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JSA - Offloading of Buoyancy Tank

This document provides a job safety analysis for offloading a 3660 metric ton buoyancy tank from a transportation barge to a fabrication area via dock number 2. The key steps involve positioning the barge in the dock, securing it with mooring lines, installing fenders and ramps, cutting seafastenings on the tank, inserting self-propelled modular transporters under the tank, lifting the tank onto the transporters, and moving the tank off the barge and into the fabrication area. Potential hazards include falling, slipping, being struck by falling objects, hydraulic failures, the tank or barge shifting, and the need for close coordination between marine and heavy lifting crews. Control measures require use of personal protective equipment, clearance procedures,
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100% found this document useful (1 vote)
368 views5 pages

JSA - Offloading of Buoyancy Tank

This document provides a job safety analysis for offloading a 3660 metric ton buoyancy tank from a transportation barge to a fabrication area via dock number 2. The key steps involve positioning the barge in the dock, securing it with mooring lines, installing fenders and ramps, cutting seafastenings on the tank, inserting self-propelled modular transporters under the tank, lifting the tank onto the transporters, and moving the tank off the barge and into the fabrication area. Potential hazards include falling, slipping, being struck by falling objects, hydraulic failures, the tank or barge shifting, and the need for close coordination between marine and heavy lifting crews. Control measures require use of personal protective equipment, clearance procedures,
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475) JSADetailDescription


Step No. A 1 Job Sequence Potential Hazard / Accident

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0

Impact of Hazards

Risk Level

Control Measures

Action by

PULLINGANDPOSITIONINGOFTRANSPORTATIONBARGEINSIDEDOCK2 Maritimememberboardthebarge TripandFall Fallintheseaanddrowning Fingerscutandcaughtinbetweenwires. Hitbysnappingwires TripandFall People Low Useproperembarkationanddisembarkationgangway Maritime

Lettinggoallmooringropes

People

Low

Wearpropergloves Payattentiontowork,noskylarking. Keepawayfromtensionedwires. Remove all obstructions in way Removeallobstructionsinway. Usegoodconditionmessengerrope Keepawayfromtensionedropes. Payattentiontotheworks,dontdaydreaming. Havegoodcommunicationamongteam Tugatsterntoassistcontrol/stopforwardmovement Portandstbdtugstoguidevesselatentrancetoenterdock Portandstbdshorecapstanlinestobesentandmakefasttovesseltoassistin pullingtodockentrance Employmaximumtugrequiremetforsafeandmanageablemovement Usecorrectsizeandgoodconditionropes Carefulnottooverstraintheropewhenpulling Erectbarricadetopreventtrespassers Checkdraftofthevesselanddraftyofthedock.Ensureenoughdepthatdock entranceminimumof500mmduringrisingtide Ensurebothcarrierlinesaretautandrigequiallycentered

Maritime

Usemessengerropetoheaveinmooring ropes

Hitbythrownmessengerweight Hitbysnappingwires TripandFall

People

Low

Maritime

Vesselcomingtowardsdockgate2entrance

Vesselhitdockentrance

Assets

Medium

Maritime/ Pilot

Pullingvesselintodockentranceusing mooringlinefromcapstan

Mooringropessnaps. Mooringropeshittrespassers.

Asset/People Medium

Maritime

Vesselenterthedock

Vesselbottomhitthedocksillatentrance Vesselhitsidesofdock.

Asset/People Medium

Maritime

Vesselinthedock

Windblowsandpushvesseltooneside

Asset

Low

Wheninpositionputsettingwirelinesonthevessel.Tightenthewiresandcentrally Maritime positionthevessel Putmenonstandbyifthevesselistobeleftforaperiod Advanceweatherforecast

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)


B 1 OFFLOADINGTHEBUOYANCYTANKFROMTHEBARGE Installationoffenders Objectsfalltothedock Fingerscaughtinbetween TripandFall

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0

People

Low

Makesurethattanksaregasfreed. Verifypadeyecapacities,includingliftinggears Installationassistedbychainblock. Makesurethattheworkersareinproperpositionwhenloweringthefenders

PMT/Safety

Objectsfalltothedock Installation of Ro-Ro Ramps with safety pins Fingerscaughtinbetween TripandFall

People

Low

Makesurethattanksaregasfreed. Verifypadeyecapacities,includingliftinggears Installationassistedbychainblock. Makesurethattheworkersareinproperpositionwhenloweringramps

PMT/Sub contractor

Cutting and grinding of seafastenings

Slugscaughtintheeye Burn,fireandorexplosion. Abrassionorcutduetorotatingdisc. Fallingmaterialsordebrisaftercutting

Asset/People Medium

Makesurethatthetanksaregasfreed WearcompleteandappropriatePPEwhilegouging,cuttingandgrinding Payattentiontotheworksbeingcarriedout.Bodyshouldbepositionedawayfrom sparks,moltenmetalandfallingmaterials Usedonlyapprovedcutting,gougingandgrindingtools

PMT/Sub contractor

InsertionoftheSPMTundrneaththebuoyancy TrippingoftheSPMTduetounevenpathways tank betweentheramp/transportationbargeandthe dockbulkhead. TrippingoftheSPMTortirepunctureddueto obstaclesalongthepathway. Hydraulicburstduringtheoperation. StoolsontopoftheSPMTmayfall

Asset/People

Low

MWS/PMT/ Ajointfinalinspectionbyallpartiesinvolvedtobecarriedoutaroundthe Boggie transportatationbarge,underneaththebuoyancytank,SPMTpathwaysandallaround Operator thestorageareaattheFab3 Onlyauthorizedpersonnelareallowedtoentertheperimeterareaofoperation. Temporaryweldedattachemnt,andotherseafasteningorconstructionaidsand equipmentmustbeclearedandremoved. MarksshallbeprovidedtoensurethattheSPMTwillonlymoveontherighttrack anddestineonthecorrectlocation RoROrampsshallbesecuredwithsafetypins Crossoverfromdockbulkheadtothetransportationbargeshallonlytakeplace whenthetwoarelevelled Aballastplanshallbeinplaced.Thebargeshallbesettopreballastconditionasper approvedprocedure. Surveyteamsshallbedesignatedtomonitorthelevelnessofthebarge.Control pointsshallbeinstalledonthebargeasareferrenceforlevelnesschecking. Bargeshallbefirmedandholdsbythemooringlines.Fendersshouldbetouchingthe bulkheadtoensureunnecessarymovements. EnsurethattheperiodicmaintenanceontheSPMTaredone.Maintenancecertificate shallbeinplaced.Trailersaretested,i.e.;steeringhydraulicsuspension,driveand pneumaticbraking. TosecurestoolsupportsontopoftheSPMT Twowayradiosforcommunicationsusinguninterruptedchannelshallbeprovidedto allthepersonnelinvolvingtheoperation

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0
Makesurethattherewillbeenoughcapacitiesofballastpumpsareonboard. Emergencypumpsandgeneratorshallalsobeprovided ClearancefromMMHEsafetyandMWSshallbeobtainedpriortothestartofthe operation Installationassistedbychainblock. Makesurethattheworkersareinproperpositionwhenloweringthefenders

PickinguptheBuoyancyTank.Loadsitsonto Fingerscaughtinbetween. theSPMT DentationontheHull. Hydraulicburseduringtheoperation

Asset/People

Low

HandsandortoolsshallnotbeinbetweenthestoolsandBTkeelwhilepickingthe load. Surveyonthelevelnessofthestoolsupports Periodicmaintenanceofthetrailers.Hosesandfittingshouldbeintactandno damages Individualhydraulicsuspensionpressureshallbecheckedtoensuresatisfactoryload distribution. GradualapplicationofpressureuntilthebuoyancyTanksitcompletelysitontopof SPMT EnsurethatthebuoyancytanksitontheSPMTlevelled

JWS/Air Marine

SPMTwiththeBuoyancyTankapproachingthe TrippingoftheSPMTduetounevenpathways dockbulkhead betweentheramp/transportationbargeandthe dockbulkhead. Hydraulicburstduringtheoperation. Buoyancytankmaytoppleduetobargelisting.

Asset/People

Low

ApprovalfromMarineWarrantySurveyorandMMHEsafetytoproceedwiththe offloadingofBuoyancyTank. Onlyauthorizedpersonnelareallowedtoentertheperimeterareaofoperation.. MarksshallbeprovidedtoensurethattheSPMTwillonlymoveontherighttrack. RoROrampsshallbesecuredwithsafetypins Crossoverfromdockbulkheadtothetransportationbargeshallonlytakeplace whenthetwoarelevelled Aballastplanshallbeinplaced.Thebargeshallbesettopreballastconditionasper approvedprocedure. Surveyteamsshallbedesignatedtomonitorthelevelnessofthebargewhiletheload ismoving.Controlpointsshallbeinstalledonthebargeasareferrenceforlevelness checking. Bargeshallbefirmedandholdsbythemooringlines.Fendersshouldbetouchingthe bulkheadtoensureunnecessarymovements. EnsurethattheperiodicmaintenanceontheSPMTaredone.Maintenancecertificate shallbeinplaced.Trailersaretested,i.e.;steeringhydraulicsuspension,driveand pneumaticbraking. Twowayradiosforcommunicationsusinguninterruptedchannelshallbeprovidedto allthepersonnelinvolvingtheoperation Makesurethattherewillbeenoughcapacitiesofballastpumpsareonboard. Emergencypumpsandgeneratorshallalsobeprovided Ballastingandloadmovementshallbeproperlycoordinatedandasperapproved offloadingprocedure

MWS/ PMT/JWSAir Marine

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)


7 SPMTwiththeBuoyancyTanktravellingto storageareaattheFab3.

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B
Tirestucks/sinkontheground.Loadbecome Asset/People Medium unlevelandtopple Pathwaysapproachingthestorageareatoostiff. Hydraulicburstduringoperation

REVNO:0
Makesurethatthegroundareproperlycompacted.Platesshallbeprovidedonthe track. Layingofconcretepennyweightwherecanalislocated. Whereareasaretoostiff,reducethegradientbylayingofplatesoverthecrusher runs. MakesurethattheSPMTaremovingalongthemarkedpath. Surveyteamsshallbedesignatedtomonitorthelevelnessofthebargewhiletheload ismoving.Controlpointsshallbeinstalledonbuoyancytank EnsurethattheperiodicmaintenanceontheSPMTaredone.Maintenancecertificate shallbeinplaced.Trailersaretested,i.e.;steeringhydraulicsuspension,driveand pneumaticbraking. Twowayradiosforcommunicationsusinguninterruptedchannelshallbeprovidedto allthepersonnelinvolvingtheoperation JWS/Air Marine

LoweringtheBuoyancyTankuntothestool supportsuponreachingthefinalposition

Fingerscaughtinbetween. DentationontheHull. Hydraulicburseduringtheoperation

Asset/People Low

HandsandortoolsshallnotbeinbetweenthestoolsandBuoyancyTankkeelwhile JWS/Air Marine loweringtheload. SynchronizedloweringoftheSPMTtoensurethatthekeelwilltouchedthesupports evenly Periodicmaintenanceofthetrailers.Hosesandfittingshouldbeintactandno damages Individualhydraulicsuspensionpressureshallbecheckedtoensuresatisfactoryload distribution.

ReleasingtheBuoyancyTankfromtheSPMT

Hulldentationcausedfromthesuddenreleasing Asset/People ofload. Woodensupportsmaycrash;stoolsupports dentandortopple

Medium

GradualreleasingofpressureuntilthebuoyancyTanksitcompletelyontopofthe PMT/JWSAir stools Marine EnsurethatthebuoyancytanksitontheSPMTlevelled.Finalsurveyonthelevelness ofthebuoyancytankshallbetaken. Onlyengineeredandsoundmaterialsforstoolshallbeused. Timbershallwithstandthecompressioncomingfromtheload.Donotuseoldorsoft woods. Groundshallbefirmedandcompactedwherethestoolsupportsarelocated. Minimumsoilbearingcapacityshallbe40MT/Sq.Mtr Timbershallwithstandthecompressioncomingfromtheload.Donotuseoldorsoft woods.

10

PullingofSPMTunderneaththeBuoyancy Tank

Trailersmayhitthesupportsandtopple

Asset/People Medium

GradualandsynchronizedmovementofSPMT. SPMTshallmoveonlyonthemarkedpathwaysuntiitcomesoutfromunderneath thebuoyancytank

JWSAir Marine

11

CompletionofOperation

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)


SAFETYEQUIPMENTREQUIREDFORTHEJOB HardHat Googles FaceShields SafetyShoes SafetyGloves FireBlanket SafetGlasses CoverAll Barricade WorkPermit LifeJacket IsolationLockoutTag

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0

SafetyHarness FireExtinguisher EarPlug BreathingApparatus Combustiblegasmonitoring ExplosionProofLighting

ProposedBy:

ReviewedBy:

ApprovedBy:

WeherebyconfirmedthatthisJSAreviewmeetinghasbeenconductedwiththepersonnelinvolvedwiththetasksandthetools,equipment,layout,arrangementandpreparationarecompleteingoodworkingorderandappropriatesafety warnings/signshavebeenerected. Note:JSAtobereadoutandexplaintotheworkersandotherrelatedpersonnelduringToolBoxTalkpriortocommencementofJob

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