on the path selected. There are device-
specific messages, and messages that depend on what sensor is connected.

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Menu/Setup/../Extended setup/Diagnostics settings/Diag. behavior

Function Options Info

List of diagnostic messages Select the message to be changed. Only then can
you make the settings for this message.

Diag. code Read only

Diagnostic message Selection You can deactivate or reactivate a diagnostic

• Off message here.
• On Deactivating means:
Factory setting • No error message in the measuring mode
Depends on the • No error current at the current output
Diag. code

Error current Selection Decide whether an error current should be

• Off output at the current output if the diagnostic
• On message display is activated.
In the event of general device errors, the error
Factory setting
current is switched to all the current outputs. In
Depends on the
the event of channel-specific errors, the error
Diag. code
current is only switched to the current output in
question.

Status signal Selection The messages are divided into different error
• Maintenance (M) categories in accordance with NAMUR NE 107.
• Out of specification (S) Decide whether you want to change a status
• Function check (C) signal assignment for your application.
• Failure (F)
Factory setting
Depends on the
Diag. code

Diag. output Selection You can use this function to select an output to
• None which the diagnostic message should be
• Binary outputs assigned.
• Alarm relay
• Relay1 to n (depends on  An alarm relay is always available,
regardless of the device version. Other
the device version) relays are optional.
Factory setting For sensors with the Memosens protocol:
None
Before you can assign the message to an output:
Configure one of the output types mentioned as
follows:
Menu/Setup/Outputs/(Alarm relay or Binary
output or relay)/Function = Diagnostics and
Operating mode = as assigned.

Cleaning program Selection Decide whether the diagnostic message should

• None trigger a cleaning program.
• Cleaning 1 ... 4 You can define cleaning programs under:
Factory setting Menu/Setup/Additional functions/Cleaning.
None

Detail information Read only Here you can find more information on the
diagnostic message and instructions on how to
resolve the problem.

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11.6 Overview of diagnostic information

11.6.1 Device-specific, general diagnostic messages

No. Message Factory settings Tests or remedial action

1) 2) 3)
S D F

202 Selftest active F On Off Wait for self-test to be finished

216 Hold active C On Off Output values and status of the channel are on
hold

241 Firmware failure F On On Internal device error

242 Firmware incomp. F On On 1. Update the software

243 Firmware failure F On On 2. Contact the Service Department

3. Replace the backplane (Service)

261 Electronics module F On On Electronics module defective

1. Replace the module
2. Contact the Service Department

262 Module connection F On On Electronics module not communicating

1. Check the module , replace it if necessary
2. Contact the Service Department

263 Incomp. detected F On On Wrong kind of electronics module

1. Replace the module
2. Contact the Service Department

284 Firmware update M On Off Update completed successfully

285 Update error F On On Firmware update failed

1. Repeat
2. SD card error → use another card
3. Incorrect firmware → repeat with suitable
firmware
4. Contact the Service Department

302 Battery low M On Off Buffer battery of real time clock is low
The date and time are lost if the power is
interrupted.
‣ Contact the Service Department (battery
replacement)

304 Module data F On On At least 1 module has incorrect configuration data

1. Check the system information
2. Contact the Service Department

305 Power consumption F On On Total power consumption too high

1. Check installation
2. Remove sensors/modules

306 Software error F On On Internal firmware error

‣ Contact the Service Department
335 Fan defective F On On Ventilator defective
1. Replace the ventilator
2. Contact the Service Department

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No. Message Factory settings Tests or remedial action

1) 2) 3)
S D F

337 Pump hose warning M On Off End of pump hose service life will be reached
shortly
Displayed under Menu/Diagnostics/Operating
time information/Pump tube life
1. Schedule replacement
2. After replacement, reset the operating time
under Menu/Diagnostics/Operating time
information

360 Cooling/Heating C On Off Temperature range in the housing exceeded

1. Check installation conditions and the
ambient temperature
2. Replace the FMAB1 module
3. Contact the Service Department

361 Cooling/Heating F On On Cooling/heating module defective

Defined temperature range not reached. This
could affect the functionality of the reagents.
1. Check whether the insulation cap is seated
correctly over the reagents
2. Replace cooling/heating module
3. Contact the Service Department

362 Photometer temp. F On Off Temperature of the photometer too high

‣ Contact the Service Department
363 Photometer temp. F On Off Temperature of the photometer too low
‣ Contact the Service Department
365 Photometer comm. F On On Photometer not communicating
Possible reasons:
Incorrect photometer connection
1. Check photometer connection
2. Contact the Service Department

366 Dosing unit defect. F On On Dosing system is faulty

‣ Contact the Service Department
367 Module connect. F On On No communication to sample preparation
‣ Check connecting cable to sample preparation
system

368 Reactor temp. low F On On Target temperature of decomposition reactor not

reached
‣ Contact the Service Department
369 Reactor temp. high F On On Temperature of decomposition reactor is too high
1. Check the reactor temperature on the
display
 If the reactor temperature does not
drop, disconnect the power supply.
2. Contact the Service Department

370 Internal voltage F On On Internal voltage outside the valid range

‣ Check supply voltage

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No. Message Factory settings Tests or remedial action

1) 2) 3)
S D F

372 Dosing failure F On On Error in dosing process

1. Check hoses and connectors
2. Check level
3. Replace dosing dispenser
4. Contact the Service Department

373 Electronictemp. high M On Off High electronics temperature

‣ Check ambient temperature and energy
consumption

374 Sensor check F On Off No measurement signal from sensor

1. Check sensor connection
2. Check sensor, replace if necessary

376 Waste canister M On Off The total volume of the waste canister has almost
been reached.
‣ Empty the waste canister and reset the
overfill counter in the Diagnostics/Operating
time information menu

377 Waste canister F On On The total volume of the waste canister has almost
been reached.
‣ Empty the waste canister and reset the
overfill counter in the Diagnostics/Operating
time information menu

378 Safety cover open C On Off Safety cover is open

‣ Install safety cover correctly
379 Safety cover defective F On Off Safety cover is defective
‣ Install safety cover correctly
380 Firmware failure F On On Internal software error
1. Update the software
2. Replace backplane
3. Contact the service department and quote
the number displayed

401 Factory reset F On On Factory reset is performed

405 Service IP active C Off Off Service switch is switched on

The device can be addressed at 192.168.1.212.
‣ Switch off the service switch to change to the
saved IP settings

406 Param. active C Off Off ‣ Wait for configuration to be finished

407 Diag. active C Off Off ‣ Wait for maintenance to be finished
412 Writing backup F On Off ‣ Wait for the write process to be finished
413 Reading backup F On Off ‣ Wait
460 Output below limit S On Off Reasons
• Sensor in air
461 Output above limit S On Off • Air pockets in assembly
• Sensor fouled
• Incorrect flow to sensor
1. Check sensor installation
2. Clean sensor
3. Adjust assignment of current outputs

502 No text catalog F On On ‣ Contact the Service Department

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No. Message Factory settings Tests or remedial action

1) 2) 3)
S D F

503 Language change M On Off Language change failed

‣ Contact the Service Department
530 Logbook at 80% M On Off 1. Save the logbook to the SD card and then
delete the logbook in the device
531 Logbook full M On Off
2. Set memory to ring memory
3. Deactivate logbook

532 License error M On Off ‣ Contact the Service Department

540 Parameter save fail M On Off Storage of configuration has failed
‣ Repeat
541 Parameter load ok M On Off Configuration successfully loaded

542 Parameter load fail M On Off Loading of configuration has failed

‣ Repeat
543 Parameter load abort M On Off Configuration loading aborted

544 Parameter reset ok M On Off Factory default successful

545 Parameter reset fail M On Off Setting of device configuration to factory setting
has failed

565 Configuration M On Off Invalid configuration of sample preparation

system
1. In Setup/Sample preparation check the
number of channels used and their
operating mode and installation type.
2. Check the permitted combinations of
sample preparation and analyzers, see the
Operating Instructions for the sample
preparation system.

714 Filter mats change M On Off Filter mat change necessary

The limit value for operating hours has been
exceeded
‣ Replace the filter mats and reset the
operating hours counter in the Diagnostics
menu

715 Calibration expired M On Off The validity of the last calibration has expired.
The date of the last calibration is too far in the
past. Measurement can still take place.
Possible reasons:
Manual intervention has prevented automatic
calibration
1. Calibrate analyzer manually
2. Check device configuration

716 Calibration expired S On Off Calibration has failed or is not reliable

Possible reasons:
Stability criteria are not met
1. Check the configuration and perform a
manual calibration again
2. Contact the Service Department

717 Photometer LED F On On Photometer defective

Possible reasons:
• No LED voltage
• No LED current
‣ Contact the Service Department

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No. Message Factory settings Tests or remedial action

1) 2) 3)
S D F

726 Liquids warning M On Off Consumable liquids, warning

Measurement can still take place.
Possible reasons
• The level of one or more liquids is low
• One or more liquids almost past their shelf life.
‣ Top up/replace liquids in question and reset
counter in Diagnostics/Operating time
information

727 Liquids alarm F On Off Consumable liquids, alarm

Measurement can still take place.
Possible reasons
• The level of one or more liquids is low
• One or more liquids past their shelf life.
‣ Top up/replace liquids in question and reset
counter in Diagnostics/Operating time
information

732 Wear parts alarm F On On One or more wear parts has exceeded its service
life.
‣ Replace the wear parts in question and reset
the counter in Diagnostics/Operating time
information .

733 Wear parts warning M On Off One or more wear parts has almost reached the
end of its service life.
‣ Replace the wear parts in question and reset
the counter in Diagnostics/Operating time
information .

910 Limit switch S On Off Limit switch activated

930 No sample F On On Sample flow interrupted during aspiration

• Suction line blocked or leaking
• No inflow of sample
1. Check suction line and suction strainer
2. Check inflow of sample

937 Controller Variable S On Off Controller input warning

Status of the controller variable is not OK
‣ Check application
938 Controller Setpoint S On Off Controller input warning
Status of set point is not OK
‣ Check application
939 Control. Disturbance S On Off Controller input warning
Status of disturbance variable is not OK
‣ Check application
940 Process value S On Off Measured value out of specification
Uncertain measured value.
1. Change the measuring range
2. Calibrate the system

941 Process value F On On Measured value out of specification

Invalid measured value.
1. Change the measuring range
2. Calibrate the system

951 - Hold active CH1 .. C On Off Output values and status of the channels are on
958 hold. Wait until the hold is released again.

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No. Message Factory settings Tests or remedial action

1) 2) 3)
S D F

961 - Diagnostic module 1 S Off Off Diagnostic module is enabled

968 (961)
...
Diagnostic module 8
(968)

969 Modbus Watchdog S Off Off The device did not receive a Modbus telegram
from the master within the specified time. The
status of Modbus process values received is set to
invalid

970 Curr. input overload S On On Current input overloaded

The current input is switched off from 23 mA due
to overload and reactivated automatically when a
normal load is present.

971 Current Input low S On On Current input too low

At 4 to 20 mA, the input current is less than the
lower error current.
‣ Check the input for short-circuiting
972 Curr. input > 20 mA S On On Current output range exceeded

973 Current Input < 4 mA S On On Current output range undershot

974 Diagnostics confirm. C Off Off User has acknowledged the message displayed in
the measuring menu.

975 Device restart C Off Off Device reset

976 PFM value high S On Off Pulse frequency modulation: output signal
exceeded/undershot. Measured value outside the
977 PFM value low S On Off specified range.
• Sensor in air
• Air pockets in assembly
• Incorrect flow to sensor
• Sensor fouled
1. Clean sensor
2. Check plausibility
3. Adjust the PFM configuration

978 ChemoClean Failsafe S On On No feedback signal detected within the configured

period.
1. Check the application
2. Check the wiring
3. Extend the duration

990 Deviation limit F On On Redundancy: limit value of percentage deviation

exceeded

991 CO2 conc. range F On On CO2 concentration (degassed conductivity) outside

the measuring range

992 pH calculation range F On On pH calculation outside the measuring range

993 rH calculation range F On On rH calculation outside the measuring range

994 Difference conduct. F On On Dual conductivity outside the measuring range

1) Status signal
2) Diagnostic message
3) Error current

11.6.2 Sensor-specific diagnostic messages

Operating Instructions for "Memosens", BA01245C

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11.7 Pending diagnostic messages

The Diagnostics menu contains all the information on the device status. Furthermore,
various service functions are available.
The following messages are directly displayed every time you enter the menu:
• Most important message
Diagnostic message recorded with the highest criticality level
• Past message
Diagnostic message whose cause is no longer present.
All the other functions in the Diagnostics menu are described in the following chapters.
If diagnostic message M313 Liquidsensor appears five times in succession when
running a program, the active program is aborted for reasons of safety. This behavior
on the part of the device cannot be altered by deactivating the diagnostic message
under Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag.
behavior .

11.8 Diagnostics list

All the current diagnostic messages are listed here.
A time stamp is available for each message. Furthermore, the user also sees the
configuration and description of the message as saved in Menu/Setup/General settings/
Extended setup/Diagnostics settings/Diag. behavior .

11.9 Logbooks

11.9.1 Available logbooks

Types of logbooks
• Logbooks physically available (all apart from the overall logbook)
• Database view of all logbooks (=overall logbook)

Logbook Visible in Max. Can be Logbook Entries Can be

entries disabled 1 can be can be exported
)
deleted deleted

Overall logbook All events 20000 Yes No Yes No

Calibration logbook Calibration events 75 (Yes) No Yes Yes

Operation logbook Configuration events 250 (Yes) No Yes Yes

Diagnostics logbook Diagnostic events 250 (Yes) No Yes Yes

2)
Analyzer event Analyzer events 19500 No No Yes Yes
logbook

Analyzer calibration Analyzer calibration 250 (Yes) No Yes Yes

logbook logbook

Analyzer data logbook Analyzer data 9000 2) No No Yes Yes

logbooks

Analyzer absorbance Absorption data 5000 No No Yes Yes

data logbook logbook

Analyzer raw values Raw data logbook 5000 No No Yes Yes

logbook

Version logbook All events 50 No No No Yes

Hardware version All events 125 No No No Yes

logbook

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Logbook Visible in Max. Can be Logbook Entries Can be

entries disabled 1 can be can be exported
)
deleted deleted

Data logbook for Data logbooks 150 000 Yes Yes Yes Yes
sensors (optional)

Debugging logbook Debug events 1000 Yes No Yes Yes

(only accessible by
entering the special
service activation code)

1) Data in brackets means this depends on the overall logbook

2) Suffices for 1 year of operation with a usual measuring interval

11.9.2 Menu Logbooks

DIAG/Logbooks

Function Options Info

All events Chronological list of all the logbook entries, with

information on the type of event

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Calibration events Chronological list of the calibration events

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Delete all entries Action You can delete all the calibration logbook entries
here.

Configuration events Chronological list of the configuration events.

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Delete all entries Action You can use this to delete all the operation
logbook entries.

Diagnostic events Chronological list of the diagnostics events

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Delete all entries Action You can use this to delete all the diagnostics
logbook entries.

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DIAG/Logbooks

Function Options Info

Analyzer events Entries for analyzer events, such as

measurement, cleaning, calibration.

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Delete all entries Action You can use this to delete all analyzer event
entries.

You can view your data logbook entries graphically on the display (Show plot).
You can also adapt the display to suit your individual requirements:
• Press the navigator button in the graphic display: you are given additional options such
as the zoom function and x/y movement of the graph.
• Define the cursor: if you select this option, you can move along the graph with the
navigator and view the logbook entry (data stamp/measured value) in text form for
every point in the graph.
• Simultaneous display of two logbooks: Select 2nd plot and Show plot
– A small cross marks the currently selected graph for which the zoom can be changed
or a cursor used, for example.
– In the context menu (press the navigator button), you can select the other graph. You
can then apply the zoom function, a movement or a cursor to this graph.
– Using the context menu, you can also select both graphs simultaneously. This enables
you, for example, to use the zoom function on both graphs simultaneously.

126.00
nA

34.00
nA
09.11.2011 23.11.2011
14:02:20 11:25:32

12.00
pH

6.00
pH
09.11.2011 23.11.2011
14:02:20 11:25:32
A0016688

 62 Simultaneous display of two graphs, the upper one is "selected"

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DIAG/Logbooks

Function Options Info

Analyzer data logbooks Data logbooks for the data of the wet-chemical
analyzers

Data logbook SP1

Source of data Read only Displays the measuring channel

Measuring parameter Read only Displays the measuring parameter that is being
recorded

Unit Read only Displays the unit

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Show plot Graphic display of the The entries are displayed according to your
logbook entries settings in the General settings/Logbooks.

Delete all entries Action You can use this to delete all data logbook
entries.

Absorption data logbook

Curve Read only Displays the selected LED

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Show plot Graphic display of the The entries are displayed according to your
logbook entries settings in the General settings/Logbooks.

Delete all entries Action You can delete all the absorption data logbook
entries here.

Raw data logbook

Show Events are displayed Select a particular event to display more detailed
information.

Show plot Graphic display of the The entries are displayed according to your
logbook entries settings in the General settings/Logbooks.

Set plotting window Here you can specify the start and end times of
range the logbook entries to be displayed graphically.

Plotter begin Selection • First entry: Defines the first entry saved in
• First entry the logbook as the start time.
• Date/Time • Date/Time: Defines the set date/time as the
start time.
Factory setting
First entry

Plotter end Selection • First entry: Defines the last entry saved in the
• Last entry logbook as the end time.
• Date/Time • Date/Time: Defines the set date/time as the
end time.
Factory setting
Last entry

Show plot Graphic display of the The entries are displayed according to your
logbook entries settings in the General settings/Logbooks.

Delete all entries Action You can delete all the absorption data logbook
entries here.

Data logbooks Chronological list of the data logbook entries for

sensors

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DIAG/Logbooks

Function Options Info

Data logbook 1 ... 8 This submenu is available for each data logbook
<Logbook name> that you have set up and activated.

Source of data Read only Input or mathematical function is displayed

Measured value Read only Measured value being recorded is displayed

Log time left Read only Display of days, hours and minutes until logbook
is full. Pay attention to the information on
selecting the memory type in the General
settings/Logbooks.

Show Events are displayed Select a particular event to display more detailed
information.

Go to date User entry Use this function to go directly to a specific time

• Go to date in the list. In this way, you avoid having to scroll
• Time through all the information. The complete list is
always visible, however.

Show plot Graphic display of the The entries are displayed according to your
logbook entries settings in the General settings/Logbooks.

Select 2nd plot Select another data You can view a second logbook at the same time
logbook as the current one.

Delete all entries Action You can use this to delete all data logbook
entries.

Save logbooks

File format Selection Save the logbook in the preferred file format.
• CSV You can then open the CSV file you saved on the
• FDM PC in MS Excel, for example, and process it
further 1). You can import the FDM files into
Fieldcare and archive them so they are tamper-
proof.

All data logbooks Action, Use this function to save the logbook to an SD
Data logbook SP1 commences as soon as the card.
Absorption data logbook option is selected Insert the SD card into the device card reader
Raw data logbook and select the logbook to be saved.
Data logbook 1 ... 8 Save the logbook in the preferred file format.
All event logbooks You can then open the saved CSV file on a
Calibration logbook computer, such as in MS Excel, and make further
Diagnostic logbook edits there. You can import the FDM files into
Analyzer data logbook Fieldcare and archive them so they are tamper-
Analyzer event logbook proof.
Analyzer calibration
logbook
Configuration logbook
HW version logbook
Version logbook

 The file name consists of Logbook ident (Menu/Setup/General settings/Logbooks), an abbreviation for
the logbook and a time stamp.

1) CSV files use international number formats and separators. Therefore they must be imported into MS
Excel as external data with the correct format settings. If you double-click the file to open it, the data are
only displayed correctly if MS Excel is installed with the US country setting.

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11.10 System information

DIAG/System information

Function Options Info

Device tag Read only Individual device tag → General settings

Order code Read only You can order identical hardware with this code.
This code changes on account of changes to the
hardware and you can enter the new code you
received from the manufacturer here 1).

 address:
To discover the version of your device, enter the order code into the search screen at the following
www.products.endress.com/order-ident

Orig. order code ext. Read only Complete order code for the original device,
resulting from the product structure.

Current order code ext. Read only Current code, taking into account changes to the
hardware. You must enter this code yourself.

Serial number Read only The serial number allows you to access device
data and documentation on the Internet:
www.endress.com/device-viewer

Software version Read only Current version

Measuring parameter Read only Set measuring parameter

MPL version Read only Current version

FXAB1 control module Read only

• Firmware version
• Hardware version

Photometer Read only

• Firmware version
• Hardware version

Modbus Read only Modbus-specific information

• Enable
Only with the Modbus option
• Bus address
• Termination
• Modbus TCP Port 502

PROFIBUS Read only Module status and other PROFIBUS-specific

Only with the PROFIBUS option • Termination information
• Bus address
• Ident number
• Baudrate
• DPV0 state
• DPV0 fault
• DPV0 master addr
• DPV0 WDT [ms]

Ethernet Read only Ethernet-specific information

• Enable Display depends on the fieldbus protocol used.
Only with the Ethernet,
• Webserver
EtherNet/IP, Modbus TCP,
• Link settings
Modbus RS485 or PROFIBUS
• DHCP
DP option
• IP-Address
• Netmask
• Gateway
• Service switch
• MAC-Address
• EtherNetIP Port 44818
• Modbus TCP Port 502
• Webserver TCP Port 80

SD card Read only

• Total
• Free memory

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DIAG/System information

Function Options Info

System modules

Backplane Read only This information is provided for every electronics

• Description module available. Specify the serial numbers and
Base • Serial number order codes when servicing, for example.
Extension module 1 ... 8 • Order code
• Hardware version
• Software version

Sensors Read only This information is provided for every sensor

• Description available. Specify the serial numbers and order
• Serial number codes when servicing, for example.
• Order code
• Hardware version
• Software version

Save system information

Save to SD card File name assigned The information is saved on the SD card in a
automatically (includes a "sysinfo" subfolder.
time stamp) The csv file can be read and edited in MS Excel
for example. This file can be used when servicing
the device.

1) Provided you give the manufacturer all the information about changes to the hardware.

11.11 Sensor information

‣ Select the channel you want from the list of channels.
Information in the following categories is displayed:
• Extreme values
Extreme conditions to which the sensor was previously exposed, e.g. min./max.
temperatures 2)
• Operating time
Operating time of the sensor under defined extreme conditions
• Calibration information
Calibration data of the last calibration
• Sensor specifications
Measuring range limits for main measured value and temperature
• General information
Sensor identification information
The specific data that are displayed depends on what sensor is connected.

11.12 Simulation
You can simulate values at inputs and outputs for testing purposes:
• Current values at current outputs
• Measured values at inputs
• Relay contact opening or closing
Only current values are simulated. Via the simulation function, it is not possible to
calculate the totalized value for the flow or rainfall.

‣ Before simulation: enable the inputs and outputs in the Setup menu.

2) Not available for all sensor types.

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DIAG/Simulation

Function Options Info

Current output x:y Simulation of an output current

This menu appears once for each current output.

Simulation Selection If you simulate the value at the current output,

• Off this is indicated on the display by a simulation
• On icon in front of the current value.
Factory setting
Off

Current 2.4 to 23.0 mA Set the desired simulation value.

Factory setting
4 mA

Alarm relay Simulation of a relay state

Relay x:y This menu appears once for each relay.

Simulation Selection If you simulate the relay state, this is indicated

• Off on the display by a simulation icon in front of
• On the relay display.
Factory setting
Off

State Selection Set the desired state.

• Low The relay switches in accordance with your
• High setting when you switch on the simulation. In
the measured value display you see On (= Low)
Factory setting
or Off(= High) for the simulated relay state.
Low

Meas. inputs Simulation of a measured value (only for

sensors)
Channel : parameter This menu appears once for each measuring
input.

Simulation Selection If you simulate the measured value, this is

• Off indicated on the display by a simulation icon in
• On front of the measured value.
Factory setting
Off

Main value Depends on the sensor Set the desired simulation value.

Sim. temperature Selection If you simulate the temperature measured value,

• Off this is indicated on the display by a simulation
• On icon in front of the temperature.
Factory setting
Off

Temperature -50.0 to +250.0 °C Set the desired simulation value.

(-58.0 to 482.0 °F)
Factory setting
20.0 °C (68.0 °F)

11.13 Device test

DIAG/Systemtest

Function Options Info

Analyzer

Photometer

Cleaning factor Read only

Raw value Read only

Reactor

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DIAG/Systemtest

Function Options Info

Reactor temperature Read only Displays the temperature of the digestion reactor

Reactor current Read only Displays the reactor current

Reactor state Read only

Reactor fan Read only

On

Valves

Valve selection Selection

• None
•
• Drain D
• Dosing unit DU
• Exhaust E
• Reactor R
• Reagent RB
• Reagent RK
• Reagent RN
• Standard S1
• Zero standard S0
Factory setting
None

Open Opens the selected valve.

Close Closes the selected valve.

Pump

Start for 1 minute

Power Supply Read only Detailed list of power supply to instrument.

• Digital Supply 1: 1.2V
• Digital Supply 2: 3.3V  The actual values can vary without a
malfunction being present.
• Analog Supply: 12.5V
• Sensor Supply: 24V
• Temperature

11.14 Resetting
DIAG/Reset

Function Options Info

Device restart Selection Restart and keep all the settings

• OK
• ESC

Factory default Selection Restart with factory settings

• OK Settings that have not been saved are lost.
• ESC

11.15 Operating time information

DIAG/Operating time information

Function Options Info

Operating time filter mats

Filter mats Read only Displays the period of usage in days

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DIAG/Operating time information

Function Options Info

Operating time photometer

Photometer Read only

Remaining operating time

Dispensers Displays the remaining period of usage in days;

i.e. the dispenser can still be used for this many
days.

Remaining operating Read only

time

Dispenser 1 Read only

Pump hose Displays the remaining period of usage in days;

i.e. the pump hose can still be used for this many
days.

 Two pump hoses are displayed for

analyzers with a dilution module.

Remaining operating
time till warning

Process P Displays the period of usage in days and hours

Dilution water W Displays the period of usage in days and hours

 dilution
Is only displayed for analyzers with a
module.

Valve hose

Remaining operating
time till warning

Drain D Read only Displays the period of usage in days and hours

Operating time pump hose

Process P Displays the period of usage in days and hours

Dilution water W Displays the period of usage in days and hours

 dilution
Is only displayed for analyzers with a
module.

Operating time valve hose

Drain D Read only Displays the period of usage in days and hours

Set the relevant counter reading to zero with "Reset".

11.16 Firmware history

Date Version Changes to firmware Documentation

06/2016 01.06.02 Original software BA01354C/07/EN/06.16

This product uses Lua, which is distributed under the following license:
Copyright © 1994–2013 Lua.org, PUC‐Rio.
Permission is hereby granted, free of charge, to any person obtaining a copy of this
software and associated documentation files (the "Software"), to deal in the Software
without restriction, including without limitation the rights to use, copy, modify, merge,
publish, distribute, sublicense, and/or sell copies of the Software, and to permit persons to
whom the Software is furnished to do so, subject to the following conditions:

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The above copyright notice and this permission notice shall be included in all copies or
substantial portions of the Software.
THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL
THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR
OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE,
ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR
OTHER DEALINGS IN THE SOFTWARE.

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12 Maintenance
LWARNING
Process pressure and temperature, contamination, electrical voltage
Risk of serious or fatal injury
‣ If the sensor has to be removed during maintenance work, avoid hazards posed by
pressure, temperature and contamination.
‣ Make sure the device is de-energized before you open it.
‣ Power can be supplied to switching contacts from separate circuits. De-energize these
circuits before working on the terminals.

NOTICE
Electrostatic discharge (ESD)
Risk of damaging the electronic components
‣ Take personal protective measures to avoid ESD, such as discharging beforehand at PE
or permanent grounding with a wrist strap.
‣ For your own safety, only use genuine spare parts. With genuine parts, the function,
accuracy and reliability are also ensured after maintenance work.

LCAUTION
Automatic mode during calibration or maintenance work
Risk of injury from chemicals or contaminated media
‣ Before hoses are removed, make sure that no operation is currently running or about to
start.
‣ Set the device to the manual mode.
‣ Wear protective clothing, goggles and gloves or take other suitable measures to protect
yourself.

LCAUTION
Failure to observe the maintenance intervals
Risk of personal injury and damage to property
‣ Keep to the recommended maintenance intervals

12.1 Maintenance schedule

Interval Maintenance work

Weekly Visual inspection of the dilution vessel

Every 50 days Replace reagent CY80COD (typically; with a calibration interval of 1 h)

Every 60 days Replace zero standard S0 CY80COD (typically; with a calibration interval of 48 h)

Every 160 days Replace standard S1 CY80COD (typically; with a calibration interval of 48 h)

Every 6 months • Clean filter mats

• Replace dispenser
• Replace peristaltic pump hose
• Replace peristaltic tube for waste

Every 12 months • Replace hoses (where necessary)

• Replace filter mats
• Replace O-rings of pressure reactor (E+H Service)

Every 24 months Replace reactor glass (incl. heating coil and PT1000)

If required • Clean housing

• Clean dilution vessel
• Rinse system
• Replace plug-in connectors of hoses
• Depending on measuring interval and dilution factor:
Visual inspection of the level of the waste vessel

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12.2 Cleaning
LCAUTION
Risk of injury from reagents escaping
‣ Clean the system every time before replacing consumables.

12.2.1 Cleaning the housing

You can find an overview of the maintenance intervals here: →  123.

‣ Clean the front of the housing using commercially available cleaning agents only.
The front of the housing is resistant to the following in accordance with DIN 42 115:
• Ethanol (for a short time)
• Diluted acids (max. 2% HCl)
• Diluted bases (max. 3% NaOH)
• Soap-based household cleaning agents

NOTICE
Cleaning agents not permitted
Damage to the housing surface or housing seal
‣ Never use concentrated mineral acids or alkaline solutions for cleaning.
‣ Never use organic cleaners such as acetone, benzyl alcohol, methanol, methylene
chloride, xylene or concentrated glycerol cleaner.
‣ Never use high-pressure steam for cleaning purposes.

12.2.2 Cleaning the dilution vessel (optional)

1. Open the analyzer.

2. Press the soft key MODE and select Manual mode.
 The display shows Current mode- Manual.
Wait until all operations have stopped. Ongoing operations can be stopped under
Menu/Operation/Manual operation.
3. Open the holder of the dilution vessel.
4. Remove the lower hose and the cover of the dilution vessel.
5. Clean the mixing vessel manually.

12.2.3 Rinse system

You can find an overview of the maintenance intervals here: →  123.

Measurement, cleaning or calibration is not possible while the bottles are removed.

Empty the hoses

1. Open the analyzer.
2. Stop the sample supply.
3. Press the soft key MODE and select Manual mode.
 The display shows Current mode- Manual.
Wait until all operations have stopped. Ongoing operations can be stopped under
Menu/Operation/Manual operation.
4. Pull the hoses (RB, RK, RN, S1, S0) out of the reagent bottles as far as they will go, so
that the hose ends are outside of the liquid.

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5. In addition, pull the sample hose (P) out of the liquid sample, and if the optional
dilution module is installed pull the hose to the water for the dilution module (W) out
of the liquid sample, so that the hose end is outside of the liquid.
6. Select Menu/Operation /Maintenance/Decommissioning/Empty hosesto remove
the liquid from the hoses.
 The hoses are automatically rinsed with air and drained. This process takes
several minutes.
7. Wait until this action has finished. Under MODE/Info you can check whether the
action has finished.

Rinsing the analyzer with water

Trigger the rinsing of the hoses before you rinse the analyzer →  124.
1. Open all the reagent bottles and carefully remove the hoses together with the covers.
Close the bottles firmly.
2. Dry the ends of the hoses with a clean paper towel.
3. Immerse all the hoses (RB, RK, RN, S1, S0) in a beaker containing approx. 200 ml of
distilled water in order to rinse the system with water.
4. Select Menu/Operation /Maintenance/Decommissioning/Rinse with water.
 The system is rinsed automatically and drained. This process takes approx. 8
minutes.
5. Once the action is finished, remove the hoses from the beaker and dry them with a
clean paper towel.
6. Select Menu/Operation /Maintenance/Decommissioning/Empty hosesto remove
the liquid from the hoses.
 The hoses are automatically rinsed with air and drained. This process takes
several minutes.
7. Wait until this action has finished. Under MODE/Info you can check whether the
action has finished.

12.3 Replacing reagents

You can find an overview of the maintenance intervals here: →  123.

1. Open the analyzer.

2. Stop the sample supply.
3. Press the soft key MODE and select Manual mode.
 The display shows Current mode- Manual.
Wait until all operations have stopped. Ongoing operations can be stopped under
Menu/Operation/Manual operation.
4.
5. Pull the hoses (RB, RK, RN, S1, S0, ) out of the reagent bottles as far as they will go,
so that the hose ends are outside of the liquid.
6. Select Menu/Operation /Maintenance/Bottle change mode/Bottle removal/
Bottle selection.
7. Select the bottles that you want to remove and confirm by selecting OK.
8. Select Confirm bottles removed.
9. Replace the bottles previously removed with fresh reagent
 Reagents must be prepared according to the instructions for mixing a reagent.
10.

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Maintenance Liquiline System CA80COD

11. Select Menu/Operation /Maintenance/Bottle change mode/Bottle insertion/

Bottle selection.
12. Select all the bottles that you replaced and confirm by selecting OK.
13. Select Confirm bottles inserted.
14. If bottle level monitoring is enabled (Menu/Setup/Analyzer/Extended setup/
Diagnostics settings/Bottles), it can be reset under Menu/Operation/
Maintenance/ Bottle change mode/Bottle insertion/Reset filling levels .
15. The system must be calibrated after a replacement routine. Select Menu/Operation/
Manual operation/Determine calibration factor.
16. After the calibration return to MODE/Continue automatic mode or MODE/Start
automatic modeto start normal measurement.

12.4 Performing zero point calibration

You can find an overview of the maintenance intervals here: →  123.

1. Press the soft key MODE and select Manual mode.

 The display shows Current mode- Manual.
Wait until all operations have stopped. Ongoing operations can be stopped under
Menu/Operation/Manual operation.
2.
3. Go to Menu/Operation/Manual operation and select Determine zero point.
4. Perform a zero point calibration.
 The values should only differ slightly (5 mg/l O2
5. Following successful calibration, you will be asked: "Do you want to accept the
calibration data for adjustment?". To confirm, select OK

It is advisable to then perform a manual calibration with the standard solution

12.5 Replacing the hoses

You can find an overview of the maintenance intervals here: →  123.

You require the following parts:

1 pair of gloves that are resistant to the reagents used

1. Rinse the system (see the "Rinsing the system" section)

 There should not be any sample left in the dosing system.
2. Remove the bottles and the bottle tray.
3. Replace with hoses of the same diameter and length. Attach hose labels to the new
hoses.
4. Place the bottle tray back into the housing.
5. Connect the bottles to the appropriate covers and hoses.
6. Select Menu/Operation /Maintenance/Bottle change mode/Bottle insertion/
Bottle selection.
7. Select all the bottles and press OK.
8. Select Confirm bottles inserted

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9. Press the soft key MODE and select Continue automatic mode or Start automatic
mode.

12.5.1 Replacing the pump hose (sample pump and pump, optional
dilution module)
1. Open the analyzer.
2. Stop the sample supply.
3. Rinse the system (see the "Rinsing the system" section)
 There should not be any liquid left in the hoses.
4. Remove the bottles and the bottle tray.
5. Press the soft key MODE and select Manual mode.
 The display shows Current mode- Manual.
Wait until all operations have stopped. Ongoing operations can be stopped under
Menu/Operation/Manual operation.
6. Open the bayonet lock of the peristaltic pump.
7. Replace the hose and, if necessary, replace the pump head.
8. Close the bayonet lock of the peristaltic pump.
9. Make sure all the hoses and connectors are seated correctly.
10. Place the bottle tray back into the housing.
11. Reset the operating hours counter of the pump hose at Menu/Operation/
Maintenance/Pump hose replacement/Reset operating time counter.
12. After replacing the hose, go back to MODE/Continue automatic mode or MODE/
Start automatic modeto start normal measurement.

12.6 Replace filter mats

You can find an overview of the maintenance intervals here: →  123.

You require the following parts:

Filter mats (part of the CAV880 maintenance kit)

1. Open and remove the fan screen on the right and left underside of the analyzer.
2. Remove the used filter mats and replace them with new ones from the maintenance
kit.
3. Reattach the fan screens.
4. Select Menu/Operation/Operating time filter mats/Reset

12.7 Replacing the dispenser

You can find an overview of the maintenance intervals here: →  123.

You require the following parts:

1 pair of gloves that are resistant to the reagents used

1. Rinse the system (see the "Rinsing the system" section).

2. Remove the bottles and the bottle tray.
3. Select Menu/Operation/Dispenser replacement/Dispenser selection.

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4. Select the dispenser that you would like to replace.

5. Select Draw up dispenser.
6. Open the dispenser holder by pressing both snap-fit hooks together and removing it.
7. Remove the adapter and the dispenser from the dispenser drive. To do so, hold the
dispenser by the black block at the lower end and pull it from the metal pin.
8. Make sure that the dispenser is connected correctly.
9. Slide the dispenser holder over the snap-fit hooks. Ensure that the holder snaps into
place.
10. Place the bottle tray back into the housing.
11. Connect the bottles to the appropriate covers and hoses.
12. Select Menu/Operation/Dispenser replacement/Dispenser selection.
13. Select the dispensers that you replaced and click OK.
14. Select Reset operating time counter.
15. Select Menu/Operation /Maintenance/Bottle change mode/Bottle insertion/
Bottle selection.
16. Select all the bottles and press OK.
17. Select Confirm bottles inserted
18. The system must be calibrated after a replacement routine. Select Menu/Operation/
Manual operation/Determine calibration factor.
19. After the calibration return to MODE/Continue automatic mode or MODE/Start
automatic mode.

12.8 Checking the level of the waste canister

You can check the level of the waste canister via the display in the operating menu.
‣ Select Menu/Operation/Maintenance/Waste canister.

12.9 Decommissioning
If the analyzer has not been in operation for more than 5 days, it must be decommissioned
to avoid any damage to the device.

Proceed as follows to take the analyzer out of service:

1. Open the analyzer.
2. Stop the sample supply.
3. Press the soft key MODE and select Manual mode.
 The display shows Current mode- Manual
Wait until all operations have stopped. Ongoing operations can be stopped under
Menu/Operation/Manual operation.
4. Pull the hoses (RB, RK, RN, S1, S0, ) out of the reagent bottles as far as they will go,
so that the hose ends are outside of the liquid.
5. In addition, pull the sample hose (P) out of the liquid sample, and if the optional
dilution module is installed pull the hose to the water for the dilution module (W) out
of the liquid sample, so that the hose end is outside of the liquid.
6. Select Menu/Operation /Maintenance/Decommissioning/Empty hosesto remove
the liquid from the hoses.
 The hoses are automatically rinsed with air and drained. This process takes
several minutes.

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7. Wait until this action has finished. Under MODE/Info you can check whether the
action has finished.
8. Open all the reagent bottles and carefully remove the hoses together with the covers.
Close the bottles firmly.
9. Dry the ends of the hoses with a clean paper towel.
10. Immerse all the hoses (RB, RK, RN, S1, S0) in a beaker containing approx. 200 ml of
distilled water in order to rinse the system with water.
11. Select Menu/Operation /Maintenance/Decommissioning/Rinse analyzer.
 The system is rinsed automatically and drained. This process takes approx. 8
minutes.
12. Once the action is finished, remove the hoses from the beaker and dry them with a
clean paper towel.
13. Select Menu/Operation /Maintenance/Decommissioning/Empty hosesto remove
the liquid from the hoses.
 The hoses are automatically rinsed with air and drained. This process takes
several minutes.
14. Wait until this action has finished. Under MODE/Info you can check whether the
action has finished.
15. The analyzer can now be disconnected from the mains supply.

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13 Repairs

13.1 Spare parts

Contact your Endress+Hauser Service Department if you have any questions about the
spare parts.

126 146 145

142

A0028756 A0028757

 63  64

201 206

202 207

203 208

204

205

A0030488

 65

Item No. Description and contents Order number

Spare parts kit

126 Kit CA8x: housing fan, complete 71218486

142 Kit CA8x: power unit 100-240 V AC 71218503

Kit instructions, CA8x electronic parts

145 Kit CA8x: backplane CM44 71239304

Kit instructions, CA8x electronic parts

146 Kit CA8x: interface module CM44 71218507

Kit instructions, CA8x electronic parts

201 Kit CA8x: controller with display 71218395

Kit instructions, CA8x housing parts

202 Kit CA8x: dispensers 10 ml (20 pcs.) 71222106

203 Kit CA80COD/TP: complete peristaltic pump 71324520

204 Kit CA80COD: dosing system with manifold 71324179

205 Kit CA8x: bottle tray, no cooling 71218434

Kit instructions, CA8x housing parts

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Item No. Description and contents Order number

Spare parts kit

206 Kit CA8x: door with window 71218409

Kit instructions, CA8x housing parts

207 Kit CA80COD/TP: safety cover 71324175

208 Kit CA8x: closing cylinder 71218425

Kit instructions, CA8x housing parts

No graphic Kit CA8x: wall holder unit 71218400

Kit instructions, CA8x housing parts

No graphic Kit CA8x: housing base 71218402

Kit instructions, CA8x housing parts

No graphic Kit CA8x: M12 socket digit. sensor 71218419

Kit instructions, CA8x electronic parts

No graphic Kit CA8x: door stop 71218429

Kit instructions, CA8x housing parts

No graphic Kit CA8x: analyzer stand 71218473

No graphic Kit CA8x: dispenser holder 10ml (10 pcs.) 71222105

Kit instructions, CA8x process engineering

No graphic Kit CA8x: DC/DC 24 V converter 71218505

Kit instructions, CA8x electronic parts

No graphic Kit: Module ETH 71272410

No graphic Kit: display cable 71101762

No graphic Kit: 1x terminal set, module 4R 71155581

No graphic Kit: 1x terminal set, module 4AO 71155582

No graphic Kit: 1x terminal set, module 2x AI, 485 71155583

No graphic Kit: 1x terminal set, module DIO 71219784

No graphic Kit: 1x terminal set, module AOR 71107453

No graphic Kit: 1x terminal set 71107452

No graphic Kit, extension backplane module 71141366

No graphic Safety bottle, colorless 1l 51505808

No graphic Safety bottle, black 1 l 51505802

No graphic Kit CA80COD/TP: Pharmed hose (2 m) 71324153

No graphic Kit CA80COD/TP: PTFE hose (5 m) 71324156

No graphic Kit CA80COD/TP: hose connector (20 x) 71324157

No graphic Kit CA80COD/TP: pump hose (10 x) 71324163

No graphic Kit CA80COD/TP: 5 x set of O-rings, reactor 71324165

No graphic Kit CA80COD/TP: 5 x set of O-rings, dosing 71324168

system

No graphic Kit CA80COD/TP: leak sensor 71324170

No graphic Kit CA80COD/TP: waste vessel 71324178

No graphic Kit CA80COD: dosing tubes (COD) 71324186

No graphic Kit CA80COD/TP: solenoid valve 71324189

No graphic Kit CA80COD/TP: reactor safety valve 71324193

No graphic Kit CA80COD: heated photometer cuvette, 15 71324194

mm

No graphic Kit CA80COD/TP: control module FMAB1 71324197

No graphic Kit CA80COD/TP: cover FMAB1 71325409

No graphic Kit CA80COD/TP: light barrier module 71324198

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Item No. Description and contents Order number

Spare parts kit

No graphic Kit CA80COD: photometer transmitter module 71324199

No graphic Kit CA80COD/TP: photometer receiver module 71324211

No graphic Kit CA80COD/TP: safety lock 71324522

No graphic Kit CA80COD/TP: 10 x plug, dilution vessel 71324523

No graphic Kit CA80COD/TP: reactor housing with 71324526

photometer cuvette

No graphic Kit CA8x: linear drive (1 pc.) 71218490

No graphic Hose Norprene A 1.6 mm ID, sold by the meter 51504116

No graphic Kit CA80COD/TP: Y strainer 71325777

13.2 Return
The product must be returned if repairs or a factory calibration are required, or if the
wrong product was ordered or delivered. As an ISO-certified company and also due to legal
regulations, Endress+Hauser is obliged to follow certain procedures when handling any
returned products that have been in contact with medium.
To ensure swift, safe and professional device returns, please read the return procedures
and conditions at www.endress.com/support/return-material.

13.3 Disposal
The device contains electronic components and must therefore be disposed of in
accordance with regulations on the disposal of electronic waste.
Observe the local regulations.
Always dispose of batteries in accordance with local regulations on battery disposal.

LCAUTION
Danger of injury if used reagents and reagent waste are disposed of incorrectly
‣ When disposing, follow the instructions of the safety data sheets for the chemicals
used.
‣ Observe the local regulations regarding waste disposal.

Use the RX reagent enclosed to decontaminate reagent residue. Follow the

instructions in the associated documentation SD01583C.

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14 Accessories
The following are the most important accessories available at the time this
documentation was issued. For accessories not listed here, please contact your service
or sales office.

14.1 Consumables for CA80COD

14.1.1 Reagent set CY80COD

NOTICE
Reagents can be harmful to the environment
‣ Pay particular attention to the information provided in the safety data sheets
concerning the disposal of reagents.

Ready-to-use reagent, 2 x 1 l (33.81 fl.oz.), 1 x 2.5 l (84.53 fl.oz.)

Order No. CY80COD-CC+SD

14.1.2 Standard solution CY80COD

Standard solution with different oxygen (O2) concentrations.
• 1000 ml with a concentration of 0 mg/l O2; order no. CY80COD-CC+T6
• 500 ml with a concentration of 1500 mg/l O2; order no. CY80COD-CC+T8

14.2 Maintenance kit CAV880

Order according to product structure
CAV880 maintenance kit for CA80 for 1 year

Standard
• Dispensers, 2 x 10 ml
• Valve hose (PharMed)
• Outflow hose
• Silicone grease, medium-viscosity, tube 2 g
• Filter mats
• Pump hoses (with hose glands)
• O-ring set, reactor
• Complete hose pump head
Optional
• process-internal hoses
• Hose glands for process-internal hoses
• Hose gland for dosing system inlet
• O-ring-set, dosing system
• Dosing tube
• Reactor photometer cuvette with heating wire, O-rings, T-sensor

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14.3 Sensors

14.3.1 pH glass electrodes

Orbisint CPS11D
• pH electrode for process technology
• Optional SIL version for connecting to SIL transmitter
• With dirt-repellent PTFE diaphragm
• Product Configurator on the product page: www.endress.com/cps11d
Technical Information TI00028C

Memosens CPS31D
• pH electrode with gel-filled reference system with ceramic diaphragm
• Product Configurator on the product page: www.endress.com/cps31d
Technical Information TI00030C

Ceramax CPS341D
• pH electrode with pH-sensitive enamel
• Meets highest demands of measuring accuracy, pressure, temperature, sterility and
durability
• Product Configurator on the product page: www.endress.com/cps341d
Technical Information TI00468C

Ceragel CPS71D
• pH electrode with reference system including ion trap
• Product Configurator on the product page: www.endress.com/cps71d
Technical Information TI00245C

Orbipore CPS91D
• pH electrode with open aperture for media with high dirt load
• Product Configurator on the product page: www.endress.com/cps91d
Technical Information TI00375C

Orbipac CPF81D
• Compact pH sensor for installation or immersion operation
• In industrial water and wastewater
• Product Configurator on the product page: www.endress.com/cpf81d
Technical Information TI00191C

14.3.2 ORP electrodes

Orbisint CPS12D
• ORP sensor for process technology
• Product Configurator on the product page: www.endress.com/cps12d
Technical Information TI00367C

Ceraliquid CPS42D
• ORP electrode with ceramic junction and KCl liquid electrolyte
• Product Configurator on the product page: www.endress.com/cps42d
Technical Information TI00373C

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Ceragel CPS72D
• ORP electrode with reference system including ion trap
• Product Configurator on the product page: www.endress.com/cps72d
Technical Information TI00374C

Orbipac CPF82D
• Compact ORP sensor for installation or immersion operation in process water and
wastewater
• Product Configurator on the product page: www.endress.com/cpf82d
Technical Information TI00191C

Orbipore CPS92D
• ORP electrode with open aperture for media with high dirt load
• Product Configurator on the product page: www.endress.com/cps92d
Technical Information TI00435C

14.3.3 Conductivity sensors with inductive measurement of

conductivity
Indumax CLS50D
• High-durability inductive conductivity sensor
• For standard and hazardous area applications
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cls50d
Technical Information TI00182C

14.3.4 Conductivity sensors with conductive measurement of

conductivity
Condumax CLS21D
• Two-electrode sensor in plug-in head version version
• Product Configurator on the product page: www.endress.com/CLS21d
Technical Information TI00085C

14.3.5 Oxygen sensors

Oxymax COS51D
• Amperometric sensor for dissolved oxygen
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cos51d
Technical Information TI00413C

Oxymax COS61D
• Optical oxygen sensor for drinking water and industrial water measurement
• Measuring principle: quenching
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cos61d
Technical Information TI00387C

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14.3.6 Chlorine sensors

CCS142D
• Membrane-covered amperometric sensor for free chlorine
• Measuring range 0.01 to 20 mg/l
• With Memosens technology
• Product Configurator on the product page: www.endress.com/ccs142d
Technical Information TI00419C

14.3.7 Ion-selective sensors

ISEmax CAS40D
• Ion selective sensors
• Product Configurator on the product page: www.endress.com/cas40d
Technical Information TI00491C

14.3.8 Turbidity sensors

Turbimax CUS51D
• For nephelometric measurements of turbidity and solids in wastewater
• 4-beam scattered light method
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cus51d
Technical Information TI00461C

Turbimax CUS52D
• Hygienic Memosens sensor for turbidity measurement in drinking water, process water
and in utilities
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cus52d
Technical Information TI01136C

14.3.9 SAC and nitrate sensors

Viomax CAS51D
• SAC and nitrate measurement in drinking water and wastewater
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cas51d
Technical Information TI00459C

14.3.10 Interface measurement

Turbimax CUS71D
• Immersion sensor for interface measurement
• Ultrasonic interface sensor
• Product Configurator on the product page: www.endress.com/cus71d
Technical Information TI00490C

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14.4 Additional functionality

Communication; software

51516983 Commubox FXA291 (hardware)

71127100 SD card with Liquiline firmware, 1 GB, industrial flash drive

 You must quote the serial number of the device when ordering the activation code.
71135636 Activation code for Modbus RS485

71135637 Activation code for Modbus TCP

71219871 Activation code for EtherNet/IP

71279813 Activation code for Modbus TCP for module ETH

71279830 Activation code for EtherNet/IP for module ETH

71211288 Activation code for feedforward control

71249548 Kit CA80: activation code for 1st digital sensor input

71249555 Kit CA80: activation code for 2nd digital sensor input

Retrofit kits

71136999 Kit CSF48/CA80: retrofit service interface (CDI flange connector, counter nut)

71218507 KitCA80: interface module CM44

71111053 Kit CM442/CM444/CM448/CSF48/CA80: extension module AOR; 2 x relay, 2 x 0/4 to 20 mA

analog output

71125375 Kit CM442/CM444/CM448/CSF48/CA80: extension module 2R; 2 x relay

71125376 Kit CM442/CM444/CM448/CSF48/CA80: extension module 4R; 4 x relay

71135632 Kit CM442/CM444/CM448/CSF48/CA80: extension module 2AO; 2 x 0/4 to 20 mA analog

output

71135633 Kit CM442/CM444/CM448/CSF48/CA80: extension module 4AO; 4 x 0/4 to 20 mA analog

output

71135631 Kit CM444/CM448/CSF48/CA80: extension module 2DS; 2 x digital sensor, Memosens

71135634 Kit CM442/CM444/CM448/CSF48/CA80: extension module 485; Ethernet configuration; can

be extended to PROFIBUS DP or Modbus RS485 or Modbus TCP or EtherNet/IP. This requires an
additional activation code, which can be ordered separately (see kit CM444/CM448/CSF48/
CA80: extension module DIO; 2 x digital input; 2 x digital output; auxiliary power supply for
digital output communication; software).

71135638 Kit CM444/CM448/CSF48/CA80: extension module DIO; 2 x digital input; 2 x digital output;
auxiliary power supply for digital output

71135639 Kit CM442/CM444/CM448/CSF48/CA80: extension module 2AI; 2 x 0/4 to 20 mA analog

input

71140889 Upgrade kit CM442/CM444/CM448/CSF48/CA80; extension module 485; Modbus RS485 (+

web server)

71140890 Upgrade kit CM442/CM444/CM448/CSF48/CA80; extension module 485; Modbus TCP (+ web
server)

71219868 Upgrade kit CM442/CM444/CM448/CSF48/CA80; extension module 485; EtherNet/IP (+ web

server)

71279809 Upgrade kit CM442/CM444/CM448/CSF48/CA80; extension module ETH + Modbus TCP

71279812 Upgrade kit CM442/CM444/CM448/CSF48/CA80; extension module ETH + EtherNet/IP

71141366 Kit CM442/CM444/CM448/CSF48/CA80: extension backplane

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14.5 Measuring cable

CYK10 Memosens data cable
• For digital sensors with Memosens technology
• Product Configurator on the product page: www.endress.com/cyk10
Technical Information TI00118C

Memosens data cable CYK11

• Extension cable for digital sensors with Memosens protocol
• Product Configurator on the product page: www.endress.com/cyk11
Technical Information TI00118C

Measuring cable CYK81

• Unterminated cable for extending sensor cables (e.g. Memosens, CUS31/CUS41)
• 2 x 2 cores, twisted with shielding and PVC sheath (2 x 2 x 0.5 mm2 + shielding)
• Sold by meter, Order No.: 51502543

14.6 Software
Memobase Plus CYZ71D
• PC software to support laboratory calibration
• Visualization and documentation of sensor management
• Sensor calibrations saved in the database
• Order as per product structure, www.endress.com/cyz71d
Technical Information TI00502C

Field Data Manager Software MS20

• PC software for central data management
• Visualization of series of measurements and logbook events
• SQL database for secure data storage
• Order No. 71129799

14.7 Other accessories

14.7.1 SD card
• Industrial Flash Drive, 1 GB
• Order No. 71110815

14.7.2 Cable junction with Velcro strip

• 4 pieces, for sensor cable
• Order No. 71092051

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15 Technical data

15.1 Input

Measured values CSBcr O2 [mg/l, ppm]

Measuring range CA80COD-AAC1: 10 to 5000 mg/l O2, automatic measuring range switching
CA80COD-AAC2: 40 to 20000 mg/l O2, with integrated dilution module

Types of input • 1 measuring channel (main parameter analyzer)

• 1 to 4 digital sensor inputs for sensors with Memosens protocol (optional)
• Analog current inputs (optional)

Input signal Depending on version

2 x 0/4 to 20 mA (optional), passive, potentially isolated

Current input, passive Span

> 0 to 20 mA
Signal characteristic
Linear
Internal resistance
Non-linear
Test voltage
500 V

Hose specification Analyzer:

• Clearance: max. 3.0 m (9.8 ft)
• Height: max. 3 m (9.8 ft)
• Hose ID: 1.6 mm (1/16 inch)
Y strainer (optional):
• Hose to analyzer:
– ID 1.6 mm (1/16 inch)
– OD 3.2 mm (1/8 inch)
• Hose to process:
– ID 0.8 mm (1/32 inch)
– OD 1.6 mm (1/16 inch)

Cable specification Cable type

(for optional sensors with Memosens data cable CYK10 or sensor fixed cable, each with cable end sleeves or M12
Memosens technology) round-pin connector (optional)
Cable length
Max. 100 m (330 ft)

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15.2 Output

Output signal Depending on version:

• 2 x 0/4 to 20 mA, active, potentially isolated (standard version)
• 4 x 0/4 to 20 mA, active, potentially isolated (version with "2 additional outputs")
• 6 x 0/4 to 20 mA, active, potentially isolated (version with "4 additional outputs")

Modbus RS485

Signal encoding EIA/TIA-485

Data transmission rate 2,400, 4,800, 9,600, 19,200, 38,400, 57,600 and 115,200
baud

Galvanic isolation Yes

Bus termination Internal slide switch with LED display

Ethernet and Modbus TCP

Signal encoding IEEE 802.3 (Ethernet)

Data transmission rate 10 / 100 MBd

Galvanic isolation Yes

Connection RJ45, M12 optional

IP address DHCP or configuration using menu

EtherNet/IP

Signal encoding IEEE 802.3 (Ethernet)

Data transmission rate 10 / 100 MBd

Galvanic isolation Yes

Connection RJ45, M12 optional (D-encoded)

IP address DHCP (default) or configuration via menu

Signal on alarm Adjustable, as per NAMUR Recommendation NE 43

• In measuring range 0 to 20 mA:
Error current from 0 to 23 mA
• In measuring range 4 to 20 mA:
Error current from 2.4 to 23 mA
• Factory setting for error current for both measuring ranges:
21.5 mA

Load Max. 500 Ω

Transmission behavior Linear

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15.3 Current outputs, active

Span 0 to 23 mA

Signal characteristic Linear

Electrical specification Output voltage

Max. 24 V
Test voltage
500 V

Cable specification Cable type

Recommended: shielded cable
Cable specification
Max. 2.5 mm2 (14 AWG)

15.4 Relay outputs

Electrical specification Relay types

• 1 single-pin changeover contact (alarm relay)
• 2 or 4 single-pin changeover contacts (optional with extension modules)
Relay switching capacity

Base module (Alarm relay)

Switching voltage Load (max.) Switching cycles (min.)

230 V AC, cosΦ = 0.8 to 1 0.1 A 700,000

0.5 A 450,000

115 V AC, cosΦ = 0.8 to 1 0.1 A 1,000,000

0.5 A 650,000

24 V DC, L/R = 0 to 1 ms 0.1 A 500,000

0.5 A 350,000

Extension module
Switching voltage Load (max.) Switching cycles (min.)

230 V AC, cosΦ = 0.8 to 1 0.1 A 700,000

0.5 A 450,000

2A 120,000

115 V AC, cosΦ = 0.8 to 1 0.1 A 1,000,000

0.5 A 650,000

2A 170,000

24 V DC, L/R = 0 to 1 ms 0.1 A 500,000

0.5 A 350,000

2A 150,000

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Technical data Liquiline System CA80COD

Minimum load (typical)

• Min. 100 mA at 5 V DC
• Min. 1 mA at 24 V DC
• Min. 5 mA at 24 V AC
• Min. 1 mA at 230 V AC

15.5 Protocol-specific data

Modbus RS485 Protocol RTU/ASCII

Function codes 03, 04, 06, 08, 16, 23

Broadcast support for function codes 06, 16, 23

Output data 16 measured values (value, unit, status), 8 digital values (value,
status)

Input data 4 setpoints (value, unit, status), 8 digital values (value, status),
diagnostic information

Supported features Address can be configured using switch or software

Modbus TCP TCP port 502

TCP connections 3

Protocol TCP

Function codes 03, 04, 06, 08, 16, 23

Broadcast support for function codes 06, 16, 23

Output data 16 measured values (value, unit, status), 8 digital values (value,
status)

Input data 4 setpoints (value, unit, status), 8 digital values (value, status),
diagnostic information

Supported features Address can be configured using DHCP or software

Web server The web server enables full access to the device configuration, measured values, diagnostic
messages, logbooks and service data via standard WiFi/WLAN/LAN/GSM or 3G routers
with a user-defined IP address.

TCP port 80

Supported features • Remote-controlled device configuration(1 session)

• Save/restore device configuration (via SD card)
• Logbook export (file formats: CSV, FDM)
• Access to web server via DTM or Internet Explorer
• Login
• Web server can be switched off

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EtherNet/IP Protocol EtherNet/IP

ODVA certification Yes

Device profile Generic device (product type: 0x2B)

Manufacturer ID 0x049Eh

Device type ID 0x109F

Polarity Auto-MIDI-X

Connections CIP 12

I/O 6

Explicit message 6

Multicast 3 consumers

Minimum RPI 100 ms (default)

Maximum RPI 10000 ms

System integration EtherNet/IP EDS

Rockwell Add-on-Profile Level 3, Faceplate for Factory

Talk SE

IO data Input (T → O) Device status and diagnostic message with

highest priority
Measured values:
• 16 AI (analog input) + Status + Unit
• 8 DI (discrete input) + Status

Output (O → T) Actuating values:

• 4 A0 (analog output) + status + unit
• 8 DO (discrete output) + Status

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Technical data Liquiline System CA80COD

15.6 Power supply

Supply voltage The analyzer is fitted with a connector with a cable length of 4.3 m (14.1 ft).

• 100 to 120 V AC / 200 to 240 V AC

• 50 or 60 Hz

NOTICE
The device does not have a power switch
‣ The customer must provide a protected circuit breaker in the vicinity of the device.
‣ The circuit breaker must be a switch or power switch, and you must label it as the
circuit breaker for the device.

Fieldbus connection Supply voltage: not applicable

Power consumption 130 VA

Cable entries • 4 x bores for M16, G3/8, NPT3/8", Memosens connection

• 4 x bores for M20, G1/2, NPT1/2"

Hose entries 4 x bores for M32 for sample inflow and outflow

Cable specification Cable gland Permitted cable diameter

M16x1.5 mm 4 to 8 mm (0.16 to 0.32")

M12x1.5 mm 2 to 5 mm (0.08 to 0.20")

M20x1.5 mm 6 to 12 mm (0.24 to 0.48")

NPT3/8" 4 to 8 mm (0.16 to 0.32")

G3/8 4 to 8 mm (0.16 to 0.32")

NPT1/2" 6 to 12 mm (0.24 to 0.48")

G1/2 7 to 12 mm (0.28 to 0.48")

Cable glands mounted at the factory are tightened with 2 Nm.

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Liquiline System CA80COD Technical data

Connecting optional NOTICE

modules Unacceptable hardware combinations (due to conflicts in power supply)
Incorrect measurements or total failure of the measuring point as a result of heat build-up
or overloading
‣ If you are planning to extend your controller, make sure the resulting hardware
combination is permitted (Configurator on www.endress.com/CA80COD).
‣ Remember that the sum of all current inputs and outputs may not exceed 8!
‣ Make sure not to use more than two "DIO" modules. More "DIO" modules are not
permitted.
‣ Please contact your Endress+Hauser sales center should you have any questions.
Overview of all the modules available
Module name

AOR 2R 4R 2DS DIO

• 2 x 0/4 to 20mA • 2 relays • 4 relays • 2 digital sensor • 2 digital inputs

analog outputs • Order No. • Order No. inputs • 2 digital outputs
• 2 relays 71125375 71125376 • 2 power supply with auxiliary
• Order No. systems for digital voltage
71111053 sensors • Order No.
• Order No. 71135638
71135631

31 41 41 85 47
+ 1 1+ PK + 1
Sensor supply
Relay 1
Relay 1
0/4 ... 20 mA

32 42 42 86 48
– – GY –
43 43 85 47
31
+ 2+ PK + 2
2 41 41 86
32 – GY 48
–
Relay 2
Relay 2

–
42 42
87 45
+ BN +
41 43 43 1
Sensor 1

– 88 WH 46
–
Relay

42 1 41 97
A GN 45
+
Relay 3

42 98 2
43 B YE 46
–
43 87
+ BN 91
41 41 +
1
Sensor 2

– 88
Relay

WH 92
Relay 4

42 2 42 97 –
A GN 91
+
43 43 B
98
YE 2
92
–

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Technical data Liquiline System CA80COD

Module name

2AO 4AO 2AI 485 ETH

24 23
24 23
• 2 x 0/4 to 20mA • 4 x 0/4 to 20mA • 2 x 0/4 to 20mA • Ethernet (web • Web server and
analog outputs analog outputs analog inputs server or Modbus Ethernet/IP or
• Order No. • Order No. • Order No. TCP) Modbus TCP
71135632 71135633 71135639 • Order No. • Order No.
71135634 71272410

Ethernet
31 31 23

RJ45

Ethernet
+ 1 + 1 1 +

RJ45
0/4 ... 20 mA
0/4 ... 20 mA

0/4 ... 20 mA

32 32 24
– – – 1
T COM SF BF PWR 2

PWR
31 31 23 4 1

DIP switch
+ 2 + 2 + 2
2 on
8
4
32 32 24 16 8
– – –

BF
32

DIP switch
16

on
64 32

SF
31 128/SW 64
+ 3 128/SW
0/4 ... 20 mA

COM
32 Service
– 82
Service
DGND
31 81
+ VP
4 B B'
DP/RS485

32
– A A'
C C'

PROFIBUS DP (module 485)

Contacts A - A’, B - B’ and C - C’ are bridged in the connector. This ensures that
PROFIBUS communication is not interrupted if the connector is disconnected.

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Sensor connection Sensors with Memosens protocol

(optional)
Sensor types Sensor cable Sensors

Digital sensors without With plug-in • pH sensors

additional internal power connection and • ORP sensors
supply inductive signal • Combined sensors
transmission • Oxygen sensors (amperometric and optical)
• Conductivity sensors with conductive measurement of
conductivity
• Chlorine sensors

Fixed cable Conductivity sensors with inductive measurement of

conductivity

Digital sensors with Fixed cable • Turbidity sensors

additional internal power • Sensors for interface measurement
supply • Sensors for measuring the spectral absorption
coefficient (SAC)
• Nitrate sensors
• Optical oxygen sensors
• Ion-sensitive sensors

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Technical data Liquiline System CA80COD

15.7 Performance characteristics

Measured error 3) ± 10 % according to potassium hydrogen phthalate test

Measured error for sensor → Documentation of the connected sensor

inputs

Measured error for current Typical measured errors:

inputs and outputs < 20 μA (with current values < 4 mA)
< 50 μA (with current values 4 to 20 mA)
at 25 °C (77° F) in each case
Additional measured error depending on the temperature:
< 1.5 μA/K

Repeatability 3) ± 5 % of the measured value

Repeatability of sensor → Documentation of the connected sensor

inputs

Measuring interval Continuous (approx. 55 min), adjustable 30 min to 24 h

Digestion time 3 to 120 min

Sample requirement 8 ml/measurement

Reagent requirement Given a measuring interval of 1 hour, 1 set of reagents lasts for 50 days

Standard requirements • Zero standard: approx. 500 ml per month given a calibration interval of 48 h (no dilution
module)
• Standard 1: approx. 90 ml per month given a calibration interval of 48 h (no dilution
module)

Dilution water Approx. 20 ml per measurement

requirements

Calibration interval 1 h to 90 days, depending on the application and ambient conditions

Maintenance interval Once weekly, depending on the application

Maintenance effort • Weekly: visual inspection

• Monthly: 1 hour

3) According to HJC-ZY32-2009. Measured errors include all the uncertainties of the analyzer. They do not include the uncertainties from the
standard solutions used as a reference.

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15.8 Environment

Ambient temperature 5 to 40 °C (41 to 104 °F)

range

Storage temperature -20 to +60 °C (-4 to 140 °F)

Humidity 10 to 95%, not condensing

Degree of protection IP55 (cabinet, analyzer stand)

Electromagnetic Interference emission and interference immunity as per EN 61326-1:2013, Class A for
compatibility Industry

Electrical safety According to EN/IEC 61010-1:2010, Class I equipment

Low voltage: overvoltage category II
For installations up to 2000 m (6500 ft) above MSL

Degree of contamination The product is suitable for pollution degree 2.

15.9 Process

Sample temperature 4 to 40 °C (39 to 104 °F)

Consistency of the sample Low solids content, aqueous, homogenized

Sample supply Analyzer (without optional Y strainer):

Unpressurized
Y strainer (optional):
1.5 to 4.0 bar (21.76 to 58.01 psi)

Process connection, Adhesive fitting, ID 40 mm, straight

optional Y strainer

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Technical data Liquiline System CA80COD

15.10 Mechanical construction

Dimensions
463 (18.23) 530 (20.87)

793 (31.22)

A0028820

 66 Liquiline System CA80 closed version, dimensions in mm (inch)

417 (16.42) 530 (20.87)

793 (31.22)

A0030419

 67 Liquiline System CA80 open version, dimensions in mm (inch)

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Liquiline System CA80COD Technical data

1723 (67.83)

930 (36.61) 654 (25.74)

A0028821

 68 Liquiline System CA80 with base, dimensions in mm (inch)

Weight Approx. 40 kg (88 lbs)

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Technical data Liquiline System CA80COD

Materials Parts not in contact with

medium
Cabinet version, exterior cover
Open installation, exterior Plastic ASA+PC
cover
Cabinet version, interior lining
Open installation, interior Plastic PP
lining
Window Shatterproof glass, coated
Reagent container Plastic PP
Insulation Plastic EPP (extruded PP)
Base, analyzer stand Powder-coated sheet steel

Parts in contact with medium

Dispenser Plastic PP and
elastomer TPE
Dosing system
• Valve block • Plastic ETFE
• Valve seals • FFKM plastic
• Optical tube • Borosilicate glass
Hoses • PTFE
• Sample hose, hose
from pump to
dilution vessel:
PharMed
Reactor
• Reactor valves • PVDF plastic
• Optical tube • Borosilicate glass
• Seal • FFKM plastic
Dilution vessel (optional) PE

152 Endress+Hauser
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Index
A Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Activation code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Hose entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Adapting the diagnostic behavior . . . . . . . . . . . . . . . 104 Optional module . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Additional functions Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cleaning programs . . . . . . . . . . . . . . . . . . . . . . . . 94 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36
Limit contactors . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 86
Mathematical functions . . . . . . . . . . . . . . . . . . . . 97 Controller structure . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Advanced setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Current input
Alarm relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 passive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Ambient temperature range . . . . . . . . . . . . . . . . . . 149 Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Assignment Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Port assignment . . . . . . . . . . . . . . . . . . . . . . . . . . 12 active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Slot assignment . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D
B Data management . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Base mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . 15
Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Degassed conductivity . . . . . . . . . . . . . . . . . . . . . . . . 99
Bus termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Degree of contamination . . . . . . . . . . . . . . . . . . . . . 149
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . 149
C Description
Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Design
Optional sensors with Memosens technology . . . 139 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Calculated pH value . . . . . . . . . . . . . . . . . . . . . . . . . 101 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Change password . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Check Device design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Device variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Device-specific diagnostic messages . . . . . . . . . . . . . 106
Installation and function . . . . . . . . . . . . . . . . . . . . 44 Device-specific errors . . . . . . . . . . . . . . . . . . . . . . . . 102
Chemoclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 95 Diagnostic messages
Chemoclean Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Adapting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Chlorine regulation with feedforward control . . . . . . . 66 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Cleaning cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Device-specific . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Cleaning function . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Cleaning programs Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Chemoclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Outputting via the relay . . . . . . . . . . . . . . . . . . . . 79
Chemoclean Plus . . . . . . . . . . . . . . . . . . . . . . . . . 96 Sensor-specific . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Manual cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 97 Web browser . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Standard cleaning . . . . . . . . . . . . . . . . . . . . . . . . 95 Diagnostics list . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 150
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Dual conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Configure E
Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Free text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Electromagnetic compatibility . . . . . . . . . . . . . . . . . 149
Numerical values . . . . . . . . . . . . . . . . . . . . . . . . . 40 Ensuring the degree of protection . . . . . . . . . . . . . . . 33
Picklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Equipment architecture . . . . . . . . . . . . . . . . . . . . . . . 12
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . 37, 55, 81, 143
Connection Event logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Exporting the setup . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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Index

F Operation
Fieldbus Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 General settings . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Firmware history . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Output
Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Outputs
H Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hold settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hose entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hose specification . . . . . . . . . . . . . . . . . . . . . . . . . . 139 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

I P
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . 14 Port assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Initial commissioning Post-installation check . . . . . . . . . . . . . . . . . . . . . . . 44
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . 144
Input Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Measured values . . . . . . . . . . . . . . . . . . . . . . . . 139 Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Cable specification . . . . . . . . . . . . . . . . . . . . . . . 144
Inputs Connecting digital communication . . . . . . . . . . . . 30
Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Connecting optional modules . . . . . . . . . . . . . . . . 27
Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Connecting the analyzer . . . . . . . . . . . . . . . . . . . . 23
Installation Hose entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Power consumption . . . . . . . . . . . . . . . . . . . . . . 144
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . 16 Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . 26
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 144
L Power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Laplace representation . . . . . . . . . . . . . . . . . . . . . . . 86 Process errors without messages . . . . . . . . . . . . . . . 102
Limit contactors . . . . . . . . . . . . . . . . . . . . . . . . . 77, 82 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Loading the setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 53
Logbooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 113 Device variables . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PROFIBUS variables . . . . . . . . . . . . . . . . . . . . . . . 81
M PROFIBUS variables . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Protocol-specific data . . . . . . . . . . . . . . . . . . . . . . . 142
Manipulated variable . . . . . . . . . . . . . . . . . . . . . . . . . 78
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 R
Mathematical functions . . . . . . . . . . . . . . . . . . . . . . . 97 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Calculated pH value . . . . . . . . . . . . . . . . . . . . . . 101 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Degassed conductivity . . . . . . . . . . . . . . . . . . . . . 99 Requirements for the personnel . . . . . . . . . . . . . . . . . . 7
Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Dual conductivity . . . . . . . . . . . . . . . . . . . . . . . . 100 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 rH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
rH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 S
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Safety
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 53, 81 Occupational safety . . . . . . . . . . . . . . . . . . . . . . . . 7
Modbus RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
N Saving the setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sensor
O Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Occupational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Sensor information . . . . . . . . . . . . . . . . . . . . . . . . . 118
Operating language . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Sensor-specific diagnostic messages . . . . . . . . . . . . . 111
Operating time information . . . . . . . . . . . . . . . . . . . 120

154 Endress+Hauser
 Index

Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Setting
Operating language . . . . . . . . . . . . . . . . . . . . . . . 45
Settings
Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Setup
Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Slot assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Standard cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
State of the art . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . 149
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System information . . . . . . . . . . . . . . . . . . . . . . . . . 117
System integration
Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Systemtest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

T
Technical data
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Mechanical construction . . . . . . . . . . . . . . . . . . . 150
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Performance characteristics . . . . . . . . . . . . . . . . 148
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Protocol-specific data . . . . . . . . . . . . . . . . . . . . . 142
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Technical personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Terminal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Diagnostic information . . . . . . . . . . . . . . . . . . . . 103
General troubleshooting . . . . . . . . . . . . . . . . . . . 102
Types of cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Types of input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

U
Use
Designated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

W
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 142
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Y
Y strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Endress+Hauser 155
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