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CTC Technical Manual.86918081

This document provides information on GRE pipe and fittings from Changzhou CTC Pipelines System Co., Ltd. including product categories, properties, applications, construction details, joint systems, and pipe dimensions. The product line includes standard, conductive, fireproof, and combined conductive fireproof pipes and fittings. All are manufactured through filament winding and meet international fire resistance standards for marine and offshore applications.

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Mohd Ajmain
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© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
94 views45 pages

CTC Technical Manual.86918081

This document provides information on GRE pipe and fittings from Changzhou CTC Pipelines System Co., Ltd. including product categories, properties, applications, construction details, joint systems, and pipe dimensions. The product line includes standard, conductive, fireproof, and combined conductive fireproof pipes and fittings. All are manufactured through filament winding and meet international fire resistance standards for marine and offshore applications.

Uploaded by

Mohd Ajmain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 45

Offshore and Marine

GRE Pipe and Fittings


Technical Manual

Changzhou CTC Pipelines System Co., Ltd.


V9 ©CTC Pipelines System 2016

Product Category and Property

Property BL 16B BL 16B-C BL 16B-F BL 16B-CF


Pressure 1.6MPa 1.6MPa 1.6MPa(16bar) 1.6MPa(16bar)
Rating (16bar) (16bar)
Max. Working 93℃/200℉ 93℃/200℉ 93℃/200℉ 93℃/200℉
Temperature
Size Range 40~1000mm 40~1000mm 40~1000mm 40~1000mm
Inner Liner 0.5mm 0.5mm 0.5mm 0.5mm
Resin rich liner Resin rich liner Resin rich liner Resin rich liner
External According with According with According with IMO According with IMO
Pressure IMO standard IMO standard standard standard
Hydrostatic ASTM D-2992 ASTM D-2992 ASTM D-2992 ASTM D-2992
Pressure (Method B) (Method B) (Method B) (Method B)
Design Basis
Fire-resistance IMO A.753 IMO A.753 Jet Fire Resistance in Jet Fire Resistance in
(18)Level-3 (18)Level-3 accordance with OTI accordance with OTI
fire resistance fire resistance 95634 95634
Conductivity No ≤0.1MΩ/m No ≤0.1MΩ/m

OFFSHORE / MARINE
Applications
Ballast Systems Bilge Systems Fuel Oil Systems
Sanitation Lines Oil-Water Separators Vent Systems
Sounding Tubes Tank Washing Systems Inert Gas Systems
Certain parts of Fire Protection Systems Vital and non-vital Water Systems

Product Construction

Pipe
All pipe manufactured by filament winding process using an Amine cured thermosetting resin to
impregnate strands of continuous glass filaments.
BL 16B: Standard pipe which is manufactured by filament winding Glass fiber Reinforced Epoxy
with an inner resin rich liner. This kind of pipe meets Level-3 fire resistance in accordance
with IMO A.753(18).
BL 16B-C: Conductive pipe which is manufactured by inner liner with conductive veil and continuous
conductive filaments are utilized throughout the pipe wall. This kind of pipe meets Level-3
fire resistance in accordance with IMO A.753(18).
BL 16B-F: Fireproofing pipe is supplied with a unique reinforced ‘Fire-proof Coat ‘that has been fully
qualified for Jet Fire in accordance with OTI 95634.
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V9 ©CTC Pipelines System 2016

BL 16B-CF: Conductive fireproofing pipe which is manufactured by inner liner with conductive veil and
continuous conductive filaments are utilized throughout the pipe wall and supplied with a
unique reinforced ‘Fire-proof coating‘ which has been fully qualified for Jet Fire in
accordance with OTI 95634.
All pipe supplied with square-cut ends for using with mechanical coupling or with positive-stop socket
joint or matching tapered fittings.

Fittings
Fittings are manufactured by filament winding process using Amine cured epoxy resin. All conductive
fittings are manufactured by inner liner with conductive veil and continuous conductive filaments are
utilized throughout the wall. All kinds of fittings meet Level-3 fire resistance in accordance with IMO
A.753(18). Fireproofing fittings are supplied with a unique reinforced ‘Fire-proof Coat ‘that has been
fully qualified for Jet Fire in accordance with OTI 95634.
Fittings include non-conductive and conductive products such as Flange, TEE, Elbow, Coupling,
Reducer, Expansion Coupling, Saddle etc.
Some special fittings are manufactured with hand-paste which is excluded in the manual. If needed,
please contact your sales executive or plant.

Flanges
Flanges are manufactured by filament winding process using Amine cured epoxy resin. Standard
flanges have ANSI B16.5 Class 150 bolt hole patterns. Also flanges complied with ANSI B16.5
(>300Lb), DIN, ISO and JIS are available upon request.

Joint System

Socket Joint:
40 ~ 400mm(1.5″---16″) Use an easily installed socket joint with positive stop up through 16” diameter.

Socket size of pipe


L

Sd

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V9 ©CTC Pipelines System 2016

Grinding (Scarf) size of BL 16B/ 16B-C pipe

Grinding
Sd L(Ds) Grinding Angle
Nominal Pipe Size
Outer Diameter Grinding Length
mm mm Degrees °
Tolerance +0/-0.25 +3/-0 0
mm in
40 1.5 47.9 34.9 0
50 2 59.7 49.2 0
65 2.5 75.8 49.2 0
80 3 88.5 49.2 0
100 4 113.6 49.2 0
125 5 140.2 60.3 0
150 6 168.0 60.3 0
200 8 219.3 66.7 0
250 10 275.0 73.0 0
300 12 326.7 79.4 0
350 14 354.1 92.1 0
400 16 404.8 104.8 0

450mm~1000mm(18″~40″)Flange: Straight bell and spigot

Grinding(Scarf) size of BL 16B/ 16B-C pipe

Grinding
Sd L(Ds) Grinding Angle
Nominal Pipe Size
outer Diameter Grinding Length Degrees °
mm mm
Tolerance +0/-0.25 +3/-0 0
Mm in
450 18 455.6 108.0 0
500 20 506.3 114.3 0
550 22 557.4 123.8 0
600 24 607.8 130.2 0
650 26 683.0 142.9 0
700 28 735.8 155.6 0
750 30 788.4 168.3 0
800 32 841.2 181.0 0
900 36
1000 40

450mm~1000mm(18″~40″)other fittings: Tapered bell and spigot


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V9 ©CTC Pipelines System 2016

Grinding (Scarf) size of BL 16B/ 16B-C pipe

Grinding
Sd L(Ds) Grinding Angle
Nominal Pipe Size
outer Diameter Grinding Length Degrees °
mm mm
Tolerance +0/-0.25 +3/-0
450 18 442.7 130.2 2.5
450 18 493.9 142.9 2.5
500 20 542.8 168.3 2.5
550 22 591.2 193.7 2.5
600 24 662.7 193.7 2.5
650 26 712.7 193.7 2.5
700 28 764.7 206.4 2.5
750 30 814.7 219.1 2.5
800 32 442.7 130.2 2.5
900 36
1000 40

Pipe Dimensions

BL 16B/16B-C

Normal
Nominal I.D. (Inner O.D. (Outer Inner liner
Wall Volume
Pipe size Diameter ) Diameter ) Thickness
Thickness
mm in mm in mm in mm in mm in L/m ft3/ft
40 1.5 42.2 1.66 49.2 1.94 3.0 0.12 0.5 0.02 1.4 0.02
50 2 53.3 2.10 60.9 2.40 3.3 0.13 0.5 0.02 2.2 0.02
65 2.5 69.1 2.72 77.1 3.04 3.5 0.14 0.5 0.02 3.7 0.04
80 3 81.8 3.22 89.8 3.54 3.5 0.14 0.5 0.02 5.3 0.06
100 4 105.4 4.15 115.0 4.53 4.3 0.17 0.5 0.02 8.7 0.09
125 5 132.1 5.20 141.7 5.58 4.3 0.17 0.5 0.02 13.7 0.15
150 6 159.0 6.26 169.6 6.68 4.8 0.19 0.5 0.02 19.8 0.21
200 8 208.8 8.22 221.8 8.73 6.0 0.24 0.5 0.02 34.2 0.37
250 10 262.9 10.35 278.3 10.96 7.2 0.28 0.5 0.02 54.3 0.58
300 12 312.1 12.29 330.2 13.00 8.5 0.34 0.5 0.02 76.4 0.82
350 14 337.6 13.29 357.6 14.08 9.5 0.37 0.5 0.02 89.5 0.96
400 16 385.8 15.19 408.8 16.10 11.0 0.43 0.5 0.02 116.9 1.26

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V9 ©CTC Pipelines System 2016

Normal
Nominal I.D. (Inner O.D. (Outer Inner liner
Wall Volume
Pipe size Diameter ) Diameter ) Thickness
Thickness
mm in mm in mm in mm in mm in L/m ft3/ft
450 18 433.8 17.08 458.8 18.06 12.0 0.47 0.5 0.02 147.7 1.59
500 20 482.1 18.98 509.3 20.05 13.1 0.52 0.5 0.02 182.4 1.96
550 22 530.6 20.89 560.4 22.06 14.4 0.57 0.5 0.02 221.0 2.38
600 24 578.6 22.78 611.0 24.06 15.7 0.62 0.5 0.02 262.8 2.83
650 26 650.0 25.59 686.2 27.02 17.6 0.69 0.5 0.02 331.7 3.57
700 28 700.0 27.56 739.0 29.10 19.0 0.75 0.5 0.02 384.7 4.14
750 30 750.0 29.53 791.6 31.17 20.3 0.80 0.5 0.02 441.6 4.75
800 32 800.0 31.50 844.4 33.24 21.7 0.85 0.5 0.02 502.4 5.41
900 36 900.0 35.43 949.8 37.39 24.4 0.96 0.5 0.02 635.9 6.84
1000 40 1000.0 39.37 1055.2 41.54 27.1 1.07 0.5 0.02 785.0 8.45

Pipe Standard Lengths and Weights

BL 16B/16B-C
ASTM D-2996
Pipe Size(Φ) Length Weights
Design Codes
mm in m ft kg/m lb/ft
40 1.5 10.0 32.8 1.0 0.7 RTRP-11FW1-2112
50 2 10.0 32.8 1.4 0.9 RTRP-11FW1-2112
65 2.5 10.0 32.8 1.9 1.3 RTRP-11FW1-2112
80 3 10.0 32.8 2.2 1.5 RTRP-11FW1-2113
100 4 11.9 39.0 3.4 2.3 RTRP-11FW1-2113
125 5 11.9 39.0 4.2 2.8 RTRP-11FW1-2113
150 6 11.9 39.0 5.6 3.8 RTRP-11FW1-2116
200 8 11.9 39.0 9.0 6.0 RTRP-11FW1-2116
250 10 11.9 39.0 13.4 9.0 RTRP-11FW1-2116
300 12 11.9 39.0 18.5 12.4 RTRP-11FW1-2116
350 14 11.9 39.0 22.3 15.0 RTRP-11FW1-2116
400 16 11.9 39.0 29.3 19.7 RTRP-11FW1-2116
450 18 11.9 39.0 35.8 24.0 RTRP-11FW1-2116
500 20 11.9 39.0 43.2 29.0 RTRP-11FW1-2116
550 22 11.9 39.0 52.1 35.0 RTRP-11FW1-2116
600 24 11.9 39.0 61.8 41.5 RTRP-11FW1-2116
650 26 11.9 39.0 77.5 52.1 RTRP-11FW1-2116
700 28 11.9 39.0 89.9 60.4 RTRP-11FW1-2116
750 30 11.9 39.0 102.8 69.0 RTRP-11FW1-2116
800 32 11.9 39.0 117.0 78.6 RTRP-11FW1-2116
900 36 11.9 39.0 147.6 99.2 RTRP-11FW1-2116
1000 40 11.9 39.0 181.8 122.1 RTRP-11FW1-2116
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V9 ©CTC Pipelines System 2016

Pipe External Pressure

BL 16B/16B-C,BL 16B-F/16B-CF

Hydrostatic Vacuum/ External Pressure @ Ambient Tem


Nominal
Inner Diameter Pressure Ultimate Collapse
Pipe Size Rated Pressure
Rating Pressure

mm in mm in Bar MPa Bar MPa Bar MPa


40 1.5 42.2 1.66 16 1.6 164.7 16.47 54.9 5.49
50 2 53.3 2.10 16 1.6 114.9 11.49 38.3 3.83
65 2.5 69.1 2.72 16 1.6 67.0 6.70 22.3 2.23
80 3 81.8 3.22 16 1.6 41.9 4.19 14.0 1.40
100 4 105.4 4.15 16 1.6 37.2 3.72 12.4 1.24
125 5 132.1 5.20 16 1.6 19.6 1.96 6.5 0.65
150 6 159 6.26 16 1.6 15.9 1.59 5.3 0.53
200 8 208.8 8.22 16 1.6 13.9 1.39 4.6 0.46
250 10 262.9 10.35 16 1.6 12.2 1.22 4.1 0.41
300 12 312.1 12.29 16 1.6 12.0 1.20 4.0 0.40
350 14 337.6 13.29 16 1.6 13.3 1.33 4.4 0.44
400 16 385.8 15.19 16 1.6 13.8 1.38 4.6 0.46
450 18 433.8 17.08 16 1.6 12.7 1.27 4.2 0.42
500 20 482.1 18.98 16 1.6 12.1 1.20 4.0 0.40
550 22 530.6 20.89 16 1.6 12.0 1.20 4.0 0.40
600 24 578.6 22.78 16 1.6 12.1 1.20 4.0 0.40
650 26 650.0 25.59 16 1.6 12.0 1.20 4.0 0.40
700 28 700.0 27.56 16 1.6 12.1 1.20 4.0 0.40
750 30 750.0 29.53 16 1.6 12.0 1.20 4.0 0.40
800 32 800.0 31.50 16 1.6 12.1 1.20 4.0 0.40
900 36 900.0 35.43 16 1.6
1000 40 1000.0 39.37 16 1.6

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V9 ©CTC Pipelines System 2016

Properties of Pipe Sections based on Minimum Reinforced Wall

BL 16B/16B-C

Minimum Outer Minimum Cross Minimum Moment


Pipe Size Inner Diameter
Diameter Sectional Area of Inertia

mm in mm in mm in mm2 in2 mm4 x105 in4


40 1.5 42.2 1.66 49.2 1.94 502 0.8 1.32 0.32
50 2 53.3 2.10 60.9 2.40 682 1.1 2.79 0.67
65 2.5 69.1 2.72 77.1 3.04 918 1.4 6.15 1.48
80 3 81.8 3.22 89.8 3.54 1077 1.7 9.93 2.39
100 4 105.4 4.15 115.0 4.53 1661 2.6 25.3 6.07
125 5 132.1 5.20 141.7 5.58 2063 3.2 48.4 11.6
150 6 159 6.26 169.6 6.68 2734 4.2 92.4 22.2
200 8 208.8 8.22 221.8 8.73 4394 6.8 255 61.2
250 10 262.9 10.35 278.3 10.96 6542 10.1 599 144
300 12 312.1 12.29 330.2 13.00 9076 14.1 1171 281
350 14 337.6 13.29 357.6 14.08 10914 16.9 1649 396
400 16 385.8 15.19 408.8 16.10 14347 22.2 2834 681
450 18 433.8 17.08 458.8 18.06 17519 27.2 4366 1049
500 20 482.1 18.98 509.3 20.05 21168 32.8 6506 1563
550 22 530.6 20.89 560.4 22.06 25522 39.6 9501 2283
600 24 578.6 22.78 611.0 24.06 30257 46.9 13391 3217
650 26 650.0 25.59 686.2 27.02 37971 58.9 21201 5094
700 28 700.0 27.56 739.0 29.10 44055 68.3 28529 6854
750 30 750.0 29.53 791.6 31.17 50342 78.0 37415 8989
800 32 800.0 31.50 844.4 33.24 57314 88.8 48466 11644
900 36 900.0 35.43 949.8 37.39 72314 112.1 77382 18591
1000 40 1000.0 39.37 1055.2 41.54 89056 138.0 117634 28262

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V9 ©CTC Pipelines System 2016

Typical Physical Properties

BL 16B/16B-C

Value(psi) Value(MPa)
Property Test Standard
75℉ 200℉ 24℃ 93℃
Axial Tension: ASTM D2105
Ultimate Stress 10,300 7.680 71 52.9
Design Stress 2.575 1.920 17.8 13.2
Modulus of Elasticity 1.80×106 1.16×106 12411 7977
Axial Compression: ASTM D695
Ultimate Stress 33,300 20,383 230.0 140.5
Design Stress 8,300 5,090 57.4 35.1
Modulus of Elasticity 1.26×106 0.66×106 8687 4550
Hoop Tension: ASTM D-2290
Ultimate Stress 31000 213.9
Modulus of Elasticity (long term) 3.6×106 23250
Beam Bending: ASTM D2925
Ultimate Stress 23,000 17,166 159 118.331
Design Stress (1) 2,900 2,145 20.0 14.8
Modulus of Elasticity (long term) 2.18×106 1.29×106 15031 8894
Hydrostatic Burst : ATSM D1599
Ultimate Tensile Stress 46,300 47,990 319 330
Hydrostatic Design ASTM D2992
Hoop Tensile Stress Procedure B 17322 119
Static 175,000 hours life(20 years)LCL 14723 101.4
Poisson Ratio 0.38 0.38
Coefficient of linear Thermal expansion ASTM D696 1.01×10-5in/in/℉ 1.82×10-5mm/mm℃
Thermal Conductive ASTM D177 0.23BTU/(ft)/(hr)/ (℉) 0.14W/(m)/(℃)
Specific Gravity ASTM D792 2.0 2.0
Flow Factor-SF
Hazen-Williams Coefficient 150 150

(1) Beam bending design stress is 1/8 of ultimate to account for combined stress.

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V9 ©CTC Pipelines System 2016

Support

The engineering analysis must be performed to determine the support spacing for the pipeline system.
The support spacing is calculated with continuous beam equations and the pipe bending modulus derived
from long-term beam bending tests.
Proper pipe support spacing depends on the temperature and weight of the fluid carried in the pipe. When
the pipe support spacing is being designed, the beam mid-span deflection should be limited to 12.5mm
(1/2”) and bending stresses to less than or equal to 1/8 of ultimate bending stress. On the other side,
while there is insulation layer or heat tracing on the pipe system, the additional weight should be
considered. Restrained (anchored) piping systems operating at elevated temperatures often result in
guide spacing requirements which are more stringent than simple unrestrained pipeline system. The
maximum guide spacing should restrict the support / guide spacing requirements for the system. At the
changes in direction, the pipe support spans require special attention. The following tables show the
spacing requirements for supported fittings at changes in direction. The requirements must be followed
to properly design the pipeline system.
Seven basic rules as below should be followed when designing pipeline system supports, anchors and
guides.

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V9 ©CTC Pipelines System 2016

1) Do not exceed the recommended support span.


2) Once valves and heavy in-line equipment, the supports should be installed both vertical and horizontal
pipeline independently.
3) Protect pipe from external abrasion.
4) Avoid point contact loads.
5) When handling, transporting, initial layout and final installed position, need to avoid excessive bending.
6) Avoid excessive vertical run loading. Vertical loads should be supported sufficiently to minimize
bending stresses at outlets or changes in direction.
7) Provide enough axial and lateral ultimate stress to ensure line stability during rapid changes in flow.

Pipe Maximum Support Spacing

The maximum support spacing in following table is based on pipeline full of water (1 kg/ cm3). Any
additional weight on the pipeline system such as valves, flanges and others are further considered.

BL 16B/16B-C @ 21°C
Point load @ 21°C Even load @ 21°C
Nominal Pipe Size
16B/16B-C/16B-F 16B/16B-C/16B-F
(mm) (in) (m) (ft) (m) (ft)
40 1.5 2.9 9.5 3.7 12.2
50 2 3.1 10.2 4.0 13.1
65 2.5 3.3 10.8 4.2 13.8
80 3 3.5 11.5 4.5 14.8
100 4 4.0 13.1 5.1 16.7
125 5 4.2 13.8 5.4 17.7
150 6 4.5 14.8 5.7 18.7
200 8 5.1 16.7 6.0 20.0
250 10 5.8 19.0 6.0 20.0
300 12 6.0 20.0 6.0 20.0
350 14 6.0 20.0 6.0 20.0
400 16 6.0 20.0 6.0 20.0
450 18 6.0 20.0 6.0 20.0
500 20 6.0 20.0 6.0 20.0
550 22 6.0 20.0 6.0 20.0
600 24 6.0 20.0 6.0 20.0
650 26 6.0 20.0 6.0 20.0
700 28 6.0 20.0 6.0 20.0
750 30 6.0 20.0 6.0 20.0
800 32 6.0 20.0 6.0 20.0
900 36 6.0 20.0 6.0 20.0
1000 40 6.0 20.0 6.0 20.0

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V9 ©CTC Pipelines System 2016

Support Spacing vs. Specific Gravity fluid

Specific Gravity 2.00 1.50 1.25 1.00 0.75


Multiplier 0.85 0.92 0.95 1.00 1.07

For Example: 150mm 16B @ 21℃ with 1.5 specific gravity fluid, the maximum support spacing
=5.7×0.92=5.22m

Water (Fluid) Hammer

A pressure surge will occur when fluid flow in a pipeline system is abruptly changed during events such
as rapid pump startup or a quick closing valve. This pressure surge can be significantly reduced by
controlling pump startup and valve closure speed.
The maximum pressure surge in psi caused by water hammer can be calculated by multiplying the fluid
velocity in ft/sec times the constant listed in ‘Fluid (Water) Hammer Constants) table as below. The peak
pressure for the system will equal the water hammer surge plus the operating pressure at the time the
water hammer occurred.

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V9 ©CTC Pipelines System 2016

Water (Fluid) Hammer Constants(Constants are valid for water at 21°C)

Nominal Pipe Size Constants


(mm) (in) BL 16B series
40 1.5 44
50 2 37
65 2.5 35
80 3 33
100 4 29
125 5 28
150 6 27
200 8 27
250 10 27
300 12 27
350 14 27
400 16 27
450 18 27
500 20 27
550 22 27
600 24 27
650 26 27
700 28 27
750 30 27
800 32 27
900 36
1000 40

Thermal Expansion

The effects of thermal gradients on pipeline system should be significantly considerred in each pipeline
system stress analysis and design. Pipeline movements due to thermal expansion or contraction may
cause high pressure or even buckle a pipeline if improperly restained. Several pipeline system designs
are used to manage thermal expansion and contraction in above ground pipeline system.

The following recommendation listed according to economic preference:


1) Use of inherent flexibilities in directional changes
2) Restraining axial movements and guiding to prevent buckling
3) Use expansion loops to absorb thermal movements
4) Use mechanical expansion joints to absorb thermal movements

To perform a thermal analysis the following information is required:


1) Isometric layout of pipeline system
2) Physical and material properties of pipe
12 / 44
V9 ©CTC Pipelines System 2016

3) Design temperatures
4) Installation temperature (Final tie in temperature)
5) Terminal equipment load limits
6) Support movements
A comprehensive review of temperature effects on fiberglass pipe, please refer to our ‘Engineering and
Pipeline Design Guide’.

Branching Table
For BL 16B/16B-C and BL 16B-F pipe,the relative joint methods for branching listed as below table:
Main line size
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 900 100

40 RT RT ORT O O O O O O O O O O O O O O O O O O

50 T RT RT ORT ORT O O O O O O O O O O O O O O O O

65 T RT RT ORT ORT ORT O O O O O O O O O O O O O O

80 T RT RT ORT ORT O O O O O O O O O O O O O O

100 T RT RT ORT O O O O O O O O O O O O O O

125 T RT RT ORT O O O O O O O O O O O O O

150 T RT RT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT

200 T RT RT RT RT RT RT RT RT RT RT RT RT RT RT
Branch Diameter

250 T RT RT RT RT RT RT RT RT RT RT RT RT RT

300 T RT RT RT RT RT RT RT RT RT RT RT RT

350 T RT RT RT RT RT RT RT RT RT RT RT

400 T RT RT RT RT RT RT RT RT RT RT

450 T RT RT RT RT RT RT RT RT RT

500 T RT RT RT RT RT RT RT RT

550 T RT RT RT RT RT RT RT

600 T RT RT RT RT RT RT

650 T RT RT RT RT RT

700 T RT RT RT RT

750 T RT RT RT

800 T RT RT

900 T RT

1000 T

T-Equal Tee RT-Reducing Tee O-Outlet Saddle ORT-Outlet Saddle or Reducing Tee

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V9 ©CTC Pipelines System 2016

Hydrostatic Testing

Hydrostatic testing should be performed to evaluate the structural integrity of a new pipeline system
installation. Experience showed that testing to 1.5 times the anticipated maximum design pressure of a
system provides a high degree of confidence in the pipeline system. In any case, the test pressure should
not exceed 1.5 times the maximum design pressure of any component in the pipeline system.
Hydrostatic testing should not be undertaken until all permanent supports, anchors and guides are
properly installed according to the design specifications. Do not attempt to pressure test a system
supported by temporary support device.
When hydrostatic testing, open air vents to prevent air resistance in lines as the system is slowly filled
with water. Then the vents should be closed and the system slowly pressurized to the test pressure. Allow
the system to stabilize for 15-30 minutes, then, inspect the system for leaks. Upon completion of
hydrostatic test, relieve the pressure on the system slowly, open vents and drains to allow for drainage of
the system at all. If a flange connection leak occurs, do not attempt to tighten up bolts while the system
is pressurized. The hydrostatic test should be repeated after any re-work is performed.
The other test process, please refer to CTC Pipelines System Offshore-Marine Pipe Installation
Handbook.

Approvals

All GRE pipe and fittings applied to Offshore and Marine should get approvals as below list according to
customer’s requirements.
ABS BV
CCS DNV
GL KR
LR NK
RINA API

Unit Converter

1Psi = 6895Pa = 0.07031 kg/cm*2


1bar = 10*5Pa = 14.5Psi = 1.02kg/cm*2
1Mpa = 1n/mm*2 = 145Psi = 10.2kg/cm*2
1inch = 25.4mm
1°C = 5*(°F – 32)/9
1Btu.in/ft*2h°F = 0.1442W/mk

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V9 ©CTC Pipelines System 2016

Fittings

Elbow 90° LR
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 76.2 3.00 108.0 4.25 31.8 1.25 0.8
50 2 76.2 3.00 122.2 4.81 46.0 1.81 1.3
65 2.5 95.3 3.75 141.3 5.56 46.0 1.81 1.6
80 3 114.3 4.50 160.3 6.31 46.0 1.81 2.2
100 4 152.4 6.00 198.4 7.81 46.0 1.81 3.4
125 5 190.5 7.50 247.7 9.75 57.2 2.25 5.7
150 6 228.6 9.00 285.8 11.25 57.2 2.25 8.1
200 8 304.8 12.00 368.3 14.50 63.5 2.50 15.2
250 10 381.0 15.00 450.9 17.75 69.9 2.75 26.9
300 12 457.2 18.00 533.4 21.00 76.2 3.00 36.9

15 / 44
V9 ©CTC Pipelines System 2016

Elbows 90ºSR
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
100 4 101.6 147.6 46.0 2.9
125 5 127.0 184.2 57.2 4.7
150 6 152.4 209.6 57.2 6.5
200 8 165.1 228.6 63.5 11.2
250 10 196.9 266.7 69.9 20.9
300 12 228.6 304.8 76.2 27.5
350 14 317.5 406.4 88.9 42.5
400 16 342.9 444.5 101.6 49.5
450 18 381.0 508.0 127.0 68.7
500 20 406.4 546.1 139.7
550 22 431.8 596.9 165.1
600 24 457.2 647.7 190.5
650 26 622.3 812.8 190.5
700 28 647.7 838.2 190.5
750 30 673.1 876.3 203.2
800 32 723.9 939.8 215.9
900 36
1000 40

16 / 44
V9 ©CTC Pipelines System 2016

Elbow - FLG 90º,F x F


BL16B / BL16B-C

Nominal
B C Wt
Pipe Size
mm in mm mm Kg
40 1.5 101.6 33.8 1.8
50 2 114.3 49.0 3.3
65 2.5 127.0 49.0 4.6
80 3 139.7 49.0 5.2
100 4 165.1 49.0 7.3
125 5 190.5 61.2 11.6
150 6 203.2 61.2 13.7
200 8 228.6 67.5 23.9
250 10 279.4 73.9 38.1
300 12 304.8 82.2 52.4
350 14 355.6 94.9 75.6
400 16 381.0 107.6 97.0

17 / 44
V9 ©CTC Pipelines System 2016

Elbow 45°
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 28.6 1.13 60.3 2.38 31.8 1.25 0.5
50 2 34.9 1.38 81.0 3.19 46.0 1.81 0.9
65 2.5 44.5 1.75 90.5 3.56 46.0 1.81 1.2
80 3 50.8 2.00 96.8 3.81 46.0 1.81 1.4
100 4 63.5 2.50 109.5 4.31 46.0 1.81 2.3
125 5 79.4 3.13 136.5 5.38 57.2 2.25 3.6
150 6 95.3 3.75 152.4 6.00 57.2 2.25 4.5
200 8 76.2 3.00 139.7 5.50 63.5 2.50 7.0
250 10 88.9 3.50 158.8 6.25 69.9 2.75 10.9
300 12 101.6 4.00 177.8 7.00 76.2 3.00 14.1
350 14 120.7 4.75 209.6 8.25 88.9 3.50 24.2
400 16 139.7 5.50 241.3 9.50 101.6 4.00 26.7
450 18 177.8 7.00 304.8 12.00 127.0 5.00 36.0
500 20 190.5 7.50 330.2 13.00 139.7 5.50
550 22 203.2 8.00 368.3 14.50 165.1 6.50
600 24 215.9 8.50 406.4 16.00 190.5 7.50
650 26 266.7 10.50 457.2 18.00 190.5 7.50
700 28 279.4 11.00 469.9 18.50 190.5 7.50
750 30 292.1 11.50 495.3 19.50 203.2 8.00
800 32 317.5 12.50 533.4 21.00 215.9 8.50
900 36
1000 40

18 / 44
V9 ©CTC Pipelines System 2016

Elbow - FLG 45º,F x F


BL16B / BL16B-C

Nominal
B C Wt
Pipe Size
mm in mm mm Kg
40 1.5 57.2 33.8 1.5
50 2 63.5 49.0 3.0
65 2.5 76.2 49.0 4.0
80 3 76.2 49.0 4.4
100 4 101.6 49.0 6.6
125 5 114.3 61.2 10.6
150 6 127.0 61.2 12.1
200 8 139.7 67.5 20.0
250 10 165.1 73.9 28.3
300 12 190.5 82.2 41.8
350 14 190.5 94.9 58.5
400 16 203.2 107.6 77.0

19 / 44
V9 ©CTC Pipelines System 2016

Elbow 60º
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 15.3 64.7 31.8 0.5
50 2 44.5 90.5 46.0 1.0
65 2.5 57.2 103.2 46.0 1.3
80 3 69.9 115.9 46.0 1.7
100 4 88.9 134.9 46.0 2.8
125 5 114.3 171.5 57.2 4.9
150 6 133.4 190.5 57.2 6.3
200 8 117.5 181.0 63.5 9.4
250 10 146.1 215.9 69.9 15.8
300 12 165.1 241.3 76.2 21.4
350 14 177.8 266.7 88.9 28.1
400 16 203.2 304.8 101.6 33.7
450 18 183.8 535.6 114.3 63.3
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40

20 / 44
V9 ©CTC Pipelines System 2016

Elbow 30º
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 15.3 47.1 31.8 0.4
50 2 25.4 71.4 46.0 0.8
65 2.5 31.8 77.8 46.0 0.9
80 3 38.1 84.1 46.0 1.1
100 4 44.5 90.5 46.0 1.8
125 5 50.8 108.0 57.2 2.9
150 6 57.2 114.3 57.2 3.6
200 8 63.5 127.0 63.5 6.3
250 10 76.2 146.1 69.9 10.2
300 12 88.9 165.1 76.2 13.9
350 14 95.3 184.2 88.9 18.4
400 16 108.0 209.6 101.6 22.0
450 18 183.8 323.5 114.3 36.3
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40

21 / 44
V9 ©CTC Pipelines System 2016

Elbow 22.5º
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 11.4 43.1 31.8 0.3
50 2 12.7 58.7 46.0 0.6
65 2.5 19.1 65.1 46.0 0.8
80 3 25.0 71.0 46.0 1.0
100 4 31.8 77.8 46.0 1.5
125 5 38.1 95.3 57.2 2.6
150 6 44.5 101.6 57.2 3.2
200 8 57.2 120.7 63.5 5.9
250 10 69.9 139.7 69.9 9.7
300 12 76.2 152.4 76.2 12.8
350 14 82.6 171.5 88.9 17.1
400 16 88.9 190.5 101.6 20.0
450 18 108.0 235.0 127.0 26.4
500 20 114.3 254.0 139.7
550 22 120.7 285.8 165.1
600 24 127.0 317.5 190.5
650 26 133.4 323.9 190.5
700 28 139.7 330.2 190.5
750 30 146.1 349.3 203.2
800 32 152.4 368.3 215.9
900 36
1000 40

22 / 44
V9 ©CTC Pipelines System 2016

Elbow 11.25º
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 5.6 37.4 31.8 0.3
50 2 7.5 53.5 46.0 0.7
65 2.5 9.4 55.4 46.0 0.7
80 3 11.3 57.3 46.0 0.8
100 4 15.9 61.9 46.0 1.2
125 5 19.1 76.2 57.2 2.0
150 6 25.4 82.6 57.2 2.5
200 8 31.8 95.3 63.5 4.4
250 10 38.1 108.0 69.9 7.1
300 12 47.6 123.8 76.2 9.9
350 14 54.0 142.9 88.9 13.5
400 16 60.3 161.9 101.6 16.1
450 18 69.9 209.6 114.3 22.3
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40

23 / 44
V9 ©CTC Pipelines System 2016

EQ TEE
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 57.2 2.25 88.9 3.50 31.8 1.25 1.1
50 2 63.5 2.50 109.5 4.31 46.0 1.81 1.7
65 2.5 76.2 3.00 122.2 4.81 46.0 1.81 2.2
80 3 85.7 3.38 131.8 5.19 46.0 1.81 3.1
100 4 104.8 4.13 150.8 5.94 46.0 1.81 4.3
125 5 123.8 4.88 181.0 7.13 57.2 2.25 6.9
150 6 142.9 5.63 200.0 7.88 57.2 2.25 8.0
200 8 165.1 6.50 228.6 9.00 63.5 2.50 13.8
250 10 196.9 7.75 266.7 10.50 69.9 2.75 24.7
300 12 228.6 9.00 304.8 12.00 76.2 3.00 31.8
350 14 266.7 10.50 355.6 14.00 88.9 3.50 45.2
400 16 292.1 11.50 393.7 15.50 101.6 4.00 60.8
450 18 342.9 13.50 469.9 18.50 127.0 5.00 83.1
500 20 355.6 14.00 495.3 19.50 139.7 5.50
550 22 381.0 15.00 546.1 21.50 165.1 6.50
600 24 406.4 16.00 596.9 23.50 190.5 7.50
650 26 438.2 17.25 628.7 24.75 190.5 7.50
700 28 463.6 18.25 654.1 25.75 190.5 7.50
750 30 489.0 19.25 692.2 27.25 203.2 8.00
800 32 514.4 20.25 730.3 28.75 215.9 8.50
900 36
1000 40

24 / 44
V9 ©CTC Pipelines System 2016

EQ TEE - FLG,F x F x F
BL16B / BL16B-C

Nominal
B C Wt
Pipe Size
mm in mm mm Kg
40 1.5 101.6 33.8 2.9
50 2 114.3 49.0 5.3
65 2.5 127.0 49.0 6.9
80 3 139.7 49.0 8.5
100 4 165.1 49.0 11.7
125 5 190.5 61.2 18.6
150 6 203.2 61.2 20.4
200 8 228.6 67.5 33.6
250 10 279.4 73.9 51.4
300 12 304.8 82.2 70.8
350 14 355.6 94.9 105.3
400 16 381.0 107.6 143.8

25 / 44
V9 ©CTC Pipelines System 2016

RED TEE
BL16B / BL16B-C

Nominal Pipe Size L1 L2 A1 A2 S1 S2 Wt


mm in mm mm mm mm mm mm Kg
50x40 2x1.5 63.5 60.3 109.5 92.1 46.0 31.8 1.7
65x50 2.5x2 76.2 69.9 122.2 115.9 46.0 46.0 2.2
65x40 2.5x1.5 76.2 66.7 122.2 98.4 46.0 31.8 2.1
80x65 3x2.5 85.7 82.6 131.8 128.6 46.0 46.0 3.1
80x50 3x2 85.7 76.2 131.8 122.2 46.0 46.0 3.0
80x40 3x1.5 85.7 73.0 131.8 104.8 46.0 31.8 3.0
100x80 4x3 104.8 98.4 150.8 144.5 46.0 46.0 4.3
100x65 4x2.5 104.8 95.3 150.8 141.3 46.0 46.0 4.2
100x50 4x2 104.8 88.9 150.8 134.9 46.0 46.0 4.2
125x100 5x4 123.8 117.5 181.0 163.5 57.2 46.0 6.7
125x80 5x3 123.8 111.1 181.0 157.2 57.2 46.0 6.5
125x65 5x2.5 123.8 108.0 181.0 154.0 57.2 46.0 6.4
150x125 6x5 142.9 136.5 200.0 193.7 57.2 57.2 7.9
150x100 6x4 142.9 130.2 200.0 176.2 57.2 46.0 7.6
150x80 6x3 142.9 123.8 200.0 169.9 57.2 46.0 7.5
200x150 8x6 165.1 155.6 228.6 212.7 63.5 57.2 13.5
200x125 8x5 165.1 149.2 228.6 206.4 63.5 57.2 13.3
200x100 8x4 165.1 142.9 228.6 188.9 63.5 46.0 13.0
250x200 10x8 196.9 184.2 266.7 247.7 69.9 63.5 24.1
250x150 10x6 196.9 174.6 266.7 231.8 69.9 57.2 23.8
250x125 10x5 196.9 171.5 266.7 228.6 69.9 57.2 23.5
300x250 12x10 228.6 215.9 304.8 285.8 76.2 69.9 31.0
300x200 12x8 228.6 203.2 304.8 266.7 76.2 63.5 30.2
300x150 12x6 228.6 193.7 304.8 250.8 76.2 57.2 29.8
350x300 14x12 266.7 257.2 355.6 333.4 88.9 76.2 44.2
350x250 14x10 266.7 244.5 355.6 314.3 88.9 69.9 43.2
400x250 16x10 292.1 269.9 393.7 339.7 101.6 69.9 56.1
400x350 16x14 292.1 292.1 393.7 381.0 101.6 88.9 60.0

26 / 44
V9 ©CTC Pipelines System 2016

400x300 16x12 292.1 282.6 393.7 358.8 101.6 76.2 58.8


450x400 18x16 342.9 330.2 469.9 419.1 127.0 101.6 79.8
450x350 18x14 342.9 330.2 469.9 406.4 127.0 88.9 79.0
500x450 20x18 355.6 342.9 495.3 469.9 139.7 127.0
500x400 20x16 355.6 342.9 495.3 431.8 139.7 101.6
550x500 22x20 381.0 368.3 546.1 508.0 165.1 139.7
550x450 22x18 381.0 368.3 546.1 495.3 165.1 127.0
600x550 24x22 406.4 393.7 596.9 558.8 190.5 165.1
600x500 24x20 406.4 393.7 596.9 533.4 190.5 139.7
650x600 26x24 438.2 425.5 628.7 616.0 190.5 190.5
650x550 26x22 438.2 425.5 628.7 590.6 190.5 165.1
700x650 28x26 463.6 450.9 654.1 641.4 190.5 190.5
700x600 28x24 463.6 450.9 654.1 641.4 190.5 190.5
750x700 30x28 489.0 476.3 692.2 666.8 203.2 190.5
750x650 30x26 489.0 476.3 692.2 666.8 203.2 190.5
800x750 32x30 514.4 501.7 730.3 704.9 215.9 203.2
800x700 32x28 514.4 501.7 730.3 692.2 215.9 190.5

27 / 44
V9 ©CTC Pipelines System 2016

RED TEE - FLG,F x F x F


BL16B / BL16B-C

Nominal Pipe Size B C1 C2 Wt


mm in mm mm mm Kg
50x40 2x1.5 114.3 49.0 33.8 4.7
65x50 2.5x2 127.0 49.0 49.0 6.5
65x40 2.5x1.5 127.0 49.0 33.8 5.9
80x65 3x2.5 139.7 49.0 49.0 8.3
80x50 3x2 139.7 49.0 49.0 8.0
80x40 3x1.5 139.7 49.0 33.8 7.3
100x80 4x3 165.1 49.0 49.0 11.1
100x65 4x2.5 165.1 49.0 49.0 10.9
100x50 4x2 165.1 49.0 49.0 10.6
125x100 5x4 190.5 61.2 49.0 17.2
125x80 5x3 190.5 61.2 49.0 16.6
125x65 5x2.5 190.5 61.2 49.0 16.5
150x125 6x5 203.2 61.2 61.2 20.1
150x100 6x4 203.2 61.2 49.0 18.7
150x80 6x3 203.2 61.2 49.0 18.1
200x150 8x6 228.6 67.5 61.2 31.2
200x125 8x5 228.6 67.5 61.2 30.9
200x100 8x4 228.6 67.5 49.0 29.5
250x200 10x8 279.4 73.9 67.5 49.7
250x150 10x6 279.4 73.9 61.2 47.3
250x125 10x5 279.4 73.9 61.2 47.0
300x250 12x10 304.8 82.2 73.9 76.5
300x200 12x8 304.8 82.2 67.5 64.7
300x150 12x6 304.8 82.2 61.2 62.3
350x300 14x12 355.6 94.9 82.2 98.5
350x250 14x10 355.6 94.9 73.9 94.2
400x350 16x14 381.0 107.6 94.9 135.7
400x300 16x12 381.0 107.6 82.2 128.9

28 / 44
V9 ©CTC Pipelines System 2016

45º LATERALS
BL16B / BL16B-C

Nominal
L1 L2 S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 50.8 177.8 31.8 2.2
50 2 63.5 203.2 46.0 3.3
65 2.5 63.5 241.3 46.0 4.2
80 3 76.2 254.0 46.0 6.0
100 4 76.2 304.8 46.0 8.2
125 5 88.9 342.9 57.2 12.6
150 6 88.9 368.3 57.2 14.0
200 8 114.3 444.5 63.5 25.2
250 10 127.0 520.7 69.9 44.7
300 12 139.7 622.3 76.2 59.1

29 / 44
V9 ©CTC Pipelines System 2016

NPT Saddles
BL16B / BL16B-C

Nominal
L t Angle Wt
Pipe Size
mm in mm mm degree Kg
50 2 120 16 180 0.2
65 2.5 120 16 180 0.2
80 3 120 16 180 0.3
100 4 120 16 180 0.5
125 5 120 16 180 0.6
150 6 120 16 180 0.7
200 8 120 16 120 0.8
250 10 120 16 120 1.0
300 12 120 16 90 0.9
350 14 120 16 90 1.0
400 16 120 16 90 1.1
450 18 120 16 90 1.6
500 20 120 16 90
550 22 120 16 60
600 24 120 16 60

Note: Threaded outlet in 3/8”,1/2” and 3/4”

30 / 44
V9 ©CTC Pipelines System 2016

Cross
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 57.2 88.9 31.8 1.5
50 2 63.5 109.5 46.0 2.2
65 2.5 76.2 122.2 46.0 2.9
80 3 85.7 131.8 46.0 4.1
100 4 104.8 150.8 46.0 5.7
125 5 123.8 181.0 57.2 9.2
150 6 142.9 200.0 57.2 10.7
200 8 165.1 228.6 63.5 18.4
250 10 196.9 266.7 69.9 32.9
300 12 228.6 304.8 76.2 42.5

31 / 44
V9 ©CTC Pipelines System 2016

Concentric Reducer
BL16B / BL16B-C

Nominal Pipe Size L A S1 S2 Wt


mm in mm in mm in mm in mm in Kg
50 x 40 2 x 1.5 31.8 1.25 109.5 4.31 46.0 1.81 31.8 1.25 0.8
65 x 50 2.5 x 2 38.1 1.50 130.2 5.13 46.0 1.81 46.0 1.81 0.9
65 x 40 2.5 x 1.5 50.8 2.00 128.6 5.06 46.0 1.81 31.8 1.25 0.9
80 x 65 3 x 2.5 50.8 2.00 142.9 5.63 46.0 1.81 46.0 1.81 1.1
80 x 50 3 x 2 63.5 2.50 155.6 6.13 46.0 1.81 46.0 1.81 1.2
80 x 40 3 x 1.5 76.2 3.00 154.0 6.06 46.0 1.81 31.8 1.25 1.4
100 x 80 4 x 3 63.5 2.50 155.6 6.13 46.0 1.81 46.0 1.81 1.4
100 x 65 4 x 2.5 69.9 2.75 161.9 6.38 46.0 1.81 46.0 1.81 1.6
100 x 50 4 x 2 76.2 3.00 168.3 6.63 46.0 1.81 46.0 1.81 1.7
125 x 100 5 x 4 76.2 3.00 179.4 7.06 57.2 2.25 46.0 1.81 2.1
125 x 80 5 x 3 101.6 4.00 204.8 8.06 57.2 2.25 46.0 1.81 2.3
125 x 65 5 x 2.5 127 5.00 230.2 9.06 57.2 2.25 46.0 1.81 2.5
150 x 125 6 x 5 76.2 3.00 190.5 7.50 57.2 2.25 57.2 2.25 3.2
150 x 100 6 x 4 101.6 4.00 204.8 8.06 57.2 2.25 46.0 1.81 3.2
150 x 80 6 x 3 139.7 5.50 242.9 9.56 57.2 2.25 46.0 1.81 3.8
200 x 150 8 x 6 101.6 4.00 222.3 8.75 63.5 2.50 57.2 2.25 4.9
200 x 125 8 x 5 139.7 5.50 260.4 10.25 63.5 2.50 57.2 2.25 5.4
200 x 100 8 x 4 152.4 6.00 261.9 10.31 63.5 2.50 46.0 1.81 5.3
250 x 200 10 x 8 127 5.00 260.4 10.25 69.9 2.75 63.5 2.50 8.9
250 x 150 10 x 6 171.5 6.75 298.5 11.75 69.9 2.75 57.2 2.25 9.3
250 x 125 10 x 5 177.8 7.00 304.8 12.00 69.9 2.75 57.2 2.25 9.5
300 x 250 12 x 10 127 5.00 273.1 10.75 76.2 3.00 69.9 2.75 11.1
300 x 200 12 x 8 190.5 7.50 330.2 13.00 76.2 3.00 63.5 2.50 12.0
300 x 150 12 x 6 203.2 8.00 336.6 13.25 76.2 3.00 57.2 2.25 12.2
350 x 300 14 x 12 88.9 3.50 254.0 10.00 88.9 3.50 76.2 3.00 11.9
350 x 250 14 x 10 152.4 6.00 311.2 12.25 88.9 3.50 69.9 2.75 13.5
400 x 350 16 x 14 139.7 5.50 330.2 13.00 101.6 4.00 88.9 3.50 15.6
400 x 300 16 x 12 165.1 6.50 342.9 13.50 101.6 4.00 76.2 3.00 16.3

32 / 44
V9 ©CTC Pipelines System 2016

450 x 400 18 x 16 139.7 5.50 368.3 14.50 127.0 5.00 101.6 4.00 19.4
450 x 350 18 x 14 215.9 8.50 431.8 17.00 127.0 5.00 88.9 3.50 21.7
500 x 400 20 x 18 152.4 6.00 419.1 16.50 139.7 5.50 127.0 5.00
500 x 350 20 x 16 215.9 8.50 457.2 18.00 139.7 5.50 101.6 4.00
550 x 450 22 x 20 152.4 6.00 457.2 18.00 165.1 6.50 139.7 5.50
550 x 400 22 x 18 235.0 9.25 527.1 20.75 165.1 6.50 127.0 5.00
600 x 500 24 x 22 152.4 6.00 508.0 20.00 190.5 7.50 165.1 6.50
600 x 450 24 x 20 235.0 9.25 565.2 22.25 190.5 7.50 139.7 5.50
650 x 550 26 x 24 190.5 7.50 571.5 22.50 190.5 7.50 190.5 7.50
650 x 500 26 x 22 279.4 11.00 635.0 25.00 190.5 7.50 165.1 6.50
700 x 600 28 x 26 152.4 6.00 533.4 21.00 190.5 7.50 190.5 7.50
700 x 550 28 x 24 282.6 11.13 663.6 26.13 190.5 7.50 190.5 7.50
750 x 650 30 x 28 152.4 6.00 546.1 21.50 203.2 8.00 190.5 7.50
750 x 600 30 x 26 247.7 9.75 641.4 25.25 203.2 8.00 190.5 7.50
800 x 700 32 x 30 152.4 6.00 571.5 22.50 215.9 8.50 203.2 8.00
800 x 650 32 x 28 247.7 9.75 654.1 25.75 215.9 8.50 190.5 7.50

33 / 44
V9 ©CTC Pipelines System 2016

Eccentric Reducer
BL16B / BL16B-C

Nominal Pipe Size L A S1 S2 Wt


mm in mm in mm in mm in mm in Kg
50 x 40 2 x 1.5 31.8 1.25 109.5 4.31 46.0 1.81 31.8 1.25 0.8
65 x 50 2.5 x 2 38.1 1.50 130.2 5.13 46.0 1.81 46.0 1.81 0.9
65 x 40 2.5 x 1.5 50.8 2.00 128.6 5.06 46.0 1.81 31.8 1.25 0.9
80 x 65 3 x 2.5 50.8 2.00 142.9 5.63 46.0 1.81 46.0 1.81 1.1
80 x 50 3 x 2 63.5 2.50 155.6 6.13 46.0 1.81 46.0 1.81 1.2
80 x 40 3 x 1.5 76.2 3.00 154.0 6.06 46.0 1.81 31.8 1.25 1.4
100 x 80 4 x 3 63.5 2.50 155.6 6.13 46.0 1.81 46.0 1.81 1.4
100 x 65 4 x 2.5 69.9 2.75 161.9 6.38 46.0 1.81 46.0 1.81 1.6
100 x 50 4 x 2 76.2 3.00 168.3 6.63 46.0 1.81 46.0 1.81 1.7
125 x 100 5 x 4 76.2 3.00 179.4 7.06 57.2 2.25 46.0 1.81 2.1
125 x 80 5 x 3 101.6 4.00 204.8 8.06 57.2 2.25 46.0 1.81 2.3
125 x 65 5 x 2.5 127 5.00 230.2 9.06 57.2 2.25 46.0 1.81 2.5
150 x 125 6 x 5 76.2 3.00 190.5 7.50 57.2 2.25 57.2 2.25 3.2
150 x 100 6 x 4 101.6 4.00 204.8 8.06 57.2 2.25 46.0 1.81 3.2
150 x 80 6 x 3 139.7 5.50 242.9 9.56 57.2 2.25 46.0 1.81 3.8
200 x 150 8 x 6 101.6 4.00 222.3 8.75 63.5 2.50 57.2 2.25 4.9
200 x 125 8 x 5 139.7 5.50 260.4 10.25 63.5 2.50 57.2 2.25 5.4
200 x 100 8 x 4 152.4 6.00 261.9 10.31 63.5 2.50 46.0 1.81 5.3
250 x 200 10 x 8 127 5.00 260.4 10.25 69.9 2.75 63.5 2.50 8.9
250 x 150 10 x 6 171.5 6.75 298.5 11.75 69.9 2.75 57.2 2.25 9.3
250 x 125 10 x 5 177.8 7.00 304.8 12.00 69.9 2.75 57.2 2.25 9.5
300 x 250 12 x 10 127 5.00 273.1 10.75 76.2 3.00 69.9 2.75 11.1
300 x 200 12 x 8 190.5 7.50 330.2 13.00 76.2 3.00 63.5 2.50 12.0
300 x 150 12 x 6 203.2 8.00 336.6 13.25 76.2 3.00 57.2 2.25 12.2
350 x 300 14 x 12 88.9 3.50 254.0 10.00 88.9 3.50 76.2 3.00 11.9
350 x 250 14 x 10 152.4 6.00 311.2 12.25 88.9 3.50 69.9 2.75 13.5
400 x 350 16 x 14 139.7 5.50 330.2 13.00 101.6 4.00 88.9 3.50 15.6
400 x 300 16 x 12 165.1 6.50 342.9 13.50 101.6 4.00 76.2 3.00 16.3
450 x 400 18 x 16 139.7 5.50 368.3 14.50 127.0 5.00 101.6 4.00 19.4

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V9 ©CTC Pipelines System 2016

450 x 350 18 x 14 215.9 8.50 431.8 17.00 127.0 5.00 88.9 3.50 21.7
500 x 400 20 x 18 152.4 6.00 419.1 16.50 139.7 5.50 127.0 5.00
500 x 350 20 x 16 215.9 8.50 457.2 18.00 139.7 5.50 101.6 4.00
550 x 450 22 x 20 152.4 6.00 457.2 18.00 165.1 6.50 139.7 5.50
550 x 400 22 x 18 235.0 9.25 527.1 20.75 165.1 6.50 127.0 5.00
600 x 500 24 x 22 152.4 6.00 508.0 20.00 190.5 7.50 165.1 6.50
600 x 450 24 x 20 235.0 9.25 565.2 22.25 190.5 7.50 139.7 5.50
650 x 550 26 x 24 190.5 7.50 571.5 22.50 190.5 7.50 190.5 7.50
650 x 500 26 x 22 279.4 11.00 635.0 25.00 190.5 7.50 165.1 6.50
700 x 600 28 x 26 152.4 6.00 533.4 21.00 190.5 7.50 190.5 7.50
700 x 550 28 x 24 282.6 11.13 663.6 26.13 190.5 7.50 190.5 7.50
750 x 650 30 x 28 152.4 6.00 546.1 21.50 203.2 8.00 190.5 7.50
750 x 600 30 x 26 247.7 9.75 641.4 25.25 203.2 8.00 190.5 7.50
800 x 700 32 x 30 152.4 6.00 571.5 22.50 215.9 8.50 203.2 8.00
800 x 650 32 x 28 247.7 9.75 654.1 25.75 215.9 8.50 190.5 7.50

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V9 ©CTC Pipelines System 2016

Concentric Reducer - FLG,F x F


BL16B / BL16B-C

Nominal Pipe Size B C1 C2 Wt


mm in mm mm mm Kg
50x40 2x1.5 109.5 49.0 33.8 2.5
65x50 2.5x2 130.2 49.0 49.0 3.5
65x40 2.5x1.5 128.6 49.0 33.8 2.9
80x65 3x2.5 142.9 49.0 49.0 4.3
80x50 3x2 155.6 49.0 49.0 4.0
80x40 3x1.5 154.0 49.0 33.8 3.6
100x80 4x3 155.6 49.0 49.0 5.3
100x65 4x2.5 161.9 49.0 49.0 5.4
100x50 4x2 168.3 49.0 49.0 5.1
125x100 5x4 179.4 61.2 49.0 8.0
125x80 5x3 204.8 61.2 49.0 7.6
125x65 5x2.5 230.2 61.2 49.0 7.7
150x125 6x5 190.5 61.2 61.2 10.8
150x100 6x4 204.8 61.2 49.0 9.4
150x80 6x3 242.9 61.2 49.0 9.4
200x150 8x6 222.3 67.5 61.2 15.2
200x125 8x5 260.4 67.5 61.2 15.4
200x100 8x4 261.9 67.5 49.0 13.9
250x200 10x8 260.4 73.9 67.5 23.3
250x150 10x6 298.5 73.9 61.2 21.3
250x125 10x5 304.8 73.9 61.2 21.2
300x250 12x10 273.1 82.2 73.9 31.6
300x200 12x8 330.2 82.2 67.5 30.8
300x150 12x6 336.6 82.2 61.2 28.6
350x300 14x12 254.0 94.9 82.2 43.6
350x250 14x10 311.2 94.9 73.9 40.8
400x350 16x14 330.2 107.6 94.9 62.1
400x300 16x12 342.9 107.6 82.2 56.0

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V9 ©CTC Pipelines System 2016

Coupling
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 10 0.39 73.5 2.89 31.8 1.25 0.4
50 2 10 0.39 102.1 4.02 46.0 1.81 0.5
65 2.5 10 0.39 102.1 4.02 46.0 1.81 0.6
80 3 10 0.39 102.1 4.02 46.0 1.81 0.7
100 4 10 0.39 102.1 4.02 46.0 1.81 0.9
125 5 10 0.39 124.3 4.89 57.2 2.25 1.2
150 6 10 0.39 124.3 4.89 57.2 2.25 1.7
200 8 15 0.59 142.0 5.59 63.5 2.50 2.8
250 10 15 0.59 154.7 6.09 69.9 2.75 4.7
300 12 15 0.59 167.4 6.59 76.2 3.00 6.2
350 14 20 0.79 197.8 7.79 88.9 3.50 8.0
400 16 20 0.79 223.2 8.79 101.6 4.00 9.0
450 18 34.6 1.36 288.6 11.36 127.0 5.00 11.4
500 20 50.8 2.00 330.2 13.00 139.7 5.50
550 22 50.8 2.00 381.0 15.00 165.1 6.50
600 24 50.8 2.00 431.8 17.00 190.5 7.50
650 26 50.8 2.00 431.8 17.00 190.5 7.50
700 28 50.8 2.00 431.8 17.00 190.5 7.50
750 30 50.8 2.00 457.2 18.00 203.2 8.00
800 32 50.8 2.00 482.6 19.00 215.9 8.50
900 36
1000 40

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V9 ©CTC Pipelines System 2016

Nipples
BL16B / BL16B-C

Nominal
L Gap Wt
Pipe Size
mm in mm mm Kg
40 1.5 66.5 3 0.1
50 2 95.1 3 0.1
65 2.5 95.1 3 0.2
80 3 95.1 3 0.2
100 4 95.1 3 0.3
125 5 117.3 3 0.5
150 6 117.3 3 0.7
200 8 130.0 3 1.2
250 10 142.7 3 2.0
300 12 155.4 3 3.1
350 14 180.8 3 4.2
400 16 206.2 3 6.8
450 18 304.0 50 11.5
500 20 329.4 50
550 22 380.2 50
600 24 431.0 50
650 26 431.0 50
700 28 431.0 50
750 30 456.4 50
800 32 481.8 50
900 36
1000 40

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V9 ©CTC Pipelines System 2016

Flanges
BL16B / BL16B-C

Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 4.0 0.16 35.8 1.41 31.8 1.25 0.9
50 2 5.0 0.20 51.0 2.01 46.0 1.81 1.7
65 2.5 5.0 0.20 51.0 2.01 46.0 1.81 2.3
80 3 5.0 0.20 51.0 2.01 46.0 1.81 2.5
100 4 5.0 0.20 51.0 2.01 46.0 1.81 3.4
125 5 6.0 0.24 63.2 2.49 57.2 2.25 4.8
150 6 6.0 0.24 63.2 2.49 57.2 2.25 5.3
200 8 6.0 0.24 69.5 2.74 63.5 2.50 8.2
250 10 6.0 0.24 75.9 2.99 69.9 2.75 11.4
300 12 8.0 0.31 84.2 3.31 76.2 3.00 17.9
350 14 8.0 0.31 96.9 3.81 88.9 3.50 25.8
400 16 8.0 0.31 109.6 4.31 101.6 4.00 35.4
450 18 10.0 0.39 114.8 4.52 104.8 4.13 37.7
500 20 10.0 0.39 121.1 4.77 111.1 4.38
550 22 10.0 0.39 130.7 5.14 120.7 4.75
600 24 10.0 0.39 137.0 5.39 127.0 5.00
650 26 12.0 0.47 151.7 5.97 139.7 5.50
700 28 12.0 0.47 164.4 6.47 152.4 6.00
750 30 12.0 0.47 177.1 6.97 165.1 6.50
800 32 12.0 0.47 189.8 7.47 177.8 7.00
900 36
1000 40

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V9 ©CTC Pipelines System 2016

Blind Flanges
BL16B / BL16B-C

Nominal
A Wt
Pipe Size
mm in mm Kg
40 1.5 25.0 0.6
50 2 25.0 0.8
65 2.5 30.0 1.3
80 3 30.0 1.5
100 4 35.0 2.5
125 5 35.0 3.1
150 6 40.0 4.2
200 8 45.0 6.9
250 10 50.0 10.5
300 12 60.0 17.4
350 14 65.0 22.8
400 16 75.0 30.9
450 18 80.0 35.0
500 20 85.0
550 22 90.0
600 24 95.0
650 26 100.0
700 28 105.0
750 30 110.0
800 32 115.0
900 36
1000 40

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V9 ©CTC Pipelines System 2016

Blank Saddles
BL16B

Nominal
L t Angle Wt
Pipe Size
mm in mm mm degree Kg
40 1.5 80 10 180 0.2
50 2 80 10 180 0.2
65 2.5 80 10 180 0.2
80 3 80 10 180 0.3
100 4 100 12 180 0.5
125 5 100 12 180 0.6
150 6 100 12 180 0.7
200 8 100 14 180 1.1
250 10 120 14 180 1.5
300 12 120 14 180 1.9
350 14 150 14 180 2.5
400 16 150 14 180 2.9
450 18 150 16 180 4.3
500 20 150 16 180
550 22 150 16 180
600 24 150 16 180
650 26 180 16 180
700 28 180 16 180
750 30 180 16 180
800 32 200 16 180
900 36
1000 40

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V9 ©CTC Pipelines System 2016

Expansion Coupling
BL16B / BL16B-C

Nominal O-ring Key


LL L L1 Ds Wt
Pipe Size Size Size
mm in mm in mm in mm in mm in mm mm Kg
50 2 50 1.97 228.0 8.98 135.0 5.32 46.0 1.81 7x65 6x330 3.3
65 2.5 50 1.97 228.0 8.98 135.0 5.32 46.0 1.81 7x80 6x380 4.9
80 3 50 1.97 228.0 8.98 135.0 5.32 46.0 1.81 7x92.5 6x420 5.5
100 4 50 1.97 228.0 8.98 135.0 5.32 46.0 1.81 7x118 6x500 6.1
125 5 50 1.97 280.0 11.02 172.2 6.78 57.2 2.25 10x145 10x600 10.6
150 6 50 1.97 280.0 11.02 172.2 6.78 57.2 2.25 10x170 10x690 14.5
200 8 50 1.97 280.0 11.02 178.5 7.03 63.5 2.50 10x224 10x850 17.5
250 10 50 1.97 340.0 13.39 214.9 8.46 69.9 2.75 12x276 12x1050 33.6
300 12 50 1.97 340.0 13.39 221.2 8.71 76.2 3.00 12x325 12x1210 40.7
350 14 50 1.97 340.0 13.39 233.9 9.21 88.9 3.50 12x355 12x1300 48.1
400 16 50 1.97 340.0 13.39 246.6 9.71 101.6 4.00 12x406 12x1470 67.0
450 18 50 1.97 410.0 16.14 294.3 11.59 114.3 4.50 15x455 15x1620 94.0
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40

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V9 ©CTC Pipelines System 2016

DOFxDOM
BL16B / BL16B-C

Nominal O-ring
LL L1 L2 Ds Wt
Pipe Size Size
mm in mm in mm in mm in mm in mm Kg
50 2 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x65 2.5
65 2.5 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x80 3.7
80 3 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x92.5 4.2
100 4 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x118 4.5
125 5 50 1.97 172.2 6.78 267.2 10.52 57.2 2.25 10x145 7.2
150 6 50 1.97 172.2 6.78 267.2 10.52 57.2 2.25 10x170 10.3
200 8 50 1.97 178.5 7.03 283.5 11.16 63.5 2.50 10x224 13.1
250 10 50 1.97 214.9 8.46 319.9 12.59 69.9 2.75 12x276 25.2
300 12 50 1.97 221.2 8.71 326.2 12.84 76.2 3.00 12x325 31.3
350 14 50 1.97 233.9 9.21 348.9 13.74 88.9 3.50 12x355 36.8
400 16 50 1.97 246.6 9.71 366.6 14.43 101.6 4.00 12x406 50.0
450 18 50 1.97 294.3 11.59 445.2 17,53 114.3 4.50 15x455 69.0
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40

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V9 ©CTC Pipelines System 2016

ASTM D-5685 Design Codes for Fittings


Nominal Pipe Size
16B 16B-C
mm in
40-400 1.5-16 RTRF-11F2E RTRF-11F2E
450-1000 18-40 RTRF-11F1E RTRF-11F1E

ASTM D-4024 Design Codes for Flanges


Nominal Pipe Size
16B 16B-C
mm in
40 1.5 RTR-113D-442 RTR-113D-442
50 2 RTR-113D-442 RTR-113D-442
65 2.5 RTR-113D-442 RTR-113D-442
80 3 RTR-113D-442 RTR-113D-442
100 4 RTR-113D-442 RTR-113D-442
125 5 RTR-113D-442 RTR-113D-442
150 6 RTR-113D-442 RTR-113D-442
200 8 RTR-113D-445 RTR-113D-445
250 10 RTR-113D-445 RTR-113D-445
300 12 RTR-113D-445 RTR-113D-445
350 14 RTR-113D-445 RTR-113D-445
400 16 RTR-113D-445 RTR-113D-445
450 18 RTR-113D-445 RTR-113D-445
500 20 RTR-113D-445 RTR-113D-445
550 22 RTR-113D-445 RTR-113D-445
600 24 RTR-113D-445 RTR-113D-445
650 26 RTR-113D-445 RTR-113D-445
700 28 RTR-113D-445 RTR-113D-445
750 30 RTR-113D-445 RTR-113D-445
800 32 RTR-113D-445 RTR-113D-445
900 36 RTR-113D-445 RTR-113D-445
1000 40 RTR-113D-445 RTR-113D-445

Remark:

Any special products or requirements, please contact your sales executive or CTC Pipelines System
directly.

Changzhou CTC Pipelines System Co., Ltd.


3 Tenglong Rd,Wujin Economic Zone, Changzhou, Jiangsu, China
Tel : +86 519 8889 2888 Fax : +86 519 8168 7889
www.ctc-tf.com

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