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PB 1890 Manual

This document is an owner's manual for the SPIDER 18.90 PRO aerial work platform. It provides important safety information and instructions for operating and maintaining the machine. The manual is divided into several sections covering introduction and safety rules, description and use of the machine, maintenance, records, and optional features. Proper reading and understanding of the manual is necessary before using the aerial work platform.

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abraam kyriacou
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© © All Rights Reserved
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0% found this document useful (0 votes)
189 views126 pages

PB 1890 Manual

This document is an owner's manual for the SPIDER 18.90 PRO aerial work platform. It provides important safety information and instructions for operating and maintaining the machine. The manual is divided into several sections covering introduction and safety rules, description and use of the machine, maintenance, records, and optional features. Proper reading and understanding of the manual is necessary before using the aerial work platform.

Uploaded by

abraam kyriacou
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1

Reference use and maintenance manual EN

SPIDER 18.90 PRO


Aerial work platform

Attention
Before proceeding with any work on the machine read the present handbook in its entirety
and ensure you understand the information contained herein.
Keep the handbook in a safe place where it is easily accessible for consultation.

Code 4848520200
ORIGINAL INSTRUCTIONS
Version 05/2012

9LD*UDQGH3RYLJOLR 5( 7(/)$;
ZZZSODWIRUPEDVNHWFRP
2

BUILDER: PLATFORM BASKET


ADDRESS: Via Grande, 27
42028 Poviglio (RE) – Italy
Tel: +39 0522967666
Fax: +39 0522967667
www.platformbasket.com
DOCUMENT TYPE: OWNER’S MANUAL
MODEL: SPIDER 18.90 PRO
SERIAL NUMBER:
CUSTOMER:
YEAR OF MANUFACTURE:

The contents of the present document cannot be used, reproduced or transferred to third parties without the
express permission of builder.

The builder reserves the right to change the characteristics of the machine described in the present document
without notice.

9LD*UDQGH3RYLJOLR 5( 7(/)$;
ZZZSODWIRUPEDVNHWFRP
002

INTRODUCTION

Dear Clients,
Platform Basket thanks you for your choice

Your new access equipment is the result of an innovative approach and the pursuit of quality. It has been designed
to be functional, safe, comfortable and durable with style and excellent operating features.

When your machine requires maintenance, only the spare parts supplied by us must be used in order to ensure
reliability and suitability.

003

PURPOSE OF THE MANUAL

The purpose of this manual is to provide the users with the essential knowledge for carrying out the procedures nec-
essary for the proper working of the machine and for the purposes for which it is intended. All the information contained
in this manual must be READ and ASSIMILATED before undertaking any attempt to operate the machine.
THE OWNER’S MANUAL is the most important instrument. Keep it in the machine. Remember that NO EQUIP-
MENT IS SAFE if the operator does not observe the safety precautions.

Since the manufacturer has no direct control over the operation and applications of the machine, the appropriate
safety procedures are entrusted to the responsibility of the user and the user’s personnel.

All the instructions contained in this manual are based on the use of the machine when it is working CORRECTLY,
without alterations and/or modifications to the original model. Any alteration and/or modification to the machine is SE-
VERELY PROHIBITED, without the prior authorization of Platform Basket.

This “SAFETY SYMBOL” is used to call attention to potential dangers which may cause injury or death if they
are underestimated.
The safety of personnel and the appropriate operation of the machine must be the main concern. DANGER,
BEWARE, CAUTION, IMPORTANT, etc. signs are included in everywhere in this manual in order to highlight
the danger areas. They are defined as follows:

DANGER
Indicates a situation of imminent danger which will cause serious injury or death if not avoided.

BEWARE
Indicates a potentially dangerous situation which may cause minor or moderate injuries if not avoid-
ed.
This sign may also be used as a warning against dangerous practices.

WARNING
WARNING or INSTRUCTIONS indicates a procedure indispensable for safe operating conditions and if
not followed may cause a malfunction or damage to the machine.

3
004

INDEX

002
INTRODUCTION

003
PURPOSE OF THE MANUAL

004
INDEX

005
CONSULTATION

SECTION A
INSTRUCTIONS AND GENERAL SAFETY RULES

A01
INTRODUCTION

A02
MACHINE IDENTIFICATION

A03
GENERAL SAFETY RULES

A04
PREPARATION AND INSPECTION

A05
SIGNS AFFIXED TO THE MACHINE

A06
QUALIFICATION OF OPERATING PERSONNEL

A07
CUSTOMER’S RESPONSIBILITY AND MACHINE CONTROLS

A08
OPERATING POSITIONS

A09
THE ROLE OF THE OPERATORS

4
004

INDEX

SECTION B
DESCRIPTION AND USE OF THE MACHINE

B01
TECHNICAL INFORMATION

B02
GENERAL DESCRIPTION

B03
SAFETY DEVICES

B04
GROUND CONTROL PANEL

B05
ELECTRIC PUMP CONTROL PANEL

B06
CONTROLS FOR MOVEMENT/ STABILISATION

B07
GROUND CONTROL LEVERS (FOR THE AERIAL PARTS)

B08
CONTROL PANEL ON THE BASKET

B09
CONTROL LEVERS IN THE BASKET

B10
OTHER DEVICES

B11
TRANSPORT

B12
SWITCH ON / SWITCH OFF

B13
USE OF THE MACHINE

B14
EMERGENCY MANOEUVRES

5
004

INDEX

SECTION C
MAINTENANCE

C01
INTRODUCTION

C02
MAINTENANCE WORK SAFETY

C03
MAINTENANCE SCHEDULE

C04
GREASING AND LUBRICATION

C05
LUBRICANT TABLE

C06
SCREW TIGHTENING

C07
SUPPLIES

C08
CHECK OIL LEVEL / TOP UP / REPLACE TRACK REDUCTION GEAR OIL

C09
HYDRAULIC OIL LEVEL CHECK

C10
SLIDING BLOCK WEAR AND CHAINS CONTROL (WHERE THERE ARE)

6
004

INDEX

SECTION D
REGISTER AND CONTROL COUPONS

D01
MAINTENANCE RECORDS AND LOGBOOK

D02
CHANGE OF OWNERSHIP RECORD

D03
MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

D04
MAINTENANCE RECORDS

SECTION EA
INTEGRATION FOR RADIO COMMAND VERSION

E01
SIGNS AFFIXED TO THE MACHINE

E02
GENERAL DESCRIPTION

E03
TRAVELLING / STABILISATION COMMANDS

E04
EMERGENCY MANOEUVRE

SECTION EB
INTEGRATION FOR CABLE COMMAND VERSION

E01
SIGNS AFFIXED TO THE MACHINE

E02
GENERAL DESCRIPTION

E03
TRAVELLING / STABILISATION COMMANDS

E04
EMERGENCY MANOEUVRE

7
004

INDEX

SECTION F
OPTION

F01
TEMPERATURE SENSOR

F02
BASKET WITH LOAD CELL

F03
HORN

8
005

CONSULTATION

BEWARE
It is necessary to read and understand the manual before using the machine.

The manual is subdivided into 8 sections

INTRODUCTION OF THE HANDBOOK

A SAFETY INSTRUCTIONS AND RULES

B USER MANUAL

C MAINTENANCE

D LOGBOOK AND CONTROL COUPONS

EA INTEGRATION FOR RADIO COMMAND VERSION

EB INTEGRATION FOR CABLE COMMAND VERSION

F OPTIONAL

9
SECTION

INSTRUCTIONS AND GENERAL SAFETY RULES

10
A01

INTRODUCTION

With this manual Platform Basket wishes to provide operators with the directions and information necessary for the
correct use of the aerial platform and its routine maintenance for the purposes of ensuring the best performance and
longest life of our product.

The aerial platform leaves our factory after all the electrical and mechanical components have been inspected and
with a full tank of hydraulic oil.

A02

MACHINE IDENTIFICATION

The machine identi!cation plate is !xed on one side of the machine.

The following speci!cations are stamped on the plate:

1. Model
2. Serial number
3. Year of manufacture

and other technical information regarding the machine.

WARNING
For any requests covered by the guarantee or for spare parts, indicate the model number (1) and the serial
number (2).

1 2

11
A03

GENERAL SAFETY RULES

Most of the accidents that occur at work are due to negligence in the maintenance or operation of the machine.

It is therefore necessary to read this manual so as to be able to operate in the greatest possible safety and always
maintain the machine in a state of ef!ciency.

Maintain a distance of more than 5 m from live electrical cables.

Maintain a distance of at least 2 m from areas with large level differences (ditches, rough or steep ground,
etc…)

Ensure that there is enough fuel to avoid a forced stop of the machine.

Wear a safety helmet and safety belt connected to the special hook in the basket.

The handles and running boards must be kept clean of mud, oil, grease and other substances.

It is forbidden to load the platform when it is in a raised position.

It is forbidden to use the platform for lifting loads.

Overloading, lifting sideways, sudden shocks, brusque and sudden movements of the basket are forbidden.

The machine can only be used on ground that is solid enough for all four stabilizers to be set on the ground.

Never use the machine without the stabilizers correctly opened, set on the ground and without the microswitch
permission. Is recommended to lift the tracks off the ground at least 10 cm.

Before each work session check the passive and active safety measures.

The machine may be used only and exclusively when in good working order.

The operator in the basket must be assisted by a suitably trained person on the ground.

It is forbidden to get on or off the machine when it is being controlled from the ground.

It is forbidden to remove, except for the purposes of maintenance, the protective panels and/or casings

Never open the motor compartment without previously cutting off the current from the control panel on the
ground.

When the batteries of the machine are being used remember that only one illuminated LED (red) of the battery
charge indicator means that 15 minutes of autonomy remain. Avoid completely running down the batteries.

In the area under the working range of the basket there must be no obstacles or causes of danger to the descent
of the basket.

Ensure that nobody stops in the area under the working range of the platform and if necessary block their ac-
cess.

12
A03

GENERAL SAFETY RULES

It is forbidden to leave the machine in a state other than the rest position and without !rst removing the keys
from the control panel.

It is forbidden to use the machine when there is lightning or when weather conditions are likely to produce
lightning.

Before boarding the basket ensure that it is horizontal and if necessary adjust it by means of the special con-
trols.

It is forbidden to use the machine where the wind speed is greater than 12 m/s.

Never move over a slope or on ground that could give way.

In conditions of poor visibility it is forbidden to use the machine as it is not provided with its own illumination.

It is forbidden to drive the machine on roads open to traf!c. The machine is not homologated for such use.

It is forbidden to use the machine if it is inclined at more than 1° from the horizontal

Do not stand under the stabilisers when they are moving.

An operator must not accept operative responsibility unless adequate training has already been given by competent
authorized personnel.

Before commencing operation check the work area for overhead electrical power lines, other machinery such as
bridge cranes, machinery operating on the road or rails and building equipment.
Before starting work the operator and the person in charge must take suitable precautions in order to avoid known
dangers.

Do not operate the machine unless maintenance has been done in compliance with the speci!cations and the expiry
dates indicated by the manufacturer.

Ensure that daily inspections and checks on correct working are carried out before using the machine.

Check that there is enough space above, beside and under the platform when lifting, lowering, rotating the boom
or when using the telescopic extension.

Ensure that the operators of other overhead or ground machinery are aware of the presence of the aerial platform.
Switch off the current to aerial cranes. If necessary place obstacles on the ground.

Do not push or pull the machine or other objects using the telescopic mechanism of the boom.

Do not leave components on the railings of the basket without Platform Basket’s approval.

Never use the boom other than for moving personnel, their tools and equipment to the work position.

Never exceed the nominal capacity of the platform. Consult the load diagrams shown in this manual. Place loads
evenly on the "oor of the basket.

13
A03

GENERAL SAFETY RULES

Never work with a machine in poor working condition. If there should be a break down, stop the machine, place a
CLEARLY VISIBLE sign and advise the personnel in charge.

Sudden or acrobatic movements must not be done on the basket.

The operator is prohibited to move between the basket and a structure outside the machine, machine stability could
be jeopardised. Staff and equipment must enter and exit the basket only when the same is on the ground.

Never use ladders or steps, or similar objects on the basket or under the machine in order to obtain additional reach
for any reason.

When moving about or working on the basket both feet must be !rmly placed on the bottom of the basket.

Never walk on the boom to reach the basket or to leave it.

If the boom or the basket is trapped with one or more stabilizers raised from the ground, all the personnel must
be removed from the basket before setting about freeing the machine. If necessary use cranes, forklift trucks or other
equipment to remove personnel and stabilize the machine.

The operator is responsible for preventing personnel on the ground from using the machine controls and warning
them not to work, walk or stop under the boom or the basket. Cordon off the machine at ground level if necessary.

When the machine is to be relocated, check that there are no people, holes, gutters, sudden changes in ground
level, obstructions, debris and covers that may hide holes or other hazards.

Do not move the machine on gradients higher than those indicated in the technical speci!cations.

Never move the machine with the arm raised,

To prevent the machine from toppling over do not drive over soft or uneven surfaces.

Ensure that the conditions of the ground are adequate to sustain the maximum load for the stabilisers and if neces-
sary improve the supporting surface using strong wooden planks.

Do not drive the machine near to ditches, loading bays or other changes in ground level.

When relocating the machine check that there are no obstructions around or above the machine while it is in mo-
tion.

Make sure you know the stopping distances for both the high and low gears.

Where visibility is obstructed call for an assistant and use the acoustic warning signal.

When the machine is moving, keep all non operative personnel at least 2 metres away.

14
A04

PREPARATION AND INSPECTION

GENERAL PREPARATION

This section provides the personnel responsible for making the machine ready and for its entry in operation with
the information necessary and lists the checks that are to be done before operating the machine. It is important that
the information given in this section is read and understood before using the machine. Ensure that all the necessary
inspections have been done with positive outcomes before using the machine. These procedures have the purpose of
lengthening the working life of the machine and guaranteeing its safety.

IMPORTANT
Since the manufacturer is unable to exercise any direct control over the inspections on the spot and mainte-
nance work, these activities fall under the exclusive responsibility of the owner and the operator.

MAKING READY FOR USE

Before using a new machine it is necessary to inspect it carefully for any evidence of damage sustained during
shipment and then to give it routine inspections as indicated in the section “Inspections to be done routinely and on
receiving the machine”.

During start up and initial operation, the machine must be checked carefully for hydraulic "uid leaks. Check that all
the components are secured in position.

The activities for making the machine ready for use come under the responsibility of personnel in charge. Make ready
requires common sense (for example the telescopic boom should extend and retract without encountering obstacles
and the brakes should work correctly) combined with a series of visual inspections. The compulsory requirements are
listed in the section “Daily visual inspections”.

It is necessary to verify that the directions listed in the sections “Inspections on receipt”, “Routine Inspections” and
“Daily working order check” have been followed.

INSPECTIONS TO BE DONE ROUTINELY AND ON RECEIPT

NOTE
Annual inspection must be done no more than 13 months after the previous annual inspection.
The inspection must be carried out by qualified personnel who have experience with our products.

The following list systematically outlines the inspection procedure aimed at detecting parts that are defective, dam-
aged or incorrectly installed. The list indicates the components to be inspected and the conditions to be examined.
Regular inspections should be done after every 3 months or 150 hours of use, whichever expiry comes !rst or at
closer intervals where environmental conditions or heavy duty and frequency of use require.

This list is also applicable for machines placed in storage or those exposed to severe or changeable climates and
must be carefully followed.

These inspections must also be done after maintenance work has been carried out.

FRAME

1 - Check that the belts are not worn or loose, that all parts and bolts are in position and tight.

2 - Check that the stabilizer are locked into position, that they do not show signs of damage and that the hydraulic
pipes do not leak.
15
A04

PREPARATION AND INSPECTION

3 - Check that the cylinders for the stabilizer feet are tightened in position, do not show evident signs of wear and that
the hydraulic piping shows no leakage.

4 - Check that the microswitches in the stabilizer feet and the cylinder pressure switches (if any) are in position and
tight.

5 - Check that the solenoid valves and hydraulic tubes are not damaged or leaking and that they are secured in
position.
Check the electrical voltage and make sure there are no traces of corrosion on the electrical connections.

6 - Check the drive gears, electrical or hydraulic motors, brakes and any hydraulic tubes present for damage or
leaks.

7 - Check that the ground controls do not have loose or missing parts and that all parts are locked in position. Check
the voltage in the electrical connections, make sure that there are no traces of corrosion or exposed wires. Ensure
that all the switches work properly.

8 - Check the oil level in the drive gears (if necessary contact the service personnel for assistance).

NOTE
The drive gears must be half full of lubricant oil.

9 - Check the batteries (if any), ensuring that the bleed valves are not loose or missing, that the electrical connections
are secure and are not corroded and that the electrolyte level is correct.
Add only distilled water to the batteries.

10 - Check that the tank and hydraulic pipes are not damaged or leaking and that the re!ll plug is locked in position.

NOTE
Platform Basket recommends that the hydraulic oil filter be replaced after the first 50 hours of operation and
every 300 hours thereafter, unless exceptional working conditions require more frequent replacement.

11 - Check all electrical cables for damaged or missing parts.

12 - Check the motor pump and accessories, ensuring that they are not damaged, parts are not loose or missing and
that they are locked in position.
Check that the electrical cables are tightly secured, that there are no traces of corrosion or damage to the electrical
wire insulation and protection.

13 - Check all the access doors for damage and that the locks and hinges work correctly and are secured in posi-
tion.

14 - Check that the fuel lines are not damaged or leaking and that they are secured in position.

16
A04

PREPARATION AND INSPECTION

TURRET

1 - Check the turret for damage, loose or missing parts and that it is locked in position.
Check that the rotation gears and its brake do not show signs of damage, loose or missing parts, that the hydraulic
pipes and the component housings do not show signs of leaks; check that the slewing gear is not worn.

2 - Check the slewing ring for damage, wear, lubricant and for loose or missing bolts.

3 - Check that the solenoid valves and hydraulic tubes are not damaged or leaking and that they are secured in posi-
tion.
Check the electrical voltage and make sure there are no traces of corrosion on the electrical connections.

4 - Check the voltage in the electrical connections, make sure that there are no traces of corrosion or exposed
wires.
Ensure that all the switches work properly.

5 - Check that the securing bolts of all the pins are tightened in position and do not show signs of wear.

6 - Check that all the joints of moving parts are lubricated.

7 - Check that the hydraulic directional control valve and its tubes are not leaking or damaged.

BOOMS

1 - Check that the booms, cylinders and pins are locked in position and do not have damaged or missing parts.

2 - Check that the securing bolts of all the pins are tightened in position and do not show signs of wear.

3 - Check that the hydraulic pipes and electrical cables are secured in position and do not have damaged or missing
parts.

4 - Check all the bushings for signs of wear or damage.

5 - Check that all the joints of moving parts are lubricated.

6 - Check that the sliding blocks have no visible signs of damage, missing parts and that they are locked in posi-
tion.

7 - Check that the chains (if any) of the sliding parts have no signs of damage or missing parts and that their tension
is correct.

BASKET

1 - Check that the basket and the control panel are in position and that there are no damaged, loose or missing
parts.

2 - Check that the switches and control levers are in the off position and that they return to off position when released
and do not have any damaged, loose or missing parts. Check that they are working correctly.

3 - Check that the switches, control levers and electrical connections are not live and that there are no traces of cor-
rosion.
Check that all the cables are not defective or damaged.
Ensure that all the switches work properly.

4 - Check that the swivel system of the platform is locked in position, well lubricated, works correctly and is not dam-
aged.
Check that the hydraulic pipes are secured in position and that they are not damaged or leaking.

17
A04

PREPARATION AND INSPECTION

5 - Check that the hydraulic directional control valve and its tubes are not leaking or damaged.

NOTE
Check that all the signs DANGER, WARNING, INSTRUCTION applied all over the machine are in position and
legible.

BOLT AND SCREW TIGHTENING

The tightening torque table (see the pages speci!ed) consists of standard torque values, based on the diameter
and the class (hardness) of the screws; this also establishes the torque values with and without lubricants according
to the practice recommended by the factory.
This table is provided for the purpose of helping the user or the operator if the need should arise for immedi-
ate adjustment during an inspection or operation so that the maintenance service personnel are informed.
Using the tightening torque table in combination with the index of the points to be tightened shown in the chapter
entitled “Maintenance” will improve the safety and performance of the machine.

DAILY VISUAL INSPECTION

Inspection on workdays before starting up the machine comes under the responsibility of the operator and the
user.

Operators and users are advised to inspect the machine before use, even if the machine has already been used
by another user/operator.

This daily visual inspection is the best inspection system.

These checks must also be made after maintenance has been done to the machine.

In addition to the daily visual inspection, make sure that the following operations are included as a part of the daily
inspection procedure:

1 - General cleaning
Check that all the weight-bearing surfaces are free of spills of oil, fuel, hydraulic oil, mud and foreign bodies. Check
the general cleanliness.

2 - Plates
Keep all the plates showing information and control labels clean and visible. To keep them visible it is advisable
to cover them when spraying paint or sand blasting.

3 - Owner’s manual
Ensure that a copy of this manual is kept in the special container.

4 - Machine logbook
Ensure that notes are kept, or even better a logbook for the machine; ensure that it is kept up to date and that
nothing is left in doubt, as this could reduce the safety of the machine.
5 - Begin each working day with the batteries charged and/or a full tank of fuel.

BEWARE
To avoid injury, do not operate the machine unless all breakdowns have been repaired.
The use of a defective machine constitutes a violation of the safety rules.
To avoid injuries ensure that the electrical current is switched off during the daily visual inspection.

18
A04

PREPARATION AND INSPECTION

NOTE
Check visually and manually that the safety micro-switches are in position and that they are working cor-
rectly.

6 - Check that the brakes work correctly when the machine is moving on a slope with gradient not exceeding the
speci!cation in the technical data, and stop the machine.

NOTE
After changing the oil on new and recently overhauled machines and all those which have had the hydraulic
oil changed, operate all the movements for at least two full cycles and check the oil level in the tank again.

7 - Ensure that all the parts requiring lubrication are given maintenance.
Refer to the speci!c pages for the methods to be adopted.

GENERAL INSPECTION

Begin the visual inspection from the number on the list shown below. Continue to check the condition of each
part indicated in the list of daily visual inspection checks.

BEWARE
To avoid injury, do not operate the machine unless all breakdowns have been repaired.
The use of a defective machine constitutes a violation of the safety rules.
To avoid injuries ensure that the electrical current is switched off during the daily visual inspection.

NOTE
Do not underestimate the importance of inspecting the base of the frame.
Checking this area often reveals conditions that can cause serious damage to the machine.

1 - Basket overall - No loose or missing parts; no damage visible; the clevis pins and/or trunnions should be locked
in position; the pedal switch should be in good working condition, should not have been modi!ed, deactivated or
blocked.

2 - Control panel on the basket - The switches and control levers should be in neutral and in the correct position; no
loose or missing parts; no damage visible; all labels and plates should be present, intact and legible; all control
signs should be legible.

3 - Levelling cylinders - No damage visible; the trunnions should be locked in position; the "exible pipes should have
no visible damage or traces of leakage.

4 - Booms / lifting cylinders and extension cylinders - No damage visible; the trunnions should be locked in position;
the "exible pipes should have no visible damage or traces of leakage.

5 - Limiter micro-switches - Micro-switches should be in good working order; no damage visible.

6 - Brakes, gears, drive motor - No damage visible; no signs of leakage.

7 - Track assembly drawing - Notched wheel correctly positioned and tight ; no nuts, bolts or screws should be loose
or missing; no damage visible; tracks in order.

8 - Hydraulic oil !lter - The !lter should be correctly locked in positio; no damage visibl; no signs of leakage.

9 - Cover panels - Covers should be correctly secured in position; no loose or missing parts.

10 - Control solenoid valves - No loose or missing parts; no signs of leakage; no electrical cables or "exible tubes
should be unsupported; no electrical cables should be damaged or broken.

19
A04

PREPARATION AND INSPECTION

11 - Fuel feed - Fuel tank cap should be locked in position; there should be no visible damage to the tank and no sign
of leakage; correct level.

12 - Ground controls - Switches should be working; no damage visible; labels should be in place and legible.

13 - Hydraulic oil tank - The oil level should be correct (check the level when the oil is cold, the components are not
moving and the machine is in the rest position); the cap should be locked in position.

14 - Batteries - The electrolyte level is correct; electrical cables are secured without visible signs of damage or corro-
sion.

15 - Motor air !lter - Correctly locked in position; no loose or missing parts; no damage visible; clean air !lter.

16 - Motor oil - Correct oil level on the dip stick; fuel tank cap should be locked in position.

17 - Hydraulic pump - No loose or missing parts; no signs of leakage.

18 - Exhaust pipe and silencer - Correctly locked in position; no signs of leakage.

19 - Slewing ring of the turret - No nuts, bolts or screws should be loose or missin; no damage visible; appropriate
lubrication; no signs of loosening between the bearing and the structure.

20 - Swivel motor and gears - No nuts, bolts or screws should be loose or missing; no damage visible; appropriate
lubrication.

21 - Basket rotation cylinders (if present) - No damage visible; "exible pipes should not be damaged and should not
leak.

DAILY WORKING CHECKS

Once the visual inspection has been completed, it is necessary to do a working check of all the systems in an area
free of ground and aerial obstructions.
First use the ground controls and check all the functions operated by these controls. Then use the controls on the
basket to check all the functions operated from this position.

BEWARE
To avoid serious injuries, do not operate the machine if any one of the controls that operate it does not return
to its off or neutral position when released.

BEWARE
To avoid collisions and injuries if the machine does not stop when a control is released, remove the foot from
the pedal switch (if present) or use the emergency stop button to stop the machine.

NOTE
NEVER move the machine while the arm is raised from the resting position.

1 - Check that the “angle/extension” limiter (if present) works normally.


Lower and raise the booms of the machine.
Check that the operation is correct and without obstacles.

NOTE
Carry out the checks on the ground controls first and then the basket controls.

20
A04

PREPARATION AND INSPECTION

2 - Raise, extend, retract and lower the booms.


Check that the operation is normal and without obstructions.

3 - Extend the telescopic boom so that it moves from the retracted position to the extended position and vice versa a number
of times with different lengths of extension.
Check that the telescopic mechanism works correctly and without obstruction.

4 - Rotate the turret to the left and then the right by a minimum of 45°.
Check that the rotation occurs without obstruction.

5 - (Optional) Call for the help of an assistant to check the “frame not level” indicator on the control panel and compress
one of the three support springs of the inclination transducers.
If the indicator does not light up, stop the machine and refer to an authorized technician of the manufacturer before
operating the machine.

6 - Check that the basket automatic levelling system works correctly during raising and lowering of the boom.

7 - Ground controls
Rotate the general key switch to the OFF position. None of the controls should be enabled, not even the controls
in the basket.

MAINTENANCE OF THE BATTERIES

To avoid injury caused by explosion, do not smoke near the batteries or bring a naked "ame or a source of sparking
close during maintenance work.

BEWARE
Always wear protective goggles when doing maintenance on the batteries.

1 - The batteries do not need maintenance except for the occasional cleaning of the terminals as described below.

2 - Remove the cables from each terminal of the battery one at a time beginning with the negative terminal.
Clean the cables with a neutral solution (for example: sodium bicarbonate and water or ammonia) and a metal
wire brush.
Replace the electrical cables or the screws in the terminals if necessary.

3 - Clean the terminals of the battery with a metal wire brush then reconnect the cables to the terminals.
Apply mineral grease or vaseline to the surfaces that are not in contact.

4 - When all the cables and terminals have been cleaned make sure that the cables are secured correctly and not
squashed.
Close the battery housing cover panel.

MOTOR PUMP MAINTENANCE

Follow the instructions given in the manufacturer’s manual.

21
A05

SIGNS AFFIXED TO THE MACHINE

Hook up point for hoisting the machine. Hand pump.

Max load 200 kg

Topping up oil.

DANGER-ELECTRICAL HAZARD CAUTION

DANGER CAUTION
WHEN DRIVING THIS MACHINE, ALWAYS
REMAIN STANDING IN THE BASKET.
OR, IF REMOTE CONTROLLED, ALWAYS
ELECTRICAL HAZARD STAND AT LEAST 1 MTR AWAY FROM THE
THIS MACHINE IS NOT INSULATED
- DEATH OR SERIOUS INJURY COULD RESULT FROM CONTACT WITH OR INADEQUATE
CLEARANCE FROM ELECTRICAL POWER LINE OR EQUIPMENT.
MACHINE. IF DRIVING ACROSS A SLOPE,
- DO NOT OPERATE ANY PART OF THIS MACHINE IN PROXIMITY TO ELECTRICAL POWER
LINES OR EQUIPMENT.
- MAINTAIN A MINIMUM CLEARANCE OF 20 FEET FROM ALL ELECTRICAL POWER LINES
NEVER STAND ON THE LOWER SIDE.
OR EQUIPMENT.
- KEEP AWAY FROM MACHINE IF BEING OPERATED NEAR ELECTRICAL POWER LINES OR
EQUIPMENT.
- REFER TO THE OPERATOR'S AND SAFETY HANDBOOK FOR FURTHER INSTRUCTIONS.
860800 860366

Danger hands and feet cutting.

22
A05

SIGNS AFFIXED TO THE MACHINE

General safety rules

Compulsory safety wbelts.

Read the use and maintenance manual.

23
A05

SIGNS AFFIXED TO THE MACHINE

Not walkable area.

Tools - electric pump.

220 VAC label.

Heat source.

24
A05

SIGNS AFFIXED TO THE MACHINE

Diverter valve.

860245

Emergency procedures.

1° -

2° -

3° -
860246

Battery switch.

Max load upon one stabilizer.

25
A06

QUALIFICATION OF OPERATING PERSONNEL

The personnel using or operating the machine must be competent and meet the following requirements:

PHYSICAL
Good eyesight, hearing, co-ordination and the ability to safely carry out all the necessary facilities required for use
of the machine.

MENTAL
Ability to understand and apply the established safety standards, precautions and rules. Personnel must be atten-
tive, use good judgment for personal safety and the safety of others; they must think about how to carry out the work
correctly and responsibly.

EMOTIONAL
Personnel must be calm and able to withstand stress and to use good judgment in regard to their physical and
mental conditions

TRAINING
Personnel must have read, studied and understood this manual, any drawings or diagrams enclosed, the plates
indicating danger in addition to being specialized and quali!ed in all the aspects of use and maintenance.

Personnel must have a license (if required by legislation in the country of the client user)

26
A07

CUSTOMER’S RESPONSIBILITY AND MACHINE CONTROLS

GENERAL RESPONSIBILITIES

Since the manufacturer of the machine cannot exert any direct control over the applications and operation of the
machine, these activities are the exclusive responsibility of the user and co-workers.

PERSONNEL TRAINING

The lifting platform is a machine intended for use by personnel. As a result it is essential that its operation and
maintenance are entrusted only to authorized personnel who have demonstrated that they understand how to use and
maintain the machine.
It is important that all the personnel assigned to the unit and responsible for the operation and maintenance of this
machine follow a thorough training programme and complete a period of probation in order to become familiar with the
operational features of the machine before using it.
Persons under the in"uence of alcohol or drugs and persons suffering from epileptic !ts, dizziness or loss of motor nerve
control must not be allowed to use the machine.

Operator training

Operator training is based on the following:

1 - Use and limitations of the controls in the basket, those on the ground and the emergency controls.

2 - Knowledge and comprehension of this manual and the control signs, instructions and warnings af!xed to the
machine.

3 - Knowledge of all the work safety rules imposed by the employer and the laws in force, including training in regard
to the recognition and prevention of potential dangers present in the place of work, with special attention to the
speci!c job to be carried out.

4 - Use correct of all the compulsory devices for operators safety, particularly the use of the safety helmet and any
other safety devices against the falls. Harnesses must always be dresses and hooked to the basket anchoring
points.

5 - Suf!cient knowledge of the mechanical working of the machine to be able to recognize actual or potential break-
downs.

6 - The best ways to operate the machine in the proximity of suspended obstructions, other moving equipment and
where there are obstructions, depressions, holes, sudden dips, etc. in the surface supporting the machine.
7 - The safest ways to avoid danger from bare electrical conductors.

8 - Any other requirement speci!c to a given application of the machine.

Training supervision

The training must take place under the supervision of a quali!ed operator or supervisor, in an open area without
obstacles until the personnel under training have developed the ability to safely operate the lifting platform in congested
areas.

Operator’s responsibilities

The operator must be informed that he has the responsibility and the authority to stop the machine in the case of a
breakdown or other conditions of reduced safety associated either with the machine or the work place and to request
instructions from the supervisor or the distributor of the product before proceeding further.

NOTE
At the time of delivery of the first unit and, successively, at the request of the user or his personnel, the manu-
facturer or the distributor will provide qualified personnel to assist in the training of the operators.

27
A08

OPERATING POSITIONS

The machine can be driven from the following stations:


- on the basket for one operator;
- on the turret and on the chassis as emergency station
- !xed on the chassis for traslation and stabilization operations.

NOTE
Alternatively a radio control station can be fitted on the machine. This solution, supplied as option, enable to
drive and stabilize the platform from the radio control panel.

FRONT

LEFT SIDE RIGHT SIDE

C B

REAR

28
A09

THE ROLE OF THE OPERATORS

WORK POST IN THE BASKET

Carry out the normal movements of the machine

WARNING
The operator on the basket must ALWAYS wear a safety belt and must be assisted by an adequately trained
person on the ground.

GROUND WORK POST

• switch on and switch off the machine at the beginning and end of the work session;

• monitor the instruments on the control panel during work;

• make sure that persons do not enter the work area;

• Carry out manual manoeuvres only in the case of an emergency.

OPERATOR DUTIES

When the machine is being used, the presence of at least 2 is a compulsory requirement.

One operator must be posted on the ground and one operator in the basket.

29
SECTION

DESCRIPTION AND USE OF THE MACHINE

30
B01

TECHNICAL INFORMATION
SPIDER 18.90 PRO
OVERALL DIMENSIONS

1200
770

2130
890
29 °
27 °

320
15°

1240
1580 200
4940 1070
4990

HONDA HATZ KUBOTA


Working height 18.0 mt
Floor height 16.0 mt
Side reach (basket edge+0.5 mt) 9.2 mt
Max basket load 200 kg
Basket rotation -
Turret rotation (NC) 360°
Jib lenght 1.35 mt
Maximum lenght 4.94 mt
Maximum width 1.2 mt
Height at rest 2.13 mt
Basket dimensions 1.2x0.67 mt
Translation speed with one speed motors 1.25 km/h
Translation speed with two speed motors 1.1 / 2.2 km/h
Electric pump 2.2 kw
Net installed power 8.2kw@3600rpm 7.5kw@3600rpm 9.9kw@3600rpm
Measured sound power level 102 dBA 104 dBA 102 dBA
Guaranteed sound power level 104 dBA 107 dBA 104 dBA
Sound pressure level 82 dBA 83 dBA 82 dBA
Controls Proportional
Maximum gradient 25% -14°
Tires tracks
Hydraulic tank 25 lt
Fuel tank 6.1 lt 5 lt 11.5 lt
Total weight 2400 kg 2400 kg 2500 Kg
Maximum load on the ground on tracks 0.19 / 0.24 daN/cm² 0.19 / 0.24 daN/cm² 0.20 / 0.25 daN/cm²
Maximum load on the ground on stabilizers 2.11 kN/m² 2.11 kN/m² 2.2 kN/m²
Max force on a stabilizer 16.5 kN 16.5 kN 17.2 kN
Inclinometer yes
Maximum inclination 1°
Electric circuit 12 V
Battery 55 Ah
Work with wind at 12 m/s - 43 km/h
Total trasmitted vibration <= 0.5 m/s²
31
B01

TECHNICAL INFORMATION

SPIDER 18.90 PRO


OVERALL DIMENSIONS WITH BASKET ROTATION

1200
770

2130
890
27 °

29 °
320
11°

1240
1580 200
5150 1070
5200

HONDA HATZ KUBOTA


Working height 18.0 mt
Floor height 16.0 mt
Side reach (basket edge+0.5 mt) 9.2 mt
Max basket load 200 kg
Basket rotation -70° / +70°
Turret rotation (NC) 360°
Jib lenght 1.35 mt
Maximum lenght 5.15 mt
Maximum width 1.2 mt
Height at rest 2.13 mt
Basket dimensions 1.2x0.67 mt
Translation speed with one speed motors 1.25 km/h
Translation speed with two speed motors 1.1 / 2.2 km/h
Electric pump 2.2 kw
Net installed power 8.2kw@3600rpm 7.5kw@3600rpm 9.9kw@3600rpm
Measured sound power level 102 dBA 104 dBA 102 dBA
Guaranteed sound power level 104 dBA 107 dBA 104 dBA
Sound pressure level 82 dBA 83 dBA 82 dBA
Controls Proportional
Maximum gradient 25% -14°
Tires tracks
Hydraulic tank 25 lt
Fuel tank 6.1 lt 5 lt 11.5 lt
Total weight 2430 kg 2430 kg 2530 Kg
Maximum load on the ground on tracks 0.20 / 0.25 daN/cm² 0.20 / 0.25 daN/cm² 0.20 / 0.26 daN/cm²
Maximum load on the ground on stabilizers 2.14 kN/m² 2.14 kN/m² 2.22 kN/m²
Max force on a stabilizer 16.7 kN 16.7 kN 17.4 kN
Inclinometer yes
Maximum inclination 1°
Electric circuit 12 V
Battery 55 Ah
Work with wind at 12 m/s - 43 km/h
Total trasmitted vibration <= 0.5 m/s²
32
B01

TECHNICAL INFORMATION

SPIDER 18.90 PRO


WORKING DIAGRAMS

18mt

17

16
A=
15

14
C
13
B=
12
B
11
A
10
C=
9

10mt 9 8 7 6 5 4 3 2 1 0

33
B02

GENERAL DESCRIPTION

WARNING
The model illustrated may be slightly different from the model in possession.

12
11 15
6 5
7

17

10

19

16

9
8 14

3 1
18
13 4

1. Turret
2. Truck
3. Left track (*)
4. Right track (*)
5. Telescopic boom lifting cylinder
6. Telescopic boom
7. Jib
8. Basket
9. Ground control panel
10. Basket control panel
11. Control levers in the basket
12. Telescopic element
13. Ground control levers (for the aerial parts)
14. Ground control levers (for movement/stabilisation)
15. Front left stabiliser (4)
16. Front right stabiliser (3)
17. Rear left stabiliser (2)
18. Rear right stabiliser (1)
19. Scissor booms

(*) The normal driving direction for the self-propelled platform is determined by the basket (8) at the rear.

34
B02

GENERAL DESCRIPTION

TRUCK

The truck is the support frame for the machine. It houses the drive and power units.
The truck is !tted with tracks .
The machine stabilizers are also installed on the truck.
This machine is equiped with an extensible truck system wich allows improved stability and mobility on rough terrain.
It is reccomended to keep extended the tracks during traslation movement. Section B11 will show how to work during
traslation operations.

POWER ASSEMBLY

All the movements of the self-propelled platform are provided by hydraulic pumps connected to a gasoline engine
(1), or a diesel engine upon request, or an electric motor (2) powered at 220 V or 380 V.
For all information regarding the benzine or diesel motor, see the speci!c manual attached.

35
B02

GENERAL DESCRIPTION

TURRET

The turret, mounted on the slewing ring, is rotated by a hydraulic gear . This sustains the entire aerial part of the
machine (booms/basket).
The ground controls for the aerial part of the machine are located on the side of the turret. These controls are to
be used ONLY in the case of emergency.

BOOMS

The telescopic boom (1) has one !xed element and two telescopic elements.
The scissors boom (2) consists of two structures con!gured in the form of a parallelogram.

36
B02

GENERAL DESCRIPTION

JIB

The jib consists of two elements in parallelogram con!guration and constitutes another point of articulation of the
booms.

BASKET

One or two operators can occupy the basket.


The basket is balanced by a cylinder driven by the telescopic boom.
To facilitate passage of the vehicle through narrow gaps and make it easier to climb ramps, the basket is remov-
able.

37
B03

SAFETY DEVICES

A number of safety devices are installed on the machine for the safety of the operator and the protection of the
machine.

ACOUSTIC SIGNAL / VISUAL SIGNAL

The Buzzer operates every time you are in the condition of driving or moving the stabilizers , so with combustion
engine or electric motor ON and with aerial booms completely folded down.
It operates also every time the stabilization set-up doesn’t perform well and when at side-reach limit.
It operates to alert the operators against battery discharge, when main key selector is left ON and the platform not
in use and not powered for more than 4 minutes.

EMERGENCY BUTTONS

If pressed, they stop the machine immediately.

LEVELLING GAUGE

Makes it possible to check that the machine is level.

38
B03

SAFETY DEVICES

STOWED MACHINE MICROSWITCH

These microswitches detect when the arm is in the resting position, the turret is aligned with the machine driving
direction and stabilizer movement is enabled.

SAFETY PLATES

See the related paragraph.

39
B03

SAFETY DEVICES

OUTREACH LIMITER DEVICE

This platform is equipped with an automatic load limiting device.


This pressure sensor automatically stops the platform movements whenever the telescopic boom is extended over
the allowed limit. RED lamp pos. “2” starts blinking when platform is near to the envelope outreach limits, the. It lights
ON when the platform reach the envelope limit and movements are automatically excluded.
Throughout the extension boom in movement it will be possible to restore the platform movements. (You have to
push also the red button 1 during restore the platform movements from cage, until the red lamp 2 switch off).

IMPORTANT
Booms outreach depends on load applied in the basket.

1
2

PUMP AND CONTROLS

In addition to the controls (1) located on the back of the column there is the emergency pump (2) which may be
used excluding the solenoid valves (see “Emergency manoeuvres”).
Besides the hand pump, upon request another pump can be installed. This pump serves the same function as the
motor pump but is powered by the batteries.

2 1
40
B03

SAFETY DEVICES

STABILIZATION MICROSWITCHES

Each stabiliser foot is provided with a microswitch (1) that ensure a condition of stability on the ground.
A series of warning lights signals correct stabilization: when the warning lights (2) go on, the movements related
to the aerial part of the machine are enabled.

41
B04

GROUND CONTROL PANEL

H107 H51 H50 H53

H83

H99

H103
P1

H36

H79A
H52
H35
SB40A
H34

H33
SA109
SA40

SB68 SB76A

SA40 Diesel motor start/voltage connection key switch


Three-position selector switch:
(0) The motor pump/electropump is stopped and the voltage is disconnected and cuts off power to the
electrical panels of the machine

(I) The motor pump/electropump is enabled and the voltage is connected

(II) The motor pump/electropump is started (the switch is turned to position II only during the start up of
the motor, when released it turns to position I).The selection of the electropump is automatic with 220V
line connected.

Ground stabilisers control warning lights(H50-H53)


- Green lamps when “ON” displaying the correct stabilization of each leg when down on ground.
• H50
Rear right stabiliser
• H51
Rear left stabiliser
• H52
Front right stabiliser
• H53
Front left stabiliser

WARNING
If a single one of these warning lights goes off, there is a stabilisation fault.

H107 Diagnostic RED lamp – Troubleshooting from the electronic board


When the RED lamp blinks, some faults are monitored by the electronic board. The number of flashes allows
to understand the type of fault occurred. (Diagnostic recommended for service centers only)
42
B04

GROUND CONTROL PANEL

H83 Stowed machine warninglight


This warninglight on signals that the machine is stowed: booms are lowered and packed and are aligned to the
longitudinal axe of the machine.
This condition is COMPULSORY to allow stabilization and traslation functions.

H99 Temperature sensor indicator (option)


The lamp when “ON” states the low temperature and do not allow the use of the platform (see section F)

H103 Outreach delimiter indicator


The RED lamp starts blinking when platform is near to the envelope outreach limit. It lights up when the platform
reach the envelope limit and movements are automatically excluded.

H36 Fuel level indicator


The yellow lamp monitors the low level of diesel fuel. (it is available with Kubota engine only).

HL79A Electropump warninglight


This warninglight on signals that the electropump is started.

H35 Low battery warninglight


This warninglight on signals low battery recharging. Refer to engine’s owner’s manual.

H34 Engine oil pressure warninlight


This warninglight on signals insuf!cient oil pressure in the internal combustion engine. Refer to engine’s owner’s
manual.

H33 Engine overheating warninglight


This warninglight on signals engine overheating. Refer to engine’s owner’s manual.

SB68 Cold start push-button


The button enables the cold start of the engine. By pushing the button the choke (gasoline engine) or the pre-
heating glow plugs(diesel engine) are energized for the time the button is hold pushed. We recommend to hold
for some seconds to let the device operating.

SB76A Emergency electropump selector (optional)


The selector starts the emergency electropump.

SA109 Double speed selector


The selector allows to select the tracks drive wheels speed, slow or fast.

SB40A Emergency stop button


With the button pushed in the machine undergoes an emergency stop: all the movements are stopped, elec-
tricity is disconnected from all controls and the electrical and motor pumps are stopped.
Reset by turning the button in the direction of the arrows.

P1 Hourmeter
The counter meter records hours and minutes only when the engines, both the endothermic and the electric
one, are moving.

43
B05

A.C. MAINS - BOX & PLUG

Q2

Q1

L1

This panel is present when the machine is provided with an electrical pump powered at 220 or when required 220V
on cage.

L1 Connection plug to the electric network

Q1 Magneto-thermic switch
With the switch moved to ON the power is available at the cage

Q2 Magneto-thermic switch
With the switch moved to ON the electrical pump is enabled.

44
B06

CONTROLS FOR MOVEMENT/ STABILISATION

1 2 3 4 5 6

NOTE
These controls are enabled ONLY with the aerial part retracted.

1 Stabiliser N°4 movement


Lowering
Raising

2 Stabiliser N°3 movement


Lowering
Raising

3 Left track running

Forward movement
Reverse movement

4 Right track running

Forward movement
Reverse movement

5 Stabiliser N°2 movement


Lowering
Raising

6 Stabiliser N°1 movement


Lowering
Raising

45
B06

CONTROLS FOR MOVEMENT/ STABILISATION

Traslation/stabilization commands are mounted on a mobile chassis. This structure have to be raised only during
traslation and stabilization operation. After the correct stabilization of the platform and before start working this chassis
must be lowered.

IMPORTANT
Avoid using the platform before lower the command-holding structure in order to avoid collisions with other
parts of the machine.

46
B07

GROUND CONTROL STATION AERIAL PARTS (EMERGENCY


CONTROLS)

NOTE

These controls are enabled ONLY with the lever 1 in the left position.
These controls are to be used ONLY in the case of emergency; in fact there is the possibility of blocking the
lever 1 using a lock in order to enable only the controls in the basket.

7 6 5 4 3

1
1

1 Control selection lever


Controls in the basket
ground controls

2 Turret rotation
counterclockwise rotation
clockwise rotation

3 Scissor boom movement

lowering
rasing

4 Telescopic boom movement


lowering
raising

5 Telescopic boom extensions movement


extension in
extension out

47
B07

GROUND CONTROL STATION AERIAL PARTS (EMERGENCY


CONTROLS)

6 Jib movement

lowering
raising

(7) Basket levelling


lowering
raising

(7) DANGER
This control must ONLY be used in case of lost of basket planarity . Basket leveling set-up shall be done by
emergency ground controls (by using the yellow lever stored beside of them)with nobody on-board and with
the basket near to the ground.

48
B08

CONTROL PANEL ON THE BASKET

SB58A

S7 H82

H107A H103A

H38 H79

SB39
H99A

SB68A SB76
SB40

SB58 Start/stop button for electropump/motorpump


With the button pushed in the motor pump or electrical pump is started (depending on the selection made
from the ground).

S7 RESET side-reach limit - push-button


With button pressed allow you to go inside with the extension pulling the hydraulic lever on cage when you are
at the edge of the working diagram (H103A switched on). You need to hold pressd the button until the red lamp
H103A switch off.

H107A Diagnostic red lamp - Troubleshooting from electronic board.


The lamp when flashing monitors faults occurred to the electric circuit.

H38 Fuel level indicator


The yellow lamp monitors the low level of diesel fuel. (it is available with Kubota engine only).

SB39 Horn button (option)


When pushed the horn sounds (see section F).

SB68A Cold start push-button


The button enables the cold start of the engine. By pushing the button the choke (gasoline engine) or the pre-
heating glow plugs(diesel engine) are energized for the time the button is hold pushed. We recommend to hold
for some seconds to let the device operating.

SB40 Emergency button


With the button pushed in the machine undergoes an emergency stop: all the movements are stopped, electricity
is disconnected from all controls and the electrical and motor pumps are stopped.
Reset by turning the button in the direction of the arrows.

SB76 Emergency electropump selector (optional)


The selector starts the emergency electropump.

49
B08

CONTROL PANEL ON THE BASKET

H99A Temperature sensor indicator (option)


The lamp when “ON” states the low temperature and do not allow the use of the platform (see section F)

H79 220V/380V/110V electropump indicator


The indicator on signals that the machine is connected to the line voltage.

H103A Outreach delimiter indicator


The RED lamp starts blinking when platform is near to the envelope outreach limit. It lights up when the platform
reach the envelope limit and movements are automatically excluded.

H82 Stowed machine warninglight


This warninglight on signals that the machine is stowed: booms are lowered and packed and are aligned to the
longitudinal axe of the machine.
This condition is COMPULSORY to allow stabilization and traslation functions.

50
B09

CONTROL LEVERS IN THE BASKET

1 2 3 4 5

NOTE
These controls are enabled ONLY after the correct stabilization of the platform.

1 Jib movement

lowering
raising

2 Telescopic boom extension movement

extension in
extension out

3 Telescopic boom movement

lowering
raising

4 Scissor boom movement

lowering
raising

5 Turret rotation
counterclockwise rotation
clockwise rotation

51
B09

CONTROL LEVERS IN THE BASKET (WITH ROTATION)

1 2 3 4 5 6

NOTE
These controls are enabled ONLY after the correct stabilization of the platform.

1 Basket rotation
clockwise rotation
counterclockwise rotation

2 Jib movement

lowering
raising

3 Telescopic boom extension movement


extension in
extension out

4 Telescopic boom movement


lowering
raising

5 Scissor boom movement


lowering
raising

6 Turret rotation

counterclockwise rotation
clockwise rotation

52
B10

OTHER DEVICES

AIR AND WATER SERVICES

On request it is possible to have two intakes for air and/or water installed in the basket. These facilities are connected
to a central plant by means of the connections (1).

VOLTAGE IN THE BASKET

On request it is possible to have an electrical socket (2) installed in the basket. This installation is connected to a
central plant through the connection (3).

3 2

WORK FLOODLIGHT

On request it is possible to have a "oodlight for work (4) installed on the basket. The switch is located directly on
the lamp.

53
B11

TRANSPORT / TRASLATION

WARNING
This machine is equiped with an extensible truck system wich allows improved stability and mobility on rough
terrain. It is reccomended to keep the tracks extended during traslation movement.

TRACKS EXTENSION

This operation must be done using stabilizers and with stowed platform. Check that the working area is large enough
to lower the stabilizers.

Operations that should be done, starting with stowed tracks, are:


- remove the block pin [1] (on both sides of the machine)
- lower completely the stabilizers (keeping distance from tracks)
- replace the pin in the lower center [2] (on both sides of the machine)
- raise the stabilizers

TRACKS EXTENSION

This operation must be done using stabilizers and with stowed platform. Check that the working area is large enough
to lower the stabilizers.

Operations that should be done, starting with extended tracks, are:


- lower completely the stabilizers (keeping distance from tracks)
- remove the block pin(on both sides of the machine)
- raise the stabilizers
- replace the pin in the upper center (on both sides of the machine). In high friction condition between tracks and
terrain may be necessary a short traslation path, to arrange the system, before replace the pin in its center.

BEWARE
This machine in stowed tracks condition offer a smaller stability during traslation operation. Use the machine
with extreme caution in case of strong slopes.

54
B11

TRANSPORT / TRASLATION

The machine may be transported on a truck and/or trailer.

BEWARE
During transportation, the machine must ALWAYS be secured to the vehicle body with cables or chains.

It can be loaded and unloaded in two different ways:

- lifting the machine through a ramp;

- load by lifting the machine. It is necessary to !x the platform by means of chains and hooks at the represented lifting
and !xing brackets.

ATTENTION
Loading and un-loading the platform by means of ramps or on slopes: up to 5° deg it is allowed to operate
the drive staying in the cage and opening maybe just a little the jib ( fig.3). When on ramps or slopes greater
than 5 deg. it is necessary to dismantle the cage and to operate the platform from the ground staying at least
1 m far from the tracks ( fig.4).

3 4
max 14°

max 5°

t
min 1 m

55
B11

TRANSPORT / TRASLATION

MACHINE SECURING DURING TRANSPORTATION

During transportation the machine must ALWAYS be secured to the vehicle body with cables or chains. The hereu-
nder photos show the hooking points at chassis(A), legs (B), main platform boom (C).

A
B

DANGER
Always check that the ropes and chains used for are in good working condition.

56
B12

START UP

The self propelled aerial work platform is powered by a diesel or Petrol engine and it can be equipped with electric
power pack 220 Vac or 110 Vac in some Countries.

A main key selector SA1 is fitted to the main ground panel.

- Turn the SA40 selector to pos. I to let the electric circuit being activated.

FROM GROUND PANEL


- Turn and then release SA40 from pos. I to pos. II enabling the crancking motor to run and switching the engine on.
- To switch the engine off, turn the selector key SA40 to O or push down the red emergency button.
- Operating again this selector on pos. 2 when the engine is ON, it stops.

FROM BASKET PANEL


- Push the green button SB58A to start the engine or the electric motor
- Release the SAB58A button once the engine starts.

IMPORTANT
When operating the booms the working position is joined, it’s recommendable to switch off the engine or the
electric motor to avoid overheating of the hydraulic circuit, reducing the pollution, saving energy and keeping
the battery efficient (E electric version). An automatic pre-set timer will switch off the electric motor.

ELECTRIC POWER PACK OPERATING (OPTIONAL)

By plugging to L1 the electric power from net and acting the Q2 magnetothermic switches, the platform movements
will be automatically operated by the electric power pack.

Following the above instructions the electric power pack will run instead of the main engine.

Same operations have to be followed to switch off the power pack.

SB58A

Q2

L1
SA40

57
B13

GETTING STARTED

BEWARE
Before using the platform check all safety controls provided in section A04.

DRIVING

This model of self propelled platform allow the operator to drive by wide or narrow tracks gauge. To enlarge or
reduce the gauge please ref. to sec. B03.

The driving is allowed with the platform in stowed position and the stowed machine lamp ON( H82 on cage panel
– H83 on ground panel) only. It is possible to drive with the jib open ( uphill/downhill drive mode ) only if the H82-H83
lamps are ON.

H83
H82

BEWARE
Damaging or tampering of the above mentioned device can affect the platform safety. Responsibility of the
operator to keep it efficient!

1 min 1 mt
2

The tiltable drivig control station includes driving and stablizers control levers. It must be kept vertical when the
platform is stowed ready for driving.

The driving has to be operated from the basket when !tted (!g.1) , or following the platform translating with dis-
mantled basket staying at least 1 m far from the tracks (!g.2).

Take care about the stiffness of the under carriage and the centre of gravity of the platform booms. It must be driven
carefully overcoming curb and holes.

BEWARE
Platform stability depends on tracks gauge. It is advisable to keep them extended while driving the machine
on uneven and irregular ground.

58
B13

GETTING STARTED

MAKING THE STABILIZATION

Take care of locating the platform so that when legs are moved down do not cacth any abstacle causing damage
or tipping of the platform.
Take care of the visibility operating the legs down to the ground.
Ground must be compact and suf!ciently hard to justify the pressure delivered by the platform.
Against soft ground, greater foot print plates must be adopted in between. They can be strong enough to distribute
the force delivered by each platform’s foot.

BEWARE
A sticker displaying the max ground force delivered by the leg is fitted on each foot.

ATTENTION
Flying-jib shall always be fully stowed before starting the stabilization set-up. Stabilization procedure with
flying jib on uphill drive mode will cause the boom movements being not allowed.

By operating the ground control levers, stabilizing the platform paying attention to the level gauge !tted near the
controls.

Platform must levelled horizontally watching the bubble inside of the level gauge, It must be centered into the
circle.

The 4 green light lamps, monitoring the stabilizers down on ground, have to be ON. Only when they are ON, it will
be possible to operate the platform booms.

When the platform is stabilized ready for aerial movements, it is necessary to lower the collapsible driving/stabiliza-
tion control arm enabling the complete turret rotation of the aerial working platform.

When out from the stowed position, automatically shall no more be possible to lift up the legs. Only when booms
are fully stowed again the legs shall be operate.

DANGER
Carelessness of the operator while stabilizing could cause a platform overturning. Evaluation about risks due
to stabilization are essentials and peculiars.

59
B13

GETTING STARTED

HOW TO OPERATE THE AERIAL WORK PLATFORM

Max 2 people are allowed on board. The total max allowed weight is 200 kg.

Read carefully the SAFETY NORMES and the movements signs applied near to each control station.
Read section B09.

Operate the extension boom out to release the platform from the stowing U brackets.

Raise the telescopic articulation moving the boom in the right working direction.

Raise the articulated cantilever boom implementing the obstacles overcoming and reducing the hanging of the
rotating booms.

The platform is equipped with a device monitoring the overturning moment generated by the load in the cage and
the side reach. The greater is the load into the basket the shorter the outreach will be. Throughout the mentioned
device the safety of the platform is granted in any working position.

While operating the platform movements, approaching the max allowed outreach limit, the red lamp H103A will
start flashing. Reaching the side reach limit, the red lamp H103A will be ON and booms movements will be arrested.
To reset the platform movements is now necessary to hold the red button S7 pushed and at the mean time operate the
telescopic booms in or by raising the articulating upper boom in order to reduce the side-reach of the platform.

Move the platform extension boom in for at least 80 cm. Doing the operation the red light will be off and all move-
ments can be operated.

S7

H103A

60
B13

GETTING STARTED

BASKET LEVELLING COMPENSATOR

The aerial platform is equipped with an automatic closed self- levelling hydraulic circuit.

It can occur that the basket loose its own horizontality periodically, so it’ll be necessary to compensate and make
the allignement throughout the compensation movement.

Resetting of the basket can be done by means of its own movement positioned at the control valve !tted on the
back of the platform column. (See Sec.B07)

DANGER
Basket leveling set-up shall be done by emergency ground controls (by using the yellow lever stored beside
of them)with nobody on-board and with the basket near to the ground.

Throughout the key-locked safety device, turn the selector valve on emergency control station.

Take the lever from its stowing position, link it to the valve block checking the yellow simbol positioned near to the
valve block. Operate the movement to compensate the position of basket making it horizontally.

Once the levelling is correct, remove the lever from the control valve and store it in its position.

Move the selector valve back to basket controls and lock it. It’s now possible to operate the aerial platform from
basket controls.

KEY PROTECTED SELECTOR

61
B14

EMERGENCY MANOEUVRES

FAULTY BASKET CONTROLS

This kind of fault can only happen against burst of the high-pressure hydraulic hose connected to the inlet port of basket
control valve.

- To move the basket to the ground, the platform must be operated by the emergency ground controls.

- Through the key safety locking device, turn the selector on emergency controls position.

- operate the platform from ground taking care of following the simbols applied near to control station.

- When the basket is down on the ground, get in touch to a SERVICE CENTRE to remove the platform from its loca-
tion.

EMERGENCY GROUND CONTROLS

SIMBOLS TO GROUND CONTROLS

LOCKED SELECTOR

62
B14

EMERGENCY MANOEUVRES

FAULTY ELECTRIC CIRCUIT

This kind of damage involve an emergency procedure to move down people into the basket, throughtout the hand pump.
It necessary to enable the emergency ground control station as explained to the previous paragraph.

- Push & twist the herebelow represented dump valve once the sealing have been removed.

- Remove the hand pump lever from turret and !t it in its pump support.

- One person is necessary to pump while e second person will operate the emergency ground control station le-
vers.

- ATTENTION should be paied to the selector located at the hydraulic manifold, see beside photo. It must be on
position P1-P2 to operate the platfor movements.

- Once the platform has recovered, do not forget to release the push & swift button on the dump valve and move the
platform to an Authorized service centre to do the riparation.

P1-P2 P3-P4
PLATFORM + REAR LEGS FRONT LEGS

63
B14

EMERGENCY MANOEUVRES

FAULTY ELECTRIC CIRCUIT

In case is necessary to lift up the stabilizers in order to close completely the machine, occour to execute the following
instructions:

- Remove the plastic bonnet that covers the area D. Operate the solenoid valve by A cutting the seal and setting on
the “push & twist” override device. Operate on the solenoid valve B by pushing and holding and keeping it pressed.
Operate the solenoid valve C cutting the seal and setting on the “push & twist override device.

64
B14

EMERGENCY MANOEUVRES

FAULTY ELECTRIC CIRCUIT

- Remove the hand pump lever from turret and fit it in its pump support.

- One person is necessary to pump “G” while e second person will operate the ground control station levers “F” for
tracks and stabilizers.

- ATTENTION should be paied to the selector located at the hydraulic manifold “E”, P1-P2 selection or P3-P4 selec-
tion.

- Once the platform has recovered, do not forget to turn back the pin “A” again on the electrovalves and move the
platform to an Authorized service centre to do the riparation.

F
G

P3-P4
P1-P2
FRONT LEGS+LEFT TRACK
REAR LEGS+RIGHT TRACK

65
B14

EMERGENCY MANOEUVRES

If the electric plant does not work, you can start the motor manually as follows:

KUBOTA ENGINE
The diesel Kubota engine cannot be started by hand.

HONDA ENGINE
1. Disconnect the square electric connector fitted under the general box (pict.1).
2. Start the motor with the pull starter.
3. Use emergency controls bypassing valves as explained in the previous page for hand pump movements.

4. To turn the petrol motor off re-connect the disconnected connector.

HATZ ENGINE
1. Remove the air filter cover.
2. Cutting the seal from fuel engine valve.
3. Rotate the pin how indicated in the pict.2
4. Start the motor with the pull starter.
5. Use emergency controls bypassing valves as explained in the previous page for hand pump movements.

6. Turn off the engine by rotating the pin how indicated in the picture.3

2 3

ATTENTION
The machine has no safety measures.

66
SECTION

MAINTENANCE

IMPORTANT
Replace worn parts with identical, original spare parts.
It is forbidden to make modifications or to replace parts with components that are not suitable and not author-
ized.
Before doing any maintenance work and especially maintenance and/or repairs to the electrical system or
if it is necessary to do WELDING, COMPLETELY DISCONNECT ALL THE BATTERIES OF THE MACHINE BY
REMOVING THE CONNECTOR TERMINALS.

67
C01

INTRODUCTION

Routine maintenance includes those operations that have to be done periodically throughout the entire life of the
machine and with scheduled frequency.

Inspection and careful maintenance allow the machine to work continually and with maximum ef!ciency. The fol-
lowing is a list of operations to be performed on the machine.

Remember also that the prompt replacement of a worn part avoids further damage and reduces the time that the
machine is inoperative.

Other maintenance work not covered by this section is to be considered as special maintenance and is not part of
the duty assigned to the operators who use the machine. This kind of work must be done by a specialized workshop.

DANGER
All maintenance work must be done with the machine inoperative, in other words with the motor switched off,
the electrical voltage to the panels cut off and the machine in the rest position.

Spent lubricants and other liquids must be collected and disposed of according to the provisions of law since pour-
ing them onto the ground causes pollution.

WARNING
A few pages have been added to this manual so that the operator assigned to maintenance can keep notes of
the maintenance work done and the number of hours the machine has worked, in the latter case making use
of the hour-meter (P1).

C02
MAINTENANCE WORK SAFETY

- Never do maintenance work while the batteries are being charged.


- Use tools and equipment that are suitable for the purpose.
- In the area/workshop used for the maintenance or during battery recharging only the quali!ed personnel assigned
to maintenance should be present.

- Never leave metal tools such as spanners or the like on the machine as these could cause irreparable damage.
- Replace worn parts with identical, original Platform Basket spare parts.
- It is forbidden to make modi!cations or to replace parts with components that are not suitable and not authorized
by Platform Basket.

68
C03

MAINTENANCE SCHEDULE

FIRST 10 HOURS OF OPERATION

• Replacement of the oil !lters cartridges on return line and high pressure whether !tted. (some models are equipped
with return oil !lter only.)
• Checking / tightening of screws, nuts and bolts
• Articulation pivot points and rotation slewing bearing greasing.
• Hydraulic oil level check

EVERY 50 HOURS OF OPERATION

• Check that the emergency buttons work.


• Check the rotation gearbox oil level.
• Check the oil level in the track reduction gears.
• Grease the telescopic extensions.
• Hydraulic oil level check
• Check that the turret slewing limit switch works.
• Check/adjust the level and density of electrolyte liquid.
• Check the actual state of battery recharge.

EVERY 250 HOURS OF OPERATION

• General check of the structure by a specialized workshop.


• Replacement of the oil !lters cartridges on return line and high pressure whether !tted. (some models are equipped
with return oil !lter only.)
• Articulation pivot points and rotation slewing bearing greasing.
• Checking / tightening of screws, nuts and bolts

EVERY 500 HOURS OF OPERATION

• Replace the hydraulic oil.


• Replace track reduction gear oil.

69
C04

GREASING LUBRICATION

The lubricators are indicated by RED caps. To re!ll them it is necessary to remove the cap and then pump grease
in, until it comes out of the joints which should be moved a few times during this operation. Replace the red cap.
The smooth surfaces and the gears should !rst be cleaned of spent grease with a spatula and then lubricated with
fresh grease using a brush.
Always remove excess grease.

WARNING
Damaged or clogged lubricators must always be replaced.

WARNING
Use lubricant grease having the same characteristics as that shown in the specific table in this section.

Description Tool Frequency


1. Stabiliser 100 hours

2. Turret rotation mechanism 250 hours


3. Joints and trunnions 250 hours

4. Telescopic elements 100 hours


5. Grease idler roller unit 50 hours

3 4

1 1

5 2
70
C05

LUBRICANT TABLE

WARNING
All maintenance work must be done with the motor switched off and the machine in the rest position.

WARNING
Do not add oil different to what the manufacturer advises.

Grease Grease Hydraulic oil

AZOLLA
TOTAL MULTIS EP2 MULTIS EP2 ZS 46 ZS 68*

MOBIL MOBIL
MOBIL GREASE MP GREASE MP DTE 25

ESSO BEACON EP2 BEACON EP2 NUTO H46 H68* INVAROL EP46

AGIP GR MU EP2 GR MU EP2 OSO 46 68* ARNICA 46

IP ATHESIA EP2 ATHESIA EP2 HYDRUS 46 68*

ENERGREASE ENERGREASE
BP LR MP LR MP
HENERGOL HL 80

091 SILVER MPL 091 SILVER MPL HYDRAULIC HYDRAULIC


PAKELO GREASE GREASE FLUID O HVI ISO46* SINT HD ISO32

PRESS1400S/ISO PRESS1400/ISO
SYNECO GREASE AS2 GREASE AS2
VG46* VG32

* for hot climates

71
C06

SCREW TIGHTENING

All screws are to be tightened always with a torque wrench.


Excessive tightening of the screws may damage them while insuf!cient tightening defeats their purpose.

Each screw has its own speci!c value and the calibration of the torque wrench depends on its diameter and type.
If there are a number of screws for the same component (for example the slewing ring, plates, motor-gearboxes) it
is necessary to tighten them two at a time in diametrically opposite positions.
Below is the table of values to be used.

SCREW TIGHTENING TABLE

If the screws are lubricated then 60% of the torque value for tightening is to be used while if the screws are not
lubricated then 70% of the value given in the table is to be used.

PRE-LOAD AND TORQUE FOR SCREWS WITH ISO THREAD AND WIDE PITCH

Nominal Max. pre-load V (kg.) Max. torque Ma (kgm.)


screw
diameter
6,6 8,8 10,9 12,9 6,6 8,8 10,9 12,9
6D 8G 10 K 12 K 6D 8G 10 K 12 K

M 4x0,7 222 394 554 665 0,17 0,31 0,43 0,52


M 5x0,8 357 635 895 1070 0,33 0,60 0,84 1,01
M 6x1 507 902 1270 1520 0,58 1,03 1,46 1,75
M 7x1 728 1300 1820 2180 0,94 1,69 2,36 2,83
M 8x1,25 920 1640 2310 2770 1,39 2,48 3,49 4,19
M 9x1,25 1210 2160 3050 3630 2,05 3,67 5,18 6,17
M 10x1,5 1480 2600 3660 4380 2,83 4,97 7,00 8,37
M 12x1,75 2120 3780 5320 6380 4,74 8,46 11,90 14,30
M 14x2 2890 5160 7250 8700 7,54 13,46 18,92 22,70
M 16x2 3950 7020 9900 11900 11,50 20,40 28,80 34,60
M 18x2,5 4840 8600 12100 14500 16,00 28,40 40,00 48,00
M 20x2,5 6160 11000 15450 18500 22,20 39,60 55,60 66,60
M 22x2,5 7630 13600 19100 22900 30,00 53,00 74,50 90,00
M 24x3 8900 15900 22300 26700 39,00 70,00 98,00 117,00
M 27x3 11500 20600 28900 34700 56,00 101,00 142,00 170,00
M 30x3 14100 25200 35400 42400 77,00 138,00 193,00 232,00

The pre-load has been calculated as 70% of the minimum yield load.
The torque has been calculated using the formula (39) of the Junker & Blume manual, and giving a friction coef-
!cient µ ges the average value µ ges = 0,14.

72
C06

SCREW TIGHTENING

PRE-LOAD AND TORQUE FOR SCREWS WITH ISO THREAD AND SMALL PITCH

Nominal Max. pre-load V (kg.) Max. torque Ma (kgm.)


screw
diameter
6,6 8,8 10,9 12,9 6,6 8,8 10,9 12,9
6D 8G 10 K 12 K 6D 8G 10 K 12 K

M 8x1 995 1750 2470 2960 1,48 2,60 3,70 4,40


M 10x1,25 1540 2740 3860 4630 2,90 5,20 7,30 8,70
M 12x1,25 2420 4140 5800 6980 5,30 9,10 12,80 15,40
M 12x1,5 2220 3960 5570 6680 5,00 8,90 12,50 15,00
M 14x1,5 3150 5600 7880 9450 8,00 14,30 20,00 24,00
M 16x1,5 4200 7500 10500 12600 12,00 21,50 30,00 36,00
M 18x1,5 5430 9700 13600 16300 17,40 31,00 43,00 52,00
M 20x1,5 6900 12100 17150 20600 24,40 43,00 61,00 73,00
M 22x1,5 8400 15000 21000 25200 32,00 57,50 80,50 97,00
M 24x2 9650 17200 24200 29000 41,00 73,50 103,00 124,00
M 27x2 12500 22300 31300 37500 60,00 107,00 150,00 180,00
M 30x2 15700 27800 39200 47000 83,00 147,00 208,00 250,00

The pre-load has been calculated as 70% of the minimum yield load.
The torque has been calculated using the formula (39) of the Junker & Blume manual, and giving a friction coef-
!cient µ ges the average value µ ges = 0,14.

1. Slewing ring screws


2. Track reduction gear screws
3. Cage support screws

1
3

2
73
C07

SUPPLIES

DIESEL FUEL OR PETROL GENERATOR MOTOR

Re!ll the tank with fuel depending on the motor type See speci!c manual enclosed.

HYDRAULIC OIL BATTERIES

Re!ll the tank with hydraulic oil (see oil table). Check electrolyte level

DRIVE GEARBOX OIL DRIVE GEARS

Re!ll with speci!c oil (see pages speci!ed) See speci!c pages.

C08

CHECK OIL LEVEL / TOP UP / REPLACE TRACK REDUCTION GEAR


OIL

CHECK OIL LEVEL (WARNING! MODELS WITH THE DOUBLE SPEED DRIVE IT IS NOT NECESSARY TO
CHECK THE OIL)

Turn the wheel so the two caps are aligned horizontally and remove one: the oil should come out slowly.

TOPPING UP OIL

Pour oil in through the removed cap until the right level is reached.

OIL REPLACEMENT

Turn the wheel until the two caps are aligned vertically and remove them both.
Wait for all the oil to come out.
Pour in the oil as explained in the paragraph “oil top up”.

74
C09

HYDRAULIC OIL LEVEL CHECK

Check the right level directly on the tank.


Inspection shall be done when booms and legs are fully stowed and the oil level shall be visible from the sight level
indicator (see A).

75
C10

SLIDING BLOCK WEAR AND CHAINS CONTROL

Check the wear of the sliding blocks in the extension elements. Replace them if, with the boom and extension ele-
ments completely retracted, there is a play exceeding 5 mm between them.

BEWARE
Replacement of the sliding blocks must be done at an authorized workshop.

ATTENTION
Periodically check the tension of the telescopic elements extension chains.

Take the extension to the max spread

Re-enter around 100 mm and check the chain arrow, that has not to exceed 10 mm

Otherwise, contact an authorized service center

76
SECTION

REGISTER AND CONTROL COUPONS

77
D01

MAINTENANCE RECORDS AND LOGBOOK

This inspection record is released by Platform Basket to the owner of the platform in accordance with
EN280:2001+A2:2009.

The inspection record is to be considered as a part of the machine and must accompany it throughout its life until
it is !nally demolished

In the register it is necessary to record the following situations in regard to the life of the machine:
• transfers of ownership;
• replacement of motors, mechanisms, structural elements, electrical components, hydraulic components, safety
devices and their related components;
• serious failures and their repairs;
• routine inspections.

NOTE
If there are insufficient pages in the register the necessary pages must be added by making photocopies and
drawing them up like those already existing. On the additional pages the user must indicate the type of platform,
the serial number and the year of construction so that they become an integral part of the register.

78
D02

CHANGE OF OWNERSHIP RECORD

SECTION A
OWNERSHIP

DELIVERY OF THE PLATFORM TO THE FIRST OWNER

Platform work type __________________________________________________________

serial number __________________________________________________________

year of construction __________________________________________________________

referred to in this logbook, was handed over by PlatformBasket on __________________________________

to the company __________________________________________________________

with registered address at __________________________________________________________

According to the conditions agreed, with the technical characteristics, dimensions and functions specified in this
instruction manual and in the summary contained in this Register.

Platform Basket

___________________

79
D02

CHANGE OF OWNERSHIP RECORD

SECTION B
SUCCESSIVE CHANGES OF OWNERSHIP

SUCCESSIVE CHANGES OF OWNERSHIP

Date ___________________

The ownership of the WORK PLATFORM ______________________ described in this manual is transferred
to the Firm/Company:

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

It is hereby certified that, at the date mentioned above, the technical specifications, dimensions and functions of
the WORK PLATFORM described in this manual conform to those originally existing and that any modifications
have been recorded in this Register

The Seller The Buyer

___________________ ___________________

80
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

REPLACEMENT PART RECORD

REPLACEMENT OF: _________________________________________________________________

Date _______________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

REPLACED BY: _________________________________________________________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

Reason for the replacement_________________________________________________________________

The representative of the company responsible for the replacement _________________________________

The user _________________________________________________________________________

81
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

REPLACEMENT PART RECORD

REPLACEMENT OF: _________________________________________________________________

Date _______________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

REPLACED BY: _________________________________________________________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

Reason for the replacement_________________________________________________________________

The representative of the company responsible for the replacement _________________________________

The user _________________________________________________________________________

82
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

REPLACEMENT PART RECORD

REPLACEMENT OF: _________________________________________________________________

Date _______________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

REPLACED BY: _________________________________________________________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

Reason for the replacement_________________________________________________________________

The representative of the company responsible for the replacement _________________________________

The user _________________________________________________________________________

83
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

REPLACEMENT PART RECORD

REPLACEMENT OF: _________________________________________________________________

Date _______________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

REPLACED BY: _________________________________________________________________

Manufacturer’s number ______________________ Manufacturer _____________________________

Specifications _________________________________________________________________________

Reason for the replacement_________________________________________________________________

The representative of the company responsible for the replacement _________________________________

The user _________________________________________________________________________

84
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

MECHANISM REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

MECHANISM REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

85
D03

MAINTENANCE RECORD
SPARE PART REPLACEMENT RECORD

MECHANISM REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

MECHANISM REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

86
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

STRUCTURAL PART REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

STRUCTURAL PART REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

87
D03

MAINTENANCE RECORD
SPARE PART REPLACEMENT RECORD

STRUCTURAL PART REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

STRUCTURAL PART REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

88
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

HYDRAULIC COMPONENTS REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

HYDRAULIC COMPONENTS REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

89
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

HYDRAULIC COMPONENTS REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

HYDRAULIC COMPONENTS REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

90
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

ELECTRICAL COMPONENT REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

ELECTRICAL COMPONENT REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

91
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

ELECTRICAL COMPONENT REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

ELECTRICAL COMPONENT REPLACEMENT RECORD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

92
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

SAFETY EQUIPMENT REPLACEMENT CARD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

SAFETY EQUIPMENT REPLACEMENT CARD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

93
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

SAFETY EQUIPMENT REPLACEMENT CARD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

SAFETY EQUIPMENT REPLACEMENT CARD

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

94
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

SERIOUS FAILURES

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

SERIOUS FAILURES

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

95
D03

MAINTENANCE RECORD SPARE PART REPLACEMENT RECORD

SERIOUS FAILURES

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

SERIOUS FAILURES

Date _____________ Description of the element _________________________________

Manufacturer ______________________________ Supplied by _____________________________

Reason for the replacement _____________________________________________________________

The representative of the company responsible for the replacement ____________________________

The user _______________________________________

96
D04

MAINTENANCE RECORDS

The user is obliged to respect the maintenance and inspection schedule in this instruction manual.

Operating Date Part Description of action Signature


hours
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97
D04

MAINTENANCE RECORDS

Operating Date Part Description of action Signature


hours
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98
D04

MAINTENANCE RECORDS

Operating Date Part Description of action Signature


hours
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99
SECTION

EA

INTEGRATION FOR RADIO COMMAND VERSION

100
EA01

SIGNS AFFIXED TO THE MACHINE

Cage controls

Ground controls (Emergency)

Ground control (Traslation and stabilization).

Danger hot surface.

101
EA02

GENERAL DESCRIPTION

WARNING
The model illustrated may be slightly different from the model in possession.

12
11 15
6 5
7

17

10

19

16

9
8

3 1 14
18
13 4

20

1. Turret
2. Truck
3. Left track (*)
4. Right track (*)
5. Telescopic boom lifting cylinder
6. Telescopic boom
7. Jib
8. Basket
9. Ground control panel
10. Basket control panel
11. Control levers in the basket
12. Telescopic element
13. Ground control levers (for the aerial parts)
14. Radio remote ground control levers (for travelling/stabilisation)
15. Front left stabiliser (4)
16. Front right stabiliser (3)
17. Rear left stabiliser (2)
18. Rear right stabiliser (1)
19. Scissor booms
20. Connector for remote control cable

(*) The normal driving direction for the self-propelled platform is determined by the basket (8) at the rear.

102
EA03

CONTROLS FOR TRAVELLING / STABILISATION

1 2 3 4 5 6

NOTE
These controls are enabled ONLY with the aerial part stowed.

1 Stabiliser N°4 movement 7 Rabbit / turtle selector (only with double speed
hydraulic motor)
Raising
Lowering turtle (slow speed)
rabbit (fast speed)
2 Stabiliser N°3 movement

Raising
Lowering

3 Left track running


Forward movement
Reverse movement

4 Right track running


Forward movement
Reverse movement

5 Stabiliser N°2 movement


Raising
Lowering

6 Stabiliser N°1 movement


Raising
Lowering

103
EA03

CONTROLS FOR TRAVELLING/ STABILISATION

IMPORTANT!
Is strictly recommended to operate travelling and stabilizing staing at the right distance from the machine, the
machine tip over can cause serious damages to the operator.

E D

Proceed as following instructions in order to enable the operations:


• Switch ON the electric insatallation with the key selector present on the electric ground panel.
• Press button D present on the command consolle:
• The remote control box l.e.d. E shall be ON and the receiver unit box display G shall report the message IH when in
radio mode and I- when in cable-remote control mode.

104
EA03

CONTROLS FOR TRAVELLING/ STABILISATION

3 2 4

1 Engine Start / Stop

Start of the endothermic/electric motor


Stop of the endothermic/electric motor

2 Emergency push button


If pressed it switches OFF the transmitting consolle and disables all the functions present on it.

3 Rabbit / turtle selector (speed selection with double speed motor, if present)
turtle (slow speed)
rabbit (high speed)

3 Rabbit / turtle selector + button n°4 (automatic stabilization/destabilization selection, if present)


+ button n°4 automatic stabilization
+ button n°4 automatic destabilization

3 4 4
3

105
EA03

CONTROLS FOR TRAVELLING/ STABILISATION

Battery change

Extract the battery A from the bottom side of the transmitter, open the lid B and take out the spare battery, fit the empty
battery instead of the full charge battery and connect the full charged one in the transmitter.
The battery is automatically charged by means of the battery charger C even if the electric installation is switched OFF,
once the charge is finished the battery charger switch OFF by itself.

106
EA04

EMERGENCY MANOEUVRE

FAULTY ELECTRIC CIRCUIT

This kind of damage involve an emergency procedure to move down people into the basket, throughtout the hand pump.
It necessary to enable the emergency ground control station as explained to the previous paragraph.

- Push & twist the herebelow represented dump valve once the sealing have been removed.

- Remove the hand pump lever from turret and !t it in its pump support.

- One person is necessary to pump while e second person will operate the emergency ground control station levers.

- Once the platform has recovered, do not forget to release the push & swift button on the dump valve and move the
platform to an Authorized service centre to do the riparation.

107
EA04

EMERGENCY MANOEUVRE

FAULTY ELECTRIC CIRCUIT

In case is necessary to lift up the stabilizers in order to close completely the machine, occour to execute the following
instructions:

- Remove the plastic carter over the area D. Push with a screwdriver the pin on the valve A. Keep pressed the pin
during the emergency manoeuvre.

- Screw the handle C too.

- Now is enabled the hydraulic line to the stabilizres.

108
EA04

EMERGENCY MANOEUVRE

FAULTY ELECTRIC CIRCUIT

- Remove the hand pump lever from turret and !t it in its pump support.

- One person is necessary to pump G while e second person will operate the ground control station levers F for tracks
and stabilizers.

- ATTENTION should be paied to the levers orientation of each stabilizer: lifting the lever the stabilizer goes down,
lowering the lever the stabilizer goes up.

- Once the platform has recovered, do not forget to turn back C again on the electrovalves and move the platform to
an Authorized service centre to do the riparation.

- Tracks operation is not allowed.

C G
F F

109
SECTION

EB

INTEGRATION FOR CABLE COMMAND VERSION

109
EB01

SIGNS AFFIXED TO THE MACHINE

Cage controls

Ground controls (Emergency)

Ground control (stabilization).

Ground control (Traslation).

110
EB02

GENERAL DESCRIPTION

WARNING
The model illustrated may be slightly different from the model in possession.

12
11 15
6 5
7

17

10

19

16

9
8

3 4 1
18
13
20

14

1. Turret
2. Truck
3. Left track (*)
4. Right track (*)
5. Telescopic boom lifting cylinder
6. Telescopic boom
7. Jib
8. Basket
9. Ground control panel
10. Basket control panel
11. Control levers in the basket
12. Telescopic element
13. Ground control levers (for the aerial parts)
14. Cable remote ground control levers (for travelling)
15. Front left stabiliser (4)
16. Front right stabiliser (3)
17. Rear left stabiliser (2)
18. Rear right stabiliser (1)
19. Scissor booms
20. Cable remote ground control levers (for stabilisation)

(*) The normal driving direction for the self-propelled platform is determined by the basket (8) at the rear.

111
EB03

CONTROLS FOR TRAVELLING

HL119
YV95-97

JS6 JS5

SB119

YV91-93

NOTE
These controls are enabled ONLY with the aerial part retracted.

JS6 Left track movement lever


Forward
Back

JS5 Right track movement lever


Forward
Back

SB119 Emergency button - OFF panel


When pressed the wired panel stops immediately.
To reset button turn it following arrows.

HL119 Green indicator light - Pushbutton panel activation/connection


On indicates that panel is working, off that panel is disabled.

YV91-93 Left track movement lever


Forward
Back

YV95-97 Right track movement lever


Forward
Back

112
EB03

CONTROLS FOR TRAVELLING

- Verify the right plug of cable between RT connector of the ground panel and to the RNT remote control
unit connector.

RNT

- Move the SA40 switch (ground control Panel) to “ground station” to work the remote control. The green
indicator light on the receiver comes on.

- Enable the pushbutton panel by releasing the emergency button (SB119).

- The HL119 light comes on.

To switch off the pushbutton panel, it is necessary to press the emergency button (SB119).

SA40
SB119 HL119

113
EB03

CONTROLS FOR TRAVELLING

ATTENTION
Carry out translation operations with the machine’s aerial part obligatorily closed (antenna closed, extension
in and arm lowered; the arm can only be raised if slope is exceeded).

- Start the engine.


- Move the switch (SA40) to “ground position”.

SA40

JS6 JS5

- Proceed with closing the stabiliser feet.

- Move at least 1 metre away from the machine.

- Work the JS5 and JS6 panel levers to control forward or backward translation movements.

Each track can be moved individually.

The speed and the direction of movement are proportional to the movement attributed to the levers.

114
EB03

CONTROLS FOR TRAVELLING

3
1
2

NOTE
These controls are enabled ONLY with the aerial part retracted.

1 Stabiliser N°1 movement


Lowering
Raising

2 Stabiliser N°2 movement


Lowering
Raising

3 Stabiliser N°3 movement

Lowering
Raising

4 Stabiliser N°4 movement


Lowering
Raising

115
EB03

CONTROLS FOR TRAVELLING

H51 H53

H50 H52

4
1
SA40
H107A 3
2

- Start the engine.


- Verify the longitudinal alignment between platform booms and chassis.
- Turn the switch SA40 to “ground position”.
- operate the stabilization control valve acting the levers pos. 1-2 at the same time until the legs are down to the
ground and the relevant lamps H50-H51 are both switched ON. Same operation with levers 3-4 to move the legs
down and switch the H52 and H53 lamps ON.

Note

The numbers reported aside of the control valve levers match with the sticker numbers applied on each leg.

The correct stabilization shall be done by checking the sight bubble level indicator position having care of positioning
the machine in the most horizontal position and all lamps H50-H51-H52-H53 all ON.

The platform is equipped with an electronic planarity sensor.

Whenever the platform is not leveled within 1 deg of planarity, the acoustic alarm and the H107A lamp fitted to the
basket control, box will be activated.

In case of one of the lamps (H50-H51-H52-H53) is OFF , operate the stabilizers control levers up to the complete
contact with the ground of each stabilizer and up to the switching ON of all the lamps.

Once the chassis planarity is within 1 deg of inclination and all four lamps on ground panel are ON, the stabilization is
OK and the platform booms can be deployed.

It is recommended to lift the platform tracks/crawlers at least 10 cm from ground.

116
EB04

EMERGENCY MANOEUVRE

Situation where there is fault with the main electrical system and it is impossible to start up the pumps/
main engines

- Turn the selector (SA40) to “ground controls”.

SA40

- Remove the plastic carter over the area D.

To bypass the valve (YV83):

- Press and turn the pin clockwise to keep it in a lowered, blocked position.

YV83

117
EB04

EMERGENCY MANOEUVRE

- Press YV82 and keep pressed.

- Move the stabilisers from the carriage distributor using the manual pump (B) or, if present and operational, the
emergency electric pump 12 V SB76A.

YV82
SB76A

By keeping the YV82 valve pressed you can slowly translate manoeuvring the tracks with the emergency distributor
lever.

ATTENTION
Using the machine in an emergency in conditions the machine has no safety devices controlling range limi-
tation therefore, before reusing the machine, it is obligatory to contact an authorised service centre for any
repairs necessary and to replace all the safety devices and place seals on any solenoid valves which have
been tampered with.

118
SECTION

OPTION

119
F01

TEMPERATURE SENSOR

Under the main control panel is positioned the temperature sensor that monitors the ambient temperatu-
re.

The temperature sensor is set with two steps:

- when the temperature reaches -15° C (the temperature is displayed on the sen-
sor), the operator is notified by a intermittently acoustic signal. The operator
must close the machine and can no longer work until the temperature returns above -15° C.

- when the temperature reaches -20° C (the temperature is displayed on the sensor), the machine
stops. In this case you can only use stabilizers and tracks. The machine must be closed following the
procedure of emergency operations and can not be used until the temperature returns above -15° C.

120
F02

BASKET WITH
LOAD CELL

The basket is provided with a load cell which blocks movement of the machine when the weight inside the
basket exceeds 200 kg with a +10% tolerance.

If the basket load limiting device trips, it blocks all movements of the machine. To resume normal operation,
the excess load must be eliminated from the basket.

The load detection system is sealed with lead by the manufacturer after having set the micro switch.

It is strictly forbidden to tamper with the leads.


The platform CANNOT be used if the load cell has been tampered with and/or does not work.

If the cell is faulty and/or if the leads have been tampered with, contact an authorised assistance
centre for repairs.

121
F03

HORN

A horn has been placed near the oil tank which the operator uses to warn that the machine is moving, by
pressing the specific button (SB39) on the control board of the basket.

SB39

122
PLATFORM BASKET S.R.L.
Via Grande 27, 42028 POVIGLIO (RE)
Tel. 0522/967666 Fax 0522/967667
Cod. Fisc e Part. IVA : 02183010350

ORIGINAL DECLARATION OF CONFORMITY


The Legal person charged with the constitution of the Technical Dossier is the Technical Dept. of the PLATFORM BA-
SKET SRL Company with seat in 42028 POVIGLIO (Reggio Emilia),Italy, Via Grande, 27, Manufacturer Company of
the Machine.

The undersigned Simona Iraci Tobbi born in Reggio Emilia on 31.07.1982 and living in Cadelbosco Sopra (Reggio
Emilia) Via Panini n.15 , President of the board of directors of PLATFORM BASKET Srl with head offices in POVIGLIO
(REGGIO EMILIA) Via Grande 27, manufacturer of the following Machine:

MAN LIFTING DEVICE WITH RISK OF VERTICAL FALLS GREATER THAN 3 M.


(Attachment IV point 17 – Directive 2006/42/CE).

E
Description : AWP Aerial Working Platform
Commercial name of the machine: SPIDER 18.90 PRO
Serial no. : ------------ Manufacturing Year: ----------------
Expected use: - LIFTING PERSONS
- MOBILE, LIFTING WORK PLATFORM
IL
IM
declares, under his own personal responsibility, that it complies with:

- CEE Rules: 2006/42/CE ; 2004/108/CE ; 2000/14/CE


- and to the rules : EN280 :2001+A2 :2009 ;EN 12100-1:2003 ; EN 12100-2 :2003 ; EN 60204-1 :2006

and that, in compliance with attachment IV of the Directive, each and every part of the machine has undergone the
-S

above EC-type examination performed by:

VERICERT srl - Certificazioni e Verifiche – Organismo Notificato No. 1878


with head office in Via Cavina, 19 – 48100 RAVENNA – ITALY -
C

which has issued the EC-TYPE EXAMINATION CERTIFICATE:


1878M170288CT1111 of 14/11/2011
FA

- Anyhow the machine is equally corresponding to the dispositions of the directives 2000/14/CE receipt from the decree
No 262 of 04/09/2002
Type of machine: aerial working access platform with engine with internal combustion according to the definition n.1 of
the enclosure I Art. 13 Dir.2000/14/CE.
Applied procedure for the conformity evaluation: Enclosure V of the Dir. 2000/14/CE
Net power fitted 8.2 (Kw)
Measured acoustic power level Lwa 102 dB(A) is less of the guaranteed value.
Measured acoustic power level Lwa 104 dB(A) it is the value given by the PLE manufacturer.

Poviglio, xx/yy/xyxy
President of the board of directors of
The present certificate is only valid with the
Platform Basket Srl corporate stamp

Simona Iraci Tobbi

The original properly completed declaration of conformity is supplied with the machine.
PLATFORM BASKET S.R.L.
Via Grande 27, 42028 POVIGLIO (RE)
Tel. 0522/967666 Fax 0522/967667
Cod. Fisc e Part. IVA : 02183010350

ORIGINAL DECLARATION OF CONFORMITY


The Legal person charged with the constitution of the Technical Dossier is the Technical Dept. of the PLATFORM BA-
SKET SRL Company with seat in 42028 POVIGLIO (Reggio Emilia),Italy, Via Grande, 27, Manufacturer Company of
the Machine.

The undersigned Simona Iraci Tobbi born in Reggio Emilia on 31.07.1982 and living in Cadelbosco Sopra (Reggio
Emilia) Via Panini n.15 , President of the board of directors of PLATFORM BASKET Srl with head offices in POVIGLIO
(REGGIO EMILIA) Via Grande 27, manufacturer of the following Machine:

MAN LIFTING DEVICE WITH RISK OF VERTICAL FALLS GREATER THAN 3 M.


(Attachment IV point 17 – Directive 2006/42/CE).

E
Description : AWP Aerial Working Platform
Commercial name of the machine: SPIDER 18.90 PRO
Serial no. : -----------------
Expected use: - LIFTING PERSONS
IL
Manufacturing Year: --------------------

- MOBILE, LIFTING WORK PLATFORM


IM
declares, under his own personal responsibility, that it complies with:

- CEE Rules: 2006/42/CE ; 2004/108/CE ; 2000/14/CE


- and to the rules : EN280 :2001+A2 :2009 ;EN 12100-1:2003 ; EN 12100-2 :2003 ;
EN 60204-1 :2006
-S

and that, in compliance with attachment IV of the Directive, each and every part of the machine has undergone the
above EC-type examination performed by:

VERICERT srl - Certificazioni e Verifiche – Organismo Notificato No. 1878


C

with head office in Via Cavina, 19 – 48100 RAVENNA – ITALY -


which has issued the EC-TYPE EXAMINATION CERTIFICATE:
1878M170288CT1111 of 14/11/2011
FA

- Anyhow the machine is equally corresponding to the dispositions of the directives 2000/14/CE receipt from the decree
No 262 of 04/09/2002
Type of machine: aerial working access platform with engine with internal combustion according to the definition n.1 of
the enclosure I Art. 13 Dir.2000/14/CE.
Applied procedure for the conformity evaluation: Enclosure V of the Dir. 2000/14/CE
Net power fitted 9,9 (Kw)
Measured acoustic power level Lwa 102 dB(A) is less of the guaranteed value.
Measured acoustic power level Lwa 104 dB(A) it is the value given by the PLE manufacturer.

Poviglio, xx/yy/xyxy President of the board of directors of

The present certificate is only valid with the


Platform Basket Srl corporate stamp
Simona Iraci Tobbi
The original properly completed declaration of conformity is supplied with the machine.
PLATFORM BASKET S.R.L.
Via Grande 27, 42028 POVIGLIO (RE)
Tel. 0522/967666 Fax 0522/967667
Cod. Fisc e Part. IVA : 02183010350

ORIGINAL DECLARATION OF CONFORMITY


The Legal person charged with the constitution of the Technical Dossier is the Technical Dept. of the PLATFORM BA-
SKET SRL Company with seat in 42028 POVIGLIO (Reggio Emilia),Italy, Via Grande, 27, Manufacturer Company of
the Machine.

The undersigned Simona Iraci Tobbi born in Reggio Emilia on 31.07.1982 and living in Cadelbosco Sopra (Reggio
Emilia) Via Panini n.15 , President of the board of directors of PLATFORM BASKET Srl with head offices in POVIGLIO
(REGGIO EMILIA) Via Grande 27, manufacturer of the following Machine:

MAN LIFTING DEVICE WITH RISK OF VERTICAL FALLS GREATER THAN 3 M.


(Attachment IV point 17 – Directive 2006/42/CE).

E
Description : AWP Aerial Working Platform
Commercial name of the machine: SPIDER 18.90 PRO
Serial no. : -----------------
Expected use: - LIFTING PERSONS
IL
Manufacturing Year: --------------------

- MOBILE, LIFTING WORK PLATFORM


IM
declares, under his own personal responsibility, that it complies with:

- CEE Rules: 2006/42/CE ; 2004/108/CE ; 2000/14/CE


- and to the rules : EN280 :2001+A2 :2009 ;EN 12100-1:2003 ; EN 12100-2 :2003 ;
EN 60204-1 :2006
-S

and that, in compliance with attachment IV of the Directive, each and every part of the machine has undergone the
above EC-type examination performed by:

VERICERT srl - Certificazioni e Verifiche – Organismo Notificato No. 1878


C

with head office in Via Cavina, 19 – 48100 RAVENNA – ITALY -


which has issued the EC-TYPE EXAMINATION CERTIFICATE:
1878M170288CT1111 of 14/11/2011
FA

- Anyhow the machine is equally corresponding to the dispositions of the directives 2000/14/CE receipt from the decree
No 262 of 04/09/2002
Type of machine: aerial working access platform with engine with internal combustion according to the definition n.1 of
the enclosure I Art. 13 Dir.2000/14/CE.
Applied procedure for the conformity evaluation: Enclosure V of the Dir. 2000/14/CE
Net power fitted 7,4 (Kw)
Measured acoustic power level Lwa 104 dB(A) is less of the guaranteed value.
Measured acoustic power level Lwa 107 dB(A) it is the value given by the PLE manufacturer.

Poviglio, xx/yy/xyxy President of the board of directors of

The present certificate is only valid with the


Platform Basket Srl corporate stamp
Simona Iraci Tobbi
The original properly completed declaration of conformity is supplied with the machine.

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