D2840LE401 SN 4737825098A301
D2840LE401 SN 4737825098A301
LE401
5539338 / 000002
Spare parts
Diesel engine
D 2840 LE401
© 1995 MAN
Reprinting, duplication or translation of this text, in part or in whole, is not permitted without the written permission
of MAN. All rights in accordance with the copyright act are expressly reserved by MAN.
TABLE OF CONTENTS
IMPORTANT NOTE II
INTRODUCTION IV
CATALOGUE 1
This catalogue contains the spare parts for the following orders and engine numbers:
Drawing no.
FLYWHEEL
1 51.02301-7379 FLYWHEEL 1
Part name
Spare part number
Item in illustration Quantity
This spare parts catalogue is divided into function When ordering spare parts, make sure you
groups and text tables. The text tables show the provide the following information:
contents of the sales groups. o Engine type, engine no. and the order
number according to engine type plate.
Follow the instructions in the instruction
In order to aid clarity, larger sales groups are divided manual (type plate).
into several function groups and text tables.
o Note repair stages.
Quoting the sales group number in written o Name of the spare part: Spare part number,
correspondence and on the telephone speeds up name, quantity required.
processing.
o Required dispatch method: Postal package,
Parts listed under 2 to 3 are also freight, express, special delivery, airfreight,
included in the scope of delivery etc.
for the part number under 1.
These parts can also be ordered o Addressee’s precise address.
individually.
#000001001100 CRANKCASE 1
ELTIS01040110 CRANKCASE BLEEDER 3
ELTIS01040030 CRANKCASE BREATHER OIL SEPARATOR 4
#000001000006 CRANKCASE FRONT COVER 5
#000001000005 CYLINDER LINER 6
#049001000001 DATA PLATE 7
#000001000042 DATA PLATE 8
ELTIS01010010 MITRE GEAR 9
ELTIS01010010 MITRE GEAR 10
ELTIS01010080 OIL SPRAYER NOZZLE 11
#027001000009 TIMING CASE 12
ELTIS01060020 TIMING CASE COVER 13
ELTIS01060010 TIMING CASE MOUNTING PARTS 14
ELTIS02030030 V-BELT PULLEY 15
ELTIS02060270 CONNECTING ROD 16
ELTIS02060240 CONNECTING ROD 17
ELTIS02060250 CONROD BEARING 18
ELTIS02000040 CRANKSHAFT WITHOUT INSPECTION 19
ELTIS02000040 CRANKSHAFT WITHOUT INSPECTION 20
ELTIS02050010 FLYWHEEL 21
ELTIS02060210 PISTON COMPLETE 22
ELTIS02060020 PISTON COMPLETE 23
ELTIS02020020 PULLEY ENGINE TURNING HANDLE 24
ELTIS02020020 PULLEY ENGINE TURNING HANDLE 25
ELTIS02005030 TIMING GEAR - CRANKSHAFT BEARING 26
#008002000004 TIMING GEAR - CRANKSHAFT BEARING 27
ELTIS02010080 VIBRATION DAMPER 28
ELTIS02010080 VIBRATION DAMPER 29
ELTIS03000010 CYLINDER HEAD 30
ELTIS03020040 CYLINDER HEAD BOLT CYLINDER HEAD GASKET 31
ELTIS03030060 CYLINDER HEAD COVER 32
ELTIS03030110 CYLINDER HEAD COVER CHROME 33
ELTIS03030300 OIL FILLER COVER 34
ELTIS04000050 CAMSHAFT WITHOUT INJECTION TIMER 35
ELTIS04050020 VALVES 36
ELTIS27020090 CONNECTING PARTS OIL SUPPLY 38
ELTIS05040210 OIL COOLER 39
ELTIS05040100 OIL COOLER 40
ELTIS05030290 OIL DIPSTICK 42
ELTIS05000070 OIL PUMP 43
ELTIS05000050 OIL PUMP 44
ELTIS05000080 OIL PUMP MOUNTING PARTS 45
ELTIS05010050 OIL SUCTION LINE 46
ELTIS05020070 OIL SUMP 48
ELTIS05060010 TWIN OIL FILTER INSTALLATION 49
ELTIS05050010 TWIN OIL FILTER WITHOUT CHANGE-OVER COMPONENTS 50
ELTIS06040050 COOLANT BLEEDER PIPE 51
ELTIS06000010 COOLANT PUMP 52
ELTIS06013080 COOLANT PUMP MOUNTING 53
ELTIS06005010 COOLANT PUMP REPAIR KIT 54
#009006000004 COOLANT PUMP THERMOSTAT 55
ELTIS06020250 COOLING WATER LINES 56
ELTIS06020040 COOLING WATER LINES 58
#014006000004 COOLING WATER PIPE COOLANT PIPE 59
ELTIS06040180 HEAT EXCHANGER 60
ELTIS06040190 HEAT EXCHANGER COOLING WATER LINES 62
CRANKCASE
V-GR.: 51.#0000-0473
5539338 000002 / 09.2010 1
D 2840 LE401 #000001001100
V-GR.: 51.#0000-0473
CRANKCASE BLEEDER
V-GR.: 51.#0110-0177
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
CYLINDER LINER
V-GR.: 51.#0000-0473
DATA PLATE
V-GR.: 51.#0490-0058
DATA PLATE
V-GR.: 51.#0000-0473
MITRE GEAR
V-GR.: 51.#0080-0535
MITRE GEAR
V-GR.: 51.#0000-0473
1 51.01601-0007 FLANGE 10
2 51.98150-0051 HOLLOW SCREW M14X1,5X38-92MNPB28K-SW19 10
3 06.22220-0804 SPIRAL DOWEL PIN 3,5X8-ST 10
4 06.01284-6917 HEX BOLT M6X30-10.9-MAN183-PHR 20
5 51.01601-5063 OIL SPRAYER NOZZLE 10
6 06.16043-0208 SPRING WASHER B6-FST-A3C 20
V-GR.: 51.#0000-0473
TIMING CASE
V-GR.: 51.#0270-0046
1 51.01402-0033 COVER 1
2 51.01903-0247 GASKET ASBESTOS-FREE 1
3 06.01284-7117 HEX BOLT M8X30-10.9-MAN183-PHR 2
4 06.01284-7118 HEX BOLT M8X35-10.9-MAN183-PHR 2
5 06.16043-0210 SPRING WASHER B8-FST-A3C 4
- 06.08042-0609 DRAIN PLUG M26X1,5-ST-A3C 2
V-GR.: 51.#0060-0258
V-GR.: 51.#0000-0473
V-BELT PULLEY
1 51.02602-0069 HUB 1
2 51.02601-0450 V-BELT PULLEY 2Z244-6X146 1
2-GROOVE
3 06.01013-3125 HEX SHOULDER STUD M8X100-8.8-A2C 6
V-GR.: 51.#0360-0209
CONNECTING ROD
V-GR.: 51.#0000-0473
CONNECTING ROD
V-GR.: 51.#0080-0535
CONROD BEARING
V-GR.: 51.#0000-0473
V-GR.: 51.#0080-0535
V-GR.: 51.#0000-0473
FLYWHEEL
V-GR.: 51.#0100-0463
PISTON COMPLETE
V-GR.: 51.#0080-0535
PISTON COMPLETE
V-GR.: 51.#0000-0473
V-GR.: 51.#0080-0535
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
V-GR.: 51.#0080-0535
VIBRATION DAMPER
V-GR.: 51.#0080-0535
VIBRATION DAMPER
V-GR.: 51.#0000-0473
CYLINDER HEAD
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
V-GR.: 51.#0810-0149
V-GR.: 51.#0000-0473
V-GR.: 51.#0170-0113
VALVES
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
OIL COOLER
V-GR.: 51.#0080-0535
OIL COOLER
V-GR.: 51.#0000-0473
40 5539338 000002 / 09.2010
D 2840 LE401 ELTIS05040100
V-GR.: 51.#0000-0473
OIL DIPSTICK
V-GR.: 51.#0380-0284
OIL PUMP
V-GR.: 51.#0130-0146
OIL PUMP
V-GR.: 51.#0130-0146
V-GR.: 51.#0130-0146
V-GR.: 51.#0130-0146
46 5539338 000002 / 09.2010
D 2840 LE401 ELTIS05010050
23 51.98112-2317 FLANGE 2
24 04.10160-9164 ADHESIVE 50 ML 1
BOTTLE
V-GR.: 51.#0130-0146
OIL SUMP
V-GR.: 51.#0130-0146
V-GR.: 51.#0120-0087
V-GR.: 51.#0120-0087
V-GR.: 51.#0140-0461
COOLANT PUMP
V-GR.: 51.#0140-0461
V-GR.: 51.#0140-0461
V-GR.: 51.#0140-0461
V-GR.: 51.#0090-0143
V-GR.: 51.#0290-0093
V-GR.: 51.#0290-0093
V-GR.: 51.#0160-0150
V-GR.: 51.#0140-0461
HEAT EXCHANGER
V-GR.: 51.#0140-0461
60 5539338 000002 / 09.2010
D 2840 LE401 ELTIS06040180
V-GR.: 51.#0140-0461
V-GR.: 51.#0140-0461
V-GR.: 51.#0140-0461
1 50.06505-0060 SHAFT 1
2 50.06520-0062 WEAR PLATE 1
4 50.06599-6047 WATER PUMP REPAIR KIT 1
5 50.06506-0089 DIFFUSER 1
6 50.06901-0098 SEALING WASHER ASBESTOS-FREE 1
7 50.06520-0061 GASKET ASBESTOS-FREE 1
8 50.90001-0143 HEX BOLT 1/4"-20UNCX1/2"-ST-SW7/16"-A2A 5
11 - DELETED *
- 51.90710-0403 WASHER 1
- 51.90030-0072 CYLINDER SCREW 1/4"-20UNCX10-CU82AL10NI4FE4 1
- 51.90001-0203 HEX BOLT 5/16"UNF 4
- 51.06512-0035 COVER 1
- 51.91301-0103 PIN 1
- 51.06501-0245 EXCENTRIC 1
14 - DELETED *
V-GR.: 51.#0290-0093
V-GR.: 51.#0230-0321
V-GR.: 51.#0230-0321
1 51.08203-0025 COVER 2
2 06.78360-0105 THREADED UNION A8-A4C 2
3 06.56190-0704 SEAL A12X18-CU 2
4 04.10160-9164 ADHESIVE 50 ML 1
BOTTLE
V-GR.: 51.#0080-0535
CHARGE-AIR PIPES
V-GR.: 51.#0080-0535
CHARGE-AIR PIPES
V-GR.: 51.#0000-0473
1 51.09411-0096 COVER 1
2 04.90300-9030 SEALANTS 75 ML NB
TUBE
3 51.09411-0094 DIAPHRAGM CASE 1
4 51.09411-0099 VALVE 1
5 09.16011-0109 ASSEMBLY PASTE 1 KG NB
CAN
6 51.09411-0098 WASHER 7,5X74,1X3/9-ALMGSIPBF28 1
7 51.96420-0083 DIAPHRAGM 1
8 06.56936-0347 TORIC SEAL 7X3N-FPM1-70-GN 1
9 51.09411-0095 VALVE PLUNGER 1
10 06.11240-0303 HEX LOCK NUT AM6-8-MAN183-B1 1
11 51.04102-0117 SPRING - VALVE 1
12 51.90441-0085 ADJUSTING SCREW M14X1,5X76-9SMNPB28K-SW10 1
13 06.11064-2317 HEXAGON NUT M14X1,5-8-MAN183-B1 1
14 06.22220-1020 SPIRAL DOWEL PIN 5X50-ST 1
15 06.01283-4917 HEX BOLT M6X30-8.8-MAN183-B1 2
16 06.01013-2915 HEX SHOULDER STUD M6X50-8.8-A2C 6
17 06.15013-0409 WASHER 6X12X1,6-200HV-MAN183-B1 8
18 06.48020-0201 SEAL WIRE 0,5-0,3X400000-ST-ZN NB
19 81.91320-0102 SEAL AL 1
V-GR.: 51.#0080-0535
V-GR.: 51.#0140-0461
1 51.08140-0033 BRACKET 1
2 51.08140-5019 BRACKET 1
3 06.01289-0150 HEX BOLT M16X45-8.8-MAN183-A3C 2
4 06.15150-2102 WASHER 17X30X4 2
5 06.01283-5217 HEX BOLT M10X30-8.8-MAN183-B1 2
6 06.11064-2115 HEXAGON NUT M10-8-MAN183-B1 2
7 06.01283-5215 HEX BOLT M10X25-8.8-MAN183-B1 2
8 06.15013-0412 WASHER 10X20X2-200HV-MAN183-B1 4
9 51.08140-5020 BRACKET LEFT 1
10 51.08140-0034 BRACKET LEFT 1
11 06.01289-0150 HEX BOLT M16X45-8.8-MAN183-A3C 2
12 06.15150-2102 WASHER 17X30X4 2
13 06.01283-5218 HEX BOLT M10X35-8.8-MAN183-B1 2
14 06.15013-0412 WASHER 10X20X2-200HV-MAN183-B1 4
15 06.11064-2115 HEXAGON NUT M10-8-MAN183-B1 2
16 06.01283-5215 HEX BOLT M10X25-8.8-MAN183-B1 2
V-GR.: 51.#0160-0150
V-GR.: 51.#0160-0150
5539338 000002 / 09.2010 73
D 2840 LE401 #016008000036
V-GR.: 51.#0160-0150
IN TAKE PIPE
V-GR.: 51.#0080-0535
IN TAKE PIPE
V-GR.: 51.#0000-0473
INTAKE MANIFOLD
V-GR.: 51.#0110-0177
INTERCOOLER
1 51.09500-7036 INTERCOOLER 1
2 51.09501-0011 RADIATOR CORE 1
3 51.09503-0029 FLANGED COVER 2
4 81.09905-0002 GASKET 92/207X132/239X1,5-CENTELLEN-R 2
ASBESTOS-FREE
5 06.02192-0410 CYLINDER SCREW M8X30-8.8-A2C 24
6 06.15033-0813 WASHER 8X15X1,6-200HV-MAN183-B1 24
V-GR.: 51.#0080-0535
INTERCOOLER
1 51.09500-7036 INTERCOOLER 1
2 51.09501-0011 RADIATOR CORE 1
3 51.09503-0029 FLANGED COVER 2
4 81.09905-0002 GASKET 92/207X132/239X1,5-CENTELLEN-R 2
ASBESTOS-FREE
5 06.02192-0410 CYLINDER SCREW M8X30-8.8-A2C 24
6 06.15033-0813 WASHER 8X15X1,6-200HV-MAN183-B1 24
V-GR.: 51.#0000-0473
INTERCOOLER ELBOW
V-GR.: 51.#0080-0535
80 5539338 000002 / 09.2010
D 2840 LE401 #008008000004
INTERCOOLER MOUNTING
V-GR.: 51.#0080-0535
PLUGGING PARTS
V-GR.: 51.#0160-0150
V-GR.: 51.#0070-0186
TURBOCHARGER
1 51.09100-7305 TURBOCHARGER 2
2 51.08901-0105 GASKET 2
3 06.06225-0809 STUD M10X35-8.8 3
4 06.11251-2001 HEX LOCK NUT M10-10-MAN183-B1 3
5 06.01019-0148 HEX SHOULDER STUD M10X170-8.8-A3C 2
6 06.01283-5218 HEX BOLT M10X35-8.8-MAN183-B1 3
7 06.01019-0141 HEX SHOULDER STUD M10X140-8.8-A3C 3
8 06.01013-7223 HEX SHOULDER STUD M10X90-8.8-MAN183-B1 1
9 51.08105-6068 DIFFUSOR 2
10 51.15901-0035 GASKET 2
11 06.06226-0808 STUD M10X30-10.9 10
12 06.11251-2001 HEX LOCK NUT M10-10-MAN183-B1 10
13 06.06225-0710 STUD M8X40-8.8 4
14 06.11064-2114 HEXAGON NUT M8-8-MAN183-B1 4
15 06.08092-0144 DRAIN PLUG AM14X1,5-ST-A3C 4
16 06.56190-0706 SEAL A14X20-CU 4
17 51.15201-2150 FLANGE 2
18 51.15901-0036 GASKET 2
19 06.01283-5220 HEX BOLT M10X45-8.8-MAN183-B1 16
20 06.11240-0406 HEX LOCK NUT BM10-8-MAN183-B1 16
21 51.09600-7001 VALVE CHARGE-AIR PRESSURE 2
22 51.09903-0003 GASKET ASBESTOS-FREE 2
V-GR.: 51.#0070-0186
84 5539338 000002 / 09.2010
D 2840 LE401 #007009000053
V-GR.: 51.#0070-0186
V-GR.: 51.#0070-0186
V-GR.: 51.#0070-0186
V-GR.: 51.#0070-0186
V-GR.: 51.#0070-0186
INJECTION LINES
V-GR.: 51.#0020-0913
V-GR.: 51.#0020-0913
INJECTION LINES
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
NOZZLE HOLDER
V-GR.: 51.#0150-0335
94 5539338 000002 / 09.2010
D 2840 LE401 ELTIS10010030
V-GR.: 51.#0150-0335
NOZZLE HOLDER
V-GR.: 51.#0020-0913
96 5539338 000002 / 09.2010
D 2840 LE401 ELTIS10010030
V-GR.: 51.#0020-0913
V-GR.: 51.#0150-0335
V-GR.: 51.#0020-0913
V-GR.: 51.#0020-0913
FUEL PUMP
V-GR.: 51.#0000-0473
INJECTION PUMP
V-GR.: 51.#0020-0913
V-GR.: 51.#0020-0913
V-GR.: 51.#0370-0160
V-GR.: 51.#0560-0079
V-GR.: 51.#0560-0079
V-GR.: 51.#0020-0913
V-GR.: 51.#0150-0335
108 5539338 000002 / 09.2010
D 2840 LE401 #015012004150
V-GR.: 51.#0150-0335
V-GR.: 51.#0150-0335
V-GR.: 51.#0150-0335
5539338 000002 / 09.2010 111
D 2840 LE401 #015012000900
V-GR.: 51.#0150-0335
FUEL LINES
V-GR.: 51.#0150-0335
5539338 000002 / 09.2010 113
D 2840 LE401 ELTIS12030150
V-GR.: 51.#0150-0335
V-GR.: 51.#0150-0335
LIFTING EYE
V-GR.: 51.#0140-0461
LIFTING EYE
1 51.19202-0155 HOOK 1
2 06.02816-2512 HEX LOCK SCREW M12X35-12.9-MAN183-PHR 2
3 06.05110-0105 EYE BOLT M20-C35 1
4 51.19240-0042 BRACKET 1
5 06.01289-0159 HEX BOLT M12X28-8.8-MAN183-A3C 2
6 06.15150-0101 WASHER 13X24X3 2
7 06.01289-0145 HEX BOLT M10X28-8.8-MAN183-A3C 2
8 06.15231-0206 WASHER 10,5X25X4-ST60-MAN183-B1 2
V-GR.: 51.#0140-0461
1 51.19240-0030 BRACKET 1
2 06.02816-2517 HEX LOCK SCREW M12X60-12.9-MAN183-PHR 2
3 51.19202-0156 SUSPENSION 1
4 06.01284-7521 HEX BOLT M16X50-10.9-MAN183-PHR 1
5 06.15013-0416 WASHER 16X30X3-200HV-MAN183-B1 1
V-GR.: 51.#0140-0461
V-GR.: 51.#0140-0461
STARTER
1 51.26201-7139 STARTER 1
2 81.26204-0033 EXCITER WINDING 1
3 81.90040-0043 COUNTERSUNK SCREW M10X18-8.8-T50 8
WITH INTERNAL TORX
4 81.26203-6019 ARMATURE ASSEMBLY 1
5 81.93401-0013 NEEDLE SLEEVE HK1816-J 1
6 81.26207-6026 COMMUTATOR END SHIELD 1
7 81.93020-0428 BUSH 1
8 81.97601-0601 PRESSURE SPRING 4
9 51.26220-0001 BAR 1
10 81.25402-6804 CABLE HARNESS 1
11 51.26232-6004 PARTS KIT 50 1
CONNECTOR
12 51.26232-6003 PARTS KIT 30,31 1
CONNECTOR
13 81.26221-0006 BEARING CAP 1
14 81.26225-6003 CLUTCH SHAFT 1
15 81.26209-0015 STARTER PINION Z=9 1
16 06.29100-4209 KEY A6X4X32-ST60-2K 1
17 06.02849-0008 HEX LOCK SCREW M5X14C-MK7,5-10.9-A2C 4
18 81.90701-0688 WASHER 1
19 81.90701-0686 WASHER 22,7X31,8X0,3-ST 1
20 81.90701-0687 WASHER 22,7X31,8X0,5-ST 1
V-GR.: 51.#0050-0122
120 5539338 000002 / 09.2010
D 2840 LE401 ELTIS26030020
V-GR.: 51.#0050-0122
V-GR.: 51.#0120-0087
V-GR.: 51.#0360-0206
V-GR.: 51.#0360-0266
V-GR.: 51.#0360-0266
1 - DELETED *
2 04.10160-9049 SEALANTS 50 ML 1
BOTTLE
3 51.96501-0262 TORIC SEAL 92X3-FPM1-70-GN 1
4 06.56343-2241 TORIC SEAL 75X3B-FPM1-70-GN 1
5 06.06135-0709 STUD M8X35-8.8 5
6 06.11064-2114 HEXAGON NUT M8-8-MAN183-B1 5
7 51.06901-0124 GASKET ASBESTOS-FREE 1
8 06.01283-5215 HEX BOLT M10X25-8.8-MAN183-B1 1
9 06.01283-5217 HEX BOLT M10X30-8.8-MAN183-B1 5
10 06.15013-0412 WASHER 10X20X2-200HV-MAN183-B1 6
V-GR.: 51.#0360-0206
V-GR.: 51.#0360-0206
INSTRUCTION PLATES
V-GR.: 51.#0000-0473
V-GR.: 51.#0000-0473
5539338 000002 / 09.2010 129
D 2840 LE401 #000099000070
V-GR.: 51.#0000-0473