IAN 26 Part-145 2023 - Issue 2
IAN 26 Part-145 2023 - Issue 2
Airworthiness Inspectorate
Malta Transport Centre, Pantar Road, Lija LJA 2021 Malta Tel: +356 25555653 Fax: +356 21239278, civil.aviation@transport.gov.mt, www.transport.gov.mt
Introduction
Regulation (EU) 2021/1963 amending Regulation (EU) No 1321/2014 introduces the Management
System in the Aircraft Maintenance domain, as of 2nd December 2022.
EASA has issued ED Decision 2022/011/R - Amendment of the AMC & GM to Commission Regulation
(EU) No 1321/2014 | SMS in Part-145 and Occurrence reporting | EASA (europa.eu) of 10 May 2022
introducing Amendment 5 to Issue 2 of the Acceptable Means of Compliance and Guidance Material
to Annex II (Part-145) to Commission Regulation (EU) No 1321/2014.
The scope of this IAN is not to substitute the AMC issued by EASA, but it is intended to supplement
the AMCs, summarize and bring to the attention the most important issues, changes and additions
which have an impact on Part-145 applicants and approved organisations.
As per Article 1 of Reg (EU) 2021/1963 amending Article 4 of Reg (EU) 1321/2014 the full
compliance with the Part-145 requirements applicable on 2 December 2022 shall be
implemented by 2 December 2024.
The new Part-145 applicable headings for an aircraft maintenance organisation are the following:
145.A.10 Scope
145.A.15 Application or an organisation certificate
145.A.20 Terms of approval and scope of work
145.A.25 Facility requirements
145.A.30 Personnel requirements
145.A.35 Certifying staff and support staff
145.A.37 Airworthiness review staff
145.A.40 Equipment, and tools
145.A.42 Components
145.A.45 Maintenance Data
145.A.47 Production Planning
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145.A.48 Performance of maintenance
145.A.50 Certification of Maintenance
145.A.55 Record-keeping
145.A.60 Occurrence Reporting
145.A.65 Maintenance procedures
145.A.70 Maintenance Organisation Exposition (MOE)
145.A.75 Privileges of the organisation
145.A.80 Limitations on the organisation
145.A.85 Changes to the organisation
145.A.95 Findings
145.A.120 Means of compliance
145.A.140 Access
145.A.155 Immediate reaction to a safety problem
145.A.200 Management system
145.A.202 Internal safety reporting scheme
145.A.205 Contracting and subcontracting
Definitions:
Audit refers to a systematic, independent, and documented process for obtaining evidence, and
evaluating it objectively to determine the extent to which requirements are complied with. Note:
Audits may include inspections.
Corrective action is the action to eliminate or mitigate the root cause(s) and prevent the
recurrence of an existing detected non-compliance, or other undesirable conditions or situations.
Proper determination of the root cause(s) is crucial for defining effective corrective actions to
prevent reoccurrence.
Error is an action or inaction by a person that may lead to deviations from accepted procedures
or regulations.
Note: Errors are often associated with occasions when a planned sequence of mental or physical
activities either fails to achieve its intended outcome, or is not appropriate with regard to the
intended outcome, and when results cannot be attributed purely to chance.
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Fatigue is a physiological state of reduced mental or physical performance capability resulting
from sleep loss or extended wakefulness, circadian phase, or workload (mental and/or physical
activity) that can impair a person’s alertness and ability to safely perform his or her tasks.
Hazard is a condition or an object with the potential to cause or contribute to an aircraft incident
or accident.
Human factors is anything that affects human performance, which means principles that apply
to aeronautical activities, and which seek safe interface between the human and other system
components by proper consideration of human performance.
Human performance refers to human capabilities and limitations which have an impact on the
safety and efficiency of aeronautical activities. Inspection in the context of compliance monitoring
and oversight, refers to an independent documented conformity evaluation by observation and
judgement accompanied, as appropriate, by measurement, testing or gauging, in order to verify
compliance with applicable requirements. Note: Inspection may be part of an audit (e.g. product
audit), but may also be conducted outside of the normal audit plan; for example, to verify closure
of a particular finding.
Preventive action is the action to eliminate the cause of a potential non-compliance or other
undesirable potential situations.
Safety culture is an enduring set of values, norms, attitudes, and practices within an organisation
concerned with minimising the exposure of the workforce and the general public to dangerous or
hazardous conditions. In a positive safety culture, a shared concern for, commitment to, and
accountability for safety is promoted.
Safety risk refers to the predicted probability and severity of the consequences or outcomes of
a hazard.
Safety training refers to dedicated training to support safety management policies and
processes, including human factors training. Note: The main purpose of the safety training
programme is to ensure that personnel at all levels of the organisation maintain their competency
to fulfil their roles safely. Safety training should, in particular, consider the safety knowledge
derived from hazard identification and risk management processes, and support the fostering of
a positive safety culture. Note: Safety management training refers to specific training for the staff
involved in safety management.
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Part-145.A.15 Terms of Approval and Scope of Work
The intent of the internal pre-audit referred to in point 145.A.15(b)(1) is to ensure that the organisation
has internally verified its compliance with the Regulation.
The Accountable Manager shall nominate persons or group of persons responsible to manage the
organization.
The functions of the Safety Manager should be those defined in AMC1 145.A.30(c);(ca).
The organization shall conduct a competency assessment of the nominated person based on the
requirements of Part-145.A.30 (e), skills and aptitude of the nominee, the complexity, size and nature
of operation of the organisation. This assessment shall be sent to TM CAD with the application.
Nominated persons would be accepted by TM CAD following an assessment process of the nomination
of the person.
The nominated persons and Compliance Manager within a Part 145 AMO need to assign a portion of
their available time to the implementation and documentation of the safety management system. In
large and medium sized organisations they will also be required to be part of the Safety Review Board.
In the case of small organisations, the Safety Review Board and Safety Action Group may be deemed
not required.
GM1 145.A.30(e) Personnel requirements contains a training syllabus for initial safety training
This training comprises the classic HF Training syllabus with the addition of the following:
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2. Safety Culture/Organisational factors
2.1 Justness/trust
2.2 Commitment to safety
2.3 Adaptability
2.4 Awareness
2.5 Behaviour
2.6 Information
Part-145.A.35
AMC1 145.A.35(d) Certifying staff and support staff refers also to hazard and related safety risk
identification coverage during recurrent (continuation) training.
AMC1 145.A.37 Airworthiness review staff provide means of compliance of the qualification criteria
of ARS in terms of experience, formal aeronautical training, qualifications and recency.
Part-145.A.47
AMC1 145.A.47(b) and GM1 145.A.47(b) Production planning cover the CONSIDERATION OF
FATIGUE IN THE PLANNING OF MAINTENANCE.
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Management of change is a process established by the organisation to identify external and internal
changes that may have an adverse effect on the safety of its maintenance activities
Changes that affect the scope of approval, changes in the AM or the nominated personnel and the line
of reporting to the AM, the operational address/es, changes to the procedure as regards changes not
requiring prior approval shall be formalized with an application for approval change by submitting an
EASA Form 2 and any documentation relevant to the change in the approval as directed by TM CAD.
In the case of changes to the nominated persons, these persons would have to be nominated by the
AM with a formal letter together with the CV with relevant qualifications, experience and attestations
and the amended MOE.
The application for the amendment of an organisation certificate should be submitted at least 30
working days before the date of the intended changes.
In the case of a planned change of a nominated person, the organisation should inform the competent
authority at least 20 working days before the date of the proposed change.
Unforeseen changes should be notified at the earliest opportunity, in order to enable the competent
authority to determine whether there is continued compliance with the applicable requirements, and to
amend, if necessary, the organisation certificate and related terms of approval.
The organisation should manage the safety risks related to any changes to the organisation in
accordance with AMC1 . For changes requiring prior approval, it should conduct a risk
assessment and submit it to TM CAD.
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Part-145.A.60 Occurrence reporting
Where the organisation holds one or more additional organisation certificates within the scope of
Regulation (EU) 2018/1139 and its delegated and implementing acts: (1) the organisation may
establish an integrated occurrence reporting system covering all certificate(s) held;
AMC 145.A.60 makes reference to the requirements defined in Regulation (EU) No 376/2014 on the
reporting, analysis and follow-up of occurrences in civil aviation.
For organisations having their principal place of business in a Member State, Regulation (EU)
2015/1018 lays down a list classifying occurrences in civil aviation to be mandatorily reported.
Occurrence reports shall be made using the CENTRIK Occurrence reporting platform used by
TM CAD. For further information on the use of this platform please refer to the dedicated
webpage in the TM CAD website
https://www.transport.gov.mt/aviation/safety-management/occurrence-reporting-3287
AMC1 145.A.70(a) provides an outline of the layout of an acceptable MOE containing the
required parts and headings.
The MOE shall have the same structure and with the headings given by AMC, however additional
heading(s) may be added when the organization wishes to add any special procedure related to
its operation.
Subcontractors shall be pre-audited and inserted in the Compliance monitoring audit plan. The
Part-145 shall have a control procedure of subcontractors including a revocation process for
subcontractors that so not meet the Part-145 maintenance organization.
Part-145.A.95 Findings
The findings closure process shall be performed in a systematic manner following defined steps
pursuant to the regulation and quality management standards.
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Corrective Action
Following the formal communication of the finding by the inspector, the audited organisation shall
initiate the process by assigning the persons/group of persons responsible for each finding in order to:
1. Implement the correction, i.e the Immediate action to correct/contain the defect, mistake,
omission or non-conformity especially in the case of a one-off occurrence, and
2. Define and implement the corrective action to eliminate the cause of a Finding and to prevent
recurrence.
In terms of compliance with the regulation the first three stages of the management of
findings/non-conformities is the normal process for closure of a finding.
However ex-post this evaluation or verification, both internally and externally, could be in the form
of a follow-up audit/ inspection.
Root cause analysis is performed to identify the root cause of a finding especially when this is a
systemic finding. This analysis can be performed using the 5 Whys technique or any other suitable
techniques such as Ishikawa/Fishbone etc. to determine possible contributing factors for lack of
compliance with the requirements. This step shall be recorded by the organisation and presented to
TM CAD upon request.
i. Policies
ii. Lack of Procedures
iii. Lack of Knowledge
iv. Lack of Experience
v. Lack of Communication
vi. Training
vii. Facilities
viii. Documentation Control
ix. Environmental Conditions
x. Competency Issues
xi. Software Issues
xii. Procedures not being followed
xiii. Human Factors (Dirty Dozen)
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xiv. Omission
xv. Violation
xvi. One-off failure
xvii. Quality Control
xviii. Compliance Monitoring
The corrective action plan enables the auditee and auditor to understand and determine the remedial
action and measures necessary to close the finding and be in compliance, with a proposal (plan).
Implementation of CAP
The Remedial action is the implementation of the CAP by the auditee. Once the CAP is accepted by
TM CAD, the auditee shall send the evidence of the corrective actions and any documents which
require to be sent for review or approval within the acceptable timescales. In certain circumstances
the Inspector may opt to verify closure in-situ.
Immediate curative corrective action to rectify the defect, mistake, omission or non-conformity
especially in the case of a one-off occurrence, and
Long term preventive corrective action aimed at eliminating weaknesses in the system, preventing
reoccurrence or at least mitigating the probability of reoccurrence through improved procedures,
planning, training and checking.
It is recognised that some findings during the audits may be of a one-off nature on account of omissions
or mistakes or other human factors issues during the performance of work. This means that the finding
is not a systemic issue and may not require preventive corrective actions.
Internal and external verification and evaluation of the effectiveness of the preventive corrective actions
and measures, both from the Compliance Monitoring personnel and Airworthiness Inspector, could
also be in the form of a follow-up audit, inspection or meeting.
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The extension of deadline of re-compliance shall be communicated by the Airworthiness Inspector to
the applicable postholder/s or auditee. The extension shall be at the discretion of the inspector taking
into consideration safety, technical and logistical implications of such extensions.
Both internal and external findings may identify risks and can be an indicator for Safety performance
monitoring.
Observations
The AI may issue observations for any of the following cases not requiring level 1 or level 2 findings:
(1) for any item whose performance has been assessed to be ineffective;
(2) when it has been identified that an item has the potential to cause a non-compliance
(3) when suggestions or improvements are of interest for the overall safety performance of
the organisation.
The observations issued under this point shall be communicated via CENTRIK to the organisation.
For each observation notified by the AI, the organisation should analyse the related issues and
determine when actions are needed.
The handling of the observations should follow a process similar to the handling of the findings by the
organisation.
The organisation should record the analysis and the outputs, such as the actions taken or the
reasons for not taking actions.
AltMoC
AMC1 145.A.120(b) Means of compliance describes how an AltMoC shall be established as part of
the Management System procedures. AltMoC are presented to TM CAD for review and acceptance
and finally cleared by EASA.
The Part-145 shall react in a structured and timely manner to mitigate or eliminate the safety risks.
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— new concepts and policy (e.g. just culture, safety policy and objectives);
— new terminology (e.g. ‘compliance monitoring’ instead of ‘quality system’, ‘safety training’ instead
of ‘HF training’);
— new organisation processes (e.g. internal safety reporting scheme, risk assessment);
— new roles and functions (e.g. safety manager);
— addressing specific threats (e.g. fatigue)
GM1 145.A.200 Management system provides general guidance on the establishment of the Safety
Management System
The approach of the Part-145 requirements is that the ‘Management System’ comprises also
Compliance Monitoring. ‘Compliance Monitoring’ terminology is a replacement of the ‘quality system’
in Part-145.A.65
Compliance Monitoring
(a) The primary objectives of compliance monitoring are to provide an independent monitoring
function on how the organisation ensures compliance with the applicable requirements, policies
and procedures, and to request action where non-compliances are identified.
(b) The independence of the compliance monitoring should be established by always ensuring
that audits and inspections are carried out by personnel who are not responsible for the functions,
procedures or products that are audited or inspected.
GM1 145.A.200(a)(6) Management system provides technical guidance on the use of remote
information and communication technologies (ICT) to support regulated organisations when
conducting internal audits/monitoring compliance of their organisation with the relevant requirements,
and when evaluating vendors, suppliers and subcontractors.
(c) Where the organisation holds one or more additional organisation certificates within the scope of
Regulation (EU) 2018/1139 and its delegated and implementing acts, the management system may
be integrated with that required under the additional certificate(s) held.
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This means that the Management System of Part-145 AMO which forms part of an organization holding
various approvals such as an AOC/CAMO should be integrated. This integration entails that various
units within the AOC holder and TM CAD working together and adopting a more inclusive approach to
comply with the requirements and to cover all the aspects of safety management within all the domains
of an operation.
In case this section is integrated in the Safety Manual / Management System Manual, the MOE has to
make clear reference to it for traceability and proper review and management of the procedures. Such
manuals shall be also sent for review together with the MOE.
It is recognized that one size does not fit all and customization of the management system and its
procedures in terms of the organisation size, complexity and working environment to enable a
management system which is sustainable and effective.
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AMC1 145.A.200(a)(3) lists the SAFETY MANAGEMENT KEY PROCESSES:
HAZARD IDENTIFICATION
As the AMC states the organization may opt for the management system procedures to be
incorporated into the Safety Manual / Management System Manual. This means that the Part 3 of the
MOE would have to be integrated in the Safety Manual / Management System Manual.
The following are the new MOE headings in Part 3 related to the Management system:
The new Part-145 requirements requires the AMO to put in place its safety policy commitment to
apply ‘just culture’ principles to internal safety reporting and the investigation of occurrences and, in
particular, not to make available or use the information on occurrences:
(i) to attribute blame or liability to front line staff or other persons for actions, omissions or
decisions taken by them that are commensurate with their experience and training; or
(ii) for any purpose other than the maintenance or improvement of aviation safety.
This commitment shall be reflected in its procedures to ensure free and frank reporting of any
potentially safety-related occurrence, including incidents such as errors or near misses, safety issues
and hazards are identified.
AMC1 145.A.202 Internal safety reporting scheme provides the elements of an internal safety reporting
scheme of an organization.
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SECTION B – Part-145 Management System Compliance Transition
In case the Part-145 is not fully compliant by 2 December 2022, TM CAD would issue a generic or
specific finding to the organization against the Part-145 headings which are not in compliance. Then it
is the responsibility of the Part-145 organisation to ensure the finding/s issued are closed within the
two year period.
The following are the steps to be taken in transition to full compliance with the new Part-145
requirements.
1. ISSUE OF FINDING/S
2. IMPLEMENTATION PLAN
The organisation develops and submits an implementation plan that includes the following:
- Gap analysis between the existing organisation procedures and the new Part-145
requirements;
- A schedule for developing the new MOE (compliant with Part-145);
- Nomination of Safety Manager
- Establishment of Management System (Safety)
- Identification of Hazards of the organisation
- Safety Training of staff or at least presentation of training syllabus and a plan for
training of staff on safety and MOE.
- Results of the pre-audit by the applicant organization.
- Safety Assessment of sub-contracted organisations
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- Updated Compliance Monitoring Audit Plan
TM CAD assess the implementation plan proposed by the organisation, and if the assessment
concludes that it is sufficient to address the transition, accept this plan.
The current audit cycle may be continued, but the oversight programme should be reviewed to
ensure that, before 2 June 2024, TM CAD will have checked compliance of the organisation
against the Part-145 requirements which are newly introduced in Part-145.
Organisation executes the implementation plan, including the acquisition of the necessary
resource and the development of the MOE. It should be ensured that the staff receives
difference training on the future approved MOE and associated procedures.
The drafting of the MOE should account for the transition findings raised by TM CAD during the
oversight. But it should be avoided to submit successive exposition amendments for approval
with the aim to close these transition findings individually. Once the MOE is considered fully
compliant with Part-145, it shall be submitted to TM CAD for approval.
TM CAD continues to perform the oversight of the organisation but in accordance with:
• All headings in Part-145;
• The implementation plan;
• The amended exposition.
At this stage, TM CAD should have checked compliance of the organisation against every Part-
145 new requirements and headings in the MOE.
The MOE approval signifies the formal acceptance of the nominated person for Safety.
The closure of the generic finding signifies full compliance with Part-145.
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SECTION C - INITIAL APPROVAL TO PART-145
Due to the approval process and documental phase all new applications from the date of this IAN shall
be submitted to TM CAD in accordance with Part-145.
Note: functions related to compliance monitoring or safety management are combined subject to not
resulting in any conflicts of interest;
Draft documents should be submitted at the earliest opportunity so that assessment of the application
can begin. The initial certification or approval of changes cannot take place until TM CAD has received
the completed documents.
Upon receiving an application for the initial issue of a certificate for an organisation, TM CAD shall
verify the organisation's compliance with the applicable by:
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