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Panel Backlighting

The document describes panel backlighting systems on Freightliner vehicles. It discusses the different lighting modes, components, and troubleshooting procedures. The backlighting is controlled by the SAM Cab ECU and uses pulse width modulation. Modes include daytime, nighttime, accessory, and marker interrupt. Components include control panels, the ICU, and the SAM Cab ECU. Troubleshooting covers inputs, outputs, fault codes, and wiring issues.

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Eckard Guendel
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0% found this document useful (0 votes)
44 views20 pages

Panel Backlighting

The document describes panel backlighting systems on Freightliner vehicles. It discusses the different lighting modes, components, and troubleshooting procedures. The backlighting is controlled by the SAM Cab ECU and uses pulse width modulation. Modes include daytime, nighttime, accessory, and marker interrupt. Components include control panels, the ICU, and the SAM Cab ECU. Troubleshooting covers inputs, outputs, fault codes, and wiring issues.

Uploaded by

Eckard Guendel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Panel Backlighting C05.

03
Table of Contents

System Overview
Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Lamp Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
ECU Switched Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
Theater Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
Components
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
Component Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Troubleshooting
Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
Diagnostic Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
CAN Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
Input Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
Output Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
Dash Light Troubleshooting (not MSF related) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
MSF Panel Lamp Incremental/Decremental Sub Bus Switch
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
MSF Backlighting Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 707
MSF Sub Bus Switch Illumination Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
Headlight Switch Illumination Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
CAN Wiring Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
Specifications
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800

Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

500 — Terms and Abbreviations


ECU—Electronic Control Unit, typically connected to a datalink.
Maintained/Latching Switch—A switch that remains in the depressed position after being pushed.
Momentary Switch—A switch that returns to the neutral position after being pushed.
MSF—Modular Switch Field
SAM—Signal Detect and Actuation Module
SAM Cab—Signal Detect and Actuation Module Cab ("SAM Cabin"); this ECU controls mainly cab-related func-
tionality. See G02.04 — SAM Cab for more information.

501 — General Information


Panel Backlighting is the illumination of the ICU and various switch legends on the vehicle instrument panel, and
auxiliary control panels in the sleeper section. The following panels are backlit:
• Instrumentation Control Unit
• Front and Rear HVAC Control Panel
• MSF Switches
• Headlight Controls
• Lower and Upper Bunk Control Panels
• Door Switches
The backlighting circuit is a pulse width modulated (PWM) signal. See Fig. 1 for an illustrated example of pulse
width modulation.
Each lighting mode has an independent illumination value, which is stored in the SAM Cab. When the lighting
mode transitions from inactive to active, the SAM Cab broadcasts the illumination value of that lighting mode on
the datalink to inform the ServiceLink user of the brightness level. For more information on lighting modes, refer
to Table 1.

Backlighting Modes
Lighting
Active Conditions Illumination Value
Mode
Daytime Active when the headlamp The illumination value of the panel backlighting is controlled by the
switch position is OFF, and the increment/decrement rocker switch.
ignition is ON.
Nighttime Active when the headlamp The illumination value of the panel backlighting is controlled by the
switch is not OFF. increment/decrement rocker switch.
Accessory This mode is active when the The illumination value is at a brightness set by parameter "PARM-CAB, ICU,
ignition switch is in the ACC DDO, DDC, STD, 30DM". Refer to 800 — Parameters for more information.
position, regardless of ignition
switch position.
Marker This mode is active when If the panel lamps are ON when the marker interrupt mode becomes active,
Interrupt pressing the marker interrupt they will be de-energized. If the Panel lamps are OFF when the marker
switch and the ignition is ON. interrupt mode becomes active, they will be energized.
Table 1, Backlighting Modes

Cascadia Troubleshooting Manual, March 2013 C05.03/1


C05.03 Panel Backlighting

1 Cycle

Battery Voltage

80% Duty Cycle

Ground

Battery Voltage

20% Duty Cycle

Ground

NOTE: The number of cycles per second is the frequency. If this


example were 1 second long, the frequency is 4 hertz.
03/07/2011 f545742

Fig. 1, Pulse Width Modulation

The following modes take priority in the order shown when more than one lighting mode is active:
1. Marker Interrupt Mode
2. Accessory Mode
3. Daytime/Nighttime Mode

502 — Lamp Control Modes


Panel backlighting uses two lamp control modes: ECU switched lamps and theater lighting.

503 — ECU Switched Lamps


ECU switched lamps can be switched on and off by an ECU. The ECU receives an input from a remote momen-
tary switch or a datalink message. There are only two levels of operation, on or off.

504 — Theater Lighting


Theater lighting is switched on and off by the SAM Cab. The SAM Cab receives an input from a momentary sub
bus switch or a datalink message. When the lamp is activated, illumination is gradually increased from OFF to
100% over a period of time set by a parameter. When the lamp is deactivated, illumination gradually decreases
from 100% to OFF over a period of time set by a parameter. The parameter "par_backlighting_ramp_time" stores
the value of the length of the ramp up and ramp down periods. The maximum illumination value of the panel
lamps in accessory mode may be adjusted through the parameter "par_backlighting_ramp_time."

C05.03/2 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

600 — Component Locations

1, 2
5
4 6

05/22/2007 f831722

1. Lower Bunk Control Panel 4. Front HVAC Control Panel and MSF
2. Sleeper HVAC Control Panel 5. ICU
3. Upper Bunk Control Panel 6. SAM Cab

Fig. 2, Component Locations

Cascadia Troubleshooting Manual, March 2013 C05.03/3


C05.03 Panel Backlighting

601 — Component Details

1
2

4
05/08/2007 f545058

1. Instrumentation Control Unit 3. Front HVAC Control Panel


2. Modular Switch Field 4. SAM Cab

Fig. 3, Component Details

C05.03/4 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

SAM Cab Connector X10

3 2 1
6 5 4
9 8 7
12 11 10
15 14 13
18 17 16
04/15/2009 f545507

Pin Circuit Description


4 GND Panel Lamps,GND
13 29A Panel Lamps, PWM
Table 2, SAM Cab Connector X10

SAM Cab Connector X13

3 1

6 4

9 7

12 10

15 13
05/10/2007 f545030

Pin Circuit Description


5 52B Ignition Switch, Accessory
6 52D Ignition Switch, ON (ignition)
7 52 Ignition Switch, BAT
Table 3, SAM Cab Connector X13

Cascadia Troubleshooting Manual, March 2013 C05.03/5


C05.03 Panel Backlighting

HVAC and Auxiliary HVAC Connectors

1 4

2 5

3 6

01/23/2009 f545435

Pin Circuit Description


3 29A Panel Lamps, PWM
Table 4, HVAC and Auxiliary HVAC Connectors

ICU 24-Pin Connector

B1 B12

A1 A12

01/23/2009 f545436

Pin Circuit Description


A1 29A Panel Lamps, PWM
Table 5, ICU 24-Pin Connector

C05.03/6 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

ICU 32-Pin Connector

D1 D16

C1 C16

01/23/2009 f545437

Pin Circuit Description


D3 GND Panel Lamps, GND
Table 6, ICU 32-Pin Connector

Ignition Switch

E D

B
F C

A
01/23/2009 f545434

Pin Circuit Description


A 52 Ignition Switch, BAT
D 52D Ignition Switch, ON
E 52B Ignition Switch, Accessory
Table 7, Ignition Switch

Cascadia Troubleshooting Manual, March 2013 C05.03/7


C05.03 Panel Backlighting

12 3 4 A
12 3 12 3

B B
12 6 1 4 1 4 7 10 13

2 5 2 5 8 11 14

3 6 3 6 9 12 15

7 1
D C
B B B B
E 3 2 1 3 2 1 3 2 1 3 2 1

04/30/2008 f544920

A. Steering Wheel Switch and Backlighting Pinout


B. MSF Slave Sub Bus Pinouts
C. Stalk Switch Pinout
D. Battery and Cabin CAN Pinout
E. Headlight Switch Pinout

Fig. 4, MSF Master Connection Locations

MSF Connector A Pinout


Pin Function
2 Backlighting PWM
4 Ground
Table 8, MSF onnector A Pinout

MSF Connector B Pinout


Pin Function
1 Battery Supply from MSF Master
2 Sub Bus Signal from MSF Master
3 Ground from MSF Master
Table 9, MSF Connector B Pinout

Connector D Pinout
Pin Function
1 —
2 Battery Power
3 Cabin CAN Low
4 —
5 Cabin CAN High
6 Ground
Table 10, Connector D Pinout

C05.03/8 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

Connector E Pinout
Pin Function
1 Battery Power
2 Binary Code Input 1 (BC1)
3 Binary Code Input 2 (BC2)
7 Backlighting PWM
12 Ground
Table 11, Connector E Pinout

Starpoint Connector

1 4 7 10 13 16

2 5 8 11 14 17

3 6 9 12 15 18

12/04/2006 f544912

Pin Function
10 Cabin CAN High
12 Cabin CAN Low
17 Ground
Table 12, Starpoint Connector

Headlight Switch Pinout


Pin Function
1 Binary Code 1
2 Binary Code Common
3 Version
4 Fog Lamps/Road Lamps
5 Binary Code 2
6 Backlighting
7 Ground
8 Battery Power
Table 13, Headlight Switch Pinout

Cascadia Troubleshooting Manual, March 2013 C05.03/9


C05.03 Panel Backlighting

MSF Slaves
Pin Function
1 Battery Power
2 Sub Bus Signal
3 Ground
Table 14, MSF Slaves

700 — Troubleshooting Overview


Check all harness connectors before troubleshooting.
Panel backlighting is a function controlled by the SAM system. Begin troubleshooting this SAM function in sec-
tion G02.04 — SAM Cab, 700 — Logic Controlled Unfused Outputs.

701 — Diagnostic Tools Required


• ServiceLink
• DataLink Monitor
• Digital Multimeter

702 — CAN Fault Codes


CAN Fault Codes
SA SPN FMI Conn/Pin Fuse Relay Description Details
The fault is active when the
Panel lamps PWM Circuit – amperage measured by the SAM at
conn X10
33 521113 4 — — Voltage below normal, or conn X10 pin 13 is higher than 9.3A.
pin 13
shorted to low source. The fault becomes historic when the
current detected is less than 5.2A.
Action: With the panel lamps on full brightness setting, measure the voltage at conn X10 pin 13. The voltage should be
close to battery voltage. If it is not, troubleshoot circuit 29A for a short to GND. Check circuit 29A between conn X10 pin 13
and ICU pin A1 for continuity. Refer to additional troubleshooting procedures in this section for more information.
The fault is active when the current
Wake-up (instrument cluster) detected at conn X10 pin 17 is higher
conn X10
33 521117 4 — — – Voltage below normal, or than 2A. The fault becomes historic
pin 17
shorted to low source. when the current detected is less
than 0.2A.
Action: Turn the headlamp switch to the ON 2 position. Measure the voltage at conn X10 pin 17. If the voltage detected is
not BAT voltage, troubleshoot circuit 359 between conn X10 pin 17 and ICU pin D16 for a short to GND.
conn A, pin 2 Backlighting — Voltage below The backlighting PWM circuit is at
49 520607 4 — —
conn E, pin 7 normal or shorted to ground ground.
Action: Troubleshoot circuit 29A between MSF connector E pin 7 and headlight switch pin 6 and also circuit 474BA2
between MSF connector A pin 2 and the steering wheel switches for a short to GND. Repair as required.
Table 15, CAN Fault Codes

C05.03/10 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

703 — Input Troubleshooting


Panel Backlighting is influence by entrance lighting, ignition switch position, the headlight switch position, the
marker interrupt switch, and the driver/passenger door.
Daytime Mode
Conditions:
• Ignition switch – ON
• Headlight switch – OFF position
Nighttime Mode (door closed)
Conditions:
• Ignition Switch – ON position
• Headlight Switch – ON
Accessory Mode (door closed)
Conditions:
• Ignition Switch – Transitions from OFF to ACCESSORY
• Headlight switch – Position does not affect accessory mode
Marker Interrupt Mode (door closed)
Conditions:
• Marker interrupt switch is pressed
NOTE: The illumination level of the panel lamps remains at 100% while the doors are open, regard-
less of what lighting mode is currently active.
1. Identify the lighting mode and verify that it is functioning correctly.
1.1 Load Datalink Monitor template "Panel Backlighting" and connect to the vehicle.
1.2 Cycle through each lighting mode to see if it activates with the MSF increment/decrement switch.
1.3 Increase and/or decrease the panel lamp illumination and verify the values change. The illumination
value of each lighting mode should be stored in SAM Cab memory, so the value should be present
when that lighting mode is active again.
NOTE: The illumination value for "Accessory Mode" does not change when the panel lamps incre-
ment/decrement sub bus switch is pressed.
Are any lighting modes inactive?
YES! Go to test 2.
NO ! Check all ECU connectors and verify that the ignition switch is functioning. Determine if the error
was an intermittent problem.
2. Check the lighting mode and verify that the interlocks are met.
2.1 With Datalink Monitor template "Panel Backlighting" loaded, activate the affected lighting mode.
2.2 Verify that the lighting mode becomes active on the template.

Cascadia Troubleshooting Manual, March 2013 C05.03/11


C05.03 Panel Backlighting

2.3 Measure the voltage on the SAM Cab and MSF terminals indicated in Table 16. Compare with val-
ues shown in Table 16.
• MSF connector E (headlight switch):
– Remove the MSF from the dash.
– Disconnect connector E from the MSF.
– Remove the lock from the connector to expose the back of the connector.
– Depending on the lighting mode being tested, measure the voltage in the following ter-
minals and compare with the values given.
• MSF connector A (marker interrupt switch):
– Remove the MSF from the dash.
– Insert a conducting probe into terminal 2 (+) and 4 (–).
– Measure the voltage of the terminals given in the table below.
• SAM Cab connector X13 (ignition switch):
– Using a long battery cable, connect the negative probe of the multimeter to the negative
post on the vehicle battery.
– Insert a conducting probe into the terminal specifie in Table 16 and measure this with
the positive probe on the multimeter.

Input Measurements
MSF Connector
Headlight Ignition MSF Connector E SAM Cab
Lighting A
Switch Switch
Mode Terminal 2 (+) Terminal 2 (+) Terminal 3 (+)
Position Position X13.5 X13.6 X13.7
Terminal 4 (–) Terminal 12 (–) Terminal 12 (–)
Daytime OFF ON — 0V 0V BAT BAT BAT
1 ON — 12V 0V BAT BAT BAT
Nighttime
2 ON — 12V 12V BAT BAT BAT
Accessory — ACC — — — BAT BAT BAT
Marker
— ON 12V — — BAT BAT BAT
Interrupt
Table 16, Input Measurements

Are there any measurements outside of the ranges?


YES! Go to test 3 for the ignition switch. Go to test 4 for the headlight switch. Go to test 5 for the marker inter-
rupt switch .
NO ! Connect all connectors and verify functional operation to determine if it is an intermittent problem. Test
the lighting mode with Datalink Monitor template "Sleeper Lighting." Load "MSF Switches: Hazard, Headlight,
Steering Wheel" to troubleshoot the headlight and steering wheel switches. Continue troubleshooting inputs as
necessary.
3. Locate open circuit in the ignition switch.

C05.03/12 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

3.1 Remove connector X13 from the SAM Cab.


3.2 Remove the connector from the back of the ignition switch.
3.3 Measure the resistance between the following terminal pairs:
• Ignition switch terminal A – X13.7 (ignition switch BAT)
• Ignition switch terminal D – X13.6 (ignition on)
• Ignition switch terminal E – X13.5 (accessory)
Is low resistance detected?
YES ! Connect the connectors and perform a functional test to determine whether the problem is intermit-
tent. If the problem still exists, go back to the Datalink Monitor template and evaluate the operation of the
panel backlighting.
NO ! Repair the harness with the open circuit.
4. Locate open circuit in the headlight switch.
4.1 Remove the MSF from the dash.
4.2 Disconnect connector E from the MSF.
4.3 Remove the lock from the connector to expose the back of the connector.
4.4 Insert the connector into the MSF.
4.5 Measure the resistance between the terminal pairs below.
• Headlamp Switch Terminal 1; MSF Connector E, Terminal 2
• Headlamp Switch, Terminal 5; MSF Connector E, Terminal 3
• Headlamp Switch, Terminal 6; MSF Connector E, Terminal 7
• Headlamp Switch, Terminal 7; MSF Connector E, Terminal 12
• Headlamp Switch, Terminal 8; MSF Connector E, Terminal 1
Is there a low resistance detected?
YES! Install the connectors and perform a functional test to determine whether the problem is intermit-
tent. If the trouble still exists replace the headlight switch.
NO ! Repair the harness with the open circuit.
5. Locate open circuit in the marker interrupt switch.
5.1 Remove the MSF from the dash.
5.2 Disconnect Connector A from the MSF.
5.3 Remove the connector from the clock spring.
5.4 Measure the resistance between the terminals:
• MSF connector A, terminal 2; Clock spring connector terminal 6
• MSF connector A, terminal 4; Clock spring connector terminal 4
Is there a low resistance detected?

Cascadia Troubleshooting Manual, March 2013 C05.03/13


C05.03 Panel Backlighting

YES ! Install the connectors and perform a functional test to determine whether the problem is intermit-
tent. Load DataLink Monitor Template "MSF Switches: Hazard, Headlight, Steering wheel" for additional
troubleshooting for the marker interrupt switch.
NO ! Repair the harness with the open circuit.

704 — Output Troubleshooting


Backlighting illumination for the MSF Master and slaves is separate from the ICU, air switches, and HVAC units.
The output for MSF backlighting is through a datalink message. The output for the ICU, dash switches, and
HVAC controls is through SAM Cab pins X10.13 and X10.4.

705 — Dash Light Troubleshooting (not MSF related)


1. Measure the voltage from the SAM Cab output.
1.1 Back probe terminals X10.13 (+) and X10.4 (–)
1.2 Activate the panel lamps.
1.3 Measure the voltage between terminals X10.13 and X10.4
Is panel backlighting voltage between 3.6 and 12.4 volts when the illumination is between 10 and 100%
brightness?
YES! Go to test 2.
NO ! Using Datalink Monitor template "Panel Backlighting" and Input Troubleshooting, determine if the in-
put interlocks are met to activate the panel backlighting output.
2. Perform a continuity test.
Select the appropriate circuit and measure the resistance:
• X10.13 to ICU, connector A1
• X10.4 to ICU, connector D3
• X10.13 to HVAC, terminal 3
• X10.13 to right door, terminal 6
• X10.13 to left door, terminal 8
• X10.13 to Auxillary HVAC, terminal 3
• X10.13 to back panel illumination splice pack 1, terminal A
• Back panel illumination splice pack 1, terminal B to back panel illumination splice pack 2, terminal A
• X10.4 to switch and gauge ground splice pack 1, terminal A
• X10.4 to switch and gauge ground splice pack 2, terminal A
Is there a low resistance?
YES! Go to test 3.
NO ! Repair the open circuit. Connect all connectors and perform a functional test. Continue troubleshooting
as needed.

C05.03/14 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

3. Test the illuminating device.


Remove the component that is not illuminating. Install a known good one and test again.
Does the test component illuminate?
YES! Replace the device.
NO ! Perform a functional test of the panel lamps to determine whether the problem is intermittent. Check
all connectors and make they are secure.

706 — MSF Panel Lamp Incremental/Decremental Sub Bus Switch


Troubleshooting
Perform MSF switch troubleshooting if the panel backlighting sub bus switch does not increase or decrease the
illumination.
1. Test the affected switch.
2. Make sure the doors are closed and that the panel lamps are not in ACCESSORY mode.
2.1 Load ServiceLink and connect to the vehicle.
2.2 Navigate to the MSF "Switches" screen.
2.3 Locate the affected switch on the list. If the switch is not communicating with the MSF, it will be listed
as "missing."
Are any switches missing from the list?
YES! With the vehicle powered down, remove the switch and install a known good switch. Power up the
vehicle and repeat the test. If the test switch reports, replace the affected switch.
NO ! Make sure that the switch is properly seated. Press and hold the switch in the "up" and "down" posi-
tions to see if it changes the state on the "Switches" screen. If the switch does not change state, replace it.

707 — MSF Backlighting Troubleshooting


The backlighting for the MSF Master, slaves, and headlight switch is provided by a datalink message from the
SAM Cab to the MSF Master. If the input conditions are met, the SAM Cab broadcasts the state of the panel
lamps.
1. Turn on the panel lamps by selecting any lighting mode.
2. Observe the panel lamps on all MSF slave control panels and the headlight switch.
Go to 708 — MSF Sub Bus Switch Illumination Troubleshooting if the panel lamps are not illuminating
some of the controls on the MSF slaves.
Go to 709 — Headlight Switch Illumination Troubleshooting if the headlight switch is not illuminating.
Go to 710 — CAN Wiring Troubleshooting if ALL of the panel lamps on the MSF are not illuminating.

708 — MSF Sub Bus Switch Illumination Troubleshooting


Troubleshoot the sub bus components if some of the switches on the slave control panels are not illuminating. If
the sub bus switches are not illuminating, make sure the switch is communicating on datalink.
1. Make sure the sub bus switch is connected.

Cascadia Troubleshooting Manual, March 2013 C05.03/15


C05.03 Panel Backlighting

1.1 Load ServiceLink and connect to the vehicle.


1.2 Navigate to the MSF "Switches" screen.
1.3 Find the affected switches on the list.
Is the suspect switch being reported as "available" on the switches screen (does it appear as a white row)?
YES! Check the switch to see if it is properly seated in the control panel. If the problem continues, re-
place the switch.
NO ! Go to test 2.
2. Test the switch with a known good slave control panel.
2.1 Disconnect ServiceLink from the vehicle. Power down the vehicle then disconnect the batteries.
2.2 Remove the affected slave control panel from the dash.
2.3 Remove all of the sub bus switches from the affected slave control panel.
2.4 Install the test slave control panel and install all switches from the affected control panel.
2.5 Connect the batteries and power up the vehicle.
2.6 Connect ServiceLink to the vehicle.
2.7 Navigate to the MSF "Switches" screen."
Is the affected switch being reported as "available" on the switches screen (does it appear as a white row)?
YES! Replace the affected control panel.
NO ! Go to test 3.
3. Check the sub bus wiring.
3.1 Disconnect ServiceLink from the vehicle.
3.2 Power down the vehicle then disconnect the batteries.
3.3 Remove the affected slave control panel from the dash.
3.4 Connect the batteries and power up the vehicle.
3.5 Turn the ignition to the ON position.
3.6 Back probe the following terminal pairs:
• Sub bus wiring, terminal 1 and 3
• Sub bus wiring, terminal 2 and 3
Is the voltage for terminal 1 and 3 12 volts, and the voltage for terminal 1 and 2 5 volts?
YES! Connect all Slave control panels and switches. Perform a functional test to determine whether the
problem is intermittent.
NO ! Go to test 4.
4. Test sub bus wiring.
Perform a continuity test between the sub bus harness connected to the affected control panel.

C05.03/16 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

Is there a low resistance?


YES! Refer to DataLink Monitor template "Panel Backlighting" to verify that the interlocks for the panel
backlighting system are being met for the panel lamps to illuminate.
NO ! Replace the sub bus wiring. Connect all switches and slave control panels and perform a functional
test. Continue troubleshooting as needed.

709 — Headlight Switch Illumination Troubleshooting


1. Test the headlight switch.
1.1 Remove the MSF from the dash.
1.2 Disconnect connector E from the MSF.
1.3 Remove the lock from the connector to expose the back of the connector.
1.4 Attach the connector to the MSF.
1.5 Insert conducting probes to terminals 12 and 7.
1.6 Activate any lighting mode.
1.7 Measure the voltage between terminals 12 and 7.
Is the voltage between 3.5V and 12V when the panel lamps are turned on?
YES! Go to test 2.
NO ! Check all connectors and verify they are securely fastened. Refer to Datalink Monitor template
"Panel Backlighting" to verify that all interlocks are met for the panel lamps to illuminate. Continue trou-
bleshooting as needed.
2. Test the headlight switch harness.
2.1 Remove connector E from the MSF.
2.2 Remove the connector from the headlight switch.
2.3 Perform a continuity test between the following terminal pairs:
• MSF connector E, terminal 7; headlight switch, terminal 6
• MSF connector E, terminal 12; headlight switch, terminal 7
Is there a low resistance?
YES ! Connect all connectors and perform a functional test of the system to determine if the problem is in-
termittent. If the problem continues, install a test headlight switch. If the test headlight switch illuminates,
replace the headlight switch.
NO ! Repair the harness.

710 — CAN Wiring Troubleshooting


1. Check the SAM Cab output.
1.1 Load Datalink Monitor template "Panel Backlighting."
1.2 Activate the panel lamps.

Cascadia Troubleshooting Manual, March 2013 C05.03/17


C05.03 Panel Backlighting

1.3 Observe the panel backlighting status annunciator.


Is the panel backlighting status ON?
YES! The SAM Cab is broadcasting the panel lamps message. Go to test 2 to troubleshoot Cabin CAN
wiring.
NO ! Make sure that the input interlocks are met to turn on the panel lamps. Refer to 703 — Input Trou-
bleshooting for more information.
2. Troubleshoot the Cabin CAN datalink.
2.1 Load Datalink Monitor Template "CAN Datalinks Communication Test" and check the ECU Hardware
boxes for the CAN ECUs.
2.2 Make a note of which ECUs are not communicating.
Is the hardware part number displayed for the MSF and SAM Cab?
YES! The MSF and SAM Cab are communicating on the Cabin CAN datalink. Perform a functional test to
determine whether the problem is intermittent. Continue troubleshooting as needed.
NO ! Go to test 3.
3. Troubleshoot Cabin CAN datalink connection to ECU.
3.1 Turn the key to the OFF position.
3.2 Turn the load disconnect switch to the OFF position, or remove the negative cable from the batteries.
3.3 Remove the MSF from the dash.
3.4 Remove connector D.
3.5 Insert conducting probes into terminals 3 and 5.
3.6 Measure the resistance between terminals 3 and 5.
Does the multimeter read 60 ohms?
YES! The Cabin CAN wiring is intact. Check all connectors and make sure they are secure. Make sure
that the interlocks are met to turn on the panel lamps.
NO ! Go to test 4.
4. Troubleshoot Cabin CAN wiring to the MSF.
With the ignition in the OFF position, measure the resistance between the following terminal pairs:
• MSF connector D, terminal 3; Starpoint connector, terminal 12
• MSF connector D, terminal 5; Starpoint connector, terminal 10
Is there low resistance?
YES! Install all connectors and perform a functional test to determine whether there is an intermittent problem.
NO ! Repair the open circuit.

C05.03/18 Cascadia Troubleshooting Manual, March 2013


Panel Backlighting C05.03

800 — Parameters
Parameters
Module Part Number Description Parameter ECU
ICU ON delay with door open and
PARM-CAB, ICU, DDO, DDC,
003 447 39 58 OFF delay with door closed, SAM Cab
STD, 30DM
standard .
81B
ICU ON delay with door open and
PARM-CAB, ICU, DDO, DDC,
003 447 43 58 OFF delay with door closed, SAM Cab
PRM, 30DM
premium.
Table 17, Parameters

Cascadia Troubleshooting Manual, March 2013 C05.03/19

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