0% found this document useful (0 votes)
76 views20 pages

Machine Vision 3D Cognex

Uploaded by

Mohamed Araibia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
76 views20 pages

Machine Vision 3D Cognex

Uploaded by

Mohamed Araibia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

MACHINE VISION

Systems ▪ Sensors ▪ Software


OPTIMIZE QUALITY, MINIMIZE WASTE,
MAXIMIZE THROUGHPUT
Tens of thousands of applications worldwide inspect billions of products each day, many products that simply could not be
manufactured without machine vision technology. Whether verifying the fill levels of soda bottles traveling on a conveyor, reading
oil-stained codes on automotive parts or positioning touch screens on smartphones to micron-level accuracy, machine vision
technology performs highly-detailed tasks on high-speed production lines.

Cognex's comprehensive line of


sensors and 2D and 3D systems
all use machine vision technology
to perform inspections but are
engineered for different tasks.
Vision Sensors 2D Vision 3D Vision
Presence/Absence   
Defect Detection   
Assembly Verification   
Gauge/Measure   

Cosmetic Inspection  
Guide/Align  
OCR/OCV  
Code Reading 

2
INDUSTRY-LEADING
VISION TECHNOLOGY
Cognex machine vision provides the power and flexibility to solve your most challenging manufacturing applications. Whether for
inspection or robotic guidance, you can choose from a robust library of AI- or rule-based technologies that include classification,
defect detection, feature location, optical character recognition (OCR), measurement, and more capabilities.

Cognex AI
Cognex AI learns to spot patterns and anomalies from example images. It solves tasks that are too complicated and time-consuming
to program with rule-based algorithms, while providing a consistency and speed that aren't possible with manual inspection.

Edge learning: Deploy in minutes


Edge learning is a subset of AI in which processing
takes place on-device, or “at the edge,” using a pre-
trained set of algorithms. The technology is simple
to setup, requiring smaller image sets and shorter training and
validation periods than traditional deep learning-based solutions.
Missing OK

Mismatch Missing

Deep learning: Analyze fine details


Capable of processing large, detailed image sets,
deep learning is designed to automate complex
or highly customized applications. The technology
enables users to analyze vast image sets quickly and efficiently,
while differentiating between acceptable and unacceptable
anomalies, to deliver accurate results.

3
Rule-based technologies
Cognex rule-based algorithms solve diverse applications from guiding assembly to automating inspections to expediting
production and distribution. Designed for specialized tasks with consistency and low variation, these patented
technologies are used in virtually all industry sectors to expedite and improve manufacturing.

Object location Bead inspection


Find geometric patterns on Run high-precision
parts under inspection. inspections on beads
and edges.

Edge inspection Histogram and


Locate edges, features, and image processing
measure width. Measure thresholds
and prepare images for
analysis.

Measurement tools Color tools


Establish reliable feature- Run color-based analysis for
based parameters and a range of applications.
thresholds.

Identification Optical character


Ensure high read rates for recognition
1D and 2D barcodes. Automate character reading
and decipher text.

Advanced imaging technologies


HDR+ SurfaceFX
Delivers high-contrast Isolates features and
images for multi-point defects that are recessed or
inspections of parts with embossed on parts such as
varying depths of field and chips, wrinkles, punctures,
lighting conditions. stamped text, and codes.

4
2D VISION SYSTEMS
Cognex In-Sight® 2D vision systems are unmatched in their ability to inspect, identify, and align parts. These self-contained,
industrial-grade vision systems combine a library of advanced vision tools with high-speed image acquisition and processing.
A wide range of models, including line scan and color systems, meet most price and performance requirements.

m
94 m
In-Sight 3800 Series
Designed for high-speed applications, In-Sight 3800 delivers a fully integrated
solution for manufacturing automation. Beyond speed, this powerful system is
embedded with the latest vision technologies and offers high flexibility and high
93.3 mm

resolution, allowing users to maximize throughput, scale their solution, and run
more accurate inspections.

TOOLSET RESOLUTION FEATURES

Up to 16MP 90.8
Integrated
Autofocus IP67 HDR+
mm
ViDi EL Lighting

Red Gray

Blue Missing

5 Visit www.cognex.com/vision-systems
In-Sight 2800 Series
The In-Sight 2800 vision system combines edge learning technology with
traditional rule-based vision to solve a range of error-proofing tasks. From

Up to 104.4 mm
presence/absence detection to sortation and character reading applications,
this fully integrated vision system offers an easy-to-use solution for
automating inspections.

TOOLSET RESOLUTION FEATURES

Up to 2MP Integrated
mm
09.7
ViDi EL Lighting Autofocus IP67
69 m 1
m Up to

Up to 42.4 mm
90.6 mm

Up to 78.5 mm
OK

Torn Skewed

89.9 m
m m
95.1 m
In-Sight D900 Series
The In-Sight D900 vision system leverages advanced AI-based tools to solve

121 mm
challenging OCR, assembly verification, and defect detection tasks. Processing
takes place on-device, which eliminates the need for a PC, simplifying
application deployment.

TOOLSET RESOLUTION FEATURES

Up to 5MP Integrated
DL ViDi EL Lighting Autofocus IP67 SD

6 Visit www.cognex.com/vision-systems
50 mm

In-Sight 9000 Series

98 mm
Rugged, ultra-high-resolution standalone
vision system solves high-accuracy part
location, measurement, and inspection
applications. Line scan and area scan
image acquisition options are available
for imaging large, continuously moving or
stationary objects.

53.4 mm
TOOLSET RESOLUTION FEATURES

Area Scan: Up to 12MP;


Line Scan: Up to 32MP IP67 SD

In-Sight 8000 Series 75.5 mm

Ultra-compact standalone vision system


35 mm

delivers industry-leading performance in


the micro form factor of a typical GigE
vision camera.
32 mm
TOOLSET RESOLUTION FEATURES

Up to 5MP
PoE HDR+

88.9 mm

In-Sight 7000 Series


97.2 mm

Combines modular integrated lighting


with powerful vision tools in a compact
footprint to deliver fast, accurate
inspections on space-constrained
production lines.
91.1 mm
TOOLSET RESOLUTION FEATURES

Up to 5MP Integrated
Lighting Autofocus IP67 HDR+

7 Visit www.cognex.com/vision-systems
VISION SENSORS
Vision sensors perform simple pass/fail applications that help ensure products manufactured on an
automated production line are error-free and meet specified quality standards. Cognex vision sensors
provide reliable inspections thanks to powerful vision tools, integrated lighting, and hardware modularity.

In-Sight SnAPP Series

23.6 mm
In-Sight SnAPP vision sensors bring the power of automation to everyone. Using pre-trained
AI, these sensors solve a range of inspection tasks in minutes, with no experience needed.
m
6m
Designed for ultimate simplicity, they offer a fast- and easy-to-deploy solution for automating 90.
42.4 mm
common quality control activities.

TOOLSET RESOLUTION FEATURES


42.4 mm
m
.8m
Up to 1.6MP Integrated 37
ViDi EL Lighting Autofocus IP67 PoE

78.5 mm
OK NG OK NG

In-Sight 2000 Series


Leveraging rule-based vision tools, In-Sight 2000 vision sensors solve error-proofing
tasks with consistent or predictable anomalies. They offer robust programming options,
giving intermediate users more control in application development while providing the
52 mm

flexibility to adapt to any production line.

TOOLSET RESOLUTION FEATURES

mm
o 92
Up to 1.2MP Integrated
Autofocus IP65 PoE
60 m
m Up t
Lighting

m 43.1 m
4m m
6
OK NG OK NG U p to
Up to 35.8 mm

8 Visit www.cognex.com/vision-sensors
POWERFUL AND FLEXIBLE
IMAGING TECHNOLOGY
Modular, scalable architecture for current and future needs
When it comes to factory automation, one size rarely fits all. That’s why many In-Sight products provide users with the flexibility to
customize the system for their specific application and easily adjust as needs change.

Field-changeable, user-configurable options

C-m
and ount
RGB
W an auto , S-mou
focu n
IR lig d s len t,
hts ses

Band
p
filter ass
s

Fron
t cov
ers

Get better inspection results with the right imaging accessories


Multi-colored LED lights minimize the Polarizers reduce glare or hot spots Color filters create contrast to lighten
need for expensive external lighting and and enhance contrast so objects can or darken features of the object.
enhance specific features or text. be recognized.

Ambient light Monochrome with No filter With linear polarizer Original color No filter Blue Bandpass
blue light Filter

9
2D VISION APPLICATIONS
Automotive

OK

NG

Electronics

OK

NG

Food & Beverage

OK 1 scoop 1 scoop

NG 2 scoops 0 scoops

Pharmaceutical and Medical

OK

NG

10
2D VISION SPECIFICATIONS
SnAPP 2000 2800 3800 7000 8000 9000 D900
Series Series Series Series Series Series Series Series

Image
Monochrome/
color area
Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/
Imager Type scan,
color area scan color area scan color area scan color area scan color area scan color area scan color area scan
Monochrome
line scan
12MP (4096 x
3000),
Up to 1.6MP Up to 1.2MP Up to 2MP Up to 16MP Up to 5MP Up to 5MP 32MP (2048 Up to 5MP
Resolution
(1440 x 1080) (1280 x 960) (1920 x 1080) (5320 x 3032) (2448 x 2048) (2448 x 2048) x up to 16,384 (2592 x 1944)
lines) for line
scan
Up to 14 fps,
Acquisition 66K lines per
45 fps 75 fps 45 fps Up to 200 fps Up to 217 fps Up to 217 fps Up to 51 fps
Speed (Max) second for line
scan

Options
C-Mount, C-Mount,
S-mount, S-Mount, S-Mount, C-Mount,
Lenses S-Mount, C-Mount C-Mount S-Mount,
Autofocus Autofocus Autofocus Autofocus
Autofocus Autofocus
External light
Integrated, Integrated, Integrated,
via light control
External light External light External lights
Lighting Integrated Integrated Integrated N/A connector
via light control via light control via light control
(area scan
connector connector connector
only)

Networking

Speed Gigabit Ethernet (10/100/1000 Mbps)


TCP/IP, UDP,
General TCP/IP, FTP,
SFTP FTP, Telnet, TCP/IP, FTP TCP/IP, UDP, FTP, SFTP, Telnet, SMTP TCP/IP, FTP
Protocols SFTP
RS-232C
OPC UA, OPC UA,
OPC UA, EtherNet/IP with OPC UA, EtherNet/IP with
EtherNet/IP with AOP, PROFINET EtherNet/IP with AOP, PROFINET
AOP, PROFINET PROFINET, Class B, iQSS, AOP, PROFINET Class B, iQSS, Ethernet/IP with
Industrial PROFINET,
Ethernet/IP, Class B, iQSS, EtherNet/IP, Modbus TCP, Class B, iQSS, Modbus TCP, AOP, Profinet
EtherNet/IP,
Protocols PROFINET Modbus TCP, SLMP, OPC/UA, SLMP/SLMP Modbus TCP, SLMP/SLMP Class A, Profinet
SLMP, OPC/UA
SLMP/SLMP Modbus TCP Scanner, CC-Link SLMP/SLMP Scanner, CC-Link Class B
Scanner, CC-Link IE Field Basic, Scanner, CC-Link IE Field Basic,
IE Field Basic IEEE 1588 (CIP IE Field Basic IEEE 1588 (CIP
Sync) Sync)

I/O

Trigger input 1 1 1 1 1 1 1 1
General
1 1 1 1 1 1 1
purpose input
General
4 4 2 2 2 2 2 2
purpose output
2 (area scan
Bi-Directional 2 2 2 2
only)
2 (line scan
Encoder
only)
CIO-1400, CIO-1400,
Expansion I/O CIO-1400 CIO-Micro
CIO-Micro CIO-Micro
Serial RS-232C RS-232C RS-232C RS-232C RS-232C

11
SnAPP 2000 2800 3800 7000 8000 9000 D900
Series Series Series Series Series Series Series Series

Mechanical
In-line: Up to
In-line: 90.6 mm In-line: 92 mm 110 mm (4.3
(3.6 in), Right- (3.61 in), Right- Up to 117 mm 90.1 mm (3.54 75.5 mm (2.97 121.0 mm 121.0 mm
Length in), Right-angle:
angle: 78.5 mm angle: 61 mm (4.6 in) in) in) (4.77 in) (4.77 in)
Up to 68 mm
(3.1 in) (2.42 in)
(2.7 in)
42.4 mm Up to 69 mm Up to 104 mm 60.5 mm (2.38 60.5 mm (2.38 60.5 mm (2.38
Width 60 mm (2.38 in) 35 mm (1.38 in)
(1.7 in) (2.7 in) (4.1 in) in) in) in)
In-line: 23.6 (0.9 Up to 2MP:
in), Right-angle: Up to 104 mm Up to 181 mm 35.7 mm (1.41 53.4 mm (2.10 53.4 mm (2.10
Depth 52 mm (2.05 in) 32 mm (1.26 in)
37.8 mm (1.5 (4.1 in) (7.1 in) in), 5MP: 49.4 in) in)
in) mm (1.94 in)
Protection IP67 IP65 IP67 IP67 IP67 IP40 IP67 IP67

Vision Tools

Cognex AI    
Pattern
Matching     Available PatMax and PatMax RedLine
® ®

Blob      
Edge       
Measurement       
1D/2D Code  IDMax , ®
 IDMax,  IDMax,  IDMax,  IDMax,

Reading
PowerGrid , ®
PowerGrid, PowerGrid, PowerGrid, PowerGrid,  IDMax
Hotbars® Hotbars Hotbars Hotbars Hotbars

OCR       
Flaw Detection    
Color
Verification     
Color
Identification    
Histogram      
Brightness       
Pixel Counting       
Contrast       
Image Filters       

12
3D VISION SYSTEMS
Whether performing a single profile measurement or scanning an entire surface, Cognex has
the most powerful and robust 3D vision tools. Manufacturers in all industries trust Cognex
technology to deliver high accuracy surface measurements that go beyond the capabilities of 2D
vision technology.

In-Sight 3D-L4000 Series


A unique vision system combining 3D laser displacement
technology with a high-performance smart camera. It allows
factory engineers to quickly, accurately, and cost effectively
solve a wide variety of inspections thanks to a comprehensive
suite of true 3D vision tools, easy setup, and speckle-free blue
101 mm

laser optics.

TOOLSET RESOLUTION FEATURES

2000 points Factory


Calibrated IP65 ESD-Safe

150.5 mm
45 m
m

13 Visit www.cognex.com/3D-vision-systems
3D-A5000 Series
State-of-the-art area scan camera captures high-resolution

97 mm
3D point cloud images in less time than alternative methods.
Using unique 3D imaging technology, it solves challenging
assembly verification, in-line metrology, and robotic
guidance applications.

TOOLSET RESOLUTION FEATURES

1.5 million 323


.9 m
m
points LightBurst
Factory
Calibrated IP65

136.8 mm

3D-L4000 with VisionPro


Powerful laser displacement sensor with PC-based
development environment performs fast, accurate 3D
inspections, measurements, and OCR character reading.
Equipped with industry-leading 3D vision tools and delivers
results in real-world units.

TOOLSET RESOLUTION FEATURES

960-1920
points Factory
Calibrated IP65 ESD-Safe

14 Visit www.cognex.com/3D-vision-systems
3D VISION APPLICATIONS
Automotive

Consumer Packaged Goods

Electronics

Food & Beverage

15
3D VISION SYSTEMS SPECIFICATIONS
In-Sight 3D-L4000 Series
IS3D-L4050 IS3D-L4100 IS3D-L4300
3D Technology Displacement Sensor
Clearance Distance (CD) 92.00 mm (3.6 in) 130.00 mm (5.1 in) 180.00 mm (7.1 in)
Measurement Range (MR) 106.00 mm (4.2 in) 235.00 mm (9.3 in) 745.00 mm (29.3 in)
Near FOV 55.00 mm (2.2 in) 75.00 mm (3.0 in) 95.00 mm (3.7 in)
Far FOV 90.00 mm (3.5 in) 180.00 mm (7.1 in) 460.00 mm (18.1 in)
Resolution X 28.6–46.9 µm 39.1–93.8 µm 49.5–239.6 µm
Resolution Z 2.5–6.9 µm 4.4–25.9 µm 6.9–147.5 µm
Up to 4 kHz (after windowing down the sensor)
Acquisition Rate
(1Up to 6 kHz)
Protection IP65
Software In-Sight Vision Suite

3D-A5000 Series
3D-A5120 3D-A5060 3D-A5030 3D-A5005
3D Technology 3D LightBurst Technology™ Area Scan
Clearance Distance (CD) 1000.0 mm (39.4 in) 1400.0 mm (55.1 in) 1465.0 mm (57.7 in) 299.3 mm (11.8 in)
Measurement Range (MR) 1000.0 mm (39.4 in) 400.0 mm (15.7 in) 80.0 mm (3.1 in) 12.0 mm (0.5 in)
Near FOV 900 x 675 mm (35.4 x 26.6 in) 520 x 390 mm (20.1 x 15.4 in) 280 x 210 mm (11.0 x 8.3 in) 60 x 44 mm (2.4 x 1.7 in)
Far FOV 1760 x 1320 mm (69.3 x 52 in) 645 x 490 mm (25.4 x 19.3 in) 285 x 216 mm (11.2 x 8.5 in) 65 x 46 mm (2.6 x 1.8 in)
Resolution X 626–1223 µm 361–454 μm 195–200 μm 42–44 μm
Resolution Z 414–1656 µm 338–690 μm 178–213 μm 7–8 μm
Acquisition Time 200 msec
Protection IP65
Software VisionPro & Cognex Designer

3D-L4000 with VisionPro


VP 3D-L4033 VP 3D-L4050 VP 3D-L4100 VP 3D-L4300
3D Technology Displacement Sensor
Clearance Distance (CD) 93.00 mm (3.7 in) 92.00 mm (3.6 in) 130.00 mm (5.1 in) 180.00 mm (7.1 in)
Measurement Range (MR) 44.00 mm (1.7 in) 106.00 mm (4.2 in) 235.00 mm (9.3 in) 745.00 mm (29.3 in)
Near FOV 33.00 mm (1.3 in) 55.00 mm (2.2 in) 75.00 mm (3.0 in) 95.00 mm (3.7 in)
Far FOV 39.00 mm (1.5 in) 90.00 mm (3.5 in) 180.00 mm (7.1 in) 460.00 mm (18.1 in)
Resolution X 17.2–20.3 µm 28.6–46.9 µm 39.1–93.8 µm 49.5–239.6 µm
Resolution Z 1.7–2.7 µm 2.5–6.9 µm 4.4–25.9 µm 6.9–147.5 µm
Up to 4 kHz (after windowing down the sensor)
Acquisition Rate
(1Up to 6 kHz)
Protection IP65
Software VisionPro & Cognex Designer™
1
When binning is enabled and the FOV is windowed down.

16
VISION SOFTWARE
Cognex vision software provides the power and flexibility to solve your most challenging applications. Available in several formats,
choose between programmatic or graphical user interfaces to meet your development needs and gain access to the industry’s
most robust vision tool libraries.

In-Sight Vision Suite


In-Sight Vision Suite software is common across all In-Sight
products and offers flexible development options. It includes two
programming environments — EasyBuilder® and spreadsheet
— designed for different types of tasks, which allows you to
seamlessly scale your solution as your application needs change.

EasyBuilder
With its point-and-click programming, the EasyBuilder interface is
ideal for setting up simple or common jobs. The intuitive process
guides developers step-by-step through setup — from image
capture to the final result.

Spreadsheet
The spreadsheet interface is ideal for building advanced or
customized applications. Robust in design, this development
environment provides users with the ability to make critical
adjustments to job parameters, without the need for programming.

Runtime visualization for real-time


device management
VisionView Web is a web-based, human-machine
interface (HMI) and display panel for monitoring and
controlling In-Sight vision systems, directly on the factory
floor. From the HMI, users can view inspection results,
configure applications, and modify setup parameters.

17 Visit www.cognex.com/vision-software
VisionPro
VisionPro® is a PC-based software that
combines best-in-class vision technologies
in a graphical programming environment.
Powerful enough to solve the most
challenging vision tasks, it enables rapid
deployment of highly-customizable
applications, from geometric object location
and inspection to identification, measurement,
and alignment. With a future-oriented
design that includes rule-based tools and AI
capabilities, this flexible software supports
both current and future vision needs.

TOOL SET

DL ViDi EL

Extensive library of AI- and rule-based tools tackle your toughest vision challenges

OK Scratch

Dent Missing

18 Visit www.cognex.com/vision-software
THE GLOBAL LEADER
IN MACHINE VISION AND BARCODE READING
$1 BILLION
For over 40 years, Cognex has helped the
world’s most innovative companies make their
manufacturing and distribution faster, smarter,
and more efficient.
Cognex vision systems and barcode readers help customers
2022 REVENUE

OVER 42 500+
improve product quality and operational performance
by eliminating defects, verifying assembly, and tracking
information at every stage of the production process. Using
data captured by Cognex vision systems and barcode readers,
companies can monitor, update, and change production plans
YEARS IN THE BUSINESS CHANNEL PARTNERS
in real-time across global supply chains.
GLOBAL OFFICES IN
20+ COUNTRIES
Smarter automation using Cognex products means fewer
errors, which equates to lower costs and higher customer
satisfaction. And Cognex is constantly applying new
techniques, like artificial intelligence, to enable companies

4,000,000+
to evolve their automation strategy to meet today’s and
tomorrow’s needs.

With a wide range of solutions and a large network


of global vision experts, Cognex makes it possible to
Build Your Vision.™ SYSTEMS SHIPPED

19 Visit www.cognex.com/machine-vision
BUILD YOUR VISION
Vision Systems
Automate inspection tasks, from defect
detection to assembly verification and text
reading, with easy to deploy vision systems.
www.cognex.com/machine-vision

Barcode Readers
Track and trace, from the floor to dock door,
with powerful readers and verifiers designed to
handle any code type.
www.cognex.com/barcodereaders

Industry Solutions
Solve applications across a wide range of
industries with flexible and reliable machine
vision and barcode reading solutions.
www.cognex.com/solutions

Companies around the world rely on Cognex vision and barcode reading
solutions to optimize quality, drive down costs and control traceability.

Corporate Headquarters One Vision Drive Natick, MA 01760 USA

Regional Sales Offices Hungary +36 800 80291 Asia-Pacific


Ireland +353 21 421 7500 Australia +61 2 7202 6910
Americas Italy +39 02 3057 8196 China +86 21 2279 9455 © Copyright 2024, Cognex Corporation. All
North America +1 844 999 2469 Netherlands +31 207 941 398 India +91 7305 040397 information in this document is subject to change
Brazil +55 11 4210 3919 Poland +48 717 121 086 Indonesia +62 21 80602011 without notice. Cognex, PatMax RedLine, PatMax,
Mexico +800 733 4116 Romania +40 741 041 272 Japan +81 3 5977 5400 In-Sight, VisionPro, EasyBuilder, IDMax, 2DMax,
Spain +34 93 299 28 14 Korea +82 2 539 9047 PowerGrid, and Hotbars are registered trademarks of
Europe
Sweden +46 21 14 55 88 Malaysia +6019 916 5532 Cognex Corporation. Build Your Vision, 1DMax, and
Austria +43 800 28 16 32
Switzerland +41 445 788 877 New Zealand +64 9 802 0555 SurfaceFX are trademarks of Cognex Corporation. All
Belgium +32 289 370 75
Turkey +90 216 900 1696 Singapore +65 3158 3322 other trademarks are the property of their respective
Czechia +420 800 023 519
United Kingdom +44 121 29 65 163 Taiwan +886 02 7703 2848 owners. Lit. No. PGV-01-2024-EN
France +33 1 76 54 93 18
Germany +49 721 958 8052 Thailand +66 6 3230 9998
Vietnam +84 98 2405167 www.cognex.com

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy