WE503D

Dynamic Integrator for Belt Scales, Screw Weighers,

Bulkslide Flowmeters and Impact Flowmeters
Program Version: From v3.06

Operator Manual

November 20, 2020 PN 203018 Rev A

 An ISO 9001 registered company
© Rice Lake Weighing Systems. All rights reserved.

Rice Lake Weighing Systems® is a registered trademark of

Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.

All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.

The most current version of this publication, software, firmware and all other product
updates can be found on our website:

www.ricelake.com
 Contents

Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Technical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 Display and Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Instrument Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Instrument Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.0 Transport, Maintenance, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.0 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.

© Rice Lake Weighing Systems ● All Rights Reserved i

 WE503D Dynamic Integrator

Contents

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars

ii Visit our website www.RiceLake.com

 Introduction

1.0 Introduction
This manual describes in short form the essential functions of the WE503D weighing terminal.
For technical details on calibration and configuration please refer to WE503 Installation Manual.
Ensure the WE503D Dynamic Integrator is fully installed by following the instructions of the WE503D Dynamic Integrator
Installation Manual (PN 200479).
Manuals and additional resources are available from the Rice Lake Weighing Systems website at www.ricelake.com
Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Additional Resources

For additional resources, see the following information:
WE503D Dynamic Integrator Installation Manual
The WE503D Dynamic Integrator Installation Manual (PN 200479) provides an overview of the installation instructions for the
WE503D Dynamic Integrator.
WE503D Fieldbus Communication Protocol Manual
The WE503D Fieldbus Communication Protocol Manual (PN 203227) provides an overview of the Fieldbus communication
protocol.

1.2 Safety
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
DANGER hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
WARNING hazards that are exposed when guards are removed.

CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption
IMPORTANT to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.

WARNING
Failure to heed could result in serious injury or death.
Electric shock risk. Disconnect all power to the instrument before opening the enclosure.
Work inside the enclosure must be performed by qualified service personnel only.
Do not operate without the enclosure completely assembled.
Do not allow minors (children) or inexperienced persons to operate this unit.
Exercise the utmost care when performing tests and making adjustments that can actuate movable parts such as feeding devices,
gates, flaps, conveyors, etc. Make absolutely sure that nobody is within reach of movable parts.
This unit must not be operated in a potentially explosive atmosphere. It is the sole responsibility of the user to classify the area of
installation and make sure that absolutely no potentially explosive atmosphere can be present at any time.
For the storage of key data the terminal contains a battery on the CPU board. Risk of explosion if battery is replaced improperly.
Replace only with a battery of the same type or with compatible type recommended by manufacturer. Only dispose of used
batteries as indicated by the manufacturer.
The device uses short-circuit /over-current protection for the main supply.
Do not use for purposes other than weight taking.

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 WE503D Dynamic Integrator

Do not make alterations or modifications to the unit.

Do not exceed the rated specification of the unit.
Do not use this product if any of the components are cracked.
Do not remove or obscure warning labels.
Disconnect all power to this instrument before cleaning.
Do not use solvents or aggressive substances to clean the unit.
Do not submerge.
CAUTION Failure to heed could result in minor or moderate injury.
If this device is used in an automatic or manual filling cycle, all users must provide a hard wired emergency stop circuit outside
the device circuitry.
When this unit is a component of a system, the resulting system design must be reviewed by qualified personnel who are familiar
with the construction and operation of all individual components in the system and the potential hazards involved.
This unit must be installed, serviced, and operated in strict compliance with all locally applicable safety regulations.
The power supply unit provides SELV voltage in accordance with EN 60950. Make sure that any peripheral device connected to the
weighing terminal containing its own power supply also uses SELV voltage.
Input voltage of the instrument must comply with the local main power supply.
If the line cord with connector is used as the means to separate the instrument from the power supply, the wall outlet must be
installed close to the instrument and must be easily accessible. If a permanently connected power cable is used, an easily
accessible separator must be included in the power supply circuit.
Compliance with the following safety instruction is mandatory for UL approved units: For power supply of the WE503D use LPS
and/or NEC class 2 power supply units only.

Note Keep this manual for future reference.

The unit does not have a power switch and is operational immediately after connection to the main power supply.
All switch gear connected to the unit and/or installed close to it, such as relays and connectors, must be fitted with appropriate
components (RC-modules, diodes) to suppress interference.
In order to avoid static discharge, all metallic parts of a system must be thoroughly grounded. Movable parts, such as portable
scales on plastic wheels, must be grounded with earth clamps or earth leads of appropriate diameter.

1.3 Technical Features

Belt Weigher
Connection to one understructure or force transducer with 1 or several analog load cells.
Digital input for pulse encoder to measure the belt speed. Optionally operation without pulse wheel possible (fixed speed).
Bulkslide
Connection to a Bulkslide with 1 or several analog load cells.
Operating Modes
Totalizing with two counters, which can be reset.
PID control for flow regulation.
Batching mode with preset target and adjustable preact (inflight compensation).
Display
2 Display lines with switchable information like dosage state, partial total (resettable), general total (resettable), current load on
belt, belt speed, flow rate (kg/h or t/h).
With PID enabled additionally the flow target and the PID output percentage.
In batching mode additionally the batch target and the remaining batch total.
IO Connections (Standard or Optional)
Pulse output for totalizer, quantity per pulse selectable.
Analog output for current flow rate or PID output.
Analog input for PID setpoint, correction or inclinometer.
Serial communication (RS232/485, USB, ethernet, WiFi).
Fieldbus communication.
Construction
Stainless steel desk-top, wall-mount, panel-mount housing, IP68.

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 WE503D Dynamic Integrator

2.0 Display and Keyboard

In the following section, the functioning of the keys is described, in accordance to factory default settings.
It is possible to customize the key functionality.
2.1 Display

Figure 2-1. Front Panel Display

The display can consist of either:

Figure 2-2. Large Indication with a Line Below

Figure 2-3. Small Indication with Two Lines Below

The larger indication is called the zoom window and can be enabled or disabled in the technical menu. It will show automatically
after not pressing any key for 5-seconds.
Readings in the zoom window and in the bottom-lines can be selected through:
• While zoom window is shown, one bottom-line, select with F7
• While standard window is shown, two bottom-lines, select with F6 or F7

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 Display and Keyboard

2.2 Keyboard
Key Function
CLR / PWR IfSteppressed for 3-seconds, it will power off and restart;
back in menus, delete characters or clear an entry field
Second alternative function, see function keys;
ALT / SCALE Switch scale, if application allows
ENTER / FN First alternativenext
Enter, confirm, step in menus;
function
pressed for 3-seconds, it will start the BELT ZERO procedure;
ZERO / TARE IfPressing During restart enters the diagnostics menu or the technical menu
HELP If pressed for 3-seconds, it will call the Help menu
Numeric Keys Enter digits or characters
Start batch / dosage (only used when PID or Batch function is enabled);
F1 If pressed for 3-seconds, it will lock / unlock the keyboard
Pause batch / dosage (only used when PID or Batch function is enabled);
F2 If pressed for 3-seconds, the weight reading will be X10 resolution
Stop batch / dosage (only used when PID or Batch function is enabled);
F3 If pressed for 3-seconds, adjust date and time
Flow rate target or percentage of ingredient (only used when PID function is enabled);
F4 If pressed for 3-seconds, enter the diagnostics menu
F5 Print or data transmission to the printer serial port, see paragraph 3.8
Change the 2nd display line;
F6 Arrow down, next step;
At entering data, decrease the blinking digit
Change the 1st display line;
F7 Arrow up, previous step;
At entering data, increase the blinking digit
Reset PT (Partial Total);
F8 At entering data, select digit to modify from right to left;
After the ALT key, switch the reading Flow and Total in the zoom window
Reset GT (General Total);
F9 At entering data, select digit to modify from left to right;
After the FN key, switch the display to the Custom display
Correction factor;
F10 At entering data, enter a space in the middle of two characters
Table 2-1. Keyboard Functions
2.3 Display
2.3.1 Instrument Status
In the top left corner a character indicates the instrument status.
Key Description
R RUN mode
Z Belt zero procedure active
S Stop, wait for Run input to start
W Ready, wait for Start input to start
P Pause, wait for Start input to start
B Batch active
F Batch finished
Table 2-2. Key Descriptions

2.3.2 Instrument Action

In the bottom left or right corner a symbol indicates the instrument action.
Annunciator Description
FN The FN (Enter) key was pressed to follow with a function key
2^F The ALT key was pressed to follow with a function key
Key Keyboard locked
Printer Data transmission to PC or printer is active
Table 2-3. Annunciator Descriptions

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 WE503D Dynamic Integrator

3.0 Operation
3.1 Startup
The WE503 is automatically turned on as soon as it is powered.
The display shows:
• Initially a welcome message (MASTER logo), while the instrument carries out a series of checking and self-tests
• Name, version of the installed software
• BARGRAPH – Pressing the ALT key while the version is shown in the display, the indicator shows additional information
3.2 Restart
The WE503 will restart, if the CLR key is pressed for 3-seconds.
The message *** POWER OFF *** will be displayed.
3.3 Turning off
The WE503 will power down, if the CLR key is pressed for 3-seconds, but only if the internal jumper is set accordingly.
The message *** POWER OFF *** will be displayed.
Or remove the instrument’s power supply.
3.4 Totalizer Registers
Two totalizer registers are available.
These count simultaneously, but can be reset independently.
3.4.1 Partial Total
Displayed as P.T., selected in Operator Mode by F6 key or by F7 keys.
The displayed Partial total (PT) can be reset the to zero, at any time.
PROCEDURE:
• Press the F8 key
• Display shows: PARTIAL TOTAL RESET ?
• Press Enter key to confirm or press CLR key to abort
• The display return to previous
3.4.2 General Total
Displayed as G.T., selected in Operator Mode by F6 key or by F7 keys.
The displayed General total (GT) can be reset the to zero, at any time.
PROCEDURE:
• Press F9
• Display shows: GENERAL TOTAL RESET ?
• Press Enter to confirm or press CLR to abort
• The display return to previous reading showing GT as 0 kg (0 ton)
• The procedure is then ended
3.5 Help Menu
If HELP is pressed for 3-seconds, it calls the Help menu
The Help menu shows the functions for the F keys:
• Step down with F6
• Step up with F7
• Exit with CLR

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 Operation

3.6 Dynamic Zero Calibration

The belt scale can be set to zero via the Zero key.
The result should be a feed rate of 0 kg/h (or 0 t/h).
This procedure will only start when the flow rate is within the zero-setting range.
PROCEDURE:
• Press the Zero key (>0<) for 3-seconds
• Display shows: EXECUTE ZERO BELT ?
• Press Enter key to confirm or press CLR key to abort
• The display will show a Z in the left top corner during the procedure
• The procedure will end automatically after the installed zero time or the installed belt turns
• The display will show a R in the left top corner after procedure ending
The controller can be configured for automatic zero tracking within a specified range.
3.7 Article / Product Database
The article database can be used when different products with different calibrations or settings are used.
Database Field Description
Description 1 Article / product name or description
Description 2 Article / product name or description
Description 3 Article / product name or description
Description 4 Article / product name or description
Description 5 Article / product name or description
Init Value PID PID start value in %, PID output will start with this value for a set time
Dosage Target Only used when PID or Batch function is enabled
Correction Factor Correction factor will be used instead of correction factor which is set in
the Calibration menu (function code 324)
Table 3-1. Article / Product Database
3.7.1 Update Article Database
To modify or select an article from the database use function code 316. This function code can be used from the main screen in
Operator mode or can be assigned to a function key.
Press F1: New article, selected index or first free index.
Press F2: Edit selected article.
Press F3: Delete selected article.
Press F4: Search article.
Press F5: Print article.
Press Enter: Select article.
Press Alt: Unselect article.
3.7.2 Select Article
To Select an article from the database function in alphabetical order code 317 can be used.
This function code can be used from the main screen in Operator mode or can be assigned to a function key.
Press Enter: Select the selected article.

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 WE503D Dynamic Integrator

3.8 Print
On various actions will print automatically a different print format.
Action Print Format
Print key F5 DOSED 0.00 t (Partial total)
Start Batch START DOSAGE
DD/MM/YY HH:MM
RESTART DOSAGE
DD/MM/YY HH:MM
Batch finished END DOSAGE
DD/MM/YY HH:MM
DOSED 0.00 t (Partial total)
Block belt (alarm) LOCK
DD/MM/YY
Stop Batch DOSAGE DISABLED
DD/MM/YY HH:MM
DOSED 0.00 t (Partial total)
Pause Batch / Dosage Pause
DD/MM/YY HH:MM
Partial Total Reset PART.TOT. 0.00 t
General Total GEN.TOT. 0.00 t
>Handled Article Total DESCR.1
DESCR.2
ART.TOT
Result of the Calculator -0.1
0=
0
Start Up
Table 3-2. Print Actions and Format

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 Transport, Maintenance, Cleaning

4.0 Transport, Maintenance, Cleaning

4.1 Transport
Transport and storage of the WE503 terminal shall only be made in the original packing with foam cushion.
The device must not be exposed to shock or vibration.
Transport and storage of electronic components such as boards, etc. Must only be made in suitable anti-static ESD bags or cases.
Storage temperature -25°C–70°C at 95% relative humidity without condensation.

4.2 Maintenance
This unit and its associated equipment must be maintained by qualified personnel only, who are familiar with the
CAUTION construction and operation of all equipment in the system and the potential hazards involved. Failure to observe
these precautions may result in bodily injuty.
Disconnect all power to this unit before servicing!
The WE503 terminal is designed to require a minimum of maintenance and service, however, depending on the environmental
conditions a visual inspection at regular intervals is recommended. The frequency at which normal maintenance (cleaning and
inspection) should be performed, when installed in a clean office, should be twice a year However, is the nit is subject to a dusty
or dirty environment the frequency should be increased as required. At these inspections it should be made sure that all
connected cables are undamaged and that all connectors are tightly fastened.
Maintenance of the scale is required at regular intervals depending on use and environment. The accuracy of scales can be
affected by dirt, foreign objects, etc. and appropriate maintenance is strongly recommended. Also recommended is the
calibration with certified test weights at regular intervals.

4.3 Cleaning
Disconnect all power to this unit before cleaning!
CAUTION
Do not use any type of industrial solvent or the finish of the unit may be damaged. Do not spray cleaner directly
on the unit.
Clean the keyboard and covers with a soft clean cloth that has been dampened with a mild window type cleaner.

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 WE503D Dynamic Integrator

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 Service

5.0 Service
Only permit qualified personnel to service this equipment. Exercise care when making checks, tests, and
CAUTION adjustments!
If any problem arises that has not been explained above, please follow this check list:
• Power supply on and line cord undamaged (visual inspection)?
• All cables connecting to scale and peripheral devices undamaged (visual inspection)?
• Connectors fitted correctly and tightly secured at peripheral devices (visual inspection)?
• Connected sensors in correct position and operational?
If operational difficulties are encountered that cannot be rectified by means of this manual, obtain as much information as
possible regarding the particular trouble.
If possible, try first to determine the conditions under which the problem occurs. Try to find out whether the appearance of the
difficulties can be reproduced under the same conditions.
For the systematic analysis of an unknown problem the information as listed below is required:
• Serial-No. of the unit
• Program version as displayed on power-up
• Exact wording of any error message displayed
• Type and model of peripheral components related to the problem (e.g. load cell, remote display, etc.)
To obtain professional assistance contact your service station stating the information listed above.

5.1 Error Messages

If an error occurs during calibration or normal operation, error messages are displayed.
Error Message Description Solution
- OUT CAPCITY! - A/D out of range, load cell signal is higher than Check for improper load cell wiring, configuration, connection or
the load cell sensitivity setting (default 2 mV/V) hardware problems
EEEEEEE Displayed value out of resolution Check flow or total resolution settings
LOCKED: (Alarm) Locked due an alarm; See Alarm settings Check alarm sauce or for improper alarm settings; Restart indicator
Table 5-1.

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 WE503D Dynamic Integrator

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 Calibration

6.0 Calibration
Start with a dynamic zero calibration, see paragraph 3.6.
For calibration a certain amount of material is discharged and subsequently weighed on a static scale.
Calculate the correction factor: (Measured weight / indicated weight) * current correction factor.
Calibration is not possible when the calibration jumper is in the secured position.

6.1 Set correction factor manually

The correction factor will affect the flow and totalizers result.
PROCEDURE:
- Press the number 324 and confirm with the Enter key or abort with CLR key
- Enter the new correction factor
- Display shows : “MODIFY CORRECTION FACTOR ?”
- Press Enter key to confirm or press CLR key to abort
- The display will return to operating mode

6.2 Set Flow correction factor manually

The flow correction factor will only affect the flow result.
PROCEDURE:
- Press the number 325 and confirm with the Enter key or abort with CLR key
- Enter the new Flow correction factor
- Press Enter key to confirm or press CLR key to abort
- The display will return to operating mode

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 WE503D Dynamic Integrator

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 Direct Function Codes

7.0 Direct Function Codes

By entering below ID code and confirming by Enter, the related function will be called.
ID Code Function Default Linked to Key
100
101
102
103 Printer on
104 Simple print F5
105 Repeat last print 2nd F + F5
106 Switch main value area data 2nd F + F8
107 Switch 2nd LCD line data F6
108 Lock keyboard
109 Display weight x 10
110 Set date and time
111 Diagnostic menu
112
113 Free texts configuration
114 Calculator
115 Print and clear partial total F8
116 Print and clear general total F9
117
118 Digital input/output and analog output diagnostic
119 Serial communication diagnostic
120 Custom display switch Fn + F9
121 Free text 1 configuration
122 Free text 1 configuration
123 Free text 1 configuration
124 Free text 1 configuration
125 Free text 1 configuration
126 Free text 1 configuration
127 Free text 1 configuration
128 Free text 1 configuration
129 Free text 1 configuration
130 Free text 1 configuration
131 Clear free texts
132 Send print format
Table 7-1.

ID Code Function Default Linked to Key

Other Functions
200 Link print format to print function
201 Direct link 2nd print format to print function
202 Setpoints values
203
204
205
206
207
208 Switch 1st LCD Line (Zoom Disabled) F7
Table 7-2.

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 WE503D Dynamic Integrator

ID Code Function Default Linked to Key

Belt Functions
300 Dynamic belt zeroing
301 Static zeroing
302 Enable/disable flow-rate visualization inside dead band
303 Run belt
304 Set target flow-rate (PID enabled) F4
305 Set target dosage weight (Batch enabled)
306 Set pulse weight
307 Set dosage time
308 Set slow speed weight (Batch enabled)
309 Set slow speed flow-rate (Batch and PID enabled)
310 Set flying weight (Batch enabled)
311 Set flying time (Batch enabled)
312 Start F1
313 Pause F2
314 Stop F3
315 Flow-rate graphic
316 Articles database management
317 Article selection in alphabetical order
318 Print and clear article total 2nd F + F1
319 Print and clear article totals
320 PID settings
321 Controller diagnostics
322 Jog time (Batch enabled)
323 Set correction factor inserting real material weight (Analog input not used for correction)
324 Set correction factor (Analog input not used for correction) F10
325 Set flow-rate correction factor
326 Enable/disable visualization of PID target flow-rate when in tolerance
327 Flow-rate sampling interval for graphic
328 Test weight procedure to set correction factor (analog input not used for correction)
329 PID P setting
330 PID I setting
331 PID D setting
332 PID interval time setting
333 Start analog output value (%)
Table 7-3.

ID Code Function Default Linked to Key

Totals
400 Progressive digits
401 Ticket counter value
402
403 Partial total display
404 Partial total print
405 Partial total clear
406 General total display
407 General total print
408 General total clear
409 Article total display
410 Article total print
411 Article total clear
412 Articles totals clear
413 Clear all totals
Table 7-4.

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 © Rice Lake Weighing Systems Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319
November 20, 2020 www.ricelake.com PN 203018 Rev A