CTC Technical Manual.86918081
CTC Technical Manual.86918081
OFFSHORE / MARINE
Applications
Ballast Systems Bilge Systems Fuel Oil Systems
Sanitation Lines Oil-Water Separators Vent Systems
Sounding Tubes Tank Washing Systems Inert Gas Systems
Certain parts of Fire Protection Systems Vital and non-vital Water Systems
Product Construction
Pipe
All pipe manufactured by filament winding process using an Amine cured thermosetting resin to
impregnate strands of continuous glass filaments.
BL 16B: Standard pipe which is manufactured by filament winding Glass fiber Reinforced Epoxy
with an inner resin rich liner. This kind of pipe meets Level-3 fire resistance in accordance
with IMO A.753(18).
BL 16B-C: Conductive pipe which is manufactured by inner liner with conductive veil and continuous
conductive filaments are utilized throughout the pipe wall. This kind of pipe meets Level-3
fire resistance in accordance with IMO A.753(18).
BL 16B-F: Fireproofing pipe is supplied with a unique reinforced ‘Fire-proof Coat ‘that has been fully
qualified for Jet Fire in accordance with OTI 95634.
1 / 44
V9 ©CTC Pipelines System 2016
BL 16B-CF: Conductive fireproofing pipe which is manufactured by inner liner with conductive veil and
continuous conductive filaments are utilized throughout the pipe wall and supplied with a
unique reinforced ‘Fire-proof coating‘ which has been fully qualified for Jet Fire in
accordance with OTI 95634.
All pipe supplied with square-cut ends for using with mechanical coupling or with positive-stop socket
joint or matching tapered fittings.
Fittings
Fittings are manufactured by filament winding process using Amine cured epoxy resin. All conductive
fittings are manufactured by inner liner with conductive veil and continuous conductive filaments are
utilized throughout the wall. All kinds of fittings meet Level-3 fire resistance in accordance with IMO
A.753(18). Fireproofing fittings are supplied with a unique reinforced ‘Fire-proof Coat ‘that has been
fully qualified for Jet Fire in accordance with OTI 95634.
Fittings include non-conductive and conductive products such as Flange, TEE, Elbow, Coupling,
Reducer, Expansion Coupling, Saddle etc.
Some special fittings are manufactured with hand-paste which is excluded in the manual. If needed,
please contact your sales executive or plant.
Flanges
Flanges are manufactured by filament winding process using Amine cured epoxy resin. Standard
flanges have ANSI B16.5 Class 150 bolt hole patterns. Also flanges complied with ANSI B16.5
(>300Lb), DIN, ISO and JIS are available upon request.
Joint System
Socket Joint:
40 ~ 400mm(1.5″---16″) Use an easily installed socket joint with positive stop up through 16” diameter.
Sd
2 / 44
V9 ©CTC Pipelines System 2016
Grinding
Sd L(Ds) Grinding Angle
Nominal Pipe Size
Outer Diameter Grinding Length
mm mm Degrees °
Tolerance +0/-0.25 +3/-0 0
mm in
40 1.5 47.9 34.9 0
50 2 59.7 49.2 0
65 2.5 75.8 49.2 0
80 3 88.5 49.2 0
100 4 113.6 49.2 0
125 5 140.2 60.3 0
150 6 168.0 60.3 0
200 8 219.3 66.7 0
250 10 275.0 73.0 0
300 12 326.7 79.4 0
350 14 354.1 92.1 0
400 16 404.8 104.8 0
Grinding
Sd L(Ds) Grinding Angle
Nominal Pipe Size
outer Diameter Grinding Length Degrees °
mm mm
Tolerance +0/-0.25 +3/-0 0
Mm in
450 18 455.6 108.0 0
500 20 506.3 114.3 0
550 22 557.4 123.8 0
600 24 607.8 130.2 0
650 26 683.0 142.9 0
700 28 735.8 155.6 0
750 30 788.4 168.3 0
800 32 841.2 181.0 0
900 36
1000 40
Grinding
Sd L(Ds) Grinding Angle
Nominal Pipe Size
outer Diameter Grinding Length Degrees °
mm mm
Tolerance +0/-0.25 +3/-0
450 18 442.7 130.2 2.5
450 18 493.9 142.9 2.5
500 20 542.8 168.3 2.5
550 22 591.2 193.7 2.5
600 24 662.7 193.7 2.5
650 26 712.7 193.7 2.5
700 28 764.7 206.4 2.5
750 30 814.7 219.1 2.5
800 32 442.7 130.2 2.5
900 36
1000 40
Pipe Dimensions
BL 16B/16B-C
Normal
Nominal I.D. (Inner O.D. (Outer Inner liner
Wall Volume
Pipe size Diameter ) Diameter ) Thickness
Thickness
mm in mm in mm in mm in mm in L/m ft3/ft
40 1.5 42.2 1.66 49.2 1.94 3.0 0.12 0.5 0.02 1.4 0.02
50 2 53.3 2.10 60.9 2.40 3.3 0.13 0.5 0.02 2.2 0.02
65 2.5 69.1 2.72 77.1 3.04 3.5 0.14 0.5 0.02 3.7 0.04
80 3 81.8 3.22 89.8 3.54 3.5 0.14 0.5 0.02 5.3 0.06
100 4 105.4 4.15 115.0 4.53 4.3 0.17 0.5 0.02 8.7 0.09
125 5 132.1 5.20 141.7 5.58 4.3 0.17 0.5 0.02 13.7 0.15
150 6 159.0 6.26 169.6 6.68 4.8 0.19 0.5 0.02 19.8 0.21
200 8 208.8 8.22 221.8 8.73 6.0 0.24 0.5 0.02 34.2 0.37
250 10 262.9 10.35 278.3 10.96 7.2 0.28 0.5 0.02 54.3 0.58
300 12 312.1 12.29 330.2 13.00 8.5 0.34 0.5 0.02 76.4 0.82
350 14 337.6 13.29 357.6 14.08 9.5 0.37 0.5 0.02 89.5 0.96
400 16 385.8 15.19 408.8 16.10 11.0 0.43 0.5 0.02 116.9 1.26
4 / 44
V9 ©CTC Pipelines System 2016
Normal
Nominal I.D. (Inner O.D. (Outer Inner liner
Wall Volume
Pipe size Diameter ) Diameter ) Thickness
Thickness
mm in mm in mm in mm in mm in L/m ft3/ft
450 18 433.8 17.08 458.8 18.06 12.0 0.47 0.5 0.02 147.7 1.59
500 20 482.1 18.98 509.3 20.05 13.1 0.52 0.5 0.02 182.4 1.96
550 22 530.6 20.89 560.4 22.06 14.4 0.57 0.5 0.02 221.0 2.38
600 24 578.6 22.78 611.0 24.06 15.7 0.62 0.5 0.02 262.8 2.83
650 26 650.0 25.59 686.2 27.02 17.6 0.69 0.5 0.02 331.7 3.57
700 28 700.0 27.56 739.0 29.10 19.0 0.75 0.5 0.02 384.7 4.14
750 30 750.0 29.53 791.6 31.17 20.3 0.80 0.5 0.02 441.6 4.75
800 32 800.0 31.50 844.4 33.24 21.7 0.85 0.5 0.02 502.4 5.41
900 36 900.0 35.43 949.8 37.39 24.4 0.96 0.5 0.02 635.9 6.84
1000 40 1000.0 39.37 1055.2 41.54 27.1 1.07 0.5 0.02 785.0 8.45
BL 16B/16B-C
ASTM D-2996
Pipe Size(Φ) Length Weights
Design Codes
mm in m ft kg/m lb/ft
40 1.5 10.0 32.8 1.0 0.7 RTRP-11FW1-2112
50 2 10.0 32.8 1.4 0.9 RTRP-11FW1-2112
65 2.5 10.0 32.8 1.9 1.3 RTRP-11FW1-2112
80 3 10.0 32.8 2.2 1.5 RTRP-11FW1-2113
100 4 11.9 39.0 3.4 2.3 RTRP-11FW1-2113
125 5 11.9 39.0 4.2 2.8 RTRP-11FW1-2113
150 6 11.9 39.0 5.6 3.8 RTRP-11FW1-2116
200 8 11.9 39.0 9.0 6.0 RTRP-11FW1-2116
250 10 11.9 39.0 13.4 9.0 RTRP-11FW1-2116
300 12 11.9 39.0 18.5 12.4 RTRP-11FW1-2116
350 14 11.9 39.0 22.3 15.0 RTRP-11FW1-2116
400 16 11.9 39.0 29.3 19.7 RTRP-11FW1-2116
450 18 11.9 39.0 35.8 24.0 RTRP-11FW1-2116
500 20 11.9 39.0 43.2 29.0 RTRP-11FW1-2116
550 22 11.9 39.0 52.1 35.0 RTRP-11FW1-2116
600 24 11.9 39.0 61.8 41.5 RTRP-11FW1-2116
650 26 11.9 39.0 77.5 52.1 RTRP-11FW1-2116
700 28 11.9 39.0 89.9 60.4 RTRP-11FW1-2116
750 30 11.9 39.0 102.8 69.0 RTRP-11FW1-2116
800 32 11.9 39.0 117.0 78.6 RTRP-11FW1-2116
900 36 11.9 39.0 147.6 99.2 RTRP-11FW1-2116
1000 40 11.9 39.0 181.8 122.1 RTRP-11FW1-2116
5 / 44
V9 ©CTC Pipelines System 2016
BL 16B/16B-C,BL 16B-F/16B-CF
6 / 44
V9 ©CTC Pipelines System 2016
BL 16B/16B-C
7 / 44
V9 ©CTC Pipelines System 2016
BL 16B/16B-C
Value(psi) Value(MPa)
Property Test Standard
75℉ 200℉ 24℃ 93℃
Axial Tension: ASTM D2105
Ultimate Stress 10,300 7.680 71 52.9
Design Stress 2.575 1.920 17.8 13.2
Modulus of Elasticity 1.80×106 1.16×106 12411 7977
Axial Compression: ASTM D695
Ultimate Stress 33,300 20,383 230.0 140.5
Design Stress 8,300 5,090 57.4 35.1
Modulus of Elasticity 1.26×106 0.66×106 8687 4550
Hoop Tension: ASTM D-2290
Ultimate Stress 31000 213.9
Modulus of Elasticity (long term) 3.6×106 23250
Beam Bending: ASTM D2925
Ultimate Stress 23,000 17,166 159 118.331
Design Stress (1) 2,900 2,145 20.0 14.8
Modulus of Elasticity (long term) 2.18×106 1.29×106 15031 8894
Hydrostatic Burst : ATSM D1599
Ultimate Tensile Stress 46,300 47,990 319 330
Hydrostatic Design ASTM D2992
Hoop Tensile Stress Procedure B 17322 119
Static 175,000 hours life(20 years)LCL 14723 101.4
Poisson Ratio 0.38 0.38
Coefficient of linear Thermal expansion ASTM D696 1.01×10-5in/in/℉ 1.82×10-5mm/mm℃
Thermal Conductive ASTM D177 0.23BTU/(ft)/(hr)/ (℉) 0.14W/(m)/(℃)
Specific Gravity ASTM D792 2.0 2.0
Flow Factor-SF
Hazen-Williams Coefficient 150 150
(1) Beam bending design stress is 1/8 of ultimate to account for combined stress.
8 / 44
V9 ©CTC Pipelines System 2016
Support
The engineering analysis must be performed to determine the support spacing for the pipeline system.
The support spacing is calculated with continuous beam equations and the pipe bending modulus derived
from long-term beam bending tests.
Proper pipe support spacing depends on the temperature and weight of the fluid carried in the pipe. When
the pipe support spacing is being designed, the beam mid-span deflection should be limited to 12.5mm
(1/2”) and bending stresses to less than or equal to 1/8 of ultimate bending stress. On the other side,
while there is insulation layer or heat tracing on the pipe system, the additional weight should be
considered. Restrained (anchored) piping systems operating at elevated temperatures often result in
guide spacing requirements which are more stringent than simple unrestrained pipeline system. The
maximum guide spacing should restrict the support / guide spacing requirements for the system. At the
changes in direction, the pipe support spans require special attention. The following tables show the
spacing requirements for supported fittings at changes in direction. The requirements must be followed
to properly design the pipeline system.
Seven basic rules as below should be followed when designing pipeline system supports, anchors and
guides.
9 / 44
V9 ©CTC Pipelines System 2016
The maximum support spacing in following table is based on pipeline full of water (1 kg/ cm3). Any
additional weight on the pipeline system such as valves, flanges and others are further considered.
BL 16B/16B-C @ 21°C
Point load @ 21°C Even load @ 21°C
Nominal Pipe Size
16B/16B-C/16B-F 16B/16B-C/16B-F
(mm) (in) (m) (ft) (m) (ft)
40 1.5 2.9 9.5 3.7 12.2
50 2 3.1 10.2 4.0 13.1
65 2.5 3.3 10.8 4.2 13.8
80 3 3.5 11.5 4.5 14.8
100 4 4.0 13.1 5.1 16.7
125 5 4.2 13.8 5.4 17.7
150 6 4.5 14.8 5.7 18.7
200 8 5.1 16.7 6.0 20.0
250 10 5.8 19.0 6.0 20.0
300 12 6.0 20.0 6.0 20.0
350 14 6.0 20.0 6.0 20.0
400 16 6.0 20.0 6.0 20.0
450 18 6.0 20.0 6.0 20.0
500 20 6.0 20.0 6.0 20.0
550 22 6.0 20.0 6.0 20.0
600 24 6.0 20.0 6.0 20.0
650 26 6.0 20.0 6.0 20.0
700 28 6.0 20.0 6.0 20.0
750 30 6.0 20.0 6.0 20.0
800 32 6.0 20.0 6.0 20.0
900 36 6.0 20.0 6.0 20.0
1000 40 6.0 20.0 6.0 20.0
10 / 44
V9 ©CTC Pipelines System 2016
For Example: 150mm 16B @ 21℃ with 1.5 specific gravity fluid, the maximum support spacing
=5.7×0.92=5.22m
A pressure surge will occur when fluid flow in a pipeline system is abruptly changed during events such
as rapid pump startup or a quick closing valve. This pressure surge can be significantly reduced by
controlling pump startup and valve closure speed.
The maximum pressure surge in psi caused by water hammer can be calculated by multiplying the fluid
velocity in ft/sec times the constant listed in ‘Fluid (Water) Hammer Constants) table as below. The peak
pressure for the system will equal the water hammer surge plus the operating pressure at the time the
water hammer occurred.
11 / 44
V9 ©CTC Pipelines System 2016
Thermal Expansion
The effects of thermal gradients on pipeline system should be significantly considerred in each pipeline
system stress analysis and design. Pipeline movements due to thermal expansion or contraction may
cause high pressure or even buckle a pipeline if improperly restained. Several pipeline system designs
are used to manage thermal expansion and contraction in above ground pipeline system.
3) Design temperatures
4) Installation temperature (Final tie in temperature)
5) Terminal equipment load limits
6) Support movements
A comprehensive review of temperature effects on fiberglass pipe, please refer to our ‘Engineering and
Pipeline Design Guide’.
Branching Table
For BL 16B/16B-C and BL 16B-F pipe,the relative joint methods for branching listed as below table:
Main line size
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 900 100
40 RT RT ORT O O O O O O O O O O O O O O O O O O
50 T RT RT ORT ORT O O O O O O O O O O O O O O O O
80 T RT RT ORT ORT O O O O O O O O O O O O O O
100 T RT RT ORT O O O O O O O O O O O O O O
125 T RT RT ORT O O O O O O O O O O O O O
150 T RT RT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT ORT
200 T RT RT RT RT RT RT RT RT RT RT RT RT RT RT
Branch Diameter
250 T RT RT RT RT RT RT RT RT RT RT RT RT RT
300 T RT RT RT RT RT RT RT RT RT RT RT RT
350 T RT RT RT RT RT RT RT RT RT RT RT
400 T RT RT RT RT RT RT RT RT RT RT
450 T RT RT RT RT RT RT RT RT RT
500 T RT RT RT RT RT RT RT RT
550 T RT RT RT RT RT RT RT
600 T RT RT RT RT RT RT
650 T RT RT RT RT RT
700 T RT RT RT RT
750 T RT RT RT
800 T RT RT
900 T RT
1000 T
T-Equal Tee RT-Reducing Tee O-Outlet Saddle ORT-Outlet Saddle or Reducing Tee
13 / 44
V9 ©CTC Pipelines System 2016
Hydrostatic Testing
Hydrostatic testing should be performed to evaluate the structural integrity of a new pipeline system
installation. Experience showed that testing to 1.5 times the anticipated maximum design pressure of a
system provides a high degree of confidence in the pipeline system. In any case, the test pressure should
not exceed 1.5 times the maximum design pressure of any component in the pipeline system.
Hydrostatic testing should not be undertaken until all permanent supports, anchors and guides are
properly installed according to the design specifications. Do not attempt to pressure test a system
supported by temporary support device.
When hydrostatic testing, open air vents to prevent air resistance in lines as the system is slowly filled
with water. Then the vents should be closed and the system slowly pressurized to the test pressure. Allow
the system to stabilize for 15-30 minutes, then, inspect the system for leaks. Upon completion of
hydrostatic test, relieve the pressure on the system slowly, open vents and drains to allow for drainage of
the system at all. If a flange connection leak occurs, do not attempt to tighten up bolts while the system
is pressurized. The hydrostatic test should be repeated after any re-work is performed.
The other test process, please refer to CTC Pipelines System Offshore-Marine Pipe Installation
Handbook.
Approvals
All GRE pipe and fittings applied to Offshore and Marine should get approvals as below list according to
customer’s requirements.
ABS BV
CCS DNV
GL KR
LR NK
RINA API
Unit Converter
14 / 44
V9 ©CTC Pipelines System 2016
Fittings
Elbow 90° LR
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 76.2 3.00 108.0 4.25 31.8 1.25 0.8
50 2 76.2 3.00 122.2 4.81 46.0 1.81 1.3
65 2.5 95.3 3.75 141.3 5.56 46.0 1.81 1.6
80 3 114.3 4.50 160.3 6.31 46.0 1.81 2.2
100 4 152.4 6.00 198.4 7.81 46.0 1.81 3.4
125 5 190.5 7.50 247.7 9.75 57.2 2.25 5.7
150 6 228.6 9.00 285.8 11.25 57.2 2.25 8.1
200 8 304.8 12.00 368.3 14.50 63.5 2.50 15.2
250 10 381.0 15.00 450.9 17.75 69.9 2.75 26.9
300 12 457.2 18.00 533.4 21.00 76.2 3.00 36.9
15 / 44
V9 ©CTC Pipelines System 2016
Elbows 90ºSR
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
100 4 101.6 147.6 46.0 2.9
125 5 127.0 184.2 57.2 4.7
150 6 152.4 209.6 57.2 6.5
200 8 165.1 228.6 63.5 11.2
250 10 196.9 266.7 69.9 20.9
300 12 228.6 304.8 76.2 27.5
350 14 317.5 406.4 88.9 42.5
400 16 342.9 444.5 101.6 49.5
450 18 381.0 508.0 127.0 68.7
500 20 406.4 546.1 139.7
550 22 431.8 596.9 165.1
600 24 457.2 647.7 190.5
650 26 622.3 812.8 190.5
700 28 647.7 838.2 190.5
750 30 673.1 876.3 203.2
800 32 723.9 939.8 215.9
900 36
1000 40
16 / 44
V9 ©CTC Pipelines System 2016
Nominal
B C Wt
Pipe Size
mm in mm mm Kg
40 1.5 101.6 33.8 1.8
50 2 114.3 49.0 3.3
65 2.5 127.0 49.0 4.6
80 3 139.7 49.0 5.2
100 4 165.1 49.0 7.3
125 5 190.5 61.2 11.6
150 6 203.2 61.2 13.7
200 8 228.6 67.5 23.9
250 10 279.4 73.9 38.1
300 12 304.8 82.2 52.4
350 14 355.6 94.9 75.6
400 16 381.0 107.6 97.0
17 / 44
V9 ©CTC Pipelines System 2016
Elbow 45°
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 28.6 1.13 60.3 2.38 31.8 1.25 0.5
50 2 34.9 1.38 81.0 3.19 46.0 1.81 0.9
65 2.5 44.5 1.75 90.5 3.56 46.0 1.81 1.2
80 3 50.8 2.00 96.8 3.81 46.0 1.81 1.4
100 4 63.5 2.50 109.5 4.31 46.0 1.81 2.3
125 5 79.4 3.13 136.5 5.38 57.2 2.25 3.6
150 6 95.3 3.75 152.4 6.00 57.2 2.25 4.5
200 8 76.2 3.00 139.7 5.50 63.5 2.50 7.0
250 10 88.9 3.50 158.8 6.25 69.9 2.75 10.9
300 12 101.6 4.00 177.8 7.00 76.2 3.00 14.1
350 14 120.7 4.75 209.6 8.25 88.9 3.50 24.2
400 16 139.7 5.50 241.3 9.50 101.6 4.00 26.7
450 18 177.8 7.00 304.8 12.00 127.0 5.00 36.0
500 20 190.5 7.50 330.2 13.00 139.7 5.50
550 22 203.2 8.00 368.3 14.50 165.1 6.50
600 24 215.9 8.50 406.4 16.00 190.5 7.50
650 26 266.7 10.50 457.2 18.00 190.5 7.50
700 28 279.4 11.00 469.9 18.50 190.5 7.50
750 30 292.1 11.50 495.3 19.50 203.2 8.00
800 32 317.5 12.50 533.4 21.00 215.9 8.50
900 36
1000 40
18 / 44
V9 ©CTC Pipelines System 2016
Nominal
B C Wt
Pipe Size
mm in mm mm Kg
40 1.5 57.2 33.8 1.5
50 2 63.5 49.0 3.0
65 2.5 76.2 49.0 4.0
80 3 76.2 49.0 4.4
100 4 101.6 49.0 6.6
125 5 114.3 61.2 10.6
150 6 127.0 61.2 12.1
200 8 139.7 67.5 20.0
250 10 165.1 73.9 28.3
300 12 190.5 82.2 41.8
350 14 190.5 94.9 58.5
400 16 203.2 107.6 77.0
19 / 44
V9 ©CTC Pipelines System 2016
Elbow 60º
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 15.3 64.7 31.8 0.5
50 2 44.5 90.5 46.0 1.0
65 2.5 57.2 103.2 46.0 1.3
80 3 69.9 115.9 46.0 1.7
100 4 88.9 134.9 46.0 2.8
125 5 114.3 171.5 57.2 4.9
150 6 133.4 190.5 57.2 6.3
200 8 117.5 181.0 63.5 9.4
250 10 146.1 215.9 69.9 15.8
300 12 165.1 241.3 76.2 21.4
350 14 177.8 266.7 88.9 28.1
400 16 203.2 304.8 101.6 33.7
450 18 183.8 535.6 114.3 63.3
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40
20 / 44
V9 ©CTC Pipelines System 2016
Elbow 30º
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 15.3 47.1 31.8 0.4
50 2 25.4 71.4 46.0 0.8
65 2.5 31.8 77.8 46.0 0.9
80 3 38.1 84.1 46.0 1.1
100 4 44.5 90.5 46.0 1.8
125 5 50.8 108.0 57.2 2.9
150 6 57.2 114.3 57.2 3.6
200 8 63.5 127.0 63.5 6.3
250 10 76.2 146.1 69.9 10.2
300 12 88.9 165.1 76.2 13.9
350 14 95.3 184.2 88.9 18.4
400 16 108.0 209.6 101.6 22.0
450 18 183.8 323.5 114.3 36.3
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40
21 / 44
V9 ©CTC Pipelines System 2016
Elbow 22.5º
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 11.4 43.1 31.8 0.3
50 2 12.7 58.7 46.0 0.6
65 2.5 19.1 65.1 46.0 0.8
80 3 25.0 71.0 46.0 1.0
100 4 31.8 77.8 46.0 1.5
125 5 38.1 95.3 57.2 2.6
150 6 44.5 101.6 57.2 3.2
200 8 57.2 120.7 63.5 5.9
250 10 69.9 139.7 69.9 9.7
300 12 76.2 152.4 76.2 12.8
350 14 82.6 171.5 88.9 17.1
400 16 88.9 190.5 101.6 20.0
450 18 108.0 235.0 127.0 26.4
500 20 114.3 254.0 139.7
550 22 120.7 285.8 165.1
600 24 127.0 317.5 190.5
650 26 133.4 323.9 190.5
700 28 139.7 330.2 190.5
750 30 146.1 349.3 203.2
800 32 152.4 368.3 215.9
900 36
1000 40
22 / 44
V9 ©CTC Pipelines System 2016
Elbow 11.25º
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 5.6 37.4 31.8 0.3
50 2 7.5 53.5 46.0 0.7
65 2.5 9.4 55.4 46.0 0.7
80 3 11.3 57.3 46.0 0.8
100 4 15.9 61.9 46.0 1.2
125 5 19.1 76.2 57.2 2.0
150 6 25.4 82.6 57.2 2.5
200 8 31.8 95.3 63.5 4.4
250 10 38.1 108.0 69.9 7.1
300 12 47.6 123.8 76.2 9.9
350 14 54.0 142.9 88.9 13.5
400 16 60.3 161.9 101.6 16.1
450 18 69.9 209.6 114.3 22.3
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40
23 / 44
V9 ©CTC Pipelines System 2016
EQ TEE
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 57.2 2.25 88.9 3.50 31.8 1.25 1.1
50 2 63.5 2.50 109.5 4.31 46.0 1.81 1.7
65 2.5 76.2 3.00 122.2 4.81 46.0 1.81 2.2
80 3 85.7 3.38 131.8 5.19 46.0 1.81 3.1
100 4 104.8 4.13 150.8 5.94 46.0 1.81 4.3
125 5 123.8 4.88 181.0 7.13 57.2 2.25 6.9
150 6 142.9 5.63 200.0 7.88 57.2 2.25 8.0
200 8 165.1 6.50 228.6 9.00 63.5 2.50 13.8
250 10 196.9 7.75 266.7 10.50 69.9 2.75 24.7
300 12 228.6 9.00 304.8 12.00 76.2 3.00 31.8
350 14 266.7 10.50 355.6 14.00 88.9 3.50 45.2
400 16 292.1 11.50 393.7 15.50 101.6 4.00 60.8
450 18 342.9 13.50 469.9 18.50 127.0 5.00 83.1
500 20 355.6 14.00 495.3 19.50 139.7 5.50
550 22 381.0 15.00 546.1 21.50 165.1 6.50
600 24 406.4 16.00 596.9 23.50 190.5 7.50
650 26 438.2 17.25 628.7 24.75 190.5 7.50
700 28 463.6 18.25 654.1 25.75 190.5 7.50
750 30 489.0 19.25 692.2 27.25 203.2 8.00
800 32 514.4 20.25 730.3 28.75 215.9 8.50
900 36
1000 40
24 / 44
V9 ©CTC Pipelines System 2016
EQ TEE - FLG,F x F x F
BL16B / BL16B-C
Nominal
B C Wt
Pipe Size
mm in mm mm Kg
40 1.5 101.6 33.8 2.9
50 2 114.3 49.0 5.3
65 2.5 127.0 49.0 6.9
80 3 139.7 49.0 8.5
100 4 165.1 49.0 11.7
125 5 190.5 61.2 18.6
150 6 203.2 61.2 20.4
200 8 228.6 67.5 33.6
250 10 279.4 73.9 51.4
300 12 304.8 82.2 70.8
350 14 355.6 94.9 105.3
400 16 381.0 107.6 143.8
25 / 44
V9 ©CTC Pipelines System 2016
RED TEE
BL16B / BL16B-C
26 / 44
V9 ©CTC Pipelines System 2016
27 / 44
V9 ©CTC Pipelines System 2016
28 / 44
V9 ©CTC Pipelines System 2016
45º LATERALS
BL16B / BL16B-C
Nominal
L1 L2 S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 50.8 177.8 31.8 2.2
50 2 63.5 203.2 46.0 3.3
65 2.5 63.5 241.3 46.0 4.2
80 3 76.2 254.0 46.0 6.0
100 4 76.2 304.8 46.0 8.2
125 5 88.9 342.9 57.2 12.6
150 6 88.9 368.3 57.2 14.0
200 8 114.3 444.5 63.5 25.2
250 10 127.0 520.7 69.9 44.7
300 12 139.7 622.3 76.2 59.1
29 / 44
V9 ©CTC Pipelines System 2016
NPT Saddles
BL16B / BL16B-C
Nominal
L t Angle Wt
Pipe Size
mm in mm mm degree Kg
50 2 120 16 180 0.2
65 2.5 120 16 180 0.2
80 3 120 16 180 0.3
100 4 120 16 180 0.5
125 5 120 16 180 0.6
150 6 120 16 180 0.7
200 8 120 16 120 0.8
250 10 120 16 120 1.0
300 12 120 16 90 0.9
350 14 120 16 90 1.0
400 16 120 16 90 1.1
450 18 120 16 90 1.6
500 20 120 16 90
550 22 120 16 60
600 24 120 16 60
30 / 44
V9 ©CTC Pipelines System 2016
Cross
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm mm mm Kg
40 1.5 57.2 88.9 31.8 1.5
50 2 63.5 109.5 46.0 2.2
65 2.5 76.2 122.2 46.0 2.9
80 3 85.7 131.8 46.0 4.1
100 4 104.8 150.8 46.0 5.7
125 5 123.8 181.0 57.2 9.2
150 6 142.9 200.0 57.2 10.7
200 8 165.1 228.6 63.5 18.4
250 10 196.9 266.7 69.9 32.9
300 12 228.6 304.8 76.2 42.5
31 / 44
V9 ©CTC Pipelines System 2016
Concentric Reducer
BL16B / BL16B-C
32 / 44
V9 ©CTC Pipelines System 2016
450 x 400 18 x 16 139.7 5.50 368.3 14.50 127.0 5.00 101.6 4.00 19.4
450 x 350 18 x 14 215.9 8.50 431.8 17.00 127.0 5.00 88.9 3.50 21.7
500 x 400 20 x 18 152.4 6.00 419.1 16.50 139.7 5.50 127.0 5.00
500 x 350 20 x 16 215.9 8.50 457.2 18.00 139.7 5.50 101.6 4.00
550 x 450 22 x 20 152.4 6.00 457.2 18.00 165.1 6.50 139.7 5.50
550 x 400 22 x 18 235.0 9.25 527.1 20.75 165.1 6.50 127.0 5.00
600 x 500 24 x 22 152.4 6.00 508.0 20.00 190.5 7.50 165.1 6.50
600 x 450 24 x 20 235.0 9.25 565.2 22.25 190.5 7.50 139.7 5.50
650 x 550 26 x 24 190.5 7.50 571.5 22.50 190.5 7.50 190.5 7.50
650 x 500 26 x 22 279.4 11.00 635.0 25.00 190.5 7.50 165.1 6.50
700 x 600 28 x 26 152.4 6.00 533.4 21.00 190.5 7.50 190.5 7.50
700 x 550 28 x 24 282.6 11.13 663.6 26.13 190.5 7.50 190.5 7.50
750 x 650 30 x 28 152.4 6.00 546.1 21.50 203.2 8.00 190.5 7.50
750 x 600 30 x 26 247.7 9.75 641.4 25.25 203.2 8.00 190.5 7.50
800 x 700 32 x 30 152.4 6.00 571.5 22.50 215.9 8.50 203.2 8.00
800 x 650 32 x 28 247.7 9.75 654.1 25.75 215.9 8.50 190.5 7.50
33 / 44
V9 ©CTC Pipelines System 2016
Eccentric Reducer
BL16B / BL16B-C
34 / 44
V9 ©CTC Pipelines System 2016
450 x 350 18 x 14 215.9 8.50 431.8 17.00 127.0 5.00 88.9 3.50 21.7
500 x 400 20 x 18 152.4 6.00 419.1 16.50 139.7 5.50 127.0 5.00
500 x 350 20 x 16 215.9 8.50 457.2 18.00 139.7 5.50 101.6 4.00
550 x 450 22 x 20 152.4 6.00 457.2 18.00 165.1 6.50 139.7 5.50
550 x 400 22 x 18 235.0 9.25 527.1 20.75 165.1 6.50 127.0 5.00
600 x 500 24 x 22 152.4 6.00 508.0 20.00 190.5 7.50 165.1 6.50
600 x 450 24 x 20 235.0 9.25 565.2 22.25 190.5 7.50 139.7 5.50
650 x 550 26 x 24 190.5 7.50 571.5 22.50 190.5 7.50 190.5 7.50
650 x 500 26 x 22 279.4 11.00 635.0 25.00 190.5 7.50 165.1 6.50
700 x 600 28 x 26 152.4 6.00 533.4 21.00 190.5 7.50 190.5 7.50
700 x 550 28 x 24 282.6 11.13 663.6 26.13 190.5 7.50 190.5 7.50
750 x 650 30 x 28 152.4 6.00 546.1 21.50 203.2 8.00 190.5 7.50
750 x 600 30 x 26 247.7 9.75 641.4 25.25 203.2 8.00 190.5 7.50
800 x 700 32 x 30 152.4 6.00 571.5 22.50 215.9 8.50 203.2 8.00
800 x 650 32 x 28 247.7 9.75 654.1 25.75 215.9 8.50 190.5 7.50
35 / 44
V9 ©CTC Pipelines System 2016
36 / 44
V9 ©CTC Pipelines System 2016
Coupling
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 10 0.39 73.5 2.89 31.8 1.25 0.4
50 2 10 0.39 102.1 4.02 46.0 1.81 0.5
65 2.5 10 0.39 102.1 4.02 46.0 1.81 0.6
80 3 10 0.39 102.1 4.02 46.0 1.81 0.7
100 4 10 0.39 102.1 4.02 46.0 1.81 0.9
125 5 10 0.39 124.3 4.89 57.2 2.25 1.2
150 6 10 0.39 124.3 4.89 57.2 2.25 1.7
200 8 15 0.59 142.0 5.59 63.5 2.50 2.8
250 10 15 0.59 154.7 6.09 69.9 2.75 4.7
300 12 15 0.59 167.4 6.59 76.2 3.00 6.2
350 14 20 0.79 197.8 7.79 88.9 3.50 8.0
400 16 20 0.79 223.2 8.79 101.6 4.00 9.0
450 18 34.6 1.36 288.6 11.36 127.0 5.00 11.4
500 20 50.8 2.00 330.2 13.00 139.7 5.50
550 22 50.8 2.00 381.0 15.00 165.1 6.50
600 24 50.8 2.00 431.8 17.00 190.5 7.50
650 26 50.8 2.00 431.8 17.00 190.5 7.50
700 28 50.8 2.00 431.8 17.00 190.5 7.50
750 30 50.8 2.00 457.2 18.00 203.2 8.00
800 32 50.8 2.00 482.6 19.00 215.9 8.50
900 36
1000 40
37 / 44
V9 ©CTC Pipelines System 2016
Nipples
BL16B / BL16B-C
Nominal
L Gap Wt
Pipe Size
mm in mm mm Kg
40 1.5 66.5 3 0.1
50 2 95.1 3 0.1
65 2.5 95.1 3 0.2
80 3 95.1 3 0.2
100 4 95.1 3 0.3
125 5 117.3 3 0.5
150 6 117.3 3 0.7
200 8 130.0 3 1.2
250 10 142.7 3 2.0
300 12 155.4 3 3.1
350 14 180.8 3 4.2
400 16 206.2 3 6.8
450 18 304.0 50 11.5
500 20 329.4 50
550 22 380.2 50
600 24 431.0 50
650 26 431.0 50
700 28 431.0 50
750 30 456.4 50
800 32 481.8 50
900 36
1000 40
38 / 44
V9 ©CTC Pipelines System 2016
Flanges
BL16B / BL16B-C
Nominal
L A S Wt
Pipe Size
mm in mm in mm in mm in Kg
40 1.5 4.0 0.16 35.8 1.41 31.8 1.25 0.9
50 2 5.0 0.20 51.0 2.01 46.0 1.81 1.7
65 2.5 5.0 0.20 51.0 2.01 46.0 1.81 2.3
80 3 5.0 0.20 51.0 2.01 46.0 1.81 2.5
100 4 5.0 0.20 51.0 2.01 46.0 1.81 3.4
125 5 6.0 0.24 63.2 2.49 57.2 2.25 4.8
150 6 6.0 0.24 63.2 2.49 57.2 2.25 5.3
200 8 6.0 0.24 69.5 2.74 63.5 2.50 8.2
250 10 6.0 0.24 75.9 2.99 69.9 2.75 11.4
300 12 8.0 0.31 84.2 3.31 76.2 3.00 17.9
350 14 8.0 0.31 96.9 3.81 88.9 3.50 25.8
400 16 8.0 0.31 109.6 4.31 101.6 4.00 35.4
450 18 10.0 0.39 114.8 4.52 104.8 4.13 37.7
500 20 10.0 0.39 121.1 4.77 111.1 4.38
550 22 10.0 0.39 130.7 5.14 120.7 4.75
600 24 10.0 0.39 137.0 5.39 127.0 5.00
650 26 12.0 0.47 151.7 5.97 139.7 5.50
700 28 12.0 0.47 164.4 6.47 152.4 6.00
750 30 12.0 0.47 177.1 6.97 165.1 6.50
800 32 12.0 0.47 189.8 7.47 177.8 7.00
900 36
1000 40
39 / 44
V9 ©CTC Pipelines System 2016
Blind Flanges
BL16B / BL16B-C
Nominal
A Wt
Pipe Size
mm in mm Kg
40 1.5 25.0 0.6
50 2 25.0 0.8
65 2.5 30.0 1.3
80 3 30.0 1.5
100 4 35.0 2.5
125 5 35.0 3.1
150 6 40.0 4.2
200 8 45.0 6.9
250 10 50.0 10.5
300 12 60.0 17.4
350 14 65.0 22.8
400 16 75.0 30.9
450 18 80.0 35.0
500 20 85.0
550 22 90.0
600 24 95.0
650 26 100.0
700 28 105.0
750 30 110.0
800 32 115.0
900 36
1000 40
40 / 44
V9 ©CTC Pipelines System 2016
Blank Saddles
BL16B
Nominal
L t Angle Wt
Pipe Size
mm in mm mm degree Kg
40 1.5 80 10 180 0.2
50 2 80 10 180 0.2
65 2.5 80 10 180 0.2
80 3 80 10 180 0.3
100 4 100 12 180 0.5
125 5 100 12 180 0.6
150 6 100 12 180 0.7
200 8 100 14 180 1.1
250 10 120 14 180 1.5
300 12 120 14 180 1.9
350 14 150 14 180 2.5
400 16 150 14 180 2.9
450 18 150 16 180 4.3
500 20 150 16 180
550 22 150 16 180
600 24 150 16 180
650 26 180 16 180
700 28 180 16 180
750 30 180 16 180
800 32 200 16 180
900 36
1000 40
41 / 44
V9 ©CTC Pipelines System 2016
Expansion Coupling
BL16B / BL16B-C
42 / 44
V9 ©CTC Pipelines System 2016
DOFxDOM
BL16B / BL16B-C
Nominal O-ring
LL L1 L2 Ds Wt
Pipe Size Size
mm in mm in mm in mm in mm in mm Kg
50 2 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x65 2.5
65 2.5 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x80 3.7
80 3 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x92.5 4.2
100 4 50 1.97 135.0 5.32 210.0 8.27 46.0 1.81 7x118 4.5
125 5 50 1.97 172.2 6.78 267.2 10.52 57.2 2.25 10x145 7.2
150 6 50 1.97 172.2 6.78 267.2 10.52 57.2 2.25 10x170 10.3
200 8 50 1.97 178.5 7.03 283.5 11.16 63.5 2.50 10x224 13.1
250 10 50 1.97 214.9 8.46 319.9 12.59 69.9 2.75 12x276 25.2
300 12 50 1.97 221.2 8.71 326.2 12.84 76.2 3.00 12x325 31.3
350 14 50 1.97 233.9 9.21 348.9 13.74 88.9 3.50 12x355 36.8
400 16 50 1.97 246.6 9.71 366.6 14.43 101.6 4.00 12x406 50.0
450 18 50 1.97 294.3 11.59 445.2 17,53 114.3 4.50 15x455 69.0
500 20
550 22
600 24
650 26
700 28
750 30
800 32
900 36
1000 40
43 / 44
V9 ©CTC Pipelines System 2016
Remark:
Any special products or requirements, please contact your sales executive or CTC Pipelines System
directly.
44 / 44