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NBB - User Manual

This document provides instructions for safely operating and maintaining a bag holder. It contains information on general safety warnings, intended use of the equipment, technical specifications, installation, maintenance, fault diagnosis, spare parts, and contact information. Operators must read and understand the entire manual before using the bag holder to ensure its proper and safe operation. Regular maintenance is required to prevent issues and guarantee trouble-free operation.

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0% found this document useful (0 votes)
57 views26 pages

NBB - User Manual

This document provides instructions for safely operating and maintaining a bag holder. It contains information on general safety warnings, intended use of the equipment, technical specifications, installation, maintenance, fault diagnosis, spare parts, and contact information. Operators must read and understand the entire manual before using the bag holder to ensure its proper and safe operation. Regular maintenance is required to prevent issues and guarantee trouble-free operation.

Uploaded by

Achmad Eko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

www.ptchronosasia.

com

User Manual – NBB Bag Holder

User Manual – NBB Bag Holder

© 2012 by Premier Tech Chronos. Right of modification reserved. All rights reserved by Premier Tech Chronos.
Nothing may be reprinted or reproduced without the written consent of the company.

In this technical manual, we give the operator appropriate instructions for the safe and proper operation as well as
instructions for installation and correct maintenance. Every person who is authorized for the transportation, assembly,
start up, operation, maintenance, upkeep and repair, as well as shutdown, of our machines and additional
components, is required to have read and understood the instructions in the individual chapters and sections.
In order to avoid operating error and to guarantee trouble-free operation of our products, this technical manual must
always be available to the operating and maintenance personnel.

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Version #1 – February 2012
2

CONTENTS

User Manual – NBB Bag Holder

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3

Contents
Page
Safety warnings.....4
General information.....6
User information))))))))).)))))))...................))))))))))))7
Usage according to the intended purpose))))....)))).))))))))))))8
Required training courses))))))))))))).))))).)..)))))))))9

Technical description.........10
General overview and specifications................))))))))..))))))))))..11
Application ) ) )) ) ) )) ) ) ) )) ) ) )) ) ))) ) ) ) )) ) ) ). .) ) 1 1
Component parts)))).))))))))))))))))).)))).))).))))11
Functional description)))))))))))))))))))).))))).)).))12
Control elements))))))))..)))))))))))))).))))).)).))12
Operation))))))))))).))))))))))))))).))))).)).))13
Initial start-up)))))))))))...))))))))))))))))))..) 13
Attaching a bag)))))))))))..))))))))))))))))))13
Specifications ))))))))))))))))))))))))))))).))14
Other specifications))))))))))))))))))))))))))))).))14

Initial commissioning ........15


Installation)))..)))))))))).................................................16
Initial commissioning))))..)))))))))).................................................16
General ))))))))))))))))))))))).))))))))))))))))) 16
Mounting base/floor loading ))))))))))))))))))))))))))))))16

Maintenance.......17
Warnings )))))))))))))))))))))))..))))))))))))18
General preventative maintenance schedule)))).))).))))))..)))))19
General cleaning ))))))))))))))))))))).))))))))))) 19
Rod ends)))))))))))))))))))))))))))))).)).)))..))))).19
Pneumatic cylinders))))).))))))))))))))).)).))))).))..))))).19
Maintenance schedule ))))))))))))))))..)))))))))))19

Fault diagnosis........20
Spare parts list.....22
Contact us25
By telephone or mail ))))))))))))))).)))))))))))))26
By email for spare parts and general queries))))))))))))))))))26
User Manual – NBB Bag Holder

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Version #1 – February 2012
4

SAFETY WARNINGS

User Manual – NBB Bag Holder

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5

SAFETY WARNINGS

This sign is used to highlight important safety information and other


information regarding the correct operation of this equipment.

This safety information is grouped under two headings:

Attention!
Failure to observe Attention! information could result in damage to the
equipment and/or inefficient and/or incorrect operation.

Warning!
Failure to observe Warning! information could cause damage to the equipment
and/or injury to the operator or persons or equipment in the vicinity of the
equipment.

Warning!
Whenever you are in the vicinity of this (or any other) equipment, be alert and
careful. Although safety warnings appear throughout this manual, they should
be supplemented with the users’ own safety awareness. Additionally,
compliance with applicable local laws, rules and regulations must be
respected at all times. Remember that you are responsible for your own safety
and that of your colleagues.

Warning!
Do not operate the equipment until you have read and understood the
operating instructions and thoroughly familiarized yourself with the equipment
and its controls. Read this manual carefully and follow the instructions given.

Warning!
This equipment must be connected to the building electrical safety ground.
User Manual – NBB Bag Holder

Warning!
Do not operate this equipment with safety guards removed or where any
safety devices have been by-passed.

Warning!
Prior to operation, all fasteners and fittings must be checked for tightness and
retightened if necessary! This operation must be carried out daily.

Warning!
DO NOT start the equipment until all other personnel in the area have been
warned and have moved outside the operating zone.

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Version #1 – February 2012
6

GENERAL INFORMATION

User Manual – NBB Bag Holder

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7

User Information
The equipment described in this manual has been built in accordance with the latest technological
findings and recognized safety rules. However, even the safest equipment may pose health and safety
risks to third parties and its users unless correct operation, control and training procedures are
stringently followed.

Following commissioning by manufacturer specialists, read this manual before operating the equipment.
The user manual is designed to help the operator maintain a high level of performance and safety
throughout the equipment service life and ensure that accident prevention measures are taken.
Compliance with the operation and safety instructions within this manual for all work with and on the
equipment is therefore essential.

The user is obliged to eliminate all risks arising from the equipment use once it has been accepted
(upon issuance of relevant commissioning/acceptance certificates). This applies in particular to third-
party equipment.

This user manual must be permanently present and accessible at the site where the equipment is
installed for immediate access by operating personnel.

Appropriate measures must be taken to ensure that unauthorized persons are kept away from the
equipment. The equipment is intended exclusively for the purposes stated under “Usage According to
the Intended Purpose”.

Operate the equipment only under the peripheral conditions stated in the specifications “Usage
According to the Intended Purpose”.

For safety reasons, any other usage or usage exceeding the stated purpose is not permitted and is
associated with an increased risk to the user.

Usage in accordance with the intended purpose also includes compliance with the operating manual
with respect to maintenance and safety instructions.

The information contained in this manual is based on actual developments and the experience of
operation gained through the use of comparable systems. Following the instructions contained in this
manual allows the user to carry out all necessary work and operating tasks with maximum safety.

The recommended maintenance information contained in this manual must be regarded as minimal.
Bear in mind that the equipment manufacturer does not possess empirical data regarding the long term
operation under the specific operating conditions of each unique environment. For this reason, you
should incorporate personal experience in addition to information contained in this manual.

Therefore:

Attention!
Ensure compliance with all instructions and regulations contained in this manual.
User Manual – NBB Bag Holder

Attention!
Pay special attention to all applicable safety regulations.

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Version #1 – February 2012
8

Attention!
Assure the reliable operation of the equipment by ensuring cleanliness and careful
execution of maintenance work in compliance with all instructions and regulations
contained in this manual.

Attention!
IMPORTANT NOTE FOR THE OPERATOR/USER:
The safe operation of this equipment depends not only on the safe design and
manufacturing of the equipment itself, but also on the process parameters
necessary for users’ production which are solely under the control of the user.
It is therefore essential that the user carries out trial testing of all safety
equipment after installation has been completed and before equipment start
up. During initial test runs extra safety measures must be taken, and all
process and equipment parameters should be adjusted in accordance with
contract specifications. The trial period should also be used to verify the
operating reliability of the selected equipment settings and the ability of
personnel to correctly and safely operate the equipment.

As the user (operator) you are obliged to instruct the operating personnel and
to provide information concerning current legal and accident prevention
regulations in addition to the operating instructions. You must ensure that
your personnel understand and comply with this manual and other local
regulations. This applies in particular to the safety, operating and maintenance
instructions.

Premier Tech Chronos reserves the right to change technical specifications


where and when necessary, and while every effort is made to ensure the
equipment manuals reflect the correct status of supplied equipment, there may
be differences between the equipment delivered and the contents of the
manuals.

Usage According To The Intended Purpose

Warning!
Misuse of the equipment or modification of the equipment for purposes other
than those defined as the “intended purpose(s)” is not permitted! Usage
according to the intended purpose(s) also includes complying with the
instructions contained in this manual and other related manuals.
User Manual – NBB Bag Holder

The NBB Bag Holder described within this manual is intended to be used solely for providing a
constant controlled flow of bagged and flattened items to a downstream palletizing system.

The NBB Bag Holder may only be used with permissible materials and size and types of bags that are
specified in any Technical Specifications in this manual or as stated in the official order confirmation.

It is generally not permitted to operate this equipment in an explosive environment. If parts of the
equipment are required to have specific explosion precautions incorporated into the design of the
equipment, these parts and the precautions required must be defined in advance and agreed formally in
the official order confirmation.

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Version #1 – February 2012
9

Required Training Courses


Please check regularly that your personnel demonstrate an awareness of safety and
risks in compliance with this manual.

With regards to training courses:

Regular training courses are required

The execution of such courses must be documented and filed

All course participants are requested to confirm that they have understood the
content of the training course

Ensure that personnel are able to resume duties without risk after periods of
absence

Clearly define the requested qualification duties and responsibilities of


personnel for operating, maintaining and repair of the equipment

Operating personnel should be provided with all necessary personal safety


equipment: protective clothing, etc

User Manual – NBB Bag Holder

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Version #1 – February 2012
10

TECHNICAL DESCRIPTION

User Manual – NBB Bag Holder

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11

General Overview and Specifications


Application
The NBB Bag Holder is a durable precision-built machine which is designed to hold open-mouth bags.
It clamps the bag such that there is no escape of dust or material into the atmosphere when the scales
discharge its weighings.

Component parts
The NBB Bag Holder comprises the following main parts:

Side view
User Manual – NBB Bag Holder

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Version #1 – February 2012
12

Functional description
The bag is attached manually after which the outer jaw can be activated by means of a two-hand safety
control. This secures the bag between the outer jaw and bag grip rubber. Operation is monitored by the
bag holder switch which is mounted on the clamp stop. This ensures that bag filling does not commence
until the attached and is firmly clamped.

When the bag is in position, the bag holder limit switch activates and signals “ready for discharge” to the
weigher controller. After a delay (Clamps Timer), the clamp opens automatically when the bag is full.

Control elements
Once the bag has been inserted in the clamp, the outer jaw can be opened with the two-handed safety
control by operating the two limit switches (shown as item [1] in the drawing below) at the same time.

User Manual – NBB Bag Holder

Front view

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13

Operation
Initial start-up
1. Ensure that an air supply of approximately 6 bar is available.

2. Check that the manual override controls on the solenoid control valves are in the OFF
position and the screw slot is horizontal.

3. If a pneumatic option is fitted, set its air pressure regulator to between 5 and 6 bar.

4. Switch on the power to the weighing system. This will activate the bag holder air supply
solenoid valve which will pressurize the bag holder pneumatic system.

5. Adjust the main pressure regulator to between 5 and 6 bar.

6. Functionally test the bag holder mechanism.

Attaching a bag
1. Place a bag accurately on the clamp and simultaneously activate the two bag holder limit
switches (items [1] on the diagram below) with both hands.

2. Check that the clamp jaws extend to grip the bag on the inside.

3. Once this has been done, the bag holder limit switch will detect that a bag is clamped in
the correct position and will signal “ready for discharge” to the weigher controller.

4. After a [programmable] delay the clamp jaws retract releasing the bag which will drop onto
the conveyor.

User Manual – NBB Bag Holder

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Version #1 – February 2012
14

Specifications
The NBB Bag Holder is designed to operate within the following parameters:

Parameter Parameter range Notes


Air pressure 6 bar

Other specifications:
Parameter Parameter range Notes
Protection category IP55; not protected against Internal use only
explosion
Air temperature 0°C to +50°C
Relative humidity 80% non-condensing
Normal atmosphere No gas, oil or other corrosive
components
Installation Internal; fixed to firm foundation
Dimensions See engineering drawings

User Manual – NBB Bag Holder

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15

INITIAL COMMISSIONING

User Manual – NBB Bag Holder

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16

Installation
The NBB Bag Holder is generally dispatched completely assembled and ready for use, and should be
installed such that the operator can take a position facing the equipment so that he has easy access to
the two limit switches.

Initial commissioning
The NBB Bag Holder as provided has already been fully built and tested prior to shipment and will
generally only require connection to other system parts and an air supply.

However, it is recommended that the following items be checked:

General
The equipment should be clean and free from damage. Any packing material should be removed. If in
doubt, refer to the installation engineer.

Mounting base/floor loading


Warning!
The user of the equipment MUST ensure that the mounting base(s) and floor loading
requirements are fully respected. Failure to do so may result in equipment failure and/or
incorrect operation and/or serious injury to personnel.

User Manual – NBB Bag Holder

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Version #1 – February 2012
17

MAINTENANCE

User Manual – NBB Bag Holder

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18

Warnings
WARNING!
The internal parts of this machine can cause serious injury if the machine is
operated while adjustments and/or maintenance is being carried out. Power
from all sources (electrical, hydraulic, pneumatic, etc) must be switched OFF
and LOCKED OUT and TAGGED following safety procedures before
performing equipment maintenance, cleaning, adjustment or the clearing of
jammed bags or other blockages.

WARNING!
Never operate any controls while other persons are performing maintenance on the
equipment.

WARNING!
It is not permitted to conduct any welding work at the production line unless the
equipment is completely diconnected from the area which has to be welded. Take care
that an efficient gounding is prepared for any welding work.

WARNING!
DO NOT OPERATE the equipment unless all safety equipment is installed and working
correctly (e.g. exhaust units, noise insulation, covers, etc).

WARNING!
Never remove any protection device or safety equipment unless absolutely necessary
in order to carry out specific maintenance functions. If any protection devices or safety
equipment is removed they MUST be reinstalled and checked immediately after
completion of maintenance work.

WARNING!
Do not allow anyone to switch on or start up the equipment (or any associated
equipment) except those personnel who have been explicitly authorised to work on the
equipment..

ATTENTION!
All fasteners and fittings must be retightened after every two weeks of operation.

ATTENTION!
Whenever a switch or any part is replaced, mark the original position of the part before
replacement. Premeir Tech Chronos Ltd is only responsible for any guarantee if
original Premier Tech Chronos Ltd spare parts are used.

ATTENTION!
Do not carry out any modifications, additions or conversions to the equipment without
User Manual – NBB Bag Holder

the consent of Premier Tech Chronos.

Notes:

Careful and preventative maintenance and repairs are essential to protect the health and safety of
persons present in the vicinity of the equipment and to ensure that the equipment is in proper working
condition.

Operators must ensure compliance with the stated service and maintenance intervals.

The completion of maintenance services should be documented in the service records of the equipment
and should be kept in a safe place for later reference if necessary.

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Version #1 – February 2012
19

General preventative maintenance schedule


The NBB Bag Holder is specifically designed with low maintenance requirements in mind. However, as
with all equipment, some basic maintenance will ensure trouble-free operation for extended periods.

For the most-part, it is not necessary to disassemble parts during maintenance inspections and work.

General cleaning
The machine should be cleaned on a regular basis with the appropriate materials – brush, dry cloth,
compressed air, etc.

During general cleaning critical parts of the machine should be checked for indications of potential
problems – for example signs of air leakage from the air cylinder, etc.

Remember to also clean the floor areas around the machine to prevent people and equipment from
slipping causing injury or damage.

Rod ends
All rod ends must be greased with a Li-saponified grease whenever necessary.

Pneumatic cylinders
In principle, all pneumatic cylinders are maintenance-free.

However, a visual check for leakage especially of the rod gasket should be carried out regularly.
(Leakages can often be detected by listening for “leakage whistles”). If necessary, replace the gasket or
the whole cylinder (especially necessary for cylinders of 25mm diameter).

Maintenance schedule
It is important that a maintenance scheduled be programmed, and the following schedule is
recommended as a minimum maintenance schedule:

Action Daily Weekly Monthly 3-monthly 6-monthly Remarks


Inspect and clean equipment 

Clean area around equipment 


User Manual – NBB Bag Holder

Check compressed air supply  Adjust as required

Clean equipment with air hose 

Remove deposits with vacuum cleaner 


Check moving parts for correct movement Adjust as required

and replace if necessary Replace if necessary
Check tightness of all major fixing bolts  Adjust as required

Check electrical connections and Warning!



tighten if necessary Disconnect power
Check seals in pneumatic components
 Replace if necessary
for leaks
Check condition of bag clamp rubbers
 Replace if necessary
and replace if necessary

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Version #1 – February 2012
20

FAULT DIAGNOSIS

User Manual – NBB Bag Holder

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21

Fault diagnosis
Although the NBB Bag Holder is a relatively simple machine, faults may arise from time to time and
some guidance on fault diagnosis is useful. The most common areas to check are as follows:

Machine malfunction Likely problem Recommended action


Low or no air pressure Check and adjust compressor as necessary
Low or no air pressure Check all hoses and fittings
Failure of air cylinder seals or cups Check and replace if necessary
Bag clamp does not open/close Faulty hand switches Check and replace if necessary
Faulty pressure regulator Check and replace if necessary
Faulty pneumatic valves Check and replace if necessary
Blocked air filters Check and replace as necessary

Additional checks
Air cylinder
If the air cylinder continues to exhaust air while the piston is at either end of its stroke (that is, with the
bag clamps open or closed) it will be necessary to replace the piston cup or seal at the end from which
the leak occurs.

Generally, this type of air leak can be heard and the position of the leak can be confirmed by holding a
finger over the exhaust port on the foot valve and feeling the stream of air.

Since replacement will require the dismantling of the cylinder, it is recommended that all seals on the air
cylinder are replaced at the same time.

Hand switches

If the bag clamps do not open or close, check the two hand switches for correct operation. Check that
the necessary electrical connections make proper contact.. If the switches are faulty it will be necessary
to replace them.

WARNING!
In the case of faulty electrical contact, ensure that the equipment cannot start to
operate whilst a maintenance engineer is correcting the problem. Ensure that the air
supply is SWITCHED OFF to prevent problems.

Blocked air lines and other air problems


If the pressure reading shown on the pressure regulator drops but there is no lack of air in the
pneumatic system, check the air compressor. If it is not faulty, examine the air lines up to the air cylinder.
Parts can be dismantled and checked for correct operation.
User Manual – NBB Bag Holder

If the pressure reading at the regulator drops and there is no leakage in the system, the regulator should
be replaced.

If the regulator is operating correctly but there is still a lack of air in the system, the filter should be
removed, examined and either cleaned or replaced as appropriate.

Dirty air near the input of the compressor will result in dirt entering the filter system which could become
blocked quickly. The compressor inlet should have access to clean air at all times.

General
Hoses, clamps, pipe fillings etc should all be checked at regular intervals for damage and loosening and
should be replaced or retightened as appropriate.

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Version #1 – February 2012
22

SPARE PARTS LIST

User Manual – NBB Bag Holder

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Version #1 – February 2012
23

Spare parts
Spare parts may be ordered per the details which appear on the relevant engineering
drawings, and are reproduced below for reference.

User Manual – NBB Bag Holder

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Version #1 – February 2012
24

Spare part ordering instructions


When ordering a replacement part, the following details must be indicated (where possible) per the
example here:

Model (see label on machine) Bag clamp NBB

Serial number (see label on machine) xxxxxxxxxxxx

Quantity required 1

Name of part Air cylinder

Item number of part Spare parts diagram item [4]

Page number in instruction manual Page #23

User manual title and version: User Manual –NBB Bag Holder
Version #1 – February 2012

Requests for spare parts should be communicated to Premier Tech Chronos per the details in the
Contact Us section below.

User Manual – NBB Bag Holder

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Version #1 – February 2012
25

CONTACT US

User Manual – NBB Bag Holder

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26

Our Address
Premier Tech Chronos Limited

93 Moo 9, Bangna-Trad Km. 19 Road,

Tambol Bang Chalong, Amphor Bangplee,

Samutprakarn 10540, Thailand

Tel: +66 (0) 2740 5001

Fax : +66 (0) 2312 6836

For Spares and General Queries


Please contact us via the above address or fax or via the email address below:

info@chronosasia.com

User Manual – NBB Bag Holder

___________________________________________________________________________________
Version #1 – February 2012

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