Machine Vision 3D Cognex
Machine Vision 3D Cognex
Cosmetic Inspection
Guide/Align
OCR/OCV
Code Reading
2
INDUSTRY-LEADING
VISION TECHNOLOGY
Cognex machine vision provides the power and flexibility to solve your most challenging manufacturing applications. Whether for
inspection or robotic guidance, you can choose from a robust library of AI- or rule-based technologies that include classification,
defect detection, feature location, optical character recognition (OCR), measurement, and more capabilities.
Cognex AI
Cognex AI learns to spot patterns and anomalies from example images. It solves tasks that are too complicated and time-consuming
to program with rule-based algorithms, while providing a consistency and speed that aren't possible with manual inspection.
Mismatch Missing
3
Rule-based technologies
Cognex rule-based algorithms solve diverse applications from guiding assembly to automating inspections to expediting
production and distribution. Designed for specialized tasks with consistency and low variation, these patented
technologies are used in virtually all industry sectors to expedite and improve manufacturing.
4
2D VISION SYSTEMS
Cognex In-Sight® 2D vision systems are unmatched in their ability to inspect, identify, and align parts. These self-contained,
industrial-grade vision systems combine a library of advanced vision tools with high-speed image acquisition and processing.
A wide range of models, including line scan and color systems, meet most price and performance requirements.
m
94 m
In-Sight 3800 Series
Designed for high-speed applications, In-Sight 3800 delivers a fully integrated
solution for manufacturing automation. Beyond speed, this powerful system is
embedded with the latest vision technologies and offers high flexibility and high
93.3 mm
resolution, allowing users to maximize throughput, scale their solution, and run
more accurate inspections.
Up to 16MP 90.8
Integrated
Autofocus IP67 HDR+
mm
ViDi EL Lighting
Red Gray
Blue Missing
5 Visit www.cognex.com/vision-systems
In-Sight 2800 Series
The In-Sight 2800 vision system combines edge learning technology with
traditional rule-based vision to solve a range of error-proofing tasks. From
Up to 104.4 mm
presence/absence detection to sortation and character reading applications,
this fully integrated vision system offers an easy-to-use solution for
automating inspections.
Up to 2MP Integrated
mm
09.7
ViDi EL Lighting Autofocus IP67
69 m 1
m Up to
Up to 42.4 mm
90.6 mm
Up to 78.5 mm
OK
Torn Skewed
89.9 m
m m
95.1 m
In-Sight D900 Series
The In-Sight D900 vision system leverages advanced AI-based tools to solve
121 mm
challenging OCR, assembly verification, and defect detection tasks. Processing
takes place on-device, which eliminates the need for a PC, simplifying
application deployment.
Up to 5MP Integrated
DL ViDi EL Lighting Autofocus IP67 SD
6 Visit www.cognex.com/vision-systems
50 mm
98 mm
Rugged, ultra-high-resolution standalone
vision system solves high-accuracy part
location, measurement, and inspection
applications. Line scan and area scan
image acquisition options are available
for imaging large, continuously moving or
stationary objects.
53.4 mm
TOOLSET RESOLUTION FEATURES
Up to 5MP
PoE HDR+
88.9 mm
Up to 5MP Integrated
Lighting Autofocus IP67 HDR+
7 Visit www.cognex.com/vision-systems
VISION SENSORS
Vision sensors perform simple pass/fail applications that help ensure products manufactured on an
automated production line are error-free and meet specified quality standards. Cognex vision sensors
provide reliable inspections thanks to powerful vision tools, integrated lighting, and hardware modularity.
23.6 mm
In-Sight SnAPP vision sensors bring the power of automation to everyone. Using pre-trained
AI, these sensors solve a range of inspection tasks in minutes, with no experience needed.
m
6m
Designed for ultimate simplicity, they offer a fast- and easy-to-deploy solution for automating 90.
42.4 mm
common quality control activities.
78.5 mm
OK NG OK NG
mm
o 92
Up to 1.2MP Integrated
Autofocus IP65 PoE
60 m
m Up t
Lighting
m 43.1 m
4m m
6
OK NG OK NG U p to
Up to 35.8 mm
8 Visit www.cognex.com/vision-sensors
POWERFUL AND FLEXIBLE
IMAGING TECHNOLOGY
Modular, scalable architecture for current and future needs
When it comes to factory automation, one size rarely fits all. That’s why many In-Sight products provide users with the flexibility to
customize the system for their specific application and easily adjust as needs change.
C-m
and ount
RGB
W an auto , S-mou
focu n
IR lig d s len t,
hts ses
Band
p
filter ass
s
Fron
t cov
ers
Ambient light Monochrome with No filter With linear polarizer Original color No filter Blue Bandpass
blue light Filter
9
2D VISION APPLICATIONS
Automotive
OK
NG
Electronics
OK
NG
OK 1 scoop 1 scoop
NG 2 scoops 0 scoops
OK
NG
10
2D VISION SPECIFICATIONS
SnAPP 2000 2800 3800 7000 8000 9000 D900
Series Series Series Series Series Series Series Series
Image
Monochrome/
color area
Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/
Imager Type scan,
color area scan color area scan color area scan color area scan color area scan color area scan color area scan
Monochrome
line scan
12MP (4096 x
3000),
Up to 1.6MP Up to 1.2MP Up to 2MP Up to 16MP Up to 5MP Up to 5MP 32MP (2048 Up to 5MP
Resolution
(1440 x 1080) (1280 x 960) (1920 x 1080) (5320 x 3032) (2448 x 2048) (2448 x 2048) x up to 16,384 (2592 x 1944)
lines) for line
scan
Up to 14 fps,
Acquisition 66K lines per
45 fps 75 fps 45 fps Up to 200 fps Up to 217 fps Up to 217 fps Up to 51 fps
Speed (Max) second for line
scan
Options
C-Mount, C-Mount,
S-mount, S-Mount, S-Mount, C-Mount,
Lenses S-Mount, C-Mount C-Mount S-Mount,
Autofocus Autofocus Autofocus Autofocus
Autofocus Autofocus
External light
Integrated, Integrated, Integrated,
via light control
External light External light External lights
Lighting Integrated Integrated Integrated N/A connector
via light control via light control via light control
(area scan
connector connector connector
only)
Networking
I/O
Trigger input 1 1 1 1 1 1 1 1
General
1 1 1 1 1 1 1
purpose input
General
4 4 2 2 2 2 2 2
purpose output
2 (area scan
Bi-Directional 2 2 2 2
only)
2 (line scan
Encoder
only)
CIO-1400, CIO-1400,
Expansion I/O CIO-1400 CIO-Micro
CIO-Micro CIO-Micro
Serial RS-232C RS-232C RS-232C RS-232C RS-232C
11
SnAPP 2000 2800 3800 7000 8000 9000 D900
Series Series Series Series Series Series Series Series
Mechanical
In-line: Up to
In-line: 90.6 mm In-line: 92 mm 110 mm (4.3
(3.6 in), Right- (3.61 in), Right- Up to 117 mm 90.1 mm (3.54 75.5 mm (2.97 121.0 mm 121.0 mm
Length in), Right-angle:
angle: 78.5 mm angle: 61 mm (4.6 in) in) in) (4.77 in) (4.77 in)
Up to 68 mm
(3.1 in) (2.42 in)
(2.7 in)
42.4 mm Up to 69 mm Up to 104 mm 60.5 mm (2.38 60.5 mm (2.38 60.5 mm (2.38
Width 60 mm (2.38 in) 35 mm (1.38 in)
(1.7 in) (2.7 in) (4.1 in) in) in) in)
In-line: 23.6 (0.9 Up to 2MP:
in), Right-angle: Up to 104 mm Up to 181 mm 35.7 mm (1.41 53.4 mm (2.10 53.4 mm (2.10
Depth 52 mm (2.05 in) 32 mm (1.26 in)
37.8 mm (1.5 (4.1 in) (7.1 in) in), 5MP: 49.4 in) in)
in) mm (1.94 in)
Protection IP67 IP65 IP67 IP67 IP67 IP40 IP67 IP67
Vision Tools
Cognex AI
Pattern
Matching Available PatMax and PatMax RedLine
® ®
Blob
Edge
Measurement
1D/2D Code IDMax , ®
IDMax, IDMax, IDMax, IDMax,
Reading
PowerGrid , ®
PowerGrid, PowerGrid, PowerGrid, PowerGrid, IDMax
Hotbars® Hotbars Hotbars Hotbars Hotbars
OCR
Flaw Detection
Color
Verification
Color
Identification
Histogram
Brightness
Pixel Counting
Contrast
Image Filters
12
3D VISION SYSTEMS
Whether performing a single profile measurement or scanning an entire surface, Cognex has
the most powerful and robust 3D vision tools. Manufacturers in all industries trust Cognex
technology to deliver high accuracy surface measurements that go beyond the capabilities of 2D
vision technology.
laser optics.
150.5 mm
45 m
m
13 Visit www.cognex.com/3D-vision-systems
3D-A5000 Series
State-of-the-art area scan camera captures high-resolution
97 mm
3D point cloud images in less time than alternative methods.
Using unique 3D imaging technology, it solves challenging
assembly verification, in-line metrology, and robotic
guidance applications.
136.8 mm
960-1920
points Factory
Calibrated IP65 ESD-Safe
14 Visit www.cognex.com/3D-vision-systems
3D VISION APPLICATIONS
Automotive
Electronics
15
3D VISION SYSTEMS SPECIFICATIONS
In-Sight 3D-L4000 Series
IS3D-L4050 IS3D-L4100 IS3D-L4300
3D Technology Displacement Sensor
Clearance Distance (CD) 92.00 mm (3.6 in) 130.00 mm (5.1 in) 180.00 mm (7.1 in)
Measurement Range (MR) 106.00 mm (4.2 in) 235.00 mm (9.3 in) 745.00 mm (29.3 in)
Near FOV 55.00 mm (2.2 in) 75.00 mm (3.0 in) 95.00 mm (3.7 in)
Far FOV 90.00 mm (3.5 in) 180.00 mm (7.1 in) 460.00 mm (18.1 in)
Resolution X 28.6–46.9 µm 39.1–93.8 µm 49.5–239.6 µm
Resolution Z 2.5–6.9 µm 4.4–25.9 µm 6.9–147.5 µm
Up to 4 kHz (after windowing down the sensor)
Acquisition Rate
(1Up to 6 kHz)
Protection IP65
Software In-Sight Vision Suite
3D-A5000 Series
3D-A5120 3D-A5060 3D-A5030 3D-A5005
3D Technology 3D LightBurst Technology™ Area Scan
Clearance Distance (CD) 1000.0 mm (39.4 in) 1400.0 mm (55.1 in) 1465.0 mm (57.7 in) 299.3 mm (11.8 in)
Measurement Range (MR) 1000.0 mm (39.4 in) 400.0 mm (15.7 in) 80.0 mm (3.1 in) 12.0 mm (0.5 in)
Near FOV 900 x 675 mm (35.4 x 26.6 in) 520 x 390 mm (20.1 x 15.4 in) 280 x 210 mm (11.0 x 8.3 in) 60 x 44 mm (2.4 x 1.7 in)
Far FOV 1760 x 1320 mm (69.3 x 52 in) 645 x 490 mm (25.4 x 19.3 in) 285 x 216 mm (11.2 x 8.5 in) 65 x 46 mm (2.6 x 1.8 in)
Resolution X 626–1223 µm 361–454 μm 195–200 μm 42–44 μm
Resolution Z 414–1656 µm 338–690 μm 178–213 μm 7–8 μm
Acquisition Time 200 msec
Protection IP65
Software VisionPro & Cognex Designer
16
VISION SOFTWARE
Cognex vision software provides the power and flexibility to solve your most challenging applications. Available in several formats,
choose between programmatic or graphical user interfaces to meet your development needs and gain access to the industry’s
most robust vision tool libraries.
EasyBuilder
With its point-and-click programming, the EasyBuilder interface is
ideal for setting up simple or common jobs. The intuitive process
guides developers step-by-step through setup — from image
capture to the final result.
Spreadsheet
The spreadsheet interface is ideal for building advanced or
customized applications. Robust in design, this development
environment provides users with the ability to make critical
adjustments to job parameters, without the need for programming.
17 Visit www.cognex.com/vision-software
VisionPro
VisionPro® is a PC-based software that
combines best-in-class vision technologies
in a graphical programming environment.
Powerful enough to solve the most
challenging vision tasks, it enables rapid
deployment of highly-customizable
applications, from geometric object location
and inspection to identification, measurement,
and alignment. With a future-oriented
design that includes rule-based tools and AI
capabilities, this flexible software supports
both current and future vision needs.
TOOL SET
DL ViDi EL
Extensive library of AI- and rule-based tools tackle your toughest vision challenges
OK Scratch
Dent Missing
18 Visit www.cognex.com/vision-software
THE GLOBAL LEADER
IN MACHINE VISION AND BARCODE READING
$1 BILLION
For over 40 years, Cognex has helped the
world’s most innovative companies make their
manufacturing and distribution faster, smarter,
and more efficient.
Cognex vision systems and barcode readers help customers
2022 REVENUE
OVER 42 500+
improve product quality and operational performance
by eliminating defects, verifying assembly, and tracking
information at every stage of the production process. Using
data captured by Cognex vision systems and barcode readers,
companies can monitor, update, and change production plans
YEARS IN THE BUSINESS CHANNEL PARTNERS
in real-time across global supply chains.
GLOBAL OFFICES IN
20+ COUNTRIES
Smarter automation using Cognex products means fewer
errors, which equates to lower costs and higher customer
satisfaction. And Cognex is constantly applying new
techniques, like artificial intelligence, to enable companies
4,000,000+
to evolve their automation strategy to meet today’s and
tomorrow’s needs.
19 Visit www.cognex.com/machine-vision
BUILD YOUR VISION
Vision Systems
Automate inspection tasks, from defect
detection to assembly verification and text
reading, with easy to deploy vision systems.
www.cognex.com/machine-vision
Barcode Readers
Track and trace, from the floor to dock door,
with powerful readers and verifiers designed to
handle any code type.
www.cognex.com/barcodereaders
Industry Solutions
Solve applications across a wide range of
industries with flexible and reliable machine
vision and barcode reading solutions.
www.cognex.com/solutions
Companies around the world rely on Cognex vision and barcode reading
solutions to optimize quality, drive down costs and control traceability.