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8.bearing Design

The document discusses bearing design for bridges. It describes the general purpose and types of bearings, including fixed and expansion bearings. It then describes specific bearing types like pin, roller, rocker, and sliding bearings. Elastomeric bearings including plain, laminated, fixed, and expansion types are also covered. The document provides an example of designing a steel-reinforced elastomeric bearing and checking design requirements.

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Abel Mulugeta
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100% found this document useful (1 vote)
751 views38 pages

8.bearing Design

The document discusses bearing design for bridges. It describes the general purpose and types of bearings, including fixed and expansion bearings. It then describes specific bearing types like pin, roller, rocker, and sliding bearings. Elastomeric bearings including plain, laminated, fixed, and expansion types are also covered. The document provides an example of designing a steel-reinforced elastomeric bearing and checking design requirements.

Uploaded by

Abel Mulugeta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

CHAPTER 8

Bearing Design

1/20/2017 Chalachew A. 1
8. Bearing
8.1 General
 Bearings are structural devices positioned between the bridge superstructure and
the substructure to transmit loads from the superstructure to substructure, and
accommodate relative movements between the superstructure and the
substructure.
 The forces applied to a bridge bearing mainly include superstructure self-weight,
traffic loads, wind loads, and earthquake loads.
• Movements in bearings include translations and rotations.
• Creep, shrinkage, and temperature effects are the most common causes of the
translational movements.

1/20/2017 Chalachew A. 2
• Traffic loading, construction  Expansion bearings allow
tolerances, and uneven settlement both rotational and
of the foundation are the common translational movements.
causes of the rotations.
8.2 Types of Bearings

 Bearings may be classified as


 fixed bearing
 Fixed bearings allow rotations but Fixed Bearing
restrict translational movements. Expansion
Bearing
 Expansion bearing
1/20/2017 Chalachew A. 3
• There are numerous types of bearings available. The following are the
principal types of bearings currently in use.
• Rocker Bearing
• Pin Bearing
• Roller Bearing
• Slider Bearing
• Elastomeric Bearing
• Curved Bearing
• Pot Bearing
• Disk Bearing
1/20/2017 Chalachew A. 4
1. Pin Bearing
• A pin bearing is a type of fixed bearings that accommodates rotations
through the use of a steel
• Translational movements are not allowed.
• The pin at the top is composed of upper and lower semi circularly
recessed surfaces with a solid circular pin placed between.
• Usually, there are caps at both ends of the pin to keep the pin from sliding
off the seats and to resist uplift loads if required.
• The upper plate is connected to the sole plate by either bolting or
welding. The lower curved plate sits on the masonry plate.

1/20/2017 Chalachew A. 5
.

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2. Roller Type of Bearing

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2. Roller Type of Bearing

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3. Rocker Type of Bearing

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4. Sliding Bearings a widely used brand of PTFE
•A sliding bearing utilizes one
plane metal plate sliding against
another to accommodate
translations.
•The sliding bearing surface
produces a frictional force that is
applied to the superstructure,
substructure, and the bearing
itself.
•To reduce this friction force, PTFE
(polytetrafluoroethylene) is often
used as a sliding lubricating
material. PTFE is sometimes
referred to as Teflon, named after
1/20/2017 Chalachew A. 10
5.1 Plain Elastomer Bearings 5.2 Laminated Elastomeric Bearing

1/20/2017 Chalachew A. 11
.

FIXED ELASTOMER BEARING AND COVER PLATE

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.
EXPANSION BEARINGS AND COVER PLATE

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.

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.

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.

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.

1/20/2017 Chalachew A. 17
8.3 Design of Steel-Reinforced Elastomeric Bearings

 Method A Design Methods

 Method B Design Methods

 The Method A procedure in LFRD Article 14.7.6 shall be used for steel-
reinforced elastomeric bearings.

 The Method B procedure in LRFD Article 14.7.5 may be used for high-capacity
bearings, but only with the approval of the Chief Structures Engineer.

 High-capacity elastomeric bearings should be used only where very tight


geometric constraints, extremely high loads, or special conditions or
circumstances require the use of higher grade material.
1/20/2017 Chalachew A. 18
 The Method B design procedure allows significantly higher average
compressive stresses.

 These higher allowable stress levels are justified by an additional


acceptance test, specifically a long-duration compression test.

 Designers must prepare a unique Special Provision for inclusion in


the contract documents if a high-capacity elastomeric bearing is used.

1/20/2017 Chalachew A. 19
Consider the following factor when selecting a bearing to use:
Vertical and Horizontal Loads
Translational and Rotational Movements
Available Clearance
Environmental (Corrosion/temperature)
Initial Cost
Maintenance Cost
Availability
Owner’s Preference

1/20/2017 Chalachew A. 20
Bearing Capacity of Common Bearings

1/20/2017 Chalachew A. 21
Example :- Steel-Elastomer Bearing Design
I. Bearing Pad Configuration:
Pad Length (in the Bridge Longitudinal Direction) = Lpad 450mm

Pad Width (in the Bridge Transverse Direction) = Wpad 380mm


Elastomer Cover Thickness h_e(cover)= 4mm
Elastomer Internal Layer Thickness h_i(internal)= 10mm
Number of Steel Reinforcement Layers = N_steel layers 6
Number of Internal Elastomer Layers = N_steel layers-1 =5-1= 4
Steel reinforcement Thickness = h_s (Steel)= 4mm
Total Thickness of the Bearing Pad (ho) =2*4+6*4+5*10= 82mm

1/20/2017 Chalachew A. 22
.

1/20/2017 Chalachew A. 23
.

1/20/2017 Chalachew A. 24
II. Material Properties
 Elastomer Hardness Durometer=60
 Elastomer Shear Modulus=G=1.07Mpa

𝐶𝑟𝑒𝑒𝑝 𝑑𝑒𝑓𝑒𝑙𝑒𝑐𝑡𝑖𝑜𝑛 𝑎𝑡 25 𝑦𝑒𝑟𝑎𝑠


 For Durometer 60 elastomer 𝑐𝑑 = = 0.35
𝐼𝑛𝑠𝑡𝑎𝑛𝑡𝑎𝑛𝑒𝑜𝑢𝑠 𝑑𝑒𝑓𝑒𝑙𝑒𝑐𝑡𝑖𝑜𝑛

 Steel Reinforcement yield strength=fy=300Mpa

III. Design Method


 Method A bearing Design will be used.
1/20/2017 Chalachew A. 25
IV. Compute Shape Factor
 For steel reinforced Elastomer bearing,

1. All interior layers of Elastomer need to have the same thickness

2. The thickness of the cover layers shall not exceed 70% of

thickness of internal layers.

0.7*hi= 0.7*10=7mm

he=4mm

7mm > Cover thickness (4mm)………………………….OK!!!

1/20/2017 Chalachew A. 26
 For rectangular bearing without holes, Shape Factor is:
 Shape factor for internal layer=
450 ∗ 380
S 4mm = = 25.8
2 ∗ 4 ∗ 450 + 380

450 ∗ 380
S(10mm) = = 10.3
2 ∗ 10 ∗ (450 + 380)

1/20/2017 Chalachew A. 27
V. Check Compressive Stress

𝜎𝑠 ≤ 7.00 𝑀𝑝𝑎 𝑎𝑛𝑑 𝜎𝑠 ≤ 1 ∗ 𝐺 ∗ 𝑆 −−−− −14.7.6.3.2 − 4


 Where the value of S(shape factor) used shall be that for the thickest layer
of bearing.

 These stress limits may be increased by 10 percent where shear


deformation is prevented

 Service Limit State Dead Load =165.95KN+18.88KN=184.83KN

 Service Limit State Live Load with Impact = LL_Serv =325.45KN

 Total Service Limit State Load per bearing =Total Serv. Load= 510.28KN

1/20/2017 Chalachew A. 28
𝑇𝑜𝑡𝑎𝑙 𝑆𝑒𝑟𝑣𝑖𝑐𝑒 𝐿𝑜𝑎𝑑
𝜎𝑠 =
𝐴𝑟𝑒𝑎 𝑜𝑓 𝐵𝑒𝑎𝑟𝑖𝑛𝑔 𝑝𝑎𝑑

510.28∗1000
 𝜎𝑠 = = 2.98𝑀𝑝𝑎 = 𝟑𝑴𝒑𝒂
380∗450

 1*G*S=1*1.07*10.3=11.021Mpa

 𝜎𝑠 ≤ 7𝑀𝑝𝑎 𝑎𝑛𝑑 𝜎𝑠 ≤ 1 ∗ 𝐺 ∗ 𝑆

 3𝑀𝑝𝑎 < 7𝑀𝑝𝑎 𝑎𝑛𝑑 3𝑀𝑝𝑎 < 11.021𝑀𝑝𝑎


OK!!!
1/20/2017 Chalachew A. 29
VI. Check Shear Deformation

 The horizontal movement for this bridge design is based on thermal effects
only.
o Temperature Range (Between Max and Min. Temperatures) = ∆T= 40℃

o Coefficient of Thermal Expansion =ε = 11.7 × 10− 6 (mm/mm/oC) =0.000117

o Length of Superstructure under Thermal Stress = Total Length of Girder = 16200mm

o Width of Superstructure under Thermal Stress = Superstructure Width =8900mm

o Shear deformation of the elastomer at service limit state in the longitudinal direction of the
bridge

o Δsz = ε ⋅ΔT⋅(Lspan)=40*0.0000117*16200=7.58mm

1/20/2017 Chalachew A. 30
o Shear deformation of the elastomer at service limit state in the transverse direction of
the bridge

o Δsx = ε ⋅ΔT⋅(Wbridge)=40*0.0000117*8900=4.17mm

o max. total shear deformation of the elastomer at service limit state =

o ∆𝑠 = 7.582 + 4.172 =8.65mm

o The pad elastomer material (steel plate thickness not included) total thickness must be
twice the expected thermal movement at the bearing.
hiMin = Minimum Allowable Total Elastomer Height >2* ∆𝑠 =17.3mm

o Thickness of the Elastomer excluding the steel laminates =82-6*4=58>17.3 OK!!


1/20/2017 Chalachew A. 31
VII Bearing Pad Slip Check

Δs Max = Maximum Allowable total shear deformation of the elastomer at service


limit state Where Gr = Roadway Gradient on the Bridge

Gr =0 [Bridge is with zero Gradient.]

Go=1.07Mpa

0.2−0 ∗184.83∗1000∗58
ΔsMax = = 11.72𝑚𝑚
1.07∗450∗380
11.72𝑚𝑚 > ∆𝑠 = 8.65𝑚𝑚 … … … … … . . 𝑂𝐾‼!

1/20/2017 Chalachew A. 32
VIII. Check Compressive Deflection

 Instantaneous Compressive Strain for 60 Durometer reinforced bearings using a


compressive stress shown here below;

 𝜎𝑠 = 3𝑀𝑝𝑎 𝑎𝑛𝑑 𝑆ℎ𝑎𝑝𝑒 𝑓𝑎𝑐𝑡𝑜𝑟𝑒 𝑆𝑖𝑛𝑡 = 10.3 = 10

 𝑓𝑟𝑜𝑚 𝑔𝑟𝑎𝑝ℎ 𝜀 𝑖𝑛𝑡 = 0.02

 Thickness of the Elastomer excluding the steel laminates hint =58mm

 Instantaneous deflection = 𝛿𝐢𝐧𝐬𝐭 = 𝜀 ∗ 𝐡𝐢𝐧𝐭 = 𝟓𝟖 ∗ 𝟎. 𝟎𝟐 = 𝟏. 𝟏𝟔𝐦𝐦

 𝛿creep=Cd*𝛿ints=0.35*1.16=0.41mm

 Total Deflection =𝛿creep+ 𝛿𝐢𝐧𝐬𝐭=1.57mm

1/20/2017 Chalachew A. 33
.

1/20/2017 Chalachew A. 34
 𝛿 int_1_layer= 𝜀 int*h_internal≤0.07h_internal ------------Art. 14.7.6.3.3

 𝛿 int_1_layer=0.02*10=0.2mm

 0.07h_internal=0.07*10=0.7mm

 0.2 mm< 0.7mm ------------------------------------------------OK!!!

IX. Check Stability

 Total Thickness of Pad shall not exceed minimum of (Lpad/3 or Wpad/3)

 Lpad/3 =150mm

 Wpad/3 =126.67mm

 Minimum of the two =126.67mm>82mm----------------------------------OK!!!


1/20/2017 Chalachew A. 35
X. Check Reinforcement
• The thickness of the steel reinforcement, hs, shall satisfy the following:
• At the service limit state:

• hmax = Max (h_internal, h_rcover) =10mm

𝒉𝒔 = 𝟒𝒎𝒎
𝟑 ∗ 𝟏𝟎 ∗ 𝟑
𝒉𝒔(𝒂𝒍𝒍𝒐𝒘) = = 𝟎. 𝟑𝒎𝒎
𝟑𝟎𝟎
4mm>0.3mm------------------------------------------------------------OK!!!

1/20/2017 Chalachew A. 36
• The thickness of the steel reinforcement, hs, shall satisfy the following:
• At the fatigue limit state:

325.45 ∗ 1000
𝜎𝐿𝐿 = = 1.9𝑀𝑝𝑎
450 ∗ 380

hmax = Max (h_int, h_rcover) =10mm

𝒉𝒔 = 𝟒𝒎𝒎
𝟐 ∗ 𝟏𝟎 ∗ 𝟏. 𝟗
𝒉𝒔(𝒂𝒍𝒍𝒐𝒘) = = 𝟎. 𝟐𝟑𝒎𝒎
𝟏𝟔𝟓

4mm>0.23mm--------------------------OK!!!

1/20/2017 Chalachew A. 37
1/20/2017 Chalachew A. 38

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