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06 Specification Section036000 Grouting

This document outlines specifications for grout materials and installation. It includes four types of grout: non-shrink non-metallic grout, non-shrink metallic grout, anchoring cement, and epoxy grout. It provides requirements for manufacturers, materials, environmental conditions, surface preparation, installation of different grouts for various applications, testing, manufacturer field services, and completion tasks. The document aims to ensure proper grout selection and installation for structural support of equipment and construction elements.

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Otceliban Sarl
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151 views4 pages

06 Specification Section036000 Grouting

This document outlines specifications for grout materials and installation. It includes four types of grout: non-shrink non-metallic grout, non-shrink metallic grout, anchoring cement, and epoxy grout. It provides requirements for manufacturers, materials, environmental conditions, surface preparation, installation of different grouts for various applications, testing, manufacturer field services, and completion tasks. The document aims to ensure proper grout selection and installation for structural support of equipment and construction elements.

Uploaded by

Otceliban Sarl
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

SECTION 036000

GROUT

PART 1. GENERAL

1.1 SUMMARY

A. Section Includes:
1. Non-shrink Non-metallic Grout.
2. Non-shrink Metallic Grout.
3. Anchoring Cement.
4. Epoxy Grout.

B. Related Sections:
1. Section 014000, Quality Control.
2. Section 055000, Metal Fabrications.
3. Section 055200, Handrails and Railings.
4. Division 15, Mechanical: Grout support for plumbing, equipment.
5. Division 16, Electrical: Grout support for panels, equipment.

1.2 SUBMITTALS

A. Product Submittals:
1. Comply with requirements in Section 013000, Submittals.
2. Submit product data for grout products for review by Architect prior to Work.

B. Quality Assurance Submittals:


1. Comply with requirements in Section 013000, Submittals.
2. Submit manufacturer's installation application instructions for structural grout.

1.3 SITE CONDITIONS

A. Environmental Requirements:
1. Do not place grout when temperature or humidity will effect the performance or
appearance of the grout.
2. Do not place grout on dirty, wet, or frozen substrates.

PART 2. PRODUCTS

2.1 MANUFACTURERS

A. Substitute Manufacturers:
1. Comply with requirements in Section 016000, Material and Equipment.

2.2 MATERIALS

A. Non-metallic Non-shrink Grout:


1. Industry Standard: ASTM C 1107.
2. Type: Shrink resistant, non-staining, non-corrosive.
3. Minimum Compressive Strength: f'c = 5,000 psi in 28 days.
4. Acceptable Grouts: Master flow 713 by Master Builders, SikaGrout 212 by Sika, Sonogrout
and Sonogrout G.P. by Sonneborn.

Sandy Public Library Renovation and Additions GROUT


April 2011 SECTION 036000 PAGE 1
B. Metallic Non-shrink Non-catalyzed Grout:
1. Industry Standard: ASTM C 1107.
2. Type: Shrink resistant, vibration resistant metallic.
3. Minimum Compressive Strength: f'c = 5,000 psi in 28 days.
4. Acceptable Non-catalyzed Grouts: Embeco 636 by Master Builders, Forrolith by
Sonneborn, Kemox C by Sika.

C. Anchoring Cement:
1. Type: Premixed, packaged, shrink resistant.
2. Minimum Compressive Strength: f'c = 4,000 psi in 28 days.
3. Acceptable Anchoring Cements: Embeco 153 by Master Builders, Thorogrip by Thoro
System Products, Burke Stone by Burke.

D. Epoxy Grout:
1. Industry Standard: ASTM C 881.
2. Type: Premixed, packaged, two component, epoxy resin.
3. Minimum Compressive Strength: f'c = 6,000 psi in 28 days.
4. Acceptable Grouts to bond Plastic Concrete to Existing Concrete: Upcon Epoxy Grout by
Bostik Construction Products, Medium Viscosity 881 LPL Patch and Bond Epoxy by
Burke, Sikadur 32 Hi-Mod by Sika, Sonobond by Sonneborn.
5. Acceptable Grouts to Bond Concrete to Reinforcing Steel: 881 LPL Topping and Crack
Grouting Epoxy by Burke, Concressiove 1441 by Adhesive Engineering.

PART 3, EXECUTION

3.1 PERFORMANCE

A. Surface Preparation:
1. Remove loose aggregate and coating materials from substrate surfaces prior to placing
grout and anchoring cement.
2. Support bearing plates above cleaned bearing surfaces with double nutted anchor bolts
and wedges.
3. Position and plumb supporting steel members then tighten double nutted anchor bolts.
4. Cut off part of wedges and shims which protrude beyond the edge of base and bearing
plates.

B. Installation of Cementitious Grout Below Bases and Bearing Plates.


1. Pack space below base and bearing plates supporting structural members and stationary
equipment with non-metallic non-shrink grout until no voids remain.
2. Pack space below bearing plates supporting vibrating equipment with metallic non-shrink
non-catalyzed grout until no voids remain.
3. Trowel exposed grout surfaces to smooth, straight, and aligned edges.
4. Cure grout to comply with manufacturer's printed instructions.

C. Installation of Cementitious Grout in Steel Door Frames:


1. Install non-shrink non-metallic grout inside steel door frames in CMU walls.

D, Installation of Anchor Bolts with Anchoring Cement:


1. Set anchor bolts for structural plates with anchor bolts double nutted to CDX plywood
templates.
2. Set anchor bolts for equipment with anchor bolts double nutted to templates furnished by
equipment manufacturer.
3. Fill space around anchor bolts in drilled concrete and masonry with anchoring cement as
recommended by anchoring cement manufacturer.

E. Installation of Epoxy Grout:


1. Coat existing concrete contact surfaces with epoxy grout at spalled concrete areas prior to
filling with plastic cement.
2. Fill space between existing drilled and dowel sleeved concrete and new reinforcing bars
and dowels with epoxy grout.

Sandy Public Library Renovation and Additions GROUT


April 2011 SECTION 036000 PAGE 2
3.2 COMPLETION

A. Grout Testing:
1. When required by the Building Official and Building Code, Section 306, Special Inspection
Requirements, Owner will employ an independent testing laboratory to evaluate grout
supporting structural members.
2. Comply with procedures in Section 01400, Quality Control.
3. Test non-metallic non-shrink grout in accordance with ASTM C 109.
4. Test Epoxy grout in accordance with ASTM C 579, Method B.

B. Manufacturer's Field Service:


1. Grout and anchoring cement manufacturer's Representative shall provide technical
assistance and two project site visits to ensure that grout and anchoring cement work is
performed in accordance with manufacturer's instructions.

C. Adjusting and Cleaning:


1. Replace damaged and defective grout and anchoring cement work.
2. Remove excess materials from site.

D. Physical Barrier Protection:


1. Cover fresh grout and anchoring cement for 24 hours minimum.
2. Cover fresh grout and anchoring cement with plywood or oriented strand board where
exposed to public, pedestrian, and animal traffic.

END OF SECTION

Sandy Public library Renovation and Additions GROUT


April 2011 SECTION 036000 PAGE 3

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