TKM Project 2023
TKM Project 2023
Submitted in partial fulfillment of the requirements for the award of the degree of
OF
KERALA UNIVERSITY
Submitted by
MOHAMMED ASIF S N
Dr. NITHYA. R
UNIVERSITY OF KERALA
(2020-2023)
A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
IN KERALA MINERALS AND METALS LTD.” is the result of the project work
carried out by me under the guidance of Dr. NITHYA. R in partial fulfillment for the
that this project is the outcome of my own efforts and that it has not been submitted to
any other University or Institution for the award of any other Degree or Diploma or
Certificate.
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
ACKNOWLEDGEMENT
I consider this as a privilege to express my gratitude and respect for all those who have
I would also like to express my gratitude to all the staff of Kerala Minerals and Metals
Ltd., who have provided valuable information and immense support, which helped me
a lot with the completion of this project during the stipulated period.
Finally, I would like to express my sincere thanks to my parents, friends and faculty
MOHAMMED ASIF S N
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TABLE OF CONTENTS
CHAPTER
TOPICS PAGE NO.
NO.
INTRODUCTION 13
EMPLOYEE WELFARE 15
OBJECTIVES 16
BASIC FEATURES 16
INDUSTRY PROFILE 28
REVIEW OF LITERATURE 32
DATA ANALYSIS 38
COMPANY PROFILE 40
INCORPORATION OF KMML 41
MAJOR COMPETITORS 43
TECHNICAL COLLABORATION 44
3 QUALITY POLICY 45
PRODUCT PROFILE 52
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CHAPTER
TOPICS PAGE NO.
NO.
DATA ANALYSIS AND INTERPRETATION 63
4
TEXTUAL DISCUSSION 68
5 FINDINGS 89
6 RECOMMENDATIONS 94
7 CONCLUSION 96
APPENDIX 97
ANNEXURE - 1 98 – 102
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LIST OF TABLES
TABLE PAGE
PARTICULARS
NO. NO.
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TABLE PAGE
PARTICULARS
NO. NO.
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LIST OF FIGURES
FIGURE PAGE
PARTICULARS
NO. NO.
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FIGURE PAGE
PARTICULARS
NO. NO.
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CHAPTERISATION
Chapter 1:
The first chapter highlights the introduction of the study, theoretical background of the
study, statement of the problem, significance of the study, scope of the study, objective
Chapter 2:
Chapter 3:
The third chapter highlights company profile, industry profile, product profile, SWOT
analysis.
Chapter 4:
Chapter 5:
Chapter 6:
Chapter 7:
Conclusion
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
CHAPTER 1
INTRODUCTION
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INTRODUCTION
The study on the effect of welfare measures on employee morale gives the management
an indication of the level of satisfaction among the employees regarding the general
working conditions and the other facilities provided by the organization. This helps the
A developing country requires industrial progress for its development and industrial
progress depends upon the satisfaction of the labour force. Labour welfare implies
setting up a minimum desirable standard and the provision of facilities like health, food,
clothing, housing, medical assistance, insurance, education, job security and recreation
etc. Such facilities enable the worker and his family to lead a good work life, family
industrialization and urbanization. Labour welfare includes both social and economic
contents of welfare. Social welfare is primarily concerned with the solution of various
problems of weaker sections of society. It aims at social reform, social services, social
work, social action etc. The object of economic welfare is to promote economic
For smooth functioning of organization, the employer should ensure safety and welfare
of his employee. Safety can be defined to be the control of recognized hazard to achieve
acceptable level of risk. Safety is important at the workplace, also because human
resources are the important resources of the organization. Workplace safety involves
training programs that are meant to teach the employees to handle risks. The term safety
and welfare are closely related to each other. Welfare is the general state of well-being.
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“Welfare and safety measures are comfortable living and working conditions”.
Employee welfare means the efforts to make life worth living for Workman, people are
the most important asset of an organization, and the accounting profession must assess
and record the value and cost of people of an organization. Once this is accepted, the
need to measure the value for recording it in the books of accounts arises. The value of
human assets can be increased substantially by making investment in their training and
welfare activities in the same way as the value of repairs, overhauling etc.
While the cost of training, development, etc., can be recorded separately and to be
within the eventual, the expenditure on welfare activities can be added to the investment
and returns judged. Unlike other assets which have depreciation value as years pass by,
value of human assets appreciates with passing years. The values can depreciate by the
aging process, which is generally hastened by worries, unhealthy conditions, etc. Once
this process is slowed down, or at least if the employees are made to feel “young in
Any investment constitutes the asset of a company and therefore, any investment in the
depends on a satisfied labour force and the importance of labour welfare measures was
stressed as early as 1931, when the labour Commission stated the benefit which go
under this nomenclature, are of great importance to the workers and which unable to
secure himself. The scheme of labour welfare and safety measures may be regarded as
a “wise investment” which should and usually does bring a profitability return in the
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EMPLOYEE WELFARE
emotional well-being. Therefore, the presence of welfare facilities and the employees’
satisfaction level with their facilities is very important. Because this satisfaction level
will affect their productivity and the overall performance of the company. Training and
development help in optimizing the utilization of human resources that further helps
the employee to achieve the organizational goals as well as their individual goals.
This study is aimed at analyzing the level of satisfaction of the employees with the
welfare facilities in the company. For this purpose, both primary data and secondary
data are used. The term welfare suggests many ideas, meaning and connotations, such
emotional wellbeing. All these four elements together constitute the structure of welfare
employers to establish, within the existing industrial system, working and sometimes
living and cultural conditions of the employees beyond what is required by law the
customers of the industry and the conditions of the employees. Yet another definition is
anything done for the comfort and improvement, intellectual and social of the employee
over and above the wages paid, which is not necessity of the industry.
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workers for improving their health, efficiency, economic betterment, and social
status.
Welfare measures are in addition to regular wages and other economic benefits
Labour welfare schemes are flexible and ever changing. New welfare measures
The purpose of labour welfare is to bring about the development of the whole
In its broadest connotation, the term welfare refers to a state of living of an individual
which, in turn, is closely linked to the concept and the role of the state. The concept of
social welfare, in its narrow contours, has been equated with economic welfare.
The Oxford dictionary defines labour welfare as “Efforts To Make Life Worth Living
For Workmen”. The encyclopedia of social sciences defines it as “The voluntary effort
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of the employers to establish within the existing industrial system, working and
sometimes living and cultural conditions of employees beyond what is required by Law,
certain basic principles. The following are to be kept in mind for successful
Principles of efficiency.
Principles of personalization.
Principles of association.
Principles of responsibility.
Principles of accountability.
Principles of timeliness.
Theories constituting the conceptual framework of labour welfare have so far been
outlined.
o Monument.
o Investment Aspects.
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Distribution of Work and Provision for Rest Hours, Mealtimes, and Breaks.
Supply of Necessary Beverages and Pills and Tastes i.e., Salt Taste, Milk,
Soda.
Convenience:
Waste Disposal.
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should be provided at the work spot. Woman and child welfare creche and childcare,
Housing:
Recreational Facilities.
The fund schemes administered by the trust selected employee of the company
constitute the board of directors of the trust. According to the rule, the
salary or wages from this fund. This rule followed in KMML may be called as
BONUS
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An employee whose salary exceeds ₹ 5500 per month is not eligible for
bonus.
get festival allowance. In KMML all the employees are above the bonus
limit.
DEARNESS ALLOWANCE
computed or quarterly average. All Indian consumer price index as per 3256
points per the public sector DA scheme of Government of India and as amended
GRATUITY
According to gratuity act 1972, employees drawing wages and salary not
SICKNESS BENEFIT
Days full pay or two days half pay sick leave can be availed by the employees
at any time. If more than 30 days leave is required, a medical certificate from
DISABLEMENT BENEFIT
Any injured person is given medical treatment and all expenses incurred by him
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MATERNITY BENEFIT
Women employee shall be allowed maternity leave with full pay for 92 days
before the date of confinement and 42 days after the date of confinement. In
addition, one month’s leave with wages allowed to employees who suffer from
diseases.
FUNERAL EXPENSES
members.
REHABILITATION BENEFITS
The welfare fund scheme provides ₹ 50,000 for the purpose of rehabilitation.
DEPENDENT BENEFIT
cooperative stores, and scholarship for employee’s children, etc. These facilities
will motivate the employees to work hard. The important non-Statutory welfare
WASHING ALLOWANCE
The washing allowance provided to the workers other than security guards is
CONVEYANCE ALLOWANCE
continuous period of a month or more will not be entitled for the conveyance
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
allowance. Now the conveyance allowance will be revised from ₹ 250 to ₹ 350
per month.
STICHING CHARGES
ATTENDANCE BONUS
The employee should be paid a housing loan subsidy of 50% of the interest
payable by them for housing load up to 3,00,000 for an employee limiting the
eligible interest rate to the minimum rate prevailing with housing financial
approved by the company from time to time for any purpose relating to house
building. The said subsidy shall be eligible only for once during the entire
subsidy.
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The vehicle loan amount shall be enhanced as ₹ 2.5 Lakhs for motor car and
EDUCATIONAL ALLOWANCE
This scheme is applicable to the employees and their family members of the
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financial year means and includes all government medical institutions and in
is paid as per the rules of the Workman compensation act. The company also
FOOTWEAR ALLOWANCE
CANTEEN FACILITY
An industrial canteen is run as per the provision of the factories act. Food items
are supplied by the candy at concession rates. This canteen is common for
officers and workmen. The employees have to pay ₹ 27 per month for their use
RECREATION FACILITY
KMML has a recreation club with the main objective to promote and develop
socio cultural values artistic and athletic talent of employees. It also provides a
forum for social interaction among all employees respective of their official
grade. The funds of the club are raised from the employee’s contribution and
matching contribution from the company. The company gives a grant equivalent
to the amount spent on the purchase of books for the library. The committee
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consists of seven member nominees elected by the employees and four members
SCHOLARSHIP
Top scorers of SSLC (class 10 students), ICSE (+2 students), and CBSE (+2
students) are given ₹ 1250 per year for undergoing the net course of education.
year.
The employees are given retirement benefit of ₹ 1500 and for every completed
month. Welfare fund member employee is paid ₹ 500 per month. Other facilities
for prolonged hospitalization beyond a month are ₹ 500 per month and ₹ 1000
would be paid to member who donated kidney, eye, etc. A maximum of ₹ 5000
is paid as a Financial Year Q2 assistance for artificial limp fitting for members
TELEPHONE FACILITY
Telephone facilities are provided only to the officers by monthly bills. For the
residential phones, the following rates or actual whatever is less, are provided.
Manager - ₹ 1000
Amount more than the above limit will be reduced from the salary.
PERSONAL ALLOWANCE
Workers of Titanium Dioxide Pigment unit are paid personal allowance of ₹ 150
per month.
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FESTIVAL ALLOWANCE
The employees in the company are paid in advance for school openings, Onam,
Christmas and Bakrid. The amount of advance will be one month’s salary (Basic
Pay + DA). The advance is paid in the second week if in case of educational
purpose and in case of festival, if the festival falls on the second half of the
COOPERATIVE SOCIETY
An employee cooperative society has been formed with 50% share participation
BLOOD DONATION
Those who donate blood will get ₹ 100 from the welfare fund and one day leave.
MARRIAGE ADVANCE
A marriage advance of ₹ 10,000 will be given to the members from the welfare
UNIFORM
From the year 1988 the workers of Titanium Dioxide Pigment unit of the
company who are using cotton uniform will be issued two sets tri-cotton
uniform per year instead of cotton uniform. The Workmen in the maintenance
sets per year. The workmen who are being allowed raincoat will be issued one
FITMENT BENEFIT
allowed fitment benefit of an amount equal to 24.5% of their actual basic pay
as on 31-12-2001.
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MILK ALLOWANCE
Cash handling allowance being paid to the employee who looks after the duties
OTHER ALLOWANCE
indicated above. All allowances will be paid in revised rates as per existing
norms.
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INDUSTRY PROFILE
The world is rapidly shrinking with the advent of communication, transportation, and
Industry plays a significant role in every organization. Industrial development has been
WORLD SCENARIO
A global increase in mining capacity is currently underway the numerous new projects
around the world. These will be replacing in part dividing reserve from existing
producers.
Current demand is increasing but may not be sufficient to support the projected product
from all the new projects. The major mineral sand deposit has intensified since the mid
1980’s due to increasing use and demand for heavy minerals. The major countries where
the deposits found are Australia, Canada, India, Kenya, Mozambique, and South Africa.
NATIONAL SCENARIO
India has over 7000 KM coastal line and has huge reserves of minerals in the beach
sand. India has large reserve of beach and heavy minerals in the coastal stretches around
the country, specifically in southwest coast of Kerala and Maharashtra. Beach sand
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India has wealth of Titanium minerals with very low ratio resource to utilization. A
as well as to develop a vibrant industry in the field of this strategic mineral. Although
some technology base is available in the country for both sulphate and chloride process
technology are considered essential to update the existing sulphate and chloride
technologies in the country. The Indian raw materials may be upgraded to Synthetic,
Rutile or Titanium slag before being exported to fetch better returns. Presently synthetic
rutile is being manufactured in the country by Indian Rare Earths Ltd., KMML and
slag which can be used for sulphate process, chloride process and for manufacture for
The advantages of the environment are the ready availability of good quality, feed,
stock, low labour cost and stringent pollution low. The disadvantages are lack of
technology, high power cost and uncertain power availability. The most important
reserves are seven along the coast of Tamil Nadu beach. Reserves are also in Ratnagiri
Kerala and Tamil Nadu are about 20 million tons. Currently there are four units in India
KMML, CHAVARA.
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STATE SCENARIO
At present in Kerala, Travancore Titanium Products and KMML are the only two
manufacturers who produce Titanium Dioxide Pigment. Indian Rare Earth Ltd. (IRE),
separates minerals from beach sands. IRE also operates 2 mineral separation units
which are in Manavalakurchi in Tamil Nadu and Challarpue in Orissa. The Travancore
Titanium Products was started by His Highness Chithira Thirunal in 1946 and produce
titanium dioxide using sulphate process technology. Later the KMML, which was
situated in Chavara existence started producing titanium dioxide with the help of HCL
process technology.
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CHAPTER 2
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REVIEW OF LITERATURE
A literature review is a body of text that aims to review the critical points of current
The Oxford Dictionary defines Labour Welfare as “efforts to make life worth living
for worker”. Chamber’s Dictionary defines welfare as “a state of faring or doing well;
The ILO Report refers to Labour Welfare as “such services, facilities, and amenities
employed therein to perform their work in healthy and congenial surroundings and
Pigou (1962) said Employee Welfare as “that part of general welfare which can be
brought directly or indirectly into relations with the measuring rod of money”.
Syed Muthahar Saqaf (2011) Report stated that “The Labour Welfare Organization
of the Union Ministry of Labour and Employment disbursed education scholarship and
attendance incentive to the tune of ₹ 19 Crore to about 1.40 lakh school and college
Regina Barr (2011) proved that “Employee Welfare program is based on the
welfares.
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employee rewarding.
Improvement in health security for the employees and their families so that they
Increase in basic salaries pensions adjustment to the needs providing all work
units and their officials with vehicles to help support smoothly mobility.
Priti Shah (2009) stated that “Employee Welfare is a comprehensive term including
Though such generous fringe benefits the employer makes life worth living for
employees”.
identify the research gaps and refine the methodology. An attempt has been made here
to review the concept used and past studies related to employee measures.
How do the welfare facilities provided by the company affect the employees?
What are the existing “Employee Welfare Measures’ given by the company to
the employees?
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determines the workers personal satisfaction, safety, and comfortable atmosphere etc.,
and ensure them to create better involvement in their work and enhance workers morale.
As welfare is growing and dynamic in nature, its content keeps varying and must keep
pace with the changing circumstances. Labour welfare includes all services, amenities,
and facilities which are provided by the employer for increasing productivity. Labour
increase production and to earn higher profits. The cooperation of the labour force is
possible when they are fully satisfied with their employer and the working conditions
of the job. Labour welfare is very important because it pays good dividends in the long
run and contributes a lot to the health and efficiency of the workers and towards high
morale. That is why it took labour welfare measures as the best option for conducting
research.
employees.
To check the given employee welfare measures are according to the rules and
To find out the interpersonal relationship between the employees and the
management.
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RESEARCH METHODOLOGY
defines the techniques or procedures that are used to identify and analyze information
regarding a specific research topic. The research methodology, therefore, has to do with
how a researcher designs their study in a way that allows them to obtain valid and
reliable results and meet their research objectives. Research Methodology provides
various steps that can be adopted by the researcher in studying his research problems.
science. It helps in studying how research is done scientifically. It has many dimensions.
The scope of research methodology is wider than that of research methods. Research
methodology includes not only research but also considers the logic behind the
methods.
Research Methodology explains why we are using a particular method and why we are
not using another so that research results are capable of being evaluated either by the
and interpretation of relevant details in data. It deals with application and utilization of
data considering the research area the study has devised the survey method. The study
RESEARCH PLAN
Primary data are collected through surveys. Personnel interviews techniques can be
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RESEARCH DESIGN
COLLECTION OF DATA
Data regarding the company’s procedures and functions is collected from primary data
Primary Data
Secondary Data
Primary Data:
The primary data are collected through well-structured questionnaires based on the
topic. Primary data are those collected by the investigator himself for the first time for
purposes are original in characters. Methods used for collecting primary data are:
Observation Method
Interview Method
Questionnaire Method
Secondary Data:
The data which is collected by someone who is someone other than the user. Common
sources of secondary data for business research include annual reports of companies,
reports of government departments, etc. Secondary data is also used to gain initial
Office Records
Internet
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SAMPLING
Sampling Method
For the purpose of this study the respondents were selected by stratified random
sampling method in which 20 employees has been taken from 5 departments like
Finance, Production, HR, Maintenance, and Fire and Safety which makes 100 as sample
Sample Unit
Sample Size
It refers to the number of samples to be selected from the population. Here in this project
The analytical tools used in this study are percentage methods. For easy analysis, the
percentage has been worked out. For easy understanding of statistical data,
diagrammatic representation has been made in the form of simple bar diagram and pie
chart. For the analysis of the survey data, the following tools were used.
Simple percentage is used in making comparison between two or more series of data.
It becomes very easy to find relative differences between the two data. Percentages are
obtained when ratios are multiplied by 100. The percentage of consumers coming under
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the same category was found out as it helped to know the opinion of consumers more
clearly.
DATA ANALYSIS
Sources Of Data
In this study the attitudes of a selected sample have been analyzed. There is a note of
relevance to primary data. Since the research objectives can only be achieved through
The study has been conducted using both primary and secondary data. The data were
collected with the help of a questionnaire and interview observation. Two sources are
The topic under study is very vast and requires a lot more information. But the
Only 100 respondents were selected for the study due to time constraints.
The study is mainly based on secondary sources and therefore errors are
matters which are kept confidential was another limitation. The personal
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CHAPTER 3
COMPANY PROFILE
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COMPANY PROFILE
The Kerala Minerals and Metals Ltd., KMML, is the largest manufacturing unit among
the state level public sectors enterprises. While establishing this industry, the
Achieving optimum utilization of rich material deposits along the Sea coast of
Kerala.
HISTORY OF KMML
The KMML was established by a private entrepreneur in 1932 as FX. PEREIRA and
SONS (Travancore Pvt. Ltd.). During 1956 his concern was taken over by the state
government and was placed under the control of the industries department. The unit
was converted as a limited company with effect from 01-04-1972 in the name of “The
Initially the company had only one unit known as “Mineral Separation Plant”. In 1974
the company received infants to produce Titanium Dioxide (TiO2) Pigment using
chloride process. In 1976, KMML registered its second unit known as Titanium Dioxide
Pigment plant. Its construction started only in 1979 at a total capital cost of ₹144 Crore.
The plant was commissioned in December 1984. KMML became the first and only
Integrated Titanium Dioxide Plant in the world. Even though KMML was
commissioned in 1984, it was not able to operate efficiently due to technical problems.
Due to these problems the company had to suffer an accumulated loss of more than the
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In the above circumstances, it was in 1991 that the entire personnel of KMML, from
the top management down to the lowest workers, started to think individually and
collectively about the requirement of a ‘Turn Around’. A strategy was planned and
implemented with the wholehearted support of the workforce during the period 1991 -
1993. It started to yield results and the company attained the breakeven level by 1993.
From 1993 - 1994 onwards the company started to make profit and wiped out the entire
accumulated loss within a few years and repaid the long-term loans. Thereafter, it is the
INCORPORATION OF KMML
Kerala is a land enriched with heavy mineral deposits. This richness evolved in the
It was all way back in 1909, when a German chemist Dr. Schaumburg noticed some
brown sand particles being sticked with coir exported from India. He realized that the
particles present were Monazite, leading to the discovery of a vast deposit of Monazite
in the black beach sand of Manavalakurichi in the east Travancore state. Mr. F X Pereira
and Sons (Travancore Pvt. Ltd.) were the pioneers who established the first fully
fledged mineral separation industry in the Chavara area way back in 1932 using the dry
separation process. Gradually the company found itself in financial crisis and in January
1956 the Kerala government took over the company and continued under the name FXP
Minerals. In 1972 the government renamed the name of the company as KMML. At
present KMML consists of two units, Mineral Separation Plant, and the Titanium
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Kerala blessed with rich and extensive mineral deposits. These deposits stretch along
Coast. These deposits stretch up to a distance of 18 km along the capital strip and have
a depth of 8 km. The dark sands of Travancore Coast are in mineral deposits as
situated on the side of NH 47 to about 285 acres in area. KMML has a worldwide
PLANT CONSTRUCTION
The Titanium Dioxide Pigment construction was started in the year 1979 and
commissioned in December 1984. The total capital cost was ₹ 105 crores. The paid-up
capital of ₹ 27 crores has been fully contributed by the government of Kerala. The
COMPANY’s VISION
products.
COMPANY’s MISSION
a) To become the nodal agency for promoting and establishing mineral based
industries in the state to ensure value addition and effective and controlled
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b) To develop adequate supply base for the services and utilities for the
d) To become the leader in controlling Green House Gas Emission to promote the
MAJOR COMPETITORS
The company has a monopolistic nature of Titanium Dioxide Pigment industry in India.
The company has some competitors in the world market. The main competitors in the
DuPont (USA)
Ishihara (Japan)
Holtex (USA)
Millennium (Germany)
Hendac (Korea)
Tifin (Netherlands)
MAJOR CUSTOMERS
The paint industry contributes a large number of customers of Titanium Dioxide. Other
largest customers include such industries as paper, plastic, polyester, etc. The bulk of
Asian Paints
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Shalimar Paints
Sanderson Chemicals
Mega Meditex
Camlin
Berger Paints
Rajdoot Paints
Bombay Paints
TECHNICAL COLLABORATION
The company received a letter of intent for four 4800 tons of Titanium Dioxide Pigment
using Chloride Route Technology in 1974. The KMML entered into technical
America, USA, Ker-MC Gee Chemical Corporation, USA, and M/s. Woodall
engineering.
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QUALITY POLICY
KMML was certified for quality management system ISO November 2003 for
KMML has been certified as ISO 1400 2004 in the year 2005 as recognition for
Environmental policy
KML has also introduced a number of social welfare schemes for the good of the
people.
The drinking water supply for the surrounding villages through a 40-kilometer
Pipeline network.
Offering financial assistance to local schools and clubs for the purchase of
OHSAS 18001:1999
The manufacturers of Synthetic Rutile and Rutile Grade Pigments are committed to
protecting the health and safety of employees and everybody involved in the activities
of the company.
With health and safety legislations, regulations, and other requirements to which
they subscribe.
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CERTIFICATION
KMML achieved ISO 9002 certificate by M/s. Bureau Virtues Quality International
Certification (Holland) and Register Accreditations Board (USA). KMML has won the
1997 national award for in-house research and development effort in industry for
technical absorption under the TAS programs. The Kerala Productivity Standard has
A desalination plant ensures that groundwater levels are maintained at safe levels and
the ecological balance is not affected due to the water requirements of the company. A
centralized affluent neutralization plant ensures that no harmless waste is left out.
Provision for drinking water for surrounding villages has been provided through 40
kilometers of pipeline network. Regular medical camps and other programs aimed at
improving health and hygiene are conducted. Financial assistance is given to schools,
clubs, and other non-charitable bodies for purchasing books, furniture, sports goods etc.
OBJECTIVES
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Global Recognitions:
National Recognitions:
Special Award for Exports from Chemical and Allied Exports Promotion Council
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At present KMML is the only manufacturer of the Rutile Grade Titanium Dioxide in
India. The other manufacturers in India are Kolmac Chemicals Calcutta, Kilburn
Chemicals Tuticorin, and Travancore Titanium Products Trivandrum. But all these
firms manufacture only Titanium Dioxide using Sulfate Process. These manufacturers
have only very low capacity. In India, KMML has more or less monopolistic nature.
POLLUTION CONTROL
KMML has an elaborate pollution control system with respect to both water and air
pollution. The waste (acidic) from the Ilmenite Beneficiation Plant is sent to Effluent
Neutralization Plant (ENP). ENP consists of a Primary Neutralization Tank (PNT) and
Secondary Neutralization Tank where it is treated with caustic soda solution. The totally
neutralized slurry from the SNT is pumped to 50,000 cubic metric capacity setting
ponds provided with impervious clay, polythene lining at the bottom side, where the
solids are settled. The clay solution from setting pond of 25,000 cubic metric capacity
where the balance solids are allowed to settle. The clean water from the polishing pond
Arabian Sea. All gases from chlorination, oxidation, ilmenite beneficiation plant and
acid regeneration plant are scrubbed to water or a lime or caustic solution to absorb the
toxic gases diluted with enough fresh air and only let out to the atmosphere through tall
slacks.
FUTURE PLANS
The company is studying the possibility of the productivity of more economic titanium
metal sheets. Recently, researchers established that the Aeronautic Industry could use
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
titanium metal instead of aluminum alloy coverings. The company is in the process of
A new synthetic utility plant with a capacity of 1.3 lakh tons per year.
The government of Kerala has cleared KMML's proposal for the process of Titanium
Tetrachloride Project named Titanium Sponge Unit. The sponge thus produced will
later be converted to Titanium INGOT (metallic form). The strategic metal is widely
phones and sports goods. Only a few countries such as Japan, Russia, USA, UK, China,
and have the technology available with scientific institutions for the process of titanium
INDUSTRY PROFILE
The world is rapidly shrinking with the advent of communication, transportation, and
Industry plays a significant role in every organization. Industrial development has been
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WORLD SCENARIO
A global increase in mining capacity is currently underway the numerous new projects
around the world. These will be replacing in part dividing reserve from existing
producers.
Current demand is increasing but may not be sufficient to support the projected product
from all the new projects. The major mineral sand deposit has intensified since the mid
1980’s due to increasing use and demand for heavy minerals. The major countries where
the deposits found are Australia, Canada, India, Kenya, Mozambique, and South Africa.
NATIONAL SCENARIO
India has over 7000 KM coastal line and has huge reserves of minerals in the beach
sand. India has large reserve of beach and heavy minerals in the coastal stretches around
the country, specifically in southwest coast of Kerala and Maharashtra. Beach sand
India has wealth of Titanium minerals with very low ratio resource to utilization. A
as well as to develop a vibrant industry in the field of this strategic mineral. Although
some technology base is available in the country for both sulphate and chloride process
technology are considered essential to update the existing sulphate and chloride
technologies in the country. The Indian raw materials may be upgraded to Synthetic,
Rutile or Titanium slag before being exported to fetch better returns. Presently synthetic
rutile is being manufactured in the country by Indian Rare Earths Ltd., KMML and
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
slag which can be used for sulphate process, chloride process and for manufacture for
The advantages of the environment are the ready availability of good quality, feed,
stock, low labour cost and stringent pollution low. The disadvantages are lack of
technology, high power cost and uncertain power availability. The most important
reserves are seven along the coast of Tamil Nadu beach. Reserves are also in Ratnagiri
Kerala and Tamil Nadu are about 20 million tons. Currently there are four units in India
KMML, CHAVARA.
STATE SCENARIO
At present in Kerala, Travancore Titanium Products and KMML are the only two
manufacturers who produce Titanium Dioxide Pigment. Indian Rare Earth Ltd. (IRE),
separates minerals from beach sands. IRE also operates 2 mineral separation units
which are in Manavalakurchi in Tamil Nadu and Challarpue in Orissa. The Travancore
Titanium Products was started by His Highness Chithira Thirunal in 1946 and produce
titanium dioxide using sulphate process technology. Later the KMML, which was
situated in Chavara existence started producing titanium dioxide with the help of HCL
process technology.
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PRODUCT PROFILE
in the production of Rutile Grade Titanium Dioxide Pigment. Titanium Tetra Chloride
or Metal.
industrial coating, low abrasive pigment for letterpress gravure polyamides and
Coating, Polyethylene Films and Vinyl Sheet goods. It is used in most other
4. KEMOX RC-813: It can be used in both interior and exterior low glossy and
flat paints and coating both solvent and water based. It finds applications in
interior flat wall paints, exterior low glossy or flat house paints, low glossy
maintenance paints, low glossy, or flat chemical coating etc. KEMOX RC-813
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
printing inks. It can also be used for letterpress gravure, polyamides and other
Products Applications
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MANAGEMENT
Development of Kerala Government. But he is only a part time chairman since his
position changes. The managing director is the head of KMML. He is appointed for a
behalf of the government. The Board of directors (BOD) are the promoters of KMML
and they are six in numbers, who were appointed for a period of 5 years but the
FUNCTIONAL DEPARTMENTS
The first real task in designing an organization structure is the identification of activities
and grouping them properly. The process of grouping the activities is commonly known
efficiency with which the work is performed because a person focuses his attention on
a narrow aspect. Naturally this results in performing the work more efficiently. Each
department in the organization helps the management to carry out the activities
etc. like any other organization there are various departments which lead the company
to achieve its objectives. The various departments in KMML areas follows; The major
2. Maintenance Department
3. Material Department
4. Finance Department
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6. Marketing Department
PRODUCTION DEPARTMENT
The production department plays an important role in KMML. It is equipped with the
technical assistance in every stage of production. The plant works 24 hours a day with
three shifts. Occasionally the plant is closed for maintenance work. The production
production division.
production work. Deputy General Manager (production and maintenance) controls the
activities of the department. Production of TiO2 is carried out in lot wise with specific
lot numbers. Each lot contains 15 MT of TiO2 samples collected from production at
specific intervals and examined thoroughly in the laboratory or the company. If any
defect is identified, then the lot is considered as inferior quality. Companies always
everyday life. Paint material, facial creams, tablets, newsprint, rubber products,
MAINTENANCE DEPARTMENT
The maintenance department of KMML comprises the various functions and the
development of the machinery and equipment and is grouped into electrical, mechanical
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
and instrumentation sections. The joint general manager of maintenance is the top
MATERIAL DEPARTMENT
Purchase
Storage
Purchase Section
The purchase department and store department are placed under the name
head of these two departments. Under him there is a deputy general manager and below
Stores Department
The Stores department plays a prominent role in the company. Many improper store
activities lead to huge losses. The store department KMML is one which runs efficiently
and effectively, with many management techniques like inventory control system, ABC
classification of items, store reviewing based on moving and non-moving items and
store location design. The activities carried out by a typical store department are as
follows:
Receiving materials
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Inspection of material
Material handling
Stock accounting
FINANCIAL DEPARTMENT
Finance is the life blood of any organization. It deals with both acquisition of as well
as allocation of funds. Hence the finance department assumes a great role in this
fair and just accounting, working capital management, and long-term funding decision
Preparation of profit and loss accounts, balance statement, cash flow statement,
Carrying activities pertaining to the long term and short-term requirements like
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Human resources are one of the most valuable resources as far as a company is
important and challenging job, because it is not managing men but administering a
social system. The proper utilization of the resource will indicate whether a company
is successful or not. But managing this resource is complex, especially in a state like
Kerala where unionism is strongly imparted in the minds of the workers. But the story
of the KMML lies in the personnel and administrative department's ability to properly
human resources. This department plays a prominent role in the day-to-day affairs of
Manpower planning
Industrial relations
MARKETING DEPARTMENT
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
The raw illuminati that are necessary for production are either collected from
chemicals, petroleum coke, burning oil etc. are brought either from the vendors
on the list or the selected vendors. The marketing department carries out the
selection of buyers and makes arrangements for procuring the items. The
Packaging
The marketing gives special instructions regarding the packaging of the TiO2
pigments. They receive instructions from the customers and then this is passed
on to the packaging section. Today all pigment grades except RC813 are
Selling
It is one of the important functions carried out by this department. They provide
facilities for the customers to make direct purchases from the company.
Dispatching
Once the order from the customers as well as from the stockiest where the
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
Financing
from the customer This helps the company to reduce the debt collection.
Risk bearing
and take special care of protecting the goods from being damaged or
PROCESS CHART
The Manufacturing Plant at KMML comprises the Mineral Separation (MS) Unit and
Sillimanite etc., from the beach sand takes place, through the various stages in the Wet
Concentration Plant, Dryer Plant, Dry Mill, Rutile and Zircon Recovery Plants. The MS
The TP Unit is where the raw Ilmenite obtained from the MS Unit is taken for further
processing through the various stages in the Ilmenite Beneficiation Plant, Acid
Regeneration Plant, Pigment Production Plant, Oxygen Plant and Utility Section.
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CHAPTER 4
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The statistical data become organized, condensed, and intelligible through classification
and tabulation. It enables analysis and interpretation. Analysis is the process of planning
the data in an ordered form in such a way to combine them with the subjection of the
The tools used for data analysis in this project includes the following:
Percentage Analysis
Linkert Scale
The percentage is used for making comparisons between two or more series of data. It
is used to classify the period of the respondent for different factors. It is calculated as:
Linkert Scale
Linked type scale, psychometric scale commonly used in questionnaires, and is the
most widely used scale in survey research, such that the term is often used
interchangeably with rating scale even though the two are not synonymous. When
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
18-25 17 17
26-35 35 35
36-45 26 26
Above 45 22 22
Fig 4.1
Interpretation: From the above analysis it can be interpreted that 35% of the people
are between the age group of 26-35 and 22% are above the age 45.
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
Male 64 64
Female 36 36
Fig 4.2
Male Female
Interpretation: It can be inferred that 64% of the respondents are in male category and
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
Hr. Sec. 20 20
UG 40 40
PG 28 28
Fig 4.3
12
28
20
40
Interpretation: From the analysis it can be depicted that 12% of the respondents are
below Hr. Sec, 40% are Undergraduate and 28% are Post Graduate.
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
0-1 Yrs. 12 12
1-5 Yrs. 22 22
5-10 Yrs. 26 26
Above 10 Yrs. 40 40
Fig 4.4
40
35
30
25
20
15
10
0
1 2 3 4
No. of Respondents
Interpretation: From the figure it can be depicted that only 12% of the employees have
only one year of experience, 26% have 5 years of experience and 40% have 10 years of
experience.
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TEXTUAL DISCUSSION
The survey is conducted through a questionnaire with the sample size of 100 to find out
Excellent 63 63%
Good 12 12%
Fair 7 7%
Poor 13 13%
Bad 5 5%
Fig 4.5
Excellent
Good
Fair
Poor
Bad
% of Respondents
Interpretation: It can be inferred that 63% are highly satisfied with the welfare
facilities existing in the company. But 13% shows a low level of satisfaction.
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Satisfied 46 46%
Neutral 20 20%
Dissatisfied 8 8%
Highly Dissatisfied 6 6%
Fig 4.6
50%
45%
40%
35%
30%
25%
20%
15%
10%
5%
0%
Highly Satisfied Satisfied Neutral Dissatisfied Highly
Dissatisfied
% of Respondents
Interpretation: From the above chart it is clear that 20% of the respondents are highly
satisfied with the medical facilities provided by the company, 46% of them have a fair
level of satisfaction. Only 8% voted for dissatisfaction and 6% for level of highly
dissatisfied.
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Satisfied 23 23%
Neutral 13 13%
Dissatisfied 8 8%
Highly Dissatisfied 4 4%
Fig 4.7
Highly Dissatisfied
Dissatisfied
Neutral
Satisfied
Highly Satisfied
% of Respondents
Interpretation: From the figure it can be inferred that 52% of the people are highly
satisfied with the safety appliances at workplace and 4% shows low level of
satisfaction.
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COMPANY
Neutral 2 4% 16 20% 7 9% 4 5%
Fig 4.8
Highly Dissatisfied
Dissatisfied
Neutral
Satisfied
Highly Satisfied
Interpretation: From the figure it can be depicted that 71% of the people are highly
satisfied with the cleanliness in the canteen. But 35% of them are highly dissatisfied
with the hygiene in the canteen. 60% are satisfied with the serving pattern in the canteen
and 66% are satisfied with the price fixed by the company.
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Yes 57 57%
No 12 12%
Fig 4.9
60%
50%
40%
30%
20%
10%
0%
Yes No To Some Extend
% of Respondents
Interpretation: From the analysis 57% are aware of the welfare measures and 12% of
the employees are not aware of the welfare facilities provided by the company.
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EMPLOYEE GRIEVENCES
Always 56 56%
Sometimes 19 19%
Rarely 12 12%
Never 13 13%
Fig 4.10
Never
Rarely
Sometimes
Always
% of Respondents
Interpretation: Almost 56% of them agree to this statement while 13% of them are
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FACILITY
Drinking Working
Rest Room Transportation
Facilities Water Environment
No. % No. % No. % No. %
Highly
15 19% 5 6% 20 25% 30 37%
Satisfied
Satisfied 25 31% 19 24% 5 6% 20 25%
Fig 4.11
Satisfied
Neutral 31%
25%
Interpretation: About 19% are satisfied with the restroom provided by the company.
31% are not satisfied with the drinking water given by the company. 30% of staff were
satisfied with the working environment of the company. 37% are satisfied with the
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GOVERNMENT
Yes 68 68%
No 9 9%
Fig 4.12
To Some Extend
No
Yes
% of Respondents
Interpretation: From the figure it can be inferred that 68% of the people responded
that welfare measures are in accordance with the rules and regulations of the
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Excellent 12 12%
Good 43 43%
Fair 38 38%
Poor 2 2%
Bad 5 5%
Fig 4.13
45%
40%
35%
30%
25%
20%
15%
10%
5%
0%
Excellent Good Fair Poor Bad
% of Respondents
morale and the organization climate. 47% pointed to it as good and 5% quoted it as bad.
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Likert
No. of % of Total(x)
Choice Scale F(x)/100
Respondents Respondents F(x)
F(x)
Strongly
52 52% 5 260 2.60
Agree
Agree 26 26% 4 104 1.04
Disagree 6 6% 2 12 0.12
Strongly
5 5% 1 5 0.05
Disagree
Total 100 100% 4.14
Fig 4.14
Strongly Disgree
Disagree
Neutral
Agree
Strongly Agree
% of Respondents
Interpretation: Likert scale value is higher than the mean value. Hence the level of
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Always 19 19%
Sometimes 45 45%
Rarely 30 30%
Never 6 6%
Fig 4.15
% of Respondents
Interpretation: From the figure it is clear that 19% of the respondents have said that
they are always informed about the management policies. 30% of them responded that
they are rarely informed and 6% responded that they are never been informed.
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ARRANGEMENTS”
Excellent 28 28%
Good 42 42%
Fair 20 20%
Poor 6 6%
Bad 4 4%
Fig 4.16
% of Respondents
Interpretation: From the figure it can be said that 28% of the respondents have quoted
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Satisfied 51 51%
Neutral 4 4%
Dissatisfied 5 5%
Highly Dissatisfied 6 6%
Fig 4.17
50%
40%
30%
20%
10%
0%
Highly Satisfied Satisfied Neutral Dissatisfied Highly Dissatisfied
% of Respondents
Interpretation: It can be inferred that 34% of the respondents have highly satisfied
about the communication between the employee and the supervisor. 5% are dissatisfied
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High 51 64%
Moderate 5 6%
Low 11 14%
Very Low 5 6%
Total 80 100%
Fig 4.18
60
50
40
30
20
10
0
Very High High Moderate Low Very Low
Frequency
Interpretation: From the analysis it can be depicted that 64% are highly satisfied with
the loans and advances provided by the company. 14% of the respondents show a low
level of satisfaction.
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IN THEIR WORK
Always 12 12%
Sometimes 50 50%
Rarely 13 13%
Never 25 25%
Fig 4.19
50%
40%
30%
20%
10%
0%
Always
Sometimes % of Respondents
Rarely
Never
% of Respondents
Interpretation: It can be inferred that 12% of the respondents are always satisfied and
13% are rarely satisfied and 25% are never satisfied with the work that they are doing.
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
High 38 38%
Low 10 10%
Very Low 4 4%
Moderate 2 2%
Fig 4.20
50%
45%
40%
35%
30%
25%
20%
15%
10%
5%
0%
High Very High Low Very Low Moderate
% of Respondents
Interpretation: From the figure it can be inferred that 38% of the people show a high
level of satisfaction about their freedom to express their ideas. 4% of the people show
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Yes 54 54%
No 30 30%
Fig 4.21
60%
50%
40%
30%
20%
10%
0%
Yes No To Some Extend
% of Respondents
improving welfare benefits. 30% quoted that they are not ready to implement.
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
Yes 41 41%
No 36 36%
Fig 4.22
% of Respondents
Interpretation: From the figure it can be inferred that 41% of the people are satisfied
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
Satisfied 31 31%
Neutral 19 19%
Dissatisfied 12 12%
Highly Dissatisfied 4 4%
Fig 4.23
4%
12% Highly Satisfied
34%
Satisfied
19% Neutral
Dissatisfied
Highly Dissatisfied
31%
Interpretation: From the figure it can be inferred that 34% of the people are highly
satisfied with the festival allowance. 19% are neutral in their opinion. 4% are highly
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A STUDY ON WELFARE MEASURES FOR EMPLOYEES IN KERALA MINERALS AND METALS LTD
Excellent 48 48%
Good 26 26%
Fair 15 15%
Poor 6 6%
Bad 5 5%
Fig 4.24
50%
40%
30%
20%
10%
0%
Excellent Good Fair Poor Bad
% of Respondents
Interpretation: From the figure it can be inferred that 43% are satisfied with the
efficiency of welfare officer taking care of the activities. Only 5% rated this as bad.
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CHAPTER 5
FINDINGS
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FINDINGS
Employees are the backbone of every industry. It is the responsibility of the employer
KMML provides an outstanding range of welfare facilities for the benefit of their
employees. The previous chapter reveals that the interpersonal relationship, safety
measures, recreational facilities, canteen facility, infrastructural facility etc., are some
Minerals and Metals Limited. The main objectives formulated for finding out the
employees.
To check the given employee welfare measures are in accordance with the rules
Canteen Facility
Interpersonal Relationship
Safety Measures
Credit Facility
Infrastructural Facility
Work Environment
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Medical Facility
The analysis carried out has got a positive response from almost all the employees.
Only in some areas the employees have given their negative response.
It can be inferred that more than 70% of the people are satisfied with the current
No welfare committee has been formed for evaluating the effectiveness of the
welfare facilities.
Less health and safety measures; if there is any leakage of the chemicals the
It can be inferred that 60% are highly satisfied with the welfare facilities existing
The study revealed that 40% of respondents are working for more than 10 years.
Most of the respondents are highly satisfied with the medical facility. 32% are
From the analysis 71% of the people are highly satisfied with the cleanliness in
the canteen and 60% are satisfied with the serving pattern in the canteen.
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68% of the people responded that welfare measures are in accordance with the
37% are satisfied with the infrastructural facilities provided by the company.
34% of the respondents are highly satisfied with the communication between
the employee and the supervisor. 5% of them are dissatisfied with the relation
It can be depicted that 64% are highly satisfied with the loans and advances
climate existing in the company. 43% pointed it out as good and 5% quoted it
as bad.
35% of the people are highly satisfied with the festival allowance. 19% are
neutral in their opinion. 4% are highly dissatisfied with the festival allowance
41% of the people are satisfied with the company policies on death harness.
38% of the people show a high level of satisfaction about the freedom to express
It can be inferred that 43% are satisfied with the efficiency of welfare officer
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Depending on the findings formulated from the analysis part it can be indicated that the
employees are satisfied with the existing labour welfare facilities that are prevailing in
the organization.
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CHAPTER 6
RECOMMENDATIONS
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RECOMMENDATIONS
Based on the findings from the study, the following suggestions are to be
The restroom facility should be improved. This can be done by introducing new
effectiveness of the welfare measures. This can be made practical with the
It is suggested that the company must upgrade its health and safety measures in
Spittoons should be placed in a proper way so that the employees can make use
The company should consider the suggestions and opinion of their employees
The welfare officer needs to continuously monitor all the activities related to an
employee’s welfare.
This study gives an overall view about the effectiveness of Labour Welfare Measures
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CHAPTER 7
CONCLUSION
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CONCLUSION
EMPLOYEES IN KMML was conducted with the main objectives of analyzing level
63% of the employees working in KMML are satisfied with the various welfare
measures provided by the company and the company has been strictly following the
The company should pay more attention to welfare measures and hope that the
suggestions made in this report will give some guidance to the management for
It can be concluded from this study that the Management of KMML is very much
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APPENDIX
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ANNEXURE - 1
QUESTIONAIRE
This questionnaire is part of the project work taken up on the topic of A STUDY ON
All you have to do is to put a tick mark against the questions given below.
Name:
Designation:
Age:
Gender:
Male ( ) Female ( )
Educational Qualification:
Experience:
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1. Express your opinion about the existing Employee Welfare Measures provided by
(a) Excellent (b) Good (c) Fair (d) Poor (e) Bad
(b) Satisfied
(c) Neutral
(d) Dissatisfied
3. How satisfied are you with the Safety Measures/Appliances provided at your
workplace?
a) Highly Satisfied
b) Satisfied
c) Neutral
d) Dissatisfied
e) Highly Dissatisfied
4. Specify your level of satisfaction with the canteen facility provided at the
workplace.
Satisfaction
Cleanliness Hygienic Serving Price
Level
Highly
Satisfied
Satisfied
Neutral
Dissatisfied
Highly
Dissatisfied
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Working
Satisfaction Drinking Transporta
Rest Room Toilets Environme
Level Water tion
nt
Highly
Satisfied
Satisfied
Neutral
Dissatisfied
Highly
Dissatisfied
8. Specify whether employee welfare measures are in accordance with the rules and
(a) Excellent (b) Good (c) Fair (d) Poor (e) Bad
10. Welfare Measures will Positively Affect the Quality of Work Life.
(b) Agree
(c) Disagree
(e) Neutral
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12. Employees have a duty to inform their employer of any dangerous situations or
(a) Excellent (b) Good (c) Fair (d) Poor (e) Bad
(a) Very High (b) High (c) Moderate (d) Low (e) Very Low
14. Express your Satisfaction with the Credit Facility for any Advances and Loans
(a) Very High (b) High (c) Moderate (d) Low (e) Very Low
(a) Very High (b) High (c) Moderate (d) Low (e) Very Low
17. Whether the management is ready to implement your suggestion for improving
welfare benefits?
19. Give your opinion about the festival allowance provided by the company.
a) Highly Satisfied
b) Satisfied
c) Neutral
d) Dissatisfied
e) Highly Dissatisfied
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(a) Excellent (b) Good (c) Fair (d) Poor (e) Bad
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