Chapter 5
Chapter 5
5.0 General
The provisions in this section apply to the design of cast-in-place (CIP) and precast
concrete structures, both reinforced and prestressed.
Design of concrete structures shall be based on the requirements and guidance cited
herein and in the current AASHTO LRFD Bridge Design Specifications (LRFD), AASHTO
Guide Specifications for LRFD Seismic Bridge Design (SEISMIC), AASHTO Guide Specification
for Accelerated Bridge Construction (ABC), Special Provisions and the Standard Specifications
for Road, Bridge, and Municipal Construction (Standard Specifications) M 41-10.
5.1 Materials
5.1.1 Concrete
� 100
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(5.1.1-1)
70 64
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5.1.3‐1 ��� � 12����� · � � ����� � ·
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Page 5-4 WSDOT Bridge Design Manual M 23-50.22
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5 .1 .3-3 ���
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5.1.1‐1 � ���������� � � 11��
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Figure 5.1.1-1 provides
5.1.3‐1 creep � 12����� · �for
��� coefficients ���� � ·of
�a�range typical initial concrete strength
�.����� ��� �
values, ƒ′ci, as a function of time from initial seven day steam cure (ti = 7 days). The figure
uses a volume-to-surface, V/S, ratio���
of 3.3��as
�� an
���
��average
����
�� � for girders and relative humidity,
5.1.3‐2 ��� ��
� ��� � �
H, equal to 75 percent. ��
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Creep
Figure 5.1.1-1 5 .1 .3-3 Coefficient
���� forgirders
� ��� For
��� Standard Conditions
within aswidth
the effective Function of Initial
Concrete Strength
��
���
���
5 .1 .3-4 ���� � ���
���
For girders
(H=75%, outside
V/S=3.3, ti = the effective width
7 days)
1.25
��� ��� ���
5.1.3‐5 If ���� � ���� then ���� � ����
ψ( t , 7day , 5ksi) ��
��� ��� ���
5.1.3‐6 ��� � ���� then ���� � ���� �����
l- - ~1---- - - - - -If
+-� . ........•:_•:_•
• -• .~,-.,,_._._.__..._..._.. _: _•+•-•_
:_ •_•_•_•_•_•_•_•_•_•_•_•_•_•_•_•_•J-•-•_•_•_•_•_•_•_•_•_•_•_•_•_•_•_•_•_•j
ψ( t , 7day , 6ksi) 1
···••••• � �
ψ( t , 7day , 7ksi)
5.1.3‐7 ���� � �� � �� ----------
---------- ----------- ·-·-·-·-·-·-·-
ψ( t , 7day , 8ksi)
0.75
·-·-·-·-·-·-·- -·-·-·-·-·-·-·
∆��� ��� �� �
ψ( t , 7day , 9ksi) 5.1.4‐1: ���
�� ����� ��� ������
·················· ••••••••••••••••••
ψ( t , 7day , 10ksi)
Concrete placements with least dimension greater than 6 feet should be considered
mass concrete, although smaller placements with least dimension greater than 3 feet
may also have problems with heat generation effects. Shafts need not be considered
mass concrete.
The temperature of mass concrete shall not exceed 160°F. The temperature difference
between the geometric center of the concrete and the center of nearby exterior surfaces
shall not exceed 35°F.
Designers could mitigate heat generation effects by specifying construction joints and
placement intervals. Designers should consider requiring the Contractor to submit a
thermal control plan, which may include such things as:
1. Temperature monitors and equipment.
2. Insulation.
3. Concrete cooling before placement.
4. Concrete cooling after placement, such as by means of internal cooling pipes.
5. Use of smaller, less frequent placements.
6. Other methods proposed by the Contractor and approved by the Engineer of Record.
Concrete mix design optimization, such as using low-heat cement, fly ash or slag
cement, low-water/cement ratio, low cementitious materials content, larger aggregate,
etc. is acceptable as long as the concrete mix meets the requirements of the Standard
Specifications for the specified concrete class.
The ACI Manual of Concrete Practice Publication 207 and specifications used for the
Tacoma Narrows Bridge Project suspension cable anchorages (2003-2006) can be used
as references.
5.1.1.J Shotcrete
Shotcrete could be used as specified in WSDOT Standard Plans. Shotcrete may not be
suitable for some critical applications unless approved by the Engineer of Record.
For shotcrete structures in a marine environment (excluding Standard Plans), any steel
reinforcing or components within 6” of the shotcrete surface shall be galvanized. Epoxy-
coated reinforcing could be acceptable if test panels can demonstrate that the shotcreting
process does not damage the epoxy coating. Marine environments are defined in
Section 6.7.1.
5.1.2.B Sizes
Reinforcing bars are referred to in the contract plans and specifications by number and
vary in size from #3 to #18. For bars up to and including #8, the number of the bar
coincides with the bar diameter in eighths of an inch. The #9, #10, and #11 bars have
diameters that provide areas equal to 1″ × 1″ square bars, 1⅛″ × 1⅛″ square bars and
1¼″ × 1¼″ square bars respectively. Similarly, the #14 and #18 bars correspond to 1½″ ×
1½″ and 2″ × 2″ square bars, respectively.
5.1.2.C Development
5.1.2.D Splices
The Contract Plans shall clearly show the locations and lengths of splices. Splices shall be
in accordance with AASHTO LRFD Section 5.10.8.4.
Lap splices, for either tension or compression bars, shall not be less than 2′-0″.
5.1.2.G Placement
Placement of reinforcing bars can be a challenge during construction. If reinforcement is
congested, as is common in column joints, additional details are recommended in the
contract plans showing how each bar is placed. Appendix 5.1-A2 shows the minimum
clearance and spacing of reinforcement for beams and columns. High-strength
reinforcement is one possible method to reduce congestion.
5.1.3.A General
Three types of high-tensile steel used for prestressing steel are:
1. Strands
AASHTO M 203 Grade 270, low relaxation
2. Bars
AASHTO M 275 Type II
3. Parallel Wires
AASHTO M 204 Type WA
All WSDOT designs are based on low relaxation strands using either 0.5″ or 0.6″ diameter
strands for girders, and ⅜″ or 7/16″ diameter strands for stay-in-place precast deck panels.
Properties of uncoated and epoxy-coated prestressing stands are shown in Appendix
5.1-A8. 0.62″ and 0.7″ diameter strands may be used for top temporary strands in
prestressed concrete girders when 10 0.6” diameter temporary top strands are not
sufficient for temporary handling cases.
Provide adequate concrete cover and consider use of epoxy coated prestressing
reinforcement in coastal areas or where members are directly exposed to salt water.
5.1.3.D.1 General
Development of prestressing strand shall be as described in AASHTO LRFD
Section 5.9.4.3.
The development length of bonded uncoated & coated prestressing strands are shown in
Appendix 5.1-A8.
girder 𝑐𝑐𝑐𝑐 (k-in.) 𝑑𝑑𝑑𝑑> 0.003 0.003 + 𝜀𝜀𝜀𝜀u[ @< wxz{9𝑀𝑀𝑀𝑀s;>=ƒ&9 [ak }~
5.1.3-2
≤ 5.1.3-6 WhereB kt9 If 𝑀𝑀𝑀𝑀 𝑀𝑀𝑀𝑀>=? then
<Y:girders within𝑀𝑀𝑀𝑀the = €]‚lm€width
av
𝑑𝑑𝑑𝑑> 5.1.3-3 5.1.3-7 0.003 +𝑀𝑀𝑀𝑀 [ 𝜀𝜀𝜀𝜀>=?
𝐵𝐵𝐵𝐵 @
=cc <
== 𝐷𝐷𝐷𝐷]|}>=?
yz @ + For 𝐷𝐷𝐷𝐷 >
>=? effective
Å Å
p„l
5.1.3-7
5.1.3-4
𝐵𝐵𝐵𝐵=cc𝐵𝐵𝐵𝐵= 𝐷𝐷𝐷𝐷@Where:
𝑀𝑀𝑀𝑀op = 𝑀𝑀𝑀𝑀Y: m+
+𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷>+ 𝐷𝐷𝐷𝐷 mŒ 5.1.4-1: ℎ 𝑥𝑥𝑥𝑥 š= ‘ç qrst(}mŸš xy ) xy
š‘› –ù‹žˆ
Œ
› –ù‹žˆ › – Ÿš ]ꡈ
5.1.3-7 =Žèk ==
‘’w 3 3 for
for girders
girders „in*–which
in which‰**ˆ‡a far
far end
end is free
› – ]ꡈ
is free to
to rotate
rotate (expansion
(expansion piers);
piers); and 44and
and for4girders
for for in
=cc @ > – …* yŠb‹
5.1.3-5 𝜆𝜆𝜆𝜆𝜆𝜆𝜆𝜆 = çu m | (p“/m
5.1.3-5@ƒ 5.1.3-4
Žèk =‘’w 3 for girders 9:Y •[
m „ina‡ –m which
m ‰ ˆ‡a
—‰[
•[a‡
–a‡ far
m—‰[… yŠb‹ end is free to rotate (expansion piers);
𝜆𝜆𝜆𝜆𝜆𝜆𝜆𝜆@ƒ = ê çu xy|)
𝑀𝑀𝑀𝑀
girders
mê which )=
𝑀𝑀𝑀𝑀far in𝑀𝑀𝑀𝑀
which
end is+ far end is fixedℎ against rotation (continuous piers).
=fixed magainst isrotation (continuous piers).
9:Y ‘&¢š Ÿš a‡ £
5.1.3-7
5.1.3-7𝐵𝐵𝐵𝐵=cc 𝐵𝐵𝐵𝐵= 𝐷𝐷𝐷𝐷@ + 𝐷𝐷𝐷𝐷>+ 𝐷𝐷𝐷𝐷 ∆b‹ˆ5.1.3-4 `˜™è5.1.4-2: m op
(p“/m xy
girders =
op ∆𝑒𝑒𝑒𝑒
Y:in𝑀𝑀𝑀𝑀 which +far ›
end
–ù‹žˆ
‘&¢š › –
ℎ› – against
fixed
]ꡈ
Ÿš ]ꡈ £ rotation (continuous piers).
=cc = 𝐷𝐷𝐷𝐷𝑥𝑥𝑥𝑥 Y: › –ù‹žˆ
5.1.4-1: ∆b‹ˆa`˜™è5.1.4-2: Y`∆𝑒𝑒𝑒𝑒 = `Œab c`ad
5.1.4-1: =„*𝑥𝑥𝑥𝑥ç am
@ >‘ `*one m˜™ ’
–m•š =*›EIEIç ‘ ==
EI › – Ÿš
Ÿš Flexural
Flexural
5.1.3-6
= Flexural stiffness
stiffness 𝐴𝐴𝐴𝐴 =
stiffness
Yofof
> 𝐴𝐴𝐴𝐴 ‘ =of one
one
u * girder,
`Œabmab
girder, c`ad|including
including
girder,
’mab composite
composite deck
deck
including composite deck (kip-in.
(kip-in. 22))
(kip-in. 2)
‰ –m–ù‹žˆ
„*—–m š
…
‰*– …
• › m–ù‹žˆ
]ꡈ
› – ]ꡈ 5.1.3-6 > u
c
˜™
|
GJ
*GJ
=
’ab= Torsional
Torsional stiffness
stiffness of the crossbeam
d‹
cross-section (kip-in 2 )
𝑒𝑒𝑒𝑒of the ofcrossbeam Ÿ(¦&‰§Ž)cross-section (kip-in ) 2)
∆b‹ˆ `˜™èa m —
Žèk ‘’ ‘ c 2
5.1.4-1: 𝑥𝑥𝑥𝑥 = 𝑥𝑥𝑥𝑥ç = 5.1.3-6 ∆b‹ˆ `˜™è5.1.3-5 m `ab cadGJ 5.1.4-3: = Torsional stiffness w ‘’
the
w𝑒𝑒𝑒𝑒 crossbeam
d‹
£ cross-section (kip-in
’𝜆𝜆𝜆𝜆𝜆𝜆𝜆𝜆 = £çu ∆𝑒𝑒𝑒𝑒Ym¤çu =| Žèk ¥|¢1
5.1.4-1: çš Ÿš›5.1.3-6
š› –ù‹žˆ – Ÿš
𝐴𝐴𝐴𝐴> = a u 5.1.3-5
]ꡈ ‘L L
‘&¢š * `ab
𝐴𝐴𝐴𝐴> =cd‹› u–ù‹žˆ =
| cad
= Girder
Ÿš
Girder |› –5.1.4-3:
ab @ƒ
𝜆𝜆𝜆𝜆𝜆𝜆𝜆𝜆
]ꡈ @ƒ =length
span
span ê∆𝑒𝑒𝑒𝑒Y(p“/m
length ¤
Y=
if
if 𝑒𝑒𝑒𝑒Y)−
girders
girders ¥ ¢1 − 𝑒𝑒𝑒𝑒 Ÿ(¦&‰§Ž)
frame
frame into
into £ crossbeam
the
the crossbeam from
from only one
only one side;
side;
5.1.4-2: 5.1.4-2: ∆𝑒𝑒𝑒𝑒Y`∆𝑒𝑒𝑒𝑒
› –ù‹žˆ ›=– ]ꡈ g g ‘
L › –ù‹žˆ
‘&¢š c
= Girder
Ÿš › – ]ꡈ span length
£ m ê
xy
(p“/m if girders
xy ) frame into the crossbeam from only one side;
Y` = g `˜™ m ` m
d‹
GIRDER GIRDER
STRAND CHUCK OR
STRAND ANCHOR
STRAND DEVELOPMENT
Figure 5.1.3-1
D K1 = 11 +12 12 K2 = Li+11 12
1-
11
-I- 12
-1
.d
Anchorage of extended strands is essential for all prestressed concrete girder bridges with
fixed diaphragms at intermediate piers. Extended strand anchorage may be achieved by
directly overlapping extended strands, by use of strand, by the use of the crossbeam ties
along with strand ties, or by a combination of all three methods. The following methods in
order of hierarchy shall be used for all prestressed concrete girders for creating continuity
of extended strands:
Method 1 – Direct extended strands overlapping shall be used at intermediate piers
without any angle point due to horizontal curvature and for any crossbeam width.
This is the preferred method of achieving extended strand continuity. Congestion
of reinforcement and girder setting constructability shall be considered when large
numbers of extended strands are required. In these cases, strand ties may be used in
conjunction with extended strands. See Figure 5.1.3-3
¢ GIR
EXTENDED STRAND
OVERLAP
STRAND CHUCK X
GIRDER END
Method 2 – Strand ties shall be used at intermediate piers with a girder angle point
due to horizontal curvature where extended strands are not parallel and would cross
during girder placement. Crossbeam widths shall be greater than or equal to 6 feet
measured along the skew. It is preferable that strand ties be used for all extended
strands, however if the region becomes too congested for rebar placement and
concrete consolidation, additional forces may
¢ GIR be
8D carried by crossbeam ties up to a
EXTENDED STRANDS
¢ CROSSBEAM
MAX.
- · - - · - - · -1-·-~ ...!...~-·--·--·-
8"
I
I I
L __
EXTENDED STRANDS
¢ CROSSBEAM
STRAND TIES
MAX.
8"
---------- -
STRAND TIES t
--.----------.-------.--------.------.----------. .----------.-
r--
1 ¢ GIR 8D
I I
~ . - - r ~ ~ ;-
I
¢ GIR 8D
END-TO-END OF
1" PRECAST GIRDERS
STRAND ANCHOR (TYP.) AT CROSSBEAM MINUS 3"
(TYP.)
5.1.3-6
* `ab cad ’ab
5.1.3-6 𝐴𝐴𝐴𝐴> = ‘
u cd‹
| (5.1.3-6)
Where:
Aps = Area of strand ties (in2)
fpy = Yield strength of extended strands (ksi)
Nps = Number of extended strands that are spliced with strand and crossbeam ties
fye = 5.1.3-7
Expected 𝐵𝐵𝐵𝐵=cc =of
yield strength 𝐷𝐷𝐷𝐷@transverse
+ 𝐷𝐷𝐷𝐷> tie reinforcement (ksi)
5.1.3-7 𝐵𝐵𝐵𝐵=cc = 𝐷𝐷𝐷𝐷@ + 𝐷𝐷𝐷𝐷>
Two-thirds of As shall be placed directly∆ ` below è m the girder and the remainder of As
5.1.4-1: 𝑥𝑥𝑥𝑥 = ç ∆b‹ˆ `›œ èa m
shall be placed outside the bottom
5.1.4-1: 𝑥𝑥𝑥𝑥 = ç
ùž flange
b‹ˆ ¢ù
– ‹¡ˆ ›œžwidth
a
–£]꤈ as shown in Figure 5.1.3-5.
ùž – ‹¡ˆ ¢ùž –£]꤈
The size of strand ties shall be the same
‘&¥ù as the ¢ù extended¦ strands, and shall be placed
5.1.4-2: ∆𝑒𝑒𝑒𝑒Y` = ‘&¥ùž – ‹¡ˆ ¢ùž –£]꤈ ¦
at the same level and proximity of the extended strands.
`›œ m ž –£]꤈
ž – ‹¡ˆ
5.1.4-2: ∆𝑒𝑒𝑒𝑒Y` =
`›œ m
Figure 5.1.3-5 Lower Crossbeam Ties
¢ OAK BLOCK ¢ OAK BLOCK
¢ PIER
¢ GIRDER
.
ADDITIONAL LOWER
CROSSBEAM TIES.
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5 .1 .3-4
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Concrete Structures 5 .1 .3-3 ���� ��
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For girders within the effective width Chapter 5
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GO
•
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where: av
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s
s
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estimated as:
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∆𝑓𝑓𝑓𝑓be
may
∆𝑓𝑓𝑓𝑓 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝estimated
be
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = ∆𝑓𝑓𝑓𝑓
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
estimated
= 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 + as:
+
as:∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝐿𝐿𝐿𝐿𝑝𝑝𝑝𝑝
∆𝑓𝑓𝑓𝑓 𝑝𝑝𝑝𝑝𝐿𝐿𝐿𝐿𝑝𝑝𝑝𝑝
∆𝑓𝑓𝑓𝑓 (5 .1 .4-5)
(5 .1 .4-5)
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 =
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = ∆𝑓𝑓𝑓𝑓 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 +
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 +∆𝑓𝑓𝑓𝑓
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝐿𝐿𝐿𝐿𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝𝐿𝐿𝐿𝐿𝑝𝑝𝑝𝑝 (5.1.4-5)
(5.1.4-5)
(5 .1 .4-5)
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
∆𝑓𝑓𝑓𝑓 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 == ∆𝑓𝑓𝑓𝑓
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 ++∆𝑓𝑓𝑓𝑓
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝐿𝐿𝐿𝐿𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝𝐿𝐿𝐿𝐿𝑝𝑝𝑝𝑝 (5 .1 .4-5)
(5 .1 .4-5)
(5 .1 .4-5)
Initial relaxation that occurs between the time of strand stressing and prestress transfer
The
Thefirst
firstterm
may be estimated
The
Thefirst
as:relates
term
firstterm
relatesto
termrelates
toiInitial
relatesto
iInitialrelaxation
toiInitial
relaxationthat
iInitialrelaxation
thatoccurs
relaxationthat
occursbetween
thatoccurs
betweenthe
occursbetween
thetime
betweenthe
timeof
thetime
ofstrand
timeof
strandstressing
ofstrand
stressingand
strandstressing
andprestress
stressingand
prestress
andprestress
prestress
transfer
transfer may
may be
be estimated
estimated as:.
as:. relaxation that occurs between the time of strand stressing and prestress
The
The first term
firstmay relates
termberelates to
toiInitial
iInitial
transfer
transfer may be estimated
estimated as:. relaxation that occurs between the time of strand stressing and prestress
as:.
transfer
transfermay
maybe be estimated
estimated as:.
as:._ log(24t) (!.JJ.1 - 0.55) {p j
lJ.fpRO - (5 .1 .4-56)
(5 .1 .4-56)
40 fp y (5.1.4-6)
(5 .1 .4-56)
(5 .1 .4-56)
(5 .1 .4-56)
(5 .1 .4-56)
(5 .1 .4-56)
Where:
Where:
Where:
= Duration of time between strand stressing and prestress transfer, typically 1 day
t Where:
Where:
tt == Duration Duration of of time
time between
between strand
strand stressing
stressing and
and prestress
prestresstransfer,
transfer, typically
typically11 day.
day.
Where:
Where:
fpj =ftfpjtpj Jacking
=
=
= stress
Duration
Duration
= Jacking
Jacking of
of time
stress
stresstime between
between strand
strand stressing
stressing and
and prestress
prestresstransfer,
transfer, typically
typically11 day.
day.
tt = = Duration
Duration
Jacking of
of time
stress time between
between strand
strand stressing
stressing and
and prestress
prestresstransfer,
transfer, typically
typically11 day.
day.
fpy = =
fffpyfpjpypj Yield
=
= Jacking
= Yield
strength
Yield stress
strengthof
strength the
of
of thestrand
the strand
strand
ff == Jacking Jacking stress
stress
== Jacking
ffpjfpypjpy = Yield stress of
Yield strength
strength of the
the strand
strand
ffpypy == Yield Yield strength
strength of
of the
the strand
strand
Long term time dependent losses, ΔfpLT,
are computed in accordance with the refined
estimatesLong
of AASHTO
Long term
termtime LRFD Section
time dependent
dependent losses,
losses, Δf5.9.3.4
Δf pLT,, are
pLT or a detailed
are computed
computed in time-step
in accordance
accordance with
with the
themethod.
refined Elasticof
refined estimates
estimates ofgain
Long
Long
AASHTO
AASHTO term
term time
time dependent
LRFD
LRFD 5.9.5.4 or alosses,
dependent
or
5.9.5.4be losses, Δf
ΔfpLT
detailed
aconsidered
detailed ,,are
are
time-step
time-stepcomputed
method.in
computed
method. in accordance
accordance
Elastic
Elastic gain with
with
gain due
due tothe
to the refined
deck
deckrefined estimates
shrinkage
shrinkage shallof
estimates
shall of
be
be
due to deck shrinkage
Long
Long term
termtime shall
time dependent
dependentlosses,
losses, Δf
pLT
pLT,, are
ΔfpLT separately.
are computed
computed in in accordance
accordance with
with the
the refined
refined estimates
estimates ofof
AASHTO
AASHTOLRFD
considered
considered LRFD 5.9.5.4
5.9.5.4 or
separately.
separately. or aa detailed
detailed time-step
time-step method.
method. Elastic
Elastic gain
gain due
due to
todeck
deck shrinkage
shrinkage shall
shallbe
be
considered AASHTO
AASHTOLRFDLRFD5.9.5.4
5.9.5.4 or
or aa detailed
detailed time-step
time-step method.
method. Elastic
Elastic gain
gain due
due to
todeck
deck shrinkage
shrinkage shall
shallbe
be
considered separately.
Elastic shortening, separately.
ΔfpES, issecond
computed
Elastic shortening,
considered
Elastic
considered The
separately.
shortening, The
separately. second term, Δfin
term, Δf pES,
accordance
pES,,, accounts
accounts for withshortening
forelastic
elastic AASHTO
shortening andLRFD
and isis computed
computed in
in
Section 5.9.3.2.3a.
Elastic
Elastic shortening,
accordanceshortening,
accordance with The
The
with AASHTO second
second
AASHTOLRFD term,
term, Δf
Δf
LRFD5.9.5.2.3a.
5.9.5.2.3a.
pES,
pES,
Elastic shortening, The second term, Δf ,, accounts
,, accounts
accounts for
for
accounts for
elastic
elastic
forelastic
shortening
shortening
elastic shortening
and
and
shortening and
isis computed
computed in
and isis computed
computed in
in
Elastic
Elastic
accordance
accordance shortening,
shortening,with
with AASHTO The second
The
AASHTO second in
LRFD
LRFD term,
term, ΔfpES,
Δf
5.9.5.2.3a.
5.9.5.2.3a. pES,, accounts for elastic shortening and is computed in
The elastic
accordance
The elastic
accordance
The elastic gain due gain
with
gain
with due
todueAASHTO
due
AASHTO
deck to to deck deck placement,placement,
LRFD
LRFDplacement, 5.9.5.2.3a.
5.9.5.2.3a. andand superimposed
superimposed dead
superimposed dead
dead loads
loads loads and
and live live loads
and liveisisloads
loads taken
taken to to
is be:
be:
taken
The
Theelastic
elastic gain gain due to todeck deck placement,
placement, and
and superimposed
superimposed dead
dead loads
loads and
and live
live loads
loads isis taken
taken to tobe:
be:
to be: The
The elastic
elastic
∆𝑓𝑓𝑓𝑓
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = gain
gain
𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝 𝑝𝑝𝑝𝑝
�− due
due
�𝑀𝑀𝑀𝑀
�𝑀𝑀𝑀𝑀 to to
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑠𝑠𝑠𝑠 deck
𝑠𝑠𝑠𝑠 deck
𝑠𝑠𝑠𝑠+𝑀𝑀𝑀𝑀
+𝑀𝑀𝑀𝑀
𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 placement,
𝑠𝑠𝑠𝑠
𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 placement,
𝑠𝑠𝑠𝑠 𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠
𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠 �𝑝𝑝𝑝𝑝
�𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 and
𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 and
− superimposed
(𝑀𝑀𝑀𝑀
superimposed
(𝑀𝑀𝑀𝑀𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑 𝑑𝑑𝑑𝑑 𝑠𝑠𝑠𝑠 +𝛾𝛾𝛾𝛾
𝑠𝑠𝑠𝑠 +𝛾𝛾𝛾𝛾
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝑀𝑀𝑀𝑀
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝑀𝑀𝑀𝑀
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼 dead
)�𝑌𝑌𝑌𝑌
dead
)�𝑌𝑌𝑌𝑌
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 loads
loads
−𝑌𝑌𝑌𝑌
−𝑌𝑌𝑌𝑌
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 +𝑝𝑝𝑝𝑝
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 and
+𝑝𝑝𝑝𝑝and
𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 �
𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 �
� live
live loads
loads is
is taken
taken to
to be:
be:
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝
𝑝𝑝𝑝𝑝 �− �𝑀𝑀𝑀𝑀
�𝑀𝑀𝑀𝑀 +𝑀𝑀𝑀𝑀
+𝑀𝑀𝑀𝑀 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝑠𝑠𝑠𝑠 �𝑝𝑝𝑝𝑝
�𝑝𝑝𝑝𝑝 − (𝑀𝑀𝑀𝑀
(𝑀𝑀𝑀𝑀 +𝛾𝛾𝛾𝛾
+𝛾𝛾𝛾𝛾 𝑀𝑀𝑀𝑀
𝑀𝑀𝑀𝑀 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 )�𝑌𝑌𝑌𝑌
)�𝑌𝑌𝑌𝑌 −𝑌𝑌𝑌𝑌
−𝑌𝑌𝑌𝑌 +𝑝𝑝𝑝𝑝
+𝑝𝑝𝑝𝑝 � ��
=𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑐𝑐𝑐𝑐𝑝𝑝𝑝𝑝𝑐𝑐𝑐𝑐𝑝𝑝𝑝𝑝 �−
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠
𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠 𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠 𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠
𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑
𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠
𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠
∆𝑓𝑓𝑓𝑓 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 =
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 �−�𝑀𝑀𝑀𝑀
�𝑀𝑀𝑀𝑀𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠+𝑀𝑀𝑀𝑀
+𝑀𝑀𝑀𝑀𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑠𝑠𝑠𝑠 𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠�𝑝𝑝𝑝𝑝 𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 −
�𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 −(𝑀𝑀𝑀𝑀
(𝑀𝑀𝑀𝑀𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠+𝛾𝛾𝛾𝛾 𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝑀𝑀𝑀𝑀
+𝛾𝛾𝛾𝛾𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝑀𝑀𝑀𝑀𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼 )�𝑌𝑌𝑌𝑌
)�𝑌𝑌𝑌𝑌𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠−𝑌𝑌𝑌𝑌 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠+𝑝𝑝𝑝𝑝
−𝑌𝑌𝑌𝑌𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠����
+𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠
∆𝑓𝑓𝑓𝑓 𝐼𝐼𝐼𝐼𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠
𝐼𝐼𝐼𝐼𝑠𝑠𝑠𝑠 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 =
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐�− �− 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼
𝑟𝑟𝑟𝑟 −− 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼
�� (5 .1 .4-67)
(5 .1 .4-67) Formatted:
Formatted:
𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟
𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 �𝑀𝑀𝑀𝑀𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 +𝑀𝑀𝑀𝑀𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠ℎ𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑠𝑠𝑠𝑠 �𝑒𝑒𝑒𝑒𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 (𝑀𝑀𝑀𝑀𝑠𝑠𝑠𝑠𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑠𝑠𝑠𝑠 +𝛾𝛾𝛾𝛾𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝑀𝑀𝑀𝑀𝑐𝑐𝑐𝑐𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿+𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼
𝑐𝑐𝑐𝑐 )�𝑌𝑌𝑌𝑌𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 −𝑌𝑌𝑌𝑌𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 +𝑒𝑒𝑒𝑒𝑝𝑝𝑝𝑝𝑠𝑠𝑠𝑠 � (5 .1 .4-67)
(5 .1 .4-67) Formatted:
Formatted:
∆𝑓𝑓𝑓𝑓𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = �− − � (5.1.4-7)
(5 .1 .4-67)
(5 .1 .4-67) Formatted:
Formatted:
𝑝𝑝𝑝𝑝𝑐𝑐𝑐𝑐 𝐼𝐼𝐼𝐼𝑟𝑟𝑟𝑟 𝐼𝐼𝐼𝐼𝑐𝑐𝑐𝑐 (5 .1 .4-7)
Where:
Where:
Where:
=
Ep Where:EEpp Modulus
Where: == Modulusof elasticity
Modulus of of the
of elasticity
elasticity ofprestressing
of the
the prestressing
prestressing strand
strand
strand
Where:Where:
Where:
EE == Modulus of elasticity of the prestressing strand
Ec = EEcpcpModulus == Modulus
Modulus
of
Modulus ofofelasticity
elasticity
of elasticity
of
elasticity the ofofconcrete
of theconcrete
the
the prestressing
concrete atatthe
at the
thestrand
time
time
time of ofloading
of loading
loading
Ep M EE E p=
Epcslab ==== Modulus
Modulus Modulus
Modulus
Modulus ofofelasticity
of
ofcaused
of elasticity
elasticity
elasticity
elasticity of
ofofthe
of
of the
the
the
the prestressing
prestressing
prestressing
concrete
concrete at
atthestrand
strand
the strand
time
time of
of loading
loading
M
Mslab =EEccMoment cslab = = Moment
Moment
causedof caused by
byelasticityby
deck slab deck
deck slab
slab placement
placement
placement
==== Modulus
Modulus of elasticity of
of thethe concrete
concrete at
atthe
the time of
timetime of loading
loading
Ec M MM Mdiaphragms=
slab Modulus
slab =Moment
=Moment ofcaused
Moment
Moment elasticity
causedcaused
causedbybydeck
by
byof
deck the
slab
slab
diaphragmsconcrete
diaphragmsplacement
placement
and at
and other
otherthe externalof
external loading
loads
loads applied
applied to
tothe
the
M
Mdiaphragms M diaphragms
= = = Moment
Moment caused
caused
Moment
== non-composite
Moment by
by
caused
caused deck
deck
by slab
slab
by placement
placement
diaphragms and other external loads applied to the
Mslab M M slab
Mdiaphragms
slab
= Moment
diaphragms Moment
caused
non-composite caused
by deckbydiaphragms
girder
girder diaphragms
slab
section
section and
and other
placement otherexternal
externalloads loads applied
applied to
tothe
the
Mdiaphragms non-composite
diaphragms == Moment
Moment girder
non-composite
non-composite caused
caused by
bydiaphragms
section
girder
girder diaphragms
section
section and
and other
otherexternal
externalloads loads applied
applied totothe
the
M Msidl
Mdiaphragms sidl ==== Moment
Moment
Moment
Moment
caused
caused
caused
non-composite
non-composite
caused
bybyall
by
bysuperimposed
all
girder
superimposed
girder
all
diaphragms
section
section dead
dead
andloads
dead loads
other including
including
external traffic
traffic
loadsbarriers
barriers
applied to the
Msidl =M M Msidl Moment
sidl = andMoment
and overlays
caused
overlayscaused
by all by allsuperimposed
superimposed
superimposed dead loads
deadloads including
including traffic
loadsincluding traffic
trafficbarriers
barriers
barriers
Msidl sidl non-composite
== Moment
Moment
and caused
caused
and overlays
overlays
by
by girder
all
all section
superimposed
superimposed dead
dead loads
loads including
including traffic
traffic barriers
barriers
M MLL+IM and =
LL+IM
=
= Moment
overlaysMoment
and
and
caused
caused by
overlays
overlays
bylive
live loadload andand dynamic
dynamic load load allowance
allowance
Msidl γM γM LL LL+IM Moment
LL+IM == Moment
== LiveMoment
Live caused
load
load factorby
caused
caused
factor bybyall
(1.0
(1.0live
live
for
forsuperimposed
load
load
Service
Serviceand
andIIdynamic
dynamic
and
and 0.8 dead
0.8 load
load
for
for loads
allowance
allowance
Service
Service including
III)
III) traffic barriers
MLL+IM M M LL
= ==== Moment
Moment Moment caused
caused
caused byby
by live
live
live load
load
load and
and
and dynamic
dynamic
dynamic load
load allowance
allowance
load allowance
γ
eepspsγ LL LL
LL+IM
LL+IM
and overlays
Live
Live
== Eccentricity
== Live
load
load
Eccentricity
load
factor
factor
of
of the
the(1.0
(1.0 for
for Service
prestressingService
prestressing II and
and
strand
strand 0.8
0.8 for
for Service
Service III)
III)
γγLLLL Live load factor
factor (1.0
(1.0 for
forService IIand
Servicestrand and 0.8
0.8 forforService
Service III) III)
γLL
MLL+IM=IeeIegegpspspsps=LiveMoment
==load factor
Eccentricity
== Moment
Eccentricity
Moment (1.0
caused
of
of offor
of the
by
inertia
inertiathe Service
prestressing
ofprestressing
live
of theload
the I and 0.8
strand
and
non-composite
non-composite for
dynamic girder
girderService III)
load allowance
I Eccentricity = = Eccentricity
Eccentricity
== Moment
Moment of of
of the
of inertia the
inertia prestressing
prestressing
of
of the strand
strand
the non-composite
non-composite girder
girder
γLL =IIIgggg =
eps Live
== Momentloadoffactor
Moment the
of prestressing
of inertia(1.0of
inertia offor
theService
the strandI andgirder
non-composite
non-composite 0.8 for Service III)
girder
Igeps = = Moment Eccentricity
of inertia ofof thethe prestressing
non-composite strandgirder
IcIg = = Moment Moment of inertia
of inertia of the of composite
the non-composite girder girder
Ic
Ybg = = Moment
Location of the of centroid
inertia ofofthe thecomposite
non-composite girder girder measured from the bottom of
Ybg = Location of the centroid of the non-composite girder measured from the bottom
the girder
Ybc = Location of theofgirderthe centroid of the composite girder measured from the bottom of
Ybc = Location of the centroid of the composite girder measured from the bottom
the girder
of the girder
Page 5-24 The elastic gain due to slab shrinkage, ΔfpSS, shall beWSDOT
computed in accordance
Bridge with AASHTO
Design Manual M 23-50.22
LRFD 5.9.5.4.3d. Deck shrinkage shall be considered as an external force applied September 2023
to the composite
section for the Service I, Service III, and Fatigue I limit states. This force is applied at the center of the
Concrete Structures Chapter 5
The elastic gain due to slab shrinkage, ΔfpSS, shall be computed in accordance with
AASHTO LRFD Section 5.9.3.4.3d. Deck shrinkage shall be considered as an external
force applied to the composite section for the Service I, Service III, and Fatigue I limit
states. This force is applied at the center of the deck with an eccentricity from the
center of the deck to the center of gravity of the composite section. This force causes
compression in the top of the girder, tension in the bottom of the girder, and an increase
in the effective prestress force (an elastic gain). The deck shrinkage strain shall be
computed as 50 percent of the strain determined by AASHTO LRFD Equation 5.4.2.3.3-1.
5.1.4.E.2 Transportation
Girders are most difficult to transport at a young age. The hauling configuration causes
reduced dead load moments in the girder and the potential for overstress between
the harping points. Overstress may also occur at the support points depending on the
prestressing and the trucking configuration. This is compounded by the magnitude of
the prestress force not having been reduced by losses. For an aggressive construction
schedule girders are typically transported to the job site around day 10.
When losses are estimated by the Approximate Estimate of AASHTO LRFD Section
5.9.3.3, the losses at the time of hauling may be estimated by:
(5 .1 .4-8)
=(5 .1 .4-8)
/J.[pTH /J.[pRO + /J.[pES + /J.fpH (5.1.4-8)
(5.1.4-8) (5.1.4-8)
(5 .1 .4-8)
(5 .1 .4-8)
Where:
Where:
Δf pTH =
ΔfpTH = total
ΔfpTHtotal loss
loss at at hauling
hauling
sl at
loss at hauling
hauling Where:
Where: = time dependent loss at time of hauling
Δf
ΔfpH
pH
Δf=pH time dependent loss at time of hauling = =
eendent
dependent loss
loss at at time
time of hauling
of hauling =ΔfpTH
=ΔfpTHfpiAps = total
= total loss
loss at at hauling
hauling
3 06
Δf3pH Δf =
AgpH
=
time
YhYst +time dependent
dependent
YhYst + loss loss
· at at time
time of hauling
of hauling = =
5.1.4.E.3 Erection
During construction, the non-composite girders must carry the full weight of the deck
slab and interior diaphragms. This loading typically occurs around 120 days for a normal
construction schedule.
5.2.1.A General
Service limit state is used to satisfy stress limit, deflection, and control of cracking
requirements. Design aids for tensile stress in reinforcement at the service limit state, ƒss,
are provided in Appendices 5.2-A1, 5.2-A2, and 5.2‑A3.
WSDOT
WSDOT
WSDOT
WSDOT
WSDOT Bridge Design
Bridge
Bridge
Bridge Manual
Design
Design
Design Manual
Manual
Manual MMM
M
FIGURE
FIGURE 5.2.1-1
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M 23-50.16
5.2.1-1 5-1 Page
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PageBridge
WSDOT
WSDOT
WSDOT 5-28 Design
Bridge
Bridge
Bridge
Manual
Design
Design
Design
Manual
Manual
Manual
M
M M 23-50.16
23-50.16
23-50.16 Page
Page
Page
WSDOT Bridge Design Manual
Page
Page M5-1
5-1
23-50.22
5-1
5-1
WSDOT
June
June
June
WSDOT
June
June
June
WSDOT
WSDOT
WSDOT Bridge
2016
2016
2016
2016
2016
2016
Bridge Design
Bridge
Design
Bridge
Bridge Manual
Design
Design Manual
Manual
Manual
Design Manual M
MM23-50.16
M
M 23-50.16
23-50.16
23-50.16
23-50.16 Page
Page
Page
Page
Page 5-1
5-1
5-1
5-1
5-1
June
WSDOT
June
June 2016
Bridge Design Manual
2016
2016
June 2016 M 23-50.16 Page 5-1
September
Page 5-1 2023
June
June 2016
2016
June 2016
June
June
June
WSDOT
WSDOT
WSDOT
WSDOT
WSDOT
WSDOT
2016
2016
June 2016
Bridge
2016
Bridge Design
Bridge
Bridge Design
Design
Design
Bridge
Bridge Design Manual
Manual
Manual
Manual
Manual
Design Manual M
MMM
M FIGURE 5.2.1-1
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M 23-50.16 Page
Page
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5-1
Concrete Structures Chapter 5
Figure 5.2.1-2 Bonded Reinforcement for Increased Temporary Tensile Stress Limit
Tensile Zone
divided into
subzones fci top
x Tension
Hg
Compression
fci bot
5.2.2.A Flexure
Design for flexural force effects shall be in accordance with AASHTO LRFD Section 5.6.
For prestressed concrete girders, the approximate methods of AASHTO LRFD Section
5.6.3 underestimate the flexural strength of the composite deck-girder system2, 23.
Strain compatibility approaches such as the PCI Bridge Design Manual3 method (PCI
BDM Section 8.2.2.5) and the Nonlinear Strain Compatibility Analysis method in the PCI
Journal23 are recommended. In addition to the effective area of the deck, the top flange
of the girder and the mild reinforcement in the deck and the top flange of the girder may
be included in the analysis.
The typical section for computation of prestressed concrete girder composite section
properties is shown in Figure 5.6.2-1.
5.2.2-4: the
� == = initial 0.003determination
�� ��
� � �
���� ��������� ≥≥ ≥ 0.005 of As. This assumption must then be verified by checking that the
0.005
� 5.2.2-4:
��� 5.2.2-4:
== ������ == �� ƒ��ƒ�����𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
�����tensile 𝑑0.003
�𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑0.003
𝑑strain
� � in��the � 0.005 ∝∝11�� ′′ � 2���
5.2.2-3:
22
5.2.2-3: extreme
���� == �� tension ��� � �𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑steel
� �𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 −−��𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑is
𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑22equal
−− ∝2� to or�greater than 0.005. This will also
��� ����ƒ ƒ�
� � ƒ � ∝11��′�′�����
assure that the tension reinforcement � = � �has yielded �as assumed.
����ƒ�ƒ� �� == ∝1 �′�′′ � �1
�� == ∝∝1��′ ′�� ∝∝11�����−�����11
1 �� 5.2.2-4:
5.2.2-4: ���� == 0.003 0.003 �����− ��� ≥≥ 0.005 0.005 (5.2.2-4)
��
∝ 1� �� ∝ �′ ′ � Where:
Where: 2� ����ƒƒ��
���� == �� 1 ��� ���𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 �𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑22−− ∝2�
�𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 −−� �� �
� ′′ � � �� ==
steel ∝∝11��
′
� � εεt t∝ 1��′�����
1 == Tensilestrain
� Tensile strainininthe
theextreme
extremetension
tensionsteel �� � �11
� −� ddtt == Distance
Distancefrom
fromextreme
extremecompression
compressionfiber
fiberto
tocentroid
centroidof
ofextreme
extremetension
tension
0.003 �����− ��� ≥≥ 0.005
���� == 0.003 0.005 reinforcement
reinforcement(in)
(in)
��
����ƒƒ��
cc �� = =
== ′
∝∝11���′� ����11
ββ11 == From
FromAASHTO
AASHTOLRFD
LRFDSection
Section5.6.2.2
5.6.2.2
5.2.2.B Shear
AASHTO LRFD Section 5.7 addresses shear design of concrete members.
1. The shear design of prestressed members shall be based on the general procedure of
AASHTO LRFD Section 5.7.3.4.2.
2. The shear design of all non-prestressed members shall be based on either the general
procedure, or the simplified procedure of AASHTO LRFD Section 5.7.3.4.1.
surfaces. Whenever practical, the design for placing new concrete against existing
C r i t e r i a
R e i n f o r
concrete shall be completed such that roughening of the existing concrete surfaces is
c e d C o n c r e t e S u p e r s t r u c t u r e s
not required (i.e. use cohesion and friction factors for a surface that is not intentionally
roughened).
When the additional capacity provided by a roughened surface is required, the surface
roughening shall meet the requirements specified in AASHTO LRFD Section 5.7.4.4 (i.e.
uniform ¼″ minimum amplitude). See Standard Specifications Section 6-02.3(12)B and
applicable WSDOT special provisions for concrete removal for reference.
The spall pattern roughening detail shown in Figure 5.2.2-1 may be included on plans as
an alternative to the default uniform ¼″ amplitude roughening.
I
I
I
ORIGINAL CONCRETE
~ SURFACE
3" (TYP.)
PRIOR TO
ROUGHENING
SURFACE SPALL
4"ø MIN.
ELEVATION
SECTION A
CJ
WSDOT Bridge Design Manual M 23-50.22 Page 5-31
September 2023
Chapter 5 Concrete Structures
Interface shear in prestressed concrete girder design is critical at the interface connection
between deck slab and girder, and at the end connection of the girder to a diaphragm
or crossbeam. Shear in these areas is resisted by roughened or saw-tooth shear keyed
concrete as well as reinforcement extending from the girder.
¢ PIER
PRESTRESSED GIRDER
(WF SHOWN, OTHERS
DG4 BARS
SIMILAR)
DG8 BARS
G5 BARS
EXTENDED
CAST IN PLACE
STRANDS
CONCRETE
STRAND CHUCK AND ANCHOR
PLATE OR 2¾" x 1Â" STEEL
STRAND ANCHOR
f o r C o n t i n u o u s S p a n G i r d e r
compressive stresses can be transmitted through cracked concrete. Also, shear stresses
F i g u r e 5 . 2 . 4 -
6
are transmitted from one face of the crack to the other by a combination of aggregate
interlock and dowel action of the stirrups.
For recommendations and design examples, the designer can refer to the paper by M.P.
Collins and D. Mitchell, Shear and Torsion Design of Prestressed and Non‑Prestressed
Concrete Beams, PCI Journal, September-October 1980, pp. 32-1006.
5.2.4.A General
Flexural members are designed to have adequate stiffness to limit deflections or any
deformations which may adversely affect the strength or serviceability of the structure
at service load plus impact. The minimum superstructure depths are specified in
AASHTO LRFD Table 2.5.2.6.3-1 and deflections shall be computed in accordance with
AASHTO LRFD Section 5.6.3.5.2.
Accurate predictions of deflections are difficult to determine, since modulus of
elasticity of concrete, Ec, varies with stress and age of concrete. Also, the effects of
creep on deflections are difficult to estimate. For practical purposes, an accuracy of 10
to 20 percent is often sufficient. Prestressing can be used advantageously to control
deflections; however, there are cases where excessive camber due to prestress has
caused problems.
C. Pre-camber
5.2.4.C Pre-camber
Prestressed concrete
Prestressed concrete girders
girders maymay
be be precambered
precambered to to compensate
compensate forfor thenatural
the naturalcamber
camber
and for and forofthe
the effect theeffect of the
roadway roadway geometry.
geometry.
Figure
Figure 5.2.4-1
5.2.4-1 Prestressed
Prestressed Concrete
Concrete Girder
Girder Camber
Camber
Deflection
(upward)
ù diaphragm
SCREED CAMBER (TO ACCOUNT FOR
DEFLECTION DUE TO DECK SLAB PLACEMENT
AND SUPERIMPOSED DEAD LOADS)
ù tps 3 4 5
ù creep2
ù slab
2 6
TO DECK PLACEMENT)
(IMMEDIATELY PRIOR
ùcreep1
GIRDER CAMBER
~
7 ùtb +ù ov
D
08 ù excess
01 ùps +ùgirder
(Final Camber)
Time
Cast of Girder
Release Prestress
Cast Diaphragms
and Overlay
5.2.5
5.2.5 Construction Joints
Construction Joints
Construction jointsmust
Construction joints mustdivide
dividethe
thestructure
structureinto
into a logical
a logical pattern
pattern of of separate
separate elements
elements
which also permit
which also permitease
easeof
ofmanufacture
manufactureandandassembly.
assembly.
The joint surfaces should be oriented perpendicular to the outer face of the element.
The joint surfaces should be oriented perpendicular to the outer face of the element.
When construction joints are shown in the Plans for the convenience of the Contractor
When
and areconstruction jointsrequired,
not structurally are shown in the
they shallPlans for the convenience
be indicated as optional.of the Contractor
and are not structurally required, they shall be indicated as optional.
5.2.5.A Types of Joints
A. Types of Joints
Joints are either wide or match cast. Depending on their width, they may be filled
withJoints are either
CIP concrete orwide
grout.or Match
match cast. Depending
cast joints on theirbonded
are normally width, they
withmay be filled
an epoxy bonding
with
agent. DryCIP concrete
match cast or grout.
joints areMatch cast joints are normally bonded with an epoxy
not recommended.
bonding agent. Dry match cast joints are not recommended.
5.2.5.B Shear Keys
B. Shear Keys
In order to assist shear transmission in wide joints, use a suitable system of keys. The
shapeIn of theto
order keys may
assist be chosen
shear to suitinawide
transmission particular
joints,application andsystem
use a suitable they can be either
of keys. P r e s t r e s s e d G i r d e r C a m b e r
single
The shape of the keys may be chosen to suit a particular application and they canmultiple
keys or multiple keys. Single keys are generally large and localized whereas F i g u r e 5 . 2 . 6 -
1
keysbegenerally coverkeys
either single as much of thekeys.
or multiple joint Single
surface area
keys areasgenerally
is practical.
large and localized
whereas
Single multipleankeys
keys provide generally
excellent cover
guide foras much of
erection ofthe joint surface
elements. Singlearea asare
keys is practical.
preferred
6.3match
for all - 9 cast joints.
Single keys provide an excellent guide for erection of elements. Single keys are
For all types offor
preferred joints, the surfaces
all match must be clean, free from grease and oil, etc. When
cast joints.
using epoxy for bonding, the joints shall be lightly sandblasted to remove laitance. For CIP
Page 5-38 or other types of wide joints, the adjacent concrete surfaces
WSDOT shall
Bridge be roughened
Design and kept
Manual M 23-50.20
thoroughly wet, prior to construction of the joint. CIP joints are generally September
preferred.2020
~
l
4W' OD
· · P.V.C
SCHEDULE 40 .PIPE
WIRE GAGE #6
GALV. AFTER OUTSIDE FACE
FABRICATION EXTERIOR WEB OF
TACK WELD
& GALV. (TYP.)
�� ����
5.3.1‐B2 �� �
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Page 5-40 ��� � ������� � ��� WSDOT Bridge Design Manual M 23-50.22
September 2023
�� ��
5.3.3‐1 � �
Concrete Structures Chapter 5
���� � ���
5.3.1‐B1 �� �
��
5.3.1.B.2 Bottom Slab Thickness, T2
1. Near center span
�� ����
5.3.1‐B2 �� � but not less than 5.5″ (normally 6.0″ is used).
��
2. Near intermediate piers
�� �
5.3.2‐1 � �� �
�Thickening
�� of the bottom slab is often used in negative moment regions to control
compressive stresses that are significant.
5.3.2‐2 ��� � ������� � ���
Transition slope = 24:1 (see T2 in Figure 5.3.1-1).
�� ��
5.3.3‐1 ��� �Girder Stem (Web) Thickness, T3
5.3.1.B.3 ��
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WSDOT Bridge Design Manual M 23-50.22 Page 5-43
September 2023
Chapter 5 Concrete Structures
t--·\ ____
J ,_ -
5.3.2 Reinforcement
This section discusses flexural and shear reinforcement for top slab, bottom slab, webs,
and intermediate diaphragms in box girders.
• •
• • • •
____L__,,c~ "'"
/
I ~- ==-----tr,
• • •• • • •• •• • •
• ••••
;.... ~
1'-6" <_)
MAX.
A 5 MIN. RE/NF. FOR EACH SURFACE
0.2% OF FLANGE AREA
MAX. SPA. = 1'-6"
\\ ~~
, , 2'-0"
I◄ 2'-0"
SLOPED WEB
1'-0"
VERTICAL WEB
~ ~
i.-....------------i -
L
Figure 5.3.2-10 Typical Top Slab Forming for Sloped Web Box Girder
TR/BUT ARY LOAD
LOST DECK
SUM MOMENTS
HERE
Notes:
1. The diagonal brace supports web forms during web pour. After cure, the web is stiffer than the brace, and the web
attracts load from subsequent concrete placements.
2. The tributary load includes half the overhang because the outer web form remains tied to and transfers load to the web
which is considerably stiffer than the formwork.
3. Increase web reinforcement for locked-in construction load due to top slab forming for sloped web box girders.
5.3.3 Crossbeam
5.3.3.A General
Crossbeam shall be designed in accordance with the requirements of strength limit
state design of AASHTO LRFD and shall satisfy the serviceability requirements for
crack control.
5.3.3.C Loads
For concrete box girders the superstructure dead load shall be considered as uniformly
distributed over the crossbeam. For concrete box girders the live load shall be considered
as the truck load directly to the crossbeam from the wheel axles. Truck axles shall be
moved transversely over the crossbeam to obtain the maximum design forces for the
crossbeam and supporting columns.
Figure 5.3.3-2 Crossbeam Top Reinforcement for Skew Angle > 25°
C r i t e r i a
R e i n f o r c e d C o n c r e t e S u p e r s t r u c t u r e s
L I ~ spacing spacing
I
[ I
I J
[------- 7
,-------11:_ ___JJ - - - J
slab
6xt slab or
t bot.
Special attention should be given to the details to ensure that the column and crossbeam
reinforcement will not interfere with each other. This can be a problem especially when
round columns with a great number of vertical bars must be meshed with a considerable
amount of positive crossbeam reinforcement passing over the columns.
E f f e c t i v e W i d t h o f C r o s s b e a m
F i g u r e 5 . 3 . 3 -
3
VARIES
H 2'-4"
¢ BRG.
I BLOCKOUT FOR
EXP. JOINT
2'-0"
4" 2'-0"*
The most commonly used type of end diaphragm is shown in Figure 5.3.4-3. The
dimensions shown here are used as a guideline and should be modified if necessary.
This end diaphragm is used with a stub abutment and overhangs the stub abutment. It
is used on bridges with an overall length less than 400 feet. If the overall length exceeds
400 feet, an L-shape abutment should be used.
5.3.7 Hinges
Hinges are one of the weakest links of box girder bridges subject to earthquake forces
and it is desirable to eliminate hinges or reduce the number of hinges. For more details on
the design of hinges, see Section 5.4.
Designer shall provide access space or pockets for maintenance and inspection
of bearings.
Allowance shall be provided to remove and replace the bearings. Lift point locations,
maximum lift permitted, jack capacity, and number of jacks shall be shown in the hinge
plan details.
DRAIN HOLES
SHOWN ON FRAMING PLAN
INT. WEB OR
DIAPHRAGM
,. ALT. 2 I ALT. 1 •
I 4" TO 5½," I.D.
( ADJUST RE-BARS 4" I.D. DRAIN
ANY NON- TO CLEAR.)
PIPE ( ADJUST
METALLIC PIPE
I RE-BARS TO
• ,r - • "Ill' -_ • "Ill' CLEAR.)
/::"' I,../::"" I,../;:""
..ts:_?. ~.·: ..ts:_? ~.-: . ts:_? ~..·: ..ts:
-4 -1.•4-<! -1.•4 -.,4 -1.•4
DRAIN HOLE WITH 1" x 1" '°" ·e"" ·.e"" ·.e-
NO. 6 STEEL WIRE SCREEN
Page 5-60 WSDOT Bridge Design Manual M 23-50.22
September 2023
Concrete Structures Chapter 5
11
EARTHQUAKE
RESTRAINERS
SPC C AND D --1--~---
5.5.1.A General
Obtain the following documents from existing records for preliminary review, design, and
plan preparation:
1. The “As-Built” contract plans, usually available from the ”Bridge Engineering
Information System” on the Bridge and Structures Office website.
2. The original contract plans and special provisions, which can be obtained from
Engineering Records (Plans Vault), Records Control or the ”Bridge Engineering
Information System” on the Bridge and Structures Office website.
3. Check with the WSDOT Bridge Preservation Office for records of any unusual
movements/rotations and other structural information.
4. Original design calculations, which are stored in State Archives.
5. Current field measurements. Current field measurements of existing pier crossbeam
locations are recommended so that new prestressed concrete girders are not
fabricated too short or too long. This is particularly important if piers have been
constructed with different skews.
6. Original and current Foundation Reports from the Materials Lab or from the
Plans Vault.
7. Change Order files to the original bridge contract Bridge Archive Engineer.
5.5.2.A General
Each widening represents a unique situation and construction operations may vary
between widening projects. The guidelines in this section are based on years of WSDOT
design experience with bridge widenings.
5.5.2.A.1 Appearance
The widening of a structure should be accomplished in such a manner that the existing
structure does not look “added on to.” When this is not possible, consideration should
be given to enclosure walls, cover panels, paint, or other aesthetic treatments. Where
possible and appropriate, the structure’s appearance should be improved by the widening.
5.5.2.A.2 Materials
Preferably, materials used in the construction of the widening shall have the same thermal
and elastic properties as the materials in the original structure.
5.5.2.A.4 Specifications
The design of the widening shall conform to the current AASHTO LRFD Bridge Design
Specifications and the Standard Specifications.
5.5.2.A.6 Overlay
It should be established at the preliminary plan stage if an overlay is required as part of
the widening.
5.5.2.C Substructure
5.5.2.D Superstructure
5.5.2.D.1 Camber
Accurate prediction of dead load deflection is more important for widenings than for new
bridges, since it is essential that the deck grades match.
To obtain a smooth transition in transverse direction of the bridge deck, the camber
of the girder adjacent to the existing structure shall be adjusted for the difference in
camber between new and existing structure. A linear interpolation may be used to adjust
the camber of the girders located away from the existing structure. The multipliers for
estimating camber of new structure may be taken as shown in Table 5.3.5-1.
kept to a minimum. See “Slab Removal Detail” Figure 5.5.4-1 for the limiting case for the
maximum allowable removal.
The plans shall include a note that critical dimensions and elevations are to be verified in
the field prior to the fabrication of precast units or expansion joint assemblies.
In cases where an existing sidewalk is to be removed but the supporting slab under the
sidewalk is to be retained, Region personnel should check the feasibility of removing the
sidewalk. Prior to design, Region personnel should make recommendations on acceptable
removal methods and required construction equipment. The plans and specifications
shall then be prepared to accommodate these recommendations. This will ensure the
constructibility of plan details and the adequacy of the specifications.
5.5.4.A General
2. Dowel spacing and edge distance affect the allowable tensile dowel loads. Allowable
tensile loads, dowel bar embedment, and drilled hole sizes for reinforcing bars (Grade
60) used as dowels and set with an approved epoxy resin are shown in Table 5.5.4-1.
These values are based on an edge clearance greater than 3″, a dowel spacing greater
than 6″, and are shown for both uncoated and epoxy coated dowels. Table 5.5.4-2
lists dowel embedment lengths when the dowel spacing is less than 6″. Note that in
Table 5.5.4-2 the edge clearance is equal to or greater than 3″, because this is the
minimum edge clearance for a drilled hole from a concrete edge.
If it is not possible to obtain these embedments, such as for traffic railing dowels into
existing deck slabs, the allowable load on the dowel shall be reduced by the ratio of
the actual embedment divided by the required embedment.
3. The embedments shown in Table 5.5.4-1 and Table 5.5.4-2 are based on dowels
embedded in concrete with ƒ′c=4,000 psi.
Table 5.5.4-1 Allowable Tensile Load for Dowels Set With Epoxy Resin ƒ′c =
4,000 psi, Grade 60 Reinforcing Bars, Edge Clearance ≥ 3″, and
Spacing ≥ 6″
Bar Allowable Design Drill Hole Required Embedment, Le
Size Tensile Load, T* (kips) Size (in) Uncoated (in) Epoxy Coated (in)
#4 12.0 ⅝ 7 8
#5 18.6 ¾ 8 9
#6 26.4 1 9 10
#7 36.0 1⅛ 11 12
#8 47.4 1¼ 13 14.5
#9 60.0 1⅜ 16 17½
#10 73.6 1½ 20 22
#11 89.0 1⅝ 25 28
Table 5.5.4-2 Allowable Tensile Load for Dowels Set With Epoxy Resin,
ƒ′c=4,000 psi, Grade 60 Reinforcing Bars, Edge Clearance ≥ 3″,
and Spacing < 6″
Bar Allowable Design Drill Hole Required Embedment, Le
Size Tensile Load, T* (kips) Size (in) Uncoated (in) Epoxy Coated (in)
#4 12.0 ⅝ 9½ 10½
#5 18.6 ¾ 10½ 11½
#6 26.4 1 11½ 12½
#7 36.0 1⅛ 13½ 15
#8 47.4 1¼ 16½ 18
#9 60.0 1⅜ 20 22
#10 73.6 1½ 24 27
#11 89.0 1⅝ 30 33
*Allowable Tensile Load (Strength Design) = (ƒy)(As).
5.5.4.A.8 Post-tensioning
Post-tensioning of existing crossbeams may be utilized to increase the moment capacity
and to eliminate the need for additional substructure. Generally, an existing crossbeam
can be core drilled for post-tensioning if it is less than 30′ long. The amount of drift in the
holes alignment may be approximately 1″ in 20′. For crossbeams longer than 30′, external
post‑tensioning should be considered.
For an example of this application, refer to Contract 3846, Bellevue Transit Access
– Stage 1.
2'-1"
REMOVE PORTION OF EXIST. (MAY VARY)
STRUCTURE TO THIS LINE
(SEE "REMOVING PORTIONS OF
EXISTING STRUCTURE" IN THE
GENERAL SPECIAL PROVISIONS.
~ - - - - - - - ' - - ·%" SAW CUT
SAVE MAIN
LONGIT. RE/NF.
OUTSIDE FACE OF
EXISTING STRUCTURE
f WEB
SOFFIT
G)
r-~----
_...1....- I_____.::-~..=.....
1
I I __..L.
--i--1--- 1 1
-,-1---1-,-
--i-- I - - - l--i-
_...1....-1---1__!-
I I I I
--r-1---1---i
-,-1---1--r
--+--1---1--i-
__.1--1---1---1-
-+-:---:-+
--=1---1--r
1--EDGE OF
----~~-i
IN EXISTING SLAB
CLEAN THIS
SURFACE
CONTINUOUS
SHEAR KEY I
I
I
I
SEE "SLAB REMOVAL
DETAIL" IN FIG. 5.5-1 I
FOR ALTERNATE DETAIL. I
I
I_ - - - -
LAP SPLICE TRANSV. SLAB BARS TO
EXIST. BOT. TRANSV. SLAB BARS
~:~~:::2 =J=;;;;;;.=;;;;;;.
~_==-~~=-~~:_ ~~;f},IJ,}~,;~~~°?J.~~~'=ji:ll~_;~~~{M SLAB BARS
=;;;;;;.=-;;;;;;.=-;;;.;.=;;;;;;.=;;;;;;.=;;;;;;.=;;;;;;.~;;;;;;.=;;.;.=;;;;;;.~~=;;;;;;.=;;;;;;.::;;;;;;;.
MECHANICAL
III
BUTT SPLICE * I 11
I I
I I
I I
I I
-- 1
LAP SPLICE BOTTOM TRANSV.
WIDENING EXISTING STRUCTURE
SLAB BARS TO HIST. BOTTOM
( AFTER REMOVAL)
TRANSV. SLAB BARS. *
* IF EXISTING TRANSVERSE BOTTOM SLAB BARS ARE TOO SHORT
FOR A CONVENTIONAL LAP SPLICE THEY SHOULD BE BUTT
SPLICED WITH A MECHANICAL COUPLER.
R e i n f o r c e d C o project
If a widening n c r e t e S u p includes
e r s t r u c t u r e s an overlay, the expansion joint may have to be raised,
Widenings
modified or replaced. See the Joint Specialist for plan details that are currently being used
to modify or retrofit existing expansion joints.
Figure 5.5.5-1 Expansion Joint Detail Shown for Compression Seal With Existing
Reinforcing Steel Saved
"A"
SAVE EXISTING
REINFORCEMENT
½"
USE É" EDGER
///1f ']••··
COMPRESSION SEAL •• ; 0 • .~ •
• • • ,o ••• : •
¼"
- ~ -
(TYP.)
Figure 5.5.5-2 Expansion Joint Detail Shown for Compression Seal With New
Reinforcing Steel Added
□
1 £#4 @ 1'-6" CTRS. PLACE
CONCRETE FOR BETWEEN CURB ONLY (TYP.)
EXPANSION JOINTS (INSERT VARIABLE LENGTH
LEG IN Ð"ø HOLE.)
BACK OF
PAVT. SEAT □
2 £#4 WITH
2'-0" MIN. SPLICE
2½" CLR.
2"
4" MIN. (REMOVE TO
SOUND CONCRETE)
l
N.
MI
3"
VARIES 60°
11 SIDE OF NEW
DIAPHRAGM
LK
4½"
□
1
90°
4- EXISTING OPENING
Prestressed Concrete Slab Girders – Prestressed concrete slab girders are available in
heights ranging from 12 inches to 30 inches. 36 inch deep sections may be available
but may not be as economical as similar single-web members. Designers should check
availability with fabricators.
Prestressed Concrete Tub Girders – In 2004 prestressed concrete tub girders were added
as standard girders.
All WSDOT prestressed concrete girders are high performance high strength concrete
girders. They generally rely on high strength concrete to be effective for the spans
expected as a single piece. The approximate ranges of maximum span lengths are
as shown in Table 5.6.1-1 and Appendices 5.6-A1-1 to 5.6-A1-9.
Standard drawings for WSDOT prestressed concrete girders are shown in the
Bridge Standard Drawings website (www.wsdot.wa.gov/Bridge/Structures/
StandardDrawings.htm).
5.6.2.B.1 General
The sequence of construction and loading is extremely important in the design of
prestressed concrete girders. The composite section has a much larger capacity than the
basic girder section but it cannot take loads until the deck slab has obtained adequate
strength. Assumptions used in computing composite section properties are shown in
Figure 5.6.2-1.
¾" FILLET
(TYP.)
SECTION AS DETAILED
WEF
(EFFECTIVE FLANGE WIDTH) ESLAB
WT = WEF
WT EGIRDER
½" WEARING
SURFACE CIP DECK SLAB.
ASSUMED TO BE
HORIZONTAL.
EFFECTIVE FLANGE
THICKNESS PAD = A-T FOR DEAD LOAD AND
t = T - ½" FOR COMPOSITE SECTION
FOR NEGATIVE MOMENT.
= 0.0 FOR COMPOSITE SECTION
FOR POSITIVE MOMENT.
1. Flange Position
SECTION FOR COMPUTATION
An increased dimension from top of girder to top of bridge deck at centerline of
OFofCOMPOSITE
bearing at centerline girder shall be shownSECTION
in the Plans. This is called the “A”
PROPERTIES
dimension. It accounts for the effects of girder camber, vertical curve, deck cross
slope, etc.
For purposes of calculating composite section properties for negative moments, the
pad/haunch height between bottom of deck and top of girder shall be taken as the
“A” dimension minus the flange thickness “T” at intermediate pier supports and shall
be reduced by girder camber as appropriate at other locations.
For purposes of calculating composite section properties for positive moments,
the bottom of the bridge deck shall be assumed to be directly on the top of the
girder. This assumption may prove to be true at center of span where excess girder
camber occurs.
2. Section Dead Load
The bridge deck dead load to be applied to the girder shall be based on the full bridge
deck thickness. The full effective pad/haunch weight shall be added to that load over
the full length of the girder. The full effective pad or haunch height is typically the “A”
dimension minus the flange thickness “T”, but may be higher at midspan for a crest
vertical curve.
5.6.2.C.1 General
The WSDOT Prestressed concrete girder design computer program PGSuper is the
preferred method for design.
$1_~--------~
L~
1 I
BRG.
HOLD DOWN DEVICES
(PROVIDED BY FABRICATOR)
I 0.4 L
HARPING POINT
SPAN LENGTH
I
* 6:1 FOR ½" STRANDS
8:1 FOR 0.6" STRANDS ELEVATION
¢ GIRDER 1
I ~
TOP OF GIRDER I 2" '--
...
C.G. TOTAL
HARPED STRANDS
VIEW
C.G. TOTAL
HARPED STRANDS
ca->
u..
SECTION
TYPICAL BOTTOM
FLANGE SECrtON
{WF SHOWN)
BACK OF ¢ BEARING
PAVEMENT SEAT
- ~-E~======--
r-
'---
'
3" FILLET
- I
------,
END OF
PRECAST
GIRDER I
- - -, I
I
-----,
I
__.J- ·
-----,
,-
I
1 -----i-- -
\ I
' - - - - - -,
1'-0"
3"
MIN. VARIES
2'-2½"
1½"
MIN.
Figure
Figure5.6.2-4
5.6.2-4 End
EndType
TypeBB(L-Shape
(L-ShapeEnd
EndPier)
Pier)
I
¢I DIAPHRAGM
¢I JOINT I 90°
3" FILLET
6" MIN.
6"
END OF
1'-0"
P.C. GIRDER
INTERSECTION OF
¢ DIAPHRAGM &
¢ BEARING
¢ BRG.
¢ HINGE
DIMENSION "A" AT ¢ BEARING
1½" EMBEDMENT (OAK BLOCK) SEE "GIRDER
(TYP.) SCHEDULE"
TOP OF P.C.
GIRDER
d MIN.
ROUGHENED SURFACE
¾" GAP
5° MAX.
CONSTRUCTION JOINT
WITH ROUGHENED
I "A" O/M. AT If GIRDER
SURFACE OR SHEAR KEY I
I BRIDGE DECK RE/NF . (TYP.)
FACE OF
DIAPHRAGM
END OF GIRDER
f
11.
2½" CLR.
REINFORCING (TYP.)
¢ GIR.
3½" MIN.
1" MIN.
CJ
H2 £#5 WITH
2'-0" MIN. LAP SPLICE
CJ
G1A #5 GIRDER STIRR., FIELD BEND
IF NEEDED TO PROVIDE 2½" MIN. COVER.
DETAIL A
Q
* H1 £#5 MAY BE OMITTED AT LOCTIONS WHERE GIRDER STIRRUPS PROJECT AT LEAST
3" ABOVE THE BOTTOM OF THE TRANSVERSE BAR IN THE BOTTOM MAT OF THE BRIDGE DECK.
BENDING DIAGRAM
ALL DIMENSIONS ARE OUT TO OUT
6" 6"
VARIES
8"
H1 £#5
Biaxial stresses due to lateral bending at the girder tilt equilibrium condition shall consider
the assumed lifting embedment transverse placement tolerance and the girder sweep
tolerance. Stresses shall be evaluated for the girder tilt equilibrium condition for a hanging
girder as described in Standard Specifications Section 6-02.3(25) and reference 26.
Lateral stability can be a concern when handling long, slender girders. Lateral bending
failures are sudden, catastrophic, costly, pose a serious threat to workers and
surroundings, and therefore shall be considered by designers. When the girder forms
are stripped from the girder, the prestressing level is higher and the concrete strength
is lower than at any other point in the life of the member. Lifting embedment/support
misalignment, horizontal girder sweep and other girder imperfections can cause the girder
to roll when handling, causing a component of the girder weight to be resisted by the
weak axis.
Lateral stability may be improved using the following methods:
1. Move the lifting embedments away from the ends. This may increase the required
concrete release strength, because decreasing the distance between lifting devices
increases the concrete stresses at the harp point. Stresses at the support may also
govern, depending on the exit location of the harped strands.
2. Select a girder section that is relatively wide and stiff about its vertical (weak) axis.
3. Add temporary prestressing in the top flange.
4. Brace the girder.
5. Raise the roll axis of the girder with a rigid yoke.
5.6.3.D.1 General
The ability to ship girders can be influenced by a large number of variables, including
mode of transportation, weight, length, height, and lateral stability. The ability to ship
girders is also strongly site-dependent. For large or heavy girders, routes to the site shall
be investigated during the preliminary design phase. To this end, on projects using large or
heavy girders, WSDOT can place an advisory in their special provisions including shipping
routes, estimated permit fees, escort vehicle requirements, Washington State Patrol
requirements, and permit approval time.
The rotational stiffness and center-to-center wheel spacing used in design shall be taken
from Table 5.6.3-1. Design the girder for transportation with the least stiff support system
as possible while achieving recommended factors of safety.
Design for shipping should not preclude the contractor from making modifications under
contract that consider actual conditions, such as fabrication tolerances and the haul route,
but the Engineer should confirm that any proposed changes are structurally acceptable in
the final in-service structure.
2. Curved Spans
On curved roadways, normally all girders will be parallel to each other. It is critical
that the exterior girders are positioned properly in this case, as described in
Section 5.6.4.B.
3. Geometrically Complex Spans
Spans which are combinations of taper and curves will require especially careful
consideration in order to develop the most effective and economical girder
arrangement. Where possible, girder lengths and numbers of straight and harped
strands should be made the same for as many girders as possible in each span.
4. Number of Girders in a Span
Usually all spans will have the same number of girders. Where aesthetics of the
underside of the bridge is not a factor and where a girder can be saved in a short side
span, consideration should be given to using unequal numbers of girders. It should be
noted that this will complicate crossbeam design by introducing torsion effects and
that additional reinforcement will be required in the crossbeam.
5.6.4.B.1 Appearance
Normally, for best appearance, the largest bridge deck overhang which is practical should
be used.
5.6.4.B.2 Economy
Fortunately, the condition tending toward best appearance is also that which will normally
give maximum economy. Larger curb distances may mean that a line of girders can be
eliminated, especially when combined with higher girder concrete strengths.
5.6.4.B.4 Drainage
Where drainage for the bridge is required, water from bridge drains is normally piped
across the top of the girder and dropped inside of the exterior girder line. A large bridge
deck cantilever length may severely affect this arrangement and it must be considered
when determining exterior girder location.
5.6.4.C.1 General
Intermediate diaphragms provide girder stability for the bridge deck placement and
improve the bridge resistance to over-height impact loads.
Diaphragms for prestressed concrete girder bridges shall be cast-in-place concrete.
For large girder spacings or other unusual conditions, special diaphragm designs shall
be performed.
Inserts may be used to accommodate the construction of intermediate diaphragms for
connections between the diaphragm and the web of prestressed concrete girders. The
designer shall investigate the adequacy of the insert and the connection to develop
the tensile capacity of diaphragm reinforcement. The designer shall also investigate the
interface shear capacity of the diaphragm-to-web connections for construction and deck
placement loads.
Vertical reinforcement for intermediate diaphragms may be terminated at the top of top
flange if SIP deck panels are used for the bridge deck.
5.6.4.C.2 Design
Diaphragms shall be designed as transverse beam elements carrying both dead load and
live load.
5.6.4.C.3 Geometry
Diaphragms shall normally be oriented parallel to skew (as opposed to normal to girder
centerlines). This procedure has the following advantages:
1. The build-up of higher stresses at the obtuse corners of a skewed span is minimized.
This build-up has often been ignored in design.
2. Skewed diaphragms are connected at points of approximately equal girder deflections
and thus tend to distribute load to the girders in a manner that more closely meets
design assumptions.
3. The diaphragms have more capacity as tension ties and compression struts are
continuous. Relatively weak inserts are only required at the exterior girder.
On curved bridges, diaphragms shall normally be placed on radial lines.
5.6.4.D.1 Analysis
Normally, the effect of skew on girder analysis is ignored. It is assumed that skew has
little structural effect on normal spans and normal skews. For short, wide spans and for
extreme skews (values over 30°), the effect of the skew on structural action shall be
investigated. All trapezoidal tub, slab, wide flange deck, wide flange thin deck and deck
bulb-tee girders have a skew restriction of 30°.
Skews at ends of prestressed concrete girders cause prestressing strand force transfer to
be unbalanced about the girder centerline at girder ends. In some cases, this has caused
bottom flange cracking. Recent projects where this cracking occurred are Contract 8128
(Bridge Number 522/142N has W74G girders with 55 degree skew and 8 bottom flange
straight strands) and Contract 8670 (Bridge Number 5/456E has WF100G girders with 56
degree skew and 40 bottom flange straight strands). Details shown in Figure 5.6.4-1 could
be used to minimize bottom flange cracking for girders with large skews.
5.6.4.D.2 Detailing
ToConcrete
minimize labor costs and to avoid stress problems in prestressed concrete girder
Structures Chapter 5
construction, the ends of girders for continuous spans shall normally be made skewed.
Skewed ends of prestressed concrete girders shall always match the piers they rest on at
either end.
¢ GIRDER
r
¢ GIRDER
(2) #6 x 8'-0"
3 SPA.@
2" = 6"
DEBOND STRANDS
AT SKEW
(4) #5 x 6'-0
7 SPA @ 2" 4½" 7 SPA @ 2"
= 1'-2" = 1'-2"
SECTION A
Q
Skewed Girder End Details
To Prevent Cracking
Figure 5.6.4-1
Girders with a large “A” dimension may require a deep pad between the top of the girder
R e i n f o r c e d C o n c r e t e S u p e r s t r u c t u r e s
and the bottom of the deck. When the depth of the pad at the centerline of the girder
exceeds 6″, reinforcement shall be provided in the pad as shown in Figure 5.6.4-2.
CLEARANCE DETERMINED BY
DECK PROTECTION SYSTEM
DECK REINFORCEMENT
I
---.------ - ~ • -fi, - -------.---
_.__i.__:u "
1½" CLR. PAD HEIGHT
£#4 @ 1'-6"
(TYP.) _j___ - SPACING
GIRDER REINFORCEMENT
5.6.6.A General
This section is intended to cover repair of damaged girders on existing bridges. For repair
of newly constructed girders, see Section 5.6.5. Over-height loads are a fairly common
source of damage to prestressed concrete girder bridges. The damage may range from
spalling and minor cracking of the lower flange of the girder to loss of a major portion of
a girder section. Occasionally, one or more strands may be broken. The damage is most
often inflicted on the exterior or first interior girder.
#4 STIRRUP
¢ GIRDER
@ 1'-0" MAX.
00
- _ _ _ _ _J_
2 ~ #7 FULL LENGTH
#7
2 ~ #4 BETWEEN
GIRDERS SPACED
AT 1'-0" MAX.(TYP.)
#7 FULL LENGTH
FACE OF WEB
1½" MIN.
6" MAX. THREAD 1"ø BOLT (TYP.)
1'-6"
ANCHOR DETAIL
ASTM A-307
• Girder Displacements – The bottom flange is displaced from the horizontal position
more than ½″ per 10′ of girder length. If the alignment of the girder has been
permanently altered by the impact, replacement is required. Examples of non-
repairable girder displacement include cracks at the web/flange interface that remain
open. Abrupt lateral offsets may indicate that stirrups have yielded. A girder that
is permanently offset may not be restorable to its original geometric tolerance by
practical and cost-effective means.
• Concrete Damage at Harping Point – Concrete damage at harping point resulting
in permanent loss of prestress. Extreme cracking or major loss of concrete near the
harping point may indicate a change in strand geometry and loss in prestress force.
Such loss of prestress force in the existing damaged girder cannot be restored by
practical and cost effective means, and requires girder replacement.
• Concrete Damage at Girder Ends – Severe concrete damage at girder ends resulting
in permanent loss of prestress or loss of shear capacity. Extreme cracking or major
loss of concrete near the end of a girder may indicate unbonding of strands and loss
in prestress force or a loss of shear capacity. Such loss of prestress force or shear
capacity in the existing damaged girder cannot be restored by practical and cost-
effective means, and requires girder replacement.
• Significant Concrete Loss from the Web – Significant damage of concrete in the web
that results in loss of shear capacity shall require girder replacement. The web damage
shall be considered significant when more than 25 percent of web section is damaged
or when shear reinforcement has yielded.
Damaged girders shall be replaced in accordance with current WSDOT design criteria and
with current girder series.
There are other situations as listed below which do not automatically trigger replacement,
but require further consideration and analysis.
• Significant Concrete Loss from the Bottom Flange – For girder damage involving
significant loss of concrete from the bottom flange, consideration should be given to
verifying the level of stress remaining in the exposed prestressing strands. Residual
strand stress values will be required for any subsequent repair procedures.
• Adjacent Girders – Capacity of adjacent undamaged girders. Consideration must be
given as to whether dead load from the damaged girder has been shed to the adjacent
girders and whether the adjacent girders can accommodate the additional load.
• Previously Damaged Girders – Damage to a previously damaged girder. An impact
to a girder that has been previously repaired may not be able to be restored to
sufficient capacity.
• Cost – Cost of repair versus replacement. Replacement may be warranted if the cost
of repair reaches 70 percent of the replacement project cost.
• Continuous Girders – Continuous girders with or without raised crossbeam that
requires supporting falsework in the adjacent spans.
• Superstructure Replacement – Superstructure replacement shall be considered if
more that 50 percent of all girders in the span are damaged or if there is a high risk of
future impacts from over-height loads.
5.6.7.A General
The term “deck girder” refers to a girder whose top flange or surface is the driving surface,
with or without an overlay or CIP topping. They include slab, double-tee, ribbed, deck
bulb-tee, wide flange deck and wide flange thin deck girders.
Unless noted otherwise deck girders that are not connected to adjacent girders shall use
a Type 1 deck protection system; girders that only have shear connections with adjacent
girders shall use a Type 3 or Type 4 deck protection system; and girders that have moment
connections with adjacent girders shall use Type 2 or Type 3 deck protection systems. The
requirements for bridge deck protection systems are covered in Section 5.7.4.
Deck girders without a composite CIP concrete deck or topping shall have a minimum
concrete cover of 2″ over the top mat. The top mat of reinforcement in the deck girder
(top flange) shall be epoxy-coated.
Deck bulb-tee girders shall be installed with girder webs plumb. Bridge deck
superelevation shall be accommodated by varying the top flange thickness.
Superelevation should be limited so that lifting embedments can be located at the center
of gravity of the girder to prevent complications with lifting, hauling and erection. Use of
deck bulb-tee girders should be avoided when superelevation transitions occur within
the span.
Girder size and weight shall be evaluated for shipping and hauling to the project site.
5.6.8.A General
Prestressed concrete tub girders (U and UF sections) are an option for moderate
bridge spans.
The standard tub girders (U sections) have 4′-0″ or 5′-0″ bottom flange widths and are
4′-6″, 5′-6″ or 6′-6″ deep. A 6″ deep top flange can be added to tub girders (UF sections)
to improve structural efficiency and to accommodate placement of formwork and stay-in-
place precast deck panels.
Drain holes shall be provided at the low point of the tub girders at the centerline of the
bottom flange.
3. The maximum shipping weight of segments may be different depending on the size
of the segments. The shipping weight shall meet the legal axle load limits set by the
RCW, but in no case shall the maximum shipping weight exceed 275 kips.
4. The minimum web thickness shall be 10″. Other cross-sectional dimensions
of WSDOT standard tub girders are applicable to curved tub girders.
5. Effects of curved tendons shall be considered in accordance with Section 5.8.1.F.
6. The clear spacing between the outside diameter of ducts shall be 2″ min. The duct
diameter shall not exceed 4½″.
5.7.1.C
Computation of “A” Dimension
The distance from the top of the bridge deck to the top of the girder at centerline bearing
at centerline of girder is represented by the “A” Dimension. This ensures that adequate
allowance will be made for excess camber, transverse deck slopes, vertical and horizontal
curvatures. Where temporary prestress strands at top of girder are used to control
the girder stresses due to shipping and handling, the “A” dimension must be adjusted
accordingly.
The note in the left margin of the layout sheet shall read: “A” Dimension = X”
(not for design).
The spacing of bars over the crossbeam must be detailed to be large enough to allow
concrete to be poured into the crossbeam. For typical requirements, see Section 5.3.3.D.
For bridge decks with a crowned roadway, the bottom surface and rebar shall be flat, as
shown in Figure 5.7.2-1.
3"
3" TOP TRANSV. (– 0.18in²/FT. SPA. • 12")
STAGGER
SECTION
TYPICAL SLAB REINFORCEMENT
Table 5.7.2-1 Minimum Bridge Deck Thickness for Various Bar Sizes
Minimum Bridge Deck Thickness (Inches) Transverse Bar
Longitudinal Bar #5 #6 #7
#4 7½ -- --
#5 7½ 7½ 7¾
#6 7½ 7¾ 8
#7 7¾ 8 8¼
#8 8 8½ 8¾
#9 8½ 8¾ 9
#10 8¾ -- --
Note:
Deduct ½″ from minimum bridge deck thickness shown in table when an overlay is used.
-=== ---=- --
-
-
- -
1 - - --- - - - - - . . = - -_ =-t::===------
_ -
-
--I
- ~ ---I
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--I
All bars shall be extended by their development length beyond the point where the bar
is required.
Normally, no more than 33 percent of the total area of main reinforcing bars at a support
(negative moment) or at midspan (positive moment) shall be cut off at one point. Where
limiting this value to 33 percent leads to severe restrictions on the reinforcement
pattern, an increase in figure may be considered. Two reinforcement bars shall be used as
stirrup hangers.
5.7.3.A General
The use of precast, prestressed stay-in-place (SIP) deck panels for bridge decks may be
investigated at the preliminary design stage. The acceptance evaluation will consider such
items as extra weight for seismic design and the resulting substructure impacts.
The composite deck system consisting of precast prestressed concrete deck panels with
a CIP topping has advantages in minimizing traffic disruption, speeding up construction
and solving constructability issues on certain projects. Contractors, in most cases, prefer
this composite deck panel system for bridge decks in traffic congested areas and other
specific cases.
Precast prestressed stay-in-place deck panels typically do not require air-entrained
concrete because they are protected from saturation under service.
SIP deck panels may be used on WSDOT bridges with WSDOT State Bridge
and Structures Engineer approval. Details for SIP deck panels are shown on the
Bridge Standard Drawings website (www.wsdot.wa.gov/Bridge/Structures/
StandardDrawings.htm).
Steel deck forms are not permitted in order to allow inspection of deck soffits and to
avoid maintenance of a corrosion protection system.
5. A minimum bridge deck thickness of 8.5″, including 3.5″ precast deck panel and 5″
CIP concrete topping shall be specified.
6. SIP deck panels are not allowed for steel girder bridges.
WATERPROOF
MEMBRANE
2" MIN. CLR. 0.15' MIN. HMA
5.7.4.B Existing Bridge Deck Widening
New deck rebar shall match the existing top layer. This provides steel at a uniform depth
which is important when removing concrete during future rehab work. Bridges prior
to the mid 1980’s used 1½″ concrete cover. New and widened decks using a Type 1
Protection System shall have 2½″ cover.
When an existing bridge is widened, the existing concrete or asphalt deck may require
resurfacing. WSDOT is forced to rehab concrete decks based on the condition of the
existing deck or concrete overlay. If a deck or overlay warrants rehabilitation, then the
existing structure shall be resurfaced and included in the widening project.
By applying the stated design criteria, the following policies shall apply to bridge widening
projects which may require special traffic closures for the bridge work.
5.7.4.B.1 Rebar
The deck or cast-in-place slab of the new widened portion shall use the Type 1 Protection
System, even though the existing structure has bare rebar. The top mat of new rebar shall
match the height of existing rebar. Variations in deck thickness are to be obtained by
lowering the bottom of the deck or slab.
When the concrete bridge deck does not have asphalt on the surface, Region Design
should contact the Region Materials lab and have a Chain Drag Report completed and
forwarded to the Bridge Asset Manager during design to establish the Bridge Deck
Repair quantities for the project. Pavement Design should then contact Region Bridge
Maintenance to request the repairs be completed prior to contract; or the repairs may be
included in the paving contract. Small amounts of Bridge Deck Repair have an expensive
unit cost by contract during paving operations.
5.8.1.A General
Post-tensioning is generally used for CIP construction and spliced prestressed concrete
girders since pretensioning is generally practical only for fabricator-produced structural
members. The FHWA Post-tensioned Box Girder Bridge Manual17 is recommended as the
guide for design. This manual discusses longitudinal post-tensioning of box girder webs
and transverse post-tensioning of box girder slabs, but the methods apply equally well
to other types of bridges. The following recommendations are intended to augment the
FHWA Manual and the AASHTO LRFD Bridge Design Specifications and point out where
current WSDOT practice departs from practices followed elsewhere.
Post-tensioning consists of installing steel tendons into a hollow duct in a structure after
the concrete sections are cast. These tendons are usually anchored at each end of the
structure and stressed to a design strength using a hydraulic jacking system. After the
tendon has been stressed, the duct is typically filled with grout which bonds the tendon
to the concrete section and prevents corrosion of the strand. The anchor heads are then
encased in concrete to provide corrosion protection.
stocked anchorages for ½″ diameter strands include 9, 12, 19, 27, 31, and 37 strands.
Commonly-stocked anchorages for 0.6″ diameter strands include 4, 7, 12, 19, 22, and
27 strands. The design should utilize commonly-stocked items. For example, a design
requiring 66 strands per web would be most economically satisfied by three 22-strand
tendons. A less economical choice would be four 17-strand tendons with 19-strand
anchorages. The interior cross-sectional area of duct area shall be at least 2.5 times
the net cross-sectional area of the prestressing steel. In the regions away from the end
anchorages, the duct placement patterns indicated in Figures 5.8.1-1 through 5.8.1-3
shall be used.
Although post-tensioning steel normally takes precedence in a member, sufficient room
must be provided for other essential mild steel and placement of concrete, in particular
near diaphragms and cross-beams.
More prestress may be needed in certain portions of a continuous superstructure than
elsewhere, and the designer may consider using separate short tendons in those portions
of the spans only. However, the savings on prestressing steel possible with such an
arrangement should be balanced against the difficulty involved in providing suitable
anchoring points and sufficient room for jacking equipment at intermediate locations in
the structure. For example, torsion in continuous, multigirder bridges on a curve can be
counter-balanced by applying more prestress in the girders on the outside of the curve
than in those on the inside of the curve.
Some systems offer couplers which make possible stage construction of long bridges.
With such systems, forms can be constructed and concrete cast and stressed in a number
of spans during stage 1, as determined by the designer. After stage 1 stressing, couplers
can be added, steel installed, concrete cast and stressed in additional spans. To avoid local
Concrete
crushing Structures
of concrete Chapter
and/or grout, the stress existing in the steel at the coupled end after 5
stage 1 stressing shall not be exceeded during stage 2 stressing.
Concrete
12" UNLESS Structures
WIDER WEB
REQUIRED TO ACCOMMODATE
LARGER DUCT SIZES.
*
2" CLR. EXCEPT
FOR SPLAYING IN
ANCHORAGE ZONE
2" MIN.
-.--.----.----.-----.-
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CLR.
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(TYP.)
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--------~ § ,_____ t 0
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SECTION AT MIDSPAN
The end block dimensions shall meet the requirements of the AASHTO LRFD
Specifications. Note that in long-span box girder superstructures requiring large bearing
pads, the end block should be somewhat wider than the bearing pad beneath to avoid
subjecting the relatively thin bottom slab to high bearing stresses. When the piers of
box girder or T-beam bridges are severely skewed, the layout of end blocks, bearing
pads, and curtain walls at exterior girders become extremely difficult as shown in
Figure 5.8.1-4. Note that if the exterior face of the exterior girder is in the same plane
throughout its entire length, all the end block widening must be on the inside. To lessen
the risk of tendon break-out through the side of a thin web, the end block shall be
long enough to accommodate a horizontal tendon curve of 200 feet minimum radius.
The radial component of force in a curved tendon is discussed in AASHTO LRFD
Section 5.9.5.4.3.
Concrete Structures Chapter 5
Figure 5.8.1-4 Layout of Anchorages and End Blocks
C
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5.8.2 Analysis
5.8.2.A General
The procedures outlined in Section 2.1 through 2.5 of reference 17 for computation of
stress in single and multispan box girders can be followed for the analysis of T-beams and
Curved Tendon Confinement Reinforcement
slab bridges as well.
Figure 5.8.1-6
STRUDL or CSIBridge is recommended for complex structures which are more
accurately idealized as space frames. Examples are bridges with sharp curvature, varying
superstructure width, severe skew, or slope-leg intermediate piers. An analysis method
in Chapter 10 of reference18 for continuous prestressed beams is particularly well
adapted to the loading input format in STRUDL. In the method, the forces exerted by
cables of parabolic or other configurations are converted into equivalent vertical linear
or concentrated loads applied to members and joints of the superstructure. The vertical
loads are considered positive when acting up toward the center of tendon curvature
and negative when acting down toward the center of tendon curvature. Forces exerted
by anchor plates at the cable ends are coded in as axial and vertical concentrated forces
combined with a concentrated moment if the anchor plate group is eccentric. Since
the prestress force varies along the spans due to the effects of friction, the difference
between the external forces applied at the end anchors at opposite ends of the bridge
must be coded in at various points along the spans in order for the summation of
horizontal forces to equal zero. With correct input, the effects of elastic shortening and
secondary moments are properly reflected in all output, and the prestress moments
printed out are the actual resultant (total) moments acting on the structure. For examples
of the application of STRUDL to post-tensioning design, see the calculations for I-90
West Sunset Way Ramp and the STRUDL/CSI Bridge manuals.
In case of overstress, try one or more of the following remedies: adjust tendon profiles,
add or subtract prestress steel, thicken slabs, revise strength of concrete of top slab, add
more short tendons locally, etc.
5.8.2.D Camber
The camber to be shown on the plans shall include the effect of both dead load and
final prestress.
5.8.3 Post-tensioning
constant cross- section and symmetrical spans. The main advantages of the tendon profile
and c.g.c. plot are:
1. The primary prestress moment curves (prestress force times distance from c.g.c. line
to center of gravity of steel (c.g.s.) lines) at all points throughout all spans are quickly
obtained from this plot and will be used to develop the secondary moment curves (if
present) and, ultimately, to develop the resultant total prestress moment curve.
2. Possible conflicts between prestressing steel and mild steel near end regions,
crossbeams, and diaphragms may become apparent.
3. Possible design revisions may be indicated. For example, camber in bridges with
unequal spans can be balanced by adjusting tendon profiles.
The tendon profile and c.g.c. line diagram shall also contain a sketch of how the end
bearing plates or anchors are to be arranged at the ends of the bridge. Such a sketch
can be useful in determining how large the end block in a girder bridge will have to be
and how much space will be required for mild steel in the end region. In general, the
arrangement of anchor plates should be the same as the arrangement of the ducts to
which they belong to avoid problems with duct cross-overs and to keep end blocks of
reasonable width.
FINA
--- ---
JACKED END L DES JACKED END
IGN ESS
STR
Accurate plotting of steel stress variation due to local curvature is normally not necessary,
and straight lines between intersection points on the diagram as shown in Figure 5.8.3-1
are usually sufficient. When tendons are continuous through the length of the bridge,
the stress for design purposes at the jacked end should be limited to 0.79ƒpu or 213 ksi
for 270 ksi low relaxation strands. This would permit the post-tensioning contractor to
jack to the slightly higher value of 0.81ƒpu for low relaxation strands as allowed by the
AASHTO LRFD Specifications in case friction values encountered in the field turn out
somewhat greater than the standard values used in design. Stress loss at jacked end shall
be calculated from the assumed anchor set of ⅜″, the normal slippage during anchoring
Stress Diagram for a 2-span PT Bridge
in most systems. At the high points on the initial stress curve, the stress shall not exceed
Figure 5.8.3-1
0.74ƒpu for low relaxation strands after seating of the anchorage. If these values are
exceeded, the jacking stress can be lowered or alternately the specified amount of anchor
set can be increased.
When the total tendon length (L) is less than the length of cable influenced by anchor
set (x) and the friction loss is small, as in short straight tendons, the 0.70ƒpu value at the
anchorage immediately after anchor set governs. In these cases, the allowable jacking
stress value at the anchorage cannot be used and a slightly lower value shall be specified.
In single-span, simply supported superstructures friction losses are so small that jacking
from both ends is normally not warranted. In the longer multispan bridges where the
tendons experience greater friction losses, jacking from both ends will usually be
necessary. Jacking at both ends need not be done simultaneously, since final results are
virtually the same whether or not the jacking is simultaneous. If unsymmetrical two-span
structures are to be jacked from one end only, the jacking must be done from the end of
the longest span.
In the absence of experimental data, the friction coefficient for post-tensioning tendons
in rigid and semi-rigid galvanized metal sheathing shall be taken as shown in Table 5.8.3-1.
For tendon lengths greater than 1,000 feet, investigation is warranted on current field
data of similar length bridges for appropriate values of µ. In the absence of experimental
data, the friction coefficient for post-tensioning tendons in polyethylene ducts shall be
taken as shown in the AASHTO LRFD Bridge Design Specifications.
Studies have shown that temperature is the most important tension-producing factor,
especially in two-span continuous beams in the vicinity of intermediate supports, even
when the temperature difference is only 10°C between the deck and bottom of the beam.
In practice, a box girder can exhibit a ΔT=30°C. The zone at a distance of about 0.3 to
2.0d on either side of the intermediate support proved to be particularly crack-prone.
Uniform temperature loads (TU) as well thermal gradients loads (TG) shall be considered
in design.
5.8.6 Construction
5.8.6.A General
Construction plans for conventional post-tensioned box girder bridges include two
different sets of drawings. The first set (contract plans) is prepared by the design engineer
and the second set (shop plans) is prepared by the post-tensioning materials supplier
(contractor).
5.9.3.B Post-tensioning
Longitudinal post-tensioning may be applied with the following considerations:
1. Post-tensioning precast segments in their final position before deck casting. This
option is recommended by WSDOT for all spliced girder bridges. This option may
require higher concrete compressive stress at CIP closures. But this option is
more suitable for future deck repairs and deck replacement since the deck is not
prestressed.
2. Post-tensioning girder line segments before erecting girders. Handling and shipping
of spliced girders with segments post-tensioned prior to erection requires larger
cranes and more staging area. This option may be used in some cases where the use
of temporary support at the bridge site is not feasible.
3. Post-tensioning after deck casting. This option require lower concrete compressive
stress at CIP closure. This option complicates future deck repairs and deck
replacements since the deck is prestressed.
4. Two stage post-tensioning where girders are post-tensioned separately for dead load
in the first stage, followed by post-tensioning the entire superstructure in a second
stage after deck placement.
Designers shall investigate the required concrete compressive strength at the CIP
closures. Achieving high strength concrete for CIP closures may be challenging in
some locations.
Ducts for longitudinal post-tensioning shall be kept below the bridge deck, and ideally
below the top of web when they could be exposed to damage during construction.
Effects of curved tendons shall be considered in accordance with Section 5.8.1.F.
All post-tensioning tendons shall be fully grouted after stressing. For construction cases
prior to grouting posttensioning ducts, cross-section properties shall be reduced by
deducting the area of ducts and void areas around tendon couplers.
Where some or all post-tensioning is applied after the bridge deck concrete is placed,
fewer posttensioning tendons and a lower concrete strength in the closure joint may
be required. However, deck replacement, if necessary, is difficult to accommodate with
this construction sequence. Where all of the post-tensioning is applied before the deck
concrete is placed, a greater number of post tensioning tendons and a higher concrete
strength in the closure joint may be required. However, in this case, the deck can be
replaced if necessary.
5.9.4.A General
Cast-in-place closure joints are typically used in spliced girder construction. The sequence
of placing concrete for the closure joints and bridge deck shall be specified in the contract
documents. Match-cast joints shall not be specified for spliced girder bridges unless
approved by the Bridge Design Engineer. Prestress, dead load, and creep effects may
cause rotation of the faces of the match-cast joints prior to splicing. If match cast joint is
specified, the procedures for splicing the girder segments that overcome this rotation to
close the match-cast joint shall be shown on the contract plans.
~ I - I - - : ~ -y-y-
TUB GIRDER
I I
POST-TENSIONING
DUCT (TYP.)
INTERIOR WEB
CIP CLOSURE
AT PIER DIAPHRAGM
Figure 5.9.4-1
2" #5 2"
5 SPA. @
1" CLR. 4" =1'-8" EXTERIOR WEB
(TYP.)
¢ PRECAST TRAPEZOIDAL
i-.---h::'.:::::::,:=.;:::::::.;::::::....::::::;~:
I. :~1;:=;·~-.-~-
I; : .,.:::::::.::::::._.__.__._::::....:::::...::=..-::-::L-
....,.....~
1~:
TUB GIRDER
END OF PRECAST
SEGMENT
----------------------
POST-TENSIONING
DUCT (TYP.)
INTERIOR WEB
CIP CLOSURE
AWAY FROM
INTERMEDIATE DIAPHRAGM
Figure 5.9.4-2
¢ INTERMEDIATE
DIAPHRAGM
2'-0"
CLOSURE
POST-TENSIONING
2" #5 2" DUCT (TYP.)
5 SPA. @
4" =1'-8" EXTERIOR WEB
¢ PRECAST TRAPEZOIDAL
TUB GIRDER
END OF PRECAST
SEGMENT
DIAPHRAGM
REINFORCING
.....
l [
- ,j t ......
. . . . . . J L I
-----
2½" CLR.
(TYP.) INTERIOR WEB
W Girders
5.6-A3-1 W42G Girder Details 1 of 2 (PDF 109KB) (DWG 140KB)
5.6-A3-2 W42G Girder Details 2 of 2 (PDF 86KB) (DWG 136KB)
5.6-A3-3 W50G Girder Details 1 of 2 (PDF 110KB) (DWG 136KB)
5.6-A3-4 W50G Girder Details 2 of 2 (PDF 87KB) (DWG 125KB)
5.6-A3-5 W58G Girder Details 1 of 3 (PDF 111KB) (DWG 142KB)
5.6-A3-6 W58G Girder Details 2 of 3 (PDF 85KB) (DWG 184KB)
5.6-A3-7 W58G Girder Details 3 of 3 (PDF 85KB) (DWG 77KB)
5.6-A3-8 W74G Girder Details 1 of 3 (PDF 114KB) (DWG 147KB)
5.6-A3-9 W74G Girder Details 2 of 3 (PDF 85KB) (DWG 117KB)
5.6-A3-10 W74G Girder Details 3 of 3 (PDF 69KB) (DWG 83KB)
WF Girders
5.6-A4-1 WF Girder Details 1 of 5 (PDF 120KB) (DWG 82KB)
5.6-A4-2 WF Girder Details 2 of 5 (PDF 103KB) (DWG 107KB)
5.6-A4-3 WF Girder Details 3 of 5 (PDF 99KB) (DWG 90KB)
5.6-A4-4 WF Girder Details 4 of 5 (PDF 105KB) (DWG 105KB)
5.6-A4-5 WF Girder Details 5 of 5 (PDF 101KB) (DWG 99KB)
5.6-A4-6 Additional Extended Strands (PDF 88KB) (DWG 73KB)
5.6-A4-7 End Diaphragm Details (PDF 143KB) (DWG 115KB)
5.6-A4-8 L Abutment End Diaphragm Details (PDF 126KB) (DWG 106KB)
5.6-A4-9 Diaphragm at Intermediate Pier Details (PDF 135KB) (DWG 153KB)
5.6-A4-10 Partial Depth Intermediate Diaphragm Details (PDF 106KB) (DWG 95KB)
5.6-A4-11 Full Depth Intermediate Diaphragm Details (PDF 99KB) (DWG 99KB)
5.6-A4-12 I Girder Bearing Details (PDF 109KB) (DWG 86KB)
Slabs
5.6-A8-1 Slab Girder Details 1 of 3 (PDF 129KB) (DWG 115KB)
5.6-A8-2 Slab Girder Details 2 of 3 (PDF 82KB) (DWG 134KB)
5.6-A8-3 Slab Girder Details 3 of 3 (PDF 88KB) (DWG 77KB)
5.6-A8-4 Slab Girder Fixed Diaphragm (PDF 90KB) (DWG 80KB)
5.6-A8-5 Slab Girder End Diaphragm (PDF 89KB) (DWG 81KB)
5.6-A8-6 Slab Girder Framing Plan and Typical Section (PDF 124KB) (DWG 49KB)
Tub Girders
5.6-A9-1 Tub Girder Schedule and Notes (PDF 671KB) (DWG 102KB)
5.6-A9-2 Tub Girder Details 1 of 3 (PDF 145KB) (DWG 128KB)
5.6-A9-3 Tub Girder Details 2 of 3 (PDF 69KB) (DWG 49KB)
5.6-A9-4 Tub Girder Details 3 of 3 (PDF 55KB) (DWG 37KB)
5.6-A9-5 Tub Girder End Diaphragm on Girder Details (PDF 63KB) (DWG 59KB)
5.6-A9-6 Tub Girder Raised Crossbeam Details (PDF 74KB) (DWG 55KB)
5.6-A9-7 Tub SIP Deck Panel Girder End Diaphragm on Girder Details
(PDF 77KB) (DWG 56KB)
5.6-A9-8 Tub SIP Deck Panel Girder Raised Crossbeam Details
(PDF 85KB) (DWG 55KB)
5.6-A9-9 Tub Girder Bearing Details (PDF 62KB) (DWG 32KB)
5.12 Appendices
Appendix 5.1-A1 Standard Hooks
Appendix 5.1-A2 Minimum Reinforcement Clearance and Spacing for Beams
and Columns
Appendix 5.1-A3 Reinforcing Bar Properties
Appendix 5.1-A4 Tension Development Length of Deformed Bars
Appendix 5.1-A5 Compression Development Length and Minimum Lap Splice
of Grade 60 Bars
Appendix 5.1-A6 Tension Development Length of 90º and 180º Standard Hooks
Appendix 5.1-A7 Tension Lap Splice Lengths of Grade 60 Bars – Class B
Appendix 5.1-A8 Prestressing Strand Properties and Development Length
Appendix 5.2-A1 Working Stress Design
Appendix 5.2-A2 Working Stress Design
Appendix 5.2-A3 Working Stress Design
Appendix 5.3-A1 Positive Moment Reinforcement
Appendix 5.3-A2 Negative Moment Reinforcement
Appendix 5.3-A3 Adjusted Negative Moment Case I (Design for M at Face of
Support)
Appendix 5.3-A4 Adjusted Negative Moment Case II (Design for M at 1/4 Point)
Appendix 5.3-A5 Cast-In-Place Deck Slab Design for Positive Moment Regions
ƒ′c = 4.0 ksi
Appendix 5.3-A6 Cast-In-Place Deck Slab Design for Negative Moment Regions
ƒ′c = 4.0 ksi
Appendix 5.3-A7 Slab Overhang Design-Interior Barrier Segment
Appendix 5.3-A8 Slab Overhang Design-End Barrier Segment
Appendix 5.6-A1-1 Span Capability of W Girders
Appendix 5.6-A1-2 Span Capability of WF Girders
Appendix 5.6-A1-3 Span Capability of Deck Bulb Tee Girders
Appendix 5.6-A1-4 Span Capability of WF Thin Deck Girders
Appendix 5.6-A1-5 Span Capability of WF Deck Girders
Appendix 5.6-A1-6 Span Capability of Trapezoidal Tub Girders without Top Flange
Appendix 5.6-A1-7 Span Capability of Trapezoidal Tub Girders with Top Flange
Appendix 5.6-A1-8 Span Capability of Post-tensioned Spliced I-Girders
Appendix 5.6-A1-9 Span Capability of Post-tensioned Spliced Tub Girders
Appendix 5.6-A1-10 Span Capability of WF Girders with Lighweight Concrete
7*(422*3)*)*3)-4408
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4½"
4½" ~
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2½"
4¾"
~ 5"
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(Updated 3/2022)
Bar Size A B C D
#4 3¼ 4 - -
5 3½ 4¼ - -
6 3.3/4 4½ - -
7 4 4¾ - -
8 4¼ 5 4½ 5½
9 4½ 5¼ 4¾ 6
10 4¾ 5½ 5 6¼
11 5 6 51/e 6½
14 5½ 7 5½ 7¼
18 6 8½ 6¾ 9
•• ••
µ_
••••
µ_
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . Top bars are horizontal bars placed so that more than 12” of fresh concrete is cast below the reinforcement .
4 . The minimum tension development length = 12” .
5 . λrc is the Reinforcement Confinement Factor .
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . Top bars are horizontal bars placed so that more than 12” of fresh concrete is cast below the reinforcement .
4 . The minimum tension development length = 12” .
5 . λrc is the Reinforcement Confinement Factor .
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . Top bars are horizontal bars placed so that more than 12” of fresh concrete is cast below the reinforcement .
4 . The minimum tension development length = 12” .
5 . λrc is the Reinforcement Confinement Factor .
6 . Where the splice is confined by spirals, the compression lap splice may be multiplied by 0 .75 .
7 . The minimum compression lap splice length is 24 inches .
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . The basic development length lhb shall be multiplied by 1 .2 for epoxy coated reinforcement .
4 . The basic development length lhb may be reduced by the ratio of required area to provided area where
excess bar area is provided .
5 . The basic development length lhb may be multiplied by 0.8 for #11 and smaller bars for hooks with side
cover normal to plane of the hook not less than 2 .5 inches, and for 90 degree hook with cover on the bar
extension beyond hook not less than 2 .0 inches .
6 . The basic development length lhb may be multiplied by 0.8 for 90 degree hooks of #11 and smaller bars that
are either enclosed within ties or stirrups perpendicular to the bar being developed, spaced not greater than
3db along the development length, ldh, of the hook; or enclosed within ties or stirrups parallel to the bar being
developed spaced not greater than 3db along the length of the tail extension of the hook plus bend, and in both
cases the first tie or stirrup enclosing the bent portion of the hook is within 2db of the outside of the bend .
7 . The basic development length lhb may be multiplied by 0.8 for 180 degree hooks of #11 and smaller bars
that are enclosed within ties or stirrups perpendicular to the bar being developed, spaced not greater than 3db
along the development length, ldh, of the hook, and the first tie or stirrup enclosing the bent portion of the hook
is within 2db of the outside of the bend .
8 . Minimum tension development length is the larger of 8db and 6 inches .
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . Top bars are horizontal bars placed so that more than 12” of fresh concrete is cast below the reinforcement .
4 . The minimum tension lap splice length = 24” .
5 . λrc is the Reinforcement Confinement Factor .
6 . Class A tension lap splices may be used where the area of reinforcement provided is at least twice that
required by analysis over the entire length of the lap splice and one-half or less of the total reinforcement is
spliced within the required lap splice length . The Class A modification factor is 0 .77 .
Class B Tension Lap Splice Length of Epoxy Coated Deformed Bars (in)
(cover less than 3db or clear spacing between bars less than 6db)
λcf = 1 .5
Bar ƒ′c λrc = 0 .4 λrc = 0 .6 λrc = 0 .8 λrc = 1 .0
(#) (ksi) Top Bars Others Top Bars Others Top Bars Others Top Bars Others
4 .0 24 .00 24 .00 35 .80 31 .59 47 .74 42 .12 59 .67 52 .65
3 5 .0 24 .00 24 .00 32 .02 28 .25 42 .70 37 .67 53 .37 47 .09
6 .0 24 .00 24 .00 29 .23 25 .79 38 .98 34 .39 48 .72 42 .99
4 .0 31 .82 28 .08 47 .74 42 .12 63 .65 56 .16 79 .56 70 .20
4 5 .0 28 .46 25 .12 42 .70 37 .67 56 .93 50 .23 71 .16 62 .79
6 .0 25 .98 24 .00 38 .98 34 .39 51 .97 45 .85 64 .96 57 .32
4 .0 39 .78 35 .10 59 .67 52 .65 79 .56 70 .20 99 .45 87 .75
5 5 .0 35 .58 31 .39 53 .37 47 .09 71 .16 62 .79 88 .95 78 .49
6 .0 32 .48 28 .66 48 .72 42 .99 64 .96 57 .32 81 .20 71 .65
4 .0 47 .74 42 .12 71 .60 63 .18 95 .47 84 .24 119 .34 105 .30
6 5 .0 42 .70 37 .67 64 .04 56 .51 85 .39 75 .35 106 .74 94 .18
6 .0 38 .98 34 .39 58 .46 51 .59 77 .95 68 .78 97 .44 85 .98
4 .0 55 .69 49 .14 83 .54 73 .71 111 .38 98 .28 139 .23 122 .85
7 5 .0 49 .81 43 .95 74 .72 65 .93 99 .62 87 .90 124 .53 109 .88
6 .0 45 .47 40 .12 68 .21 60 .18 90 .94 80 .25 113 .68 100 .31
4 .0 63 .65 56 .16 95 .47 84 .24 127 .30 112 .32 159 .12 140 .40
8 5 .0 56 .93 50 .23 85 .39 75 .35 113 .86 100 .46 142 .32 125 .58
6 .0 51 .97 45 .85 77 .95 68 .78 103 .94 91 .71 129 .92 114 .64
4 .0 71 .79 63 .35 107 .69 95 .02 143 .59 126 .70 179 .49 158 .37
9 5 .0 64 .22 56 .66 96 .32 84 .99 128 .43 113 .32 160 .54 141 .65
6 .0 58 .62 51 .72 87 .93 77 .59 117 .24 103 .45 146 .55 129 .31
4 .0 80 .83 71 .32 121 .25 106 .98 161 .67 142 .65 202 .08 178 .31
10 5 .0 72 .30 63 .79 108 .45 95 .69 144 .60 127 .59 180 .75 159 .48
6 .0 66 .00 58 .24 99 .00 87 .35 132 .00 116 .47 165 .00 145 .59
4 .0 89 .74 79 .19 134 .62 118 .78 179 .49 158 .37 224 .36 197 .96
11 5 .0 80 .27 70 .83 120 .40 106 .24 160 .54 141 .65 200 .67 177 .06
6 .0 73 .28 64 .65 109 .91 96 .98 146 .55 129 .31 183 .19 161 .64
14 Not Allowed Not Allowed Not Allowed Not Allowed
18 Not Allowed Not Allowed Not Allowed Not Allowed
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . Top bars are horizontal bars placed so that more than 12” of fresh concrete is cast below the reinforcement .
4 . The minimum tension lap splice length = 24” .
5 . λrc is the Reinforcement Confinement Factor .
6 . Class A tension lap splices may be used where the area of reinforcement provided is at least twice that
required by analysis over the entire length of the lap splice and one-half or less of the total reinforcement is
spliced within the required lap splice length . The Class A modification factor is 0 .77 .
Class B Tension Lap Splice Length of Epoxy Coated Deformed Bars (in)
(cover not less than 3db and clear spacing between bars not less than 6db)
λcf = 1 .2
Bar ƒ′c λrc = 0 .4 λrc = 0 .6 λrc = 0 .8 λrc = 1 .0
(#) (ksi) Top Bars Others Top Bars Others Top Bars Others Top Bars Others
4 .0 24 .00 24 .00 32 .85 25 .27 43 .80 33 .70 54 .76 42 .12
3 5 .0 24 .00 24 .00 29 .39 24 .00 39 .18 30 .14 48 .98 37 .67
6 .0 24 .00 24 .00 26 .82 24 .00 35 .77 27 .51 44 .71 34 .39
4 .0 29 .20 24 .00 43 .80 33 .70 58 .41 44 .93 73 .01 56 .16
4 5 .0 26 .12 24 .00 39 .18 30 .14 52 .24 40 .18 65 .30 50 .23
6 .0 24 .00 24 .00 35 .77 27 .51 47 .69 36 .68 59 .61 45 .85
4 .0 36 .50 28 .08 54 .76 42 .12 73 .01 56 .16 91 .26 70 .20
5 5 .0 32 .65 25 .12 48 .98 37 .67 65 .30 50 .23 81 .63 62 .79
6 .0 29 .81 24 .00 44 .71 34 .39 59 .61 45 .85 74 .51 57 .32
4 .0 43 .80 33 .70 65 .71 50 .54 87 .61 67 .39 109 .51 84 .24
6 5 .0 39 .18 30 .14 58 .77 45 .21 78 .36 60 .28 97 .95 75 .35
6 .0 35 .77 27 .51 53 .65 41 .27 71 .53 55 .03 89 .42 68 .78
4 .0 51 .11 39 .31 76 .66 58 .97 102 .21 78 .62 127 .76 98 .28
7 5 .0 45 .71 35 .16 68 .57 52 .74 91 .42 70 .32 114 .28 87 .90
6 .0 41 .73 32 .10 62 .59 48 .15 83 .46 64 .20 104 .32 80 .25
4 .0 58 .41 44 .93 87 .61 67 .39 116 .81 89 .86 146 .02 112 .32
8 5 .0 52 .24 40 .18 78 .36 60 .28 104 .48 80 .37 130 .60 100 .46
6 .0 47 .69 36 .68 71 .53 55 .03 95 .38 73 .37 119 .22 91 .71
4 .0 65 .88 50 .68 98 .82 76 .02 131 .76 101 .36 164 .71 126 .70
9 5 .0 58 .93 45 .33 88 .39 67 .99 117 .85 90 .66 147 .32 113 .32
6 .0 53 .79 41 .38 80 .69 62 .07 107 .59 82 .76 134 .48 103 .45
4 .0 74 .18 57 .06 111 .26 85 .59 148 .35 114 .12 185 .44 142 .65
10 5 .0 66 .35 51 .03 99 .52 76 .55 132 .69 102 .07 165 .86 127 .59
6 .0 60 .56 46 .59 90 .85 69 .88 121 .13 93 .18 151 .41 116 .47
4 .0 82 .35 63 .35 123 .53 95 .02 164 .71 126 .70 205 .88 158 .37
11 5 .0 73 .66 56 .66 110 .49 84 .99 147 .32 113 .32 184 .15 141 .65
6 .0 67 .24 51 .72 100 .86 77 .59 134 .48 103 .45 168 .10 129 .31
14 Not Allowed Not Allowed Not Allowed Not Allowed
18 Not Allowed Not Allowed Not Allowed Not Allowed
Notes:
1 . Values based on use of normal weight concrete .
2 . Values based on use of grade 60 reinforcement .
3 . Top bars are horizontal bars placed so that more than 12” of fresh concrete is cast below the reinforcement .
4 . The minimum tension lap splice length = 24” .
5 . λrc is the Reinforcement Confinement Factor .
6 . Class A tension lap splices may be used where the area of reinforcement provided is at least twice that
required by analysis over the entire length of the lap splice and one-half or less of the total reinforcement is
spliced within the required lap splice length . The Class A modification factor is 0 .77 .
~
~
------------------------
(Co,npr,s4/on) - - - - - - - - - - - - - - - - - -
,f.OOOp.s,:
/~00
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ft (l;nslon) V.s• M~ will, .SJJ«ial pe-rmiuion - - - - /()0 SQ
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Ve ( Wll'h Wf!lb ,v/nr.)--------- ISO /t:;4
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z};:;:-«:-:::v~,:.-.,:,,:,,;_-_-_-_-_-_-_-_-_~ 272
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l!J7
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j ------------~------------ .870 .815
p ------------------------- .01125 .OISG
Ee (l'br .sfr,~ calc.) ( n as a/Jov,) - - - - - - - - - S22,000'¼• 4/~000%•
Ee (,or .sllorf krm d1;/ du, k £. Q., ,fc.) (" • 8)-- 5l2,000 522,000
Ec (for /JL&tzm/Jt:rtJl.51z/Js, Tl~ Jll,ms.,~dt1"11f11'1t)(n•IG)--- ZGl,000 2&1,000
£c (For D.l. Cami,,,; 1.rc,pf .s/a1Js)(11•24)------ 174.000 17-1,000
1;,mp. a,.;~ •. 000006 Y./4 ~45•.Oro,o ro ,15•Hl4~ -All t:/imant1.s .
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Appendix 5.2-A3
COEFFICIENTS (K, k, j, p) FOR RECTANGULAR SECTIONS
I~ K k ; p K k ; p
and
n
fc
I,= 16,ooo a= 1.13 ,. = 18,000 a= 1.29 1--Y& -~·
875. 13·7. .356 .881 .0097 128. .329 .890 .0080 -
~N.A. ""I • ,: • C
2500 1000. 169. .387 .871 .0121 158. .359 .880 .0100 A0 J. T
1125. 201. .415 .862 .0146 190. .387 .871 .0121
10.1 1250. 235. .441 .853 .0172 222 . .412 .863 .0143 A -1-,.1.1,.·
1600. 306. .486 .838 .0228 291 . .467 .848 .0190
P =
•
bd
1050. 173. .376 .875 .0124 162. .349 .884 .0102
3000 1200. 212. .408 .864 .0153 199. .380 .873 .0127
1360. 252. .437 .854 .0184 238. .408 .864 .0153 k = 1 + I.Inf,,
1 i=l-!k
9.2 1600. 294. .463 .846 .0217 278. .434 .855 .0181
1800. 380. .509 .830 .0286 362. .479 .840 .0240 le K - fck.
1400. 249. .412 .863 .0180 234 . .384 .872· .0149 p0 =-Xk
21. - 2 ,
4000 1600. 303. .444 .852 .0222 286. .416 .861 .0185
1800. 359. .474 .842 .0266 341 . .444 .852 .0222
8.0 2000. 417. .600 .833 .0313 397. .471 .843 .0261 a = _!!__
12,000
X (av. i-value)
2400. 536. .545 .818 .0409 513 . .516 .828 .0344
for use in
1760. 327. .437 .854 .0239 309. .408 .864 .0199 M
5000 2000.
2250.
397.
468.
.470
.500
.843
.833
.0294
.0351
376.
446 .
.441
.470
.863
.843
.0245
.0294
A,= ad or A, = -NE
adi
7.1 2500. 542. .526 .825 .0411 518. .497 .835 .0345
3000. 694. .571 .810 .0535 666. .542 .819 .0452 K k ; p
I.= 20,000 a= 1.44 / 1 =22,000 a= 1.60 ,. =24,000 a= 1.76
875. 120. .306 .898 .0067 113. .287 .904 .0057 107. .269 .910 .0049
2500 1000. 149. .336 .888 .0084 141. .315 .896 .0072 133. .296 .901 .0062
1125. 179. .362 .879 .0102 170. .341 .886 .0087 161. .321 .893 .0076
10.1 1260. 211. .387 .871 .0121 200. .365 .878 .0104 191. .345 .885 .0090
1500. 277. .431 .856 .0162 264 . .408 .864 .0139 253 . .387 .871 .0121
1050. 152. .326 .891 .0085 144. .305 .898 .0073 136. .287 .904 .0063
3000 1200. 188. .356 .881 .0107 178. .334 .889 .0091 169. .315 .895 .0079
1350. 221:i. .383 .872 .0129 214. .361 .880 .0111 204. .341 .886 .0096
9.2 1500. 265. .408 .864 .0153 252. .385 .872 .0131 240. .365 .878 .0114
1800. 346. .453 .849 .0204 331. .429 .857 .0176 317. .408 .864 .0153
1400. 221. .359 .880 .0126 210; .337 .888 .0107 199. .318 .894 .0093
4000 1600. 272. .390 .870 .0156 268. .368 .877 .0134 246. .348 .884 .0116
1800. 324. .419 .860 .0188 309 . .396 .868 .0162 295. .375 .875 .0141
8.0 2000. 379. .444 .852 .0222 362. .421 .860 .0191 347. .400 .867 .0167
2400. 492. .490 .837 .0294 472. .466 .845 .0254 454 . .444 .852 .0222
1750. 292. .383 .872 .0168 278. .361 .880 .0144 265. .341 .886 .0124
5000 2000. 358. .415 .862 .0208 341 . .392 .869 .0178 326. .372 .876 .0155
2250. 426. .444 .852 .0250 407. .421 .860 .0215 390. .400 .867 .0187
7.1 2500. 496. .470 .843 .0294 475. .447 • .851 .0254 456. .425 .858 .0221
3000. 641. .516 .828 .0387 617. .492 .836 .0335 595 . .470 .843 .0294
,. = 27,000 a= 2.00 ,. = 30,000 4 =2.24 ,. = 33,000 a= 2.48
875. 99. .247 .918 .0040 92. .228 .924 .0033 86. .211 .930 .0028
2500 1000. 124. .272 .909 .0050 115. .252 .916 .0042 108. .234 .922 .0036
1125. 150. .296 .901 .0062 140. .275 .908 .0052 132. .256 .915 .0044
10.1 1250. 178. .319 .894 .0074 167. .296 .901 .0062 157. .277 .908 .0052
1500. 237. .359 .880 .0100 224. .336 .888 .0084 211. .315 .895 .0072
1050. 126. .264 .912 .0051 117. .244 .919 .0043 110. .226 .925 .0036
3000 1200. 157. .290 .903 .0064 147. .269 .910 .0054 138. .251 .916 .0046
1350. 190. .315 .895 .0079 178. .293 .902 .0066 168. .273 .909 .0056
9.2 1500. 225. .338 .887 .0094 211. .315 .895 .0079 199. .295 .902 .0067
1800. 299. .380 .873 .0127 282. .356 .881 .0107 267. .334 .889 .0091
1400. 185. .293 .902 .0076 173. .272 .909 .0063 162. .253 .916 .0054
4000 1600. 230. .322 .893 .0095 215. .299 .900 .0080 203. .279 .907 .0068
1800. 277. .348 .884 .0116 260. .324 .892 .0097 246. .304 .899 .0083
8.0 2000. 326. .372 .876 .0138 308. .348 .884 .0116 291. .327 .891 .0099
2400. 430. .416 .861 .0185 407. .390 .870 .0156 387. .368 .877 .0134
1750. 247. .315 .895 .0102 231 . .293 .902 .0085 218. .274 .909 .0073
5000 2000. 305. .345 .885 .0128 287. .321 .893 .0107 271. .301 .900 .0091
2250. 366. .372 .876 .0155 346. .347 .884 .0130 327. .326 .891 .0111
7.1 2500. 430. .397 .868 .0184 407 . .372 .876 .0155 386. .350 .883 .0132
3000. 564. .441 .853 .0245 537. .415 .862 .0208 511. .392 .869 .0178
•""Balanced ateel ratio" appUea to prohlema lnvolvi,.. hendlna on)T.
Page 5-182
Bridge Design Manual M 23-50 WSDOT Bridge Design Manual M 23-50.22
Page 5.2-A3-1
June 2006 September 2023
September 2023
WSDOT Bridge Design Manual M 23-50.22
Appendix 5.3-A1
Concrete Structures
RESIST. M OF Mmax. (POS.)
BARS a
i
I
INT. PIER <f END
SUPPORT
I
INFLECTION POINT FOR
POSITIVE MOMENT M=O
"l:S A5 POS.
½ OF A5 POS.
7
--+---------,-- - ---e----
Qa
EMBEDMENT OF EMBEDMENT OF
BARS a ~ Qd BARS a~ Qd
FACE OF
SUPPORT d+15db OR 35db OR 5/20
~ Qd ~ Qd
~ yd
WHEN LATERAL LOAD
Page 5-183
JS REACTED @ COLUMN
Chapter 5
Page 5-184
Appendix 5.3-A2
Chapter 5
{ INT. PIER It END
I
SUPPORT
I
I
M=O~
'
ADJUSTED NEG. "'--
'--------- INFLECTION POINT FOR
MOMENT CURVE
I NEGATIVE MOMENT
RESIST. M
OF BARS b-------.,
2 d. 12db, OR Ln/16 (EXCEPT 2 BARS
MIN. PER GIRDER EXTEND d+15d bOR
-----e--- I
2 Qd
WSDOT Bridge Design Manual M 23-50.22
BAR EMBED.
2 2d 2 Qd
FOR SPAN
ON RIGHT Ln (CLEAR SPAN)
Concrete Structures
September 2023
Concrete Structures Chapter 5
PROVIDE MINIMUM
FLEXURAL REINFORCEMENT
PER AASHTO 8.17
1
CALCULATE AB REQUIRED
FOR THIS MOMENT USING
a & d VALUES AT FACE.
CHECK THAT AB s75% OF
BALANCED RE/NF. FOR
TYPICAL EXAMPLE TAPE RED BEAMS A MORE
CRITICAL SECTION MAY
EXIST AT OTHER POINTS
ALONG THE BEAM.
~ ~
t~
\J'{' ~
~
$~
\2
I] ~~
\J
J :4.<l.t
TYPICAL SECTION
FLEXURAL RE/NF.
PER AASHTO 8.17
'
12.0
11.5
I I
I I
7.5" Slab
8.0" Slab
8.5" Slab
9.0" Slab I I
I I
11.0
-- -~------
Required Bar Spacing for Girder Spacings and Slab Thicknesses for the Positive Moment Region
' I
i I
10.5
-- -r--
Maximum Bar Spacing = 12"
10.0
______ L _
I
9.5
------i---
9.0
______ L_
Slab Design Charts
#6 Bars
8.5
Girder Spacing in Feet
Note: Control of cracking by distribution of Reinforcement is not shown - r ------
Page 1
1
I
I
8.0
_ L _____ _
I
#5 Bars
7.5
------r----- - r ------
I I
7.0
I
6.0
______ L ____ _ _L _ _ _ _ _ _
5.5
------r------
5.0
______ L ____ _ _ _ _ _ _ L _ _ _ _ _ _ L _ _ _ _ _ _ L __ _L _ _ _ _ _ _
4.5
I
------r----- ----- r ------r------r-- - r ------
1 I
4.0
14
13
12
11
10
12.0
11.5
-- ~ -----~----- ~ -----~----- ~ --
1 I I I
: : : :
11.0
Required Bar Spacing for Girder Spacings and Slab Thicknesses for the Negative Moment Region
1 I
I I
10.5
--- ----~---- I
10.0
I
9.5
-1- - - - - -1- - - - -
I I
Maximum Bar Spacing = 12"
9.0
_____ I
Slab Design Charts
#6 Bars
-,- I
8.5
Girder Spacing in Feet
Page 1
Note: Control of cracking by distribution of Reinforcement is not checked.
#5 Bars
I I
8.0
_____ I_ ____ L _____ I_ - _I_ -
I I
7.5
I I I
7.0
_____ I__
- - - - ~ - - - - - ~ - - - - _I - _I_ -
I
I
6.5
' I
I
I I
6.0
_____ I
~----- ~ -----1-----~----- ~ ----- :
I
5.5
_ _ _ _ _ 1__ - _I_ -
I
4.5
7, - - - - - ~I - - - - - ~I - - - - - r
I -----r-----:-
I
I I
1
4.0
14
13
12
11
10
Page
Page 5-188
5-204 WSDOT
WSDOT Bridge
Bridge Design
Design Manual
Manual MM 23-50.22
23-50.20
September
September 2023
2020
Appendix 5.3-A7 Slab Overhang Design-Interior
Concrete Structures
Barrier Segment Chapter 5
Slab Overhang
A13.4.1 Design Case 1 SlabRequired
Appendix 5.3-A7 Segment–LRFD Reinforcement
Overhang for Vehicle Impact–Interior Barrier
Design-Interior
Barrier Segment
Slab Overhang Required Reinforcement for Vehicle Impact -
A13.4.1 Design Case 1
Interior Slab Overhang
Barrier Required
Segment Reinforcement
- LRFD A13.4.1for
Design Impact–Interior
Vehicle Case 1 Barrier
Segment–LRFD
2.8
32in F Shape &
I
-
2.6
-
34in Single Slope
I
42in F Shape &
'
-1-
+ +
2.4 42in Single Slope
- - - ~ ____ l____ i
I
2.2
I
'
'
'
'
--------
I
1.8
I
'
'
1.6
---,----i----T----i----r---,--
_ _ _ _ l _ _ _ _ L ___ _J _ _ _
I
'
'
'
1.4
__ I_ _ _ _
I
'
'
1.2
I
'
'
0.8
-
-
- - L - - -
_J
--,---,
'
'
'
'
'
-I -
0.6
__I _ _ _ _
--,----
0.4
3.5 3.75 4 4.25 4.5 4.75 5 5.25 5.5 5.75 6 6.25 6.5
d (in)
Notes:
Notes:
1 .
1. Top
Top and
and bottom
bottom mats
mats each
each carry
carry one-half
one-half the
the tension
tension impact
impact load .
load.
2 .
2. Only
Only Design
Design Case
Case 11 of
of LRFD
LRFD A13 .4 .1
A13.4.1 isis considered .
considered. Designer
Designer must
must also
also check
check Design
Design Cases
Cases 22 and
and 3 .
3.
3 .
3. Section
Section considered
considered is
is aa vertical
vertical section
section through
through the
the slab
slab overhang
overhang at
at the
the toe
toe of
of the
the barrier .
barrier.
Appendix
Appendix 5.3-A8
5.3-A8 Slab
Slab Overhang
Overhang Design-End
Design-End Barrier
Barrier
Segment
Segment
Slab Overhang Required Reinforcement for Vehicle Impact -
Slab
EndSlabOverhang
Barrier
OverhangRequired
Segment LRFD A13.4.1
Required-Reinforcement
Reinforcement for Design
forVehicle
VehicleImpact–
Case 1
Impact–
End
EndBarrier
BarrierSegment–LRFD
Segment–LRFDA13.4.1
A13.4.1Design
DesignCase
Case11
3.2 32in F Shape
I
'
'
3 34in Single Slope
_ _ _ _j _ _ _
I
'
2.8 +t +I 42in F Shape
42in Single Slope
I
'
- - - 7- - - -1- - - -T
-
-
2.6
-
-
-
-
'
I
2.4
-1- -
-1- -
-
-
-
-
I
2.2
I
2
I
'
'
1.8
--------
I
1.6
-
I
'
'
1.4
- - -
I
'
'
~
1.2
- ~
-
~
I
'
'
1
- -
- - - 7 - - - - 1- - - - T - - - -I - - - - I - - - 7 - - - - 1- - - - T - - - -1- - - - I - - - 7 - -
0.8
3.5 3.75 4 4.25 4.5 4.75 5 5.25 5.5 5.75 6 6.25 6.5
d (in)
Notes:
Notes:
1.1 . Top
Topand
andbottom
bottommats
matseach
eachcarry
carryone-half
one-halfthethetension
tensionimpact load .
impactload.
2.2 . Only
OnlyDesign
DesignCase
Case11ofofLRFD
LRFDA13.4.1
A13 .4 .1isisconsidered.
considered .Designer
Designermust
mustalso
alsocheck
checkDesign
DesignCases
Cases22and
and3.3 .
3 . Section considered is a vertical section through the slab overhang at the toe of the
3. Section considered is a vertical section through the slab overhang at the toe of the barrier.barrier .
Page
Page5-190
5-206 WSDOT
WSDOTBridge
BridgeDesign
DesignManual
Manual MM23-50.22
23-50.20
September
September2023
2020
Concrete Structures Chapter 5
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Average Camber > Final Camber
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Average Camber > Final Camber
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Average Camber > Final Camber
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Slab 7” CIP • ½ D40 ≥ C
• Average Camber > Final Camber
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• 9” UHPC Joint • ½ D40 ≥ C
• Average Camber > Final Camber
* Girder exceeds Range of Applicability for Simplified Analysis. Refer to AASHTO Table
4.6.2.2.2b-1 Live Load Distribution Factor for Moment in Interior Beams
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Average Camber > Final Camber
Design Parameters:
• PGSuper Version 3.1.3.1 • 42" Single Slope Barrier
• Girder f'ci = 7.5 ksi, f'c = 10 ksi • 6% roadway superelevation for shipping check
• Slab f'c = 4 ksi • Standard WSDOT Abutment End Type A
• No verticle or horizontal curve • 1 ½" concrete overlay or 35 psf HMA overlay
• 2% roadway crown slope • Typical interior girder
• 8.5" Deck with the option of using a 3.5" SIP panel with a 5" CIP slab
f'ci = 6.0 ksi, f'c = 9 ksi Strand diameter = 0.6" Grade 270 ksi low relaxation
Cast-in- PT Ducts - Tendon
Girder Span place Strands/Duct Jacking Tendson
Force after E1 E3
Girder Type Spacing Length Closures (Duct#4 @ Bottom) Force** Loss*
Seating** (in) (in)
(ft) (ft) (kips) (kips)
Length (ft) 1 2 3 4 (kips)
6 170 2 - 22 22 22 2970 2680 730 36.4 12.7
WF74PTG 8 155 2 - 22 22 22 2970 2670 740 36.4 12.7
Post-tensioned
10 140 2 - 22 22 22 2970 2650 760 36.4 12.7
Before Slab
Casting 12 120 2 - 22 22 22 2970 2630 780 36.4 12.7
14 100 2 - 22 22 22 2970 2590 815 36.4 12.7
6 195 2 - 22 22 22 2960 2690 680 36.4 12.7
WF74PTG 8 185 2 - 22 22 22 2960 2710 680 36.4 12.7
Post-tensioned
10 175 2 - 22 22 22 2960 2690 690 36.4 12.7
After Slab
Casting 12 165 2 - 22 22 22 2990 2720 700 36.4 12.7
14 155 2 - 22 22 22 3020 2750 710 36.4 12.7
6 185 2 11 22 22 22 3500 3160 850 33.8 14.5
WF83PTG 8 165 2 - 22 22 22 2985 2710 720 36.4 12.7
Post-tensioned
10 155 2 - 22 22 22 2985 2700 730 36.4 12.7
Before Slab
Casting 12 135 2 - 22 22 22 2985 2680 740 36.4 12.7
14 115 2 - 22 22 22 2985 2620 810 33.8 12.7
6 *205 2 11 22 22 22 3500 3200 810 33.8 14.5
WF83PTG 8 200 2 11 22 22 22 3500 3210 800 37.6 14.5
Post-tensioned
10 195 2 22 22 22 22 4000 3640 940 37.6 15.7
After Slab
Casting 12 185 2 22 22 22 22 4000 3640 940 37.6 15.7
14 175 2 22 22 22 22 4000 3640 940 37.6 15.7
6 200 2 11 22 22 22 3500 3150 860 46.1 14.5
WF95PTG 8 185 2 11 22 22 22 3500 3110 980 46.1 14.5
Post-tensioned
10 175 2 11 22 22 22 3500 3130 880 46.1 14.5
Before Slab
Casting 12 155 2 8 22 22 22 3360 2990 860 44.9 14.1
14 135 2 - 22 22 22 3000 2630 810 59.0 12.7
6 235 2 11 22 22 22 3500 3210 800 46.1 14.5
WF95PTG 8 230 2 22 22 22 22 4000 3650 930 37.6 15.7
Post-tensioned
10 215 2 22 22 22 22 4000 3640 940 37.6 15.7
After Slab
Casting 12 205 2 22 22 22 22 4000 3640 950 37.6 15.7
14 190 2 22 22 22 22 4000 3630 960 37.6 15.7
Design Parameters:
• PGSplice V. 0.3
• WSDOT BDM LRFD design criteria
• No vertical or horizontal curve
• 2.0 percent roadway crown slope
• Interior girder with barrier load (6 girder bridge)
• Only flexural service and strength checked; lifting and hauling checks not necessarily satisfed
• Simple girder span lengths are CL bearing to CL bearing
• Slab ƒ′c = 4.0 ksi
• Standard WSDOT “F” shape barrier
• Under normal exposure condition and 75 percent relative humidity
• Spans reported in 5′-0″ increments
• Designs based on “normally” reinforced sections (c/de < 0.42 LRFD 5.7.3.3)
• Designs based on 22 strands/duct
• For 6′-10′ girder spacing -- 7.5″ slab
• For 12′ girder spacing -- 8.0″ slab
• For 14′ girder spacing -- 8.75″ slab
• Girders post-tensioned before slab pour are assumed to be post-tensioned adjacent to structure.
• All spec checks at wet joints have been ignored. It isassumed that the designer can modify the wet joints to reach the
required span as shown in the table. These modifcations are outside the scope of this table.
September 2023
1 2 3 4
Concrete Structures
U54PTG4
14 150 4 14 - 2 22 22 4048 3708 760 31.5 10.1
9 135 4 8 - - 12 22 2992 2764 578 19.7 9.0
U54PTG5
M 23-50.22
14 170 4 16 - 7 22 22 4488 4088 864 29.4 11.0
9 155 4 8 - - 17 22 3432 3110 678 18.5 9.4
U66PTG5
15 170 4 16 - 10 22 22 4752 4334 910 29.3 11.3
10 155 4 8 - - 21 22 3784 3434 742 17.7 9.7
U66PTG6
Spliced
Page 5.6-A1-13-1
Concrete Structures
Tub Girders
Span Capability of Post-
Span Capability of Post-tensioned
Page 5-201
Chapter 5
Chapter 5 Concrete Structures
Design Parameters:
• PGSplice V. 0.3
• WSDOT BDM LRFD design criteria
• No vertical or horizontal curve
• 2.0 percent roadway crown slope
• Interior girder with barrier load (6 girder bridge)
• Only flexural service and strength checked; lifting and hauling checks not necessarily satisfied
• Simple girder span lengths are CL bearing to CL bearing
• Standard WSDOT “F” shape barrier
• Under normal exposure condition and 75 percent humidity
• Spans reported in 5′-0″ increments
• “A” dimension = deck thickness + 2″
• Closure pour for spliced girders is 2′, ƒ′ci = 6.0 ksi, ƒ′c = 9 ksi
• Girder ƒ′ci = 6.0 ksi, ƒ′c = 9.0 ksi, slab ƒ′c = 4.0 ksi
• Girders are spliced in-place after slab is cast
• Prestressing and post-tensioning steel is 0.6″ diameter, Grade 270
• End segments are 25 percent of total length; center segment is 50 percent of total length
• Range of applicability requirements in LRFD ignored; span lengths may be longer than allowed by LRFD
• Designs are based on a 22 diameter strand limit per 4″ duct for high pressure grout
• All spec checks at wet joints have been ignored. It is assumed that the designer can modify the wet joints to reach the
required span as shown in the table. These modifications are outside the scope of this table.
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Average Camber > Final Camber • ½ D40 ≥ C, i.e no sag
• Lightweight Concrete Girders • Concrete Unit Weight: 0.128 kip/ft^3
• Normal Concrete Deck • Concrete w/ Reinf. Unit Weight: 0.138 kip/ft^3
Design Parameters:
• PG Super Version 6.1 • 42” Single Slope Barrier
• Girder: f’ci = 7.5 ksi, f’c = 10 ksi • 6% Roadway Superelevation for Shipping Check
• Slab: f’c = 4 ksi • Standard WSDOT Abutment End Type A
• No Vertical or Horizontal Curve • 1 ½” Concrete Overlay or 35 psf HMA Overlay
• 2% Roadway Crown Slope • Typical Interior Girder
• Lightweight Concrete Girders • Concrete Unit Weight: 0.128 kip/ft^3
• Normal Concrete Deck • Concrete w/ Reinf. Unit Weight: 0.138 kip/ft^3
• Girders at this span length may
end up with a sag in the final
condition. Precamber may be
required.
5.99 References
1. AASHTO LRFD Bridge Construction Specifications, Current Edition, AASHTO,
Washington, D.C.
2. Seguirant, S.J., “New Deep WSDOT Standard Sections Extend Spans of Prestressed
Concrete Girders,” PCI JOURNAL, V. 43, No. 4, July-August 1998, pp. 92-119.
3. PCI Bridge Design Manual, Precast/Prestressed Concrete Institute, Chicago, IL, 1997.
4. ACI 318-02, Building Code Requirements for Reinforced Concrete and Commentary,
American Concrete Institute, 1989, pp.353.
5. Hsu, T. T. C., Torsion of Reinforced Concrete, Van Nostrand Reinhold Co., New York,
1st Ed., 1984, 516 pp.
6. Collins, M. P. and Mitchell, D., Shear and Torsion Design of Prestressed and Non-
Prestressed Concrete Beams, PCI Journal, September-October, 1980, pp. 32-100.
7. Mirza, S.A., and Furlong, R.W., Design of Reinforced and Prestressed Concrete
Inverted T Beams for Bridge Structures, PCI Journal, Vol. 30, No. 4, July-August 1985,
pp. 112-136.
8. Rabbat, B.G., Reader Comments Design of Reinforced and Prestressed Concrete
inverted T Beams for Bridge Structures, PCI Journal, Vol. 31, No. 3, May-June 1986,
pp. 157-163.
9. ACI Committee 345, Guide for Widening Highway Bridges, ACI Structural Journal,
July/August, 1992, pp. 451-466.
10. PCI Design Handbook, Precast and Prestressed Concrete, Sixth Edition,
Precast/Prestressed Concrete Institute, Chicago, IL, 2004.
11. Mast, R.F., “Lateral Stability of Long Prestressed Concrete Beams, Part 1,”
PCI JOURNAL, V. 34, No. 1, January-February 1989, pp. 34-53.
12. Mast, R.F., “Lateral Stability of Long Prestressed Concrete Beams, Part 2,”
PCI JOURNAL, V. 38, No. 1, January-February 1993, pp. 70-88.
13. Imper, R.R., and Laszlo, G., “Handling and Shipping of Long Span Bridge Beams,” PCI
JOURNAL, V. 32, No. 6, November-December 1987, pp. 86-101.
14. Manual for the Evaluation and Repair of Precast, Prestressed Concrete Bridge
Products, Precast/Prestressed Concrete Institute, Chicago, IL, 2006.
15. Transportation Research Board Report No. 226 titled, Damage Evaluation and Repair
Methods for Prestressed Concrete Bridge Members.
16. Transportation Research Board Report No. 280 titled, Guidelines for Evaluation and
Repair of Prestressed Concrete Bridge Members.
17. Post-tensioned Box Girder Bridge Manual, FHWA-HIF-15-016, 2016.
18. Prestressed Concrete Structures T. Y. Lin, Wiley.
19. Prestressed Concrete Vol. I and II, Guyon, Wiley
20. Design of Concrete Bridges for Temperature Gradients, ACI Journal, May 1978.
21. Mast, R. F., “Unified Design Provisions for Reinforced and Prestressed Concrete
Flexural and Compression Members”, ACI Structural Journal, V. 89, No. 2, March-April
1992, pp. 185-199. See also discussions by R.K. Devalapura and M.K. Tadros, C.W.
Dolan and J.V. Loscheider and closure to discussions in V. 89, No. 5, September-
October 1992, pp. 591-593.
22. Weigel, J.A., Seguirant, S.J., Brice, R., and Khaleghi, B., “High Performance Precast,
Prestressed Concrete Girder Bridges in Washington State,” PCI JOURNAL, V. 48,
No. 2, March-April 2003, pp. 28-52.
23. Seguirant, S. J., Brice, R., and Khaleghi, B., “Flexural Strength of
Reinforced and Prestressed Concrete T-Beams,” PCI JOURNAL, V. 50, No. 1, January-
February 2005, pp 44-73.
24. TRAC Report WA-RD 696.1, "Effect of Intermediate Diaphragms to Prestressed
Concrete Bridge Girders in Over-Height Truck Impacts” completed on April 2008 by
the Washington State University.
25. NCHRP Report 628, “Self-Consolidating Concrete for Precast, Prestressed Concrete
Bridge Elements”, NCHRP Project 18-12, Transportation Research Board, 2009.
26. PCI Publication CB-02-16-E, “Recommended Practice for Lateral Stability of Precast,
Prestressed Concrete Bridge Girders”, First Edition, Precast/Prestressed Concrete
Institute, February 2016.
27. Chapman, D., “WSDOT Girder Stirrup Hat Bar Test,” Concrete Technology
Corporation, 2012.