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M-1504 Material Lift Owner's Manual

This document provides safety instructions and describes the components and specifications of a material lift. It discusses safety features like gates, door locks, brakes, and manual lowering. It provides maintenance instructions and schedules to ensure safe operation.

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olivier.bigouret
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0% found this document useful (0 votes)
150 views20 pages

M-1504 Material Lift Owner's Manual

This document provides safety instructions and describes the components and specifications of a material lift. It discusses safety features like gates, door locks, brakes, and manual lowering. It provides maintenance instructions and schedules to ensure safe operation.

Uploaded by

olivier.bigouret
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M-1504

Material
Lift

Owner’s
Manual
IMPORTANT
Ensure that only an authorized Savaria Dealer installs and services the M-1504
Material Lift. Under no circumstances is anyone other than a dealer with Savaria
training and authorization to install, adjust, service or modify any mechanical or
electrical device on this equipment. Failure to follow this warning can result in
safety system compromises or defeat; this can result in serious injury or death.
Savaria accepts no liability for property damage, warranty claims or personal
injury, including death, in this circumstance.
Passenger safety is the result of countless details in the equipment’s design,
manufacture, and installation. After installation, reliable operation and
continual safe operation requires regular service and inspection at least twice
per year, or more frequently where usage, environment, or local jurisdiction
requires. As the Owner, you are responsible for ensuring that regular service
and inspections occur in a timely manner.
Refer to this manual for specifcations, operating instructions and maintenance
of the M-1504 Material Lift.
Upon completion of installation, the dealer must provide you with the
following information and ensure it is recorded in this manual. In addition,
either the dealer or you must keep any service and/or maintenance records
in the Maintenance Record section of this manual.

WARRANTY
Ensure your Savaria Dealer provides you with a copy of the manufacturer’s
limited parts warranty and documentation relating to any Dealer labour
warranty.

FOR OWNER’S RECORDS

Customer Name:

Installing Dealer:

Dealer’s Telephone Number:

Date Installed:

Serial/Job Number:
3

Table of Contents

1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
To Ensure Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Optional Scissor Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Safety Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Manual Lowering and Battery Lowering System . . . . . . . . . . . . . . . . . .10
3. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. USING THE DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


4

1. SAFETY INSTRUCTIONS
To ensure safe operation of this unit, pay careful attention to the important
notes below.

To Ensure Safety
• Read this manual carefully before using the equipment.
• To prevent accidents, adhere strictly to the instructions and keep clear
of moving parts at all times.
• Follow instructions on all equipment labels at all times. Replace any
damaged labels immediately.
• Ensure that only qualified personnel perform maintenance and service
on the unit.
• When replacing parts, be sure that only genuine Savaria parts are used.
• This unit is intended for use by a mature person who understands its
proper operation as set out in this manual.

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


5

WARNING

At no time should children under the age of 16 use the lift


while unsupervised.
• Prior to operation, make sure that:
• All doors and gates are locked and secure.
• All areas in and around the lift are clear of any obstructions.
• All lights are functioning properly.
• Test your keys and emergency stop button every month.
• See the important warning below.

WARNING

For lifts where ASME B20.1 code applies,


the lift is for MATERIAL TRANSPORT ONLY and
personnel should NEVER ride the lift.
For lifts where ASME 17.1 code applies,
personnel are permitted to ride the lift.
The lift needs to be ordered accordingly.

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


6

2. DESCRIPTION
Exterior View
Below shows the exterior components of a M-1504 (with a Type 1 cab and
without an enclosure).
Tower cap

Tower

Tower service panels

Car operating panel (COP)

Manual
lowering Type 1 cab
device

Pit swtich

Safety underpan
Base support legs
Platform

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


7

Optional Scissor Gate


The scissor gate (shown below) prevents the load from falling off the platform.
This is an optional feature if required by code.

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


8

Door Lock
The GAL door lock keeps the door locked when the platform is moving and not
at a landing.

NOTE

Keys are for emergency use only and should always be kept in a safe
place for use by trained personnel only.

Emergency Door Opening


The door can be opened manually using a special key inserted into the round
pin on the front of the lock.

NOTE

After use of any emergency function (access key or manual lowering


device), ensure that all doors/gates are secure and locked. While the
emergency function is in use, DO NOT leave the area unattended.

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


9

Safety Brake
The safety brake stops the platform in the event of chain failure.
When the platform is in operation, the chain tension keeps the brake
mechanism up so that the brake’s cam doesn’t interfere with the tower track.
If a chain failure occurs, the brake mechanism comes down (Figure 6) and the
brake cam stops the platform.

Safety brake in operating position Safety brake in down position

Safety brake
mechanism
Tower track Safety brake mechanism
Brake cam
Right roller
guide shoe

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


10

Manual Lowering and Battery Lowering System


If a power failure occurs, a battery lowering system will bring the lift to the
bottom level. If the battery fails while operating, there is also a manual lowering
device that will bring the lift to the lower level.
For units with a 120 VAC pump, the manual lowering box is located on the side
of the M-1504. When you pull on the steel cable located inside the manual
lowering box, the platform descends to ground level.

NOTE

This mechanism is for emergency use only. After use of any emergency
function (access key or manual lowering device), ensure that all
doors/gates are secure and locked. While the emergency function is in
use, DO NOT leave the area unattended.

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


11

3. SPECIFICATIONS
M-1504 Specifications
Load capacity 1000 lb (455 kg)

Maximum travel 23 ft (7 m)

Nominal speed 18 ft/min (0.09 m/s)

Levels serviced 2 (standard), 3, 4

Normal: 30
Heavy: 75
Daily cycle
Excessive: 100
Maximum starts in 1 hour on standard installation: 12

36'' x 54'' (914 mm x 1371 mm)


Cab sizes 42'' x 60'' (1219 mm x 1524 mm)
48'' x 60'' (1067 mm x 1524 mm)

Standard 60'' (1524 mm)


Cab walls (height)
Optional 80'' (2031 mm)

Enter/exit same side (platform Type 1L and 1R)


Cab access Front/rear access (platform Type 2)
90 degree access (platform Type 3 and 4)

Power supply 120 VAC, 20 A, 60 Hz, single phase

Control system Electronic-free relay logic controller

Motor/drive 2:1 chain hydraulic, 3 HP, gear-type motor for 110V

Modular 8 ft (2.4 m) base guide rail assembly


Tower
Roller guide support

3'' (76.2 mm)


Pit depth requirement
8'' (203.2 mm) with habitable space underneath

Grey electrostatic power coat paint on frame


Finish
Stainless steel on walls

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


12

M-1504 Specifications (continued)


115 VAC operation (115 VAC up direction; 24VDC
battery down direction)
Call/send stations at landings
Continuous-pressure type buttons
Operating control buttons on platform
Automatic battery recharging system (115 VAC)
Standard features
Remote manual lowering device
Low-voltage controls
Limit switches
Stainless steel checkered platform surface
No machine room required
Emergency stop button

Bottom and top landing door


Door lock
Safety features Safety brake
Emergency stop buttons
Manual lowering and battery lowering system

Fire-rated, flush-mounted landing entrances


Custom color
Fixed access ramp
Options Outdoor package
24V battery backup
Remote controller/pump box
Savaria Link remote monitoring

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


13

4. USING THE DEVICE


Below shows the different types of landing stations (hall calls).

Landing
Buttons

Emergency
Stop Button

Key Switch
Flush Mount Surface Mount

In Frame
B20 Hall Calls
A17.1 Hall Call

Below shows the car operating panel (COP).


Emergency Light

Landing
Buttons
A17.1 COP

Door Open Button Emergency Stop Button

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


14

To operate the M-1504 from the landing (call/send) station controls:


1 Insert the key into the key switch (if equipped) and turn it to the ON position
to activate the operating buttons.
2 Press the appropriate button to move the lift in the required direction. Note
that the M-1504 will not move if one of the doors is open.
3 When the lift reaches the landing, the door will unlock automatically.
4 To prevent unauthorized use of the lift, take the key out when the unit is not
in operation.

NOTE

If you are inside the lift placing a load on the platform and the
door closes, press the Door Open button to open the door.

There is also an Emergency Stop button on the COP that when


pressed will stop the lift immediately and activate the
Emergency Light. Pull the Emergency Stop button out to return
the lift to normal operation.

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


15

5. TROUBLESHOOTING

WARNING
Only qualified technicians are authorized to perform
repairs and maintenance. DO NOT manipulate, modify or
remove any safety feature of the lift. If any issues persist,
please contact your authorized Savaria Dealer

Potential Problem Possible Solution

Check the power supply (breaker, cord, battery,


etc.).
Check that the key is ON (if applicable).
Lift does not move
Check that the doors are closed.
Check to see if the Emergency Stop is pushed in;
it should be pulled out for normal operation.

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


16

6. MAINTENANCE
M1504 is subject to wear and tear from use. You must perform the checks and
actions in the following tables to ensure safety and proper operation.

IMPORTANT

Savaria products are only to be installed, adjusted,


serviced, or maintained by Savaria licensed dealers and
technicians. Your Savaria product will have the warranty
voided if a non-Savaria approved technician performs
work on the Savaria product.

For units with high or excessive daily cycles, outdoor use,


or use in harsh environments, inspection and
maintenance should be conducted more frequently to
ensure optimal performance.

DANGER

Always use the shoring pins when working under the lift. For lower
travel heights, insert the pins into the lower holes (at 600 mm).

Shoring pin hole


Shoring pin

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


17

Maintenance Schedule
Verification Frequency

The lift should not move if any door is not closed.


The lift should not move beyond the door zone (usually less Every 3 months
than four inches away from the landing in either direction) if
the door is not locked.

Check the suspension system:


• Chains
• Connecting links
• Chain pulleys and shafts
• Parts holding the chains on the roller supports
• Chain tensioners on the rail (they should be tight) Every 3 months
• Cylinder head (cotter pins, cracks, welds)
• Up relays - if you have two up relays (solenoids or
contactors), make sure one of them is not stuck in the
activated position. Use a multimeter to verify that every
N.O. contact is open when the relays are not being
activated.

Check the safety brake. Every 3 months

Check for oil leaks. Every 3 months

Check the rollers. Every 3 months

Part No. 001051, 30-m01-2024 M-1504 Owner’s Manual


18

THIS PAGE WAS INTENTIONALLY LEFT BLANK

M-1504 Owner’s Manual Part No. 001051, 30-m01-2024


Maintenance Record
Date Time Reason for call Comments Dealer
M-1504
Material Lift
Owner’s Manual

For service or questions about this product,


please contact your installing dealer.

Dealer Name:

Dealer Phone:

Authorized Savaria Dealer

Savaria Concord Lifts, Inc.


2 Walker Drive Brampton ON L6T 5E1 Canada savaria.com

Part No. 00105 3FW ©202 Savaria Corporation

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