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BG36 Electric

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0% found this document useful (0 votes)

74 views71 pages

BG36 Electric

Uploaded by

بيشوى هيبة

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

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BG36 / 2144

BS80
Zahid Tractor

Equipment Model /
Construct. No. : BG36 / 2144
IND REVISION NAME DATE
Drawn by : Date : Base Machine : BS80
etb 27.04.2009
Checked : Date :
mrm 15.10.2009

951.180.00.21.44-3
Sheets: Sheet:
71 00
1 2 3 4 5 6 7 8

Equipment No. Base machine Customer Country Delivered

A
BG36/2144 SE BS80 905173 Zahid Tractor XXXXXX 10.09

Yes No Yes No
Winch 1 on base machine X Crawlers extend-retract X
Measuring Yes No
Winch 1 on mast X Filter 1 X
Winch 1 freewheel control X Filter 2 X Inclination X
Winch 1 free-fall control X Prop cylinder X
Winch 2 free-fall X Rope tensioner X
Depth 1 - Kelly Heidenhain 360/3600 pulses X
B
Hoist limiter 1 X Casing oscillation X
Hoist limiter 2 X Relative displacement X
Crowd depth 2 Heidenhain 360/3600 pulses X
Auger cleaner X Uppercariage swing locking X
KDK X Slewing ring lubrication X Winch 1 load measuring X
Crowd X Central lubrication X
mto ".." X Crowd pressure regulation X Winch 2 load measuring X
Leakoil X MEDEF preparation X
Backstay cyl. X concrete pressure X
Boom cyl. X
Engine switch-off by Emergency STOP X Plotter X
C Winch shifting locked when freewheel activated-S039 X
Worklights 2x24V each and SE fuses X
F105-Pos.23/F112-Pos.17 increase to 15A
Slip ring body type: not installed
Bridges:
less ES002 X101/009 - X102/052 X
less ES004 X101/009 - X102/056 X
Drilling mode Yes No less ES003 X101/007 - X102/055 X
Kelly X less ES015 X101/009 - X110/050 X
Kelly + Torque converter X less ES016 X101/009 - X110/052 X
CFA X less oil filter 1, free-fall/wheel X101/007 - X110/073 X
D CFA with main winch X less oil filter 2, KDK lubrication X101/010 - X110/074 X
FDP X less oil filter 3, pilot control X101/007 - X110/075 X
FDP with main winch X less oil filter 4, KDK control X101/007 - X110/076 X
TRD X less HS001 hoist limiter 1 X100/011 - X100/012 X
TRD/BTM X less HS002 hoist limiter 2 X100/011 - X100/014 X
FOW X less DS010 X101/009 - X103/058 X
SMW X KDK KDK 367 S
HDI X Note:
BC Level 1 X
BC Level 2 X
E

SOB: 15.10.2009

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Drilling mode selection list 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 1_SELECTIVE LIST 01

BAUER Maschinen GmbH D-86529 Schrobenhausen Base Machine : BS80
All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
1 2 3 4 5 6 7 8
B100
ADS-Tec Monitor W214.00
JS004.05 Engine CAN-Bus Cabine - Right console
J1939
B136
ADS-Tec
Control panel 1 DTR-Modul GSM
JS004.06 W004.04
W004.00 A030
Monitor Data transfer
A
JS004.07
A001 W211.00 W211.01 C2C-Modul
B137 JS211.01
B210
Control panel 2 Control cabinet JP/JS211.00 Antenna

USB

JS209.00

JS202.00
B121 CAN
CAN-Converter Adapter
B102
W202.00

JS210.00
W209.00 W003.02
B103
W210.00 W003.00 Ground

B
Slack rope switch-off
B110 F001 Q011
Main fuse Battery main switch
Left crawler Right crawler 0 = Lifting 1
S038 FW winch 1 active = Freewheel W003.01
forward forward R007
B106
H151 S040 + - + -
DS007 P P DS005
S037 Emergency STOP DS006 P P DS004 G001 G002
Terminal strip
Left crawler Right crawler Winch 1 FW X101/X102/X103/X106
Optional R008 S039

JS/JP009.11
JS/JP022.00

JS/JP009.06

JS/JP009.10
reverse reverse foot switch X110
JS009.08
R006 Contact pressure
C JS/JP009.05 adjustment Fast
Freewheel crowd
R009 Pulling speed
JS/JP009.09 S042 S044 JP/JS043.20
Relay
S078 KFZ Swing KFZ Swing KDK dumping
H078 brake release brake locking KFZ Horn Auto pull

H079
S171 S172 S096 S062 S100
JP/JS009.71

S092 H100 Cat engine

JS/JP009.07
H092 Engine switch-off by
controller
W024.01

JS/JP026.00
lengthw. inclination
W008.01 (SE)

W019.01 (SE)
D W026.00

S041 S043

W022.00

W043.00
Auger cleaner KDK Engine speed ajdustment
JP/JS009.74

JP/JS009.73

JP/JS009.72

slow/fast in Emergency mode

SE E-distribution
JS/JP008.01

JS/JP019.01

Beka-Max SE E-distribution SE E-distribution

Horn
Central lubrication

W009.05
E
W009.00 (SE) W017.00
P DS008 Engine running

Slewing ring W159.00 Emergency STOP

S045 Y159
lubrication

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Block wiring diagram 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Overview cab Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 2_BLOCK DIAGRAM 05

W089.00 W089.03 Depth 1

s- s+ B005
JS/JP089.00 JS/JP089.01
A001
A Control cabinet WY376.00
Y376 KDK axis 1 cw
switch-off
WY376.01
Y376.01 KDK axis 2 cw
switch-off
B102
WY151.00 Freewheel
Y151
Winch1
WY151.01
B103 Y151.01 Winch 1
freewheel
WY290.01
Y290.01 (LDC winch up)
B110
B
W044.19 Feed pressure
P I B066
to main winch
B106

Terminal strip
X101/X102/X103/X106
(Air valve (Concrete Select crawlers
X110 A004 open) valve open) extend-retract

Base machine right Y360 Y256 Y146

(Compressor
Terminal strip X060 W012.08 W012.81
P NC
DS169 Optional (Air valve (Concrete (Crawlers
opens at 8bar)
C JP/JS012.08 close) valve close) retract)

Y359 Y257 Y145

WX001.00
Cable tree
70 pol.
Deutsch
A-Codiert

Auto crowd pressure free

regulation

Y193 Y291

(Auger cleaner Slow auto free Select boom Left backstay Right backstay (Compressor) Rope tensioner
extend) crowd down cylinders extend cyl. extend cylinder extend extend

Y118 Y215 Y290 Y126 Y190 Y194 Y169 Y130

E (Auger cleaner Slow auto free Select boom Left backstay Right backstay free Rope tensioner
retract) crowd up cylinders retract cyl. retract cylinder retract retract

Y119 Y216 Y289 Y127 Y192 Y196 Y004 Y131

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Block wiring diagram 02
Drawn by : etb 27.04.2009 Equipment Model/
Group Cable tree WX001.00 Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 2_BLOCK DIAGRAM 05

WX002.01 Enable lowering Enable KDK ccw

Y219 Y100 P I B035 Pump 1 0-400bar
A001 by main winch
JP/JS002.01
A Control cabinet Cable tree Y220 Enable lifting Y100.01 Enable KDK cw P I B041 Pump 2 0-400bar
by main winch
40pole Deutsch
Y221 Enable uppercar Y104 Enable P Pump 3 0-400bar
I B042
swing right fast crowd
B102 WX002.02
Y222 Enable uppercar Y104.01 Enable P Pump 4 0-400bar
I B062
swing left fast crowd
JP/JS002.02
B103 P DS025 Left control P DS023 Right control
Cable tree
lever forward lever forward
70pole Deutsch
P DS026 Left control P DS024 Right control
lever back lever back
B110
P DS019 Uppercariage P DS027 Right control lever
B
swing left left-right drilling
Optional
B106 P DS020 Uppercariage P DS028 Right control lever
swing right left-right drilling

P Left control lever P Right control lever

I B038 I B036
Terminal strip forw./back 0-40 bar forw./back 0-40 bar
X101/X102/X103/X106 Left control lever Right control lever Sender on
P I B049 P I B037 B065
X110 left/right 0-40bar left/right 0-40 bar concrete pump
JP/JS171.00

P163 KFZ Uppercar swing

Optional CO-extension
JS150.00

D JP/JS163.00

H107.01 +KFZ
Travel signal left
+KFZ Travel H164.01 Worklight,
signal, left left cab side

E-distribution
+KFZ Worklight, H112 H107.02 +KFZ Worklight,
rear left right
cab side
SE

Travel signal right

+KFZ Worklight, H113 H105.01 +KFZ
rear right Worklight,
E
+KFZ Travel H165 boom
signal, right H105.02 +KFZ Worklight,
+KFZ Travel H164.02 winch
signal, right 1

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Block wiring diagram 03
Drawn by : etb 27.04.2009 Equipment Model/
Group Cable tree WX002.01/02 Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 2_BLOCK DIAGRAM 05

WX003.00 (Pump 3
Y349
A001 swing out)
JP/JS003.00
A Control cabinet Cable tree Y348 Pump 2
swing out
24pole Deutsch
Y191 Pump 1
swing out
B102
Y214 Aux. winch up

B103 Y213 Aux. winch down

Y211 KDK axis 2

rotate cw
B110
Y212 KDK axis 2
B
rotate ccw

B106

Terminal strip
X101/X102/X103/X106
X110

Y228.01 Feed to winch

1 lifting

Y228 Winch 1
X-triggering

Y125 (Prop cyl.

retract)

Y124 (Prop cyl.

extend) WY116.00 KDK rotate ccw
Y116
Y227 Winch 1 lifting
D WY117.00
pressure stage KDK rotate cw
Y117
WX002.01 WY580.00 Add. pressure
Y580
JS/JP002.03 stage to main winch
JS/JP002.01 Cable tree
40pole Deutsch

WY278.00 Fast crowd up by

Y278
fast-follow-up
WY279.00 Fast crowd down by
Y279
fast-follow-up
WY281.00
E Y281 Main winch down by
fast-follow-up

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Block wiring diagram 04
Drawn by : etb 27.04.2009 Equipment Model/
Group Cable tree WX003.00 Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 2_BLOCK DIAGRAM 05

W085.00 Hoist limiter 1

HS001
A006
Optional
A001 Terminal strip W086.00
Hoist limiter 2
HS002
A Control cabinet X100 Masthead

concrete pressure
W088.00 Winch 1 load
F I B006

Rotary speed

KDK leakoil
measuring
B102 JS/JP088.00

W082.02
W087.00 Winch 2 load
F I B007
measuring

DS009
B103 JS/JP087.00

I B002
B026
JP082.02

KDK medium
JS082.02

KDK high
Boom cyl.

KDK low
W056.00

mto K2

mto K1

slow X
B110 ES003

mto G
end limiter

KDK
B

P
Y133

Y241

Y195

Y114

W067.00
W011.00
B106

W072.00 JS/JP072.01
ES010 5° lengthw.
inclination limiter

W082.01

W071.00
Terminal strip

JS/JP067.00
X101/X102/X103/X106
X110

W091.03 s- s+ B011 Crowd depth

WY114.00
JS/JP091.01
WY195.00
JP082.01 Optional by CFA
C JS082.01
JS/JP091.00 WY241.00 A007
Y166 WY133.00
(Exclude Terminal
enabling
B004 strip X080 KDK

I
W082.00

W091.00
auger cleaner)
Inclination

45°
JS/JP166.00 JS/JP166.01

JS/JP061.21

JP061.22

JP061.23
W166.00 W166.01 WY166.00
W093.00 W093.01
A005
JS/JP093.00 Optional concrete pres
W081.00 W081.01 Terminal strip X099 W061.00 W061.01 Endless extension
JS/JP081.01 JS/JP081.02 Lower mast section JS061.01
D
JP061.01
W012.24 W061.05
P DS010 JP061.06
(Prop cyl. extended) JP061.05 Adapter for 16-pole distribution JS061.05 Socket for
(24pol.) (16pol.) Plug into blind socke
W083.02 W084.02
W083.00 W084.00

ES002 ES004
Sideward inclination, left Sideward inclination, right

E ES002.02 ES004.02

Sideward inclination, left Sideward inclination, right

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Block wiring diagram 05
Drawn by : etb 27.04.2009 Equipment Model/
Group Overview mast Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 2_BLOCK DIAGRAM 05

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
ADS-Tec Monitor 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 3_MONITOR 01

Winden Aufrüsten Ausleger Nackenzylinder Tele-

Abrüsten
Rüsten ausfahren ausfahren ausfahren fahrwerk
C

Auto Nacken- Ausleger Nackenzylinder Winden

D Turm zylinder einfahren einfahren einfahren Haupt Hilfs

AT
1 2
E

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Control panel 1 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 4_CONTROL PANEL 04

Stop
Tiefe

Seilspanner
D Set
einfahren ausfahren

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Control panel 2 02
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 4_CONTROL PANEL 04

Winch Rigging Derigging Boom Backstay cylinder Extendable

rigging extend extend extend crawlers
C

Mast Backstay- Boom Backstay cylinder Winch

D reset cylinders retract retract retract Main Aux

AT
1 2
E

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Control panel 1 03
Drawn by : etb 27.04.2009 Equipment Model/
Group English Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 4_CONTROL PANEL 04

Depth
interrupt

Rope tensioner
D Set retract extend

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Control panel 2 04
Drawn by : etb 27.04.2009 Equipment Model/
Group Englisch Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 4_CONTROL PANEL 04

BAUER Maschinen GmbH D-86529 Schrobenhausen Base Machine : BS80
All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
1 2 3 4 5 6 7 8
Info:
F002 - F015 = Legend: white
F016 - F019 = Legend: blue
F020 - F023 = Legend: yellow
F024 - F025 = Legend: red
F026 - F029 = Legend: green

B
Cable duct approx 0.5cm Cable duct approx 0.5cm Cover
above mounting plate above mounting plate
fasten fasten
90 251 310 494 535
Control cabinet

Channel 30 x 86 x 465

537
556

513
M4

K002.01
K002

S073

S077
X110

466 492
4 - pole terminals - 5pcs. 2x18/3x19
green

JS106.00
2-storey terminals - 35pcs. 20-80 2x27/2x50/2x51/

JS110.00
493

32mm
2x52/2x53/2x74/2x76
M4
B106 B110

456
C

Channel 30 x 86 x 465
430

399

402
S063
X103 4 - pole terminals - 5pcs. 2x18/3x19
X106
Yellow red 4 - pole terminals - 8pcs.
2-storey terminals - 32pcs. 20-80 2x58 3x18/4x19/1x20
375

2-storey terminals - 16pcs.

21 - 48 2x22/2x23/2x24/2x29 Duct 30 x 86 x 535

342
Duct 50 x 100 x 500

x 86 x 100
Duct 45 x 86 x 410

Duct 45
Channel 45 x 86 x 465
312

K001

F002
F003
F004
F005
F006
F007
F008
F009
F010
F011
F012
F013
F014
F015
F016
F017
F018
F019
F020
F021
F022
F023
F024
F025
F026
F027
F028
F029

275
X102

V004
1A 1A 1A 1A 8A 5A 5A 5A 5A 2A 8A 10A 16A 8A 16A 1A 1A 2A 16A 1A 1A 2A 16A 1A 16A 1A 1A 2A
4 - pole terminals - 13pcs. 3x1/3x2/4x18/3x19
D Blue

R001
V001
V002
V003
2-storey terminals - 36pcs. 20-80 2x26/2x27/2x30/2x31/
249

2x32/2x52/2x56/3x80

Duct 45 x 86 x 535

200
Channel 45 x 86 x 465
186

M4 M4

130
X101 2 x screw terminal 10sqmm 1x330 / 1x331

JS103.00
JS102.00
4 - pole terminals - 41pcs. 1-19 15x1/2x2/2x3/2x4/3x7/4x8
White
2-storey terminals - 23pcs. 20-52 2x21/3x22/3x24/2x34/
123

2x35/2x46/2x48
B102 B103

32mm

40 67
E
Channel 66 x 66 x 500
50

65 249 310 494 517 535

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Cabinet A001 01
Drawn by : etb 27.04.2009 A001 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 5_CABINET 01

Right control Right control Right control Right control

lever forward lever back lever right lever left

S044 S043 S062 S096

Fast KDK KDK dumping KFZ Horn

B crowd slow/fast Auto pull
303

203

403

701
L4

L4
108(1)

801
L4
10

WH BN YE GN GY BU RD BK
W019.01

JP019.01 1 5 2 6 3 7 4 8

C JS019.01 1 5 2 6 3 7 4 8

JR-X1/1 JR-X1/5 JR-X1/2 JR-X1/6 JR-X1/3 JR-X1/7

W009.00
108(1)

108(1)

108(1)
303

203

403
L4

L4
10

10
7_BM\\

7_BM\\

7_BM\\
06-4

03-6

06-4

03-6

06-4

03-6
X101-08

X110-59

X101-08

X110-58

X101-08

X110-60
D

SE E-distribution
to horn
F008
F008
F008

05-7 7_BM\\ 02-1

L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Right control lever 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Base machine Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

Left control Left control Left control Left control

lever forward lever back lever right lever left

S042 S041 S172 S171

Freewheel Auger cleaner KFZ Swing KFZ Swing

B brake locking brake release
103

003

02
L4

L8
108(1)
124

02
L7

L9
10

10
WH BN YE GN GY BU RD BK
W008.01

C JP008.01 1 5 2 6 3 7 4 8
JS008.01 1 5 2 6 3 7 4 8

JL-X1/1 JL-X1/5 JL-X1/2 JL-X1/6

W009.00
108(1)
124

103

003
10

L4
10
7_BM\\

7_BM\\

7_BM\\
37-5

03-6

06-5

03-5
X101-24

X110-57

X101-08

X110-56

D
F008

SE E-distribution
to swing

01-8 03-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Left control lever 02
Drawn by : etb 27.04.2009 Equipment Model/
Group Base machine Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

Winch 1 FW
foot switch Slack rope switch-off
2 X1

S039 R007 S040 H151

On 0 = Lifting 1 YE
1 2 3 4 5
-- -- X2
= Freewheel 1 FW winch 1 active
B
--

JP022.00 1 2 JP009.06 1 2 3 4 5 6 JP009.10 1 2 JP009.11 1 2 3

JS022.00 1 2 JS009.06 1 2 3 4 5 6 JS009.10 1 2 JS009.11 1 2 3

1 2 1 9 8 2 6 3 4 5 7
W022.00 W043.00
602

1B22
124

203

303

624
1

L25
10

10
7_BM\\

7_BM\\

7_BM\\
7_BM\\

7_BM\\

7_BM\\
37-5

03-5

01-8
01-7

06-4
03-5

08-7

37-5

04-6

08-5
isoliert
D
X101-24

X110-48

X102-80
X102-74

X101-07
X110-49

from Emergency STOP controlX101-22

X101-24

X106-24

JS043.20-1
Slack rope switch-off: 0 = less 0 kg
Example: Pot. Interval R007 1 = smaller 200 kg
F007

in configeration 2,0t 2 = smaller 400 kg

Pot. from 0 - 10 adjustable 3 = smaller 600 kg
4 = smaller 800 kg
5 = less 1000 kg
X101 01

6 = smaller 1200 kg
E 7 = smaller 1400 kg
8 = smaller 1600 kg
9 = smaller 1800 kg
02-8 04-1
L32
43

X101-01 X101-01 10 = less 2000 kg

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
LDC winch - Winch 1 FW 03
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

Contact pressure Pulling speed

adjustment

1 1

R006 R009
2 3 2 3

902
L26
Optional R008

JP009.05 1 2 3 JP009.09 1 2 3
JS009.05 1 2 3 JS009.08 1 2 3 JS009.09 1 2 3

C
243
L3

05-3

Minus
JS009.07-1
901

001

902
L1

L26
1 9 10 8 7
W009.05
243
L3

D
7_BM\\
7_BM\\

7_BM\\

7_BM\\
01-8
01-7

01-7

02-7
X102-80
X102-73

X102-75

X103-75
X101 01

03-6 05-1
L32
43 L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Pot. on operator's left 04
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

A BU
Lube pump BN free
+ Control Beka-Max
BK
Machine blocking Sledge blocking installation
system GN
microswitch microswitch

GY
BN

BN
BK

BK
JP009.72 1 2 3 4 JP009.73 A B C JP009.74 1 2
JS009.72 1 2 3 4 JS009.73 A B C JS009.74 1 2

1 2 3 4 5 6 7 8
B W024.01

705
L2
JP009.71 1 2 3 4 5 6 7 8
JS009.71 1 2 3 4 5 6 7 8

free
L32
43

505

605
L2

L2
3 X1 X1

S078 H078 Failure message an H079 Lubrication

RD interim lubrication RD trouble Crowd sledge
-- 4 X2 X2
C
L24
05

3 X2

S092 H092 Central

GN lubrication ON / OFF
-- 4 X1
L29
05
006
L142

JP009.07 2 1
D JS009.07 2 1

2
W009.05
7_BM\\
006

243
L142

L3
06-6

04-2
X101-12

Minus JS009.08-1

E
F012

04-8 06-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Central lubrication 05
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

A
B136 Control panel 1 B137 Control panel 2

AMP 6-polig DSub-Stecker 9-polig AMP 6-polig DSub-Stecker 9-polig

Housing
Housing

1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1
JS004.05 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 JS004.06 JS004.07 1 5 2 6 3 4
06
L5

End resistance
RD
BK

1 by DIP switch
H001 to be adjusted on last equipment.
C 2
Buzzer
06
L9
SHIELD

SHIELD
06
L8
D+
D-

WH BN GN YE GY PK WH BN GN YE GY PK
W004.00 W004.04
06
L3

D
7_BM\\
7_BM\\

7_BM\\
37-4
37-4

06-2
X102-01
X102-02

X101-05
F005
D+
D-

E
X101

X101

05-8 07-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Control panels 1 and 2 06
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

B100
Ads-Tec Bildschirm

A
X1: 0-24VDC X2: Fuse X3: Audio X4: COM1 X5: USB X6: Mouse X7: Keyboard X8: LAN

Ignition

GND

USB

USB
DC+

Ground
JS209.00 1 2 3 JS202.00 1 2 3 4 5 6 7 8 9

WH BN GN YE GY PK BU RD BK
1 2 4 3 Shield
W209.00 W202.00
B
007

643

743

843

543

643
06

43
L1

L1
7_BM\\

7_BM\\

7_BM\\
USB-cable on CAN-Converter

Schirm am Gehäuse
207
L1
07-6

06-6

40-4

40-5

40-6

40-6
X101-15

X101-11

JS211.00-16

JS211.00-17

JS211.00-18

JS211.00-19

JS211.00-20

JS211.00-21

JS211.00-22

JS211.00-23

JS211.00-24

montiert
F015

F011

B121
243
L3

CAN-Converter
Upstream Port
USB-Ports 9-36Vdc/11W RS232 - A RS232 - B CAN
USB1

USB0

GND
DC+

JS210.00 1 2 3 4 5 6 7 8 9
D
USB-Stick

WH BN
SHIELD
W210.00

D+
D-

7_BM\\

7_BM\\
37-1

37-3
X102-01

X102-02
01

E
X101

06-8
L32
43

X101-01
01-1 7_BM\\
L32
43

X102-18

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
ADS-Tec Monitor 07
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 6_CABINE 07

D
C

Checked
Drawn by

:
:
etb
X102 22

mrm
NAME
X102 23
L3
243

F019
2A
JS102.00
05-4 X102 18
X101/01 (ground) X101-01 L3
243 L15
0201
1

07-1 6_CABINE\\ X102 18 1

W210.00 L3
243
Analog Ground

2
1
X102 18 55
Digital Ground
X102 18 56
24V Ub VCC
X102 19 57
24V Ub VCC
58
24V Ub VCC
X102 19 59
10
219 10
219
24V Ub VCC
06-7 60

DATE
F016/16A F016-2 X102 19
L1
101 L1
101
24V Ub VCC

15.10.2009
27.04.2009
07-6 X102 20 54
F017/1A F017-2 L151
201 L15
1201
24V Ue
06-7 X102 21 28
F018/1A F018-2 D-
24V D+
37-2 26
X102/01 X102-01 D+
CAN-Bus D-

IND
2

37-3 27
X102/02 X102-02 L15
0301
CAN-Bus D+
X102 24 4
L15
0401
RS 232 RxD
X102 25 5
10
226
RS 232 TxD

DATE
13-2 Y220 X102 26 24
Enable lifting by main winch JP002.01-6 10
227
DLO 1 2,5A
13-3 Y219 X102 27 2
Enable lowering by main winch JP002.01-8 L2
01 L2
01
DLO 2 2,5A
21-2 Y124 X102 28 25
(Prop cyl. extend) JP003.00-16 L3
01 L3
01
DLO 3 2,5A
21-3 Y125 X102 29 3
(Prop cyl. retract) JP003.00-18 10
230 DLO 4 2,5A
17-1 Y100/100.01X102 30 61
Enable KDK ccw/cw JP002.02-4 10
231
DHO 1 4,0A
16-2 Y104/104.01X102 31 62
Enable fast crowd JP002.02-8 L152
301
DHO 2 4,0A
10-2 Y133 X102 32 63
High mto torque JS081.01-42 L4
01 L4
01
DHO 3 4,0A
19-2 Y190 X102 33 46

REVISION
3

Left backstay cyl. long stroke extend JP001.00-34 L5

01 L5
01
PWM 1 4,0A
19-3 Y192 X102 34 47
Left backstay cyl. short stroke retract JP001.00-36 L6
01 L6
01
PWM 2 4,0A
19-4 Y194 X102 35 48
Right backstay cyl. long stroke extend JP001.00-38 L7
01 L7
01
PWM 3 4,0A
19-5 Y196 X102 36 49
Right backstay cyl. long stroke retract JP001.00-40 10
2B37
PWM 4 4,0A
Y258 X102 37 64
(Auger cleaner extend)/(Rubble hopper winch up) 10
2B38
PWM 5 4,0A
Y259 X102 38 42
(Auger cleaner retract)/(Rubble hopper winch down) L8
01 L8
01
PWM 6 4,0A 1
26-3 Y359 X102 39 20
(Air valve close) JP001.00-4 10
2B40 10
2B40

Name
PWM 7 4,0A 2
26-2 Y360 X102 40 43
(Air valve open)/(Auto rotary disc) JP001.00-2 L1
01 L1
01
PWM 8 4,0A 3
1

18-2 Y126 X102 41 21

Boom cyl. long stroke extend JP001.00-30 L150
501 L15
0501
PWM 9 4,0A 4

Group
18-3 Y127 X102 42 44

7_BM
Location
Boom cyl. long stroke retract JP001.00-32 L9
01 L9
01
PWM 10 4,0A 5
24-2 Y191 22
Babyboard

Pump 1 swing-out control pressure JP003.00-10 X102 43

L1
001
PWM 11 4,0A 6
4

X102 44 65
L15
0601
frei
X102 45 53
10
2B46 10
2B46
frei
10-3 B026 X102 46 V001 34
KDK 1 rotary speed JS081.01-46 10
1B21
DI 1
B026.01 X102 47 V002 12
(KDK 2 rotary speed) L151
301 L151
301
DI 2
10-5 B026.02 X102 48 V003 35 Drehzahleingänge
(KDK 3 rotary speed / Auger in pos. for inclination) JS081.01-57 10
2B49 10
2B49
DI 3
08-3 S038 (NO) X102 49 13
Pilot control On/Off X101-21 L1
201 L1
201
DI 4
18-7 ES010 (NC)X102 50 36
lengthw. Inclination ES010-2 L1
301 L1
301
DI 5
18-7 ES010 (NO)X102 51 14
lengthw. Inclination ES010-3 10
252 10
252
DI 6
09-5 ES002/ES002.01 NC X102 52 37
Sideward inclination, left JS081.01-21 L2
301 L2
301
DI 7
09-6 ES002/ES002.01 NO X102 53 15
Sideward inclination, left JS081.01-22 L151
401 L15
1401
DI 8
18-6 38
5

ES003 (NC) X102 54

Boom cyl. ES003-2 L150
701 L15
0701
DI 9
18-6 ES003 (NO) X102 55 16
Boom cyl. ES003-3 10
256
DI 10
09-6 ES004/ES004.01 NC X102 56 39
Sideward inclination, right JS081.01-23 L151
501 L15
1501
DI 11
B102
ESX 2

09-6 ES004/ES004.01 NO X102 57 17

Sideward inclination, right JS081.01-24 L151
601 L15
1601
DI 12
102
102

27
26

09-4 HS001 (NC)X102 58 40

Main winch hoist limiter JS081.01-12 L151
701 L15
1701
DI 13
L15
102
102

31
30

2301

09-4 HS001 (NO)X102 59 18

Main winch hoist limiter JS081.01-13 L151
801 L15
1801
DI 14

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
09-4 HS002 (NC)X102 60 41
Auxiliary winch hoist limiter JS081.01-14 Si g
na
l9 Si g
na
l9
DI 15
09-4 HS002 (NO)X102 61 19
Auxiliary winch hoist limiter JS081.01-15 L1
401 L1
401
DI 16
32-2 B005 X102 62 52
Main winch depth JS089.00-4 L1
501 L1
501 II 1 5
32-2 B005 X102 63 10
Main winch depth JS089.00-3 L150
801 L15
0801 II 2 6
Base machine
09-6 B004 X102 64 45
JS081.01-27
6

Mast inclination in X-axis L150

901 L15
0901
AII 9 1
2

09-7 B004 X102 65 11

Mast inclination in Y-axis JS081.01-28 L1
601
AII 10 2
B039 X102 66 50
(Absolute boom position sender) L1
701 L1
701
AII 11 3
12 Bit
4-20mA

11-6 B066 51
Babyboard

Winch 1 feed pressure sensor 250 bar JP001.00-54 X102 67

L1
801
AII 12 4
X102 68 66
L151
001 L15
1001
frei
Function processor B102

24-5 B035 X102 69 6

Pump 1 pressure sensor 400 bar JP002.02-34 Si g
na
l3 Si g
na
l3
AII 1
102
56

24-6 B041 X102 70 29

Pump 2 pressure sensor 400 bar JP002.02-38 Si g
na
l6 Si g
na
l6
AII 2
BAUER Maschinen GmbH D-86529 Schrobenhausen

24-7 B042 X102 71 7 4 - 20mA

Pump 3 pressure sensor 400 bar JP002.02-42 L151
101 L15
1101 AII 3
24-8 B062 X102 72 30
Pump 4 pressure sensor 400 bar JP002.02-46 L1
901 L1
901
AII 4
04-2 6_CABINE\\ R006 X102 73 8
Signal pot. Contact pressure adjustment JS009.05-3 1 1
AIU 5
03-3 6_CABINE\\ R007 X102 74 31
Slack rope switch-off pot. signal JS009.06-3 L2
001 L2
001
AIU 6
7

04-3 6_CABINE\\ R008/DS039X102 75 9 0 - 8,5V

(Free-fall/wheel retract control pot. Signal) JS009.08-3 L2
101
AIU 7
DS052.01 X102 76 32
(KDK lubeoil pressure by TRD drilling duct) L2
201
AIU 8
Construct. No.

X102 77 67
L15
1901
frei
Equipment Model/

X102 78 33
L2
401
frei
X102 79 68
frei
04-2 6_CABINE\\ R006 - R009X102 80 23
Plus JS009.05-2
Base Machine : BS80

AUO 1 8,5V
: BG36

03-3 6_CABINE\\ X102 80

JS009.06-2
X102 80
X102 56
/ 2144

17-6 S073 X102 48

Key switch BTM720 S073-2 L152
301

39-3 Y133
8

X102 32
Drawing No.: 951.180.00.21.44-3

Emergency wiring, high mto V004-13 10

231

39-2 Y104/104.1 X102 31

Emergency wiring, enable fast crowd V004-7 10
230
Bridges to

39-2 Y100/100.1 X102 30

Emergency wiring, enable KDK ccw/cw V004-5 10
227

39-2 Y219 X102 27

V004-3
identical terminals

Emergency wiring, enable main winch lowering 10

226
01

39-2 Y220
Sheet

Sheets

Emergency wiring, enable main winch lifting V004-1 X102 26

E
B
A

D
C

Checked
Drawn by

:
:
etb
X103 22

mrm
NAME
X103 23
1

F023
2A
JS103.00
L22
302

05-4 X103 18 1
X101/01 (ground) X101-01 L3
243
Analog Ground

2
1
X103 18 55
10
319 Digital Ground
X103 19 56
24V Ub VCC
57
24V Ub VCC
58

DATE
X103 19 24V Ub VCC

15.10.2009
27.04.2009
59
24V Ub VCC
07-1 X103 19 60
F020/16A F020-2 L22
502
24V Ub VCC
07-6 X103 20 54
F021/1A F021-2 L22
602
24V Ue

IND
2

07-2 X103 21 28
F022/1A F022-2 D-
24V D+
37-2 26
X102/01 X102-01 D+
CAN-Bus D-
37-3 27
X102/02 X102-02 L22
902
CAN-Bus D+

DATE
X103 24 4
L23
002
RS 232 RxD
X103 25 5
?[N ]
L
RS 232 TxD
22-3 Y130 X103 26 24
Rope tensioner extend (slacken) JP001.00-48 L23
102 L23
102
DLO 1 2,5A
22-2 Y131 X103 27 2
Rope tensioner retract (tension) JP001.00-46 L23
202 L23
202
DLO 2 2,5A
41-7 Y580 X103 28 25
JP002.01-38
(Masthead cyl. extend) / Add. Pressure stage to main winch L2
943 L2
943
DLO 3 2,5A
41-6 Y121/Y116 X103 29 3
(Masthead cyl. Retract) / KDK turn left JP002.01-34 L3
143 L3
143 DLO 4 2,5A
41-7 Y117 X103 30 61
(Plotter On) / KDK turn right JP002.01-36 L23
402
DHO 1 4,0A
20-2 Y144/Y146 X103 31 62

REVISION
3

(Crawlers extend)./ Select crawlers extend-retract JP001.00-10 L23

502
DHO 2 4,0A
20-3 Y145 X103 32 63
(Crawlers retract) JP001.00-12 L23
602
DHO 3 4,0A
17-4 Y212 X103 33 46
KDK axis 2 ccw / (TRD casing tube ccw) JP003.00-4 L23
702
PWM 1 4,0A
17-3 Y211 X103 34 47
KDK axis 2 cw / (TRD casing tube cw) JP003.00-2 L23
802
PWM 2 4,0A
14-3 Y214 X103 35 48
Aux. winch up JP003.00-8 B36
PWM 3 4,0A
14-2 Y213 X103 36 49
Aux. winch down JP003.00-6 B37
PWM 4 4,0A
15-2 Y216 X103 37 64
Slow crowd up JP001.00-18 L23
902

Name
PWM 5 4,0A
15-4 Y215 X103 38 42
Slow crowd down JP001.00-22 L24
002
PWM 6 4,0A 1
15-3 Y193 X103 39 20
Crowd pressure regulation JP001.00-20 L24
102
PWM 7 4,0A 2

Group
Y357/Y357.01 X103 40 43

7_BM
Location
(Freewheel retract control) L1
729 L1
729
PWM 8 4,0A 3
1

29-3 Y289 X103 41 21

(LDC winch down) / (Burden regulation) JP001.00-28 L1
029
PWM 9 4,0A 4
4

29-2 Y290/Y290.01 X103 42 44

(LDC winch up) / (Cutter withdraws) JP001.00-24 L1
229 L1
229
PWM 10 4,0A 5
29-3 Y291 22
Babyboard

(LDC winch lifting pressure regulation) JP001.00-26 X103 43

L24
502
PWM 11 4,0A 6
X103 44 65
L24
602
frei
X103 45 53
L24
702
frei
34-2 DS004 (NO) X103 46 34
Right crawler reverse / (CO oscillation) DS004-3 L24
802
DI 1
34-3 DS005 (NO) X103 47 12
Right crawler forward DS005-3 X10
3B48
DI 2
34-4 DS006 (NO) X103 48 35 Drehzahleingänge
Left crawler reverse / (CO lifting - clamping) DS006-3 L24
902
DI 3
34-5 DS007 (NO) X103 49 13
Left crawler forward / (CO lowering - unclamping) DS007-3 Sg
in
a1
l1
DI 4
30-4 DS019 (NO) X103 50 36
(Uppercar swing left) JP002.01-15 L19
011
DI 5
30-6 DS020 (NO) X103 51 14
(Uppercar swing right) JP002.01-11 L25
002
DI 6
31-3 DS023 (NO) 37
5

Crowd down / Right backstay cyl. extend JP002.02-23 X103 52

L25
102
DI 7
31-2 DS024 (NO) X103 53 15
Crowd up / Right backstay cyl. retract JP002.02-19 L25
202
DI 8
30-3 DS025 (NO) X103 54 38
Aux. winch down / Left backstay cyl. extend JP002.01-23 L25
302
DI 9
30-2 DS026 (NO) X103 55 16
Aux. winch up / Left backstay cyl. retract JP002.01-19 L25
402
DI 10
31-4 DS027 (NO) X103 56 39
KDK 2nd axis cw JP002.02-11 L25
502
DI 11
B103
ESX 2

31-5 DS028 (NO) X103 57 17

KDK 2nd axis ccw JP002.02-15 DI 12

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
10-2 DS010 (NO) X103 58 40
(Prop cyl. extended) JS081.01-41 DI 13
28-5 DS169 (NC) X103 59 18
(Compressor) JP001.00-57 L25
702
DI 14
10-4 DS009 (NC) X103 60 41
KDK 1 leakoil JS081.01-50 L25
802
DI 15
DS009.01 (NC) X103 61 19
(KDK 2 leakoil) L1
22
DI 16
Base machine
09-5 B011 X103 62 52
Crowd depth JS081.01-20
6

L2
22 II 1 5
09-5 B011 X103 63 10
Crowd depth JS081.01-19 L27
502 II 2 6
10-3 B047 / B004.01 X103 64 45
(Kelly spring deflection sensor on KDK left with CFA) / (TRD auger X-axis) JS081.01-43 L27
602
AII 9 1
2

10-3 B048 / B004.01 X103 65 11

(Kelly spring deflection sensor on KDK right with CFA) / (TRD auger Y-axis) JS081.01-44 L26
102
AII 10 2
B063 X103 66 50
(Pressure sensor 40bar: Left pedal forward and back / Temp. 1)
L26
202
AII 11 3
12 Bit
4-20mA

Function processor B103

B064 51
Babyboard

(Pressure sensor 40bar: Right pedal forward and back / Temp. 2) X103 67
L26
302
AII 12 4
X103 68 66
free L26
402
frei
BAUER Maschinen GmbH D-86529 Schrobenhausen

09-2 B006 X103 69 6

Main winch load JS081.01-3 99
B3
AII 1
09-2 B007 X103 70 29
Aux. winch load JS081.01-5 L26
502
AII 2
103
58

10-4 B002 X103 71 7 4 - 20mA

concrete pressure JS081.01-49 L26
602 AII 3
10-5 B002.01 X103 72 30
(Concrete pressure - Auger bottom) JS081.01-56 ND
G
AII 4
7

10-4 B002 X103 73 8

CFA On JS081.01-48 L26
802
AIU 5
10-5 B002.01 X103 74 31
(CFA On - Auger bottom) JS081.01-55 L26
902
AIU 6
Construct. No.

04-5 R009 X103 75 9 0 - 8,5V

Signal pot. Pulling control JS009.09-3 L27
002
AIU 7
Equipment Model/

17-6 S077 (NO) X103 76 32

up to medium mto for kelly S077-2 L27
102
AIU 8
X103 77 67
L27
202
frei
X103 78 33
Base Machine : BS80

L27
302
frei
: BG36

X103 79 68
L27
402
frei
X103 80 23
free AUO 1 8,5V
/ 2144
8

X103 58
Drawing No.: 951.180.00.21.44-3
terminals
Bridge to identical

41
Sheet

Sheets
E
B
A

D
C

Checked
Drawn by

:
:
etb

mrm
NAME
X110 22
X110 23
1

F029
2A
JS110.00
L1
03

05-5 X110 18 1
X101/01 (ground) X101-01 L3
243
Analog Ground

2
1
X110 18 55
Digital Ground
56
24V Ub VCC
07-3 X110 19 57
F026/16A F026-2 24V Ub VCC
58

DATE
X110 19 24V Ub VCC

15.10.2009
27.04.2009
X110 19 59
11
019
24V Ub VCC
60
L6
503
24V Ub VCC
07-7 X110 20 54
F027/1A F027-2 L5
03
24V Ue

IND
2

07-3 X110 21 28
F028/1A F028-2 D-
24V D+
37-2 26
X102/01 X102-01 D+
CAN-Bus D-
37-3 27
X102/02 X102-02 L8
03
CAN-Bus D+

DATE
X110 24 4
L9
03
RS 232 RxD
X110 25 5
L1
003
RS 232 TxD
34-6 (Y148) X110 26 24
Travel signal (add. pressure stage to crawlers) V162 DLO 1 2,5A
Y133.01/Y237/A1 K005-K006 X110 27 2
(mto high by TRD casing tube)/(Select winch 2) L1
203 L1
203
DLO 2 2,5A
29-7 Y279 X110 28 25
Fast crowd down by fast-follow-up Y279 L1
303 L1
303
DLO 3 2,5A
29-8 Y281 X110 29 3
Main winch down by fast-follow-up Y281 L1
403 DLO 4 2,5A
Y244 X110 30 61
(Pressure discharge winch 1 arrested) L1
503
DHO 1 4,0A
X110 31 62

REVISION
3

(FOW On) L1
603 L1
603
DHO 2 4,0A
17-7 Y376/Y376.01 X110 32 63
KDK axis 1/2 cw switch-off JP001.00-63 L1
703
DHO 3 4,0A
25-2 Y118 X110 33 46
(Auger cleaner extend) JP001.00-14 L1
803
PWM 1 4,0A
25-3 Y119 X110 34 47
(Auger cleaner retract) JP001.00-16 L1
903
PWM 2 4,0A
28-2 Y169 X110 35 48
(Compressor) JP001.00-42 L2
003
PWM 3 4,0A
Y198 X110 36 49
(Generator) L2
103
PWM 4 4,0A
Y172 X110 37 64
(Auger-to-casing retract) L2
203

Name
PWM 5 4,0A
Y173 X110 38 42
(Auger-to-casing extend) L7
303
PWM 6 4,0A 1
36-2 Y138 X110 39 20
(Select CO lifting cyl.) JP002.02-53 L7
703
PWM 7 4,0A 2

Group
36-2 Y139 X110 40 43

7_BM
Location
(CO locking) JP002.02-54 L7
803
PWM 8 4,0A 3
1

36-2 Y140 X110 41 21

(CO unlocking) JP002.02-55 L2
603
PWM 9 4,0A 4
4

Y142 X110 42 44
(Oscillation On (Leffer CO / Cage vibrator) L9
003
PWM 10 4,0A 5
36-2 Y143 22
Babyboard

(Oscillation On) JP002.02-56 X110 43

L2
803
PWM 11 4,0A 6
X110 44 65
L2
903
frei
X110 45 53
L3
003
frei
33-4 B065/B060 X110 46 34
Concrete quantity signal (pump) / (Slurry flow quantity signal) JP002.02-66 L3
103
DI 1
X110 47 12
(Signal slurry flow) L3
203
DI 2
03-2 6_CABINE\\ S039 (NO) X110 48 35 Drehzahleingänge
Freewheel foot switch JS022.00-2 L3
303
DI 3
03-3 6_CABINE\\ R007 X110 49 13
Slack rope switch-off pot. On JS009.06-5 DI 4
10-1 ES015 NC X110 50 36
(TRD left stopper ES015.01 NO) / (Crowd up switch-off) JS081.01-37 DI 5
10-2 ES015 (NO) X110 51 14
(TRD right stopper ES015.02 NO) / (Crowd up switch-off) JS081.01-38 DI 6
10-2 ES016 NC 37
5

(TRD locked left ES016.01) / (Main winch up switch-off) JS081.01-39 X110 52 DI 7

10-2 ES016 (NO) X110 53 15
(TRD locked right ES016.02) / (Main winch up switch-off) JS081.01-40 L3
803
DI 8
ES017.01 (NO)X110 54 38
(TRD unlocked) L3
903
DI 9
ES017.02 (NO)X110 55 16
(TRD unlocked) L4
003
DI 10
02-3 6_CABINE\\ S041 (NO) X110 56 39
Auger cleaner / (FOW casing tube) JS008.01-6 L4
103
DI 11
B110
ESX 2

02-2 6_CABINE\\ S042 (NO) 17

L91
03

Free-fall / Freewheel JS008.01-5 X110 57

L4
203
DI 12

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
01-3 6_CABINE\\ S043 (NO) X110 58 40
KDK fast/slow / (FOW drill auger) JS019.01-6 L4
303
DI 13
01-2 6_CABINE\\ S044 (NO) X110 59 18
Fast crowd JS019.01-5 L4
403
DI 14
01-4 6_CABINE\\ S062 (NO) X110 60 41
KDK dumping / Auto pull JS019.01-7 L4
503
DI 15
10-5 DS052 (NO) X110 61 19
(KDK lubeoil pressure) JS081.01-54 L4
603
DI 16
Base machine
X110 62 52
(Main winch depth / Uppercar swing position)
6

L4
703 II 1 5
X110 63 10
(Main winch depth / Uppercar swing position) L4
803 II 2 6
B060 X110 64 45
(Slurry flow l/min) L4
903
AII 9 1
2

X110 65 11
(Plotter (blue) - Concrete pressure) L5
003
AII 10 2
X110 66 50
(Plotter (red) - Depth) L5
103
AII 11 3
12 Bit
4-20mA

Function processor B110

51
Babyboard

(Plotter (green) - KDK) X110 67

L5
203
AII 12 4
66
110
110
110
110

53
52
51
50

X110 68
L5
303
frei
BAUER Maschinen GmbH D-86529 Schrobenhausen

31-7 B036 X110 69 6

JP002.02-30
Pressure sensor 40bar right control lever forward/back L5
403
AII 1
31-8 B037 X110 70 29
Pressure sensor 40bar right control lever left/right JP002.02-26 L5
503
AII 2
30-7 B038 X110 71 7 4 - 20mA
JP002.01-30
Pressure sensor 40bar left control lever forward/back L5
603 AII 3
30-8 B049 X110 72 30
Pressure sensor 40bar left control lever left/right JP002.01-26 L5
703
AII 4
7

FI001 (NC) X110 73 8

(Free-fall/wheel filter contamination) 11
074
AIU 5
10-4 FI002 (NC) X110 74 31
(KDK lubeoil filter contamination) JS081.01-51 L5
903
AIU 6
Construct. No.

FI003 (NC) X110 75 9 0 - 8,5V

(Pilotoil filter contamination) L6
003
AIU 7
Equipment Model/

FI004 (NC) X110 76 32

(KDK pilotoil filter contamination) L6
103
AIU 8
X110 77 67
L6
203
frei
X110 78 33
Base Machine : BS80

L6
303
frei
: BG36

X110 79 68
L6
403
frei
X110 80 23
free AUO 1 8,5V
X110 76
/ 2144

X110 74
8

ES016.02 NO X110 53
Drawing No.: 951.180.00.21.44-3

(TRD locked right ES016.02 NO)

ES016.01 NO X110 52
(TRD locked left ES016.01 NO)
Bridges to

ES015.02 NO X110 51
(TRD right stopper ES015.02 NO)
ES015.01 NO X110 50
(TRD left stopper ES015.01 NO)
identical terminals

41
Sheet

Sheets

X110 27
E
B
A

D
C

Checked
Drawn by

:
:
etb

mrm
NAME
1

JS106.00
07-2 42

DATE
F024/16A F024-2 X106 19
L1
04
+UB 24V

15.10.2009
27.04.2009
X106 48 41
L2
04 TxD/CAN H
X106 47 40
L3
04
RxD/CAN L
X106 46 39
SERVICE

IND
2

38
SEL 2
X106 19 37
L9
04
SEL 1
07-2 X106 20 36
F025/1A F025-2 L4
04
+UE 24V

DATE
27-2 Y256 X106 45 35
(Concrete valve open) JP001.00-6 L5
04
PWM 11 4,0A
Y224/Y299 X106 44 34
(TRD locking)/(Manipulator cyl. ext.)/(Add. pressure stage to crowd) L6
04 L6
04
PWM 9 4,0A
10-6 Y166/Y241.01 X106 43 33
(Exclude enabling auger cleaner)/(mto low by TRD casing tube) JS081.01-61 L7
04
PWM 3 4,0A
Y250 X106 42 32
(2nd axis for TRD drill auger rotate ccw) PWM 1 4,0A
X106 18 31
GND
X106 18 30
GND
29
+UB 24V
X106 19 28

REVISION
3

D+
+UB 24V
37-3 27
X102/02 X102-02 D-
CAN-Bus D+
37-2 26
X102/01 X102-01 L1
004
CAN-Bus D-
Y226 X106 41 25
(Tube guidance extend) L1
104
PWM 8 4,0A
Y225 X106 40 24
(Tube guidance retract) L1
204
PWM 7 4,0A
24-4 Y349 23
L32
43

(Pump 3 control pressure) JP003.00-14 X106 39

L2
204
PWM 6 4,0A
24-3 Y348 X106 38 22
Pump 2 control pressure JP003.00-12 L1
304

Name
PWM 5 4,0A
106
19
B106
DIOM

27-3 Y257 X106 37 21

(Concrete valve close) JP001.00-8 L1
404
PWM 12 4,0A
Y223 X106 36 20
(TRD unlocking (retract)) / (Manipulator cylinder retract) L1
504
PWM 10 4,0A

Group
Y195.01 X106 35 19

7_BM
Location
(mto medium by casing tupe) L1
604
PWM 4 4,0A
Y251 X106 34 18
(2nd axis for TRD drill auger rotate cw) PWM 2 4,0A
4

17
GND
05-4 X106 18 16
X101/01 (ground) X101-01 GND
15
+UB 24V
X106 19 14
L2
304
+UB 24V
12-3 Y228 X106 33 13
Winch 1 X-triggering JP003.00-22 L2
404
D-Out 8 4,0A
12-4 Y227 X106 32 12
Winch 1 lifting pressure stage JP003.00-20 L1
704
D-Out 7 4,0A
Y254 X106 31 11
(Casing drive ejection slot close) L1
804
D-Out 6 4,0A
Y255 X106 30 10
(Casing drive ejection slot open) D-Out 5 4,0A
10-5 Y195/Y383 X106 29 9
mto medium JS081.01-53 L2
004
D-Out 12 4,0A
10-4 Y241 X106 28 8
mto low JS081.01-52 L2
104
D-Out 11 4,0A
10-3 Y114 7
5

KDK slow JS081.01-45 X106 27

L2
504
D-Out 10 4,0A
12-2 Y228.01 X106 26 6
Feed to winch 1 lifting JP003.00-24 D-Out 9 4,0A
Y293 X106 25 5
(LDC winch lifting/lowering pressure compensation) 10
624
D-Out 4 4,0A
11-2 Y151/Y151.01 X106 24 4
Freewheel active JP001.00-61 10
623
D-Out 3 4,0A
23-3 Y222 X106 23 3
Enable uppercar swing left JP002.01-4 10
622
D-Out 2 4,0A
L19
04

23-2 Y221 X106 22 2

Enable uppercar swing right JP002.01-2 D-Out 1 4,0A

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
1
+UB 24V
X106 21
39-2 Y221 X106 22
Emergency wiring, enable uppercar swing right V004-9
39-2 Y222 X106 23
Emergency wiring, enable uppercar swing left V004-11
03-6 6_CABINE\\ H151 X106 24
Freewheel active JS009.11-2
6

Bridges to

X106 29
identical terminals

Function processor B106

BAUER Maschinen GmbH D-86529 Schrobenhausen

Construct. No.
Equipment Model/

Base Machine : BS80

/ 2144 : BG36
8

Drawing No.: 951.180.00.21.44-3

41
Sheet

Sheets
1 2 3 4 5 6 7 8

06-1
K001
A

X102-18

X103-18

X106-18

X110-18
01-1

02-1

04-4

03-1
B 3 x 2,5 mm² L32
43
Minus screw terminal
X101 331

X101 330
Plus screw terminal

X101 01

X101 01
C

BK
W003.00
08-1
X101-01 GG module (Base Machine)
with protective hose with protective hose
6_CABINE\\ 01-1
X101-01 Cab module

by Bauer
1 1
installed

D F001 2,5qmm
1
40A
2
Q011 Main fuse
Battery main switch Processor mounting
2 BK
W003.01 plate ground
05
L1

with protective hose

SE G001 G002 A001 Control cabinet Spare terminals

134

135
10

10
E

X101 19

23
25
26
27
28
29
30
31
32
33
34
34

X101 35
X101 35
X101 36

38
39
40
41
42
43
44
45
47
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101

X101
X101
X101
X101
X101
X101
X101
X101
X101
NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Battery / Lead 05
Drawn by : etb 27.04.2009 Equipment Model/
Group Base machine Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

D
C

Checked
Drawn by

:
:
10
102

F002
1A
11-6 Load measuring/B066/Boom angle sender

etb
JP001.00-50 X101 02

2
1

mrm
09-2

NAME
JS081.01-2 X101 02
1

1,0qmm
31-7

X101-330
JP002.02-25 10
103

F003
1A
09-6 X101 03 Inclination/Pressure sensor/Concrete amount B065
JS081.01-26

2
1
31-6 X101 03
05-7
JP002.02-29
30-6
JP002.01-29

1,0qmm
33-3
JP002.02-61
30-7

DATE
JP002.01-25

15.10.2009
27.04.2009
32-2
JS089.00-2
24-5
JP002.02-33 L1
419

IND
F004
1A
2

09-3 X101 04 Depth B005/Depth B011/P001-P004

JS081.01-8

2
1
24-6 X101 04
JP002.02-37
24-8
JP002.02-45
10qmm

1,0qmm

DATE
24-7
JP002.02-41 L3
06

F005
1A
06-2 6_CABINE\\ X101 05 Monitor/Control panels
JS004.05-6

2
1
2,5qmm
K001

1,0qmm
30

87
08-1

08-3
S038
F006
8A

08-6 X101 06 Emergency STOP valve/Free-fall freewheel

K002
2
1

30-3

REVISION
3

JP002.01-21

1,5qmm
28-5 X101 07
JP001.00-51

L25
602
F007
5A

08-8 X101 07 Comatrol left/Filter/DS/Vent/R007

DS008
2
1

30-4
JP002.01-13
30-1 X101 07
JP002.01-17

1,0qmm
2,5qmm

03-3 6_CABINE\\
JS009.06-4

Name
17-6 7_BM\\
S073

Group

7_BM
Location
31-1 X101 08
JP002.02-17
4

31-3
JP002.02-21 10
108(1)
F008
5A

18-6 X101 08 Comatrol right/ES and buttons in machine

ES010
2
1

01-2 6_CABINE\\
JS019.01-1
01-3 6_CABINE\\ X101 08
JS019.01-2
1,0qmm

01-4 6_CABINE\\
JS019.01-3
31-4 X101 08
JP002.02-9
31-5
JP002.02-13
02-3 6_CABINE\\
JS008.01-2
5

2,5qmm

L1
506
F009
5A
L14
06

09-3 X101 09 End limiter/Hoist limiter on mast

JS081.01-11
2
1

10-3 X101 10 KDK

JS081.01-47
2
1

L4
06
1,0qmm
F011
2A

Base machine
07-2 6_CABINE\\ X101 11 MPC On
JS209.00-2
6

2
1

L142
006
1,0qmm
F012
8A

05-3 6_CABINE\\ X101 12 Central lubrication / (Protective ventilation)

JS009.07-2
2
1

L142
106
1,5qmm
F013
10A

36-2 X101 13 (Revolving light/Travel signal)/CO socket

JP002.02-52
2
1

BAUER Maschinen GmbH D-86529 Schrobenhausen

L7
06
1,5qmm
F014
16A

39-2 X101 14 (Rear worklights) / Emergency mode

S063
2
1
7

10
219
2,5qmm
F016
16A

01-2 Processor B102 UB

X102-19
2
1

Construct. No.
Equipment Model/

L151
201
2,5qmm
F018
1A

01-2 Processor B102 D+

X102-21
2
1
Info:

Base Machine : BS80

: BG36
1,0qmm
F026 - F029
F024 - F025
F020 - F023
F016 - F019
F002 - F015

07-1
07-1
07-1
07-1

/ 2144
F020
F015
F017
F021
8

Drawing No.: 951.180.00.21.44-3

= Legend: red
= Legend: blue
= Legend: white

= Legend: green
= Legend: yellow

41
Sheet

Sheets
1 2 3 4 5 6 7 8

A
06-8
K001-30
06-8
K001-30
06-8
K001-30

Optional with 3-circuit CO Optional with 3-circuit CO

06-8
L14
06

B F018-1

1 1 1 1 1 1 1 1 1 1 1 1 1

F020 F022 F024 F025 F026 F028 F030 F032 F015 F017 F021 F027 F031
16A 1A 16A 1A 16A 1A 16A 1A 8A 1A 1A 1A 1A
2 2 2 2 2 2 2 2 2 2 2 2 2
Processor B106 UB

(MPC monitor) / (Data transfer)

Processor B102 UE

Processor B103 UE

Processor B110 UE
Processor B103 UB

Processor B106 UE

Processor B110 UB

(Processor B108 UB undercarriage)

(Processor B108 D+ undercarriage)

(Processor B108 UE undercarriage)

Processor B103 D+

Processor B110 D+

107

307

007

507
L1

L1
2,5qmm 1,0qmm 2,5qmm 1,0qmm 2,5qmm 1,0qmm 2,5qmm 1,0qmm 1,5qmm 1,0qmm 1,0qmm 1,0qmm 1,0qmm
319

602

619

019

101

502

503
04

03
10

L22

L6
X101 16

X101 18

X101 15

X101 17
D

6_CABINE\\
02-2

02-2

04-2

03-2

40-2
07-1

01-2

02-2

03-2
X103-19

X103-21

X106-19

X106-20

X110-19

X110-21

JS211.00-2
JS209.00-1

X102-20

X103-20

X110-20
E

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Fuses 07
Drawn by : etb 27.04.2009 Equipment Model/
Group Fuses Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

to
switch-off

108
L2
SE
JS052.00 1 2 2
A
JP051.01 1 2 Installed by Bauer 21 X1

S100 H100 Emergency STOP

908
L2
S037 Engine switch-off by
-- X2 Engine running
87a 87 22
Emergency STOP
lengthw. inclination
K100 A2
08

908
L5

L1
08-5 K100 Y159
30
86
P Minus

F093 F034 S045 S038 A1

DS008 1 3 4
10A 15A Slewing ring Pilot control On/Off

008
L3
85
Pos. 11 Pos. 01 4
lubrication
JS051.01 1 2

148
10
B
15 JP052.00 1 2 Sennebogen

608
L2
1 diagnostic
+

408
L2
Ignition lock 2
30 87a

108
L3
008
L2
K052
08
L2

008
L1
1B22
10
JP043.20 1 2 3 4
708
L1

C JS043.20 1 2 3 4
S34 GN/WH S94/2 S94/1 10 11 12 2 1 1 3 4
W009.00 W043.00 WY159.00 W017.00
X101 52

602
L25
12 14

K002.01
08-6
11 102
B49

243
L3
X101 20

X101 37

X101 21

X101 48

X101 51

X101 22

X101 46

X101 46
isoliert
D

6_CABINE\\X101
6_CABINE\\
12 14
2B49
10

86 A1 A1
K001 K002 K002.01 K002

148

1B22

008
10

L1
10
Engine stop by lengthw. inclination
Pilot control On Emergency STOP Emergency08-3
STOP
85 A2 A2 11
01-5
06-3

03-6

09-6

06-3

03-4

06-3

40-2
X102-49
X101-06

Minus JS009.11-1

JS081.01-25

X101-06

JS009.10-1

X101-07

JS211.00-6
X101 01

X101 01

X101 01
E
B102

F006

F007
F006

05-7 09-1
L32
43 L32
43 L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Emergency STOP control 08
Drawn by : etb 27.04.2009 Equipment Model/
Group Base machine Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

D
C

Checked
Drawn by

:
:
etb
X101-01

mrm
NAME
08-8
1

W081.00
JS081.01
X101 01 - Minus

1
1
10
102

06-1

DATE
F002 X101-02 + Plus load measuring B006/007

2
2

15.10.2009
27.04.2009
L26
402

02-7
X103-69 s 4-20mA B006 Main winch load measuring

3
3
L2
09

IND
2

isoliert
free

4
4
99
B3

02-7
X103-70 s 4-20mA B007 Load measuring Aux. winch

5
5

DATE
L3
09

isoliert
free

6
6
X101 01 - Crowd winch B011 depth sender

7
7
L1
419

06-2
F004 X101-04 + Crowd winch B011 depth sender

8
8
L1
009

isoliert

REVISION
3

free

9
9
L1
109

isoliert
free

10
10
L1
506

06-5
F009 X101-09 + HS.../ES.../DS...

11
11

L151
601

01-5
X102-58

Name
12 s Hoist limiter 1 (NC)
12

L151
701

01-6
X102-59 s Hoist limiter 1 (NO)
13

Group
13

7_BM
Location
L151
801

01-6
X102-60 s Hoist limiter 2 (NC)
4

14
14

Si g
na
l9

01-6
X102-61 s Hoist limiter 2 (NO)
15
15

L1
209

isoliert
free
16
16

L2
409

isoliert
+ (DS039 Free-fall pedal)
17
17

L2
509
(Mast module)

isoliert
s (DS039 Free-fall pedal)
to JP081.01 on mast

18
18

L2
22

02-6
X103-63 s Crowd depth sender B011
19
5

L1
22

02-6
X103-62 s Crowd depth sender B011
20
20

10
252

01-5
L32
43 X102-52 s ES002 (NC)
21
21

L2
301

01-5
X102-53 s ES002 (NO)

10
256

01-5
X102-56 s ES004 (NC)
23
23

L151
501

01-5
X102-57 s ES004 (NO)
24
24
6

10
148

08-5
Distribution A005

X101-48 s ES002.02/ES004.02 (NO)

25
25

Lower mast section

10
103

06-1
F003 X101-03 + Inclination sender B004
26
26

L150
801

01-6
X102-64 s Inclination in X-axis
27
27

L150
901
BAUER Maschinen GmbH D-86529 Schrobenhausen

01-6
X102-65 s Inclination in Y-axis
28
28

L1
309

isoliert
s (ES001 NC Lengthw. inclination)
29
29

L1
409
7

isoliert
s (ES001 NO Lengthw. inclination)
30
30

L1
509
Construct. No.

isoliert
free
Equipment Model/
31
31

L1
609

isoliert
free
32
32

Base Machine : BS80

L1
709
: BG36

isoliert
+ (Y151Winch 1 free-fall)
33
33

L1
809

isoliert
/ 2144

+ (Y151.01 Select winch 1 free-fall)

34
34

L1
909

isoliert
8

Drawing No.: 951.180.00.21.44-3

+ (Y155 Winch 2 free-fall)

10-1
35
35

41
X101-01

Sheet

Sheets
E
B
A

D
C

Checked
Drawn by

:
:
etb
X101-01

mrm
NAME
09-8
1

W081.00
L2
010

JS081.01
isoliert
+ (Y156 Winch 2 delayed free-fall)

36
36
11
050

03-5
X110-50 s (ES015 NC Crowd up switch-off)

37
37
11
051

03-5

DATE
X110-51 s (ES015 NO Crowd up switch-off)

15.10.2009
27.04.2009
38
38
11
052

03-5
X110-52 s (ES016 NC Main winch up switch-off)

39
39
11
053

IND
2

03-5
X110-53 s (ES016 NO Main winch up switch-off)

40
40
10
358

02-6
X103-58 s (DS010 Prop cyl. extended)

DATE
41
L152
301

01-3
X102-32 + Y133 high mto

42
42
L27
502

02-6
X103-64 s (B047 Distance measuring / + Y149 FOW auger)

43
43
L27
602

02-6
X103-65 s (B048 Distance measuring / + Y109 FOW casing)

44
44
L2
104

04-5

REVISION
3

X106-27 + Y114 KDK slow

45
10
2B46

45
01-4
X102-46 s B026 KDK speed

46
46

L1
606

06-6
F010 X101-10 + Plus for B.../DS.../FI...

47
47

ND
G

02-7
X103-73

Name
s CFA On Concrete pressure B002
48
48

L26
502

02-7
X103-71 s Concrete pressure sensor B002 4-20mA
49

Group
49

7_BM
Location
L25
702

02-6
X103-60 s DS009 KDK leakoil pressure
4

50
50

11
074

03-7
X110-74 s (FI002 KDK lubrication)
51
51

L2
004

04-5
X106-28 + Y241 Low mto
52
52

L1
904

L32
43
04-5
X106-29 + Y195 Medium mto
53
(Mast module)

L4
503
to JP081.01 on mast

03-6
X110-61 s (DS052 KDK lubeoil pressure)
54
54

L26
802

02-7
X103-74 s (CFA auger On B002.01 4-20mA)
55
5

L26
602

02-7
X103-72 s (Auger concrete pressure B002.01 4-20mA)
56
56

L151
301

01-4
X102-48 s (B061 Auger in position for inclination)
57
57

L2
110

isoliert
+ (Y298 Spin-off)

L2
210

isoliert
free
59
59

L2
310

isoliert
free
60
60
6

L6
04

04-3
Distribution A005

X106-43 +(Y166 Exclude enabling auger cleaner)

61
61

Lower mast section

L2
10

isoliert
free
62
62

L3
10

isoliert
free
63
63

L4
10
BAUER Maschinen GmbH D-86529 Schrobenhausen

isoliert
free
64
64

L5
10

isoliert
free
65
65

L6
10
7

isoliert
free
66
66

L7
10
Construct. No.

isoliert
free
Equipment Model/
67
67

L8
10

isoliert
free
68
68

Base Machine : BS80

L9
10
: BG36

isoliert
free
69
69

L1
010

isoliert
/ 2144

free
70
70

L1
110

isoliert
8

Drawing No.: 951.180.00.21.44-3

free
71

11-1
71

L1
210

isoliert
free
72
72

41
X101-01

Sheet

Sheets
1 2 3 4 5 6 7 8

Freewheel Winch 1
Winch1 freewheel (LDC winch up) Feed pressure
to main winch
A

P
A2 A2 A2
Y151 Y151.01 Y290.01 mA B066
4 20
A1 A1 A1

1 2

1 2 1 2 1 2 1 2
WY151.00 WY151.01 WY290.01 W044.19
B

624
10

102

701
10

L1
A004

Base machine right side

X060 01

X060 13

X060 01

X060 14

X060 01

X060 16

X060 01

X060 02

X060 06
Bridge
17-7
L32
43 L32
43

C X060-01

JS001.00 49 61 62 64 50 54
JP001.00 49 61 62 64 50 54

49 61 62 64 50 54
WX001.00
04-5

06-1

01-6
D
isoliert

isoliert
X106-24

X101-02

X102-67
F002
Freewheel active: Rotator draw up: Condition for freewheel:
S039 = Attitude freewheel
Y228 = 1
S042 = 1
S039 = 1 - Attitude rotator draw up
B066 Actuel value > Must value
and DS025 / DS026 = 0
1
Y151 = 1 Y228 =1
X101 01

E Y151.01 = 1 Y228.01 = 1
Y227 = 0 Y290 = power less
Y228.01 = 0 Y191 = ...%
10-8 12-1 Y191 = 0 as long as B006 arrived
L32
43 L32
43

X101-01 X101-01
next freewheel activ

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
LDC freewheel 11
Drawn by : etb 27.04.2009 Equipment Model/
Group Distribution A004 Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Feed to winch Winch 1 Winch 1 lifting

1 lifting X-triggering pressure stage

B
A2 A2 A2
Y228.01 Y228 Y227
A1 A1 A1

C
JS003.00 23 24 21 22 19 20
JP003.00 23 24 21 22 19 20

23 24 21 22 19 20
WX003.00
504

304

404
L2

L2
04-5

04-4

04-5

D
X106-26

X106-33

X106-32
X101 01

X101 01

11-2 13-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
LDC freewheel 12
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Enable lifting Enable lowering

by main winch by main winch

B
A2 A2
Y220 Y219
A1 A1

C
JS002.01 5 6 7 8
JP002.01 5 6 7 8

5 6 7 8
WX002.01
226

227
10

10
243
L3

01-2

D
X102-26

X102-27

Function main winch: Function slack rope limiter: Slack rope switch-off:
- HS001 = Hoist limiter 1 Liter-limitation P1/P2 …% R007 = Slack rope limiter Example: Pot. Interval R007
1
X101 01

- DS025 = Left control lever forward Look for configuration B006 = Winch 1 load measuring in configuration 2,0t
E - DS026 = Left control lever backward Pot. from 0 - 10 adjustable
- B038 Left control lever forward/backward 0 = less 0 kg
- Y191 = Pump 1 swing out 5 = less 1000 kg
12-8 14-1
X101-01 X101-01 - Y348 = Pump 2 swing out 10 = less 2000 kg

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Main winch 13
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Aux. winch down Aux. winch up

B
A2 A2
Y213 Y214
A1 A1

C
JS003.00 5 6 7 8
JP003.00 5 6 7 8

5 6 7 8
WX003.00
802
B36

L23
243
L3

02-3

D
X103-36

X103-35

Function aux. winch:

- HS002 = Hoist limiter 2
X101 01

E - DS025 = Left control lever forward

- DS026 = Left control lever backward
- B038 Left control lever forward/backward
X101-01
13-2 15-1
X101-01 - Y191 = Pump 1 swing out
2
NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Aux. winch 14
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Slow auto Auto crowd pressure Slow auto

crowd up regulation crowd down

B
A2 A2 A2
Y216 Y193 Y215
A1 A1 A1

C
JS001.00 17 18 19 20 21 22
JP001.00 17 18 19 20 21 22

17 18 19 20 21 22
WX001.00
002

902
B37

L24

L23
02-4

02-4

D
X103-37

X103-39

X103-38

Function crowd: Function slow crowd: Drilling mode Kelly:

- DS023 = Crowd up Y215 / Y216 If KDK - Crowd - Regulation
- DS024 = Crowd down Function fast crowd: --> Cylinder-crowd dialed:
- R006 = Pot. crowd pressure Y104 / Y104.01
- S044 = Fast crowd Function fast crowd: --> Rope-crowd LED On = Crowd pressure regulation about
- B035 = KDK 0-400bar Y104 / Y104.01 / Y215 / Y216 KDK Pressure sensor B035
- B036 = Right control lever forward/backward
Enable crowd by drilling mode: and Pot. R006
X101 01

X101 01

- Y299 = Add. pressure stage - H-Machine --> Sideward inclination with ES001 LED Off = Crowd pressure regulation about Pot.
E by cylinder-crowd - V-Machine with tandem cyl. --> Sideward inclination < 25° R006, Graphic Touch-Screen - Only a display
- V-Machine with only one cyl. --> Sideward inclination < 5°
Reduction of feed pressure Y193:
14-2 16-1
L32
43

X101-01 X101-01 Crowd up ...% / Crowd down ...%

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Slow crowd 15
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Enable Enable
fast crowd fast crowd

B
A2 A2
Y104 Y104.01
A1 A1

C
JS002.02 5 6 7 8
JP002.02 5 6 7 8

5 6 7 8
WX002.02

102
31
01-3

D
X102-31
X101 01

15-4 17-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Fast crowd 16
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Function KDK: Function torque limitation:

- DS027 = Right control lever left - ES003 = Boom cylinder end limiter Enable drilling mode by sideward inclination - 0 = no torque limitation by Kelly
- DS028 = Right control lever right - ES010 = Sideward inclination 5° end limiter (Y-axis) < 5° and ES002/ES004 - 1 = torque limitation by Kelly until mto middle
- B036 = Right control lever - B004 = Sideward inclination not used
A
- S062 = Right control lever right - Y191 = Pump 1 swing out
- ES002 = Left sidward inclination - Y348 = Pump 2 swing out By blackout from B004
- ES004 = Right sideward inclination with ES003 and ES010
drilling mode arrived

Torque BTM KDK axis 1 cw KDK axis 2 cw

Enable KDK ccw Enable KDK cw KDK axis 2 KDK axis 2 KDK rotate ccw KDK rotate cw limitation 720 switch-off switch-off
rotate cw rotate ccw to kelly

B
A2 A2 A2 A2 A2 A2 A2 A2

A1 A1 A1 A1 A1 A1 A1 A1

002
L27
Y100 Y100.01 Y211 Y212 Y116 Y117 Y376 Y376.01

2 2
702

1 2 1 2

602
L23

L23
WY376.00 WY376.01

603
L1
-- 1 -- 1
S077 S073
C

002
L27
JS002.02 1 2 3 4 JS003.00 1 2 3 4
JP002.02 1 2 3 4 JP003.00 1 2 3 4

602
L25

X060 01

X060 15
1 2 3 4 1 2 3 4 1 2 1 2
WX002.02 WX003.00 WY116.00 WY117.00
702

602
L23

L23

Bridge
11-8 A004 Machine
102
30 L32
43

602
L25
X060-01
right side
01-3

02-3

06-4

02-7

01-8
230
10

D
JP002.03 1 2 3 4
X102-30

X103-34

X103-33

X101-07

X103-76

X102-48
JS001.00 63
JP001.00 63
8pol. Deutsch-connector
on cable-tree
63
WX001.00

603
L1

03-3
X101 01

X101 01

X110-32
16-8 18-1
L32
43 L32
43 L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
KDK 17
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Select boom Select boom

Boom cyl. 5° lengthw.
cylinders extend cylinders retract
end limiter inclination limiter
B
A2 A2
Y126 Y127 ES003 ES010
A1 A1
1 2 3 1 2 3

C
JS001.00 29 30 31 32

108(1)
10
JP001.00 29 30 31 32

401

701

201

301
L151

L150

L1
29 30 31 32 1 2 3 1 2 3
WX001.00 W056.00 W011.00
501
01

L150
L1
243
L3

01-4

06-4
01-5
01-5

01-5
01-5
D
X102-41

X102-42

X101-08
X102-54
X102-55

X102-50
X102-51
F008
Function Boom:
ES003 = Boom end limiter
X101 01

17-3 19-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Boom cyl. 18
Drawn by : etb 27.04.2009 Equipment Model/
Group Drilling-/Rigging mode Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Left backstay Left backstay Right backstay Right backstay

cyl. extend cyl. retract cylinder extend cylinder retract

B
A2 A2 A2 A2
Y190 Y192 Y194 Y196
A1 A1 A1 A1

C
JS001.00 33 34 35 36 37 38 39 40
JP001.00 33 34 35 36 37 38 39 40

33 34 35 36 37 38 39 40
WX001.00
01

01
L4

L7
01-3

01-3

01-3
D
X102-33

X102-34

X102-35

X102-36
Function backstay cylinder:
ES002 = Left sidward inclination
ES004 = Right sideward inclination Rigging mode: Drilling mode:
ES003 = Boom cylinder end limiter
DS023 = Right control lever forward
X101 01

X101 01

DS024 = Right control lever backward

E DS025 = Left control lever backward
DS026 = Left control lever forward
B036 = Right control lever
18-2 20-1
L32
43

X101-01 X101-01 B038 = Left control lever

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Backstay cyl. 19
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Select crawlers (Crawlers

extend-retract retract)

B
A2 A2
Y146 Y145
A1 A1

C
JS001.00 9 10 11 12
JP001.00 9 10 11 12

9 10 11 12
WX001.00
402

502
L23

L23
243
L3
02-3

02-3

D
X103-31

X103-32
X101 01

Function Select crawler:

19-4 21-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Crawlers extend-retract 20
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

(Prop cyl. (Prop cyl.

extend) retract)

B
A2 A2
Y124 Y125
A1 A1

C
JS003.00 15 16 17 18
JP003.00 15 16 17 18

15 16 17 18
WX003.00
01

01
L2

L3
243
L3

01-3

D
X102-28

X102-29

Function mast prop:

Y191 = Pump 1 swing out
X101 01

always retract
E only extend by drilling mode

20-2 22-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Mast prop 21
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Rope tensioner Rope tensioner

retract extend

B
A2 A2
Y131 Y130
A1 A1

C
JS001.00 45 46 47 48
JP001.00 45 46 47 48

45 46 47 48
WX001.00
102

?[N ]
L23

L
243
L3
02-3

02-3

D
X103-27

X103-26

Function Rope tensioner:

unclamp / clamp in drilling-
X101 01

and rigging mode

21-2 23-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Rope tensioner 22
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Enable uppercar Enable uppercar

swing right swing left

B
A2 A2
Y221 Y222
A1 A1

C
JS002.01 1 2 3 4
JP002.01 1 2 3 4

1 2 3 4
WX002.01
622

623
10

10
243
L3

04-6

04-5

D
X106-22

X106-23
X101 01

22-2 24-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Uppercariage swing 23
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Pump 1 Pump 2 (Pump 3

Pump 1 0-400bar Pump 2 0-400bar Pump 3 0-400bar Pump 4 0-400bar
swing out swing out swing out)
P P P P
B
A2 A2 A2
mA B035 mA B041 mA B042 mA B062
4 20 4 20 4 20 4 20
Y191 Y348 Y349
A1 A1 A1 1 2 1 2 1 2 1 2

C
JS003.00 9 10 11 12 13 14 JS002.02 33 34 37 38 41 42 45 46
JP003.00 9 10 11 12 13 14 JP002.02 33 34 37 38 41 42 45 46

9 10 11 12 13 14 33 34 37 38 41 42 45 46
WX003.00 WX002.02

001

101
204

204

419

l6
01

L151

L151
L9

Si g

Si g
01-4

04-4

04-3

06-2

01-6

06-2

01-7

06-2

01-7

06-2

01-7
D
X102-43

X106-38

X106-39

X101-04

X102-69

X101-04

X102-70

X101-04

X102-71

X101-04

X102-72
F004

F004

F004
X101 01

X101 01

23-2 25-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Pumps 24
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

(Auger cleaner (Auger cleaner

extend) retract)

B
A2 A2
Y118 Y119
A1 A1

C
JS001.00 13 14 15 16
JP001.00 13 14 15 16

13 14 15 16
WX001.00
703

803
L1

L1
243
L3
03-3

03-3

D
X110-33

X110-34
X101 01

Function Auger cleaner:

24-8 26-1
X101-01 X101-01 - S041 = Left control lever rear

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Auger cleaner 25
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

(Air valve (Air valve

open) close)

B
A2 A2
Y360 Y359
A1 A1

C
JS001.00 1 2 3 4
JP001.00 1 2 3 4

1 2 3 4
WX001.00
2B40

01
L8
10

243
L3
01-4

01-4

D
X102-40

X102-39
X101 01

E Function Air valve:

close open
25-2 27-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Air valve 26
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

(Concrete (Concrete
valve open) valve close)

B
A2 A2
Y256 Y257
A1 A1

C
JS001.00 5 6 7 8
JP001.00 5 6 7 8

5 6 7 8
WX001.00
304
04
L4

L1
243
L3
04-2

04-4

D
X106-45

X106-37
X101 01

E Function concrete valve:

close open
26-2 28-1
X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Concrete valve 27
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

(Compressor Optional
opens at 8bar)

DS169 P

1 2
W012.81

JP012.08 1 2
(Compressor) free
JS012.08 1 2
B

1 2
W012.08
A2 A2
Y169 Y004

s Signal B006
602
L25
A1 A1

free

free
free

free

free
X060 03

X060 09

X060 04

X060 05

X060 07

X060 08

X060 10

X060 11

X060 12

X060 17

X060 18

X060 19

X060 20

X060 21

X060 22
A004 Machine
903
L1

right side
C

JS001.00 41 42 43 44 51 57 52 53 55 56 58 59 60 65 66 67 68 69 70
JP001.00 41 42 43 44 51 57 52 53 55 56 58 59 60 65 66 67 68 69 70

41 42 43 44 51 57 52 53 55 56 58 59 60 65 66 67 68 69 70
WX001.00

028

828

228

328

428

528

628

28
L27

L26

L27

L9
903

602
28
L1

L25

isoliert

isoliert
isoliert
03-3

06-3

02-6
D
243
L3

X110-35

X101-07

X103-59
F007
X101 01

27-2 29-1
L32
43 L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Compressor 28
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

free free free Add. pressure Fast crowd up by Fast crowd down by Main winch down by
stage to main winch fast-follow-up fast-follow-up fast-follow-up

B
A2 A2 A2 A2 A2 A2 A2
Y290 Y291 Y289 Y580 Y278 Y279 Y281
A1 A1 A1 A1 A1 A1 A1
029

229

729
L1

L1
C
JS001.00 23 24 25 26 27 28
JP001.00 23 24 25 26 27 28

203

303
L1

L1
243
L3
23 24 25 26 27 28 1 2 1 2 1 2 1 2
WX001.00 WY580.00 WY278.00 WY279.00 WY281.00
029

229

729
L1

free

free
02-4

02-4

03-3

03-3
D
JP002.03 5 6 7 8

isoliert
X103-42

X103-43

X103-41

X110-28

X110-29
8pol. Deutsch-connector
on cable-tree
X101 01

X101 01

X101 01
E

28-2 30-1
L32
43 L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Spare valves 29
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Left control lever Left control lever

Left control Left control Uppercariage Uppercariage
forw./back 0-40 bar left/right 0-40bar
lever back lever forward swing left swing right
B
P P
mA B038 mA B049
DS026 P Minus DS025 P Minus DS019 P Minus DS020 P Minus 4 20 4 20
Plus NC NO - Plus NC NO - Plus NC NO - Plus NC NO -
1 2 1 2

C
JS002.01 17 18 19 20 21 22 23 24 13 14 15 16 9 10 11 12 29 30 25 26
JP002.01 17 18 19 20 21 22 23 24 13 14 15 16 9 10 11 12 29 30 25 26

17 18 19 20 21 22 23 24 13 14 15 16 9 10 11 12 29 30 25 26
WX002.01

l1
302

202

011

503

103

603
30

30
L1

L25

L19

L5
L25
602
isoliert

isoliert

isoliert
06-3

02-5

06-3

02-5

06-3

02-5

06-1

03-7

06-2

03-7
D
X101-07

X103-55

X101-07

X103-54

X101-07

X103-50

X103-51

X101-03

X110-71

X101-03

X110-72
F003
F007

F007

F003
F007
X101 01

X101 01

29-8 31-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Left control lever sensors 30
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Right control Right control Right control lever Right control lever
Right control lever Right control lever
lever back lever forward left-right drilling left-right drilling
B forw./back 0-40 bar left/right 0-40 bar

P P
DS024 P Minus DS023 P Minus DS027 P Minus DS028 P Minus
mA B036 mA B037
Plus NC NO - Plus NC NO - Plus NC NO - Plus NC NO - 4 20 4 20

1 2 1 2

C
JS002.02 17 18 19 20 21 22 23 24 9 10 11 12 13 14 15 16 29 30 25 26
JP002.02 17 18 19 20 21 22 23 24 9 10 11 12 13 14 15 16 29 30 25 26

17 18 19 20 21 22 23 24 9 10 11 12 13 14 15 16 29 30 25 26
WX002.02
108(1)
108

102

002

402

502

103

303

403
31

31
10

L25

L5
10
isoliert

isoliert

isoliert
06-4

02-5

06-4

02-5

06-5

02-5

06-5

02-6

06-1

03-7

06-1

03-7
D
X101-08

X103-53

X101-08

X103-52

X101-08

X103-56

X101-08

X103-57

X101-03

X110-69

X101-03

X110-70
F008

F008

F003

F003
F008
F008

X101 01

30-8 32-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Right control lever sensors 31
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Depth 1

S- S+

B B005

10 12 5 8

JS089.01 10 12 5 8

WH/GN BN/GN BN GY
W089.03

C
JP089.00 1 2 3 4 5 6 7
JS089.00 1 2 3 4 5 6 7

BU PK BN WH GY YE GN
SCHIRM
419

501

401

15
L1

W089.00
isoliert

isoliert

isoliert
06-2

01-6

D
X101-04

X102-63

X102-62
Ground

F004
X101 01

31-8 33-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Depth 1 Kelly 32
Drawn by : etb 27.04.2009 Equipment Model/
Group B005 Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Sender on B065
concrete pump Acceptor

B + - s

free

free
JP171.00 1 2 6 3 4 5 7 8 9 10
JS171.00 1 2 6 3 4 5 7 8 9 10

C
JS002.02 61 62 66 63 64 65 67 68 69 70
JP002.02 61 62 66 63 64 65 67 68 69 70

61 62 66 63 64 65 67 68 69 70
WX002.02
103

003

34
10

L7
isoliert

isoliert

isoliert
06-2

03-4

D
X101-03

X110-46
F003

X101 01

32-8 34-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Radio transmission 33
Drawn by : etb 27.04.2009 Equipment Model/
Group Concrete quantity Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

In cable tree
WX002.01/02 with
Foot switch installed.
1 2 3 4
A JP163.00 1 2 3 4

DS004 DS005 DS006 DS007 JS163.00 1 2 3 4

+ 1 2 3 4
P Minus P Minus P Minus P Minus
1
1 3 4 1 3 4 1 3 4 1 3 4
F151 Uppercar KFZ-P163
10A
2 swing pressure
SE Pos.8
L2
35

switch

902
L24
B

35
L3
SE L24
702

E-distribution
V156 V162
L24
802 L10
03

to operator stand X103

B48

+KFZ

Info: Diod plug-in K162

+KFZ-Pos.E5
module KFZ-V156
Pos.E6 to be removed
C
702
L24

802

003
L24

L1
3B48
X10

902
L24
YE/BK YE/BK YE/BK YE/BK BK/GN
W009.00
02-4

02-5

03-3
D
X103-46

X103-47

X103-48

X103-49

X110-26

(Add. pressure stage to crawlers)

Right crawler forward
Right crawler reverse

Left crawler forward

Left crawler reverse

Travel signal
E

33-8 36-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Travel signal pressure switch 34
Drawn by : etb 27.04.2009 Equipment Model/
Group Base machine adaptions Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

A
Travel signals and worklights installed by Bauer

H164.01 H112 H113 H165 H164.02 H105.01 H105.02 H107.01 H107.02

+KFZ +KFZ Worklight, +KFZ +KFZ Worklight,

+KFZ Travel +KFZ Worklight, +KFZ Worklight, +KFZ Travel +KFZ Travel
Worklight, winch Worklight, right
signal, left rear left rear right signal, right signal, right
boom 1 left cab side cab side
B

36
L6
4 pol Kompakt-connector 4 pol Kompakt-connector 2 x 2 pol. Deutsch-Connecor 2 x 2 pol. Deutsch-Connecor

36
L3

L4
+KFZ H164.01/+KFZ H112 +KFZ H113/+KFZ H165/+KFZ H164.02 +KFZ H105.01/+KFZ H105.02 +KFZ H107.01/+KFZ H107.02

36
L7

L8
36
L5
SE
E-distribution
C to operator stand

L1
36

87b 87

K162 K162
34-7 34-7
30 30
L2
36

D
F164
10A
SE Pos.16

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Travel signals / Worklights 35
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

+ (Y138 Select CO lifting cylinder)

+ (Y144 Crawlers extend)

+ (Y145 Crawlers retract)

+ (Y140 CO unlocking)
B
+ Plus for CO socket

+ (Y139 CO locking)

+ (Y143 CO on)
- Minus

free

free
JS150.00 1 2 3 4 5 6 7 8 9 10
to JP150.00 distribution A009
Undercarriage casing oscillator
(CO module)

C
JS002.02 51 52 53 54 55 56 57 58 59 60
JP002.02 51 52 53 54 55 56 57 58 59 60

51 52 53 54 55 56 57 58 59 60
WX002.02
106

303

703

803

003
L142

37
L7

L4
isoliert

isoliert

isoliert
06-7

03-4

D
X101-13

X110-39

X110-40

X110-41

X110-43

X103-32
X103-31
F013

To connect to terminal strip

if valves are existent in undercarriage!
X101 01

34-8 37-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A009 36
Drawn by : etb 27.04.2009 Equipment Model/
Group Undercarriage casing oscillator Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

D
C

Checked
Drawn by

:
:
etb

mrm
NAME
X101-01
1

120R
R001
40-2 X102 01

36-8
Data transfer B109 CAN D- JS211.00-4

2
1
07-6 6_CABINE\\
MPC (option) JS210.00-2

01-2 X102 01
B102/CAN D- JS102.00-26
02-2

DATE
B103/CAN D- JS103.00-26

15.10.2009
27.04.2009
D+
04-3 X102 01
B106/CAN D- JS106.00-26

IND
2

03-2
B110/CAN D- JS110.00-26

DATE
40-2 X102 02
Data transfer B109 CAN D+ JS211.00-3
07-6 6_CABINE\\
MPC (option) JS210.00-7

01-2
D-

JS102.00-27 X102 02
B102/CAN D+
02-2
B103/CAN D+ JS103.00-27

REVISION
3

04-3 X102 02
B106/CAN D+ JS106.00-27
03-2
B110/CAN D+ JS110.00-27

06-2 6_CABINE\\
MOD007/CAN D+ JS004.05-5

Name
MOD007/CAN D- 06-1 6_CABINE\\
JS004.05-1

Group

7_BM
Location
4

L32
43
10
124

X101 24 6_CABINE\\ 02-2

JS008.01-1 S042 Freewheel

X101 24 6_CABINE\\ 03-5

JS009.10-2 S040 Winch lift/freewheel

6_CABINE\\ 03-2
5

X101 24 JS022.00-1 S039 Winch 1 FW foot switch

Net bus with ESX processor

BAUER Maschinen GmbH D-86529 Schrobenhausen

Construct. No.
Equipment Model/

Base Machine : BS80

/ 2144 : BG36
39-1
8

Drawing No.: 951.180.00.21.44-3

X101-01

41
Sheet

Sheets
1 2 3 4 5 6 7 8
Optional

Monitor
Data transfer
JS210.00

CAN HIGH D+
CAN LOW D-
2
A WH
MPC F005 Ground
BN
(DLOG) W210.00

X101-05

X101-01

X102-18
7

JS211.00 4 3

W211.00 4 3

0.12K

X102-02
X102-01

D- D+

WH
GY

WH
BN
PK

GY
GN

GN
W004.00

BN
PK

YE
W004.04 W004.05

D
WH

WH
BN

End resistance
on last
connect equipment,
or by DIP switch
adjust

26 27 26 27 26 27 26 27 4 6 5 1 2 6 2 7 9 6 5 1 2 6 2 7 9 6 5 1 2
9pole SUB-D 9pole SUB-D
RD
BK

B106 B102 B103 B110 Control panel 1 Control panel 2

E 1
(Diom) (ESX2) (ESX2) (ESX2)

Buzzer
Control panel 1 Control panel 2 Monitor
NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
BUS net overview 38
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Emergency wiring, enable main winch lowering

Emergency wiring, enable uppercar swing right

Emergency wiring, enable uppercar swing left
Emergency wiring, enable main winch lifting

Emergency wiring, enable KDK ccw/cw

Emergency wiring, enable fast crowd
A

Emergency wiring, enable high mto

Engine speed adjustment

B Left side mounted to the

X102-26
X102-27
X102-30
X102-31
X106-22
X106-23
X102-32
Electronic Control Modul (ECM)
base machine, between
the Sennebogen main fuse
Sennebogen
01-8
01-8
01-8
01-8
04-6
04-6
01-8 Ground
2301
226

227

230

231

622

623
10

L15

Flat connector
1 3 5 7 9 11 13 15
3 pol.

60 down (PTO RAMP DOWN SW)

V004

56 ground (PTO ENABLE SW)

2 4 6 8 10 12 14 16

58 up (PTO RAMP UP SW)

C
40
L1

2 3 13
1 0 2
S063 S115 JP026.00 56 58 60
Shift to Engine speed adjustment 70 pol. D
60 Sennebogen
emergency mode- - 1 4 14 JS026.00 56 58

1 2 3
W026.00
D
06
L7

06-7
X101-14

37-8 40-1
L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Emergency wiring 39
Drawn by : etb 27.04.2009 Equipment Model/
Group Engine speed adjustment Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Right console
KABINE

D-IN 0 - DS008 Engine running

B JS214.00 F G C

GND A-IN / D-IN / D-OUT

free D-OUT 0

free D-OUT 1
CAN Ground

free D-IN 1

free D-IN 2

free A-IN 0

free A-IN 1

free A-IN 2
free D-In 3
CAN High

R002
CAN Low
+ Plus

1 2
GND

Resistor
JS211.00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Data transfer DTR module 120Ohm

SHIELD
WH BN
C W214.00
D+

isoliert

isoliert
007

008

042

142

242

342

442

542

643

743

843

543

643
43

43
D-
L1

L1
6_CABINE\\

6_CABINE\\

6_CABINE\\
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
W211.00
842

942
L1

243
L3
isoliert

isoliert

isoliert
07-6

37-2

37-1

08-8

07-3

07-4

07-5
D
F015 X101-15

X102-02

X102-01

X101-46

JS202.00-1

JS202.00-2

JS202.00-3

JS202.00-4

JS202.00-5

JS202.00-6

JS202.00-7

JS202.00-8

JS202.00-9
01

E
X101

X101

39-8 41-1
L32
43 L32
43

X101-01 X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Data transfer 40
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

- Minus Y116

- Minus Y117

- Minus Y580
+ Plus Y116

+ Plus Y580
+ plus Y117

free

free
free

free

free
JS002.03 1 2 3 4 5 6 7 8
open

open

open
B

943

143

202
L2

L23
1 2 3 4 5 6 7 8
WX002.03

C
JS002.02 27 28 31 32 35 36 39 40 43 44 47 48 49 50 JS002.01 27 28 31 32 33 34 35 36 37 38 39 40
JP002.02 27 28 31 32 35 36 39 40 43 44 47 48 49 50 JP002.01 27 28 31 32 33 34 35 36 37 38 39 40

27 28 31 32 35 36 39 40 43 44 47 48 49 50 27 28 31 32 33 34 35 36 37 38 39 40
WX002.02 WX002.01

943

143

202
L2

L23
43

043

143

243

343

443

943

043

143

243

343

443

543

743

443

543
L3

L3
D

243
L3
02-3

02-3

02-3
isoliert

isoliert

isoliert
X103-29

X103-30

X103-28
01

01
E

X101

X101
40-8
L32
43

X101-01

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Spare wires of cable trees 41
Drawn by : etb 27.04.2009 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 7_BM 41

Crowd depth Inclination

(Prop cyl. extended) Sideward inclination, left Sideward inclination, right Sideward inclination, left Sideward inclination, right
S- S+ 45°
ES002 ES004 ES002.02 ES004.02
A
B011 B004 mA
DS010 P Minus

Plus Signal - 1 2 3 1 2 3 1 2 3 1 2 3
10 12 5 8 1 2 3

JS091.01 10 12 5 8

WH/GN BN/GN BN GY 1 2 3 1 3 4 1 2 3 1 2 3 1 2 3 1 2 3
W091.03 W093.01 W012.24 W083.00 W084.00 W083.02 W084.02

1001
L45
JP091.00 1 2 3 4 JP093.00 A B C

1101

1301

1401

1501

1601
L45

L45

L45
JS091.00 1 2 3 4 JS093.00 A B C

1701

1801
L45

L45
B
BU PK BN WH
SHIELD 1 2 3
W091.00 W093.00
104
10

0501

0601

0701

0801

0901
L45

L45

L45
080
01

A005

Lower mast

isoliert

isoliert
X099 07

X099 08

X099 09

X099 10

X099 19

X099 20

X099 27

X099 28

X099 26

X099 11

X099 41

X099 01

X099 21
X099 22

X099 11
X099 23
X099 24

X099 29
X099 30

X099 25
section, left side

C
Bridge
02-1
080
01

X099-01
03-1
100
B11

X099-11
401

903

003
L450

L7
JP081.02 7 8 9 10 19 20 27 28 26 11 41 21 22 23 24 29 30 25
JS081.02 7 8 9 10 19 20 27 28 26 11 41 21 22 23 24 29 30 25

7 8 9 10 19 20 27 28 26 11 41 21 22 23 24 29 30 25
W081.01

D
JP081.01 7 8 9 10 19 20 27 28 26 11 41 21 22 23 24 29 30 25

To JS081.01 (BM module)

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A005 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Lower mast section Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 8_MAST 08

D
C

Checked
Drawn by

:
:
etb

mrm
A005

NAME
1

Bridge
Lower mast

X099-01
section, left side

01-8
080
01

W081.01
W061.00
W061.01
08
001 08
001

JP081.01
JS081.02
JP081.02
JS061.01
JP061.01
X099 01 06-1
JS061.21-1 - Minus

1
1
1

1
1
1
1
1

DATE

15.10.2009
27.04.2009
10
232 10
232

X099 42 06-2
JS061.21-2 + Y133 high mto

2
2

42
42
42

IND
2

L25
902 L25
902

X099 43 07-5
JS061.21-3 s (B047 / + Y129 FOW auger)

3
3

43
43
43

DATE
L26
002 L26
002

X099 44 07-6
JS061.21-4 s (B048 / + Y109 FOW casing)

4
4

44
44
44
L9
05 L9
05

X099 45 06-3
JS061.21-5 + Y114 KDK slow

5
5

45
45
45
L28
802 L28
802

X099 46 07-2

REVISION
3

JS061.21-6 s B026 KDK speed

6
6

46
46
46
L28
902 L28
902

X099 47 07-3
JS061.21-7 + B... / DS... / FI...
7
7

7
7

47
47
47
08
007 08
007

X099 48 07-7
JS061.21-8

Name
s CFA On Concrete pressure B002
8
8

8
8

48
48
48
L26
702 L26
702

Group
X099 49 07-7

Location
JS061.21-9 s Concrete pressure B002 4-20mA
9
9

9
9

49
49
49

8_MAST
4

L2
207 L2
207

X099 50 07-3
JS061.21-10 s DS009 KDK leakoil pressure

50
10
10

50
50
50
10
10

L27
802 L27
802

X099 51 07-7
JS061.21-11 s FI002 KDK lubrication

51
11
11

51
51
51
11
11

To JS081.01 (BM module)

L1
002 L1
002
080
01

X099 52 06-4
JS061.21-12 + Y241 Low mto
52
12
12

52
52
52
12
12
to distribution A007 (rotary drive)

10
629 10
629

06-5
5

X099 53 JS061.21-13 + Y195 Medium mto

53
13
13

53
53
53
13
13

L27
902 L27
902

X099 54 07-7
JS061.21-14 s DS052 KDK lubeoil pressure
54
14
14

54
54
54
14
14

L28
002 L28
002

55
55
55
15
15

L28
102 L28
102

X099 56 07-8
JS061.21-16 s (Auger concrete
56
16
16

56
56
56
16
16

pressure B002.01 4-20mA)

Distribution A005

L28
202 L28
202

X099 57 07-8
Lower mast section

JS061.21-17 s (B061 Auger proximity switch)

57
17
17

57
57
57
17
17

in position for inclination)

L6
05 L6
05

X099 58 07-8
JS061.21-18 + (Y298 Spin-off)
58
18
18

58
58
58
18
18

BAUER Maschinen GmbH D-86529 Schrobenhausen

L7
05 L7
05

X099 59 07-8
JS061.21-19 free
59
19
19

59
59
59
19
19

L8
05 L8
05
7

X099 60 07-8
JS061.21-20 free
20
20

60
60
60
20
20

Construct. No.

L28
302 L28
302
Equipment Model/

isoliert 07-8
JS061.21-21 free
21
21

21
21

L28
402 L28
402

isoliert 07-8
JS061.21-22
Base Machine : BS80

free
: BG36
22
22

22
22

L28
502 L28
502

isoliert 07-8
JS061.21-23 free
23
23

03-1
23
23

/ 2144

L28
602 L28
602

isoliert 07-8
JS061.21-24 free
24
24

24
24
8

Drawing No.: 951.180.00.21.44-3

Bridge
X099-01

08
Sheet

Sheets
E
B
A

D
C

Checked
Drawn by

:
:
etb

mrm
A005

NAME
1

Lower mast

Bridge
section, left side

X099-11
X099-01
01-8
02-8
080
01
W082.00
W082.01
08
001 08
001

JS082.01
JP082.01
X099 01 05-1
JS082.02-1 - Minus

W081.01
1
1

1
1

DATE
09
902 09
902

JP081.01
JS081.02
JP081.02

15.10.2009
27.04.2009
X099 02 05-2
JS082.02-2 + Plus

2
2

2
2
2
2
2
X099 02

IND
2

09
903 09
903

X099 03 05-2
JS082.02-3 s 4-20mA B006 Main

3
3
3

3
3
3
3
3
L3
503 L3
503
winch load measuring

DATE
X099 04 05-2
JS082.02-4 free

4
4
4

4
4
4
4
4
L3
603 L3
603

100
B11
X099 05 05-3
JS082.02-5 s 4-20mA B007 Load

5
5
5

5
5
5
5
5
L3
703 L3
703
measuring Aux. winch
X099 06 05-3
JS082.02-6 free

6
6
6

6
6
6
6
6
isoliert 05-3
free JS082.02-7 free

7
7

REVISION
3

isoliert 05-3
free JS082.02-8 free

8
8

X99
B9 X99
B9

isoliert 05-4
free JS082.02-9 free
9
9

9
9

9B10 9B10

isoliert 05-4
free JS082.02-10 free
10
10

10
10

10
0B11 10
0B11

Name
X099 11 05-4
JS082.02-11 + HS001/HS002/ES015/ES016
11
11

11
11

L8
903 L8
903

Group
X099 12 05-5

Location
JS082.02-12 s HS001 (NC) Hoist limiter 1

12
12
12

12
12
12
12
12

8_MAST
L5
803 L5
803
4

X099 13 05-5
JS082.02-13 s HS001 (NO) Hoist limiter 1

13
13
13

13
13
13
13
13

L6
603 L6
603

X099 14 05-5
JS082.02-14 s HS002 (NC) Hoist limiter 2

14
14
14

14
14
14
14
14

L6
703 L6
703

X099 15 05-6
JS082.02-15 s HS002 (NO) Hoist limiter 2

15
15
15

15
15
15
15
15

L6
803

X099 16
16

16
16
16
080
01

L450
204

X099 17

To JS081.01 (BM module)

17
17
17

L450
304
5

X099 18
18

18
18
18
to distribution A006 (by connector JS/JP082.02)

L7
103

X099 31
31

31
31
31

L7
203

32
32
32

L7
304

X099 33
33

33
33
33

L7
403

X099 34
6

34
34
34

Distribution A005

L7
503

X099 35
Lower mast section
35

35
35
35

L7
603

X099 36
36

36
36
36

L8
703 L8
703

X099 37 05-6
JS082.02-16 s (ES015 NC Crowd up switch-off)
BAUER Maschinen GmbH D-86529 Schrobenhausen
37
16
16

37
37
37
16
16

L8
803 L8
803

X099 38 05-6
JS082.02-17 s (ES015 NO Crowd up switch-off)
38
17
17

38
38
38
17
17

L7
903 L7
903

X099 39 05-7
JS082.02-18 s (ES016 NC Main winch up switch-off)
7

39
18
18

39
39
39
18
18

L8
003 L8
003

X099 40 05-7
JS082.02-19 s (ES016 NO Main winch up switch-off)
Construct. No.
40
19
19

40
40
40
19
19

L8
103 L8
103
Equipment Model/

isoliert 05-7
free JS082.02-20 free
20
20

20
20

L8
203 L8
203

isoliert 05-7
JS082.02-21
Base Machine : BS80

free free
: BG36
21
21

21
21

L8
303 L8
303

isoliert 05-8
free JS082.02-22 free
22
22

22
22

/ 2144

L8
403 L8
403
04-1

isoliert 05-8
free JS082.02-23 free
23
23

23
23
8

Drawing No.: 951.180.00.21.44-3

L8
503 L8
503

isoliert 05-8
free JS082.02-24 free
Bridge
24
24

X099-01
24
24

08
Sheet

Sheets
1 2 3 4 5 6 7 8

Optional
(Exclude
by CFA
enabling
auger cleaner)

A2 Y166

B
1 2
WY166.00

JP166.01 1 2
JS166.01 1 2
1 2
W166.01

JP166.00 1 2
JS166.00 1 2

1 2
W166.00
C
001

101
08

A005
X099 01

X099 61

Lower mast
section, left side

Bridge
03-8
080
01

X099-01
D
free

free

JP081.02 61 62 63 64 65 66 67 68 69 70 71 72
JS081.02 61 62 63 64 65 66 67 68 69 70 71 72

61 62 63 64 65 66 67 68 69 70 71 72
W081.01
201
201

301

401

701

801

901

001

301

401

501

L451
L3

Auger cleaner by Kelly

Valves Y118 and Y119 connecting alternating
JP081.01 61 62 63 64 65 66 67 68 69 70 71 72

Auger cleaner by CFA:

E S041 = 1 0
Y118 = 1 0

To JS081.01 (BM module) Y166 = 1 0

Y119 not connect

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A005 04
Drawn by : etb 27.04.2009 Equipment Model/
Group Lower mast section Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 8_MAST 08

Winch 1 load Winch 2 load Hoist limiter 1 Hoist limiter 2

measuring measuring
A F F HS001 HS002
B006 mA B007 mA
4 20 4 20 1 2 3 1 2 3
+ s - + s -

A B C A B C

JP088.00 A B C JP087.00 A B C 1 2 3 1 2 3
W085.00 W086.00
JS088.00 A B C JS087.00 A B C

903
L8

603
L6
1 2 3 1 2 3

0B11
10
W088.00 W087.00

703
L6
B

603
L3
Masthead
080
01

A006
X100 01

X100 01

X100 02

X100 03

X100 04

X100 05

X100 06

X100 07

X100 08

X100 09

X100 10

X100 11

X100 12

X100 13

X100 14

X100 15

X100 16

X100 17

X100 18

X100 19

X100 20

X100 21

X100 22

X100 23

X100 24
C
902

903

503

703

9B10

803

703

803

903

003

103

203

303

403

503
09

X99

L8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
W082.02

JP082.02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
JS082.02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
001

902

603
08

D
03-2

03-2

03-3

03-4

03-7

03-8

03-8
JP082.01-1

JP082.01-2

JP082.01-3

JP082.01-4

JP082.01-5

JP082.01-6

JP082.01-7

JP082.01-8

JP082.01-9

JP082.01-10

JP082.01-11

JP082.01-12

JP082.01-13

JP082.01-14

JP082.01-15

JP082.01-16

JP082.01-17

JP082.01-18

JP082.01-19

JP082.01-20

JP082.01-21

JP082.01-22

JP082.01-23

JP082.01-24
E W082.01 to distribution A005 (by connector JS/JP082.01)

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A006 05
Drawn by : etb 27.04.2009 Equipment Model/
Group Masthead Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 8_MAST 08

KDK high KDK KDK low KDK medium

mto K2 slow X mto K1 mto G
A
A2 A2 A2 A2
Y133 Y114 Y241 Y195
A1 A1 A1 A1

1 2 1 2 1 2 1 2
WY133.00 WY114.00 WY241.00 WY195.00

B
232
10

05
L9

002

629
L1

10
A007

24-pole 102
32

07-1
JP061.23-2
07-1
L9
05

KDK JP061.23-5

C
01

13
X080

X080

X080
Bridge
07-1
080
01 080
01

X080-01

X Y114 0 1 0 0

JP061.21 1 2 5 12 13 K2 Y133 1 1 1 0

JS061.21 1 2 5 12 13 G Y195 0 0 1 0
D K1 Y241 0 0 0 1
fast/ possible possible not not
slow possible possible
001

232

05
08

Shift
02-2

02-2

02-3

02-5

02-5
with S034

Short torque
JP061.01-1

JP061.01-2

JP061.01-5

JP061.01-12

JP061.01-13
KDK fast

Middle torque
KDK fast

Hight torque
KDK slow

E Hight torque
KDK fast

W061.01 to distribution A005 (by connector JS/JP061.01)

Shift torque is possible by standstill KDK --> Locking with B026

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A007 06
Drawn by : etb 27.04.2009 Equipment Model/
Group KDK Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 8_MAST 08

Rotary speed KDK leakoil

A
B026 DS009 P Optional concrete pressure
P
1 2 3
B002

BN
BU
BK
mA
JP072.01 1 2 3 4 20
JS072.01 1 2 3 1 2

1 2 3 1 2 4 1 2
W072.00 W071.00 W067.00 L1
07

07
L2
Optional concrete pressure
for endless extension
JP067.00 1 2 3

B JS067.00 1 2 3 JP061.23 1 2 3 4 5 6 7 8 9 10
080
01

232
10
06-5
102
32

A007

05
L9
X080-02
06-5
L9
05

X080-05 L28
802

080
07

L26
702

L22
07
07
01
06

11
14
15
16
17
18
19
20
21
22
23
24
C
X080
X080
X080

X080

X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
L28
902

Bridge
06-5
080
01

902

002

802

902

002

102

202

302

402

502

602
05

05
L25

L26

L27

L28

L28
X080-01

JP061.21 6 7 10 3 4 8 9 11 14 15 16 17 18 19 20 21 22 23 24
JS061.21 6 7 10 3 4 8 9 11 14 15 16 17 18 19 20 21 22 23 24
802

902

207

902

002

007

702

802

902

002

102

202

302

402

502
05

05
L28

L28

L25

L26

L27

L28

L28
02-3

02-3

02-4

02-2

02-4

02-4
02-5
02-6
02-6
02-6
02-6
02-7
02-7
02-7
02-8
02-8
02-8
D
JP061.01-6

JP061.01-7

JP061.01-10

JP061.01-3

JP061.01-4

JP061.01-8

JP061.01-9

JP061.01-11
JP061.01-14
JP061.01-15
JP061.01-16
JP061.01-17
JP061.01-18
JP061.01-19
JP061.01-20
JP061.01-21
JP061.01-22
JP061.01-23
JP061.01-24
W061.01 to distribution A005 (by connector JS/JP061.01)

Function lubeoil pressure control:

E DS027 oder DS028 = 1 and
B035 > 120bar --->
it appears a self-explanatory message
at the monitor

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A007 07
Drawn by : etb 27.04.2009 Equipment Model/
Group KDK Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 8_MAST 08

s (Auger concrete pressure B002.01 4-20mA)

s Concrete pressure sensor B002 4-20mA
s CFA On Concrete pressure B002
B

s DS052 KDK lubeoil pressure

s DS009 KDK leakoil pressure

s (CFA auger On B002.01)

s (B047 / B004.01 / Y129)

s (B048 / B004.01 / Y109)

s (FI002 KDK lubrication)

+ Y195 Medium mto

s B026 KDK speed

+ B... / DS... / FI...

+ Y114 KDK slow
+ Y133 high mto

+ Y241 Low mto

- Minus

L38
08

Blind socket for plugging:

Bridges: 7-10/7-11
C JP061.06 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

JS061.05 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
W061.05
706

106

206

706

306

406

506

606

706

006

106

206

306

806

906

006
L1

L3
D JP061.05 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Adapter cable W061.05 (16-pole) to distribution A007

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Distribution A007 08
Drawn by : etb 27.04.2009 Equipment Model/
Group adapter-cable to A007 Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 8_MAST 08

B210
Antenne (Quadband)
A

A030

OUT-2 / LR_Akku
DTR-Modul with akku B109 DTR-Modul (Quadband mit Akku)

+UE / not used!

Antenne

OUT-1 / +C2C
CAN1_H

CAN2_H
GPS

CAN1_L

CAN2_L
TXD_:2

RXD_1

RXD_2
TXD_1

AIN-1

GND

AIN2

AIN3
GSM

D+
B

16
1

9
JS211.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Ma
ss
e

G003 L29
01

Akku
12V/6,5Ah

C
isoliert

isoliert

isoliert
501
L2
WH BN GN YE GY PK BU RD BK VT GYPK RDBU WHGN BNGN WHYE YEBN WHGY GYBN WHPK PKBN WHBU BNBU
SHIELD
W211.01
A030 032
L2

232

632
L8
L2

Schirm am Gehäuse
montiert (JS211.00)
D Bridge by
connector JP211.00

JP01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

- + CAN CAN

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
DTR-Modul (C2C incl. GPS) 01
Drawn by : etb 27.04.2009 Equipment Model/
Group Quadband with Akku Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 9_DTR 02

143

B
A030 26
44
138

M4 M4

G003
M4 M4
273

JS211.01
162

B109
M4
125

E
87

M4
50

NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.21.44-3 Sheet
Cabinet A030 02
Drawn by : etb 27.04.2009 A030 Equipment Model/
Group Construct. No. : BG36 / 2144 Sheets

Checked : mrm 15.10.2009 9_DTR 02

Caterpillar 236D, 242D, 246D, 262D, 257D, 277D, 287D, 289D Diagrama Electrico 29 Páginas
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