Hazard Identification, Risk Analysis and Control

Task/Process
Revision: Rev. 0 Lifting and Handling With Crane
Assessed:
Date: 20 January 2014 Location: Yard, Field
Operation: Land operations Assessment Team: Yunanto, Asfan, Indra
HAZARD INITIAL RISK CONTROL MEASURES RESIDUAL RISK

Hazard Description List all Current and Planned Control Measures, taking into Account all
Loss

Likelihood

Likelihood
Risk Level

Risk Level
and Worst Case Contributing and Escalating Factors
Category/

Severity

Severity
Consequences with no
Activity Prevention or Mitigation Population Current and Planned Prevention Current and Planned Mitigation
Steps Measures in Place Affected Measures to reduce Likelihood Measures to reduce Severity

Positioning - Machinery/Equipment Damage - Personnel - Meet all company requirements related to - ERP with drills
the crane to to equipment. Injury / fatality mechanical lifting. - PPE
pick up a load - Lifting coordinator assigns the responsibility of - Ensure availability of trained First
Assets the lift to the employees present for the Aider and Transportation.
- Potential Energy – Gravitational operation.
(Stepping, Handling, Damage to
equipment by - Tool box meeting to discuss the job with
Lifting)Crushing of crew
involved personnel, signals must be reviewed

Catastrophic (-4)

Catastrophic (-4)
crane

Undesirable (-8)
Intolerable (-12)
member while guiding the crane
movement
Possible (3) and agreed upon.

Unlikely (2)
in position.
- Exclude non essential personnel from area.
- Personnel not permitted to ride on the crane
while in motion.
- Crane operator to maintain a positive eye
contact with the signal man (only one person
wearing a fluorescent jacket)), who will make
sure that there are no one including himself in a
position where they can be trapped or crushed
by the crane.
- Ensure area proper lighting.
Preparing - Potential Energy – Gravitational - Personnel In addition to the applicable measures above : - Unsafe act observation.
load for lifting. (Stepping, Handling, Lifting) - Employee training in banks-man duties. - Barricade the area if necessary
Intolerable (-10)

Acceptable (-3)
- Review Suitability of pick-up area. - ERP with drills
Probable (5)

Possible (3)
Serious (-2)

1. Falling from the load while - Confirm load stability before approaching it. First Aider assistance available

Light (-1)
-
attaching it. - Check availability and condition of - PPE
suitable/approved lifting points on load.
- Visual inspection of ALL lifting gear
- Crew training on Injury Prevention
Picking up a - Machinery/Equipment/Hand - Personnel In addition to the applicable measures above : In addition to the applicable measures
load Tools - Loads shall be suitably protected against above :
- Potential Energy – Gravitational - Assets possible damage while loading as well as - For third party loads, make sure
(Stepping, Handling, Lifting) possible spill/uncontrolled discharge. our operator is authorized to lift it
- Water transport - No one is to stay under a load while in transit. - Ensure availability of spill
- Environment
containment material & spill control
- Use audio alarm to advise crane swinging as
deemed necessary. team.
1. Load collision with people, - Reputation
equipment, or building NPT - The lifting supervisor or foreman shall
adequately supervise lifting of critical

Catastrophic (-4)
2. Dropped load/ Lifting gear

Undesirable (-6)
Intolerable (-12)
equipment..

Possible (3)
failure.

Unlikely (2)

Major (-3)
3. Crane rolling over - No load is to be lifted unless its weight is
known.
- No load is to be removed from a basket or bin if
there are any personnel in or near the basket or
bin.
- Ensure proper alignment of crane block and
load prior to lift commencement.
- Crane boom shall not be moved without the
crane outriggers deployed.
- Effort should be made to reduce the number of
individual loads whenever applicable (bulk
transfer, carting, containers,…etc)
Load in - Machinery/Equipment/Hand - Personnel In addition to the applicable measures above : Applicable measures above
Transit Tools - Tag lines must be used for load(s) guidance. Minimize the movement of the load
- Potential Energy – Gravitational - Assets - Crane operator authorized to stop the job if once lifted (for many reasons).

Catastrophic (-4)

Catastrophic ( 4)

Undesirable (-8)
Intolerable (-12)
(Stepping, Handling, Lifting) deemed unsafe. - ERP with drills
Possible (3)

Unlikely (2)
- Water transport - Environment - PPE
- Ensure availability of trained First
1. Load collision with people, - Reputation Aider and Transportation.
equipment, or building - NPT
2. Dropped load
3. Crane rolling over
Crane off - Potential Energy – Gravitational - Personnel In addition to the applicable measures above : Applicable measures above
loading (Stepping, Handling, Lifting) - Review Suitability of off load area. - Minimize the movement of the load
Intolerable (-10)

Acceptable (-3)
- Assets - Confirm load stability and crane wire slackness once lifted (for many reasons).
Probable (5)

Possible (3)
Serious (-2)

Light (-1)
1. Falling from the load while before approaching it. - ERP with drills
disconnecting it. - PPE
2. Load overturning. - Ensure availability of trained First
Aider and Transportation.

Removing the - Machinery/Equipment/Hand - Personnel In addition to the applicable measures above : Applicable measures above
crane and Tools - Crane operator training in Defensive Driving. - Minimize the movement of the load
Acceptable (-4)

Acceptable (-2)
parking it - Potential Energy – Gravitational - Use of reverse movement alarms once lifted (for many reasons).
Serious (-2)
Unlikely (2)

Unlikely (2)

Light (-1)
(Stepping, Handling, Lifting) - Try to prepare the lift so that you
can for example back the truck
1. Collision with people, below the load without swinging it.
equipment, or building