MANUAL STACK MONITORING KIT

Available Model
PEM–SMK-10B
PEM–SMK-10M

Industrial stacks are the means by which an industrial plant discharges its gaseous wastes into the atmosphere. These
gaseous effluents may contain pollutants which may be organic or inorganic in chemical nature and be in may be solid,
liquid, or gas in physical form.

Stack Monitoring is an instrumental method or procedure for evaluating the characteristics of the emissions into the
atmosphere from industrial waste gas streams. Effluent measurements and sampling procedures follow specific test
methods and protocols to ensure representative and accurate emission data. Test methods are pollutant specific, sometimes
industry specific and originate from a variety of sources and jurisdictions such as USEPA, CPCB etc.

Salient Feat ur es
 Portable, Compact and Light Weight
 User Friendly Control Module
 Multi-Function Electronic Unit with Digital Electronic Manometer
 Programmable For Start and Stop of Sampling Pump
 Digital Display of Stack Gas & Gas Meter Temperatures
 Electronic High Precision Gas Flow & Volume Meter for Particulate
Flow
 Light-Weight Sampling Pump
 Fiber Glass Impinger Module
 Design Complies with Specifications recommended by US EPA &
CPCB, New Delhi

Manual Stack Monitoring Kit can be used to take accurate representative samples of particulate matter and various gaseous
pollutants such as SO2, NOx etc. from the stack in accordance with the methodologies developed by US EPA.

Monitoring Kit Description

Polltech manufactures two models of Stack Monitoring Kit. These models are called Model PEM–SMK-10B and Model PEM
–SMK-10M. The two models are similar in most respects. PEM–SMK-10B is a battery operated instrument where as Model
PEM–SMK-10M is a mains cum battery operated instruments. Model PEM–SMK-10M also includes a provision for automatic
starting and stopping of the sampling pump. For accomplishing this, two modes are provided viz. timer mode and stop watch
mode. In all other respects the two models are similar and are referred in the rest of this document as simply Model PEM –
SMK-10.

PEM-SMK10 consists of a control module, a sampling pump and a set of standard sampling accessories. A stack gaseous
sampling add-on (Model PEM-SSCIB-1X ) with 6 glass impingers is provided as standard accessory for sampling of gaseous
pollutants and determination and removal of moisture.

Control Module
The module houses a electronic gas flow and volume meter for particulate flow, one gaseous rotameter, two control valves, a
vacuum gauge for meter vacuum and a multifunction electronic unit, which gives digital display of the various parameters
such as stack gas temperature, meter temperature, Pitot differential pressure along with an electronic stopwatch / timer. The
stopwatch /timer function can be used for auto start and stop of sampling pump when model PEM-SMK 10M is operated on
mains power.

Impinger Module (Stack gaseous sampling add-on Model PEM-SSCIB-1X )

Required for gaseous sampling, consists of a thermocole-insulated lightweight, fiberglass cabinet, which is capable of
accommodating 4 nos. of 125 ml capacity and 2 nos. of 250 ml capacity glass impingers. The required low temperature is
maintained by keeping ice in the module

Sampling Pump
Sampling Pump is a very lightweight mono-block dry type pump with a free flow of about 100 LPM.

Standard Sampling accessories

Standard sampling accessories includes Pitot tube, thimble filter holder, thimble pipe, nozzles, stack thermo-couple and
interconnecting tubes etc.
 Detailed Technical Specifications
Sampling accessories
Pitot Tube Modified S-type Pitot tube of SS 304 duly calibrated 1 Meter length *
Sampling Probe Fabricated from SS 304 tube (ID >15 mm) 1 Meter length *
Nozzles A set of 3 SS Nozzles (¼”, 3/8 & ½” bore) with sharp & tapered outer leading edge.
Stack Thermocouple 1 Meter long* K type in SS housing with 3 mtr. Cable.
Thimble Holder Tapered design made from SS 304 / 316 for Cellulose & G/F Thimbles.
Poly-urethane Interconnection tubes 12 mm OD – 3 Nos. All tubes 3 meters long *
6 mm OD – 2 Nos. All tubes 3 meters long *
Tool kit Containing essential tools required for assembly of Sampling Train

Control Module
Measured Required for Methodology Range Accuracy Display
Parameter Mode Device
Pitot ∆p Velocity
Stack Gas Velocity, Iso- Pressure Sensor 200.00 ±0.5%
Gauge kinetic particulate mmWC FS
Pressure sampling (1300
and Gaseous mmwc
sampling onrequest) Digital LCD Display
0 0
Stack Gas K Type 600 C ±2 C Module
Temperature Thermocouple
Particulate Orifice dp 2-60.0 LPM ±2% FS
Flow Iso-kinetic measured by
particulate Pressure sensor
Sample Sampling Computed from 9999.9 - ±2% of
Volume Flow and Time 9999 Liters reading
0 0
Meter K Type 60 C ±1 C Digital
Temperature Iso-kinetic Thermocouple
Meter Vacuum particulate Vacuum gauge 0-760 ±5% Analog Gauge
Sampling mmHg
Time / Timer & Gaseous Quartz crystal 9 Hours, ±0.1% Digital LCD Display
sampling controlled Stop 59 minutes, Module
Watch/Timer 59 seconds
Gaseous Flow Gaseous Rotameter 0-6 LPM ±2% Analog Rotameter
Sampling
Pneumatic Push fit unions: 2 Nos. for 6mm OD for Ptot tube and 2 Nos. for 12mm OD PU tube for sample inlet
Connections and sample outlet
Housing High quality, light-weight powder coated aluminum box
Power 6 VDC from 1.5x4 dry cells or from external adaptor (110-230 V AC). 230 AC for Pump operation for
SMK10M
Dimensions 31 x 32 x 17 Cms. and Weight about 4 Kg.

Sampling Pump
Type Monoblock, Dry Rotary type with Graphite Vanes coupled to a1/4 H.P. Pump Motor
Motor operating supply 230 V AC, 1 Ph, suitable for 0.5 HP Motor
Free Flow & Max. Vacuum > 95 LPM & > 600 mm Hg
Weight About 7 Kg.

Add-Ons
PEM–SMK10 facilitates sampling for gaseous pollutants as per EPA specified methods through an add-on Standard Stack
Gaseous Sampling Equipment Model PEM–SSCIB-1X. It comprises of a thermocole-insulated lightweight, cabinet, which is
capable of accommodating 4 nos. of 125 ml capacity and 2 nos. of 250 ml capacity glass impingers. The required low
temperature is maintained by keeping ice in the module.

Accessories
Whatman Glass Fiber Thimbles, Whatman Cellulose Filter Thimbles, Glass Impingers of various types & capacity, Pitot
Tubes of various length, Sampling Probe s of various length, PU Tubes of various length, Thermocouple, of various length.
Nozzles of various sizes.

Related Products
Automatic Stack Monitoring System Model PEM– SMS4
Manual Stack Monitoring Kit Model PEM–SMK-10B, PEM–SMK-10M
Digital Stack Velocity Meter Model PEM–SVM1
Heated Sampling Probes Model PEM-HGLP3, PEM-HTLP3, PEM–HSLP3
Heated Filter Box Model PEM–HFB2
Sampling Equipment for NOx, Sulfuric Acid Mist, Metal Emission, Halogen & Halides, Volatile Organic Compounds,
Dioxins & Furans etc.
PM 10 Sampling Equipment Model PEM - STPM10-X
PM 2.5 Sampling Equipment PEM - STPM2.5-X

Manufactured & Marketed by

Polltech Instruments Private Limited
309 K.K. Gupta Industrial Estate Dr. R.P. Road Mulund West Mumbai - 400 080.
 +91 (22) 2591 6470 / 2590 1860 / 2564 1902 Fax : +91 (22) 2564 1905
Email: polltech@vsnl.com, drarora.polltech@gmail.com, Web: www.polltechinstruments.com
Web: www.polltechinstruments.com