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Tecnicas Reunidas S.A: Proposed Welding Procedure Specification (PWPS)

This document proposes a welding procedure specification for manual gas tungsten arc welding of a fillet weld joining pipe and plate materials. The base metals are SA 335 Gr. P22 pipe and SA 387 Gr. 11 CL 2 plate, with thicknesses ranging from 10-20mm. An ER70S-B2L filler metal with a diameter of 2.5mm will be used in the DCEN position. Preheating to 205°C and interpass temperatures not exceeding 315°C are specified. Multiple pass weave beads will be used with current, voltage, and travel speed ranges provided based on pass sequence. Post weld heat treatment of 720°C for 2 hours is also specified.

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BIIS QAQC Babu Siva
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454 views2 pages

Tecnicas Reunidas S.A: Proposed Welding Procedure Specification (PWPS)

This document proposes a welding procedure specification for manual gas tungsten arc welding of a fillet weld joining pipe and plate materials. The base metals are SA 335 Gr. P22 pipe and SA 387 Gr. 11 CL 2 plate, with thicknesses ranging from 10-20mm. An ER70S-B2L filler metal with a diameter of 2.5mm will be used in the DCEN position. Preheating to 205°C and interpass temperatures not exceeding 315°C are specified. Multiple pass weave beads will be used with current, voltage, and travel speed ranges provided based on pass sequence. Post weld heat treatment of 720°C for 2 hours is also specified.

Uploaded by

BIIS QAQC Babu Siva
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 2

Format No: TR-33117-F-04 Rev 0

TECNICAS REUNIDAS S.A


PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS)
(As per ASME Section IX Ed.2017, QW-482)
WPS No : TRSA-33117-PWPS- 003 Rev 0
Procedure Qualification Record No : To be qualified
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402) 20mm
10
Joint Design : Fillet Weld
Backing : Yes (Base Material)
Backing Material : NA
Root Spacing : NA
Retainers : None 13.49 mm

BASE METALS (QW-403)


Base Metal : P.NO : 5A Group No: 1 to P.NO : 4 Group No: 1
OR
Specification Type & Grade : SA 335 Gr.P22
to Specification Type & Grade : SA 387 Gr.11 CL 2
Diameter and Thickness of Test coupon : 114.3 mm OD & 13.49 mm (Pipe) and 225*225*20 mm (Plate)
Base Metal Thickness Range
a) Groove Qualified : NA a) Groove: Weld Production - NA
b) Fillet Qualified : All b) Fillet: Weld Production - 10 mm
FILLER METALS (QW-404)
Process-1
GTAW
Specification No. (SFA) : 5.28
AWS No. (Classification)/Filler : ER70S-B2L
F- No. :6
Weld Metal Analysis A- No. :1
Size of Filler Metal : 2.5 mm
Weld Metal Thickness Range
a) Groove Qualified : NA
b) Fillet Qualified : All
Electrode Trade name : ADOR / D&H SECHERON/ESAB
Flux type : NA
Consumable Insert : NA
Filler Metal Product Form : NA
Electrode-Flux (Class) : NA
Flux Trade Name : NA
Flux Type : NA
Filler Addition/Deletion : NA
Other : NA
POSITION (QW-405)
Position of Groove : NA
Welding Progression (Uphill/Downhill) : UPHILL
Position of Fillet : 5F
PRE HEAT (QW-406) POST WELD HEAT TREATMENT(QW-407)
Pre heat Temperature (Minimum) : 205°C Loading Temperature : 315°C
Interpass Temperature (Maximum) : 315°C Rate of Heating : 140°C /hr Max.
Pre heat Maintenance : YES Rate of Cooling : 60°C /hr Max.
Method of pre-heating (where reqd.) :Coil Heating Soaking Temperature : 720 ± 15°C
Soaking Time : 2 Hours
Unloading Temperature : 315°C

Page 1 of 2
TECNICAS REUNIDAS S.A
PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS)
(As per ASME Section IX Ed.2017, QW-482)
WPS No : TRSA-33117-PWPS- 003 Rev 0
GAS (QW-408)
Description Gas(es) Percentage Composition Flow Rate
Shielding Gas ARGON 99.995% Pure 10-12 LPM
Trailing Gas None None None
Backing Gas None None None
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN
Amps Range : See Table
Volts Range : See Table
Tungsten Electrode Size and Type : NA
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave Bead : 1st Stringer/ Rest Passes Weave Bead
Orifice or Gas Cup Size : NA
Initial and Inter pass Cleaning : Grinding/Brushing
Method of Back gouging : NO
Oscillation : ≤3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : SEE Table
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual *NA = Not Applicable
Filler Metal Current
Volts Tr.Speed mm/Min
S.No Pass Process Amps Range Remarks
AWS Class. Dia (mm) Polarity Range

1 1st GTAW ER70S-B2L 2.5 DCEN 90-98 16-18 56-60

2 2nd GTAW ER70S-B2L 2.5 DCEN 90-98 16-18 70-80

Sub-
3 sequent GTAW ER70S-B2L 2.5 DCEN 90-98 16-18 120-125
passes
Note(s):
1. Weaving shall not exceeding 3 times the electrode dia.
2. Preheating temperature shall be recorded by temperature recorder.

Signature

Name

Date

ENGINEERS INDIA LIMITED


FOR: TECNICAS REUNIDAS

Page 2 of 2

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