0% found this document useful (0 votes)
35 views145 pages

Therma V Ahuw096a3

Uploaded by

Danilo Gosovic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
35 views145 pages

Therma V Ahuw096a3

Uploaded by

Danilo Gosovic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 145

ENGLISH

ITALIANO
ESPAÑOL
INSTALLATION MANUAL

FRANÇAIS
AIR-TO-WATER
HEAT PUMP

DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA
Please read this installation manual completely before installing the NEDERLANDS
product. Installation work must be performed in accordance with the
national wiring standards by authorized personnel only. Please retain
this installation manual for future reference after reading it thoroughly.
POLSKI

Original instruction
LIMBA ROMÂNĂ

MFL68681810 www.lg.com
Rev.04_062218 Copyright © 2017 - 2018 LG Electronics Inc. All Rights Reserved.
Downloaded from www.Manualslib.com manuals search engine
2 TABLE OF CONTENTS
ENGLISH

TABLE OF CONTENTS
4 PREFACE
5 IMPORTANT SAFETY INSTRUCTIONS
12 INSTALLATION PART
13 GENERAL INFORMATION
13 Model Information
14 Model name and related information
15 Parts and Dimensions
20 Control Parts
21 Control Panel
24 Typical Installation Example
29 Cycle Diagram
30 Water cycle
32 INSTALLATION OF OUTDOOR UNIT
32 Conditions where Outdoor Unit is Installed
32 Drill a Hole in the Wall
33 Installation at Seaside
33 Seasonal wind and cautions in winter
34 INSTALLATION OF INDOOR UNIT
34 Conditions where Indoor Unit is Installed
37 Electrical Wiring
40 PIPING AND WIRING FOR OUTDOOR UNIT
40 Refrigerant Piping
41 Preparation for Piping
42 Connecting Pipe to Indoor Unit
42 Connecting Pipe to Outdoor Unit
45 Finalizing
46 Leakage test and Evacuation
48 Electrical Wiring
51 PIPING AND WIRING FOR INDOOR UNIT
51 Water Piping and Water Circuit Connection
54 Water pump Capacity
54 Pressure Drop
55 Performance curve
56 Water Quality
56 Frost protection
57 Water Volume and Expansion Vessel Pressure
58 ACCESSORIES INSTALLATION
60 Before Installation
60 Thermostat
65 Central Controller
66 DHW Tank and DHW Tank Kit/Solar Thermal Kit
73 Dry Contact
74 2Way Valve
75 3Way Valve
76 Air-Vent
77 Final check
78 CONFIGURATION
78 DIP Switch Setting
83 SERVICE SETTING
Downloaded from www.Manualslib.com manuals search engine
TABLE OF CONTENTS 3

ENGLISH
83 How to enter service setting
83 Service setting
84 Service contact
85 Model information
86 RMC version lnformation
87 Open source license
88 INSTALLER SETTING
88 How to enter installer setting
89 Installer setting
91 3 Minutes Delay
92 Select Temperature Sensor
93 Dry Contact Mode
94 Central Control Address
95 Pump test run
96 Air cooling set temp.
97 Water cooling set temp
98 Air heating set temp.
99 Water heating set temp
100 DHW set temp
101 Screed drying
103 Heater on temperature
105 Water supply off temp. during cooling
107 Tank disinfection setting 1, 2
108 Tank setting 1
109 Tank setting 2
111 Heater priority
112 DHW time setting
113 TH on/off Variable, heating air
114 TH on/off Variable, heating water
115 TH on/off Variable, cooling air
116 TH on/off Variable, cooling water
117 Pump setting in heating
118 Pump setting. in cooling
119 Forced operation
120 CN_CC
121 Pump frequency setting (RPM)
122 Smart Grid(SG)
123 Seasonal auto temp
125 Modbus Address
126 CN_EXT
127 Add Zone
128 Use External Pump
129 3rd Party Boiler
130 Meter Interface
131 Data logging
132 Password initialization
133 Password Initialization
134 Power Supply Blockage (SG Ready)
135 Overview settings
137 COMMISSIONING
137 Check List before Starting Operation
138 Starting Operation
139 Starting Operation flow chart
139 Airborne Noise Emission
139 Limiting concentration
140 Troubleshooting

Downloaded from www.Manualslib.com manuals search engine


4 PREFACE
ENGLISH

PREFACE
This installation manual is to present information and guide about understanding, installing,
and checking .
Your careful reading before installation is highly appreciated to make no mistake and to prevent
potential risks. The manual is divided into nine chapters. These chapters are classified according
to installation procedure. See the table below to get summarized information.
Chapters Contents
• Warning and Caution concerned with safety.
Chapter 1 • This chapter is directly related with human safety. We strongly recommend reading this
chapter carefully.
• Items Inside product Box
Chapter 2 • Before starting installation, please make it sure that all parts are found inside the product
box.
• Fundamental knowledge about
• Model identification, accessories information, refrigerant and water cycle diagram, parts
Chapter 3
and dimensions, electrical wiring diagrams, etc.
• This chapter is important to understand
• Installation about the outdoor unit.
Chapter 4
• Installation location, constraints on installation site, etc
• Installation about the indoor unit.
Chapter 5 • Installation location, constraints on installation site, etc
• Constrains when accessories are installed
• How to perform piping (for refrigerant) and wiring at the outdoor unit.
Chapter 6 • Refrigerant pipe connection between the indoor unit and the outdoor unit.
• Electrical wiring at the outdoor unit.
• How to perform piping (for water) and wiring at the indoor unit.
• Water pipe connection between the indoor unit and pre-built under floor water loop pipe.
• Electrical wiring at the indoor unit.
• System set-up and configuration.
Chapter 7 • As many control parameters of is adjustable by control panel, deep
understanding about this chapter is required to secure the operation flexibility of

• For more detailed information, please read the separate operation manual to use control
panel and adjust control parameters.
• Information about supported accessories
Chapter 8 • Specification, Constraints, and wiring are described.
• Before purchasing accessories, please find supported specification to buy proper one.
Chapter 9 • Test operation and check point while test running.
• Check points before starting operation are explained.
Chapter 10
• Troubleshooting, maintenance, and error code list are presented to correct problems.
REMARK : ALL CONTENTS OF THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE.
TO GET THE LATEST INFORMATION, PLEASE VISIT LG ELECTRONICS WEB SITE.

Downloaded from www.Manualslib.com manuals search engine


IMPORTANT SAFETY INSTRUCTIONS 5

ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
Read the precautions in this manual carefully before operating the unit.

This symbol indicates that the Operation Manual should be read carefully.

This symbol indicates that a service personnel should be handling this equipment with
reference to the Installation Manual.

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.


Always comply with the following precautions to avoid
dangerous situations and ensure peak performance of your
product

! WARNING
It can result in serious injury or death when the directions are
ignored

! CAUTION
It can result in minor injury or product damage when the
directions are ignored

! WARNING
Installation
• Do not use a defective or underrated circuit breaker. Use this
appliance on a dedicated circuit.
- There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified
electrician, or an Authorized Service Center.
- There is risk of fire or electric shock.
• Always ground the unit.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.

Downloaded from www.Manualslib.com manuals search engine


6 IMPORTANT SAFETY INSTRUCTIONS
ENGLISH

• Always install a dedicated circuit and breaker.


- Improper wiring or installation may cause fire or electric
shock
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not install, remove, or reinstall the unit by yourself
(customer).
- There is risk of fire, electric shock, explosion, or injury
• For antifreeze, always contact the dealer or an authorized
service center.
- Almost the antifreeze is a toxic product.
• For installation, always contact the dealer or an authorized
Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install the unit on a defective installation stand.
- It may cause injury, accident, or damage to the unit.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the unit could fall with it, causing
property damage, unit failure, and personal injury.
• Do not install the water pipe system as Open loop type.
- It may cause failure of unit.
• Use a vacuum pump or inert (nitrogen) gas when doing
leakage test or purging air. Do not compress air or oxygen and
do not use flammable gases.
- There is the risk of death, injury, fire or explosion.
• Make sure the connected condition of connector in product
after maintenance.
- Otherwise, it may causeproduct damage
• Do not touch leaked refrigerant directly.
- There is risk of frostbite.
• Compliance with national gas regulations shall be observed.
• Refrigerant tubing shall be protected or enclosed to avoid
damage.
• The installation of pipe-work shall be kept to a minimum.

Downloaded from www.Manualslib.com manuals search engine


IMPORTANT SAFETY INSTRUCTIONS 7

ENGLISH
• A brazed, welded, or mechanical connection shall be made
before opening the valves to permit refrigerant to flow
between the refrigerating system parts. A vacuum valve shall
be provided to evacuate the interconnecting pipe and/or any
uncharged refrigerating system part.
• Any person who is involved with working on or breaking into a
refrigerant circuit should hold a current valid certificate from an
industry-accredited assessment authority, which authorises
their competence to handle refrigerants safely in accordance
with an industry recognised assessment specification.
• Pipe-work shall be protected from physical damage and shall
not be installed in an unventilated space, if that space is
smaller than
1) The minimum floor area : 49.4 m2
2) The maximum refrigerant charge amount : 2.4 kg
• Do not use means to accelerate the defrosting process or to
clean, other than those recommended by the manufacturer.
• Do not pierce or burn.
• Be aware that refrigerants may not contain an odour.
• Dismantling the unit, treatment of the refrigerant oil and
eventual parts should be done in accordance with local and
national standards.
• Ducts connected to an appliance shall not contain an ignition
source.
• Copper in contact with refrigerants shall be oxygen-free or
deoxidized, for example Cu-DHP as specified in EN 12735-1
and EN 12735-2.

Operation
• Take care to ensure that power cable could not be pulled out
or damaged during operation.
- There is risk of fire or electric shock.
• Do not place anything on the power cable.
- There is risk of fire or electric shock.
• Do not plug or unplug the power supply plug during operation.
- There is risk of fire or electric shock.

Downloaded from www.Manualslib.com manuals search engine


8 IMPORTANT SAFETY INSTRUCTIONS
ENGLISH

• Do not touch (operate) the unit with wet hands.


- There is risk of fire or electric shock.
• Do not place a heater or other appliances near the power
cable.
- There is risk of fire or electric shock.
• Do not allow water to run into electric parts.
- There is risk of fire, failure of the unit, or electric shock.
• Do not store or use flammable gas or combustibles near the
unit.
- There is risk of fire or failure of unit.
• Do not use the unit in a tightly closed space for a long time.
- It may cause damage to the unit. When flammable gas
• leaks, turn off the gas and open a window for ventilation
before turning the unit on.
- There is risk of explosion or fire.
• If strange sounds, or smell or smoke comes from unit, turn the
breaker off or disconnect the power supply cable.
- There is risk of electric shock or fire.
• Stop operation and close the window in storm or hurricane. If
possible, remove the unit from the window before the
hurricane arrives.
- There is risk of property damage, failure of unit, or electric
shock.
• Do not open the front cover of the unit while operation. (Do
not touch the electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric shock, or unit failure.
• Do not touch any electric part with wet hands. you should be
power off before touching electric part.
- There is risk of electric shock or fire.
• Do not touch refrigerant pipe and water pipe or any internal
parts while the unit is operating or immediately after operation.
- There is risk of burns or frostbite, personal injury.
• If you touch the pipe or internal parts, you should be wear
protection or wait time to return to normal temperature.
- Otherwise , it may cause burns or frostbite, personal injury.

Downloaded from www.Manualslib.com manuals search engine


IMPORTANT SAFETY INSTRUCTIONS 9

ENGLISH
• Turn the main power on 6 hours ago before the product
starting operation.
- Otherwise, it may cause compressor damage.
• Do not touch electric parts for 10 minutes after main power
off.
- There is risk of physical injury, electric shock.
• The inside heater of product may operate during stop mode. It
is intended to protect the product.
• Be careful that some part of the control box are hot.
- There is risk of physical injury or burns.
• When the unit is soaked (flooded or submerged), contact an
Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious that water could not be poured to the unit directly.
- There is risk of fire, electric shock, or unit damage.
• Ventilate the unit from time to time when operating it together
with a stove, etc.
- There is risk of fire or electric shock.
• Turn the main power off when cleaning or maintaining the unit.
- There is risk of electric shock.
• Take care to ensure that nobody could step on or fall onto the
unit.
- This could result in personal injury and unit damage.
• For installation, always contact the dealer or an Authorized
Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• If the unit is not used for long time, we strongly recommend
not to switch off the power supply to the unit.
- There is risk of water freezing.
• The appliance shall be stored in a well-ventilated area where
the room size corresponds to the room area as specified for
operation.
• The appliance shall be stored in a room without continuously
operating open flames (for example an operating gas
appliance) and ignition sources (for example an operating
electric heater).

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 10 IMPORTANT SAFETY INSTRUCTIONS

• The appliance shall be stored so as to prevent mechanical


damage from occurring.
• Servicing shall only be performed as recommended by the
equipment manufacturer. Maintenance and repair requiring the
assistance of other skilled personnel shall be carried out under
the supervision of the person competent in the use of
flammable refrigerants.
• When mechanical connectors are reused indoors, sealing parts
shall be renewed. When flared joints are reused indoors, the
flare part shall be re-fabricated.
• Be aware that refrigerants may not contain an odor.
• Periodic(more than once/year) cleaning of the dust or salt
particles stuck on the heat exchangers by using water.
• Keep any required ventilation openings clear of obstruction.

! CAUTION
Installation
• Always check for gas (refrigerant) leakage after installation or
repair of unit.
- Low refrigerant levels may cause failure of unit.
• Keep level even when installing the unit.
- To avoid vibration or water leakage.
• Use two or more people to lift and transport the unit.
- Avoid personal injury.

Operation
• Do not use the unit for special purposes, such as preserving
foods, works of art, etc.
- There is risk of damage or loss of property.
• Use a soft cloth to clean. Do not use harsh detergents,
solvents, etc.
- There is risk of fire, electric shock, or damage to the plastic
parts of the unit.
• Do not step on or put anything on the unit.
- There is risk of personal injury and failure of unit.

Downloaded from www.Manualslib.com manuals search engine


IMPORTANT SAFETY INSTRUCTIONS 11

ENGLISH
• Use a firm stool or ladder when cleaning or maintaining the
unit.
- Be careful and avoid personal injury.
• Do not turn on the breaker or power under condition that front
panel cabinet, top cover, control box cover are removed or
opened.
- Otherwise it may cause fire, electric shock, explosion or
death.
• The appliance shall be disconnected from its power source
during service and when replacing parts.
• Means for disconnection must be incorporated in the fixed
wiring in accordance with the wiring rules.
• The Installation kit supplied with the appliance are to be used
and that old Installation kit should not be reused.
• If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified persons in
order to avoid a hazard. Installation work must be performed in
accordance with the national wiring standards by authorized
personnel only.
• This equipment shall be provided with a supply conductor
complying with the national regulation.
• The instructions for service to be done by specialized
personnel, mandated by the manufacturer or the authorized
representative may be supplied in only one Community
language which the specialized personnel understand.
• This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the
appliance by a person responsible for their safety. Children
should be supervised to ensure that they do not play with the
appliance.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 12 INSTALLATION PART

INSTALLATION PART
Thank you for choosing LG Electronics Air-to-Water Heat Pump
Before starting installation, please make it sure that all parts are found inside the product box.

INDOOR UNIT BOX


Item Image Quantity Item Image Quantity

Installation
Indoor unit 1 1
Sheet

Remote
Installation
1 controller 1
Manual
remover

Shut-off valve 2

OUTDOOR UNIT BOX


Item Image Quantity

Outdoor Unit
U4 Chassis
1
(Product heating capacity :
5kW, 7kW, 9kW)

Outdoor Unit
U3 Chassis
1
(Product heating capacity :
12kW, 14kW, 16kW)

Drain Cap 2

Drain Nippl 1

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 13

ENGLISH
GENERAL INFORMATION
With advanced inverter technology, is suitable for applications like under floor
heating, under floor cooling, and hot water generation. By Interfacing to various accessories user
can customize the range of the application.
In this chapter, general information of is presented to identify the installation
procedure. Before beginning installation, read this chapter carefully and find helpful information
on installation.

Model Information
Model number nomenclature

A H U W 0 9 6 A 3

Series Number
3. Series
Function
A : General heating heat pump
Electrical ratings
6 : 1 phase 220-240 V~ 50 Hz
8 : 3 phase 380-415 V~ 50 Hz
Heating Capacity (kW)
05 : 5kW 07 : 7kW 09 : 9kW 12 : 12kW
14 : 14kW 16 : 16kW
Model Type
W : Inverter Heat Pump
Classification
U : Outdoor Unit
Air-to-Water Heat Pump for R410A

A H N W 1 6 6 0 6 A 3

Series Number
3. Series
Function
A : General heating heat pump
Heater Capacity (kW)
06 : 6kW 09 : 9kW
Heater Electrical ratings
6 : 1 phase 220-240 V~ 50 Hz
8 : 3 phase 380-415 V~ 50 Hz
Heating Capacity (kW)
09 : 9kW 16 : 16kW
Model Type
W : Inverter Heat Pump
Classification
N : Indoor Unit
Air-to-Water Heat Pump for R410A

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 14 GENERAL INFORMATION

Model name and related information


Model Name Power Capacity
Built-In Power
Source
Outdoor Unit Indoor Unit Electric Heating Cooling Source
(Electric
Heater(kW) (kW)*1 (kW)*2 (Unit)
Phase Capacity Phase Capacity Heater)
5 kW 5.0 5.0
7 kW 7.0 7.0
9 kW 220-240 V~ 9.0 9.0 220-240 V~
1Ø 1Ø 6 (3+3)
12 kW 50 Hz 12.0 10.4 50 Hz

14 kW 16 kW 14.0 12.0
16 kW 16.0 13.0
12 kW 12.0 10.4
380-415 V~ 380-415 V~
3Ø 14 kW 3Ø 9 (3+3+3) 14.0 12.0
50 Hz 50 Hz
16 kW 16.0 13.0

*1 : tested under Eurovent Heating condition


(water temperature 30°C ’ 35°C at outdoor ambient temperature 7°C / 6°C)
*2 : tested under Eurovent Cooling condition
(water temperature 23°C ’ 18°C at outdoor ambient temperature 35°C / 24°C)
*3 : All appliances were tested at atmospheric pressure.

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 15

ENGLISH
Parts and Dimensions
Indoor unit(External)
(unit : mm)
490
315
850
315

490

Description

No Name Remark
1 Control Panel Built-in Remote Controller

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 16 GENERAL INFORMATION

Indoor unit(Internal)

(unit : mm)
484

13 9 289.6

12
10

7
8
847.8

14 11
15

2 3 4
1
16 16
63.4

36.9
46.4

84.5 116 123 76 41

484

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 17

ENGLISH
Description

No Name Remark
1 Leaving Water Pipe Male PT 1 inch
2 Entering Water Pipe Male PT 1 inch
3 Refrigerant Pipe Ø9.52mm
4 Refrigerant Pipe Ø15.88mm
5 Water Pump Max Head 9.5 / 7 / 6 m
6 Safety Valve Open at water pressure 3 bar
7 Control Box PCB and terminal blocks

Cut-off power input to electric heater at 90 °C


8 Thermal switch
(manual return at 55C)

9 Flow Switch Minimum operation range at 15 LPM.


10 Plate Heat Exchanger Heat exchange between refrigerant and water
11 Pressure Gage Indicates circulating water pressure
12 Expansion Tank Absorbing Volume change of heated water
13 Air Vent Air purging when Charging water

Please refer to the below Page


14 Electric Heater
‘Model name and related information’

15 Strainer Filtering and stacking particles inside circulating water


16 Shut-off valve To drain or to block water when pipe connecting

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 18 GENERAL INFORMATION

Outdoor unit(External)

Product Heating
Capacity :
12kW,14kW,16kW
U3 Chassis
(unit : mm)

Supporter

490

Description

No Name
1 Liquid-side Service Valve
2 Gas-side Service Valve
3 Air discharge Grill

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 19

ENGLISH
Product Heating
Capacity :
5kW,7kW,9kW
U4 Chassis
(unit : mm)

Supporter

Description

No Name
1 Liquid-side Service Valve
2 Gas-side Service Valve
3 Air discharge Grill

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 20 GENERAL INFORMATION

Control Parts
Control Box : Indoor Unit

1Ø Electric Heater Model 3Ø Electric Heater Model

Description

No Name Remark
1 Terminal blocks The terminal blocks allow easy connection of field wiring
2 Unit ELB The ELB protects the unit against overload or short circuit
Water tank heater The ELB protects the water tank heater in sanitary water tank
3
ELB(optional) against overload or short circuit
4 Magnetic switch -
The main PCB(Printed Circuit Board) controls the functioning
5 Main PCB
of the unit

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 21

ENGLISH
Control Panel

Operation display
window

Back button OK On/Off Button

Up/Down/Left/Right OK Button
Button

Operation display window Operation and Settings status display


Back button When you move to the previous stage from the menu’s setting stage
Up/down/left/right button When you change the menu’s setting value
OK button When you save the menu’s setting value
On/Off button When you turn ON/OFF the air conditioner

Wiring Diagram : Indoor Unit


- Refer to the wiring diagram inside the control box.

Circuit Diagram : Indoor Unit


- Refer to the circuit diagram inside the front panel.

Wiring Diagram : Outdoor Unit


- Refer to the attached wiring diagram in the outdoor unit.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 22 GENERAL INFORMATION

Wiring Diagram : Indoor and Outdoor Unit(Including Field wiring)


(Indoor : Electric Heater 1Ø, Outdoor : 1Ø)

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 23

ENGLISH
Wiring Diagram : Indoor and Outdoor Unit(Including Field wiring)
(Indoor : Electric Heater 3Ø, Outdoor : 3Ø)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 24 GENERAL INFORMATION

Typical Installation Example

! CAUTION
If is installed with pre-existing boiler, the boiler and should not be
operated together. If entering water temperature of is above 55°C, the system
will stop operation to prevent mechanical damage of the product. For detailed electric wiring
and water piping, please contact authorized installer.
Some installation scenes are presented for example. As these scenes are conceptual figures,
installer should optimize the installation scene according to the installation conditions.

Some installation scenes are presented for example. As these scenes are conceptual figures,
installer should optimize the installation scene according to the installation conditions.

CASE 1: Connecting Heat Emitters for Heating and Cooling


(Under floor loop, Fan Coil Unit, and Radiator)

Outdoor Indoor
Outdoor Unit
Indoor Unit

M/F

Fan coil unit Floor heating loop Radiator

! NOTE
• Room thermostat
- Type of thermostat and specification should be complied with chapter 4 and chapter 7 of
installation manual.
• 2way valve
- It is important to install 2way valve to prevent dew condensation on the floor and radiator
while cooling mode.
- Type of 2way control valve and specification should be complied with chapter 4 and
chapter 7 of installation manual.
- 2way valve should be installed at the supply side of the collector.
• By-pass valve
- To secure enough water flow rate, by-pass valve should be installed at the collector.
- By-pass valve should guarantee minimum water flow rate in any case. Minimum water
flow rate is described in water pump characteristics curve.

High Temperature Room Thermostat(Field supply) Shut-off valve

Low Temperature 2way valve (Field supply) By-pass valve(Field supply)

M/F Magnetic Filter (Recommended, Field supply)

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 25

ENGLISH
CASE 2: Connecting DHW Tank

Outdoor Indoor
Outdoor Unit
Indoor Unit

M/F

Hot water
Fan coil unit Floor heating loop Radiator

DHW
tank

City water

! NOTE
• DHW tank DHW
tank
- It should be equipped with internal electric heater to generate sufficient heat energy in
very cold season.
- DHW : Domestic Hot Water
• 3way valve
- Type of 3way valve and specification should be complied with chapter 4 and chapter 7 of
installation manual.

High Temperature Room Thermostat(Field supply)

Low Temperature 2way valve 3way valve


(Field supply) (Field supply)
Shut-off valve By-pass valve(Field supply)
M/F Magnetic Filter (Recommended)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 26 GENERAL INFORMATION

CASE 3: Connecting Solar thermal system

Outdoor Indoor
Outdoor Unit
Indoor Unit

M/F

Solar heat source

Hot water

Fan coil unit Floor heating loop Radiator

DHW
tank

City water

! NOTE
• DHW tank
- It should be equipped with internal electric heater to generate sufficient heat energy in
very cold season.
- DHW : Domestic Hot Water
• Pump
- Maximum power consumption of pump should be less than 0.25kW.

High Temperature Room Thermostat(Field supply)

Low Temperature 2way valve (Field supply) 3way valve


(Field supply)
Shut-off valve By-pass valve(Field supply) Pump(Field supply)

M/F Magnetic Filter (Recommended)

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 27

ENGLISH
CASE 4: Connecting 2nd Circuit

[Room A] Main Zone zone (Low Temp.)


Mix
Outdoor Indoor
Outdoor Unit
Indoor Unit
Mix Kit
Floor heating loop Floor heating loop
Buffer
Tank
M/F

[Room B] Additional zone (High Temp.)

Radiator Radiator

! NOTE
• Mix Kit
- You can install it when you want to set the temperature of two rooms individually
- When heating, Main Zone can not be higher than Add Zone.
- When cooling, Main Zone can not be lower than Add Zone.
- The types and specifications of the Mix Kit are to comply with Chapters 4 and 7 of the
THERMA V Installation Manual.

High Temperature Room Thermostat(Field supply)

Low Temperature 2way valve (Field supply) 3way valve


(Field supply)
Shut-off valve By-pass valve(Field supply) Pump(Field supply)

M/F Magnetic Filter (Recommended) Air vent (Field supply) Mix Kit (Field supply)

Pressure Regulation valve


(Field supply)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 28 GENERAL INFORMATION

CASE 5: Connecting 3rd Party

3 Way V/V direction


Boiler On : Ơ
Boiler Off : ȯ

Outdoor Indoor
Outdoor Unit
Indoor Unit
Boiler

Buffer
Tank
M/F Floor Floor Floor
heating loop heating loop heating loop

! NOTE
• DHW tank
- 3rd Party Boiler
- You can control the boiler automatically and manually by comparing the outside
temperature and the set temperature.
• 3way valve
- It is a valve for DHW use.
- Not installed when installing Buffer Tank
- Type of 3way valve and specification should be complied with chapter 4 and chapter 7 of
installation manual.

High Temperature Room Thermostat(Field supply)

Low Temperature 2way valve (Field supply) 3way valve


(Field supply)
Shut-off valve By-pass valve(Field supply) Pump(Field supply)

M/F Magnetic Filter (Recommended) Air vent (Field supply) Aquastat V/V

Reverse check valve

Downloaded from www.Manualslib.com manuals search engine


GENERAL INFORMATION 29

ENGLISH
Cycle Diagram

LIQUID SIDE EEV

Indoor Unit Service


Plate Heat Valve
Exchanger (3 way) TH6 TH7
Th2
Water. Out Outdoor Unit
Heat Exchanger
Water. In Th3 TH8
TH4
4 way
Pressure Valve
GAS SIDE Sensor
TH1
(Accessories) Service
Valve
(3 way) TH5
Accumulator

Compressor

Description

PCB
Category Symbol Meaning Remarks
Connector
- Optional accessory
Th1 Remote air temperature sensor CN_ROOM (being sold separately)
- Not shown in diagram
Indoor
Unit Th2 Inlet evaporator temperature sensor CN_PIPE_IN
- Meaning is expressed based on
Outlet evaporator temperature Cooling mode.
Th3 CN_PIPE_OUT
sensor
Compressor-suction pipe
Th4 CN_SUCTION
temperature sensor
Compressor-discharge pipe
Th5 CN_DISCHA
temperature sensor
- Description is expressed based on
Outdoor Th6 Condenser temperature sensor CN_C_PIPE
Cooling mode.
Unit
Th7 Outdoor air temperature sensor CN_AIR

Condenser middle temperature


Th8 CN_MID
sensor
EEV Electronic Expansion Valve CN_LEV1

Downloaded from www.Manualslib.com manuals search engine


ENGLISH

Shower
Remote Room
Temp. Sensor
B/HT
Water cycle

3WAY
TH8
V/V_2 TH7

Solar
Solar
Thermal

Downloaded from www.Manualslib.com manuals search engine


Panel
Componets
30 GENERAL INFORMATION

TH6
W/PUMP_2 SOLAR THERMAL
SYSTEM
TH5
E/HT City Water
3WAY
DHW Tank
V/V_1

F/S
2WAY
TH1 V/V_1
Ref Out Fan
TH4
Coil
Ref In Unit
W/PUMP_1
Underfloor
Heating
M/F
EXP/TANK TH3 Radiator
DHW Tank is Solar thermal system is
Indoor Unit Magnetic Filter
(Recommended) Installed connected
(Hydro-Kit)
(DHW tank is (Solar thermal kit is
Basic installation Necessary) necessary)
(IDU + ODU)
GENERAL INFORMATION 31

ENGLISH
Description

Category Symbol Meaning PCB Connector Remarks


TH1 Refrigerant temperature sensor (Gas side) CN_PIPE_OUT
- Meaning is expressed based on Cooling mode.
TH2 Refrigerant temperature sensor (Liquid side) CN_PIPE_IN
TH3 Entering Water temperature sensor
- TH3, TH4, and TH5 are connected at 6 pin type
TH4 Interim Water temperature sensor CN_TH3
connector CN_TH3.
TH5 Leaving Water temperature sensor
F/S Flow Switch CN_FLOW1
- Heating capacity is divided into two level : partial
capacity by E/HEAT(A) and full capacity by
CN_E/HEAT(A) E/HEAT(A) + E/HEAT(B).
E/HT Electric Heater
CN_E/HEAT(B) - Operating power(230 V AC 50 Hz) of E/HEAT(A)
and E/HEAT(B) are supplied by external power
Indoor source via relay connector and ELB.
Unit W_PUMP1 Internal Water Pump CN_MOTOR1 - Water Pump is connected at CN_MOTOR1
EXP/TANK Expansion Tank (no connector) - Absorb volume change of heated water,
- Optional accessory (sold separately)
TH8 Remote Air temperature sensor CN_ROOM
- Model : PQRSTA0
CTR/PNL Control Panel (or ‘Remote Controller’) CN_REMO - Pre built-in at indoor unit
- 3rd party accessory and Field installation (sold
2WAY V/V_1 To control water flow for Fan Coil Unit CN_2WAY(A) separately)
- 2 wire NO or NC type 2way valve is supported.
- 3rd party accessory and Field installation (sold
separately)
M/F Magnetic Filter (No connector)
- It is strongly recommended to install an additional
filter on the heating water circuit.
- 3rd party accessory and Field installation
(sold separately)
W/TANK DHW Tank (No connector)
- Generating and storing DHW by AWHP or built-in
electric heater
- 3rd party accessory and Field installation
B/HT Electric Heater CN_B/HEAT(A) (usually built-in at W/TANK)
- Supplying additional water heating capacity.
Water - Flow control for water which is leaving from
Heating - 3rd party accessory and Field installation
indoor unit.
3WAY V/V_1 CN_3WAY(A) (sold separately)
- Flow direction switching between underfloor and
- SPDT type 3way valve is supported.
water tank
Water to be heated by Indoor unit and B/HT of
CITY WATER (no connector) - Field installation
W/TANK
SHOWER Water supplied to end-user (no connector) - Field installation
TH6 W/TANK water temperature sensor - TH6 and TH7 are connected at 4 pin type connector
CN_TH4.
CN_TH4
TH7 Solar-heated water temperature sensor - TH6 is a part of DHW tank kit.(Model:PHLTA)
- TH7 is a part of solar thermal kit (Model:PHLLA)
- Flow control for water which is heated and
- 3rd party accessory and Field installation
circulated by SOLAR THERMAL SYSTEM.
3WAY V/V_2 CN_3WAY(B) (sold separately)
- Flow direction switching between SOLAR
- SPDT type 3way valve is supported.
THERMAL SYSTEM and W/TANK
Solar - 3rd party accessory and Field installation
Heating (sold separately)
W_PUMP/2 External Water Pump CN_W/PUMP(B) - If water pump of SOLAR THERMAL SYSTEM is
incapable of circulation,external water pump can be
used.

- This system can include following components


SOLAR : Solar panel, Sensors, Thermostats, Interim heat - 3rd party accessory and Field installation
THERMAL exchanger, Water pump, etc. (no connector)
- To utilized hot water heated by SOLAR THERMAL (sold separately)
SYSTEM
SYSTEM, end-user must by LG AWHP Solar-Kit.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 32 INSTALLATION OF OUTDOOR UNIT

INSTALLATION OF OUTDOOR UNIT


The outdoor unit of is installed outside to exchange heat with ambient air.
Therefore, it is important to secure proper space around the outdoor unit and care for specific
external conditions.
This chapter presents a guide to install the outdoor unit, make a route to connect with the indoor,
and what to do when installed around seaside.

Conditions where Outdoor Unit is Installed


- If a sunroof is built over the unit to prevent direct sunlight or rain exposure, make sure that heat
radiation from the heat exchanger is not restricted.
- Ensure that the spaces indicated by arrows around front, back and side of the unit.
- Do not place animals and plants in the path of the warm air.
- Take the weight of the outdoor unit into account and select a place where noise and vibration
are minimum.
- Select a place so that the warm air and noise from the outdoor unit do not disturb neighbors.

Su
nro
of

300

Fe
ob nce o
sta r
cle 300
s
600
Minimum service space
700
(unit : mm)

Drill a Hole in the Wall


- If making a hole to the wall is required to connect pipe between the indoor unit and the outdoor
unit, please follow below descriptions.
Drill the piping hole with a ø70mm hole core drill.
Piping hole should be slightly slant to the outdoor side to prevent raindrop into indoor side.

Wall
Indoor Outdoor
5~7mm

Downloaded from www.Manualslib.com manuals search engine


INSTALLATION OF OUTDOOR UNIT 33

ENGLISH
Installation at Seaside
! CAUTION
• Air conditioners should not be installed in areas where corrosive gases, such as acid or
alkaline gas, are produced.
• Do not install the product where it could be exposed to sea wind (salty wind) directly. It
can result corrosion on the product. Corrosion, particularly on the condenser and
evaporator fins, could cause product malfunction or inefficient performance.
• If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea
wind. Otherwise it needs additional anticorrosion treatment on the heat exchanger.

Selecting the location(Outdoor Unit)


- If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should
be avoided. Install the outdoor unit on the opposite side of the sea wind direction.

Sea wind Sea wind

- In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the
sea wind.
- It should be strong enough like concrete to
Windbreak prevent the sea wind from the sea.
- The height and width should be more than 150%
Sea wind
of the outdoor unit.
- It should be keep more than 700 mm of space
between outdoor unit and the windbreak for easy
air flow.

- Select a well-drained place.


Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat
exchanger by using water

Seasonal wind and cautions in winter


• Sufficient measures are required in a snow area or severe cold area in winter so that product
can be operated well.
• Get ready for seasonal wind or snow in winter even in other areas.
• Install a suction and discharge duct not to let in snow or rain.
• Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes
on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the
hood to the system.
• Install the outdoor unit at the higher installation console by 500 mm than the average snowfall
(annual average snowfall) if it is installed at the area with much snowfall.
• Where snow accumulated on the upper part of the Outdoor Unit by more than 100 mm, always
remove snow for operation.
- The height of H frame must be more than 2 times the snowfall and its width shall not exceed
the width of the product. (If width of the frame is wider than that of the product, snow may
accumulate)
- Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 34 INSTALLATION OF INDOOR UNIT

INSTALLATION OF INDOOR UNIT


The indoor unit of is installed inside where terminal of under floor water pipe cycle
and refrigerant pipe from the outdoor unit are accessible at the same time.
In this chapter conditions for installation place is described. In addition, considerations when
installing accessories or 3rd party accessories are described, too.

Conditions where Indoor Unit is Installed


Specific conditions are required for installation place such as service space, wall mounting, water
pipe length and height, total volume of water, adjusting expansion vessel, and water quality.

General Considerations
Followings are should be considered before the installation of the indoor unit.
- The installation place should be free from outdoor weather conditions such as rain, snow, wind,
frost, etc.
- Choose the place where is water-resistant or good drainage.
- Service space should be secured.
- No flammable materials around the indoor unit.
- Mice can not be appeared to prevent entering the indoor unit or attacking wires.
- Do not place anything in front of the indoor unit to ensure air circulation around the indoor unit.
- Do not locate anything under the indoor unit to be free from unexpected water out.
- In case of water pressure increasing to 3 bar, water drainage should be treated when water is
drained by safety valve.

Service Space
- Ensure that the spaces indicated by arrows around bottom,
side, and top side.

250
- Wider spaces are preferred for easy maintenance and piping.
- If minimum service space is not secured, air circulation can
be troubled and internal parts of the indoor unit can be
damaged by overheating.

! NOTE
• The default setting of the product is for heating only.
200 200
To use the cooling system together, DIP S / W 4
should be turned ON and additional drain pan
1300

accessory should be installed.

Minimum service space


(unit : mm)

Downloaded from www.Manualslib.com manuals search engine


INSTALLATION OF INDOOR UNIT 35

ENGLISH
Mounting to Wall
Step 1. Disconnect the remote control case from the front panel and disconnect the remote
control cable.

! CAUTION
After installation is completed, return the remote control to its original state.

! NOTE
Use a flat-blade screwdriver or a coin to remove the remote control case.

Step 2. After releasing five screws, detach front cover from the indoor unit. While detaching the
front cover, grab the left and right sides of the front cover. Then pull into upward
direction.

Bottom screws
Upper screw

Step 3. Attach "Installation Sheet" to the wall and mark the location of bolts.
This sheet helps to find correct location to the bolts.

! CAUTION
The sheet should be attached level. If not, the supporting plate and the indoor unit will not
be mounted correctly.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 36 INSTALLATION OF INDOOR UNIT

Step 4. Detach the Installation sheet. Screw bolts at the hole marks on the wall.
When screwing bolts, use M8 ~ M11 anchor bolts to secure hanging the indoor unit.

! NOTE
Self drilling screw can be used as alternatives of M8 ~ M11 anchor bolts. But M8 ~ M11
anchor bolts are more preferred.

Step 5. Hang the indoor unit at the supporting plate.

Downloaded from www.Manualslib.com manuals search engine


INSTALLATION OF INDOOR UNIT 37

ENGLISH
Electrical Wiring
Two kind of cables should be connected to the outdoor unit : One is ‘Power cable’, the other one
is ‘Connecting cable’. Power cable is a cable which is used to supply external electricity to the
outdoor unit. This cable is generally connected between external power source (such as main
electric power distribution panel of user’s house) and the outdoor unit. Connecting cable is, on
the other hand, used to connect between the outdoor unit and the indoor unit to supply electric
power to the indoor unit and to establish the communication between the outdoor unit and the
indoor unit.
Procedure for wiring to the outdoor unit is four steps. Before starting wiring, check if wire
specification is suitable and read following directions and cautions VERY carefully.

! CAUTION
The power cord connected to the outdoor The connecting cable connected to the
unit should be complied with IEC 60245 or outdoor unit should be complied with
HD 22.4 S4 (This equipment shall be IEC 60245 or HD 22.4 S4 (This equipment
provided with a cord set complying with the shall be provided with a cord set complying
national regulation.) with the national regulation.)
1 Phase(Ø) NORMAL CROSS-SECTIONAL AREA
Model Name NORMAL
Area
GN
(mm2) CROSS-SECTIONAL
/Y
L Phase Capacity
GN AREA 0.75mm2
20
5 kW /Y
L
mm
7 kW 4
9 kW 20
mm
3 Phase(Ø) 1Ø
12 kW
14 kW 6 When the connection line between the
GN
/Y
L 16 kW indoor unit and outdooor unit is over 40m,
20
12 kW connect the telecommunication line and
mm
3Ø 14 kW 2.5
power line separately.
16 kW

In order to avoid a hazard due to inadvertent resetting of the thermal cut-out, this appliance
must not be supplied through an external switching device, such as a timer, or connected to a
circuit that is regularly switched on and off by the utility.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazrd.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 38 INSTALLATION OF INDOOR UNIT

Precautions when laying power wiring

Use round pressure terminals for connections to the power terminal block.

Power wire
Round pressure terminal

When none are available, follow the instructions below.


- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power
wiring may cause abnormal heat.)
- When connecting wiring which is the same thickness, do as shown in the figure below.

! WARNING
Make sure that the screws of the terminal are free from looseness.

Downloaded from www.Manualslib.com manuals search engine


INSTALLATION OF INDOOR UNIT 39

ENGLISH
Point for attention regarding quality of the public electric power supply
This equipment complies with respectively:
- EN/IEC 61000-3-12 (1) provided that the short-circuit power Ssc is greater than or equal to the
minimum Ssc value at the interface point between the user's supply and the public system. It is
the responsibility of the installer or user of the equipment to ensure, by consultation with the
distribution network operator if necessary, that the equipment is connected only to a supply
with respectively: Ssc greater than or equal to the minimum Ssc value.
Model Name Model Name
Minimum Ssc Value Minimum Ssc Value
Phase Capacity Phase Capacity
5 kW 12 kW
7 kW 3Ø 14 kW 2,348
9 kW 16 kW
1Ø 3,142
12 kW
14 kW
16 kW
- European/International Technical Standard setting the limits for voltage changes, voltage
fluctuations and flicker in public low-voltage supply systems for equipment with rated current
≤ 75A.
- European/International Technical Standard setting the limits for harmonic currents produced by
equipment connected to public low-voltage systems with input current ≤16A of > 75A per
phase.

Circuit Breaker Specification


Perform the electrical wiring work according to ELCB
the electrical wiring connection. Main
power source
Switch box
- All wiring must comply with local
requirements.
- Select a power source that is capable of Outdoor
supplying the current required by the air Indoor
conditioner.
- Use a recognized ELCB(Electric Leakage
Circuit Breaker) between the power source
and the unit. A disconnection device to
adequately disconnect all supply lines must be fitted.
- Model of circuit breaker recommended by authorized personnel only

Model Name
ELCB
Phase Capacity
5 kW
7 kW 30A
9 kW

12 kW
14 kW 40A
16 kW
12 kW
3Ø 14 kW 20A
16 kW

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 40 PIPING AND WIRING FOR OUTDOOR UNIT

PIPING AND WIRING FOR OUTDOOR UNIT


Procedures about refrigerant piping and electric wiring at the outdoor are described in this
chapter. Most of procedures are similar to those of LG Air Conditioner.

Refrigerant Piping
Before starting refrigerant piping, constraints in pipe length and elevation should be examined.
After resolving all constraints, some preparations are required to proceed. Then connecting pipe
to the outdoor and the indoor unit is beginning.

Constraints in Pipe Length and Elevation

Pipe Size (mm : inch) *Additional


Length A (m) Elevation B (m)
Capacity (Diameter : Ø) Refrigerant
Gas Liquid Standard Max. Standard Max. (g/m)
5kW
7kW
9kW
15.88(5/8") 9.52(3/8") 7.5 50 0 30 40
12kW
14kW
16kW
A trap is not necessary Outdoor unit
Indoor unit when the outdoor unit is
installed in a higher
position than the indoor
unit.
A
A
B Outdoor unit B
Indoor unit

! CAUTION
1 Standard pipe length is 7.5m If the pipe length is longer than 7.5m, additional charge of
the refrigerant is required according to the table.
• Example : If 16kW model is installed at a distance of 50m, 1,700g of refrigerant should
be added according to following formula : (50-7.5) x 40g = 1,700g
2 Rated capacity of the product is based on standard length and maximum allowable length
is based on the product reliability in the operation.
3 Improper refrigerant charge may result in abnormal operation.

! NOTE
Fill in the f-gas Label attached on outdoor about the quantity of the fluorinated greenhouse
gases (This note about f-gas label may not apply depending on your product type or market.)
① Manufacturing site (See Model Name label)
② Installation site (If possible being placed adjacent to the service points for the addition or
removal of refrigerant)
③ The total Charge (① + ②)

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR OUTDOOR UNIT 41

ENGLISH
Preparation for Piping
- Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the
following procedure.
- Use the de-oxidised copper as piping materials to install.

Step 1. Cut the pipes and the cable.


- Use the accessory piping kit or the pipes Copper
tube 90° Slanted Uneven Rough
purchased locally.
- Measure the distance between the indoor
unit and the outdoor unit.
- Cut the pipes a little longer than measured
distance.
Pipe
- Cut the cable 1.5m longer than the pipe
length. Reamer

Step 2. Burrs removal Point down


- Completely remove all burrs from the cut
cross section of pipe/tube.
- Put the end of the copper tube/pipe to
downward direction as you remove burrs in
order to avoid to let burrs drop in the tubing. Flare nut

Step 3. Putting nut on Copper tube


- Remove flare nuts attached to indoor and
outdoor units, than put them on pipe/tube
having completed burr removal. (Not
possible to put them on after flaring work)
<Wing nut type>
Bar
Step 4. Flaring work. "A"

- Carry out flaring work using dedicated flaring


tool for R-410A refrigerant as shown below.
Copper pipe
Pipe diameter A inch (mm)
Inch (mm) Wing nut type Clutch type <Clutch type>

Ø1/4 (Ø6.35)
Ø3/8 (Ø9.52) 0.04~0.07 0~0.02
Ø1/2 (Ø12.7) (1.1~1.8) (0~0.5)

Ø5/8 (Ø15.88)
Smooth all round
- Firmly hold copper tube in a bar(or die) as Inside is shiny without scratches
indicated dimension in the table above.
= Improper flaring =
Step 5. Check
- Compare the flared work with right figure.
- If flare is seemed to be defective, cut off the Inclined Surface Cracked Uneven
damaged thickness
flared section and do flaring work again. Even length
all round

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 42 PIPING AND WIRING FOR OUTDOOR UNIT

Connecting Pipe to Indoor Unit


Connecting pipe to the indoor unit is two steps. Read following directions carefully.
Step 1. Pre-tightening.
- Align the center of the pipes and sufficiently
tighten the flare nut by hand.
Indoor unit tubing Flare nut Pipings
Step 2. Tightening.
- Tighten the flare nut with a wrench. Open-end wrench (fixed)
- Tightening torque is as following.
Flare nut
Outside diameter Torque
Torque wrench Connection pipe
mm inch kgf·m
6.35 1/4 1.8 ~ 2.5 Indoor unit tubing

9.52 3/8 3.4 ~ 4.2


12.7 1/2 5.5 ~ 6.6
15.88 5/8 6.6 ~ 8.2
19.05 3/4 9.9 ~ 12.1

Connecting Pipe to Outdoor Unit


Connecting pipe to the outdoor unit is five steps including PCB setting.

Step 1. Determine direction of pipes.


- The pipes can be connetable in three directions.
- The directions are expressed in below figure.
- When connecting in a downward direction, knock out the knock-out hole of the base pan.

Backward

Backward
Forward Sideways

Forward Sideways

Knock-out Base pan

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR OUTDOOR UNIT 43

ENGLISH
Step 2. Tightening
Continuous
- Align the center of the pipes and sufficiently
tighten the flare nut by hand.
- Tighten the flare nut with a wrench until the
wrench clicks
- Tightening torque is as following.
Outside diameter Torque
mm inch kgf·m
6.35 1/4 1.8 ~ 2.5
9.52 3/8 3.4 ~ 4.2 Torque wrench

12.7 1/2 5.5 ~ 6.6


15.88 5/8 6.6 ~ 8.2
Outdoor unit
19.05 3/4 9.9 ~ 12.1

Step 3. Preventing entering of foreign objects


- Plug the pipe through-holes with putty or Liquid side piping
insulation material (procured locally) to fill up
all gaps as shown in right figure. Gas side piping

- If insects or small animals enter the outdoor


unit, it may cause a short circuit in the
electrical box. Connecting wire
- Finally, form the pipes by wrapping the
connecting portion of the indoor unit with Drain hose
insulation material and secure it with two (if necessary)
kinds of vinyl tape. Ensuring thermal Connection pipe
insulation is very important.

Putty or insulating material


(produced locally)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 44 PIPING AND WIRING FOR OUTDOOR UNIT

Wiring Procedure for Power Cable and Connecting Cable


Step 1. : Disassemble the side panel from the outdoor unit by loosing screws.
Step 2. : Connect Power cable to Main Power Terminal and Connecting cable to Control
Terminal, respectively.
See below figure for detailed information. When connecting earth cable, the diameter of
cable should be bigger than 1.6mm2 to secure safety. The earth cable is connected to
the terminal block where earth symbol is marked.
Step 3. : Use cable clamps (or cord clamps) to prevent unintended move of Power cable and
Connecting cable.
Step 4. : Reassemble the side panel to the outdoor unit by fastening screws.
Control Terminal
(Terminal for
Connecting Cable)
Main Power
Terminal
(Terminal for
Power Cable)

Cable Clamp
(or Cord Clamp)

Cable Clamp
(or Cord Clamp)

Water Water
Outlet Inlet

Side Panel

Insulation pad
When connecting power cable, make sure the
rubber bushes are properly attached in knock-out
holes after removing the Insulation pad.

! CAUTION
After checking and confirming following conditions, start wiring work.
• Secure dedicated power source for the Air-to-Water heat pump. The wiring diagram
(attached inside the control box of the indoor unit) is presenting related information.
• Provide a circuit breaker switch between power source and the outdoor unit.
• Although it is very rare case, sometimes the screws used to fasten internal wires can be
loosen due to the vibration while product transportation. Check these screws and make it
sure if they are all fastened tightly. If not tightened, burn-out of the wire can be occurred.
• Check the specification of power source such as phase, voltage, frequency, etc.
• Confirm that electrical capacity is sufficient.
• Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage
marked on the name plate.
• Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
• Provide an ELB(electric leakage breaker) when the installation place is wet or moist.
• The following troubles would be caused by abnormal voltage supply such as sudden
voltage increasing or voltage drop-down.
- Chattering of a magnetic switch (frequent on and off operation)
- Physical damage of parts where magnetic switch is contacted
- Break of fuse
- Malfunction of overload protection parts or related control algorithms.
- Failure of compressor start up
• Ground wire to ground outdoor unit to prevent electrical shock.

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR OUTDOOR UNIT 45

ENGLISH
! CAUTION
The Power cord connected to the unit should be selected according to the following
specifications.

Finalizing
After pipes are connected and electric cables are wired, pipe forming and some tests are
remained. Especially, careful attention is required while proceeding leakage test because the
Seal a small
leakage of the refrigerant effects degrade of performance directly. Also, it is very hard to find
opening around
leaked point after all installation procedures are finished.
the pipings with
gum type sealer.
Pipe Forming
Do pipe forming by wrapping
Plastic the connecting
Pipe
cable and refrigerant pipe (between the indoor
band
Drain hose
(not used) Vinyl tape(narrow) unit and outdoor unit) with thermal insulation
material and secure it with two kinds of vinyl
tape.
- Tape the refrigerant pipe, power cable and
connecting cable from down to up.
Wrap with
vinyl tape(wide) - Secure the taped pipe is along with the
exterior wall. Form a trap to prevent water
entering the room and electrical part.
- Fix the taped pipe onto the wall by saddle or
equivalent.

Taping Procedure
- Tape the pipes, connecting cable and power cable from down to up. If taping direction is up to
down, rain drop may be sinking into the pipes or cables.
- Secure the taped pipe along the exterior wall using saddle or equivalent.
- Trap is required to prevent water from entering into electrical parts.

Seal a small
opening around
the pipings with Seal a small opening
gum type sealer.
sealant. Drain hose around the pipings
(not used) with gum type sealer.
sealant.
Connecting
cable Trap
Taping
Plastic
band

Refrigerat minimum
Pipes 50 mm
Trap
Power Cable

• Trap is required to prevent water from entering


into electrical parts.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 46 PIPING AND WIRING FOR OUTDOOR UNIT

Leakage test and Evacuation


Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
- Pressure in the system rises.
- Operating current rises.
- Cooling(or heating) efficiency drops.
- Moisture in the refrigerant circuit may freeze and block capillary tubing.
- Water may lead to corrosion of parts in the refrigeration system.
Therefore, the indoor/outdoor unit and connecting tube must be checked for leak tight, and
vacuumed to remove incondensible gas and moisture in the system.

Preparation
- Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have
been properly connected and all wiring for the test run has been completed. Remove the
service valve caps from both the gas and the liquid side on the outdoor unit. Check that both the
liquid and the gas side service valves on the outdoor unit are kept closed at this stage.

Leakage test
- Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service
port with charge hoses.

! CAUTION
Be sure to use a manifold valve for leakage test. If it is not available, use a stop valve for this
purpose. The "Hi" knob of the manifold valve must always be kept close.
• Pressurize the system to no more than 3.0 Mpa with dry nitrogen gas and close the
cylinder valve when the gauge reading reached 3.0 Mpa Next, test for leaks with liquid
soap.

To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder
must be higher than its bottom when you pressurize the
Indoor unit
system. Usually, the cylinder is used in a vertical standing
position.
• Do a leakage test of all joints of the tubing(both indoor and
outdoor) and both gas and liquid side service valves. Bubbles
indicate a leak. Be sure to wipe off the soap with a clean
cloth
• After the system is found to be free of leaks, relieve the Outdoor unit
nitrogen pressure by loosening the charge hose connector at
the nitrogen cylinder. When the system pressure is reduced
to normal, disconnect the hose from the cylinder.

Manifold valve
Pressure
Lo Hi
gauge

Charge hose

Nitrogen gas
cylinder(in vertical
standing position)

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR OUTDOOR UNIT 47

ENGLISH
Evacuation Indoor unit
- Connect the charge hose end described in
the preceding steps to the vacuum pump to
evacuate the tubing and indoor unit.
Confirm the "Lo and Hi" knob of the manifold
valve is open. Then, run the vacuum pump.
The operation time for evacuation varies with
tubing length and capacity of the pump. The
following table shows the time required for
evacuation.

Required time for evacuation when 30 gal/h Outdoor unit


vacuum pump is used
If tubing length is less If tubing length is
than 10 m(33 ft) longer than 10 m(33 ft)
30 min. or more 60 min. or more
0.8 torr or less

- When the desired vacuum is reached, close


the "Lo and Hi" knob of the manifold valve Manifold valve
and stop the vacuum pump.
Lo Hi
Pressure
gauge
Finishing the job
- With a service valve wrench, turn the valve Open Open
stem of liquid side valve counter-clockwise
to fully open the valve.
- Turn the valve stem of gas side valve
counter-clockwise to fully open the valve.
- Loosen the charge hose connected to the
gas side service port slightly to release the
pressure, then remove the hose. Vacuum pump

- Replace the flare nut and its bonnet on the


gas side service port and fasten the flare nut
securely with an adjustable wrench. This
process is very important to prevent leakage
from the system.
- Replace the valve caps at both gas and liquid
side service valves and fasten them tight.
This completes air purging with a vacuum
pump.
The air conditioner is now ready to test run.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 48 PIPING AND WIRING FOR OUTDOOR UNIT

Electrical Wiring
General Consideration
Followings are should be considered before beginning indoor unit wiring.
- Field-supplied electrical components such as power switches, circuit breakers, wires, terminal
boxes, etc should be properly chosen with compliance with national electrical legislation or
regulation.
- Make it sure that supplied electricity is enough to operate the product including outdoor unit,
electric heater, water tank heater, etc. The capacity of fuse also selected according to the
power consumption.
- The main electricity supply should be dedicated line. Sharing main electricity supply with other
devices such as washing machine or vacuum cleaner is not permitted.

! CAUTION
• Before starting wiring job, the main electricity supply should be turned off until wiring is
completed.
• When adjusting or changing wiring, the main electricity supply should be turned off and
ground wire should be connected securely.
• Installation place should be free from the attack of wild animal. For example, mice’s wire
attacking or frog’s entering into the indoor unit may cause critical electrical accident.
• All power connections should be protected from dew condensation by thermal insulation.
• All electrical wiring should comply with national or local electrical legislation or regulation.
• The ground should be connected exactly. Do not earth the product to the copper pipe,
steel fence at the veranda, city water outlet pipe, or any other conductivity materials.
• Fix all cable using cord clamp tightly. (When cable is not fixed with cord clamp, use
additionally supplied cable ties.)

A B

Hole A : for AC line (wire which is connected to the terminal block of the control box)
Hole B : for DC line (wire which is connected to the PCB of the control box)

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR OUTDOOR UNIT 49

ENGLISH
Terminal Block Information
Symbols used below pictures are as follows :
- L, L1, L2 : Live (230 V AC)
- N : Neutral (230 V AC)
- BR : Brown , WH : White , BL : Blue , BK : Black

Terminal Block 1
energizing water water flow switching between
pump for solar under floor heating and
thermal system DHW tank heating

1 2 3 4 5 6 7 8 9 10
L L1 N L N L N L L1 N
3WAY VALVE WATER WATER 3WAY VALVE
(B) PUMP TANK (A)
(B) HEATER

water flow switching between turn on or off DHW


using solar thermal heating tank heater
and skipping solar
thermal heating

Terminal Block 2
opening or closing
water flow for FCU
cooling

11 12 13 14 15 16 17 18 19 20
1(L) 2(N) 3 L1 L2 N L N L1 L2
2WAY VALVE THERMOSTAT
OUTDOOR UNIT
(A) (Default : 230 V AC) Terminal Terminal Terminal Terminal
Block 1 Block 2 Block 4 & 5 Block 3
Power supply for Indoor Connection for thermostat
unit and communication (230 V AC)
Supporting type : Heating only or
Heating/Cooling

Terminal Block 3 (1Ø Electric Heater) Terminal Block 3 (3Ø Electric Heater)
connecting external electric connecting external electric
power supply for DHW tank power supply for DHW tank
electric heater electric heater

1(L) 2(N) 3(L) 4(N) 1 2 3 4 5


POWER SUPPLY TO ELB FOR L N R S T
(1 Ø, 220-240 V, 50 Hz) DHW TANK E/HEATER TO ELB FOR POWER SUPPLY
DHW TANK
E/HEATER (3 Ø, 380-415 V, 50 Hz)
connecting external electric
power supply for internal
electric heater connecting external electric
power supply for DHW tank
electric heater
Terminal Block 4 & 5
21 22 23 24 25 26 27
1(L) 2(N)
3rd PARTY
CONTROLLER Mix
Mix Valve
(DC 5 V) Pump

Connection for 3rd Power supply for


Party controller 2nd heating kit
(5 V DC)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 50 PIPING AND WIRING FOR OUTDOOR UNIT

! CAUTION
You should separate the communication wiring, in L N
case of communication wiring length is over 40M

Shield
Separation cable
Power Supply Communication Wiring

Connecting with Outdoor Unit

Terminal block
at outdoor unit
1 2 3

Electric Heater Wiring

! CAUTION
Power Cable Specification : The power cord connected to the outdoor unit should be
complied with IEC 60245 or HD 22.4 S4(Rubber insulated cord, type 60245 IEC 66 or
H07RN-F)
1 Phase(Ø) 3 Phase(Ø)
NORMAL NORMAL
CROSS-SECTIONAL CROSS-SECTIONAL
GN AREA 6mm2 GN AREA 2.5mm2
/Y /Y
L L

20 20
mm m m

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.

External power supply (same


dedicated power supply for the
indoor unit and outdoor unit)
L R T

N S
L

1Ø Electric Heater 3Ø Electric Heater

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR INDOOR UNIT 51

ENGLISH
PIPING AND WIRING FOR INDOOR UNIT
Procedures about water piping and electric wiring at the indoor unit are described in this chapter.
Water piping and water circuit connection, water charging, pipe insulations will be shown for
water piping procedures. For wiring, terminal block connection, connecting with the outdoor
unit, electric heater wiring will be introduced. Accessories connection, such as sanitary water
tank, thermostat, 3way or 2way valves, etc will be dealt in separated chapter.

Water Piping and Water Circuit Connection


General Considerations
Followings are should be considered before beginning water circuit connection.
- Service space should be secured.
- Water pipes and connections should be cleaned using water.
- Space for installing external water pump should be provided if internal water pump capacity is
not enough for installation field.
- Never connect electric power while proceeding water charging.

Water Piping and Water Circuit Connection


Definition of terms are as follow :
- Water piping : Installing pipes where water is flowing inside the pipe.
- Water circuit connecting : Making connection between the product and water pipes or between
pipes and pipes. Connecting valves or elbows are, for example, in this category.

Configuration of water circuit is shown in Chapter 2. All connections should be complied with
presented diagram.

While installing water pipes, followings should be considered :


- While inserting or putting water pipes, close the end of the pipe with pipe cap to avoid dust
entering.
- When cutting or welding the pipe, always be careful that inner section of the pipe should not be
defective. For example, no weldments or no burrs are found inside the pipe.
- Drain piping should be provided in case of water discharge by the operation of the safety valve.
This situation can be happened when the internal pressure is over 3.0 bar and water inside the
indoor unit will be discharged to drain hose.

While connecting water pipes, followings should be considered.


- Pipe fittings (e.g. L-shape elbow, T-shape tee, diameter reducer, etc) should be tightened
strongly to be free from water leakage.
- Connected sections should be leakage-proof treatment by applying tefron tape, rubber bushing,
sealant solution, etc.
- Appropriate tools and tooling methods should be applied to prevent mechanical breakage of the
connections.
- Operation time of flow control valve(e.g. 3way valve or 2way valve) should be less than 90
seconds.
- Drain hose should be connected with drain piping.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 52 PIPING AND WIRING FOR INDOOR UNIT

! WARNING
Installing shut-off valve
• While assembling two shut-off valves, that are found inside ‘AWHP Installation Kit
(AET69364401)’, pop sound will be heard when valve is open or close by rotating handles.
It is normal condition because the sound is due to leakage of charged nitrogen gas inside
the valve. The nitrogen gas is applied to secure quality assurance.
• Before starting water charging, these two shut-off valves should be assembled with
water inlet and outlet pipe of the indoor unit.

Water condensation on the floor


While cooling operation, it is very important to keep leaving water temperature higher than
16°C. Otherwise, dew condensation can be occurred on the floor.
If floor is in humid environment, do not set leaving water temperature below 18 °C.

Water condensation on the radiator


While cooling operation, cold water may not flow to the radiator. If cold water enters to the
radiator, dew generation on the surface of the radiator can be occurred.

Drainage treatment
While cooling operation, condensed dew can drop down to the bottom of the indoor unit. In
this case, prepare drainage treatment (for example, vessel to contain condensed dew) to
avoid water drop.

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR INDOOR UNIT 53

ENGLISH
Water Charging
For water charging, please follow below procedures.
Step 1. Open all valves of whole water circuit. Supplied water should be charged not only inside
the indoor unit, but also in the under floor water circuit, sanitary water tank circuit, FCU
water circuit, and any other water circuits controlled by the product.
Step 2. Connect supply water into drain valve and fill valve located at the side of the shut-off
valve.

! CAUTION
No water-leakage permitted at the drain and fill
valve. Leakage-proof treatment which is
described in previous section should be applied.

Water Out Water In

Step 3. Start to supply water. While supplying water, following should be kept.
- Pressure of supplying water should be 2.0 bar approximately.
- For supplying water pressure, time to be taken from 0 bar to 2.0 bar should be more
than 1 minute. Sudden water supply can yield water drain through safety valve.
- Fully open the cap of air vent to assure air purging. If air is exist inside the water circuit,
then performance degrade, noise at the water pipe, mechanical damage at the surface
of electric heater coil.
Step 4. Stop water supplying when the pressure gage located in front of the control panel
indicates 2.0 bar.
Step 5. Close drain valve and fill valve. Then wait for 20~30 seconds to observe water pressure
being stabilized.
Step 6. If following conditions are satisfactory, then go to step 7(pipe insulation). Otherwise, go
to step 3.
- Pressure gage indicates 2.0 bar. Note that sometimes pressure in decreased after step
5 due to water charging inside expansion vessel.
- No air purging sound is heard or no water drop are popping out from air vent.

Pipe Insulation
Purpose of water pipe insulation is :
- To prevent heat loss to external environment
- To prevent dew generation on the surface of the pipe in cooling operation

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 54 PIPING AND WIRING FOR INDOOR UNIT

Water pump Capacity


The water pump us variable type which is capable to change flow rate, so it may be required to
change default water pump capacity in case of noise by water flow. In most case, however, it is
strongly recommended to set capacity as Maximum.

! NOTE
• To secure enough water flow rate, do not set water pump capacity as Minimum.
It can lead unexpected flow rate error CH14.

Pressure Drop

! NOTE
When installing the product, install additional pump in consideration of the pressure loss and
pump performance.
If flow-rate is low, overloading of product can occur.

Product pressure
Pump Head [m]
Rated flow-rate drop [m] Serviceable Head
Capacity (at rated flow-
[LPM] (Plate heat [m]
rate)
exchanger)

16kW 46.0 9.5 1.4 8.1

14kW 40.0 10.0 1.1 8.9

12kW 34.0 10.7 0.8 9.9

9kW 26.0 11.3 0.4 10.9

7kW 20.0 11.6 0.3 11.3

5kW 17.0 11.8 0.2 11.6

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR INDOOR UNIT 55

ENGLISH
Performance curve
Indoor : Electric Heater 1Ø, Indoor : Electric Heater 3Ø
Pump model : PY-122NDDD3

Performance test based on standard ISO 9906 with pre-pressure 2.0bar and liquid temperature
20°C.

! WARNING
Selecting a water flowrate outside the curves can cause damage to or malfunction of the
unit.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 56 PIPING AND WIRING FOR INDOOR UNIT

Water Quality
Water quality should be complied with EN 98/83 EC Directives.
Detailed water quality condition can be found in EN 98/83 EC Directives.

! CAUTION
• If the product is installed at existing hydraulic water loop, it is important to clean hydraulic
pipes to remove sludge and scale.
• Installing sludge strainer in the water loop is very important to prevent performance
degrade.
• Chemical treatment to prevent rust should be performed by installer.
• It is strongly recommended to install an additional filter on the heating water circuit.
Especially to remove metallic particles from the heating piping, it is advised to use a
magnetic or cyclone filter, which can remove small particles. Small particles may damage
the unit and will NOT be removed by the standard filter of the heat pump system.

Frost protection
In areas of the country where entering water temperatures drop below 0 °C, the water pipe must
be protected by using an approved antifreeze solution. Consult your AWHP unit supplier for
locally approved solutions in your area. Calculate the approximate volume of water in the system.
(Except the AWHP unit.) And add six liters to this total volume to allow for the water contained in
AWHP unit.

Antifreeze mixing ratio


Antifreeze type
0°C -5°C -10°C -15°C -20°C -25°C
Ethylene glycol 0% 12% 20% 30% - -
Propylene glycol 0% 17% 25% 33% - -
Methanol 0% 6% 12% 16% 24% 30%

! CAUTION
• Use only one of the above antifreeze.
• If a antifreeze is used, pressure drop and capability degradation of the system can be
occurred.
• If one of antifreezes is used, corrosion can be occurred. So please add corrosion inhibitor.
• Please check the concentration of the antifreeze periodically to keep same concentration.
• When the antifreeze is used (for installation or operation), take care to ensure that
antifreeze must not be touched.
• Ensure to respect all laws and norms of your country about Anti-freeze usage.

Downloaded from www.Manualslib.com manuals search engine


PIPING AND WIRING FOR INDOOR UNIT 57

ENGLISH
Water Volume and Expansion Vessel Pressure
Inside expansion vessel is included which is 8 liter capacity with 1 bar pre-pressure. That means,
according to the volume-pressure graph, total water volume of 230 liter is supported as default. If
total water volume is changed because of installation condition, the pre-pressure should be
adjusted to secure proper operation.

- Minimum total water volume is 20 liter.


- Pre-pressure is adjusted by the total water volume. If the indoor is located at the highest
position of the water circuit, adjustment is not required.
- To adjust pre-pressure, use nitrogen gas by certificated installer.
2.4

2.1
Pre-pressure in Expansion vessel (bar)

1.7

1.4

1.0

0.7

0.3
20 60 100 140 180 220 260 300 340
Maximum total water volume (liter)

Adjusting pre-pressure of expansion vessel is as following :


Step 1. Refer "Volume-Height" table.
If installation scene is belong to Case A, go to Step 2.
Otherwise, if it is Case B, do nothing. (pre-pressure adjustment is not required.)
Otherwise, if it is Case C, go to Step 3.
Step 2. Adjust pre-pressure by following equation.
Pre-pressure [bar] = (0.1xH+0.3) [bar]
where H : difference between unit and the highest water pipe
0.3 : minimum water pressure to secure product operation
Step 3. Volume of expansion vessel is less than installation scene.
Please install additional expansion vessel at the external water circuit.

Volume-Height Table

V < 230 liter V ≥ 230 liter


H < 7m Case B Case A
H ≥ 7m Case A Case C

H : difference between unit and the highest water pipe


V : total water volume of installation scene

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 58 ACCESSORIES INSTALLATION

ACCESSORIES INSTALLATION
can interface to various accessories to extend its functionality and to improve user
convenience. In this chapter, specifications about supported 3rd party accessories and how to
connect to is introduced.

It is noted that this chapter only deal with 3rd party accessories. For accessories supported by LG
Electronics, please refer to installation manual of each accessories.

Accessories supported by LG Electronics

Item Purpose Model


DHW Tank Install PHLTA : 1Ø
To operate with DHW tank
Kit PHLTC : 3Ø
Remote Air
To control by air temperature PQRSTA0
Sensor
To receive on & off external signal PDRYCB500
Dry Contact
Dry Contact For Thermostat PDRYCB300
Solar Heating Kit To operate with solar heating system PHLLA(Limit temperature : 96°C)
PHS02060310 : 200 liter, Single Heating Coil,
1Ø 230 V 50 Hz 3kW Electric Heater
PHS02060320 : 200 liter, Double Heating Coil,
1Ø 230 V 50 Hz 3kW Electric Heater
DHW Tank To generate and store hot water
PHS03060310 : 300 liter, Single Heating Coil,
1Ø 230 V 50 Hz 3kW Electric Heater
PHS03060320 : 300 liter, Double Heating Coil,
1Ø 230 V 50 Hz 3kW Electric Heater
Drain Pan To prevent drain water drop PHDPB
To measure production / consumption
Meter Interface PENKTH000
power
Multiple installed products into one
Central Controller
central control

! CAUTION
• Install the drain fan when cooling.
• If not installed, water may form.
• Please refer to separate installation manual when installing drain fan.

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 59

ENGLISH
Accessories supported by 3rd party Companies

Item Purpose Specification


To generate auxiliary heating energy
Solar Heating System
for water tank
Heating-Only type (230 V AC)
Thermostat To control by air temperature Cooling/Heating type (230 V AC with
Mode selection switch)
Mix Kit To use 2nd Circuit
3rd Party Boiler To use auxiliary boiler.
To control water flow for hot water 3 wire, SPDT (Single Pole Double Throw)
3way valve and actuator
heating or floor heating type, 230 V AC
2 wire,NO(Normal Open) or NC(Normal
2way valve and actuator To control water flow for Fan Coil Unit
Closed) type, 230 V AC

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 60 ACCESSORIES INSTALLATION

Before Installation

! WARNING
Followings should be kept before installation
• Main power must be turned off during installing 3rd party accessories.
• 3rd party accessories should be comply with supported specification.
• Proper tools should be chosen for installation.
• Never do installation with wet hands.

Thermostat
Thermostat is generally used to control the product by air temperature. When thermostat is
connected to the product, the product operation is controlled by the thermostat.

Installation condition

! CAUTION
• USE 220-240 V~ Thermostat
• Some electro-mechanical type thermostat has internal delay time to protect compressor.
In that case, mode change can takes time more than user's expectation. Please read
thermostat manual carefully if the unit does not response quickly.
• Setting temperature range by thermostat can be different with that of the unit. The heating
or cooling set temperature should be chosen within the setting temperature range of the
unit.
• It is highly recommended that the thermostat should be installed where space heating is
mainly applied.

Following location should be avoid to secure proper operation :


- Height from floor is approximately 1.5 m.
- Thermostat can not be located where the area may be hidden when door is open.
- Thermostat can not be located where external thermal influence may be applied. (such as above
heating radiator or open window)

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 61

ENGLISH
Direct
Sun ray contact area

Direct
Sun ray contact area
yes
yes
no
no

no no
5ft
5ft Connection cable (1.5m)
(1.5m) (less than 15m)
no

no

Thermostat Remote Air Temperature Sensor

General Information
The Heat Pump supports following thermostats.

Type Power Operating Mode Supported


Heating Only (3) Yes
Mechanical 230 V~
(1) Heating / Cooling (4) Yes

Electrical Heating Only (3) Yes


230 V~
(2) Heating / Cooling (4) Yes

(1) There is no electric circuit inside the thermostat and electric power supply to the thermostat is
not required.
(2) Electric circuit such as display, LED, buzzer, etc is included in the thermostat and electric
power supply is required.
(3) Thermostat generates "Heating ON or Heating OFF" signal according to user"s heating target
temperature.
(4) hermostat generates both "Heating ON or Heating OFF" and "Cooling ON or Cooling OFF"
signal according to user"s heating and cooling target temperature.

! CAUTION
Choosing heating / cooling thermostat
• Heating / cooling thermostat must have "Mode Selection" feature to distinguish operation
mode.
• Heating / cooling thermostat must be able to assign heating target temperature and
cooling target temperature differently.
• If above conditions are not kept, the unit can not operation properly.
• Heating / cooling thermostat must send cooling or heating signal immediately when
temperature condition is satisfied. No delay time while sending cooling or heating signal is
permitted.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 62 ACCESSORIES INSTALLATION

How to wire thermostat


Follow below procedures Step 1 ~ Step 5.
Step 1. Uncover front cover of the unit and open the control box.
Step 2. Identify the power specification of the thermostat. If it is 220-240 V~, go to Step 3.
Step 3. If it is Heating only thermostat, go to step 4. Otherwise, if it is Heating / cooling
thermostat, go to step 5.
Step 4. Find terminal block and connect wire as below. After connecting, go to step 5.

17 18 19 20 ! WARNING
L N L1 L2
Mechanical type thermostat
THERMOSTAT Do not connect wire (N) as mechanical type thermostat
(Default : 230 V AC) does not require electric power supply.
(L) (N) (H)

! CAUTION
Do not connect external electric loads.
Thermostat
Wire (L) and (N) should be used only for operation
electric type thermostat.
Never connect external electric loads such as valves, fan
coil units, etc. If connected, Main PCB (Heater) can be
seriously damaged.

(L) : Live signal from PCB to thermostat


(N) : Neutral signal from PCB to thermostat
(H) : Heating signal from thermostat to PCB
Step 5. Find terminal block and connect wire as below.

17 18 19 20 ! WARNING
L N L1 L2
Mechanical type thermostat
THERMOSTAT Do not connect wire (N) as mechanical type thermostat
(Default : 230 V AC) does not require electric power supply.

(L) (N) (C) (H)


! CAUTION
Do not connect external electric loads.
Thermostat
Wire (L) and (N) should be used only for operation
Electric type thermostat.
Never connect external electric loads such as valves, fan
coil units, etc. If connected, Main PCB (Heater) can be
seriously damaged.

(L) : Live signal from PCB to thermostat


(N) : Neutral signal from PCB to thermostat
(C) : Cooling signal from thermostat to PCB
(H) : Heating signal from thermostat to PCB

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 63

ENGLISH
Final check
• DIP switch setting :
Set DIP switch No. 8 to ‘ON’. Otherwise, the unit can not recognize the thermostat.
• Remote Controller :
- ‘Thermostat’ text is displayed on the remote controller.
- Button input is prohibited.

2nd Circuit
The 2nd circuit is generally used to control the temperature of 2 rooms differently. To use the
2nd Circuit, you need to prepare a separate Mix Kit. The mix kit must be installed in the main
zone.
- Main Zone : zone where the water temperature is lowest when heating.
- Add. Zone : The other zone

[Install Guide 2nd Circuit Heating]

Main Zone Convector


Floor (35°C) Radiator (45 °C) Radiator (55 °C)
Add. Zone (FCU, 45 °C)
Floor (35°C) ○ X X X
Convector ○ ○ ○ X
(FCU, 45 °C)
Radiator (45°C) ○ ○ ○ ○
Radiator (55 °C) ○ ○ ○ ○

[Install Guide 2nd Circuit Cooling]

Main Zone Convector


Floor (18 °C) Radiator(18 °C)
Add. Zone (FCU, 5 °C)
Floor (18 °C) ○ ○ X

Radiator(18 °C) ○ ○ X

Convector (FCU, 5 °C) X X ○

h To use a floor combination during cooling operation, the flow through the floor of the flow
must be blocked by the 2 way valve.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 64 ACCESSORIES INSTALLATION

How to Wire 2nd Circuit


Follow below procedures Step 1 ~ Step 2.
Step 1. Uncover front cover of the unit.
Step 2. Find terminal block and connect wire as below

23 24 25 26 27
L N L1 L2 N
(L) : Live signal from PCB to mix pump
MIX (N) : Neutral signal from PCB to mix pump
MIXING VALVE
PUMP (L1) : Live signal (for Normal Closed type) from PCB to mixing
valve
(L) (N) (L1) (L2) (N1)
(L2) : Live signal (for Normal Open type) from PCB to mixing
valve
(N1) Neutral signal from PCB to mixing valve
MIX
MIXING VALVE
PUMP

- For detailed installation instructions, refer to the manual included in the accessories.

Meter Interface
This product can be used by connecting the meter interface module supplied in the field. The
meter interface module can communicate with the wired remote control. The meter interface
module lets you know the amount of power generated by the product
- DIP switch setting :
Set Option DIP switch No. 1 to ‘OFF’. Otherwise, the unit can not recognize the meter interface
module
- For detailed installation instructions, refer to the manual included in the accessories.

3rd Party Boiler


The product can be used by connecting an Auxiliary boiler. You can control the boiler
automatically and manually by comparing the outside temperature and the set temperature. For
more information on how to install, please read Chapter 3 (TYPICAL INSTALLATION EXAMPLE
Case 5)

21 22
1(L) 2(N)
3rd PARTY
CONTROLLER
(DC 5 V) 1(L) : Live signal from PCB to 3rd Party
1(L) 2(N) 2(N) : Neutral signal from PCB 3rd Party

3rd PARTY
CONTROLLER
(DC 5 V)

- For detailed installation instructions, refer to the manual included in the accessories.

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 65

ENGLISH
Central Controller
The product can communicate and control through the central controller. The following functions
can be controlled in the central control linked state (Operation/Stop, Desired temperature, Hot
water operation / stop, Warm water temperature, Full lock, Etc)

How to Installation PI485


Fix the PI485 PCB as shown in below images.
For detailed installation method refer to PI485 Installation Manual

Product Heating Capacity : 12 kW, 14 kW, 16 kW


U3 Chassis

Product Heating Capacity : 5 kW, 7 kW, 9 kW


U4 Chassis

- For detailed installation instructions, refer to the manual included in the accessories.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 66 ACCESSORIES INSTALLATION

DHW Tank and DHW Tank Kit/Solar Thermal Kit


To establish DHW circuit, 3way valve and DHW tank kit is required. If solar thermal system is
pre-installed at the installation field, solar thermal kit is required to interface solar thermal
system – to – DHW tank – to –

Installation condition
Installing sanitary water tank requires following considerations :
- Sanitary water tank should be located at the flat place.
- Water quality should be complied with EN 98/83 EC directives.
- As this water tank is sanitary water tank (indirect heat exchange), do not use anti water-freezing
treatment like ethylene grycol.
- It is highly recommend to wash out inside of the sanitary water tank after installation. It ensures
generating clean hot water.
- Near the sanitary water tank there should be water supply and water drain to easy access and
maintenance.
- Set the maximum value of the temperature control device of sanitary tank.

Solar Thermal Sensor

(Less than 12 m)
3way valve
(Field Supply)

Solar
Water Tank Sensor
Water In Thermal
(Less than 12 m) System
Water Out (Field Supply)
Solar
Water In Pump
(Field Supply) Collector
(Field Supply)

Water Out
Water Tank

General Information
supports following 3way valve.

Type Power Operating Mode Supported


SPDT 230 V AC Selecting “Flow A” between Yes
3-wire “Flow A” and “Flow B” (2)
(1) Selecting “Flow B” between Yes
“Flow A” and “Flow B” (3)

(1) : SPDT = Single Pole Double Throw. Three wires consist of Live1 (for selecting Flow A), Live 2
(for selecting Flow B), and Neutral (for common).
(2) : 'Flow A' means water flow from the unit to under floor water circuit.
(3) : 'Flow B' means water flow from the unit to DHW tank.

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 67

ENGLISH
! WARNING
Installing recirculation pump
When is used with DHW tank, it is STRONGLY recommended to install
recirculation pump to prevent flooding out cold water at the end of hot water supply and to
stabilize the water temperature inside DHW tank
- The recirculation pump should be operated when DHW demand is not required. Therefore,
external time scheduler to determine when the recirculation pump should turn on and turn
off is required.
- The operating duration time of the recirculation pump is calculated as follow :
Duration time [minute] = k x V x R
k : 1.2 ~ 1.5 is recommended. (If distance between pump and tank is far, then choose high
number)
V : Volume of sanitary water tank [liter]
R : Water flow rate of pump [liter per minute], which is determined by pump performance
curve
- The pump operating start time should be prior to the sanitary water demand.

Hot water supply


Shower
(End of Hot
water supply)

Recirculation
Pump
Water In
DHW Tank
External
Time Scheduler
Water Out Check Valve

City water

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 68 ACCESSORIES INSTALLATION

How to Wire DHW Tank Heater


Step 1. Uncover heater cover of the DHW tank. It is located side of the tank.
Step 2. Find terminal block and connect wires as below. Wires are field-supplied item.
(L) : Live signal from PCB to Heater
(N) : Neutral signal from PCB to Heater

! WARNING
Wire specification
• Cross-sectional area of the wire should be 6mm2.

Adjusting thermostat temperature


- To guarantee proper operation, it is recommended to set temperature of thermostat to
maximum temperature (symbol at the picture).
- 1Ø Electric Heater Model and 3Ø Electric Heater Model are set by same method as below.

L N
WATER
TANK
HEATER
(L) (N)

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 69

ENGLISH
How to install DHW tank kit
Fellow bellow procedures Spet 1 ~ Step 6
Step 1. Find magnetic switch and ELB(MCCB) in the kit. Fit them into the indoor unit control box
with enclosed a braket and screws.(symbol Ⓐ at picture)
Step 2. Contact ‘CN_B/HEAT(A)’(white connector)of the indoor unit PCB with magnetic switch
contact using encolsed cable(symbol Ⓑ at the picture). Connect magnetic switch
contactor port no. A1 and A2.
Step 3. Connect magnetic switch contactor port no.L1 and L3 with ELB(MCCB) port no. 2 and
4(symbol Ⓒ at the picture).

! CAUTION
Check Poarity
• Connect magnetic switch contact port no. L1 to ELB(MCCB) port no.2
• Connect magnetic switch contact port no. L3 to ELB(MCCB) port no.4

Step 4. Connect magnetic switch contactor port no. T1 and T3 with terminal block 1 port 6 and
7(symbol Ⓓ at the picture).

Check Polarity
- Connect magnetic switch contact port no. T1 to terminal block 1 port 6
- Connect magnetic switch contact port no. T3 to terminal block 1 port 7

Step 5. Connect ELB(MCCB) to Terminal Block.


1Ø Electric Heater Model
→ Connect ELB(MCCB) port no.1 and 3 with terminal block 3 port 3 and 4(symbol Ⓔ at the
picture).

3Ø Electric Heater Model


→ Connect ELB(MCCB) port no.1 and 3 with terminal block 3 port 1 and 2
(symbol Ⓔ at the picture).

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 70 ACCESSORIES INSTALLATION

Check Polarity
1Ø Electric Heater Model
- Connect ELB(MCCB) port no. 1 to terminal block 3 port 3
- Connect ELB(MCCB) port no. 3 to terminal block 3 port 4

3Ø Electric Heater Model


- Connect ELB(MCCB) port no. 1 to terminal block 3 port 1
- Connect ELB(MCCB) port no. 3 to terminal block 3 port 2
ʶ

ʷ
ʸ
ʶ
ʹ

ʺ
ʷ

1Ø Electric Heater Model

ʶ ʶ
ʸ

ʶ ʶ

ʹ
ʺ

ʹ
ʺ

3Ø Electric Heater Model

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 71

ENGLISH
1 3

2 4
Relay contactor ELB(MCCB) port no.
port no. assignment assignment

! NOTE
Some models are using MCCB instead of ELB

Step 6. Find DHW tank sensor. Connect it to ‘CN_TH4’ (Red Connector) of the unit PCB (symbol
Ⓐ at the picture). The sensor wire should be passed through holes for sensor (symbol Ⓑ
and Ⓒ at the picture). The sensor should be mounted correctly to the sensor hole of
DHW tank.

! CAUTION
Sensor mounting
Insert sensor into sensor socket and bolt it tightly.
• Heater Model are mounted by same method as below.

DHW tank

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 72 ACCESSORIES INSTALLATION

How to Install Solar Thermal Kit


Step 1. Check the diameter of pre-installed pipes. (symbol Ⓐ and Ⓑ)
Step 2. If the diameter of pre-installed pipes is different from diameter of solar thermal kit, it is
necessary to reduce or extend of pipe’s diameter.
Step 3. After Step 2., connect the pipe and solar thermal kit.
Step 4. Connect solar thermal sensor to ‘CN_TH4’(Red connector) of the unit PCB.
If the DHW tank sensor is connected, disconnect the sensor from PCB first.

Solar Thermal Sensor

(less than 12 m)
3way valve
(Field Supply)

Solar
Water Tank Sensor Water In
Thermal
System
(less than 12 m) Water Out (Field Supply)
Solar
Water In Pump
(Field Supply) Collector
(Field Supply)

Water Out
Water Tank

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 73

ENGLISH
Dry Contact
LG Dry Contact is a solution for automatic control of AWHP at the owner's behest. In simple
words, it's a switch which can be used to turn the unit On/Off after getting the signal from
external sources like key-in lock, door or window switch etc specially used in Hotel rooms.

How to Install Dry Contact


Connect the PCB by inserting the holder in the accessory box as below.
A : PDRYCB300 Model
B : PDRYCB500 Model

AB B A

A A
B B

! NOTE
• For more information about installing Dry Contact, Please refer installation manual provided
with Dry Contact.
• For system set-up, please read chapter 8.(Especially function code No.6)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 74 ACCESSORIES INSTALLATION

2Way Valve
2way valve is required to control water flow while cooling operation. Role of 2way valve is to cut
off water flow into under floor loop in cooling mode when fan coil unit is equipped for cooling
operation.

General Information
supports following 2way valve.
Type Power Operating Mode Supported
NO 2-wire 230 V AC Closing water flow Yes
(1) Opening water flow Yes
NC 2-wire 230 V AC Closing water flow Yes
(2) Opening water flow Yes

(1) : Normal Open type. When electric power is NOT supplied, the valve is open. (When electric
power is supplied, the valve is closed.)
(2) : Normal Closed type. When electric power is NOT supplied, the valve is closed. (When
electric power is supplied, the valve is open.)

How to Wire 2Way Valve


Follow below procedures Step 1 ~ Step 2.
Step 1. Uncover front cover of the unit.
Step 2. Find terminal block and connect wire as below.

14 15 16
! CAUTION
L1 L2 N Dew Condensation
• Wrong wiring can yield dew condensation on the floor. If
2WAY VALVE radiator is connected at the under floor water loop, dew
(A) condensation can be occurred on the surface of the radiator.
(NO) (NC) (N)
! WARNING
Wiring
2way valve • Normal Open type should be connected to wire (NO) and
wire (N) for valve opening in cooling mode.
• Normal closed type should be connected to wire (NC) and
wire (N) for valve closing in cooling mode.

(NO) : Live signal (for Normal Open type) from PCB to 2way valve
(NC) : Live signal (for Normal Closed type) from PCB to 2way valve
(N) : Neutral signal from PCB to 2way valve

Final Check
• Flow direction :
- Water should not flow into under floor loop in cooling mode.
- To verify the flow direction, check temperature at the water inlet of the under floor loop.
- If correctly wired, this temperatures should not be approached to 6°C in cooling mode.

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 75

ENGLISH
3Way Valve
3way valve is required to operate sanitary water tank. Role of 3way valve is flow switching
between under floor heating loop and water tank heating loop.

General Information
supports following 3way valve.

Type Power Operating Mode Supported


Selecting “Flow A” between
SPDT Yes
“Flow A” and “Flow B” (2)
3-wire 220-240 V~
Selecting “Flow B” between
(1) Yes
“Flow A” and “Flow B” (3)

(1) : SPDT = Single Pole Double Throw. Three wires consist of Live1 (for selecting Flow A), Live 2
(for selecting Flow B), and Neutral (for common).
(2) : Flow A means ‘water flow from the unit to under floor water circuit.’
(3) : Flow B means ‘water flow from the unit to sanitary water tank.’

How to wire 3way valve


Follow below procedures Step 1 ~ Step 2.
Step 1. Uncover front cover of the unit.
Step 2. Find terminal block and connect wire as below.

3WAY VALVE
(A) ! WARNING
8 9 10 • 3way valve should select water tank loop when electric
L L1 N power is supplied to wire (W) and wire (N).
BR BK BL
• 3way valve should select under floor loop when electric
(W) (U) (N)
power is supplied to wire (U) and wire (N).

3way valve

(W) : Live signal (Water tank heating) from PCB to 3way valve
(U) : Live signal (Under floor heating) from PCB to 3way valve
(N) : Neutral signal from PCB to 3way valve

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 76 ACCESSORIES INSTALLATION

Final check
• Flow direction :
- Water should flow from water outlet of the unit to sanitary tank water inlet when sanitary tank
heating is selected.
- To verify the flow direction, check temperature at the water outlet of the unit and water inlet
of sanitary water tank.
- If correctly wired, these temperatures should be almost equivalent if thermal insulation of
water pipe is well performed.

• Noise or water pipe vibration while 3way valve operation


- Due to surging effect or cavitation effect, noise or water pipe vibration can be occurred while
3way valve is operating.
- In that case, check followings :
• Is water circuit (both under floor water loop and sanitary water tank loop) fully charged? If not,
additional water charging is required.
• Fast valve operation yields noise and vibration. Appropriated valve operating time is 60~90
seconds.

Air-Vent
• For correct operation of the unit, all air in the system must be exhausted by manual air-vent.
(located at pump and PHE output)
- It is easy to exhaust air during charging water into the system.
• Also, air can be exhausted by additional automatic air-vent.
(Additional air-vent must be located highest level of water pipe system.)

Downloaded from www.Manualslib.com manuals search engine


ACCESSORIES INSTALLATION 77

ENGLISH
Final check

No. Check point Description

- Check if the shut-off valves should be assembled with


Connection of Water
1 Water inlet and outlet pipe of the unit
Inlet/Outlet
- Check the location of the water inlet/outlet water pipe

- Check the pressure of supplying water by using


pressure gage inside the unit
2 Hydraulic pressure
- Pressure of Supplying water should be Under 3.0 bar
approximately
- To secure enough water flow rate, do not set water
pump capacity as Minimum.
3 Water pump capacity - It can lead unexpected flow rate error CH14.
(Refer to Chapter 4 ‘Water Piping and Water Circuit
Connection’)
- Check if Transmission line and power source wiring are
Transmission line and power separated from each other.
4
source wiring - If it is not, electronic noise may occur from the power
source.
- Check the power cord specifications
5 The power cord specifications
(Refer to Chapter 4 ‘Connecting Cables’)
- Water should flow from Water outlet of the unit to
sanitary tank Water inlet when sanitary tank heating is
selected.
6 3Way Valve
- To verify the flow direction, Make sure that the water
outlet temperature of the unit and water inlet
temperature of sanitary Water tank are similar
- Water should not flow into under floor loop in cooling
mode.
- To verify the flow direction, check temperature at the
7 2Way Valve
water inlet of the under floor loop.
- If correctly wired, this temperatures should not be
approached to 6 °C in cooling mode.
- Air-vent must be located highest level of Water pipe
system
- It should be installed at the point which is easy to
service.
8 Air Vent
- It takes some times to remove air in the water system if
air purge is not performed sufficiently it may occur CH14
error.
(refer to Chapter 4 ‘Water Charging’)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 78 CONFIGURATION

CONFIGURATION
As is designed to satisfy various installation environment, it is important to set up
system correctly. If not configured correctly, improper operation or degrade of performance can
be expected.

DIP Switch Setting

! CAUTION
Turn off electric power supply before setting DIP switch
• Whenever adjusting DIP switch, turn off electric power supply to avoid electric shock.

General Information
Indoor PCB

ON

SW1
1 2 3 4

OFF

ON

SW2
1 2 3 4

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

OFF
1 2 3 4

OFF is selected ON is selected

Downloaded from www.Manualslib.com manuals search engine


CONFIGURATION 79

ENGLISH
DIP Switch Information

Description Setting Default

Role when central 1 As Master


controller is equipped 1
1 As Slave

Unit + Outdoor unit


is installed
2 3

Unit + Outdoor unit


+ DHW tank
Accessory installation
2 3 is installed
information 2
Unit + Outdoor unit 3
+ DHW tank
+ Solar thermal system
2 3
is installed

DHW tank is installed


2 3

4 Heating Only
Cycle 4
4 Heating & Cooling

5 Always
Flow Switch
Detection 5

5 While water pump is on

Electric heater is not used


6 7

1Ø model : Half capacity is used


Selecting electric 6 7 3Ø model : 1/3 capacity is used 6
heater capacity
7

Unused
6 7

Full capacity is used


6 7

8 Thermostat is NOT installed


Thermostat installation
information 8
8 Thermostat is installed

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 80 CONFIGURATION

Option Switch 1

Description Setting Default

1 As Master
MODBUS 1
1 As Slave

2 Common 3rd party


MODBUS
2
Function
2 SIEMENS

Reserved Reserved 3
3 3

Reserved Reserved 4
4 4

Description Setting Default

Downloaded from www.Manualslib.com manuals search engine


CONFIGURATION 81

ENGLISH
! NOTE
Emergency Operation
• Definition of terms
- Trouble : a problem which can stop system operation, and can be resumed temporally
under limited operation without certificated professional's assist.
- Error : problem which can stop system operation, and can be resumed ONLY after
certificated professional's check.
- Emergency mode : temporary heating operation while system met Trouble.

• Objective of introducing 'Trouble'


- Not like airconditioning product, Air-to-Water heat pump is generally operation in whole
winter season without any system stopping.
- If system found some problem, which is not critical to system operating for yielding
heating energy, the system can temporarily continue in emergency mode operation with
end user's decision.

• Classified Trouble
- Trouble is classified two levels according to the seriousness of the problem : Slight
Trouble and Heavy trouble
- Slight Trouble : a problem is found inside the unit. In most case, this trouble is concerned
with sensor problems. The outdoor unit is operating under emergency mode operation
condition which is configured by DIP switch No. 4 of the unit PCB.
- Heavy trouble : a problem is found inside the outdoor unit. As the outdoor unit has
problem, the emergency mode operation is performed by electric heater located in the
unit.
- Option Trouble : a problem is found for option operation such as water tank heating. In this
trouble, the troubled option is assumed as if it is not installed at the system.

• When the AWHP has any trouble,


(1) If there is not a function to judge possibility of operation :
Once an error occurs mainly in indoor unit, AWHP stops. On the other hand, Remocon
allows the product to activate On/ Off operation. (On : emergency operation)
- Slight / Heavy trouble : Heating Operable only
- Critical trouble : Full stop
- Treatment priority : Critical>Heavy>Slight
(2) If there is a function to judge possibility of operation :
Depending on the status of slight / heavy / critical trouble, pop-up phrase is guided
separately on display.
- Slight trouble : Heating/Cooling Operable
- Heavy trouble : Heating Operable only
- Critical trouble : Service center request
AWHP operates when user pressed OK button on pop-up window.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 82 CONFIGURATION

! NOTE
• Duplicated trouble : Option trouble with slight or heavy trouble
- If option trouble is occurred with slight (or heavy) trouble at the same time, the system
puts higher priority to slight (or heavy) trouble and operates as if slight (or heavy) trouble is
occurred.
- Therefore, sometimes DHW heating can be impossible in emergency operation mode.
When DHW is not warming up while emergency operation, please check if DHW sensor
and related wiring are all Ok.

• Emergency operation is not automatically restarted after main electricity power is reset.
- In normal condition, the product operating information is restored and automatically
restarted after main electricity power is reset.
- But in emergency operation, automatic re-start is prohibited to protect the product.
- Therefore, user must restart the product after power reset when emergency operation has
been running.

Downloaded from www.Manualslib.com manuals search engine


CONFIGURATION 83

ENGLISH
SERVICE SETTING
How to enter service setting
To enter the menu displayed at the bottom, you need to enter the service setting menu as
follows.
• In the menu screen, press [<,>(left/right)] button to select the setting category, and press [OK]
button to move to the setting list.
• In the setting list, select the service setting category, and press [OK] button to move to the
service setting list.

OK

Service setting
• You can set the product service functions.
• Some functions may not be displayed/operated in some product types.

Menu Description
Check and input the service center phone number that you can call
Service contact
when there is service issue.
Model information View product and capacity information
RMC Version Information Check the remote controller model name and software version.
Open Source License View the remote controller’s open source license.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 84 SERVICE SETTING

Service contact
Check and input the service center phone number that you can call when there is service issue.
• In the service setting list, select the service contact point and press [OK] button to move to the
detail screen.
• While “edit” button is selected, press [OK] button to move to the edit screen, change it, and
press [OK] button to change the service contact point.

OK

OK

Downloaded from www.Manualslib.com manuals search engine


SERVICE SETTING 85

ENGLISH
Model information
Check product and capacity information to which the remote controller is connected.
• In the service setting list, select model information category, and press [OK] button to move to
the detail screen.
• The unit capacity
- 1kWh = 1kBtu * 0.29307
kWh is the result calculated based on Btu, There may be a small difference between
calculated and actual capacity.
Ex) If the unit capacity is 18kBtu, it is displayed as 5kWh.

OK

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 86 SERVICE SETTING

RMC version lnformation


View the remote controller software version.
• In the service setting list, select the RMC version information and press [OK] button to move to
the detail screen

OK

Downloaded from www.Manualslib.com manuals search engine


SERVICE SETTING 87

ENGLISH
Open source license
View the remote controller’s open source license.
• In the service setting list, select the open source license category, and press [OK] button to
move to the detail screen.

OK

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 88 SERVICE SETTING

INSTALLER SETTING
How to enter installer setting

! CAUTION
The installer setting mode is the mode to set the remote controller’s detail function. If the
installer setting mode is incorrectly set, it may cause product failure, user’s injury, or property
damage. It must be set by the installation specialist with the installation license, and if it is
installed or changed without installation license, all problems caused will be the responsibility of
the installer, and may void the LG warrenty.

• In the menu screen, press [<,>(left/right)] button to select the setting category, and press
[∧(up)] button for 3 seconds to enter the password input screen for the installer setting.
• Input the password and press [OK] button to move to the installer setting list.

OK OK

※Installer setting password


Main screen → menu → setting → service → RMC version information → SW Version
Example) SW version : 1.00.1 a
In the above case, the password is 1001.

! NOTE
Some categories of the installer setting menu may not be available depending on the
product function or the menu name may be different.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 89

ENGLISH
Installer setting
• You can set the product user functions.
• Some functions may not be displayed/operated in some product types.

Function Description
3 Minutes Delay Factory use only
Selection for setting temperature as air temperature or leaving
Select Temperature Sensor
water temperature or air+leaving water temperature

Dry contact function is the function that can be used only when the
Dry Contact Mode setting
dry contact devices is separately purchased and installed.

When connecting the central control, set the central control


Central Control address
address of the unit.
Pump Test run Water pump test run
Air cooling set temp. setting Adjusting range of 'Setting Air Temperature' in cooling mode
Water cooling set temp. Adjusting range of 'Setting Leaving Water Temperature' in cooling
setting mode
Air heating set temp. setting Adjusting range of 'Setting Air Temperature' in heating mode
Water heating set temp. Adjusting range of 'Setting Heating Flow Temperature' in heating
setting mode
DHW Set Temp.setting Setting DHW set temperature
Screed drying setting Setting for using Step 1 or 2 capacity of electric
Setting outdoor air temperature where half capacity of electric
Heater on temperature
heater starts operation.

Determine leaving water temperature when the unit is turned off.


Water supply off temp.
This function is used for preventing condensation on the floor in
during cooling setting
cooling mode

Tank disinfection setting 1 Setting start/maintain time for pasteurisation


Tank disinfection setting 2 Setting pasteurisation temperature
Tank setting 1 Setting start temperature for operation
Tank setting 2 Setting maintain temperature for operation
Heater priority Determine electric heater and water heater on and off

Determine follow time duration : operation time of domestic hot


DHW time setting water tank heating, stop time of domestic hot water tank heating,
and delay time of DHW tank heater operating

TH on/off Variable, heating


Heating air temperature TH On / Off Type setting
air setting

TH on/off Variable, heating


Heating Water Outlet Temperature TH On / Off Type
Water setting

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 90 INSTALLER SETTING

Function Description
TH on/off Variable, cooling
Cooling air temperature TH On / Off Type setting
air setting

TH on/off Variable, cooling


Cooling Water Outlet Temperature TH On / Off Type
Water setting
Pump setting in heating Set water pump on / off delay option in heating mode
Pump setting in cooling Set water pump on / off delay option in cooling mode
Water pump off After 20 consecutive hours, disable / enable the
Forced operation
logic that drives the water pump by itself

It is the function to set whether to install (use) Dry Contact. (It is


CN_CC setting not a function for Dry Contact installation, but it is a function to set
the usage of the unit’s CN_CC port.)

Pump frequency
Function to change Water Pump RPM
setting(RPM)

Select whether to use or not use the SG Mode function of the


Smart Grid(SG) setting
product, set the operation option value in SG1 step.
Seasonal auto temp setting Set the operating temperature in Seasonal Auto mode

It is function to set the address of the Modbus device that is


Modbus Address externally linked to the product. Modbus address setting function
is available from indoor unit.
Function to set external input and output control according to DI /
DO set by customer using dry contact port of indoor unit.
CN_EXT
Determine the use of the contact port (CN_EXT) mounted on the
indoor unit PCB
Anti-freezing Temperature This function prevents the product from freezing.
Install additional valve in product to control additional operation
Add Zone
area
Use External Pump Set up to control an external water pump
3rd Party Boiler Configuration to control 3rd party boiler
When installing the meter interface to measure energy / calorie in
Meter Interface
the product, set unit spec for each port
Set to reach the optimum flow rate by circulating the heating water
with the water pump before heat exchange. After the operation
Pump Prerun/Overrun
stop, additional water pump is activated to circulate the heating
water.
Data logging setting Display error history of connected unit
Password Initialization It is the function to initialize (0000) the password when you forgot
setting the password set in the remote controller.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 91

ENGLISH
3 Minutes Delay
Temporarily eliminates the 3-minute delay function of the outdoor unit Comp
- Factory use only
• In the installer setting list, select 3 Minutes Delay category, and press [OK] button to move to
the detail screen.

OK

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 92 INSTALLER SETTING

Select Temperature Sensor


The product can be operated according to air temperature or leaving water temperature. The
selection for setting temperature as air temperature or leaving water temperature is determined.
• In the installer setting list, Select Temperature Sensor category, and press [OK] button to move
to the detail screen.

OK

Value
Water Air Air+Water

! NOTE
Air temperature as setting temperature is ONLY available when Remote Air Sensor
Connection is enabled and Remote Air Sensor Connection is set as 02.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 93

ENGLISH
Dry Contact Mode
Dry contact function is the function that can be used only when the dry contact devices is
separately purchased and installed.
• Change setting values using [<,>(left/right)] button.

Value
Auto
manual

! NOTE
For dry contact mode related detail functions, refer to the individual dry contact manual.
What is dry contact?
It means the contact point signal input when the hotel card key, human body detection
sensor, etc. are interfacing with the air conditioner.
Added system functionality by using external inputs (dry contacts and wet contacts).

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 94 INSTALLER SETTING

Central Control Address


When connecting the central control, set the central control address of the unit.
• In the installer setting list, select Central Control Address category, and press [OK] button to
move to the detail screen.

OK

! NOTE
Enter address code as hexadecimal value
Front: Central Control Gr. No.
Back side: Central control indoor the number

! NOTE
This function is not available for monobloc

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 95

ENGLISH
Pump test run
The pump test run is the function to test run by operating the water pump. This function can be
used for air vents / flow sensors and others.
• In the installer setting list, Pump Test run category, and press [OK] button to move to the detail
screen.

OK

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 96 INSTALLER SETTING

Air cooling set temp.


Determine cooling setting temperature range when air temperature is selected as setting
temperature.
• In the installer setting list, select Air cooling set temp category, and press [OK] button to move
to the detail screen.

OK

Value Default Range


Max. 30 30~24
Min. 18 22~16

* Upper / lower limit / default value is in °C

! NOTE
Only available when remote air temperature sensor is connected.
• Accessory PQRSTA0 should be installed.
• Also, Remote air sensor connection should be set properly.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 97

ENGLISH
Water cooling set temp
Determine cooling setting temperature range when leaving water temperature is selected as
setting temperature.
• In the installer setting list, select water cooling set temp category, and press [OK] button to
move to the detail screen.

OK

Value Default Range


Max. 24 27~22
Min. 18 20~5
* Upper / lower limit / default value is in °C

! NOTE
Water condensation on the floor
• While cooling operation, it is very important to keep leaving water temperature higher than
16 °C. Otherwise, dew condensation can be occurred on the floor.
• If floor is in humid environment, do not set leaving water temperature below 18 °C.

! NOTE
Water condensation on the radiator
• While cooling operation, cold water may not flow to the radiator. If cold water enters to
the radiator, dew generation on the surface of the radiator can be occurred.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 98 INSTALLER SETTING

Air heating set temp.


Determine heating setting temperature range when air temperature is selected as setting
temperature
• In the installer setting list, select Air heating set temp. category, and press [OK] button to move
to the detail screen.

OK

Value Default Range


Max. 30 30~24
Min. 16 22~16

* Upper / lower limit / default value is in °C

! CAUTION
Only available when remote air temperature sensor is connected.
• Accessory PQRSTA0 should be installed.
• Also, Remote air sensor connection should be set properly.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 99

ENGLISH
Water heating set temp
Determine heating setting temperature range when leaving water temperature is selected as
setting temperature
• In the installer setting list, select Water heating set temp. category, and press [OK] button to
move to the detail screen.

OK

Value Default Range


Max. 57 57~35
Min. 15 34~15

* Upper / lower limit / default value is in °C

! NOTE
• When the E/heater is not used, the minimum temperature of the water temperature can be
set from 34 °C to 20 °C

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 100 INSTALLER SETTING

DHW set temp


Determine heating setting temperature range when DHW temperature is selected as setting
temperature
• In the installer setting list, select DHW set temp. category, and press [OK] button to move to
the detail screen.

OK

Value Range
Max. 80~50
Min. 40~30

* Upper / lower limit / default value is in °C

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 101

ENGLISH
Screed drying
This function is a unique feature of AWHP that, when AWHP is installed in a new concrete
structure, controls the specific temperature floor heating out temperature for a certain period of
time to cure the floor cement.
• In the installer setting list, select Screed drying category, and press [OK] button to move to the
detail screen.

OK

How to display
Main Screen - Displays 'Screed drying' on the desired temperature display. The step in progress
at the bottom of the display is displayed.

Setting value
- Start-up step: 1 ~ 11
- Maximum temperature : 35 °C ~ 55 °C
- Step 8 Holding time : 1 days ~ 30 days
Function operation
- It is performed by the following procedure from the selected starting step.
- After all steps are completed, turn off the cement curing operation.

Step 1 2 3 4 5 6 7 8 9 10 11
Leaving Water
target 25 Max.T Off 25 35 45 Max.T Max.T 45 35 25
temperature[°C]

Duration Holding
72 96 72 24 24 24 24 72 72 72
[hours] time

※ If the upper limit setting value of the heating LW temperature is 55 °C or lower, it is set to
55 °C forcibly.
If the lower limit setting value of the heating LW temperature is 25 °C or higher, it is set to
25 °C forcibly.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 102 INSTALLER SETTING

! NOTE
• During Screed drying operation, button input except for installer function and temperature
display is restricted.
• When the power is applied again after a power outage during product operation, the
product operation state before power failure is remembered and the product is
automatically operated.
• Screed drying operation stops when an error occurs / When error is cleared, restart
cement Screed drying. (However, if the wired remote control is reset to the error
occurrence state, it is compensated in the unit of one day)
• Upon releasing after an error, Screed drying operation may take up to 1 minute of waiting
time after boot up. (The Screed drying operation status is judged as 1 minute cycle.)
• During Screed drying operation, installer function Screed drying operation is selectable.
• During Screed drying operation, starting operation, low noise mode off, low noise time
setting off, hot water off, solar heat off.
• During Screed drying operation, simple, sleep, on, off, weekly, holiday, heater does not
execute reservation operation.
Leaving Water target temperature °C

Holding time

Step

Pre heating Heating ready for tiling

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 103

ENGLISH
Heater on temperature
Depending on local climatic conditions, it is necessary to change the temperature condition in
which electric heater turns on / off.
• In the installer setting list, Heater on temperature category, and press [OK] button to move to
the detail screen.

OK

Default Range
Split -5 18~-15
Mono -5 18~-25
* Upper / lower limit / default value is in °C

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 104 INSTALLER SETTING

! NOTE
• Heater on temperature
Using Half capacity of electric heater : when DIP Switch No. 6 and 7 is set as ‘OFF-ON’ :
- Example : If Heater on temperature is set as ‘-1’ and DIP switch No 6. and 7 is set as
‘OFF-ON’, then half capacity of electric heater will start operation when outdoor air
temperature is below -1 °C and current leaving water temperature or room air temperature
is much belower than target leaving water temperature or target room air temperature.

Using Full capacity of electric heater : when DIP Switch No. 6 and 7 is set as ‘OFF-OFF’ :
- Example : If Heater on temperature is set as '-1' and DIP switch No 6. and 7 is set as
'OFF-OFF', then full capacity of electric heater will start operation when outdoor air
temperature is below -1 °C and current leaving water temperature or room air temperature
is much belower than target leaving water temperature or target room air temperature.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 105

ENGLISH
Water supply off temp. during cooling
Determine leaving water temperature when the unit is turned off. This function is used for
preventing condensation on the floor in cooling mode
• In the installer setting list, select Water supply off temp. during cooling category, and press
[OK] button to move to the detail screen.

OK

Function Value Default Setting Rang


cooling water Water supply off temperature 16 25~16
temperature FCU Use/ not use use Use / Not Use

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 106 INSTALLER SETTING

- Stop temp. : cut-off temperature. Stop temp. is valid when FCU is installed.
- FCU : determines if FCU is installed or not.
- Example : If Stop temp. is set as ‘10’ and FCU is ’Use’ and actually FCU is NOT installed in the
water loop, the unit stop operation in cooling mode when the leaving water temperature is
below 10 °C.
- Example : If Stop temp. is set as ‘10’ and FCU is ’Not use’ and actually FCU is installed in the
water loop, the Stop temp. is not used and the unit do NOT stop operation in cooling mode
when the leaving water temperature is below 10 °C.

! CAUTION
FCU Installation
• If FCU is used, related 2way valve should be installed and connected to the unit PCB.
• If FCU is set as ‘Not use’ but FCU or 2way valve is NOT installed, the unit can do abnormal
operation.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 107

ENGLISH
Tank disinfection setting 1, 2
• Disinfection operation is special DHW tank operation mode to kill and to prevent growth of
viruses inside the tank.
- Disinfection active : Selecting enable or disable of disinfection operation.
- Start date : Determining the date when the disinfection mode is running.
- Start time : Determining the time when the disinfection mode is running.
- Max temp. : Target temperature of disinfection mode.
- Duration time : Duration of disinfection mode.

Water temperature Temperature profile


(Inside DHW) of Disinfection operation

Max temp

Duration time

Start time Time

OK

OK

! NOTE
DHW heating should be enable
• If Disinfection active is set as ’ Not use’, that is ‘disable disinfection mode’, Start date and
Start time is not used.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 108 INSTALLER SETTING

Tank setting 1
• In the installer setting list, select tank setting 1 category, and press [OK] button to move to the
detail screen.

OK

Value Range
Max outdoor temp 55~40
Min temp 30~1

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 109

ENGLISH
Tank setting 2
• In the installer setting list, select tank setting 2 category, and press [OK] button to move to the
detail screen.

OK

Value Range
Hysteresis 4~2
Heating priority Floor heating / DHW

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 110 INSTALLER SETTING

• Tank setting 1, 2
Descriptions for each parameters are as following.
- Min temp. : temperature gap from Max outdoor temp.
- Max outdoor temp. : maximum temperature generated by AWHP compressor cycle.
- Example : If Min temp. is set as ‘5’ and Max outdoor temp. is set as ’48’, then Session A (see
the graph) will be started when the water tank temperature is below 45 °C…. If temperature is
above 48 °C…, then Session B will be started.

- Hysteresis : temperature gap from target DHW temperature. This value is required to frequent
On and Off of water tank heater.
- Heating priority : Determining heating demand priority between DHW tank heating and under
floor heating.
- Example : If user’s target temperature is set as ’70’ and Hysteresis is set as ‘3’, then the
water tank heater will be turned off when the water temperature is above 73 °C. The water
tank heater will be turned on when the water temperature is below 70 °C.
- Example : If Heating priority is set as ‘DHW’, that means heating priority is on DHW heating,
DHW is heated by AWHP compressor cycle and water heater. In this case the under floor can
not be heated while DHW heating. On the other hand, if the Heating priority is set as ‘Floor
heating’, that means heating priority is on under floor heating, DHW tank is ONLY heated by
water heater. In this case the under floor heating is not stopped while DHW is heated.

Water temperature
(Inside sanitary water tank)

Water heater off


temperature
Target DHW Hysteresis
temperature (set by user)

Max outdoor temp.

Min temp.

Starting temperature
of DHW heating

Session A Session C
Session B Session D

Time
Session A : Heating by AWHP compressor cycle and water heater
Session B : Heating by water heater
Session C : No heating (Water heater is Off)
Session D : Heating by water heater

! NOTE
DHW heating does not operate when it is disabled.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 111

ENGLISH
Heater priority
• Heater priority : determine electric heater and DHW tank heater on and off.
• Example : If Heater priority is set as ‘Main+Boost heater ON’, then electric heater and DHW
tank heater are on and off according to control logic. If Heater priority is set as ‘Boost heater
only ON’, then electric heater is never turned on and only DHW tank heater is on and off
according to control logic.
• In the installer setting list, heater priority category, and press [OK] button to move to the detail
screen.

OK

Value
Boost heater only ON Main+Boost heater ON

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 112 INSTALLER SETTING

DHW time setting


Determine following time duration : operation time of DHW tank heating, stop time of DHW tank
heating, and delay time of DHW tank heater operating.
- Active time : This time duration defines how long time DHW tank heating can be continued.
- Stop time : This time duration defines how long time DHW tank heating can be stopped. It is
also regarded as time gap between DHW tank heating cycle.
- Boost heater delay time : This time duration defines how long time DHW tank heater will not be
turned on in DHW heating operation.
- Example of timing chart :

1
DHW tank
heating is enabled 0
1
DHW tank heater
is enabled 0
S A S S

DHW tank 1
heating operation 0

1 B B
DHW tank
heater operation 0

Time
❈ 1=active / 0=not active
❈ A = Active time
❈ S = Stop time
❈ B = Boost heater delay time

OK

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 113

ENGLISH
TH on/off Variable, heating air
It is a function to adjust the heating air temperature Thermal On / Off temperature according to
the field environment in preparation for heating or heating claim.
• You can set the following setting values using [<,>(left/right)] button.

Description
Value
TH On TH Off
Type0 -0.5 °C 1.5 °C
Type1 -1 °C 2 °C
Type2 -2 °C 3 °C
Type3 -3 °C 4 °C

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 114 INSTALLER SETTING

TH on/off Variable, heating water


It is a function to adjust the heating water temperature Thermal On / Off temperature according
to the field environment in preparation for heating or heating claim.
• You can set the following setting values using [<,>(left/right)] button.

Description
Value
TH On TH Off
Type0 -2 °C 2 °C
Type1 -3 °C 3 °C
Type2 -4 °C 4 °C
Type3 -1 °C 1 °C

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 115

ENGLISH
TH on/off Variable, cooling air
It is a function to adjust the cooling air temperature Thermal On / Off temperature according to
the field environment in preparation for cooling or cooling claim.
• You can set the following setting values using [<,>(left/right)] button.

Description
Value
TH On TH Off
Type0 0.5 °C -0.5 °C
Type1 1 °C -1 °C
Type2 2 °C -2 °C
Type3 3 °C -3 °C

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 116 INSTALLER SETTING

TH on/off Variable, cooling water


It is a function to adjust the cooling water temperature Thermal On / Off temperature according
to the field environment in preparation for cooling or cooling claim.
• You can set the following setting values using [<,>(left/right)] button.

Description
Value
TH On TH Off
Type0 0.5 °C -0.5 °C
Type1 1 °C -1 °C
Type2 2 °C -2 °C
Type3 3 °C -3 °C

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 117

ENGLISH
Pump setting in heating
• It is a function to help the water pump's mechanical life by putting the water pump's rest time
• Installer setting function to set water pump operation / delay time option in heating mode
• In the installer setting list, select Pump setting in heating category, and press [OK] button to
move to the detail screen.

OK

Type Time setting Operation continue


On 1 min ~ 60 min -
Off 1 min ~ 60 min -

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 118 INSTALLER SETTING

Pump setting. in cooling


• It is a function to help the water pump's mechanical life by putting the water pump's rest time
• installer setting function to set water pump operation / delay time option in cooling mode
• In the installer setting list, select Pump setting in cooling category, and press [OK] button to
move to the detail screen.

OK

Type Time setting Operation continue


On 1 min ~ 60 min -
Off 1 min ~ 60 min -

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 119

ENGLISH
Forced operation
• If the product is not used for a long time, the product will be forced to operate to prevent pump
failure and PHEX freezing
• Water pump off After 20 consecutive hours, disable / enable the logic that drives the water
pump by itself
• In the installer setting list, select Forced operation category, and press [OK] button to move to
the detail screen

OK

Type Use Not use


Oper. Cycle 20 min ~ 180 min -
Oper. Time 1 min ~ 10 min -

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 120 INSTALLER SETTING

CN_CC
It is the function to set the usage of the unit’s CN_CC port.
• Change setting values using [<,>(left/right)] button

Value Description

When power is applied to the product, the unit when the contact point
D/C Automatic
is on in Dry Contact installed state recognizes Dry Contact installation

D/C Not Installed Do not use (install) Dry Contact


D/C Installed Use (install) Dry Contact

! NOTE
CN_CC is the device connected to the unit to recognize and control the external contact
point.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 121

ENGLISH
Pump frequency setting (RPM)
It is a function to enable installer to control pump RPM of BLDC pump application model.
• In the installer setting list, select Pump frequency setting(RPM) category, and press [OK] button
to move to the detail screen.

OK

Value Description

500~3700 : RPM
0 (Default)
Change unit : 10

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 122 INSTALLER SETTING

Smart Grid(SG)
It is the function to enable / disable the SG Ready function and to set the reference value at SG2
step.
• In the installer setting list, select Smart Grid(SG) category, and press [OK] button to move to
the detail screen.

OK

Value Mode
Not use (Default) -
Step 0
Use Step 1
Step 2

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 123

ENGLISH
Seasonal auto temp
It is the function to set the operation reference value in Seasonal Auto mode.
• In the installer setting list, select Seasonal auto temp category, and press [OK] button to move
to the detail screen.

OK

Function Description Range Default Boundary


Outdoor1,Heat
Heating lower ambient temp -10°C Out1 ← Out2-1
(Out1)
-25~35 °C
Outdoor2,Heat Out2 → Out1 +1
Heating higher ambient temp 16°C
(Out2) Out2 ← Out3 -5
Outdoor3,Cool Out3 → Out2 +5
Cooling lower ambient temp 30°C
(Out3) Out3 ← Out4 -1
10~46°C
Setting maintain temperature
Tank setting 2 40°C Out4 → Out3 +1
for operation
Water1,Heat
Heating higher water temp 35°C LW1 ← LW2
(LW1)
Use heater :
Determine follow time LW STD : 15~65°C
duration : operation time of EW STD : 15~55°C
domestic hot water tank Not use heater :
DHW time
heating, stop time of domestic LW STD : 20~65°C 28°C LW1 ← LW2
setting
hot water tank heating, and EW STD : 20~55°C
delay time of DHW tank heater
operating
Water3,Cool Use FCU & 5°C IDU :
Cooling higher water temp 20°C LW3 ← LW4
(LW3) LW STD : 5~27°C
EW STD : 10~27°C
Use FCU & 6°C IDU :
LW STD : 6~27°C
Water4,Cool
Cooling lower water temp EW STD : 11~27°C 16°C LW3 ← LW4
(LW4) Not use FCU :
LW STD : 16~27°C
EW STD : 20~27°C

- Setting range: Celsius


- Seasonal Auto Driving mode: Heating, Heating & Cooling, Air-conditioning
* If heating mode is selected, heating & cooling or cooling can not be selected.
- Depending on the air / outflow control selection value, the water / air related setting value is
displayed on the screen.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 124 INSTALLER SETTING

In this mode, setting temperature will follow outdoor temperature automatically. This mode adds
the cooling season function to the conventional weather dependent operation mode.

Auto-Adjustable Room Air Leaving Outdoor


Target Temp. Temp.(°C) Water Temp. Air Temp.
Set point 1 30~20 57~39 Set point 5 -20 ~ -10
Heating
Set point 2 19~16 38~20 Set point 6 -5 ~ 5
Set point 3 30~24 25~17 Set point 7 10 ~ 18
Cooling
Set point 4 23~18 16~6 Set point 8 22 ~ 30

Auto-Adjustable
Heating
Target Temperature
Cooling
Set point 1
Temperature profile
o weather dependent operation
of

Set point 2

Set point 3

Set point 4

Outdoor
Set point 5 Set point 6 Set point 7 Set point 8 air temperature

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 125

ENGLISH
Modbus Address
It is function to set the address of the Modbus device that is externally linked to the product.
Modbus address setting function is available from indoor unit.
• In the installer setting list, select Modbus Address , and press [OK] button to move to the detail
screen.

OK

! NOTE
To use this function, switch No.1 of option switch 1 must be turned ON.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 126 INSTALLER SETTING

CN_EXT
It is a function to control external input and output according to DI type set by customer using
CN-EXT Port.
• In the installer setting list, select CN-EXT Port category, and press [OK] button to move to the
detail screen.

OK

Value

Not use Simple Operation Simple Dry Contact Single emergency stop

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 127

ENGLISH
Add Zone
Function to set whether or not to use a installed 2nd circuit function using mixing kit.

You can set valve closing time[sec] and hysteresis temperature[°C] on screen by yourself.

Activating this function, It allows 2 zones(Room1, Room2) temperature to be controlled,


separately.
- In case of heating, the temperature of Room1 can not be set higher than Room2 temperature.
- In case of cooling, the temperature of Room1 can not be set lower than Room2 temperature.

Setting range
- Add Zone (2nd Circuit function setting) : Use / Not Use
- Value Closing Time : 60 ~ 999 sec (Default: 240)
- Hysteresis (Thermal On / Off ) : 1 ~ 5 °C (Default: 2)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 128 INSTALLER SETTING

Use External Pump


This function can be set to control the external water pump.
• In the installer setting list, select Use External Pump category, and press [OK] button to move
to the detail screen.

Value

Not use Use

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 129

ENGLISH
3rd Party Boiler
This function is to configure the 3rd party boiler to be controlled.

If the status of this function is “Use”, you can choose control mode of boiler, Auto or Manual.

If the mode of this function is set to “Manual”, you can set temperature of the boiler and
hysteresis, respectively.

External boiler ON condition :


- If outdoor temperature ≤ external boiler operation temperature value (installer setting), turn off
the indoor unit and operate the external boiler.

External boiler OFF condition :


- If External air temperature ≥ external boiler operation temperature value (installer setting) +
Hysteresis (installer setting), turn off external boiler operation and operate indoor unit

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 130 INSTALLER SETTING

Meter Interface
It is the function that can check the status of energy and power on screen. It collects and
calculates power or calorie data to create data for energy monitoring and energy warning alarm
pop-ups. This function can be activated in installer mode.

OK

There are 2 options, modbus address and unit, in this function. Activating the modbus address
option, you choose one address(B0 or B1) or don’t use. Then, you set the port and specification
in range of 0000.0~9999.9[pulse/kW] as shown in the figure below.

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 131

ENGLISH
Pump Prerun/Overrun
Pump Prerun operates to ensure sufficient flow before the compressor is operated. This is a
function that allows heat exchange to work smoothly.
Pump Overrun is a function to prevent water pump failure and to help mechanical life. If the
water pump has been off for 20 hours, Water pump will operate for the set time

OK

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 132 INSTALLER SETTING

Data logging
It is the function to set the operation reference value in Seasonal Auto mode.
• In the installer setting list, select Data logging category, and press [OK] button to move to the
detail screen.

OK

! NOTE
Error history lookup range: 50
Error history information
Item: date, time, mode (including Off), set temperature, incoming temperature, outgoing
temperature, room temperature, Hot water operation / stop, Hot water set
temperature, Hot water temperature, Outdoor unit On / Off, Error code
Number of Display: Within 50
- Save criteria ν
ν Error occurred, released
ON / OFF of outdoor unit operation

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 133

ENGLISH
Password Initialization
It is the function to initialize (0000) when you forgot the password set in the remote controller.
• In the installer setting list, select the password initialization setting category, and press [OK]
button to move to the detail screen.
• When you press “initialization” button, a popup screen appears, and when you press “check”
button, password initialization starts, and the user password is changed to 0000.

OK

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 134 INSTALLER SETTING

Power Supply Blockage (SG Ready)


The heat pump operated automatically by the power supply status signals from power supply
companies. This function can respond to European countries’ special tariff for heat pump using
on a smart grid.

Power Supply Status Operating Mode

0:0 [Normal Operation]


The heat pump works at maximum
efficiency.

1:0 [Switch-off command, Utility lock]


Deactivates the heat pump to avoid
peak load. The maximum blocking time
depends on the system’s thermal
storage capacity, but amounts to at
least 2 hours 3 times a day. (No frost
protection)
4 modes
0:1 [Switch-on recommendation]
depending on
The switch-on recommendation and
power supply status
set value storage tank temperature is
increased, depending on the parameter
"Mode SG"
Mode SG : set temperature + α
depending on the below
parameter
Step 0 (DHW +5°C)
Step 1 (H/P+2°C, DHW +5°C)
Step 2 (H/P+5°C, DHW +7°C)
1:1[Switch-on command]
The command activates the
compressor. Optionally, electrical
booster heaters can be activated to
utilize electricity surpluses

Downloaded from www.Manualslib.com manuals search engine


INSTALLER SETTING 135

ENGLISH
Overview settings
Menu Structure

Menu

Sub function
Service contact .......................................................84

Model information .......................................................85

RMC version lnformation .......................................................86

Open source license .......................................................87

Installer

3 Minutes Delay .......................................................91

Select Temperature Sensor .......................................................92

.......................................................93
Dry Contact Mode

Central Control Address .......................................................94

Pump Test run .......................................................95

Air cooling set temp. .......................................................96

Water cooling set temp .......................................................97

Air heating set temp. .......................................................98

Water heating set temp .......................................................99

DHW set temp .....................................................100

Screed drying .....................................................101

Heater on temperature .....................................................103

Water supply off temp. during cooling .....................................................105

Tank disinfection setting 1, 2 .....................................................107

Tank setting 1 .....................................................108

Tank setting 2 .....................................................109

Heater priority .....................................................111

DHW time setting .....................................................112

TH on/off Variable, heating air .....................................................113

TH on/off Variable, heating water .....................................................114

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 136 INSTALLER SETTING

TH on/off Variable, cooling air .....................................................115

TH on/off Variable, cooling water .....................................................116

Pump setting in heating .....................................................117

Pump setting. in cooling .....................................................118

Forced operation .....................................................119

CN_CC .....................................................120

Pump frequency setting (RPM) .....................................................121

Smart Grid(SG) .....................................................122

Seasonal auto temp .....................................................123

Modbus Address .....................................................125

CN_EXT .....................................................126

Add Zone .....................................................127

Use External Pump .....................................................128

3rd Party Boiler .....................................................129

Meter Interface .....................................................130

Pump Prerun/Overrun .....................................................131

Data logging .....................................................132

Password Initialization .....................................................133

Downloaded from www.Manualslib.com manuals search engine


COMMISSIONING 137

ENGLISH
COMMISSIONING
If everything is going well until now, it is time to start the operation and to take advantages of
.
Before starting operation, pre-check points are described in this chapter. Some comments about
maintenance and how to do troubleshooting are presented.

Check List before Starting Operation

! CAUTION
Turn off the power before changing wiring or handling product

No Category Item Check Point


• All switches having contacts for different poles should be wired
tightly according to regional or national legislation.
• Only qualified person can proceed wiring.
1 Field wiring • Wiring and local-supplied electric parts should be complied with
European and regional regulations.
• Wiring should be following the wiring diagram supplied with the
product.

Electricity • Install ELB (earth leakage breaker) with 30mA.


2 Protective devices • ELB inside the control box of the unit should be turned on before
starting operation.
• Earth should be connected. Do not earth to gas or city water pipe,
3 Earth wiring
metallic section of a building, surge absorber, etc.
Power supply • Use dedicated power line.
4
• Connections on the terminal block (inside the control box of the
5 Terminal block wiring unit) should be tightened.
• After water charging, the pressure gage (in front of the unit) should
6 Charged water pressure
indicate 2.0~2.5 bar. Do not exceed 3.0 bar.
• During water charging, air should be taken out through the hole of
the air purge.
• If water does not splash out when the tip (at the top of the hole) is
Air purge pressed, then air purging is not completed yet. If well purged, the
7 water will splash out like fountain.
Water • Be careful when testing air purge. Splashed water may make your
dress wet.

Shut-off valve • Two shut-off valves (located at the end of water inlet pipe and
water outlet pipe of the unit) should be open.
8
• By-pass valve should be installed and adjusted to secure enough
By-pass valve water flow rate. If water flow rate is low, flow switch error (CH14)
9 can be occurred.
• As the unit is hung on the wall, vibration or noise can be heard if
10 Hang to the wall the unit is not fixed tightly.
• If the unit is not fixed tightly, it can fall down during operation.
11 Parts inspection • There should be no apparently damaged parts inside the unit.
Product Installation • Refrigerant leakage degrades the performance. If leakage found,
12 Refrigerant leakage
contact qualified LG air conditioning installation person.
• While cooling operation, condensed dew can drop down to the
13 Drainage treatment bottom of the unit. In this case, prepare drainage treatment (for
example, vessel to contain condensed dew) to avoid water drop.

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 138 COMMISSIONING

To assure best performance of , it is required to perform periodical check and


maintenance. It is recommended to proceed following check list for once a year.

! CAUTION
Turn off the power before proceeding maintenance

No Category Item Check Point


• In normal state, the pressure gage (in front of the unit) should
1 Water pressure indicate 2.0~2.5 bar.
• If the pressure is less than 0.3 bar, please recharge the water.
• Close the shut-off valves and disassemble strainer. Then wash the
2 Water Strainer(Water filter) strainer to make it clean.
• While disassembling the strainer, be careful for water flood out.
• Open the switch of the safety valve and check if water is flood out
3 Safety valve through the drain hose.
• After checking, close the safety valve.
• Look and inspect if there is loosen or defected connection on the
4 Electricity Terminal block wiring
terminal block.

Starting Operation
Check before Starting Operation

Check to see whether there is any refrigerant leakage, and check whether the power or
1
transmission cable is connected properly.

Confirm that 500 V megger shows 2.0 MΩ or more between power supply terminal
block and ground. Do not operate in the case of 2.0 MΩ or less.

NOTE: Never carry out mega ohm check over terminal control board.
Otherwise the control board may break.
2
Immediately after mounting the unit or after leaving it turned off for an extended
length of time, the resistance of the insulation between the power supply
terminal board and the ground may decrease to approx. 2.0 MΩ as a result of
refrigerant accumulation in the internal compressor.

If the insulation resistance is less than 2.0 MΩ, turn on the main power supply.

When the power is applied for the first time, operate the product after preheating for
3
2 hours. To protect the unit by increasing the oil temperature of the compressor.

Downloaded from www.Manualslib.com manuals search engine


COMMISSIONING 139

ENGLISH
Starting Operation flow chart

START

Operate the unit in heating mode. No Check whether the power cable and
Does Test operation start? communication cable are completely connected
Yes
Is cold water discharged for Yes
more than 3 minutes ? * Check the load (In/Out Temp.)
* Check pipe length and amount of
No refrigerant
Is there any temperature No * Check for abnormal sound in
difference between intake and outdoor unit (comp.,Fan, others )
discharged water? * Refer to Troubleshooting Guide
Yes
No
Is hot water discharged ?

Yes

Normal

Airborne Noise Emission


The A-weighted sound pressure emitted by this product is below 70 dB.
** The noise level can vary depending on the site.
The figures quoted are emission level and are not necessarily safe working levels.
Whilst there is a correlation between the emission and exposure levels, this cannot be used
reliably to determine whether or not further precautions are required.
Factor that influence the actual level of exposure of the workforce include the characteristics of
the work room and the other sources of noise, i.e. the number of equipment and other adjacent
processes and the length of time for which an operator exposed to the noise.
Also, the permissible exposure level can vary from country to country.
This information, however, will enable the user of the equipment to make a better evaluation of
the hazard and risk.

Limiting concentration
Limiting concentration is the limit of Freon gas concentration where immediate measures can be
taken without hurting human body when refrigerant leaks in the air. The limiting concentration
shall be described in the unit of kg/m3 (Freon gas weight per unit air volume) for facilitating
calculation

Limiting concentration : 0.44 kg/m3(R410A)

n Calculate refrigerant concentration

Total amount of replenished refrigerant in refrigerant facility (kg)


Refrigerant concentration =
Capacity of smallest room where indoor unit is installed (m3)

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 140 COMMISSIONING

Troubleshooting
If operates not properly or it does not start operation, please check following list.

! CAUTION
Turn off the power before proceeding troubleshooting

Troubleshooting for Problem while Operation

No Problem Reason Solution


• Set target temperature correctly.
• Setting target temperature • Check if temperature is water-based or air-based. See
is not proper. "Remote sensor active' and 'Temp. sensor selection' in
Chapter6.
Heating or • Charged water is not • Check pressure gage and charge more water until pressure
1 Cooling is not enough. gage is indication 2~2.5 Bar
satisfactory.
• Check if strainer gathers too much partices. If so, strainer
• Water flow rate is low. should be cleaned.
• Check if pressure gage indicates above 4 Bar
• Check if water pipe is getting closed due to stacked paticles
or lime.
• Water inlet temperature is • If water inlet temperature is above 57 °C, the unit does not
too high. operated for the sake of system protection
Although • If water inlet temperature is below 5 °C in cooling operation,
electric power the unit does not operated for the sake of system protection.
supply is OK Wait while unit warms up the water inlet temperature.
(remote • If water inlet temperature is below 15 °C in heating operation,
controller the unit does not operated for the sake of system protection.
2 displays Wait while unit warms up to 18 °C the water inlet
• Water inlet temperature is temperature.
information), the too low.
unit does not • If you are not using the back up heater accessory
start working. (HA**1M E1), increase the water temperature with the
external heat source (heater, boiler).
If the problem persists, contact your dealer.
• If you want to use the screed drying function, be sure to
purchase and install back up hater accessories (HA**1M E1).
• Open the cap of air purge and charge more water until
pressure gage is indicating 2~2.5 Bar
• Air purging is not • If water does not splash out when the tip(at the top of the
Water pump completely finished. hole) is pressed, then air purging is not completed yet. If well
3
noise. purged, the water will splash out like fountain.
• Check if pressure gage indicates above 0.3 Bar.
• Water pressure is low.
• Check if the expanstion tank and pressure gage operates well.
• Too much water is • Flood out water by opening the switch of the safety valve
Water is flood charged. until pressure gage is indicating 2~2.5 Bar.
4 out through
drain hose. • Expantion tank is • Replace the expantion tank
damaged.
• Thermal protector of water • Open the side panel of the DHW tank and push the reset
tank heater is actived. button of the thermal protector. (for more detail information,
5 DHW is not hot. please refer to intallation manual of DHW tank.

• DHW Heating is disabled. • on


Select DHW Heating Operation and identify if icon is displayed
the remote conrtoller.

Downloaded from www.Manualslib.com manuals search engine


COMMISSIONING 141

ENGLISH
Troubleshooting for Error Code

Code No. Description Cause Normal Condition

1 Problem in remote room air sensor • Resistance: 10 kΩ at 25 centigrade


(unplugged) → for Remote room
2 Problem in refrigerant (inlet side) sensor
air sensor
6 Problem in refrigerant (outlet side) sensor • Incorrect connection between • Resistance: 5 kΩ at 25 centigrade
8 Problem in water tank sensor sensor and PCB(Heater). (unplugged) → for all sensors
16 Problems in sensors • PCB(Heater) fault EXCEPT remote room air sensor
17 Problem in water-inlet sensor • Sensor fault • Voltage: 2.5 V DC at 25 centigrade
18 Problem in water-outlet sensor (plugged) (for all sensors)
• Refer resistance-temperature table
19 Problem in water-interim sensor to check in different temperature

• BLDC Water pump defect /


10 BLDC Water pump Lock Restriction of BLDC Water pump assembly condition abnormal
• Fan lock by foreign material

• Wire connection between remote


• Incorrect connection between
controller and Main PCB
Bad communication between remote sensor and PCB(Heater)
3 assembly(Heater) should be tight
controller and unit. • PCB(Heater) fault
• Output voltage of PCB should be
• Sensor fault
12 V DC

• The connector for transmission is


disconnected
• The connecting wires are
5 Bad communication between Main PCB misconnected • Wire connection between remote
assembly(Heater) and Main PCB • The communication line is broken control panel and Main PCB
assembly(Inverter) of the unit. • Main PCB assembly(Inverter) is assembly(Heater) should be tight.
abnormal
• Main PCB assembly(Heater) is
53
abnormal
• Electrical or mechanical damage a
9 PCB program (EEPROM) fault • This error can not be permitted
the EEPROM
• Flow switch is open while internal • Flow switch should be closed
water pump is working while internal water pump is
• Flow switch is closed while working or DIP switch No. 5 of
14 Problem in flow switch internal water pump is not working Main PCB assembly(Heater) is set
• Flow switch is open while DIP as on
switch No. 5 of Main PCB • Flow switch should be open while
assembly(Heater) is set as on internal water pump is not working
• Abnormal operation of electric
• If there is no problem in electric
heater
15 Water pipe overheated heater control, possible maximum
• Leaving water temperature is
leaving water temperature is 57 °C
above 57 °C

• Thermal fuse is cut off by


abnormal overheating of internal • This error will not be happened if
20 Thermal fuse is damaged electric heater temperature of electric heater tank
• Mechanical fault at thermal fuse is below 80 °C
• Wire is damaged

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 142 COMMISSIONING

Display
Title Cause of error Check point & Normal condition
code

• An instant over current in the U,V,W phase


- Comp lock
• Instant over current - The abnormal connection of U,V,W
DC PEAK
21 • Over Rated current • Over load condition
(IPM Fault)
• Poor insulation of IPM - Overcharging of refrigerant Pipe length.
Outdoor Fan is stop
• Poor insulation of compressor

1. Malfunction of Compressor
2. Blocking of Pipe
22 Max. C/T Input Over Current
3. Low Voltage Input
4. Refrigerant, Pipe length, Blocked...

• Check CN_(L), CN_(N) Connection


DC Link High / Low • DC Link Voltage is above 420 V DC
23 • Check Input Voltage
Volt • DC Link Voltage is below 140 V DC
• Check PCB DC Link voltage sensor parts

• Check the connection of comp wire “U,V,W”


DC Compressor
26 • Compressor Starting fail error • Malfunction of compressor
Position
• Check the component of “IPM”, detection parts.

1. Overload operation (Pipe clogging/Covering/EEV


defect/Ref. overcharge)
2. Compressor damage (Insulation damage/Motor
AC Input Instant PCB(Inverter) input current is over
27 damage)
over Current Error 100A(peak) for 2us
3. Input voltage abnormal (L,N)
4. Power line assemble condition abnormal
5. PCB assembly 1 Damage (input current sensing part)

1. Overload operation (Pipe clogging/Covering/EEV


(HM**1M U*3) Inverter Compressor
defect/Ref. overcharge)
Inverter compressor input current is 30A.
29 2. Compressor damage(Insulation damage/Motor damage)
over current (HM**3M U*3) Inverter Compressor
3. Input voltage low
input current is 24A.
4. ODU PCB assembly 1 damage

• Overload operation (Outdoor fan


High temperature in constraint, screened, blocked) • Check outdoor fan constraint/ screened/ flow structure
Discharge pipe of • Refrigerant leakage (insufficient) • Check refrigerant leakage
32
the inverter • Poor INV Comp Discharge sensor • Check if the sensor is normal
compressor • LEV connector displaced / poor • Check the status of EEV assembly
LEV assembly
• Defective low pressure sensor
• Defective unit fan
• Refrigerant shortage/leakage
• Deformation because of damage of refrigerant pipe
• Defective unit EEV
35 Low Presser Error Excessive decrease of low pressure
• Covering / clogging (unit covering during the cooling
mode / unit filter clogging during heating mode)
• SVC valve clogging
• Defective unit PCB(Inverter)
• Defective unit pipe sensor

• Open / Short 1. Bad connection of thermistor connector


D-pipe sensor
41 • Soldered poorly 2. Defect of thermistor connector (Open/Short)
(Inverter)
• Internal circuit error 3. Defect of outdoor PCB(Inverter)

Downloaded from www.Manualslib.com manuals search engine


COMMISSIONING 143

ENGLISH
Display
Title Cause of error Check point & Normal condition
code
• Bad connection of connector PCB(Inverter)
• Bad connection high pressure connector
Sensor error of high Abnormal value of sensor
43 • Defect of high pressure connector (Open/Short)
pressure (Open/Short)
• Defect of connector PCB(Inverter) (Open/Short)
• Defect of PCB(Inverter)

• Open / Short 1. Bad connection of thermistor connector


44 Air sensor • Soldered poorly 2. Defect of thermistor connector (Open/Short)
• Internal circuit error 3. Defect of outdoor PCB(Inverter)

• Open / Short 1. Bad connection of thermistor connector


Condenser Mid pipe
45 • Soldered poorly 2. Defect of thermistor connector (Open/Short)
sensor
• Internal circuit error 3. Defect of outdoor PCB(Inverter)

• Open / Short 1. Bad connection of thermistor connector


46 Suction Pipe sensor • Soldered poorly 2. Defect of thermistor connector (Open/Short)
• Internal circuit error 3. Defect of outdoor PCB(Inverter)

• Open / Short 1. Bad connection of thermistor connector


Condenser Out-pipe
48 • Soldered poorly 2. Defect of thermistor connector (Open/Short)
sensor
• Internal circuit error 3. Defect of outdoor PCB(Inverter)

Checking the communication state


PCB Communication • Generation of noise source interfering with
52 between Main PCB and Inverter
Error communication
PCB

Prevention of phase unbalance and


Open and Reverse
54 prevention of reverse rotation of Main power wiring fault
Phase Error
constant-rate compressor

PCB(Inverter) & 1. EEPROM contact defect/wrong insertion


EEPROM Access error and Check
60 Main EEPROM 2. Different EEPROM Version
SUM error
check sum error 3. ODU Inverter & Main PCB assembly 1 damage

• Overload operation (Outdoor fan


constraint, screened, blocked)
• Check outdoor fan constraint / screened / flow structure
• Unit heat exchanger contaminated
High temperature • Check if refrigerant overcharged
61 • EEV connector displaced / poor
in Cond. Pipe • Check the status of EEV assembly
EEV assembly
• Check the status of sensor assembly / burn
• Poor Cond. Pipe sensor assembly /
burned

1. Part no. : EBR37798101~09


- Check the heatsink sensor: 10k °C / at
25 °C(Unplugged)
- Check the outdoor fan is driving rightly
2. Part no. : EBR37798112~21
Heat sink Temp, Heatsink sensor detected high
62 - Check the soldered condition in the 22,23 pin of IPM,
High error temp.(85 °C)
PFCM
- Check the screw torque of IPM, PFCM
- Check the spreadable condition of thermal grease on
IPM, PFCM
- Check the outdoor fan is driving rightly

Downloaded from www.Manualslib.com manuals search engine


ENGLISH 144 COMMISSIONING

Display
Title Cause of error Check point & Normal condition
code
1. Overload operation (Pipe clogging/Covering/EEV
(HM**1M U*3) PCB(Inverter) input
defect/Ref.overcharge)
power current is over 48A(Peak) for
AC input instant over 2. Compressor damage (Insulation damage/Motor
2ms.
73 current error damage)
(HM**3M U*3) PCB(Inverter) input
(Matter of software) 3. Input voltage abnormal
power current is over 27A(Peak) for
4. Power line assemble condition abnormal
2ms.
5. PCB assembly 1 damage (input current sensing part)

Downloaded from www.Manualslib.com manuals search engine


[Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service
Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA

Downloaded from www.Manualslib.com manuals search engine

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy